The Weldability of Some Arctic-Grade Line-Pipe Steels

  • Upload
    mp87ing

  • View
    223

  • Download
    0

Embed Size (px)

Citation preview

  • 8/10/2019 The Weldability of Some Arctic-Grade Line-Pipe Steels

    1/10

    The W e lda b i l i t y o f Some

    Arct ic-Grade L ine-Pipe Steels

    Micro-alloy line-pipe steels display good resistance to

    HAZ cracking and, with respect to weldab ility, are

    generally superior to conven tional line-pipe steels

    B Y J . G O R D I N E

    ABSTRACT. The we ldab i l i t ies o f n ine

    Arc t ic -g rade s tee ls were de te rm in ed

    and compared to t he we ldab i l i t y o f a

    convent iona l X65 l ine -p ipe s tee l . Two

    aspec ts o f we ld ing were examined: t he

    s u s c e p t i b i l i t y t o h y d r o g e n - i n d u c e d

    heat -a f f ec ted zone (HAZ) c rack ing

    and the HAZ Charpy toughness p rop

    erties.

    I t was shown that the major i ty of the

    Arc t ic -g rade s tee ls exh ib i t ed be t te r

    HAZ cracking res is tance than the

    convent ional X65 steel . I t was a lso

    conf i rmed tha t t he convent iona l ca r

    bon -equ iva len t f o rmu la is no t va l id f o r

    the new h igh-s t reng th low-a l loy s tee ls

    and that the

    Ito-Bessyo

    rel at io n is a

    more appropr iate measure to use.

    The HAZ toughness measurements

    made on G leeb le s imu la ted spec imens

    show ed a w i de var ia t ion in behav io r

    of the d i f fer ent s teels . Al l sh ow ed

    severe loss in toughness in the 1300 C

    (2370 F) peak tempera tu re cond i t ion .

    Some steels also showed severe loss in

    toughness in the 700 C (1290 F) peak

    t e m p e r a t u r e c o n d i t i o n .

    I n t r o d u c t i o n

    Recent o i l and gas d iscover ies in

    nor thern Canada have resu l t ed in

    several proposals for the const ruct ion

    of p ipel ines to t ranspor t these re

    sources to the southern market areas.

    The p roper t y requ i rements f o r t he

    pipel ine steels that wi l l be used to

    bui ld these pipel ines are very s t r ingent

    and cannot be met by t he conven

    t ional types of l ine-pipe steels .

    Because o f t he Arc t ic env i ronment ,

    very h igh demands have been set on

    both st rength and toughness. For

    exam ple, the latest Canadian Arct ic

    Gas Pipel ine proposal speci f ies a

    m i n i

    mum yie ld s t rength of 70 ks i (482 MPa)

    wi th a Charpy V-n o tch toughness

    crit er i on of 30 f t - l b (40 J) at desig n

    tem pe ra tur es of 25 C (15 F) or 5 C

    (4-25 F) in the case of pipe of 0.72 in.

    (18 mm) wal l th ickness.

    To meet these di f f icu l t speci f ica

    t i ons ,

    new s tee l compos i t ions have

    been deve lope d and a num ber o f

    these so-cal led Arct ic-grade steels are

    no w ava i lab le . W h i l e con s iderab le

    e f fo r t has gone in to de ve lo p ing the

    requ i red mechan ica l p roper t ies in

    these new steels , much less at tent ion

    has been g iven to the i r we l d in g behav

    ior . I t was the purpose of the work

    descr ibed in th is paper to examine th is

    aspect.

    A number o f Arc t ic -g rade l ine -p ipe

    s tee ls were purchased, and we ldab i l i t y

    tes t s were conduc ted upon them. The

    two aspec ts o f we ldab i l i t y se lec ted fo r

    examina t ion were :

    1.

    Suscept ib i l i t y t o HAZ c rack ing .

    2.

    HAZ toughness character is t ics.

    Both aspects w i l l p lay a ma jor ro le in

    the u l t imate select ion of s teels for use

    in any Arc t ic -p ipe l ine p ro jec t . Bo th

    character is t ics are a lso very much a

    funct ion of the steel , i tse l f , rather than

    of t he we ld ing consumab les used .

    HAZ co ld c rack ing is a p rob lem

    of ten encounte red in t he f ie ld we ld ing

    o f convent iona l l ine -p ipe s tee ls and is

    l ike ly to be an even more ser ious

    Paper presented at the 58th AWS Annual

    Meeting held in Philadelphia, Pennsylvania,

    during April 25-29,

    1977.

    CORDINE is

    Research

    Scientist, Welding

    Section, P hysical Metallurgy Research Lab

    oratories, CAN MET, Department of Energy,

    Mines and Resources, Ottawa, Canada.

    prob lem in t he Arc t ic p ipe l ine p r o j

    ects.

