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UNCLASSIFIED AD NUMBER AD004876 CLASSIFICATION CHANGES TO: unclassified FROM: confidential LIMITATION CHANGES TO: Approved for public release, distribution unlimited FROM: Distribution authorized to U.S. Gov't. agencies and their contractors; Administrative/Operational Use; AUG 1952. Other requests shall be referred to Foreign Technology Division, Wright-Patterson AFB, OH 45433. AUTHORITY HAF/IMIO [MDR] ltr dtd 23 Jun 2010; HAF/IMIO [MDR] ltr dtd 23 Jun 2010 THIS PAGE IS UNCLASSIFIED

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Page 1: The soviet YAK-11 Airplane

UNCLASSIFIED

AD NUMBERAD004876

CLASSIFICATION CHANGES

TO: unclassified

FROM: confidential

LIMITATION CHANGES

TO:Approved for public release, distributionunlimited

FROM:

Distribution authorized to U.S. Gov't.agencies and their contractors;Administrative/Operational Use; AUG 1952.Other requests shall be referred toForeign Technology Division,Wright-Patterson AFB, OH 45433.

AUTHORITYHAF/IMIO [MDR] ltr dtd 23 Jun 2010;HAF/IMIO [MDR] ltr dtd 23 Jun 2010

THIS PAGE IS UNCLASSIFIED

Page 2: The soviet YAK-11 Airplane

AD- 004876

SECURITY REMARKING RE'QUIREMENTS

DOD 5200,1-Rt DEC 78

REVIEW ON 28 AUG 72

Page 3: The soviet YAK-11 Airplane

K Reproduced 6y-

rAMmd Servilces Technical Inf ormation- gencyFDOCUMENT SE'RVICE CENTER-

KNOTT BUILDING, DAYTON, 2, OHIO0

"IMIv"

Page 4: The soviet YAK-11 Airplane

CONFIDENTIALSECURITY INFORMATION

013

TECHNICAL REPORT NO. TR-AC-16

TEE SOVIET YAK-11 AIRPLANE

26 AUGUST 1952

PROJECT NO. 10098

Published By

AIR TECHNICAL INTELLIGENCE CENTERWRIGHT-PATTERSON AIR F'ORCE BASE

DAYTON, OHIO

SECURITY INFORM",1OICONFIDENTIAL

Page 5: The soviet YAK-11 Airplane

CONFIDENTIALA~IC Techical Rvort No. TR-AC..26

SECURITY INFORMATION PapNo.

TAMS 0F OOEWS

0Wa2 0 V

Section IAirfrawe * * # * * e * * e * * * * * 9 *

A. Wing Grome . 0660 * * & * . . * . . . . . . . . . . . . I

B. 0 g 606 060 00*000 1C. BotrGroup . .00 06.0 00:0 00 00 0620

D. A ightingGoar. .. .. ............. 3

Section 31 Power Plant Installation.. .. ............

A- Feaatgine stal].atio. *. . ...... .4...... . ..

B. Propeller,ControlandSpinner ..................

Section lllArcr'aftSytem06 00 00 6060 60 0 7

A. Pneuatic Sytem 6 60 00 0 00000060 7B. FuelSystem 60 0 00 0 *0 0 6600606000000 12C. Electrical Sstem .0 6 0 0 0 0 0 0 0 0 000 .i.&D. Cock "'' .l ..1 . 16~iD. Coccpit Arrangement and Instruments 6 06 16

Section IV Arumnt. 0000000000000006000006060000 19

A. WeVon Installation 0 0 0 0 0 0 0 0 0 0 0 * * 0 0 0 0 0 0 0 0 0 19B. GotzSight . . . . . . 0 0 ..... 0 0 .* * * ....... 0 20C. BoOhi Wnglquipinn .3.o. . . . ....... .... 21D. Cainra ... ........... • • .• •••. . . •.• 21E. CockpitContr'Is . ........................ 22

Section V Electronics Equipment . . . .•o,,,. 25A. Coumication andNavigationEquipment. 000000. 0.. 000 26

B. Comnication and Navigation Equiment Controls . . o . . . .* 26

Section VI Mater ias M0 0 0 0 0 0 0 0 0 0 0 6 0 * • • 31

A. Metals . 0 0 0 0 0 0 0 0 0 0 0 0 0 0 * 0 0 31B. Plasbics * 34C. Flubber ............................... 35

Section VII Manfacturing Methds . . . . . . . . . . . . . . . 38

A. Airfrm o a 38

B. Powerplant Manacturing Methds Analyis . .00600. 06 000 39

CONFIDENTIALSECUR-Y INFORNIATION,

Page 6: The soviet YAK-11 Airplane

CONFIDENTIALATIC Technical Report No. TR-AC-16Page No. ii

TABLE OF CONTENTS (Cont'd)

Page 11o

Section Vlll Weight and Balances . ...................... 42

A. Mean Aerodynamic Chord and Wing Area . . . . . . . . . . . . . . . . 42B. Group Weight Statement.. ..... ..... a..... a.&. 43C. Loading Conditions . . . . 0 0 .. .. ... . ... . . ... . 48

Distribution List .. . . ... ... . .01 . . .. ~

LIST OF ILLUSTRATIONS

Figure 1 Four View Drawing ........................ xi

Figure 2 ASh-21 Engine . ......................... 6

Figure 3 Pneumatic System ......................... 9

Figure 4 Landing Gear System ....................... 11

Figure 5 Fuel System ............ . .. . . . . . . . . 13

Figure 6 Magneto Switch Wiring Diagram • • . .. ... ........ 15

Figure 7 Cockpit Arrangement ....................... 17

Figure 8 Gun Firing System ........................ 23

Figure 9 YAK-I Communication and Navigation System - Block Diagram ..... 28

Figure 10 Electronic Installation ...... ..... ......... . 29

"Igura 11 Weight and Balance Diam . . ............... . .... 53

Figure 12 Main Air Storage Bottle . 0 9 0 * 55

Figure 13 Emergency Air Storage Bottle. . . . . . . . ... ....... 55

Figure 14 Pad Filter, Pneumatic System. . .. . . . .... ...... 56

Figure 15 Pad Filter,Pneumatic System . ... . . . . .... .. . .. 56

Figure 16 Pad Filter and Ground Filler Pneumatic System . . . 0 . ... . 57

Figure 17 Compressor, Pneumatic System .... . . ..... * . ...... 57

Figure 18 Compressor, Pneumatic System .... ........ .. ..* 57

Figure 19 Landing Gear/Flap Selector Valve, Pneumatic System ...... . 58

CONFIDENTIAL

Page 7: The soviet YAK-11 Airplane

CONFIDENTIA.ECURITY INFORMATION

ATIC Technical Report No. TR-AC-16Page No. iii

LIST OF ILLUW7ATIONS (Cont'd)

Page No.

Figure 20 Landing Gear/Flap Selector Valve, Pneumatic System .... . .... 58

Figure 21 Pressure Relief Valve, Pneumtic System. . . . ... 58

Figure 22 Lnding Gear Assembly .... . . ............ 59

Figure 23 Landing Gear Strut . . . . . . . . • • • . • • • • • • •59

Figure 24 Landing Gear Actuating Cylinder, Pneumatic System . . . . . . . . 60

Figure 25 Flap Actuating Cylinder, Pneumatic System ........... 60

Figure 26 Mechanical Flap Up Locks .*. ....... .. ...... ... 60

Figure 27 Brake Differential Valve, Pneumatic System ....... . . . . . 61

Figure 28 Brake Differential Valve, Pneumatic System ............ 61

Figure 29 Brake Bleed Valve, Pneutic System ............... 61

Figure 30 Brake Differential Valve, Pneumatic System. ....... .... 62

Figure 31 Front Control Stick .. ... ............. .. 63

Figure 32 Top View of Rear Control Stick. ....... .... . ...... 63

Figure 33 Emergency Brake Release Valve, Rear Control Stick . . . . . . . . 63

Figure 34 Emergency Brake Release, Rear Control Stick . . . . . . . . . . . 64

Figure 35 Emergency Brake Release Valve Button .. .... .. . . . .... 64

Figure 36 Wheel, Tire and Brake Dru Assembly . . . . . . . . ..... 65

Figure 37 Wheel and Tire Assembly ........ ............ . 65

Figure 38 Wheel Brake Assembly . . .... . .............. . 66

Figure 39 Wheel Brake Assembly ......*. ..*...... . 66

Figure 40 Fuel Line Flapper Valve . .............. . . . . . . • 67

Figure 41 Priming Pump, Fuel System . . .............. .... 67

Figure 42 Wobble Pump, Fuel System . . . . . . . . ............. 68

CONFIDENTIALgPNI TrV l IF/r"rnivA

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CONFIDENTIALATIC Technical Report No. TR-AC-16Pae No. iv

LIST OF ILLUSTRATIONS (Coat.'d)

Page No.

Figure 43 Generator . . 68

Figure 44 Inverter ................ . . . . . . . . . . . . 68

Figure 45 Front Cockpit ........................ .. 69

Figure 46 Rear Cockpit . . . . . . . . . • • . 70

Figure 47 Location of Metals Samples ................ . . 71

Fi-ure 48 Location of Metals Samples * * * * 71

Figure 49 Location of Metals Samples ......... ......... 72

Figure 50 Location of Metals Samples .. ........... . .... • • 72

Figure 51 Location of Metals Samples . . . . ......... • • • • 73

Figure 52 Location of Metals Samples ............... .. 73

Figre 53 Underside of Wing ...................... . . 74

Figure 54 Empennage Attachment to the Fuselage .. .......... . . . 74

Figure 55 Empennage . . . . o . . . . . . . . . . . . 6 . * 0 # . .0 .* * 75

Figure 56 Right Side of Fuselage . .................. . .* 75

Figure 57 Left Side of Fuselage . . . . .......... . ... . . . 76

Figure 58 Right Landing Gear .. .. .. . ..... . . . .. a . 0 . . 76

Table I Comparative Mechanical Properties of AK6 and U.S. Aluminum Alloys , 77

Table II Tensile Properties and Hardness . .. . . . . . . . ... . . . . 78

Table III Spectrographic Analysis of Selected Aluminum Components ofSoviet YAK-lI . . . . . . . . . . . . a * 0 * * a * a 0 0 # 79

Table IV Analysis of Selected Steel Components of a Soviet YAK-II Aircraft . 81

Table V Polymer and Filler Identification for Selected PlasticParts fom a Soviet YAK--1 Aircraft. . ... ....... . • . 85

Table V1 Polymer Identification for Selected Rubber Parts from aSoviet YAK-11 Aircraft . . . . . . . . . . . . .. . . . . 93

CONFIDENTIAL

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CONFIDENTIALAM tohnnia ewt go. M--16Pa o. ...

TME SOVIT YA- AIRPLAN

PURPOSE

A. To determine the pbysical characteristics of a modern YAK-i1 airplane.

B. To report changes found #n the modern YAK-2f by comparing an earlier modelwhich was examined by the British in early 1949 and reported in ADI Tech PaperNo. 2/49.

C. To prepare a brief ana3ysis of the Soviet capabilities in the production ofthe YAK-Il.

D. To weigh the airplane and components and prepare a weight statement.

FACTUAL DATA

The YAK-1f was a Hungarian aircraft which crash landed near Siegenburg, GermaW,on 24 February 1952. This aircraft was inspected by an ATLO team in April 1951. AnAir Intelligence Information Report, AF No. 302233, and Crash Report, NAD-8-740, werewritten by the above group. The aircraft components were disassembled, examined, andreplaced by the above team since the Hungarians requested the return of the airplane.Negotiations were undertaken for its return but it was finally relinquished to theUSAF. The aircraft was received by the Air Technical Intelligence Center on 30 Octo-ber 1951, from USAFE. Interrogation of the Hungarian pilots revealed that the air-plane was fabricated in the Soviet Union during 1950 and the final assembly of sixcomponents was accomplished in Budapest, Hungazy, in November 1950.

In making the crash landing, the Hungarian pilots damaged the lower cylinders ofthe engine, the propeller, propeller hub, the leading edge of the right wing, the oilcooler ducting, and the engine mount ring forward of the firewall.

The Air Technical Intelligence Center examined and disassembled the aircraft toperform a detailed analysis. Since this report was primarily concerned with materialand component analysis, a performance section was not included within.

DISCUSSION

The YAK-fl is a single engine, tandem seat, low wing monoplane with conventionalretractable main landing gear, fixed tail wheel and a single fin and rudder. Thisaircraft is normally used for training and is a counterpart of the USAF T-6 aircraft.It is built by the Soviets and used by their own and their satellites air forces.The fuel is carried in two main wing tanks of 173 liters (45.7 gal) each and'a smallmop tank of 13.5 liters (3.6 gal).

CONFIDENTIAL

Page 10: The soviet YAK-11 Airplane

CONFIDENTIAL.amC Technical lepait ft. M-AC-161S No. V1

Wing Span 30' 10"

Wing Area 165.7 sq ftb2Aspect Ratio b w • 5.74

Length 27' 11"

ftine - Model ASh-21 7 cylinder radial aircooled engine

Take-off Rating 690 HP

Take-off RPM 2300 RPM

Total Fuel Capacity 95 gal

Total Oil Capacity 10 gal

Weight Empty 3812#

Gross Weight - Full Fuel,Oil' and Amo (No Bombs) 5055#

Gross Weight - Full Fuel,Oil, and Ammo, Plus 2-110#(Bombs) 5275#Wing Loading Normal ,La 30. 5/

Power Loading Normal 0 7.33#/p

iLng Loading'- Bmuber 31. 8#'/ft'

Power Loading Bomber 7. 6 #/hp

General improvements over earlier constructed aircraft which were previouslym are: the fuselage is party covered by metal replacing plywood, the use of

a flush mounted iron core antenna replacing the iron loop type, new instruments areincorporated into the pilots and copilots instrument panel, and provisions for a new

CsIght cD TuAing system is used.

