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fermacellThe ultimate building board for sustainable
and energy efficent construction
„Energy efficency in buildings“
6th of June | Melbourne, Australia
Michael von Esden | Export Manager | Fermacell GmbH
fermacell company presentation | Export department | Fermacell GmbH | 06.06.2016
Agenda
■The fermacell company
■Products and sustainability
■ fermacell’s motivation for Australian market
■Application areas of fermacell boards
■ Timber frame and modular
■ Dry lining
■ Flooring sound and fire protection solutions
■Contact
2
fermacell company presentation | Export department | Fermacell GmbH | 06.06.2016
The Fermacell companywithin Xella Group
Xella International
Fermacell GmbH
Fels-Werke
GmbH
Resources
Xella Baustoffe GmbH
Baustoffe
Aerated Autoclaved Concrete
Calcium Silicate Unit
Mineral Insulation Boards
Gypsum Fibreboard
Fire Protection Boards
Cement-bonded dry lining boards
Lime
Limestone
3
Sales: 1.27 billion €
Staff: 5,960 FTE
Sales: 239 Mio. €
Staff: 660 FTE
1) Figures for 2015 and prior to consolidation
fermacell company presentation | Export department | Fermacell GmbH | 06.06.2016
■ fermacell gypsum fibre board was first developed in Germany in the year 1971
■ fermacell gypsum fibre boards are manufactured by a patented technology and are outperforming standard gypsum plaster boards
■ Cement bonded boards for water resistant and fire protection applications
■ fermacell is a success story an today manufactured in 5 factories, 3 in Germany and 1 in the Netherlands and in Spain
■ fermacell produces full range of building boards for dry lining, timber frame and fire protection
■ Experienced Export department is supplying projects around the world
fermacell - history and overview
4
fermacell company presentation | Export department | Fermacell GmbH | 06.06.2016 5
fermacell - location and production
Münchehof, DE
Wijchen, NL
Siglingen, DE
Orejo, ES
Calbe, DE
Duisburg
fermacell company presentation | Export department | Fermacell GmbH | 06.06.2016
fermacell motivation for Australian market■ fermacell wants to supply high quality
building boards and customized solutions for the Australian market.
■ Therefore we are looking for potential partners:
■ Manufacturer of modular construction systems such as pods or prefab timber frame buildings
■ Manufacturer of raised hollow or raised access floor systems
■ Installer of raised hollow or raised access floor systems
■ Specialized dealer or installer of flooring systems (subfloor) to improve sound or fire protection as well renovation of floors
6
FERMACELL has a very simple
homogenous composition:
80% recycled gypsum and 20%
cellulose fibres derived from recycled
papers, mixed with water.
Formed into dense sheet material,
cured and cut to size.
100% recycled material
There are no additives or preservatives used whatsoever.
The entire production process is fully recycling, which means that all by-products are fed back into the production cycle.
fermacell board – how is it made
water
paper fibre gypsum
7fermacell company presentation | Export department | Fermacell GmbH | 06.06.2016
fermacell - Environment friendly
Environment friendly
products certified by
Institut für Baubiologie
(IBR) (Building biology
institute)
Eco Label certificated by
eco-INSTITUT in Cologne
Partner of
„Sentinel-House Institute“ Big 5 Silver Gaia Award
2008 in Dubai
8fermacell company presentation | Export department | Fermacell GmbH | 06.06.2016
fermacell - certification
• National approvals (e.g. Z-9.1-434 for DE), BBA for UK
• European Technical Approval ETA-03/0050 for European Market since 2004 and CE mark
• Factories are ISO 9001 accredited
9fermacell company presentation | Export department | Fermacell GmbH | 06.06.2016
fermacell company presentation | Export department | Fermacell GmbH | 06.06.2016
Ap
plic
atio
n a
rea
s
OEM
Modualar construc-
tion
Timber/Metal frame
construc-tion
Wet-rooms
TunnelFire
protection(a)
0.0% of sales
Walls & Ceilings
Flooring systems
Dry lining (non-
residen-tial)
Fire protection(a)
0.0% of sales
Fire protec-
tion
fermacell areas of application
10
fermacell company presentation | Export department | Fermacell GmbH | 06.06.2016
1. fermacell Gypsum Fibreboard in large size, fixed with staples/rivete and glued joints for proper prefabrication
2. fermacell available in customized/pre-cut sizes3. Load bearing of fermacell for shear walls4. Cement bonded board for exterior application
Timber frame and modular constr.