    Due to t he h igher opera t ing p res

    sures,

    p ipe wal l th icknesses are

    greater, and this wil l result in faster

    cool ing rates in the HAZ. Thus, the r isk

    o f deve lop ing hard c rack -suscept ib le

    microst ructures in the HAZ is much

    greater . In addi t ion, the greater wal l

    th icknesses wi l l mean that the external

    s t ress imposed on the weld dur ing the

    lay ing of the p ipe wi l l be greater , and

    this wil l also increase the r isk of crack

    ing.

    The ma in tenance o f adequate

    toughness proper t ies in the HAZ is

    l ike ly to be a ser ious prob lem in the

    we ld ing o f t hese Arc t ic -g rade l ine -

    pipe steels . The imp rov ed toug hne ss in

    these steels is largely a result of a

    f i ne

    gra ined m ic ros t ruc tu re p roduced by

    care fu l ly con t ro l led ro l l ing t echn iques .

    I t can be assumed that weld ing wi l l

    a l ter th is carefu l ly regulated micro-

    s t ruc tu re and tha t accompany ing these

    mic ros t ruc tu ra l changes wi l l be

    changes in toughness. The extent to

    wh ich the toughness is chang ed in t he

    HA Z is no t k no wn . It is c lear , how ever ,

    that most Arct ic speci f icat ions wi l l

    r equ i re m in imum toughness leve ls in

    the HAZ.

    Ma t e r i a l s

    A general descr ipt ion of the 10 l ine-

    pipe steels in the evaluat ion program

    is g iven in Table 1. The che mic al

    compos i t ions and some representa t ive

    mechanical proper t ies are g iven in

    Tables 2 and 3.

    Al l p ipes were purchased in the

    form of a p ipe le ngth a nd al l except

    one (p ipe A) were made to de f ined

    API spec i f i ca t ions us ing norma l com

    merc ia l pract ices. The steels l is ted

    W E L D I N G R E S EA R C H S U P P L E M E N T I

    201-s

  • 8/10/2019 The Weldability of Some Arctic-Grade Line-Pipe Steels

    2/10

    represent producers f rom Canada,

    Japan and West Germany. Al l , except

    p ipe F , were con s idered cand ida te

    mater ia ls f o r Arc t ic p ipe l ine app l ica

    t ions .

    The l ine-pipe steels in the program

    can be separa ted in to t he fo l l ow ing

    three categor ies.

    1. C o n v e n t i o n a l l i n e - p ip e s t e e l -

    s tee l F ( inc lud ed fo r com para t ive

    purposes) .

    2.

    Co n t r o l l e d r o l l e d m ic r o - a l l o y

    l ine -pip e s teels-s teels J, M , N, P, R and

    Z.

    3 . Q u e n c h e d a n d t e m p e r e d s t e e l s -

    steels T and S.

    Table

    1General

    Description of Line Pipes

    Pipe

    A

    F

    I

    M

    N

    P

    R

    S

    T

    Z

    1 in. =

    Size, i n . ' " '

    ( O . D .

    X wa l l

    th ickness)

    30 x

    0.375

    26 x

    0.518

    48 X 0.562

    42 X 0.380

    42 X 0.420

    48 X 0.720

    48 X 0.720

    48 X 1.250

    48 X 1.250

    42 x 0.540

    25.4 mm

    API

    spec i f i ca t ion

    E x pe r i m en t a l

    5LX-X65

    5LX-X65

    5LX-X70

    5LX-X65

    5LX-X70

    5LX-X70

    5LX-X65

    5LX-X65

    5LX-X70

    Processing

    As-rolled and aged 1 h at 700 C (1300 F)

    Controlled-rolled

    Controlled-rolled

    Controlled-rolled; spiral weld

    Controlled-rolled

    Controlled-rolled

    Controlled-rolled

    Quenched and tempered

    Quenched and tempered

    Controlled-rolled; spiral weld

    E x p e r i m e n t a l P r o c e d u r e s

    Assessment of Cold Cracking

    Susceptibility

    Two test methods were used to

    d e t e r m in e s u s c e p t i b i l i t y t o h y d r o g e n -

    induce d HA Z c rack ing . They were :

    1. Co nt ro l le d Therma l Sever it y

    (CTS) test ing.

    2.

    Implant test ing.

    Both a re s tandard we ldab i l i t y t es t s

    used to de te rm ine the suscept ib i l i t y o f

    a s teel to HAZ cold cracking, and fu l l

    descr ipt ions are avai lable in the l i tera

    tu re .

    1

    '

    2

    The tes t we ld ing cond i t ions se lec ted

    for both tests were based on those

    used fo r manua l g i r t h we ld ing in p ipe

    l ines ."