,! CONFIDENTIAL

Page 11: The soviet YAK-11 Airplane

CONFIDENTIALATIC Technical R~eport No. TR-Ac.i6'Pap No. vii

The wing is constructed in two panels except for the detachable wing tips. It isa conventional two spar and rib constructlon with a metal stressed skin which is flushriveted. The ailerons are metal frames with a fabric covering. The flaps extend fromthe fuselage outboard to the ailerons. They are a split type with mechanical up lockslinked to the pneumatically actuated push pull tube. The above locks are springloaded locking the flaps in the up position.

Hinged metal inspection panels on both sides of the fuselage permit easy accessto the controls and lines in both cockpits.

The main landing gear is a conventional type and retracts inward. In theretracted position this gear is housed in front of the main spar. The operation ofextending, retracting and wheel braking is accozilished by pneumatic power. Amechanical up lock keeps the gear in the retracted position. The self-locking actu-ating cylinder and the geometric lock formed by the side brace in the extended posi-tion act as a positive downlock. A mechanical indicator which moves verticalythrough the upper surface of the wings is a visual check for landing gear position.The tail wheel is free to caster When the control stick is pushed forward. Themechanical lock mey be engaged by pulling back on the control stick.

All of the aluminum alloy sheet materials were equivalent to 17s alclad. Ingeneral, the sheet was fine-grained, good quality material with normal solution heat-treated structures. Al sheet stock in addition to being alclad was anodized andchromate sealed. Extrusions were also of 17s type material; rivets were equivalentto Al7s. The forgings were approximately the same as U. S. 14s alunim used in thesolution heat-treated and artificially aged condition; wide variation in-grain sizewas noted.

All of the low alloy steel samples from the airframe were of the 1% chromium, 1%manganese, and 1% silicon type varying only in carbon content. This steel was usedfor fuselage etructural tubing and engine mount, as well as highly stressed nuts andbolts. This type of steel called "Chromansil" is used widely in Soviet aircraft,e. g., MM1-15, and IL-10. Its chief advantage is its low critical alloy content; thedisadvantages being its temper brittleness and low hardenability. Stainless steelsimilar to AISI321 was used in the engine cowling and the exhanst duct; the qualitywas satisfactory. Although the quality of weldments varied, they were considereddequate Zor the purpose intended.

The practice of using welded tubular fuselage structure is considered obsoleteby American standards but is an advantage in the Soviet aircraft industry. The wingspars are built-o sections.

In general, the plastic materials were large3y used in non-critical applica-tions, The bakelite, nitrocellulose, and transparent materials examined were adequateto do the Job for shich they were intended. A practice not acceptable to U. S. stan-dards was the use of a flammable plastic for a main fuel line transfer hose cover.

During the analysis of the rubber parts four types were identified: natural,polybutadiene, butadiene-styrene, and neoprene. Polybutadiene, used for the fuel

CONFIDENTIAL

Page 12: The soviet YAK-11 Airplane

CONFIDENTIALATIC Technical Report No. TR-AC-16Page No. vii

transfer hose and an oil hose, is. considered to be a poor choice because this type isnot fuel resistant; neoprene used to some extent would have been a better material,although inferior to Buna N. Bitadiene-styrene (Buna S) rubber was used for wireinsulation; this is considered a good choice of materials.

The ASh-21 engine is installed in a conventional manner but incorporates movableshutters on the nose section of the engine for controlling the air cooling inletdiameter.

From a manufacturing standpoint the most critical powerplant parts are gears,cylinder heads., and crankcase main sections. The gears had been ground with a Maaggear tooth grinder. The employment of a Maag gear tooth grinder has several advan-tages which are as follows: durability of the precision gears is enhanced throughmore effective lubrication, the probability of scrap durin manufacture is decreasedsince it is less like3y that the tooth surfaces will be burned during the grindingoperation.

In the ASh-21 counterpart of the Wright Cyclone 7, the casting method of fabri-cation of the cylinder heads was employed in favor of forging. This may be con-sidered to impose an optimum limit on engine power.potential. The same may be saidfor the employment of aluminum alloy instead of steel in the crankcase main sections.

The armament of the YAK-1 consists of one fixed 12.7mm Berezina machine gun.This machine gun is mounted to the left of the c rer line of the aircraft beneaththe front fuselage panel. The Berezina is synchronized to the engine and firesforward through the propeller arc. The gun and sight head were missing from this air-craft. The catponent parts of the fire control system are similar to those used ina computing sight. Provision for carrying 2-110 or 220# bombs is provided by a bombshackle on the underside of each wing. There was no provision for armor protectionfor the pilots since it is a training craft.

The radio navigation equipment consists of an RPK-IOM Direction Finding Receiverwith a iron core, stationary, loop antenna flush mounted in the top of the fuselagebehind the rear cockpit. The communication equipment consists of an RSI-6M-lReceiver, RSI-6K Transmitter and Interphone Amplifier. A wire antenna extending froma mast at the rear of the cockpit to the vertical stabilizer services the High Fre-quency Transmitter, High Frequency Receiver and the Direction Finding Receiver.

The electronic equipment has been removed from the YAK-fLI airplane; installedfirst in an operational YAK-9p Soviet plane and is present y being installed in aU. S. fighter plane.

One of the purposes of this installation is to test the flight operational per-formance of the equipment and, although the tests are not at present complete, someindication of expected results have been obtained.

CONFIDENTIAL

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CONFIDENTIALATIC Technical Report No. TR-AC-16Page No. ix

In these preliminary tests, operational range tests of air-to-ground communica-tions were made employing a Type BC-610 transmitter and a Hammarlnd Super-proreceiver as the ground station.

The cockpit arrangement is coimpact, simple, and similar to the YAK-9?. Thefront instrument panel contains more instruments than the rear panel. A few of thecontrols and instruments are duplicated in the rear cockpit. Tho aircraft must beflown by a pilot from the front cockpit. A bucket type seat with belt and shoulderstrap attachment is used. Forward and aft vision from the front cockpit is good. Noprovision is made for cockpit heating. Front cockpit ventilation is acconplished bymeans of an air scoop at the base of the front windshield which is controlled byturning a knob to the right of the sight mount. Rear cockpit ventilation .s alsoaccomplished by an air scoop. This scoop is located on the right side of the fuselagebeneath the canopy guide rails. A lever on the right side of the cockpit controls theopening and closing of the scoop. The control stick of the front cockpit conta5.ns abomb release button on top, a trigger switch, and a brake handle. The brake handle isemployed to meter air to the brake selected by the position of the rudder bar.

The engine controls are located on the left hand console which is the same asUSAF practice in fighter aircraft. The rear cockpit control stick contai-s a buttonat the top of the pistol grip which the instructor may use to keep air from enteringthe brakes or bleed air from the brake system. This safety feature prevents thestudent from ground looping the aircraft.

The Y.AK-!I employs a pneumatic system for actuation of the landing gear, flaps,brakes, engine starting, shutters, gun chargers, and firing units. The source of airincludes normal and emergency air storage tanks. The pressure in these tanks ismaintained by an engine driven air compressor. Provisions are made for using anexternal source of air on the ground. The ground filler is located on the left sideof the fuselage under the aft inspection panel.

Plastic materials were found where its application was not critical and thechoice of material could be dependent upon availability or ease of forming.

CONCUSIONS

The airplane is well designed structurally and aerodynamically resulting in amaximum movement of the c. g. of 2.3 inches for the worst load condition studied.

The air starting system employed is a positive simple method for sturting theaircraft engine. The pneumatic system is also sinPle, effective, accessible, andeasily maintained. The TAK-11 pneumatic system incorporates filters but no desicca-tors for processing the air supplied to the system. For cold weather operation thepneumatic system encounters no added difficulties.

CONFIDENTIAL

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CONFIDENTIALATIC Technical Report No. TR-AC-16Page No. x

Satisfactory two-wray dayt Lie conamnication was maintained with the test plane at

an average distance of 35 miles from the ground station. The ground station could be

heard at a range of 200 miles on the RSI-61-1 receiver.

For honing purposes the RPKO-1OM equipment compared favorably with the standard

U. S. AN/ARN-6 radio compass installation during preo.Lminary flight tests. In some

instances, greater homing ranges were possible with the RPKO-lOM than with AN/ARN-6

equipment. In addition, the pilot expressed a definite preference for the Soviet

equipment because of the simplicity of operation, and excellent visual homing pre-

sentation even at maximum ranges. The Soviet equipment has also demonstrated its

ruggedness and reliability, having required no maintenance whatever since it was-

received.

Gunnery training is probably conducted in this aircraft in order to familiarize

the pilot with a gyro stabilized computing gun sight prior to his being assigned to

jet type aircraft.

Aluminum alloys, low alloy steel, stainless steels, and resistance welds were a.l

of good quality, adequate for the purpose intended. A major fire hazard was intro-

duced when flammable cellulose materials were used in the manufacture of a fuel hose.

The cellulose materials were used to give fuel resistance to a non-resistant rubber.

The fuel and oil transfer hose was fabricated from a non-oil-resistant material,

polybutadiene. However, in general the rubber material was of good quality.

The production breakdown of the airplane indicated that it is adaptable to mass

production. The production can be done cheaply and easily with relatively unskilled

labor. A greater variety of welding was used in the manufacture of the YAK-lI than

had been found on other Soviet aircraft. The quality of the riveting was good.Welded steel brackets were used to a great extent contrary to the American practiceof forgings and castings. More attention was given to protective finishes on theYAK-11 than has been found on other Soviet aircraft examined. In making a compari-son regarding the manufacturing philosophy of the YAK-11 fighter trainer and the_ IIG-15 interceptor, it is strongly suggested that because of longer service lifedesired of the YAK-11 the Soviets placed emphasis on its overall quality. On theother hand the MIG-15 is a combat aircraft with a shorter service life; therefore,emphasis was placed on functional quality and only in those areas considered critical.This is further illustrated by the protection of alclad aluminum alloy she-t withanodic and chromate treatment.

The ASh-21 is wholly adaptable to modern quantity production methods andprocesses. The reason for retention of the casting method of fabrication of cylinderheads in favor of the forging method is unknown. The fact that the caseing is stillpracticed may be considered to impose a limit on optimum engine power potential.

REOOIOENDATIONS

None

CONFIDENTIALI

Page 15: The soviet YAK-11 Airplane

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Page 16: The soviet YAK-11 Airplane

CONFIDENTIALATIC Technical Report No. TR-AC-16Page No. 1

SECTIN I

AIRRAK

A. WING MiP

The wing is constructed in two panels except for the detachable wing tips. It ina conventional two spar and rib construction with a metal stressed skin 'wich isfush riveted* The built up spars fare spliced at the centerline of the airplna. Theupper and lover surfaces of the center section between the front and rear spars aremetal covered. The stifferws are of the spanwise type.

The two forward attacment points to the fuselage are located an the web of thefront spar. The two center fuselage attachment points are located approxinatelymidwy between the front and rear spars on the upper wing surface directly over theheavy root ribs. The two aft fuselage attachment points are placed on the web of therear spar. See Fig 50.

The maiU landimg gear attaIent fitting in located on the front face of theforward spar, at the Intersection of the seoond ri1. The front spar is perpendicularto the centerline of the airplane out to the first rib at which point it bends aft*

The upper surface of the wing boinded by the front and rear spars and the heavyroot ribs is covered by wing akin. The lower surface of the wing as outlined in thepreceding sentence is covered by a removable aetal panel. Within this section ofthe wing is located the fuel snp tank, oil cooler, dutoing, and the main air storagetank, The detailed locations of the items described can ,be found in Aircraft SystemsSection. Of this report. See Fig 5D and 53.

The leading edge. section of the wing hosing the landing gear is reinforced byspanwise and cordrise stiffeners. In the leading edge of the right wing panel, pro-vision is made for the installation of a gun'camera. A land light is recessed Intho leading edge of the left wing pane.

The ailerons are of a netal frame construction with a fabric covering. A. groundset tr.m tab is utilized on the ailerons. The flaps are all metal construction andextend from the wing root outboard to the ailerons. They are a split type withmechanical up locks linked to the pnevaticafly actuated push pull tube. The abovelooks are spring loaded locking the flaps in the up position.

B, IMCEMCM OUP

fte vertical and horizontal stabilisers are of conventional metal constructionand configural. The tabilisere are also of the two spar and rib construction withmetal skin which is flush riveted. The elevators are metal frames with a fabric

CONFIDENTIAL

Page 17: The soviet YAK-11 Airplane

CONFIDENTVALATIC Technical Report No. TR-AC-16Page No. 2

covering. The rudder has a tube as the basic load carrying member. Metal ribs areattached to the tube. The lower portion of the rudder is covered with a metal sheet.The entire rudder including the metal sheet is fabric covered. The metal sheetcovering is used for resistance to stones thrown up from the tail wheel. A ground settrim tab is utilized on the rudder. The rudder is attached to the fin at two hingepoints, and to the -fuselage at one point. The rudder has no static or aerodynamicbalance. The elevator trim tab is mechanically actuated and controlled from thecockpit.

