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The STADLER® - company
• 1791: Founded as a blacksmith‘s forge
• 1960‘s: In waste recyling business since late
• 1972: Waste activities during 1972 Munic Olympics
• 1990‘s: First turnkey sorting plant
• 2017 : More than 250 turnkey plants deliveredOver 350 qualified employees
• Altshausen, Germany
• Krško, Slovenia
STADLER® - CompanyProduction centres
Switzerland
Slovenia Spain, Portugal Turkey
UK, Ireland USA, Canada Romania
Greece
Italy France
Belgium, Holland, Luxemburg Australia
Germany
Poland
Brazil
STADLER® - CompanyRepresentation
STADLER® Sorting plants for:
- Industrial waste and waste-derived fuel processing- Lightweight packaging materials and polymers- Household Waste / Municipal Solid Waste- Paper and cardboard - Commercial and industrial waste - Plastic bottle sorting- Commingled- Construction and bulky waste- Used wood
STADLER® Components:
- Ballistic Separators- Screening drums- Conveyor technology
STADLER® - CompanyRange products
Most modern sorting plant for paper and cardboard in Germany.
STADLER® Germany- high-tech ReferencesStora Enso,
Biggest and most modern high-tech sorting plant for Industrial and commercialwaste in Europe.
STADLER® - high-tech ReferencesKorn, Germany
STADLER® - Plastic sorting ReferencesAlternative Waste Solutions (AWS)
Built in: 2008 2010 upgrade 2011
Capacity: 21.000 to/a soon 140.000 to/a(largest in Europe)
Biggest and modern sorting plant for MSW in Spain.
STADLER® - high-tech ReferencesEcoparc4, Spain
STADLER® - high-tech ReferencesRoAF, Oslo, Norway
World‘s first fully automatedhousehold waste sorting plant, Located in Oslo Norway
ROAF in numbers 2015/2016Owners – 10 municipalities: Residents:
Totalt 193 000Employees: 85In Norway the municipalities have monopoly on waste management from the households
RælingenSkedsmoSørumAurskog-Høland«Rømskog»
Enebakk Fet Gjerdrum LørenskogNittedal
• Garden waste composting plant
• 1 000 000 m3 landfil
• 8 recycling stations
• Every week collection of food waste and residual waste
• Every 4 week - paper
• 180 recycling points for glass- and metal packaging
• Twice a year hazardous waste, electronic waste
Teaching of 4th graders
Waste pyramide
Why should we care?«From use and disposal to use and reuse»
Increasing pressure on resourcesIncreasing competition for access to resourcesReduction of environmental imprint, incl. ClimateReduction of costsAdjusting the import / export situation: addiction, different standards
From waste management to resource management: creation of valueEfficient use of resources, incl. Increased recycling of materialsExtended products' life: the reuse of the same product, leasing, sharing economy
Waste streams
27.11.2013 Romerike Avfallsforedling IKS20
Waste/products to reuse 1,04 %Waste to material recycling 38,29 %Waste to energy/heating 56,86 %Waste to landfill 3,82 %
Ca. 10 liter Dimensions: B 270, D 130, H 480 (H=including handle) Thickness: 35μm . Thickness of 70 μm will be used in vacuum systems. The bag will have a handle of 150mm which shall be tied with a double knot. Max weight of bag is 8 kg.
Effects and results
The food waste is transported to a biogas plant, where it is converted into biogas and organic fertilizer – so it becomes a source for environmentally friendly fuel and fertilizer.All our ROAF renovation trucks run on biogas. A bus that runs on biogas can drive 1 km on just 4 kg of food waste!
The plastic is recovered and repurposed for new products - We save resources and protect the environment! Every kilo of plasticthat is produced – requires two kilograms of raw oil!
The individual contributions are important for the environment and benefits society!
RECEPTION HALL
27.11.2013 Romerike Avfallsforedling IKS39
VIBRATING SCREEN FOR SEPARATION OF BULKY WASTE
40
NIR – Near infrared – sorting technology
27.02.2017 Romerike Avfallsforedling IKS41
Mixedmaterial
Scanning and processing
Pneumatic separation
SEPARATION OF GREEN BAG-FOOD WASTE BY NIR
42
BALLISTIC SEPARATOR
43
PLASTIC SORTING LINES
44
METAL SORTING (MAGNETS AND EDDY CURRENT)
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RESTWASTE TO ENERGY CONVERSION
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Project Data
• Input composition:MSW from household collection
• Throughput / Capacity:50,000 t/a based on a 1-shift system 35tph Monday – Friday 32.5 hours per week
• Products:1. Organic Green Bags2. Mixed Paper3. Film4. PET5. PE6. PP7. Mixed Plastic
Machines and other facts
• Well known technology – but put together in a new way - fully automatic
• 110 conveyors– approx. 1.100 meters ( 0.7 mile )• 16 NIR machines • 2 drum screens• One vibrating screen• Shredder• 2 Bag openers• 2 Ballistic separators• Eddy current• Overband magnets• Windshifter• Star screen
Design Specifics
The process has been designed to be fully automated without the need of any manual picking or manual quality control. Of particular interest are the following design solutions:
1. Segregation of green bags containing organic matter2. 24 CCTV Cameras for Process Control3. 4 local Plant Control Touch Screen Panels in Process Area4. Fully Automated Baling5. 7 different Process and Plant Control Settings
1. Segregation of green bags containing organic matter
Design Specifics
2. 24 CCTV Cameras for Process Control3. 4 local Plant Control Touch Screen Panels in Process Area
Design Specifics
4. Fully Automated Baling All Product Bunkers feed to main baler feed conveyor All Bunkers equipped with weigh loaders All Bunkers equipped with Level Sensors Baler Control via Main Plant Room
Design Specifics
5. Seven different Process and Plant Control Settings
Design Specifics
Green Bag Complete MSW Line 1 Paper Line 1 Blue Bags
Line 2 MSW Line 2 Plastic Bales Shredder
Commissioning