    They are summar ized in Table 4.

    The energy inputs used were s l ight ly

    higher than are normal ly used in g ir th

    w e l d i n g , but this was necessary in

    order t o p roduce su i t ab le t es t we lds .

    In the CTS test, all test welds were

    depos i t ed a t t he energy inpu t l i s t ed in

    Tab le 4 . A f te r t he recommended 48 h

    ho ld ing t ime a t t he tes t t empera tu re ,

    t hey were sec t ioned and examined fo r

    cracking us ing the wet f luorescent

    magnet ic par t ic le process. The test

    sever i ty was var ied by lower ing the

    test temperature. This was ac

    compl ished by conduc t ing the tes t s in

    a co ld room in wh ic h the tem pera tu re

    cou ld be accura te ly con t ro l led over a

    tempera tu re range f rom room temper

    a tu re down to -40 C ( -40 F) .

    The imp lan t t es t ing p rocedures used

    were iden t ica l t o t hose descr ibed by

    Sawh i l l . -

    I n h is t echn ique the s ing le -

    n o t c h e d im p la n t Test bar , as proposed

    by Gran jon , i s rep laced wi th a he l ica l

    n o t c h . This has the advantage that the

    no tch wi l l necessar i ly pass thr ou gh th e

    most crack-sensi t ive region of the

    HAZ . W i t h G r a n jo n ' s t e c h n iq u e , c a r e

    fu l at tent ion must be g iven to ensure

    that the notch is accura te ly loca ted in

    the cr i t ica l region of the HAZ.

    The imp lan t t es t we ld was depos i t ed

    manua l ly w i t h L inco ln HYP.E7010

    elect rod es at a cons tant energy inp ut .

    Two m inu tes a f t e r comple t ion o f t he

    test w e l d , the sur face of the assembly

    was inver ted in wate r and coo led fo r 4

    m i n . The test assembly was then

    removed f rom the water and loaded in

    a mod i f ied c reep mach ine exac t ly 10

    min a f t e r comple t ion o f t he imp lan t

    testw e l d . Approx imate ly 12 spec imens

    f rom each steel were tested in order to

    produ ce a s tress vs. t im e- to - rup tu re

    curve f rom wh ich cou ld be de te r

    mined the cr i t ica l s t ress value for the

    steel.

    HAZ Toughness Testing

    HAZ toughness was assessed by

    means of the Charpy impact test , us ing

    -size

    specim ens. Ear l ier w ork on

    submerged-arc seam we ld s sho we d

    tha t ex t reme var ia t ions were ob ta ined

    in the Charpy impact values in the

    HAZ due to t he d i f f i cu l t y o f con t ro l

    l ing the prec ise locat ion of the notch

    in t he HAZ. To overcome th is p rob lem

    the RPI Gleeble was used to s imulate

    speci f ic locat ions in the HAZ of real

    we lds , and the Charpy impac t va lues

    o f t hese s imu la ted spec imens were

    d e t e r m in e d .

    The thermal cyc les used in the HAZ

    s imu la t ions were based on ac tua l

    measured thermal cyc les f rom the root

    pass of a manual gir th w e l d .

    4

    The

    therma l cyc les exper ienced in t he HAZ

    dur ing the root pass of a manual g ir th

    weld are ext remely severe in terms of

    the rapid heat ing and cool ing rates.

    The actual measured thermal cyc les

    are sh ow n in Fig. 1.

    Th e G le e b le e q u ip m e n t c o u ld n o t

    accura te ly reproduce these hea t ing

    and coo l ing ra tes . There fo re , a d e c i

    sion was made to use the most rapid

    therma l cyc les t ha t t he G leeb le cou ld

    produce. These thermal cyc les are

    sho wn in Fig. 2. The co ol in g rate was

    enhanced by he l ium gas coo l ing . The

    spec imens used were

    2

    /3-size

    Charpy

    bars 3 in. (76 mm) long and with no

    n o t c h . A f t e r t herma l cy c l ing , t he spec

    imens were no tched a t t he cen te r

    wh e r e t h e c o n t r o l t h e r m o c o u p le wa s

    at tached and then cut to proper

    l e n g t h .

    A l l Charpy spec imens were

    or ien ted such tha t t he long d i rec t ion

    was perpend icu la r t o t he o r ig ina l

    ro l l ing d i rec t ion o f t he p la te .

    Co m p le t e Ch a r p y V - n o t c h t r a n s i ti o n

    curves were ob ta ined fo r each therma l

    cyc le cond i t ion . Therma l cyc les hav ing

    peak tem pera tures of 700, 900, 1100

    and 1300 C (1290, 1650, 2010 and 2370

    F) we re used. Three specim ens we re

    tested per temperature, and usual ly

    tests were made at seven di f ferent

    temperatures to establ ish the

    t ran

    si t ion curves.