The hgrizontal stabilizer is mounted above the upper longerons of the fuselageand is attached by boltS at four places. The fr6nt spar of the fin is bolted to thestabilizeil~and the rear spar of the fin is bolted to the fuselage., See Fig 54.Approximate2y one-third of the span of the elevator is used for aerodynamic balance.The use of a lead weight suspended on an overhung arm contributes to the staticbalance. See Fig 55.

C. BODY GROUP

The fuselage is a welded ibular steel structural framework with metal stringersand formers having a metal and fabric covering: .The attachment points for the enginemount, the wings, tail, tail wheol, and other minor brackets are welded to thisstructure.. See Fig 51.

The engine mount is also of the welded tubular steel construction and is attachedto the fuselage by the use of four bolted connections.

The coclqit enclosure consists of a fixed, windshield, movable portion for pilotegress and ingress, a fixed section, a movable portion for co-pilot egress and ingressand a fixed rear section. The entire enclosure is covered with a formed transparentmaterial. A section of transparent material is also used to cover the recessed ironloop antenna housing.

The juncture of the wingf; and tail with the body group is neatly faired withremovable fillets.

Met'al skin is used arouid the perimeter of the fuselage aft of the firewall tothe windshield, a band beneath the canopy, and the curved surface extending from theaft en. of the canopy to the. ernpennage. Metal inspection panels on the fuselage areused as skin. These panels are located as follows: On the right and left side of thefuselage to expose the front cockpit, the left side to expose the rear cockpit, and onthe left side to expose the radio coraartment. See Fig 6 and >7. Fabric was used tocover the remaining portion of the fuselage. Hat section stringers are used to catchthe stitching of the fabric. Tape is cemented to the outer surface to conceal thestitches.

CONFIDENTIAL

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CONFIDENTIALATIC Technical Report No. TR-AC-6Page No._

The fuselage inspection panels provide easy access to the controls and lines in

both cockpits.

D. AIGHING GEAR

The alighting gear consists of the main landing gear, which is of the cOnven-tional side folding configuration, and a fixed tail wheel installation which is freeto swivel. The main gear is pneumaticaly retracted and is covered with flush doors.The tire size is 600 mm x180 =. See Fig 58.

The main landing gear retracts inward and is housed forward of the front sparwithin the leading edge of the wing. A mechanical up lock keeps the gear in theretracted position. The self-locking actuating cylinder and a geometric lock formedby the side brace in the extended position act as a positive down lock. A mechanicalindicator which moves vertically through " he vpper surface of the wings is a visualcheck for the landing gear position.

The landing gear doors, which are attached to the main strut, consist of twosections. The vpper section is rigidly attached to the strut and the lower sectionto the piston assembly.

The landing gear struts are of the air-oil type where an air spring is used fortaxiing and landing impact is absorbed by forcing oil through the strut orifices. Thestruts contain no metering pins. The orifice plate rather than having a single hole,as is customary in this country, has five holes of the same diewoter equally spacedaround the orifice plate. The packings are the chevron type and apear to be no dif-ferent in design than the chevrons that were formerly used in this country. A feltviper is used in the gland nut although no scraper ring is used. The piston tube andaxle bearing diameters are chrome plated. The torque arm pins and ip lock roller arealso chrome plated.

The tail wheel assembly is located on the aft section of the fuselage. The tiresize is 255 um x i0 m. The mechanical tail wheel lock mar be engaged by pullingback on the cockpit control sticks. The wheel is free to swivel when the control ispushed forward. This lock is the same type that is incorporated on the YAK-9P.

The tail gear assembly consists of a air-oil type of strut, piston and a tailwheel fork.

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CONFIDENTIALATX( Technical Report No. TR-AC-16Page No.

SECTION II

PLAOEM T INSDALATION

The alr plane is powered by a single 7 cylinder radial air cooled engine having a.single speed internal supercharger. See Fig 2. The engine has a take-off rating of690 ERP at 2300 RPM at sea level. The engine is fitted with a two-bladed, aluminumconstant speed type propeller. This propeller utilizes a governor and counter balancesfor pitch control. The oil radiator is mounted in the wing forward of the front spar.The oil tank is mounted on the right side of the fuselage aft of the firewall. Thegrade of fuel specified is 89 octane. The fuel is carried in 3 internal wing tankshaving a combined capacity of 95 gallons. The fuel is gravity fed to a sump tankmounted aft of the front spar under the center of the wing. No- purging is utilized.The tanks are all vented together. Starting of the engine is accomplished bycompressed air.

A. ENGINE INSTALLATrION

The ASh-21 engine is a 7 cylinder radial, air cooled engine with .& piston dis-placement of 1260 cu. in. A single speed centrifugal type of supercharger having a7:1 drive ratio is incorporated in this engine. Fuel is injected into each cylinderhead by a. seven cylinder fuel injection pump provided with an automatic mixturecontrol unit and a manifold pressure regulator. Conventional accessory drives areprovided at the rear and front sections of the engine. The engine is started by acompressed air type starter. The overall diameter of the engine is 09.5 inches andthe overall length is 55 inches. The basic dry weight of the engine is 935 pounds.

The cooling air is admitted through an adjustable shutter assembly on the frontsection of the engine and is exhausted through ports on both sides of the cowling.Supercharger air is admitted from the top of the cowling through a filter to theinternal blower. Heated air may be selected for the blower intake from a bypassunder the engine cowling.

The engine driven accessories include an air starting distributor, air copressor,propeller governor, oil pump, fuel pump, tachometer generator, generator, gun yn-chronizer, two magnetos, and oil scavenge pump.

A fuel shut off valve is provided to stop the supply of fuel to the engine. Thevalve is located in the main fuel line to the engine forward of the front spar of thewing. This valve is controlled by a lever on the left hand console in the forwardand rear. cockpits. See Fig 7. A hand operated fuel pump on the right side of thefront cockpit is used to supply pressure to the fuel injector for starting until theengine pump takes over.

A primer punp supplies a mixture of fuel and compressed air to a 7 port manifolawhich is geared to the engine. This manifold is the air starter. The fuel and airmixture is then routed to the top of each cylinder for engine starting.

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CONFIDENTIALATIC Technical Report No. TR-AC-16Page No.

The engine is also supplied with oil dilution for cold weather operation.For details of the engine breakdown and components, see Report No. TR-AG-I,

"Description of Soviet ASh-21 Aircraft Engine"o

B. P 0PELUER. CONTROLS AWD SPInER

The prcpeller employed on this engine is a Vish 11 V-20 and is a two bladedaluninum, constant speed type. The overall diameter is 9.84 feet. The rotation isclockwise as viewed from the cockpit. The propeller governor is a Type R-7E, whichis the latest type thus far observed. It is very similar to the constant speedgovernor built 1,! Hamiiton Standard. The pitch change is effected by hydraulicpressure and counterbalances. Pitch is decreased by means of oil pressure and isincreased by counterbalances.

A large sinner constructed of metal is employed to cover the prcpeller hub andthe cooling shutter assemb3y on the front section of the engine.

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CONFIDENTIALATIC Technical Report No, TR-AC-16Page No. 6

Fig. 2 ASh-fl Engine

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CONFIDENTIALATIC Technical Report No. TR-AC-16Page No. 7

SECTION III

AIRCRADT SrTEb S

A. PNEMATIC SrSTEM

The YAK-li employs a pneumatic system for actuating the landing gear, wingflaps, brakes, annular engine cooling shutter, engine starting, gun charging andfiring. Air is supplied to the system by an engine driven compressor. Provision isalso made for charging, or using, the system on the grvnd by utilizing an externalsource of air. Access to the charging connsction is gained by opening a small door,located on the left side of the fuselage at the rear cockpit. See Fig 3 and 16,

The system has main and emergency air storage tanks located in the centersection of the wing. The main tank, Fig 12, is mounted on the aft side, and theemergency tank, Fig 13, on the forward side, of the main wing spar. Both tanks arespherical and capable of holding a pressure of 60 atmospheres (880 PSI). The airfrom the engine driven compressor is first passed through a swMp type filter with adrain cock and then through a screen and pad type filter. The sump filter ismounted to the right on the forward side of the firewall. The externally suppliedair is passed through.the same screen and pad type filter, Fig 14 and 15, as wasused by the compressor air. The location of this filter is on the left side of thefuselage just forward of the ground charging filter. See Fig 15. From the pad typefilter the air is supplied to the storage bottles and actuating components of thesystem.

The air line connecting the main storage bottle to the system goes through amain shut off valve. This valve is located on the left side of the front cockpit,and is shut off only before emergency air is used. A second air line from the mainstorage bottle supplies air for gun charging and firing.

The air compressor is an engine driven type mounted on the nose section of theengine. See Fig 17 and 18. It rotates. at .76 of the crankshaft speed. The outputof the air compressor is approximate y 60 atmospheres (880 PSI). It is a two stage,tio'stroke compressor incoiporating a tandem piston -rrangement. Air is brought inthrough the top and is compressed in the first ctage. The compressed air is thenpassed through a poppet valve of the larger piston, is compressed in the secondstage, and discharged through the sump type filter. This compressor is very similarto the British Hayward air compressor.

The annular engine shutter is positioned by a single actuating cylinder. SeeFig L. A ahrens control from the shutter to a pointer in the front cockpit on theright side above the selector valve indicates the position of the shutters.

The. three selector valves, used for flaps, landing gear, and annular engine airshutter are of the cylinderical, three position type. See Fig 19 and 20.

The pressure relief valve is of very simple construction and operation. SeeFig 21. The valve appears similar to a tee fitting in the line with one opening

Cq CONFIDENTIAL

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CONFIDENTIALATIC Technical Report No. TR-AC -16Page No. 8

capped. This part of the tee contains a spring loaded plunger hold in place by the

cap nt. The valve was set to maintain a pressure of 750-800 PSI.

The landing gear actuating cylinder is mounted between an overhang at the top ofthe strut and one end of a bell crank. See Fig 22, 23, and 24. The bell crankacting as one half of the strut side brace scissors. See Fig 22 and 23. Retracting

the actuator ezt ends the landing gear and causes the side brace scissors to fallinto a straight line. These are held in place by an internal ball lock in the actu-ating cylinder. Extending the actuator pushes on the top of the strut and causesthe side biace to pivot and fold, retracting the strut. An uplock holds the landinggear in a retracted position. An air operated plunger in the uplock releases thelanding gear when it is to be extended. The uplock ma also be released by a pullcable from the front coclkit for emergency operation.

The landihg flaps are pneumatically operated by a double ended actuating cyl-inder, push pull rods and lincage. See Fig 25. Each flap is locked in the upposition by five spring. loaded mechanical locks. See Fig 26. The actuating cylinderis located at the center line of the airplane under the rear cockpit floor. Themost inportant design feature is the flap up lock incorporated in the system. Therelease of the flap uplock is accomplished by the initial travel of the flap actua-ting linkage in flaps dowm motion. Five bell cranks spaced along the span of theflp, link the flap push pull tube with the flap up lock. The flaps are lockedautomatically when fully raised. The locks are spring loaded in the closed position.The remaining travel of the tube lowers the flap.

The wheel brakes are pneumatically operated through a differential and bleedvalve mounted under the rear cockit floor. See Fig 27, 28, 29 and 30. The primarypressure supplied through a bleed valve to the differential valve is controlled bythe manually operated levers on the front and rear control columns. See Fig 31 and3. The differential valve control is linked to the rudder bar, and its function isto relieve the pressure from the brake line on the side of the airplane opposite thedirection of the turn and to supply air to the wheel being braked. With the rudderbar in neutral, both brakes are under equal pressure. The pressure is controlled bythe manual lever on the control column which actuates the bleed valve. Upon releas-ing of the brake lever the brake pressure is bled through the bleed valve into theatmosphere. This aircraft is not equipped with a parking brake.

An additional safety feature is incorporated on the aircraft for the .instructorsuse to prevent ground looping and taxing accidents. A brake emergency button ishoused in the top of the grip on the rear control column between the brake meteringand bleed valve to release air from the brakes or prevent air frou going to them.See Fig 32. When the instructor depresses the button, the pressure is relievedthrough slots around the button. See Fig 32, 33, 34 and 35.

The brakes used on this aircraft are the single acting, two shoe, type. SeeFig 36, 37, 38 and 39. This type of brake is similar to that used in U. S. lightaircraft. When air pressure is applied to the piston at the top of the brakehousing, it forces the shoe about a pivot against the drum. The same action takesplace sirmltaneously with the other shoe in the same brake.

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CONFIDENTIALA!TIC Technical Report No. TR-AC-16Pats No. 9

ENGINE DRIVEN AIR COMPRESSOR

MOISTURE TRAPS TO -ENGINE-.-.--- ,,

FIRZWALL SH UTTER

MAIN LINE PRESSURE GAGEf- EMERGENCY PRESSURE GAGE

FL -ANDING GEAR SELECTOR r

GUN CHARGING' & FIRING

EMERGENCY ACCUMULATOR

LANDING.GEAR AIN ACCUMULATORC

EMERGENCYEPESSURE GAG

EMERGENCY ACCUMULATORSHUT - OFF

RELIEF" VALVE FVA"TEEUTERAL FILL

Fig. 3 Pneumatic'SystemCONFIDENTIAL

EMREC PRSSR GAGE=

FLAP ATUATO

Page 25: The soviet YAK-11 Airplane

CONFIDENTIALATIC Technical Report No. TR-AC-16Page No. TR 11

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Page 26: The soviet YAK-11 Airplane

CONFIDENTIALATIC Technical Report No. TR-AC-16Page No. 12

B. FUEL SYSTEM

The YAK-fI fuel system is shown in figure 5. The main components of the systemare engine driven fuel injector, three fuel tanks, wobble pumpi, priming pump, enginedriven fuel pup, and two screens.