1
2
3
1
2
4
3
11
fermacell company presentation | Export department | Fermacell GmbH | 06.06.2016
fermacell - Dry lining
12
3
1. fermacell gypsum fibreboard in wall height sizes2. Tapered edge jointing for fast and quick installation3. No need for angle beads on external corners, plywood patressing can
be eliminated, loads can be mounted where wanted
12
With squared edge or
tapered edge
fermacell - Gypsum Fibreboard
■ Custom Sizes up to 6000 * 2540 ■ Standard sizes and thickness:
13fermacell company presentation | Export department | Fermacell GmbH | 06.06.2016
Trockenbaukante
Butted joint(tight)
joint thickness ▪ 1 mm
Filled joint
joint thickness▪ ½ x board thickness
Glued joint Tapered edge
joint thickness▪ 1 mm
1414fermacell company presentation | Export department | Fermacell GmbH | 06.06.2016
fermacell –Installation of fermacell Jointing techniques
Measure Score Snap
fermacell – 1S21- 1hr fire rated single layer partition wall
■ Boards: fermacell 12.5mm
■ Insulation: Mineral wool
60mm / 30kg/m3
60mm / 50kgg/m3
80mm / 30kgg/m3
■ Fire rating: 1 hr (EN, BS, DIN)
■ Thickness: 100-125mm
■ Weight: 35kg/m2
■ Wall height: up to 5000mm
■ Sound protection: Rw,R >52-55dB
fermacell is fire rated material:
- European A2 classification
- Class O material classification
- Class 1 surface spread of flame
- Use for fire protection constructions
fermacell company presentation | Export department | Fermacell GmbH | 06.06.2016 15
For high-performance dry lining with requirements: acoustic, impact, fire, moisture
Multiple layers are not always necessary
Impact: Boards are fibre reinforced throughout - soft and hard body tested
Tested by BBA and BRE and complies with BS 5234: pt2 - Duty Rating of Partitions
No need for angle beads on external corners, ideal for hospitals, hotels, airports, other high traffic areas
16
fermacell - Gypsum FibreboardProduct performance - Impact
fermacell company presentation | Export department | Fermacell GmbH | 06.06.2016
fermacell - Gypsum FibreboardProduct performance – load carrying
Dundee Art Gallery
Kitchen cabinets, radiators & TVs can be mounted where wanted – unplanned loads
In most situations, plywood patressing can be eliminated completely offering significant savings
17
50 kg
17 kg 30 kg
22 kg
fermacell company presentation | Export department | Fermacell GmbH | 06.06.2016
Joint glue
Board knife
Screw 3,5 x 25 w. drill tip
Screws 3,9 x 30 mm
3,9 x 40 mm
Joint fillerFine surface
tratment
Joint glue
Joint stik remover
Reinforcemet mesh
Joint mesh
Paper reinforcement tape
Bonding
compound
Fine surface
treatment
Wide spatula
18
fermacell - Gypsum FibreboardAccessories
fermacell company presentation | Export department | Fermacell GmbH | 06.06.2016
19
fermacell - Flooring system
1
2
3
1
2
3
1. Quick, easy and dry installation2. Impact sound insulation and fire protection installed3. Subflooring solutions for modernization and new construction
fermacell company presentation | Export department | Fermacell GmbH | 06.06.2016
fermacell – Flooring ElementsInstallation■ Underfloor heating
2020fermacell company presentation | Export department | Fermacell GmbH | 06.06.2016
2121
fermacell – Flooring ElementsInstallation
fermacell company presentation | Export department | Fermacell GmbH | 06.06.2016
CLT Timber House in Houte Bay, South Africa
fermacell – Dry screed flooring system20 mm
Gypsum
Fibreboard
30 mm
Polysterene hard
foam
20 mm
Polysterene hard
foam
10 mm
Wood fibre
10 mm
Mineral wool
25mm Gypsum
Fibreboard
2222fermacell company presentation | Export department | Fermacell GmbH | 06.06.2016
fermacell – Flooring ElementsAccoustics
2323fermacell company presentation | Export department | Fermacell GmbH | 06.06.2016
fermacell – MaxifloorRaised hollow floor system
fermacell company presentation | Export department | Fermacell GmbH | 06.06.2016 24
Contact:
Fermacell GmbH - Export
Düsseldorfer Landstr. 395
47259 Duisburg
Germany
Phone +49 203 60880-8320
www.fermacell.com
2525
fermacellThe ultimate building board for sustainableand energy efficent construction
fermacell company presentation | Export department | Fermacell GmbH | 06.06.2016