    Exper imenta l Resul ts

    Cold Cracking Tests

    The results of the CTS tests on the

    d i f f e ren t l ine -p ipe s tee ls a re summa

    r ized in Tab le 5 . Da ta were ob ta ined

    for eight of the ten steels in the

    p r o g r a m .

    Plate th icknesses used were

    dete rm ined by the wa l l t h ickness o f

    the p ipe and ranged f rom 0.375 to

    0.720 in. (9.5 to 18.3 mm) with the

    c o r r e s p o n d in g t h e r m a l s e v e r i t y n u m

    ber vary ing f rom 5 to 7. Also s ho wn in

    Tab le 5 a re the ma x im um HAZ

    h a r d

    ness values recorded. Selected test

    welds f rom the CTS tests were

    sec t ioned and po l ishe d , and hardness

    t raverses were made across the weld

    and H AZ u sing a Vickers hardness

    tester with a 10 kg (22 lb) l oad . In most

    cases, the maxi mu m H AZ hardness

    cor responded to t he reg ion o f t he HAZ

    through wh ich the c rack t raversed .

    A t yp ica l c racked sec t ion th rough a

    CTS test weld is shown in Fig. 3. This

    par t icu la r examp le is t he c onv ent i ona l

    l i n e - p ip e

    steelsteel Fwhich

    e x h i b

    ited a large crack that ran en t ire ly

    th rough the coarse-gra ined reg ion o f

    t he HA Z a t a t est t empera tu re o f - 1 6 C

    (

    +

    3

    F).

    I n some spec imens , t he c rack ing

    fo l lo we d a s tep- l i ke pa th ru nn i ng

    between e longated inc lus ions ; an

    exam ple is sh ow n in Fig. 4.

    I n genera l , t he amount o f c rack ing

    observed in all steels in the CTS tests

    202-s | JULY 197 7

  • 8/10/2019 The Weldability of Some Arctic-Grade Line-Pipe Steels

    3/10

    T ab l e 2 M anu f ac t u re r s ' A na l y s es o f L i ne -P i pe S t ee l Chem i c a l Com pos i t i ons , %

    Line Pipe

    A

    F

    M

    N

    P

    R

    S

    T

    Z

    c

    0.04

    0.16

    0.11

    0.06

    0.07

    0.10

    0.10

    0.10

    0.05

    0.05

    M n

    0.44

    1.25

    1.28

    1.65

    1.38

    1.47

    1.48

    1.30

    0.67

    1.94

    P

    0.010

    0.008

    0.014

    0.012

    0.010

    0.017

    0.014

    0.008

    0.015

    0.007

    S

    0.015

    0.009

    0.008

    0.014

    0.009

    0.004

    0.002

    0.003

    0.003

    0.011

    Al

    _

    -

    0.033

    -

    0.050

    0.039

    0.033

    0.034

    0.035

    -

    N b

    0.04

    0.047

    0.04

    0.054

    0.140

    0.04

    0.05

    0.03

    0.04

    0.060

    Si

    0.27

    0.35

    0.25

    0.04

    0.27

    0.25

    0.30

    0.28

    C u

    1.22

    0.19

    0.28

    0.31

    0.93

    N i

    0.91

    -

    -

    0.19

    -

    0.28

    0.32

    0.45

    0.96

    -

    Cr

    0.67

    -

    -

    0.09

    -

    -

    -

    -

    0.29

    M o

    0.20

    -

    -

    0.24

    -

    -

    -

    0.08

    0.30

    0.49

    Sn

    -

    -

    0.014

    -

    -

    -

    -

    -

    V

    -

    0.06

    -

    0.09

    0.10

    -

    -

    -

    N

    -

    0.005

    -

    -

    -

    -

    -

    -

    T ab l e

    3Representative

    M ec h an i c a l P rope r t i es o f L i ne -P i pe S t ee l s " "