The engine driven fuel injector receives strained gasoline from the sump tankand is supplied under pressure by the engine driven fuel pun- or the wobble punp.

There are two main fuel tanks which are located in the inboard section of eachwing, between the front and rear spars. These metal tarcs are the riveted type. Noprovision is provided for self-sealing. Each main tank has a capacity of 173 liters.The filler neck of each wing tank houses a mesh brass filter under the filler cap.The fuel gauges are located in the upper surfaces of each main tank. An access dooron the upper surface of the wing is opened for servicing with fuel. The gauges arethe mechanical float type and transmit an electric signal to the cockpit fuel gauge.Between the main tanks is a sump tank which is fed from the main tanks by gravity.The capacity of this tank is 13.5 liters. From the sunp tank fuel flows through themain fuel line to the engine driven fuel puup to the engine driven fuel injector.There is a check valve in the main fuel line to the engine from the sump tank. Thischeek valve prevents reverse fuel flow and allows initial fuel pressure to be builtup by the use of the wobble purp. There is a flapper valve in each line leading tothe simV tank. See Fig 40. The purpose of. the valve is to prevent fuel fromdraining out of one wing tank into the other during maneuvers.

The three fuel tanks are commonly vented to the atmosphere. In inverted flightfor short durations the sump tank is fed fuel through the vent lines of the wingtanks. In normal flight the vent lines connect to the top of each tank.

A primer pump is used to inject fuel into the air starting line for initialfuel supply when starting the engine. See Fig 41. The priming pump also containsthe air supply valve for starting air.

The wobble pmp is a double acting, constant flow, vane type pump. See Fig 42.The pum is similar to the type used in U. S. light aircraft. The operation of thewobble pump can be operated only frmu the front cockpit. On the intake stroke fuelis taken into the chamber. The flapper valve on the exhaust port is closed. On thereturn stroke the fuel is discharged under pressure. The sare action occurs in thesecond chamber. when one chamber is intaking fuel the other chamber is exhaustingfuel which provides a constant flow of fuel under pressure. This pump has fewermoving parts than the U. S. type of wobble pump.

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CONFIDENTIALATIC Technical Report No. TR-AC-16

Page No,. 13-

RETURN LINE FROMFUEL INJECTION AERATOR

TO AIR STARTER

•.-FIREWALL

FUEL & AIR MIXT.

PRIMER PUMP\TO.AIR SUPPLY HNFULPP

MAIN FUEL LINE H O THE UMP.

VENT LINECHECK VALVEA

LEFT "-9 RIGHT

WING TANK SUMP TANK WING TANK

SUPPL LINE;-- "--SUPPLY LINE'FROMLEFTWINGFROM RIGHT WING

~VENT LINE To THE SUMP TANK.

/VENT

Fig. 5 Fuel System

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Page 28: The soviet YAK-11 Airplane

CONFIDENTIALATIC Technical Report No. TR-AC-16Page No. 14

0. ELE CTRICAL SYSTDI

A 24 volt direct current electrical system is used in the YAK-II. The require-ments imposed upon the system are very small in comparison to USAF requirements dueto the extnsive use of pneumatics in this aircraft.

A type 12A-10 battery is installed on a shelf below the radio equipment aft ofthe rear seat. The designation of this battery indicates that it is a 12 cell leadacid aircraft battery with a. rated capacity of only 10 ampere hours. An externalpower source can be connected to the aircraft by simply removing the two prong con-nector from the outlet located on the battery case and connecting it to the leadfrom the external power source.

A single engine driven generator, type GSK-1500, mounted on the rear accessorysection of the ASh.21 engine delivers 1500 watts of direct current power at 27.5volts. See Fig 43. Earlier models of the YAK-II were equipped with 500 watt gen-erators. The use of inverters for supplying alternating current to gyro flightinstruments imposes an additional power requirement on the later models. Formerly,these instriuments were vacuum driven. Components were found which indicated that aninstallation of a more complex gun-sight was inz alled. This would also impose addi-tional electrical power require;ents.

A conventional vibrator type voltage regulator maintains the generator voltagebetween 26.5 and 28.5 volts. A current limiter element controls the maximum loadcurrent of the generator to 50 amperes under overload conditions.

To reduce interference to radio reception and to communication devices, a typeSF-lA filter is installed between the voltage regulator and the main distributio.panel.

A t3pe PAG-10 inverter supplies a 36 volt, 400 cycle, 3-phase output voltage tothe gyro flight instruments, but not to the radio compass as is done in USAF radiocompass equipment. The inverter is mounted on rubber shock absorbers and isattached to the top of the left wing, just inside the fairing. The inverter appearsto be a simplified copy of the W;orld War Ii Gexnian inverters. No means of regulat-ing the frequency or -output. voltage are provided. However, the inverter supplies aconstant load and, under this condition, the added expense of a regulating device isunnecessary. Results of a complete analysis of this inverter are available.

The magneto selector switches are wired so as to give the instructor in therear seat master control at all times. Two toggle svitches are installed to theright of the magneto selector switch in the rear cockpit. Placing these in the "up"position and turning the rear cockpit selector switch to the 1 * 2 position willgive control to the front cockpit. The instructur. could cut the front cockpitmagneto selector switch out of the circuit at anr time by placing the toggle switchesin the down or "off" position. See Fig 6.

Two fluorescent fixtures for instrument lighting and one map reading fixtureare identical to types used in current USAF aircraft.

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CONFIDENTIALATIC Technical Report No. TR-AC-16Page No.

A 24 volt., 220 watt bulb is used in the single landing light. Tests of wattagerequired for safe flare-outs and landings in a corparable USAF airplane indicatedthat such a laqi will provide inadequate illumination for satisfactory operation.

Conventional wiring and electrical connections are used throughout the YAK-11.

REAR COCKPIT IMAGNET6 SWITCH

p

TO MAGNETOS IFRONT COCKPIT

MAGNETO SELECTOR SWITCH

REAR COCKPITMAGNETO SELECTOR SWITCH

Fig. 6 Magneto Switch Wiring Diagram

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Page 30: The soviet YAK-11 Airplane

CONFIDENTIALATIC Technical Report No. TR-AC-16Page No. 16

D. COCKPIT ARRANG241IT AND IT,, NTS

The cockpit arrangements are simple, compact and designed to meet the basicrequirements of a fighter trainer. See Fig 45 amid 46.

The qaality and arrangement of the instruments, controls, lights, etc., withthe exception of the rearrangement of some of the instruments in the center andright hand instrument panels, are the same as found in the earlier produced modelsof this airplane. The center instrument panels contain three rows of three instru-ments each. In the front cockpit the instruments are arranged, from left to right,as follows: in the top row are the altimeter, a blank area used by the gun sight,and the remote compass indicator; in the center row are the airspeed indicator, com-bination flight yro and turn and bank indicator, and the rate of climb indicator; inthe bottom row are the manifold pressure gage, tachometer indicator, and the enginegage unit. A radio beacon indicator is nounted in an extension of the lower righthand side of the center panel. See Fig 7, In the right hand panel, the flight indi-cator and camera gun frame counter have. been removed and the emergency air pressuregage and pneumatic system pressure gage installed in their place. A clock has beenadded to the upper left hand corner of the panel. Two indicating lights areinstalled to replace the camera gun frame counter.

In the aft cockpit the instruments are arranged in the center instrument panelfrom left to right as follows: in the top row are the airspeed indicator, a combina-tion gyro flight indicator and turn and bank indicator, and a rate of climb indica-tor; in the center row are the altimeter, remote compass indicator, and the clock; inthe bottom row are the manifold pressure gage, tachometer indicator, and the enginegage unit. The flight indicator has been removed frm, the right hand instrumentpanel and placed in the center panel.

The only outstanding change in the instruments is the relocation of the gyroflight indicator to. the center of the instrument panel, the conversion of the flightindicator from a vacuum driven to an electrically driven instrument, and the combiningof the turn and bank indicator and artificial horizon into one compact instrument.An inverter was provided to supply power for this instrument. The inverter ismounted on the upper surface of the left wing beneath the wing fairing.

The Soviet flight indicator presentation of a fixed horizon with a movable air-craft differs from the current USAF flight indicator presentation of an immobileaircraft with a moving horizon. In the Soviet indicator the model aircraft isdisplaced in exactly the same manner as the actual aircraft with respect to thenatural horizon. For example, during a dive the model drops below the horizon toindicate the relative pitch attitude while indicating the pitch attitude in degreeson a scale on the center of the indicator. The instrument will indicate a climb ordive to approximately 800 and the ngle of bank accurately to approximately 600.Pitch attitude changes through 360 can be accomplished without upsetting the gyro.

CONFIDENTIAL

Page 31: The soviet YAK-11 Airplane

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Page 33: The soviet YAK-11 Airplane

CONFIDENTIALATIC Technical Report No. TR-AC-16Page No. 19

SECTION IV

A. WEAPON INSTALLATION

Although a gun was not mounted on the aircraft, previous intelligence informa-tion, as well as the accessories which were mounted on the aircraft, confirm theinstallation of a single, fixed, forward firing 12.7mm Berezina machine gun which issynchronized to fire through the propeller arc.

The 12.7rm Berezina UBS, hich is the synchronized weapon, is a gas operated,air-cooled, belt fed aircraft machine gun of World War II vintage. The feed takesplace from the right hand side of' the gun and is not interchangeable. It is,hoever, orthodox in that it utilizes a disintegrating metal linked belt. The metallinks contrary to common practice with a right hand feed, fall away downward and tothe right of the gun. The cartridge cases follow the more normal practice of ejec-tion from the left side of the gun.

Charging of the gun is normally accomplished by air pressure, however a manual-

ly operated pull cable is used in the event of a loss of air pressure. The airpressure (approximately 375 PSI) required for operation is supplied by the aircraftpneumatic system. The air is stored in an a storage bottle under approximately 60atmospheres of pressure and by means of a regulator the pressure is reduced toapproximately 24 atmospheres of pressure before reaching the gun charger.

Immediately ahead of the fire wall, there is a gun deck which is a part of theaircraft structure. The gun in mounted on the deck at the left of the aircraft'scenter-line. The deck also serves as a mount for the ammunition can, the case andlink chutes, the gun mounts, the charging valve, and the firing solenoid. The reargun support consists of a steel bracket and plate arranged to provide lateral move-ment by means of a pair of threaded studs. This movement would permit azimuthadjustment during harmonization. The forward portion of the gun is supported by twospring loaded trunnions which are attached to the forward end of the receiver. Anadjustable post type mount is attached to the trunnions for the vertical movementrequired for harmonization.

The mmunition can which has the overall dimensions of 15 x 12 x 6 inches is ariveted aluminum alloy assembly employing an integral feed chute, It is locatedapproximately on the center-line of the aircraft and is connected directly to thefeediM of the gun by a short section of chuting. The can is held securely in placeby four plunger type latches. The estimated capacity of the box is 100 linkedrounds. The can cover and upper portion of the feed chute are individually hingedand may be opened for loading by depressing a plunger type latch. Ejected lirks andcases pass through separate openings in the gun deck and fall into a common containerwhich is part of the airframe structure. Access to the container is gained byopening the forward fuselage hinged panel on the left side of the aircraft.

CONFIDENTIAL

Page 34: The soviet YAK-11 Airplane

CONFIDENTIALATIC Technical Report No. TR-AC-16Page No. 21 ,

pivoted wiper anrn which. rioves across a curved plate that is divided into fivesegments. A voltage value, which is proportional to five increments of barometricpressure, is obtained by this action.

As for mounting a sight the size of the K-I4 it does not appear that there issufficient space judging. from the sight head mounting bracket. It is, therefore,assumed that some modifications have been made. For training purposes a straightreflex sight could have been mounted, however, this installation would render theirqput data units unnecessary.

The bomb susoension hooks and electrical arming mechanism app ear to be identi-cal to the "Bomb Rack, External, BD2-45?' as shown on nage 1-9-E-5of the Character-istics and Performance Handbook, Foreign Aircraft Armament. It has a maximun capa-city oflI00 Kg (220 lbs).

A streamlined fairing is sectired to, and incloses, the suspension assembly.Both are attached to the underside of the wing by four bolts, two at either end.Cross beams are secured to front and rear of the shackle to provide sway bracing,which is made up of threaded bolts and jam nuts.

When the bomb release solenoid is energized, its plunger frees a linkage whichis under spring tension. Movement of the linkages releases the trigger arm from*engagement with the carrying hook and the bomb is free to fall.

The arming mechanism is attached to the rear section of the shackle and is madeup of a solenoid plunger with a rounded end which in the extended position contactsa stationary rounded stud. The solenoid plunger is held in the extended position bya spring which maintains sufficient tension to retain the arming wire during flightand yet release the wire in the event it is desired to drop the bombs "safe". Whenthe arming wire solenoid is energized the two plungers are held together and retainthe arming wire which permits an "armed" release of the bomb.

D. CA14ERA

Provisions for the installation of cameras in three positions were noted duringinspection of the aircraft. Primary location of the gun camera appears to be in theleading edge of the right wing, with an alternate position on top of the windscreendirectly above the gun sight mount bracket. The latter position may possibly beused for a camera which would record the target and the reticle image at the sametime. Support brackets for a third camera installation were located at the bottom ofthe fuselage, aft and to the left of the rear cockpit under the communicationsequipment shelf. This installation may be for a camera to be used in bomb scoringduring training or reconnaissance. A sliding door, spring loaded in the closedposition, was directly below the mounting brackets and could be Xanually operatedfrom the front cockpit by means of a pull cable. Each of the three camera positions

were provided with mounting brackets and electrical connections.

CONFIDENTIAL

Page 35: The soviet YAK-11 Airplane

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Page 36: The soviet YAK-11 Airplane

CONFIDENTIALATIC Technical Report No. TR-AC-16.Page No. 25

SECTION V

ELECTRONICS EQUIPMNT

The electronics equipment installed in the YAK-f consisted of commications,navigation, and intercommunications, equipment. The installation is believed to be atypical example of-the electronics equipment in late. model Soviet fighter andtrainer type aircraft except for some variation in the location of major componentsand controls and the possible addition of IFF or radio altimeter units.

All of the installed equipment has been previously reported; however, the HFtransmitter, the iron core compass loop, and a late model intercommnications ampli-fier were not previously available for complefe analysis. These units will be thesubject of individual electronic reports following their detailed study. Completeinformation on the other units which have been previously reported can be found inreports referenced herein.

Specifically, the following electronic equipment was installed in the YAK-11:

Coimnications Equipment

1. High Frequency Receiver, Soviet.Type RSI-6M-l (3.75-5.00 Mc), SerialNo. 17667, date of manufacture: March 1950.

2. High Frequency Transmitter, Soviet Type RSI-6K (3.75-5.00 Mc), SerialNo. 20222, date of manufacture: December 1949.

3. Transmitter Dynamotor, Soviet Type RU-45-A, Serial No. E011111.

4. Interphone Amplifier, Soviet Type SPU-2M-bis, Serial No. B 19776.

5. Interphone Dynamotor, Soviet Type RU-I1AM, )erial No. E01531t8.

Navigation Equipment

1. Radio Compass ReCeiver, Soviet Type RPKO-10M (270-730 Kc), SerialNO. 0.1511, date of manufacture: April 1950.

2. Compass Receiver Dynamotor, Soviet Type RU-11AM, Serial No. E 847574.

Antennas

A double strand wire type antenna extending from a mast at the rear of thecockpit to the top of the vertical stabilizer was used as a receiving antenna for theHF receiver and a sense antenna for the compass receiver. The above wire alsoserves as the transmitting antenna for the HF transmitter.

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An iron core stationary loop antenna, flush mounted in the top of the fuselagebehind the cockpit canopy, was used in conjunction with the RPKO-1014 navigationreceiver.

A. COI 4UNICATION AND NAVIGATION EWIPMET

The Soviet Type RSI-6M-l radio receiver is described in detail in ATIC StudyNo.' 102-EL8/51-34. It is an 8-tube superheterodyne receiver with excellent sta-bility characteristics. Reception is limited to phone or modulated radio telegraphsignals. The unit installed in the YAK-UI was identical to the latest types previ-ously analyzed, and except for some variation in inspection stamp numbers. no sig-nificant difference was noted when this unit was compared to Receiver SerialNo. 17166 which was obtained in Korea.

The Soviet Type RSI-6K transmitter is the first unit known to be available fordetailed analysis. It operates essentially as either a self excited amplitude modu-lated oscillator or as a crystal controlled amplitude modulated oscillator using atype 6L6 tube. It is. capable of voice transmission with a power output of approxi-mately 6 watts. Complete details on this type transmitter are given in ATIC Techni-cal Report No. TR-EL-44. No operating crystal was found with the equipment. TheRSI-6K is a modification of the earlier RSI-6 transmitter. An extra tube which actsas a modulated crystal oscillator has been added to permit operation on one crystalcontrolled channel. In addition, a meter has been placed in the front panel toindicate radio frequency current in the antenna. This represents an improvementover the small light bulb tuning indicator used in the RSI-6.

The Soviet Type SPU-2M-bis intercommunications equipment consists of a one tube(type 6F6) audio amplifier. This unit has been modified considerably from the pre-viously reported SPU-214 model. Major changes include the use of late type compon-ents, such as cased transformers with humidity glass to metal seals, sealed capaci-tors, and carbon deposited resistors. The binding post connector strip on the frontpanel has been replaced with a quick disconnect type cable receptacle. A completeanalysis of this unit is contemplated.

The RPKO-lOM is a homig receiver which has been described in detail in ATIStudy No. 102-EL-17/51-34.

It is used in conjunction with a fixed, iron core, flush mounted loop typeantenna. The dynamotor power supplies have also been completly analyzed and theinformation on both the Type RU-45-A and the Type RU-11AM is given in the above ref-erenced reports.

B. CO1!4UNICATION AND NAVIGATION EQUIPMENT CONTROLS

Figure 10 is a pictorial drawing showing the location of the electronics equip-

ment in the YAK-If. A block diagram of the interconnecting cables and controls isgiven in Figure 9.

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CONFIDENTIALATIC Technical Report No. TR-AC-16Page No. 27

The high frequency transmitter is controlled by a press-to-talk switch on thepilot's (forward cockpit) throttle or on the rear cockpit throttle. The frequency ofthe set is not easily changed during flight and therefore the pilot mst rely on onechannel for transmission. -

The high frequency receiver is tunable by a remote mechanical tuning knoblocated on a panel to the right of the pilot's right knee. Any frequency in the3.75 to 5 megacycle range may be selected in flight.

The frequency of the navigation receiver is changed by a remote tuner located onthe same panel as the high frequency receiver tuning knob. The navigation receiveris switched in for use as a radio compass or as a conventional low frequency super-heteroclyne receiver by a switch in the control box located above the remote tuningcontrol below the canopy guide rails in the forward cockpit. This control box alsocontrols the use of the RSI-6 equipment. The left-right indicator for the compass islocated on the instrument panel.

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CONFI DENTIALATIC Technical Report No. TR-AC -16

Page No. 28

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CONFIENTIAiWO

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CONFIDENTIALATIC Technical Report No. TR-AC-16Page No. 31

SECTION VI

MATEMALS

Airframe parts for materials examination were selected from what were consid-ered to be the most critical applications. The analysis of metal, plastic, andrubber parts include type and quality, comparison to U. S. materials for the sameapplication and,. where possible, the effect of the type and quality of the materialon aircraft performance.

A. MALS

Aluminm, steel and stainless steel parts selected for this analysis are con-sidered to be the highest stressed components, requiring the best quality.

The landing gear strut and selected parts of the ASh-21 engine are beingexamined metallurgicafly and will be reported in a subsequent ATIC study.

A YAK-22 engine mount had been examined prior to the one from the complete air-frame. The date of manufacture of the first engine mount is unknown; its date ofacquisition is close to the date of acquisition of the complete airframe.

1. Aluminum Parts (Table 3)

a. Sheet Materials (Figs 47, '48 and 49)

All of the sheet materials examined were of the alclad type. Thealuminum coatings ranged from 3 to 5% per side of the total sheet thickness, this iscolparable to U. S. practice. The alloy used for the core was the Soviet Dl typewhich is equivalent to 17s. The previously examined IL-1O airframe also used 17sskin. A considerable amount of 17s sheet was shipped to the Soviets on lend-leaseduring World War II; 24s was probably not easily available to the Soviets at thetime the airplane was designed. Therefore, they apparently adopted 17s for skin onthe engine fighters. Little weight saving could be effected by the substitution of24s.

In general, the 17s sheet specimen were fine-grained, good qualitymaterials with normal solution heat-treated structures. Two exceptions were noted inthe thinnest sheet. In both of these cases, an excessive time at the solution heat-treating teiperature had caused diffusion of copper from the core to penetrate thecladding complete3y. Diffusion in Soviet alclad aircraft skins has been notedbefore, but not to this extent. The resistance to corrosion of these materials wouldbe inferior to that of properly heat-treated sheet.

The sheet materials were all anodized and chromate sealed. Unexposedsurfaces were further protected with a zinc chromate-type primer. Exposed surfaceswere primed with zinc chromate, painted with an intermediate coat of aluminum-pigmented vehicle, and finished with a gray lacquer.

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b. Extrusions (Fig 47)

The stringer is an extruded bulb angle made from the Soviet D1 alloy.The stringer had been anodized and chromate sealed and was painted with zincchrouate-type primer. The grain size was extremely coarse, but the sample otherwisehad a normal heat-treated structure. The magnesium content was higher by 0.16percent than the upper limit (0.4-0.8% Mg) permitted by the Soviet specificationsfor alloy DI (17s). However, this would not have a deleterious effect on themechanical properties of the material.

c. Rivets (Fig 48)

The rivets, taken from the built-up spar cap, were identified as theSoviet D18 alloy. This is equivalent to the U. S. alloy AI7S, which is used in U.S.practice for similar applications.

d. Forgings (Figs 47 and 50)

The forgings were identified as the Soviet AK6 alloy. The aileroncontrol support carried the marking IAK6. These forgings were all anodized andchromate sealed. This alloy has no U. S. equivalent, but the closest U. S. alloy is14S. AK6 forgings are used in the solution heat-treated and artificially aged condi-tion in Soviet practice. In this temper, the alloy develops strengths that are some-what higher than those of 17S-T4; however, higher strengths than in AK6 are obtainedin the artificially aged 14S alloy, which is used in the U. S. in forgings forsimilar applications. A comarison of the mechanical properties of these alloys isgiven in Table. 1.

Grain size in these forgings showed wide variations, ranging fromfine to coarse in the aileron control support, from fine to medium in the bracket,and frm medium to coarse in the landing gear support. The parts otherwise hadnonal heat-treated structures. The Brinell hardness (500-,g. load-lO zm,. ball)on two of the three forgings was 107 and 117, respectively.

2. Steel Parts (Table 4)

a. Plain Carbon Steel (Fig 52)

Among the parbs examined Soviet steels 20, 35, and 50 (U. S. equiva-lents AISI 1020, 1030, and 1050) were used for a flange, a washer, and several nuts.The metallurgical quality of the parts was satisfactory. The nut and bolt of thefirst engine mount examined were cadmium plated, the nut and bolt of the secondengine mount. were zinc plated. Cadmium plating gives better corrosion protectionthan zinc plating. No conclusions can be drawn as to the purpose of the change sincethe relative dates of manufacture of the two engine mounts are unknown.

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b. Low Allay Steels (Figs 50, 51 and 52)

All the low alloy steel saMles found in the airframe were of the 1%-chromium, 1% manganese, and 1% silicon type varying onky in carbon content from0.20,q to 0.35%. Selected YAK-Uf components made of this steel were found to bestructural tubing for the fuselage and engine mount as well as highly stressed nutsand bolts. It is significant to note that for low alloy steel applications inSoviet airframes this type of steel is used almost exclusively. Highly stressedsteel airframe members such as landing gear struts, beam caps, brackets and fittingson the IL-1O and 1IM-15 have all been made of "chromansil" (CHROmium, MANganese,SILicon) type ateels. This type of steel was originally developed by the Germansand reached a certain degree of popularity in Europe. The steel was tried out in theU. S. but never became adopted largely because it is difficult to make ingots ofconstant copposition and free of surface defects. Chromansil steel samples from theMIG-15 have been examined and evaluated previously. 2 2 / A literature survey onchronansil steels has also been made and is to be rep din the near future. /The chief advantage of the steel is its low critical allcy content 1% chromium,compared to 1.8% nickel, 0.8% chromium, 0.25% molybdenum (SAE 4330 steels whichwould generally be used for similar applications in the U. S. The chief disadvan-tages of the Soviet steel are its temper brittleness and its low hardenability; theseundesirable properties would not allow the substitution of 30XrC type steels forSAE 4330 by U. S. design standards.

Mechanical properties of the steel were determined by testing samplestaken from the first YAK-Uf engine mount. Duplicate sheet tensile specimens 10inches long were cut from each length of tubing. The reduced sections were I inchside and 2k inches long. The tensile and hardness data obtained are given inTable 2.

The yield and tensile strengths of the tubing were somewhat lowerthan the earlier results obtained on the main beam of the 14IG-15 horizontal stabi-lizer. The yield and tensile strengths of the bolt were lower than for the tubing.

The microstructure of the steel samples was generally satisfactory.The engine mount bolts were an exception. The silicate inclusions indicate incom-

plete deoxidation of the steel. The carbide spheroids and the ferrite indicate that

I/ "Ex ion of Foreign Aircraft Engine and Airframe Parts," ATIC TechnicalR Norb 5 16 August 1951.2 "Further Examination of Steel Star in IIG-15 Horizontal Stabilizer," ATICTechnical Report No. 17, 13 December 1951, SECRZ-.Y/"Examination of Soviet Low Alloy Steels," ATIC Technical Report No. 37 (to bepublished), RESTRICTED.

r

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CONFIDENTIALATIC Technlcal Report No.. TR-AC-16Page No. 35

1. Tran at M~aterial

The transparent canopy was not of laninated design, but considering thepurpose of the aircraft, it is questionable if the safety afforded by iuinated con-struction would Justify the increased epense.

2. Bakelite

The demand-type ozygen regulator for breathing use was made of phenolformaldehyde (Bakelite) plastic. Bakelite plastics are suitable for construction ofdemand-type regulators. However, Aerican practice is to use pressure-demand regula-tors and these require aluminum castings. Dimensional requirements of the pressure-demand type of construction are such that it is necessary to use a material whichmaintains the casting mold dimensions. Plastic materials have been found to changedimensions very slightly with age, and this is sufficient to prevent their use inconstructing a pressure-demand-type regulator.