    Cha rpy abs o rbed ene rgy

    58 f t - l b at - 2 9 C ( -2 0 F ) -2 / 3 s iz e

    42 f t - l b , 97% shear a t -4 C ( + 25 F) -2 /3 s i ze

    38 f t - l b , 100% shear a t -29 C ( -20

    F) full

    s ize

    59 f t - l b a t -2 9 C (-20

    FJ-2/3

    s ize

    66 f t - lb , 88% shear at - 4 C ( + 25 F)2/3 s ize

    40 f t - l b , 90% shear a t -6 0 C ( -7 6

    F)full

    s ize

    127 f t - l b , 100% shear a t -60 C ( -76

    F)full

    s ize

    217 f t - l b , 100% shear a t -2 9 C ( -2 0

    F)full

    s ize

    187 f t - l b , a t - 29 C ( - 20

    F) full

    s ize

    76 f t - l b , 95% shear at -2 9 C ( -2 0

    F)full

    s ize

    Tab le

    4 -We ld ing

    Cond i t i ons Us ed i n

    Cold Crack ing Weldab i l i t y Tes ts

    Steel

    A

    F

    I

    M

    N

    P

    R

    S

    T

    Z

    ksi X 6.89 =

    Yield

    stress,

    ksi

    84.0

    67.2

    66.7

    72.3

    67.0

    77.2

    74.7

    72.1

    75.1

    73.0

    MPa; ft-lb X

    U l t i m a t e

    tens i le

    stress,

    ksi

    87.0

    91.8

    84.8

    91.3

    81.1

    95.3

    88.5

    94.0

    90.8

    91.8

    1.356 = Joules

    w a s s m a l l a n d w o u l d i n d i c a t e a g o o d

    r e s i s t a n c e t o H A Z c r a c k i n g . I n m a n y

    s p e c i m e n s e x a m i n e d , s m a l l c r a c k s

    w e r e o b s e r v e d i n t h e w e l d m e t a l

    r a t h e r t h a n i n t h e H A Z , i n d i c a t i n g t h a t

    i n m a n y o f t h e s te e l s h y d r o g e n

    c r a c k i n g is m o r e l i k e l y t o o c c u r i n t h e

    w e l d m e t a l .

    I m p l a n t t e s ts w e r e m a d e o n a l l t e n

    s t ee l s i n c l u d e d i n t h e e v a l u a t i o n

    p r o g r a m .

    In

    t h e i m p l a n t te s t a r e l a t i o n

    s h i p o f a p p l i e d s t re s s v e r s u s t i m e - t o -

    f a i l u r e is e s t a b l i s h e d . F r o m t h i s r e l a

    t i o n s h i p a s tr e s s l e v e l m a y b e d e t e r -

    Test

    CTS

    Implant

    Electrode

    L inco ln

    HYP.E 7010

    L inco ln

    HYP.E7010

    Energy

    i npu t

    780 J /mm

    (20,000 J/ in.)

    1560 J /mm

    (40,000 J/ in.)

    m i n e d a t w h i c h a s p e c i m e n h a s a 5 0 %

    p r o b a b i l i t y o f f a i l i n g in t h e i m p l a n t

    t es t . T h i s st r es s i s d e f i n ed as t he C r i t

    i ca l 5 t ress (CS) an d can be us ed as a

    f u n d a m e n t a l m e a s u r e o f t h e r e s i s t a n c e

    o f a s t e e l t o h y d r o g e n - i n d u c e d c o l d

    c r a c k i n g . A h i g h C S v a l u e i n d i c a t e s t h e

    s t e e l w i l l h a v e a h i g h r e s i s t a n c e t o

    H A Z c o l d c r a c k i n g i n w e l d i n g ;

    c o n

    v e r s e l y , a l o w C S v a l u e i n d i c a t e s a l o w

    t o l e r a n c e t o h y d r o g e n d u r i n g

    w e l d

    i n g .

    I n F ig . 5 , t y p i c a l s t r e s s / t i m e c u r v e s

    o b t a i n e d f r o m t h e i m p l a n t t e s t a r e

    1

    I T

    J

    L

    J

    I I I

    Fig.7The thermal cycles experienced in the root pass HAZ for the lowest practical heat input c ondition used in manu al pipeline

    arc welding

    W E L D I N G R E S E A R C H S U P P L E M E N T I 2 0 3 -s

  • 8/10/2019 The Weldability of Some Arctic-Grade Line-Pipe Steels

    4/10

    i i i i r

    i i i i

    i r

    r

    - 2 3 7 0 *F (1300 *C) PEAK

    S I MUL A TE D

    TrCRMAL

    CYCLES

    T I M E (SEC)

    Fig.2The best simulation of the actual manual pipeline weld thermal cycles obtainable on the Gleeble

    Table 5Controlled Thermal Severity Test Results for Line

    Steel

    A

    F

    J

    M

    N

    P

    R

    S

    T

    Z

    T he rm a l

    severi ty

    n u m b e r

    5

    6

    6

    5

    5

    7

    7

    6

    6

    6

    M ax . HA Z

    Vickers

    hardness

    318

    435

    352

    274

    255

    442

    422

    429

    352

    355

    Pipe Steels

    Tes t t empera ture a t

    wh i c h c rac k i ng f i r s t

    o c c u r r e d

    < - 3 6 C

    - 1 6 C

    +

    21

    C

    - 2 7 C

    - 3 6 C

    - 1 7 C

    - 1 7 C

    + 21 C

    < 0 C

    < 0 C

    (-32 F)

    (

    + 3 F)

    (

    +

    70

    F)

    ( -16 F)

    ( 32 F)

    (

    +

    2

    F)

    (

    +

    2

    F)

    ( + 70 F)

    (+ 32 F)

    (

    + 32 F)

    shown for three selected steels in the

    eva lua t ion p rogram . The da ta in F ig . 5

    show the two ex t remes o f behav io r .

    Steel R ex hib its a CS val ue of 47.0 ksi

    (324 MPa) , whereas steel M has a

    much higher value of 87 ks i (600 MPa) .

    A lso shown fo r compar ison is t he

    s t ress / t ime curve fo r t he convent iona l

    C-Mn X 65 steel, i .e. , steel F.

    A summ ary o f t he en t i r e imp lan t

    results for all ten steels is given in

    Table 6. The resul ts sh ow a w id e range

    in CS values for the ten d i f fe ren t ma te

    r ials. All steels tested, except for steels

    P and R, sh ow ed CS values h igher than

    tha t o f t he con ven t iona l l ine -p ipe

    s tee l , steel F.

    As in the CTS tests, sect ions were

    taken th rough se lec ted f rac tu red im

    p lan t t es t spec imens and examined

    meta l lograph ica l ly . A t yp ica l example

    is sh ow n in Fig. 6 and sh ows the

    f racture is a lmos t ent i re ly in th e

    coarse-gra ined reg ion o f t he HAZ. Th is

    was not a lways the case, and some

    steels ( | , M and S) behaved in an

    anomalous manner and f rac tu red ou t

    s ide of the HAZ. This occurred only at

    the h igher appl ied st resses.

    Hardness measurements us ing the

    Vickers Hardness Tester were made

    across selected implant test spec

    imens , and the max imu m va lues

    recorded in t he HAZ are shown in

    Table 6.

    HAZ Toughness

    The var ia t ion in t he toug hness

    across the HAZ of the l ine-pipe steels

    was de te rm ined by tes t ing s imu la ted

    HAZ 's p roduced in t he G leeb le . Four

    l o c a t i o n s w i t h i n t h e HAZ we r e s e

    lec ted fo r s imu la t ion , and a su f f i c ien t

    number o f spec imens were s imu la ted

    such tha t comple te Charpy impac t

    t rans i t ion curves cou ld be de te rm ined

    fo r t hese four loca t ions . The four loca

    t ions se lec ted fo r s imu la t ing were

    those regions that heated to peak

    temperatures of 700, 900, 1100 and

    Fig. 3Example of HAZ cracking in

    CTS

    test

    specimen of line-pipe F.

    X6

    1300 C (1290,1650, 2010, 2370 F) during

    w e l d i n g .

    Only six of the ten steels in the

    eva lua t ion p rogram were tes ted in t h is

    manner . The vo lume o f da ta genera ted

    f rom th is t ype o f exper imenta l work

    was large and is merely summar ized

    here in an a t t empt t o show genera l

    t rends in behavior .

    F igure 7 shows the C harpy impa c t

    t rans i t ion curves fo r t he s imu la ted

    204-s JULY 1977

  • 8/10/2019 The Weldability of Some Arctic-Grade Line-Pipe Steels

    5/10

    HAZ o f conve nt ion a l s tee l F. A s ign i f i

    cant loss in Charpy impact toughness

    can be seen fo r th e 1300, 900 an d 700 C

    (2370,

    1650 and 1290 F) peak tempera

    ture condi t ions. Only the 1100 C (2010

    F) co nd i t io n ma in ta ins impac t t oug h

    ness equivalent to the parent s teel .

    The m ic ros t ruc tu res tha t cor respond

    to the four peak tempera tu re cond i

    t ions are show n in Fig. 8. No s ign i f i

    can t m ic ros t ruc tu re changes cou ld be

    observed in the 700 C (1290 F) peak

    tempera tu re cond i t ion tha t cou ld ex

    plain the drast ic loss in toughness

    shown in Fig. 7. Only the 1300 C (2370

    F) co nd i t ion e xh ib i t ed a m ic ros t ruc

    tu re t ha t cor re la ted w i th t he tough

    ness levels obta ined.

    Steels P and M exh ib i te d a s imi lar

    type of behavior wi th severe losses in

    toughne ss prope r t ies in both th e 700 C

    (1290 F) and 1300 C (2370 F) peak

    tempera tu re cond i t ions .

    The pat tern of behavior observed in

    the con ven t iona l s tee l was no t com

    mon to all the steels tested. Steel A

    show ed a d i f f e ren t behav io r as show n

    in Fig. 9.