3. Nitrocellulose

Use of nitrocellulose and cellophane as a rubber hose cover (see Rubbersection, reference main fuel line transfer hose, Table 6) is a practice which wouldnot be acceptable to U. S. standards. The plastic materials are resistant to fueland oil, and probably for this reason they are used to protect the rubber which isnot resistant. However, cellulose and nitrocellulose are very flamable, and wouldcreate a serious fire hazard when used for fuel service.

C. RUBEER

During the analysis of the rubber parts on this airplane, four different typesof rubber were identified: natural, po2ybutadiene, butadiene-styrene, and neoprene.The followirng discussion highlights the data included in Table 6.

1. Natural Rubber

The following parts were found to be made from natural rubber:

a. Instrument shock mount. This is a good vibration material. Therewas an excellent bond between the rubber and the metal sleeve.

b. Rubber grommet. Cracks showed poor corpounding for age-resistance.

c. Hose coupling from oil filter line. Outside laer only wasnatural rubber. Permeability of inside layer plus fumes from engine will attachnatural rubber. Early replacement would be probable.

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CONFIDENTIALATIC Technical Report No. TR-AC-16Page No. 36

2. Polbutadiene

This type of synthetic rubber is not produced in large quantities in theU. S. It has about the same physical properties as butadiene-styrene (GR-9) ornatural rubber. The following parts were found to be made from this material:

a. Bumper pad for cockpit canopy. U. S. aircraft engineers would haveused a material with better aging characteristics.

b. Vuel transfer hose, main fuel line. This was made of rubber, plastic,and metal. The rubber layer is not fuel-resistant; frequent replacement would beprobable. Buna N should have been used; however, neoprene would have beensatisfactory.

c. Oil transfer hose, main return line. This was the same constructionand materials and same poor choice as noted for fuel hose, above.

d. Chafing strip, for top of fuel tank. Five layers of the same polrmerwere used but the three center layers were cellular. This is a satisfactory choiceof material for the type of application.

e. Chafing strip for bottom of fuel tank. One layer of cellular rubberprovides adequate protection.

3. Butadiene-Styrene (Buna S)

This material is the -synthetic rubber that can be used in most applica-tions where natural rubber would be applicable. Prior to the analysis of the YAK-U1parts, this material had never been found in Soviet aircraft.

a. Wire insulation. The outside layer of this'electrical wire was abutadiene-styrene corpound while the inside layer was a blend of the same copolymerwith natural rubber. Buna 5 h.s exceptionally good electrical insulating propertiesand is easily extruded "fv: _anfacturing wire. This "-s a good choice of material.

4. eoprene

This is the only oil-resistant rubber found on the YAK-i1. It is farinferior to Buna N and cannot be used in contact with aromatic fuels.

a. Vibration daper for cowling. The material is satisfactory for thisapplication.,

b. Hose coupling for oil filter line. The inside layer of this couplingwas made from neoprene. This was a better choice than the poJybutadiene used in theoil line, above. Buna N would require fewer replacements.

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CONFIDENTIALATIC Technical Report No. TR-AC-16Page No. 37

c. Cement bonding five layers of the fuel tank top chafing strip together.Other rubber would make better adhesion cements-than neoprene. The cement was goodenough for the application but better materials could have been employed.

.

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SECTION VII

IVNUFACTURPING NE.HODS

A. AIFTMRPJ4

The aircraft examined, serial number 12216, is thought to have been manufac-tured in 1950. The type of construction and manufacturing practices observed on theaircraft are similar to those used on earlier YAK-9 fighters and it appears that theYAK-II trainer is an outgrowth of the YAK-9 series. The YAK-11 is a mixture ofvarious types of construction .i which steel tube, light aluminum alloy, and fabricall have their part. Earlier types of YAK-11 fighter trainers have all used theseforms of construction to some degree. The first types enployed a great deal ofwood, plymood and fabric. The aircraft examined, which was of a later manufacturingdate, still had fabric on the fuselage tail section, but employed formed aluminumstringers and aluminum alloy sheet as the primary fuselage covering instead of thewood and plywood as on the earlier YPK-9 and YAK-II series.

1. Fuselage

From a manuIacturing standpoint the fuselage has mar favorable features:the assembly breakdown is considered adequate for series production in the Sovietenvironment; the welded tubular steel structure is common to Soviet aircraft andiell suited for the facilities available. General purpose machine tools and a mini-mum of detail tools could be utilized in the manufacture of all fabricated parts; nocomplex jigs or fixtures would be required,, Unskilled labor could be enployed infabrication, sub-assembly and final assembly of the fuselage. The access panelsprovided in the fuselage not on3y allow easy access for construction and finalassembly operations, but reduce the number of riveting man-hours by the uses of DZUStype fasteners in their installation.

All exterior rivets were flush and acceptable to American aircraftstandards. MarV interior rivets were not of this quality though apparently accept-able to Soviet standards.

Though a few castings and forgings were found, the Soviets still rely onwelded and machined steel fittings for main attachment points.

When compared to the manufaeturing practices used in similar American air-craft, the following exaples are considered significant:

The welded fuselage structure, though considered obsolete by Americanstandards, is adequate for series production in the Soviet environment.

The assembly breakdown and design of all fabricated parts would not requirethe complicated jigs, fixtures, or special purpose machine tools used to a greatextent in American aircraft manufacture.

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CONFIDENTIALATIC Technical Report No. TR-AC-16Page No. 39

The quality of workmanship would be acceptable to American standards.

Upon examination of the wing construction, there were many advantages aswell as disadvantages found in the methods employed in its manufacture. Among thoseof advantage were:

The built-up spar of sheet and extruded aluminum alloy would not requireprecision machining employed on forged or billet stock. Unskilled labor could beemployed in the construction and installation.

Most of the wing skins were of one piece and covered the entire area fromthe upper rear spar to the lower front spar. The forming of this panel in one piecereduces the number of sub-assemby jigs required to assemble the wing.

The two fuel cell openings in each wing allows access to the wing interiorduring construction, assembly and installation.

As on the fuselage, the assembly breakdown and design of all fabricatedparts would not require any complicated jigs or fixtures or special machine tools intheir manufacture.

Some of the disadvantages found in the methods employed were as follows:

Most skin joints were butted rather than lapped; the butt type jointrequires more trimming on assembly to insure proper fit.

The fuel access doors were attached to the structure with screws instead ofthe DZUS type fasteners used on the fuselage. The screws add many man hours toassembly and installation of the fuel doors because of the special fittings rivetedto the structure to accept them.

3. Horizontal and Vertical Stabilizer

The construction and manufacturing practices employed on the horizontaland vertical stabilizers are similar to those used in the American aircraft industryat the end of£ World ar II. The design of the fabricated parts and the assemblybreakdown of both stabilizers are considered adequate for manufacture in the Sovietenvironment. The rudder and elevator were also similar to those of aluminum andfabric construction manufactured in American plants at the end of World War II.

B. POWRPLANT IWWACTURING MHfODS ANALYSIS

The Soviet ASh-21 engine is a seven cylinder, air cooled, radial reciprocatingengine rated at 690 horsepower. It is essentially of Soviet design and can be con-sidered a conventional type, influenced by years of reciprocating engine developmentand production experience in the USSR.

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The Soviet ASh-21 engine was examined to determine the adaptability of theengine to quantity production methods, and the effect on production and/or on per-formance resulting from significant departures frm manufacturing methods andprocesses enployed in the U. S.

A manufacturing methods analysis of the Soviet ASh-21 engine, power plant ofthe YAK-1, has already been made. The results were published as ATIC StudyNo. 102-AE-tl/ll-34, dated 27 December 1951, entitled "Soviet ASh-21 Aircraft Engine,Manufacturing Methods Azalysis". For this reason, the folloTing discussion ill berestricted only to highlights.

1. Gears

The fun6tional quality of the critical gears in the ASh-21 engine coi aresfavorably with similar U. S. parts. Checks on backlash in the several gear trainsand individual gear eccentricity and run-out showed them to be within acceptablelimits. he enployment of Maag gear tooth grinders, uncommon in the U. S. aircraftindustry, creates a fine abraded pattern on the tooth faces which provides supportfor an oil film. Durability is thereby enhanced through more effective lubrication.The utilization of the aag grinder also decreases the probability of scrap duringmanufacture since there is less likelihood of burning the tooth surfaces during thegrinding operation.

2. Cylinders

The cylinder heads on the ASh-21 engine are of cast aluminum alloy whilethose of the Wright Cyclone 7, the ASh-21's American counterpart, originate asforgibgs. The forging method of fabrication was substituted for casting in this

application , domesticaly, to improve engine performance. The metallurgical charac-teristics of the forgingpermitted an increase in cooling fin area, thus providinggreater heat dissipation. This resulted in longer engine service life with the same

horsepower rating. Conversely, if the-service life had been satisfactory an increasein power-rating could have been effected by retaining former permissible head tem-peratures. To sum up, then,. pound for pound the inherent strength of a forged cyl-inder head is greater than that of a cast head. The fact that casting is stillpracticed by the. Soviets in the manufacture of the ASh-21 may be considered toiqpose an optimum limit on engine power potential.

It should be noted that less machining time is required in the manufactureof a cast head since the rough casting more closely resembles the final configura-tion than does the rough forging.

Material analysis is in process to determine the quality of the cylinderhead castings on the ASh-2l1

3. Crankcase Min Section

The crankcase main sections of the ASh-21 engine were forged of aluminumalloy. This practice was discontinued in the U. S. counterpart when steel ws

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substituted for altuinum alloy. The development of the forged steel crankcase wascoxplementary to the switch from cast. to forged cylinder heads. As in the case ofcylinder head fabrication the Soviet method of crankcase manufacture can be expectedto inose an optimum linit on engine power potential.

4. Sunercharger Imeller

A conventional supercharger impeller in a U. S. reciprocating engine hasa splined steel bushing inserted in its hub. In the ASh-21 impeller the splines arebroached directly into the aluminum alloy hub section, precluding the machiningoperations necessary to make and insert the bushing and com9lete the resultantassembly. It has been estimated that the domestic design would cost approximately10% more to manufacture if the U. S. and Soviet equipment and labor used wereconparable.

The critical vane side of the ASh-21 inpeller was carefully finished,indicating a high degree of functional quality for this part.

5. Exhaust Valve

The ASh-21 exhaust valve is dissimilar to any commonly used in Americanreciprocating engines and its fabrication is significant. Briefly stated, the func-tional quality of the exhaust valve appears to be excellent. Evidently, closecontrol was exercised over manufacture. The unusually large stem diameter facili-tates machining, both internally (sodium cavity) and externally.

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CONFIDENTIAL.ATIC Technical Report No. TR-AC-16Page No. 42

SECTION Viii

MGM AND WM

A. m~(numou (V MWh ABRQJIIMIC CHMD AND W3l3G A=L

%I

828 x2 = 165.7 sq ft total

MAD (Do termined per Ai'q AMSO Ymal No6. 57-0-1 Section 1, Pagep&

=2(100 +31.5-10x

=2 (131.5 -23.95)

T 1.7" (mean Aerodynamic Chord)

LW= 72.5N (Leading UPg of Mean Aerodynamic Chord)

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GROUP WEIGHT STATEMENT

(Oes Out Tho Nt App11.aibI.)mT~lmYA1-11

Omtmt Xo.

Arplm, Govement No.

Airplane, Contrator Noe--. -

Built By--- - -- - -

3bg1me (Model) _Alh- 21. L

EMg1me, .GoVerwt No*.....~

Date__

bWaIrpoae.In Thi aAirplaw. (No.. orL

Ofhw Modiflostim In orporsted Since The First Airplane Under This Contr -

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CONFIDENTIALATIC Technical Report No. TR-AC-16Page No. 44

o00. SITRUCUIE LANOPLIE or SIAFLE

I WDG GROUP .-_ ...... 701,2 CENTER SECTION (OR UPPER CENTER)_31 WMEIATE PANEL (OR UPR 9UTER) _

OUTR PANEL. (0R LOWER WICENT)

5 TIPS (OR LONER QUtIaE)4 AILERONS (COUNTER BALANCE ,. Lose)7 FLAPS ______

I SLATS _____ _____

It TA31 GROUP _J_ 35______11 STABILIZER __

12 ELEVATOR (COUNTER PALA4CE WT. LS,_) ...

Ik RUIA (COUNTER SALL4CE IT. LI.SJ.

It BON GROUP___ __ __,--..

17 FUSELAGE OR GONDOLA - LESS ING. SECTION

53 NUILL . .. ...__ _ __ _ I:- -- -i-~20 A.T'9 G * I. r ff1! ____........ .95.5

21 MAIN LANO, I NG .E. ___ _

22 AUXILIAAY LANOIN. GEA (4OSE OR TAIL IEEL, 15.

ih____ro__ _25 __....- TE,.,-,, -OR_ _...........