    In

    this case only the 1300 C

    (2370 F) peak tempera tu re cond i t ion

    caused degrad at ion o f impac t t oug h

    ness. The o ther peak temp era tu re

    c o n d i t i o n s s h o we d im p a c t t o u g h n e s s

    values equ ivale nt to , or bet ter than,

    t he paren t s tee l . The m ic ros t ruc tu res

    cor respond ing to t he four peak

    t e m

    perature condi t ions for s teel A are

    sho wn in Fig. 10. Steel N show ed a

    simi lar type of behavior to that of s teel

    A.

    The f inal pat tern of behavior was

    tha t observed fo r t he quenched-

    an d- te mp ere d steel S. The resul ts are

    sho wn in Fig. 11.

    In

    this case, the 700 C

    (1290 F) peak tempera tu re cond i t ion

    has impact toughness levels c lose to

    the parent steel. The 900, 1100 and

    1300 C (1650, 2010 and 2370 F) thermal

    cyc les , however , p roduced a s ign i f i

    cant drop in toughness proper t ies. The

    d i s t i n c t i o n b e t we e n t h e b e h a v io r o f

    this steel and the other steels is that, in

    re lat ive terms, the loss in toughness is

    muc h g rea te r . The m ic ros t ruc tu res cor

    respond ing to t he four peak tempera

    ture con di t i on s in s teel S are sh ow n in

    Fig. 12;

    t hey cor re la te we l l w i t h t he

    observed toughness p roper t ies .

    An overal l summary of the resul ts

    for the six steels tested is given in

    Table 7. Here the data have been

    presented in terms of Charpy absorbed

    energy values at 29 C (20 F) and 62

    C ( -80 F) for the four peak tempera

    ture condi t ions and also for the parent

    meta l .

    Discussion

    The we ldab i l i t y t es t s conduc ted on

    the n ine Arc t ic -g rade l ine -p ipe s tee ls

    to de te rm ine the i r suscept ib i l i t ies t o

    h y d r o g e n - i n d u c e d HAZ c r a c k in g c o n -

    AyrS'^^kS^MMfmrn

    i

    mm

    mr--AAM

    r..

    Fig.4Example of HAZ crack in line-pipe M in CTS test made at -37 C(-35 F) showing

    association of crack with inclusions. X100

    ^r - 6 0 0

    1 0 1 0 0

    T I M E T O R U P T U R E . MIN

    Fig.

    5Implant

    test results for steels M, F and R

    Table

    6 -

    Stee

    A

    F

    J

    M

    N

    P

    R

    S

    T

    Z

    Summary of Implant Test Resu

    Carbon

    Equiva lent

    Conv en t i ona l I t o

    .43

    .37

    .34

    .43

    .30

    .40

    .41

    .36

    .41

    .47

    I ts on Line-Pipe Steels

    -Bessyo

    .19

    .23

    .19

    .18

    .14

    .21

    .21

    .19

    .18

    .18

    Lower

    c r i t i ca l

    stress,

    ksi

    82.0 (565 MPa)

    61.2 (421 MPa)

    87.0 (600 MPa)

    87.0 (600 MPa)

    86.6 (595 MPa)

    59.2 (407 MPa)

    47.0 (324 MPa)

    71.0 (490 MPa)

    76.0 (524 MPa)

    65.0 (448 MPa)

    M a x i m u m

    HA Z

    Vickers

    hardness

    303

    442

    326

    274

    294

    422

    360

    360

    391

    336

    f i rmed tha t t he ma jo r i t y had lower

    levels of suscept ib i l i t y than the one

    convent iona l l ine -p ipe s tee l t ha t was

    also tested. On ly s teels P and R

    show ed a g rea te r suscept ib i l i t y t o co ld

    c rack ing than the convent iona l s tee l .

    Of the two test methods used to

    de te rm ine the suscept ib i l i t y t o co ld

    c rack ing ,

    the imp lan t t es t was foun d to

    give a mo re sensi t ive m easure o f

    c rack ing suscept ib i l i t y , and more re

    l iance was placed upon these resul ts

    than those f rom the CTS test . The CTS

    resul ts shown in Table 5 indicate l i t t le

    rea l d i f f e rence be tween the c rack ing

    suscept ib i l i t ies of the ten steels tested.

    On ly s tee ls A, M and N showed a

    c rack ing tenden cy low er t han the

    conv ent ion a l l in e -p ip e s tee l . They a lso

    showed much lower HAZ hardness

    levels . The remaining steels showed

    per formances equal to or , in some

    cases , worse than th e con ven t iona l

    steel.