" ... hJY!A VTI j -f

27 *.. I[IA YAOAT8

2o =GM n $WTCION or MCIULLE GROUP - -, i

23 L , n ___

3 O __ Pii~ jR _ -- __

CENTERTIA

53 _____I q0________ ____ __EX .InLk(_(A1 INSTALLEO) 35--

55 EMNE A samisOt_ _ _ _ _-

SINR PLANT CONTROLS______________ __ ______

57 PROELLER ____-____

3B STARTING SYSTEN 7A._____

hi RADlIATORS A 2HUTTRS

14 LUS ICAT INO SYSTEM -- 5Q*3

hO TAINKS AND PROTECTION__

50 TOUhLS (TO Of SROOT PONIAMD)

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CONFIDENTIALATIC Technical Report No. TR-AC-16Page No. _5

coot NO. ANOPLANE or SEAPL N(

3 INSTRUMENTS

5 ELECTRICAL

7 ARSIENT PROVISIONS (INCLUDING SUINIRE PROTECTION) { 1..4 FUR I HIN 010... ..I PERSONNEL ACCOSMODAT IONS 26.5IO EEROGENCY ACCOilOOAT IONS

I PROVIIINS OR FLIGHT

AIR E DTIONING _ _U_____i___TANTI-IC1R [ IEo U io NT ..... . .. .. _.

AUIXILIARY POREN PLANT

15 AUXILIARY GEAR_ _ _ __o. ~ .~ ..m!_.I.._..__ I_

ANCHO1. Tofji~ ~t!~~IA-q-17 ARRESTING SEAR NSTALLATIQN

'I EOVIERGENCY FL.OTATION GEAR

, R lW T -i PT.... am..

(9A3 FROM PAGE 2.0)ii IGT EGT _____ ..-,.(.-) -. ' ___

UNIT WEIGHTS

TAIL, ROUP (GROSS AREA O.FT. L'

. PER .0-FT'. - S|UBMERGEI 01iP- MAIN FLOATS ct Ilu

,,H ,,F MAIN FLO.T. A.0 BRACT ...IE I .14 OF COOLINS SYSTEM PER NORMA M.P. . .If~.. --. -*--.

fEIGHT OF LUSRICATING SYSTEM PER GAL.' OIL GAP.( fNE I3HT OF FUELSSTMPRGL AL..L...f - .____

____________________ DESIGN IN -.RMATIO............LENGTH - MAX. MAX I MM fjj,;LDPIHEIGHT - MAX. MAAIM I F.15'E EIT_SPAN 0___ _ E . 9.. Si.._ ..,. . . ..

THICKNESS ROCI CHORD ____ GROSS WEIGHT .FOR ,STRESS .AN.&.YSIS _______

THICKNESS TIP CHORE'

1ING AREA - NET

LOAD FACTOR - ULTIMATE

TAPER RATIO (ROOT CHORO/'T1P CHORO)LENGTH ROOT CH030 TOTAL BULLIT PROOF GLASS POUJNDSLENGTH TIP CHORD TOTAL ARMOUR ,_"_A_'_f____U__

*PROVISIONS FOR" CAN BE INTERPRETED AS FO .Oq.j .___-

I. ALL PARTS ASSIEMBLED TO ONE BASIC uNIT FOR THE ., _L6P,,1j.Rfl CU ...- y SnjLIELKF1. Q __ ';

EQUIPMENT OR StRUCTURAL UNITS OF ANOTHER BASIC GROi_.. "__. .

2. IF THE CONTRACTOR'S SYSTEM OF IEI3'HT OREAKDOO N INt'CL.UDES ITS POVISIO '3 ITH THE BASIC .O._ $,

THEN SEIGHTS OROINARILT ENTERED ON PArES TITLED "INSTALLATION F_ OVIS OQI S ._R' ARE NQT REO l.

SE"VICE PICK-UP DOES N"T INCLUDE ENTRAPPED FUEL S OIL

CONFIDENTIAL

Page 55: The soviet YAK-11 Airplane

CONFIDENTIALATIC Technical Report No. TR-AC-1

6

Page No. 46

JSEPL LWAD- LANOPL AWE SEAPLFLAE LANDPLANE 8EAPLANE

L&a .COTIDIT ION E.. E . . S 9.!E01 _ TMA (ACtUAL)

2 -3 PASEG(RS o. 11-_

%FUEL - ENGINE (4 C 94L9 sm.) -569.9___

5 FUEL - TRAPift lN SYSTEM _-_ __A__.)

6 FUEL - AIJXILIART POSER LAI T ! pS.),7 OIL - heJ (.75 lit ( 9.91 GALIs.) 7I OIL - TRAP I SYSTEM _J GALS.) - 5.09 OIL - AUXILIARY POW PLANT G Le S. IIf OIL - SUIPERCHAII10t I GALS.)___________

IL - 01"CTION GEAR sox C GALS.)12 BAGOAGE_______________ ______-

14I _ ... . ..... . .. ....

17 FIXED O4.JS (TOTAL) __________ ~_ _

IS I2,47.j . GUN INSTALLATION 4 Ber7.3n19 =jxda ,37_120 CAL. GUN INSTALLATION

2t CAL. AmImTON _

22 0. CANNON INSTALLATION

25 WIN,. AMMUNITION ___ __ ________I______

24 ---- _ _ _ __- **-

26 GUN SIGHTS _ 1 ___

27 FLXI5BLE GuN$ (TOTAL) 2

28 CAL, ^ N I__T__LAtIO_ __

29 CAL. AMMUNITION

30 -CAL GUN INSTALATION

31t A 4,A MAiQ-t IAM_

32 M1M. CANNON INSTA.LATION_

33 NO. AMMUNITION

.BOMB INSTALLATION37

39 TORPEDO INSTALLATION

42 JiOUIPENT43 NAVIGATION ________ _________

44 OXYGEN ____--___-________ 32.345 _PI4OTOCR APH IC (km Cjamsira____

6 PTROTECMNICS

47 MISCELLANEOUS Oblique Camera _0._

50 SEFL LOAD _ __t__6

51 WEI _ET12 CONFI8ENTIA

52 GROSS WEIGlrr 15274.6 _____________

CONFIDENTIAL

Page 56: The soviet YAK-11 Airplane

CONFIDENTIALATIC Technical Report No. TR-AC-16Page No. 47

WEIGHT AND BALANCE

ITEM4 WT. ARK mom=

Fuselage 751.4 102 76,642.8Wing 701.o4 96 67,334.4Vertical Stabilizer Assy. 81 298 24,138Horizontal Stabilizer Assy. 54 282 15,228Landing Gear Main 280 73.5 20,580Tail Gear 15.5 288 4,464Engine Nacelle 78 30 2,340Power Plant (Basic) 935 31.5 29,452.5Engine Accessories 127.1 51 6,350Propeller Assy. 195 4.6 9Q0Starter 7.5 13 97.5Cooling System 27.1 10 271Lubrication System 50.3 81.6 4,103.5Fuel System 83.7 106.8 8,939.5Instnunents 43.6 123.8 5,399Surface Controls 84.1 150.7 12,674.8Pneumatic System 75.6 91.7 6,933.1Electrical System 84.6 116.8 9,884Commruications 68.2 180.0 12,278.7Armament 41.4 76.6 3,170.5Furnishings 26.5 122.. 3,234.3Pilot 200 106.5 21,300Co-pilot 200 137.6 27,520Fuel, U;ing Tanks 548.5 105 57,592.5Fuel, Center Suvip Tank 21.4 122.1 2,612.9Oil 74.3 74.1 5,505.6Berizina, 12.7m machine gun 147.3 64.5 3,050.9nmmunition 100 rds. 37.1 64.5 2,393

Sight 23 86.5 1,989.5Bombs 220 88.5 19,470Oygen System 32.3 135.4 4,387.4Gun Camera 13.9 81.3 1,130.1Oblique Camera 30.8 173.7 5,350Oil sum 15 31.5 472.5

TOTAL 5,2Mh.6 88.6 467,190

CONFIDENTIAL

Page 57: The soviet YAK-11 Airplane

CONFIDENTIALATIC Technical Report No. TR-AC-16Page No. 48

C. LCAM M OMOMITIM

(7ull fuel, Two pilots, Awmition and 2-110# Bces)

weijit Axm wn

5,2T11.6 98.6 41,9

LMWC = 72.5MAD = T.17

16 1= 22.5 of te MA7T-

(No fuel, Two pilots, No amumi tion and No bobs)

Veii Arm Mowent

5,271.64690548-5 -5T,592-5=Aumton- 3T- 1 29 9,.7

g6-76387734&.5

LiLC = 72.5MAC = 71.7

=. 19.9% of te M c71.7

CONFIDENTIAL

Page 58: The soviet YAK-11 Airplane

CONFIDENTIALATIC Technical Report No. TR-AC-16Page No. 49

Max Gross Wei.ht

(Pull fvel, Single pilot in the front cockpit, Amm=tion aud "AAWf- Bombs)

we wt AMmoment

59274.6 46T,190co-pilot - = 19_7%

LMW = 72.5

L4.4 1.7%of tMeYA

(No fuel, Sinle pilot in the front cockpit, No bombs, and No aummiti.n)

he~t A=m Moment

5,o74.6 439, 670S 514.5 - 57,592.5

Aummtioa - 37.1 2,393Bombs - 2W -1.47

8)4.3S 360,a.5

LU(A = 72.5MAG = 71.7

ul. gg16.6% of the no71.7

CONFIDENTIAL

Page 59: The soviet YAK-11 Airplane

CONFIDENTIALATIC Technical Report No. TR-AC-16Page No. 50

Max Gross WeSht

(Full fuel, Two pilots, A wmuiot and No-bombs)

Weight Arm moment

59274.6 467,190Bombs - 2- 19..70

59* *6 8g.58 792

LMAC = 72.5MAC = T1.7

16 0= 22.4% of th Ac

operational fdItt

(No fuel, Tvo pilots, No aummitiom an No bombs)

Veight Arm momenit

6 7,972Ammi tion 7. - 2,32

LmAV = 72.5MA = 71.7

14.26 19.9% of the mAL

CONFIDENTIAL

Page 60: The soviet YAK-11 Airplane

CONFIDENTIALATIC Technical Report No. R-AC-16Page No. 51

Ma= Gross Vekght

(Pun fuel, Two pilots, Amnmi tion and To bombs)

Wegh Arm moen

5,27.6 467,X10Bombs - 220 - 193170

59054I.6 99-59 447,720

LUM = 72.5M =71.7

16. = 22.4% of the xiO71.7

Operational EMhtw

(No fuel, W pilots, No ammi tio an& No bombs)

Weijit Am momen~t

5,05.6 447720- 57,592.5

Amml tion - .1 - 2,39349469-397,734.

1I.26 T19.9% c the mAC71.7

CONFIDENTIAL

Page 61: The soviet YAK-11 Airplane

I:,!

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Page 62: The soviet YAK-11 Airplane

CONFIDENTIALATIC Technical Report No. TR.AC-16

Page No. 55

Fig. 12 Main Storage Bottle

Fig. 13 Emergency Air Storage Bottle

.1 CONFIDENTIAL

Page 63: The soviet YAK-11 Airplane

-CONFIDENTIALA ~IC Technical Report No. TR-AC-16Page 11o.a 56

Fig. 14 'Pad Filter., Pneumatic System

PAD

_iSREEN

Fig. 15 Pad Filter, Pneumatic System

CO0N FsI DEN1A L

Page 64: The soviet YAK-11 Airplane

CONFIDENTIALATIC Technical Report No. TR-AC-16Page No. 57

AD FILTZR GROUND FILLERI.t

Fig. 16 Pad Filter and Ground FillerPneumatic System

AIR STA

Fig. 17 Compressor, Pneumatic System

Fig. 18 Compressor, Pneumatic System

CONFIDENTIAL

Page 65: The soviet YAK-11 Airplane

CONFIDENTIALATIC Tech~nical Report No. TR-AC-16

Page NO. 58

Fig. 19 Landing Gear/Flap Selector Valve,Pneumatic System

Fig. 20, Landing Gear/Flap S;elector Valve,Pneumratic System

iA

Fig. 21 Pressure Relief Valve, Pneumatic System

CON FIDENMlAL

Page 66: The soviet YAK-11 Airplane

CONFIDENTIALATIC Technical Repoat No. TRf-AC-16Pap NO. 59

Fig. 22 Landing Gear Assembly

BELL CRANK

SIDE BRACE

LWRSIDE BRACE~ ACTUATING CYLINDER

LOWERMOUNTiNGS

Fig. 23 Landing Gear Strut

CON FIEMlAL

Page 67: The soviet YAK-11 Airplane

CONFIDENTIALATIC Technical Report No. TR-AC-Z6Page No. 60

BALL LOCK MECHANISM

Fig. 24 Landing Gear Actuating Cylinder, Pneumatic System

Fig. 25 Flap Actuating Cylinder, Fig. 26 Mechanical FlapPneumatic System Up Locks

CONFIDENTIAL

Page 68: The soviet YAK-11 Airplane

COwNFIDENTIALATIC Technical Report No. TR-AC-16PegS No._________1

'Fig. 27 Brake Differential Valve,, Fig. 28 Brake Differential Valve,Pneumatic System Pneumatic System

Fig. 29 Brake Bleed Valve, Pneumatic System

COwNFIDENTIAL

Page 69: The soviet YAK-11 Airplane

CONFIDENTIALATIC Technical Repozt No,, 2!IAC.16Page io. 2

4j4

48

CONFIENTIA

Page 70: The soviet YAK-11 Airplane

CONFIDENTIALr 1 'tqrio -ci

V'

Fig. 31 Front Control F-ig. 32 Top View of RearStick Control Stick

Fig. 33 Emergency Brake Releaue Valve, Rear Control Stick

CONFDNTAL

Page 71: The soviet YAK-11 Airplane

CONFIDIEN TIALATIC Technical'Report N o. T-AC-i6Pgelo .6.

Pa NO

Fig. 34 Emergency Brake Release, Rear Control Stick

Fig. 35- Emergency Brake ReleaseValve Button

CONFIDENTIAL

Page 72: The soviet YAK-11 Airplane

CONFIDENTIALATIC Technical Repcr No. TR-A-l6Page No. 65__________

Fig. 36 Wheel, Tire and Brake Drum'Assembly

Fig. 37 Wheel and Tire Assembly

CONFIDENTIAL

Page 73: The soviet YAK-11 Airplane

CONFIDENTIALATIC Tecbnical Repoft o. -Ac -16

Page No. 66

'FgU8WelBaeAsml

Fig. 3 Wheel Brake sml

As semrbly

CONFIDENTIAL

Page 74: The soviet YAK-11 Airplane

COFIETIL Technical. Report N1o. 7-AC-16

page NO.67

Fig. 40 Fuel Line Flapper Valve

Fig. 41 Priming Pump, Fuel System

OCONFIDENTAL

Page 75: The soviet YAK-11 Airplane

CONFIDENTIALATIC Technical Report No, TR-Ac-16Page No, 68

Fig.. 42 Wobble Pump.,. Fuel System

Fig. 43 Generator Fig. 44 Inverter

COONFIDENTIAL

Page 76: The soviet YAK-11 Airplane

CONFIDENTIALATIC Technical Report No. T11-AC-1 6

Pr~ge W.6

0

CONFIDENTIAL

Page 77: The soviet YAK-11 Airplane

CONFIDENTIALATIC Technical Report No,, TR-AC-16

Page No. 70

'kw0

CON FlDENTIAL

Page 78: The soviet YAK-11 Airplane

CONFIDENTIALATIC Technical Report~ No. T-c1

page Ito. 71

4. 40

Fig. 47 Location of Metals Samples

Fig. 48 Location of Metals Samples

CONFIDENTIAL

Page 79: The soviet YAK-11 Airplane

CONFIDENTIALATIC Techniceal Report No. TR-AC-16Page No. _72

Fig. 49 Location of. Metals Samplesa

Fig. 50 Location of Metals Samples

'CONFI DENTIAL

Page 80: The soviet YAK-11 Airplane

CONFIDENTIALATIC Technical Report No. t-AC-16Page No. 73

1 . 17

Fig. 51 Location of Metals Samples

90s,. I!, 12,13, 14

,2,.

Fig. 52 Location of Metals Samples

CONFIDENTIAL

Page 81: The soviet YAK-11 Airplane

CON FIDENTIALATIC Technical Report No. TR-AC-16Page No. 74f

Fig. 53 Underside of Wing

Fig. 54 Empennage Attachment to the Fuselage

CONFIDENTIAL

Page 82: The soviet YAK-11 Airplane

C."ONFIDENTIAL ;

PaTI ecba Rep____________________

Fig. 55 Empennage

Fig. 56 Right Side of Fuselage

CONFIDENTIAL

Page 83: The soviet YAK-11 Airplane

CONFIDENTIALATIC Technical Report No. TR-AC-16Page No. 76

Fig. 57 Left Side of- Fuselage

Fig. 58 Right Landing Gear

CONFIDENTIAL

Page 84: The soviet YAK-11 Airplane

CONFIDENTIALATIC Technical Report No. 7R-AC-16Page NO. 77

TABLE I COMPARATIVE MECHANICAL PROPERTIES OFAK6 AND U.S. ALUMINUM ALLOYS

Tensile YieldAlloy and Strength Strength Elongation, Brinell Hardness,

Temper p.s.i p. s,.i. ' Per Cent (500-kg. load)

AK6 (-T6)(lZ) 65,000 56,000 16 124

AK6 (-T6) (3) 60,000 43.000 13 105

17S -T4 (4) 62,000 40,000 Z 105

14S -T6 (Z) 70,000 60,000 13 135

(1) Values determined on material examined earlier (ASh-62 crankcase, midsection)

(2) T6 indicates that the. alloy is in the solution heat-treated and artifically agedcondition.

(3) Recorded data from the Soviet Mechanical Engineering Encyclopedic Handbook,Vol. 4, Moscow, 1947.

(4) T4 indicates solution heat treatment followed by aging at room temperature.

CONFIDENTIAL

Page 85: The soviet YAK-11 Airplane

CONFIDENTIALATIC Iechnical Report No.,TR-AC-16Page N o.78

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Page 87: The soviet YAK-11 Airplane

CONFIDENTABLE IV ANALYSIS OF SELEC'

OF A SOVIET YAK-lI

MetalSample Chemical Composition (1)Number Description C Mn Si Cr Ni Mo Al Ti Cu

11 A Engine mount 0.29 1.00 1.3 1.1 <0.2 < 0.05 0.26B Clevis 0.36 0.93 1.30 1.12 <0.2 < 0.05 0.05 0.006 0.17 <0

12 A Belt 0.34 1.00 0.9 1.0 <0.2 <0.05 0.14

B 0. 35 0.97/1.00 1.24 0.96 <0.2 <0.05 0.04 0.005 0.15 <0.

13 A Nut 0.50 0.58 0.27 0,14 <0.2 <0.05 0.31

B 0.45 0.52 0.24 0.15 <0.2 <0.05 0.01 <0.005 0.26 <0.est.

14 A Tube 1. 36"0. D 0. 29 1.00 1.3 1.1 <0. 2 <0.05 0.260.98"O.D 0.30 0.90 1.1 1.1 <0.2 <0.05 0.24

B 0.30 0.97 1.09 1.09 <D. 2 <0. 05 0.02 <0. 005 0.19 <0.est.

15 Right rear 0.32 0.92/0.88 1.13 1.03 <0.2 <0.05 0.01 <0.005 0.z6 0.fuselage wingattachmentbracket

16 Bolt retainer 0.20 1.25 1.05 0.94 <0.2 <0.05 0.01 <0.005 0.13 <0.est.

17 Tube, male '0.32 0.88 1.13 1.03 <0.2 <0.05 0.01 0.005 0.03 <0.and female

CONFIDEN

Page 88: The soviet YAK-11 Airplane

ENTIAL• ECTED STEEL COMPONENTS ATIC Technical Report No. TR-AC-16

-K-1l AIRCRAFT Page No. 81

Hardness

U.S. Rock-Soviet Counter - well Mfg.

B V Designation part Knoop C Method Metallurgical Structure

<0.03 30xrc forging Tempered Martensite

< 0.001 <0.03 35X1'C None 32-34 Machined Trace of TC) inclusion, balance sulfide,

forging silicate, and alumina inclusions. Clean.Tempered martensite with undissolvedcarbidej.

<0.03 35XIC Carbides and ferrite indicate that theaustenitizing temperature and/or time usedin heat treating was insufficient for completeaustenitization. Cd plated.

<0.001 <0.03 35XVC None - 35 Trace of Ti(C)N inclusions, balance sulfide,complex silicate, and oxide inclusions.Somewhat dirty. Tempered martensite withundissolved carbides. Threads decarburizedBolt Zn coated.

<0.03 50 Fine pearlite and ferrite. Cd plated.

<0.001 <0.03 45 AISI - 25 Clean. Ferrite and pearlite with some band-1045 ing. Zn coated.

<0.03 30xrC Tempered Marteusite<0.03 3oxrC Tempered Martensite

<0.001 <0.03 30XIC None - Undissolved carbides in tempered martensite.Clean. Few TiN inclusions.

40. 001 <0.03 30XrC None 239 18 Tubing Very clean. Few sulfide inclusions. Ferrite

with very fine pearlite to bainite, partiallyspheroidized. Indications are that thisstructure did not result from nearby weld.

<0.001 <0.03 zOXrC None - 23.5 Clean, mostly sulfide inclusions. Temperedmartensite with undissolved carbides. Zn-Al coated.

<0.001 0.03 3oxrC None - Ferrite with very fine pearlite to bainite,partially spheroidized.

ENTIAL

Page 89: The soviet YAK-11 Airplane

CONFIDENTIAl

TABLE IV (Cont-d)

Metaltnple Chemical Composition (1)urmber Description C MnI Si Cr Ni Mo Al Ti Cu B V

is Attachment 0.39 0.93/1.03 1.28 0.98 <0.2 <0.05 0.02 <0.005 0.27 <0.001 <0.0bracket bolts for alum-inum attachmentbracket

19 Nut 0.30 1.05 0.9Z 1.06 <0.2 <0.05 0.02 <0.005 0.20 <0.001 <0.0est.

Washer 0.35 0.58 0.30 0.23 <0.2 <0.05 0.02 <0.005 0.30 <0.001 <0.0est.

Zl Exhaust duct 0.20 0.51 0.23 0.15 <0.2 <0.05 0.02 <0.005 0.25 <0.001 <0.0:Stop flange est.

Z2 Terminal fitting - 0.5 0.4 14-16 8-10 < 0.1 - 0.4 0.3 - -

23 Duct tubing - 0.5 0.4 14-16 9-11 <0. - 0.4 0.3 -

Engine Cowling24 Skin - 0.5 0.4 14-16 8-10 <0.1 - 0.4 0.3

25 Doubler - 0.5 0.4 14-16 9-11 <0.1 0.4 0.3 -

-- ) All elements were determined spectrographically except carbon, which was analyzedby wet-chemical methods or was estimated from the microstructure.

CONFIDENTIAL

Page 90: The soviet YAK-11 Airplane

ENTIAL

ATIC Technical Report No. TR-AC-16

(Cont'd) Page No. 83

HardnessU.S Rock-

Soviet Counter- well Mfg.V Designation part Knoop C Method Metallurgical Structure

=01 <0.03 35X1'C None - 38 - Trace pf Ti(C)N inclusions, few aluminumoxide inclusions, balance sulfides. Clean.Tempered martensite with undissolvedcarbides. Zn-AI coated.

01 <0.03 30XrC None - -22 - Same microstructure as the bolt above.

Zn coated.

01 <0.03 35 AISI 260 21 - Ferrite and pearlite with some banding.1035 Zn coated.

01 <0. 03 20 AISI - - - Low carbon. Ferrite and partially spheroidiz-1020 ed pearlite. Banded structure; clean.

- X18H9T AISI 321 - - - Austenitic. Coarse grained.

XI8H9T AISI 321 - - - Austenitic. Fine grained.

Xl8H9T ALSI 321 - - - Austenitic. Fine grained.

X18H9T AISI 321 = Austenitic. Coarse grained.

-'FOAL

Page 91: The soviet YAK-11 Airplane

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Page 99: The soviet YAK-11 Airplane

CONFIDENTIAL SECURITY INFORMATIONATIC .Technical Report No. TR-AC-16Page No. 101

DISTRIBUTION LIST

OBOANIZATION NO. COPIES OHGANITIN NO. COPIES

AFODC 1 9th AF 12AFMAI 18th AF 9AFOAC AU Library 2AFOfl 22 D/S 3AFOPL I J.I.C. 2

1 ONI 50AFED 2 RDB 2

ADC 2 RDB-FIB 1AMC-XCP, MCPB, MCPP 3 AFOAC-E/T 2AM 14 'WSW 2ARDC 4 AFSA 1ATRC 15 Ofc. Petroleum Programs 1.

12 IVITS 1ALC 1 Natl War College 1CAirC 1 7th Air Div 1ConAC 1 USAFSS 4NEAOc 1 NACA, Wasbingjon 1AFSWC 1 NACA, Langley 1SAC 7 NACA, Lewis 1TAC 2 NACA, Ames 1CAE 1 CIA 2FEAF 1 RXflD 14USAFE 4 DA G-4 1EADF 1 USAFE, A-2 3FEAF Intell Div 5 12th AF, A-2 83rd AF 2 FEUAIC 1USFA 2 ATIA 1WALF 1 ATMC 14AF 1 ATISD-3 1Av. E g Force 1 ATISE-I 11142nd USAF Sp. Act. Sqd. 1 ATIAA 4

AA Ankara. Turkey 1 Aberdeen Pvg Grd 1

AA London, England 1 Air Weapons Rsch Cen 1AA Paris, France 1 WCOET 3AA Rome, Italy 1 WCS 2AA Stockholm Sweden 1 WCEOT-2 2AA Bern, Switzerland 1 WCT 1RADC 1 WCKOR IEdward AFB 1 WCNBO 1Arnold Eng Dev Cen 1 WCEO 1Patrick AFB I WCNSO 16540th AM'flW Holloman AFB 1 CRAU 2 IJSAE AGOS-Librarian 1Asst C/S, G-2 16

CON FIDENTIALSECURITY INFORMATION

Page 100: The soviet YAK-11 Airplane

DEPARTMENT OF THE AIR FORCEWASHINGTON, DC

23 June 2010

HAF/IMIO (MDR)1000 Air Force PentagonWashington, DC 20330-1000

Bobby Sammons.P.O. Box 1680Cloudcroft, NM 88317-1680

Dear Mr. Sammons

Reference to your letter, undated (attachment 1) requesting a MandatoryDeclassification Review (MDR) for Defense Technical Information Center (DTIC)documents:

/AD004521 .- AD005224AD005736 ,AD005735

"AD006796 AD004876,AD005809 AD003234-AD005808 AD004232

The review for the documents have been completed and the declassification hasbeen downgraded to UNCLASSIFIED and copies are attached for your information.

Address any questions concerning this review to the undersigned at (703) 692-9979 and refer to our case number 07-MDR-076.

Sin re

JOA CLEANMa. d t ry Declassification Review Specialist

2 Attachments1. Letter, Request for Documents2. 10 DTIC Documents

cc: DTIC w/o documents