    W E L D I N G R E S E A R C H S U P P L E M E N T I 2 0 5-s

  • 8/10/2019 The Weldability of Some Arctic-Grade Line-Pipe Steels

    6/10

    -

    Fig.6Cross

    section through fractured implant specimen of line-pipe R.X5 (reduced 14 on

    reproduction)

    T E S T T E M P E R A T U R E . C

    5 0 0 5 0

    T^ T^

    1^

    8 0

    tn

    4 0

    H

    T E M P E R A T U R E

    Fig.7Charpy V-notchimpact properties of C leeble-simulated heat-affected zones

    in line-pipe F(

    2

    A-size specimens)

    The CTS test is better suited to

    th icker -gauge mater ia ls where the tes t

    sever i t y can be con t ro l led by vary ing

    the spec imen th ickness . I n t h is work ,

    the test sever i ty was increased by

    lower ing the tes t t empera tu re . Th is

    in t rod uce d exper im enta l d i f f i cu l t ies

    wh ich reduced the accuracy o f t he

    test . In fact , considerable scat ter in

    resu l t s was ob ta ined .

    On the posi t ive s ide, the CTS does

    represent a real res t ra ined we ld co nd i

    t ion s imi la r to that pro du ce d in a

    c i r c u m f e r e n t i a l g i r t h w e l d . The jo in t

    con f igura t ion is , o f course , comp le te ly

    d i f f e ren t , be in g a f i l le t we ld ra ther

    than the single-V bu t t jo in t in a

    c i r c u m f e r e n t i a l p i p e w e l d . Ho we v e r ,

    a t t empts t o use a we lda b i l i t y t es t w i t h

    a bu t t con f igu ra t io n , such as the

    Tekk en test and others , we re no t

    successfu l s ince cracking occurred

    almost exc lus ively in the weld metal

    rather than the HAZ.

    I t was concluded that these tests

    were eva lua t ing we ld meta l c rack ing

    suscept ib i l i t y ra ther t han HAZ c rack

    ing ; t h e y we r e , t h e r e f o r e , d i s c o n t i n

    ued . In the CTS test , crack ing could be

    more read i ly p roduced in t he HAZ. I n

    most s teels tested, however , crack ing

    a lso occur re d in t he w e ld me ta l , and i t

    mus t be con c lu de d tha t in many o f

    t hese mater ia ls hydro gen - ind uce d

    crac king of the we ld m etal is l ike ly to

    be a more ser ious p rob le m than

    crack ing in t he HAZ.

    The imp lan t test gave a mu ch bet te r

    d i f f e r e n t i a t i o n b e t we e n t h e c r a c k in g

    suscept ib i l i t ies o f t he d i f f e ren t l ine -

    pipe steels. The results in Table 6

    sho w a w id e range in the CS values

    for the d i f ferent s teels . This , in tu rn ,

    w il l m ean a w id e range in the re lat ive

    co ld -c rack ing suscept ib i l i t ies f o r t he

    dif ferent steels. Steels A, M and N

    showed h igh res is tance to co ld c rack

    ing as ev id enc ed by their h ig h CS

    values. This is in go od a greem ent w i th

    the CTS resul ts obta ined on these

    three steels . Steel J a lso showed a h igh

    CS va lue bu t d id no t per fo rm as we l l in

    the CTS tests. Of the remaining steels

    (except for P and R) , a l l show ed high er

    CS va lues than the con ven t iona l l in e -

    pip e steel F. Steels P and R had CS

    va lues be low tha t o f t he convent iona l

    steel.

    Also sho wn in Tab le 6 a re t he carbo n

    equ iva len ts (CE. ) f o r t he ten d i f f e ren t

    s tee ls . The carbon equ iva len t i s com

    mo nly used as an indic ato r of the

    tend enc y of a s teel to hard en ing in th e

    HAZ a n d s u s c e p t i b i l i t y t o h y d r o g e n -

    induced c rack ing . Mos t p ipe l ine spec i

    f i ca t ions impose upper l im i t s upon the

    C E .

    va lues of the l ine-pipe steels . The

    carbon equ iva len t f o rmu la used in

    most p ip el in e spec i f icat ion s is as

    f o l l o ws :

    M n Cr + M o + V

    C E. = C - - -

    Ni + Cu

    15

    Al though th is f o rmu la works very

    we l l f o r t h e c o n v e n t i o n a l C / M n l i n e -

    pipe steels , i t has been recognized by

    many workers that i t is not as appro

    pr iate for the newer micro-al loy s teels .

    The resul ts in Table 6 co nf i r m th is very

    c lear ly . For example, s teels A, M and Z

    have h igh CE . va lues as de te rm ine d by

    the above fo rmu la and ye t show qu i t e

    low HAZ hardnesses and high

    resis tances to HAZ cracking. C o n

    verse ly , con ven t iona l l ine -p ipe s tee l F

    has on e of the low est C E . values an d

    yet has h igh HAZ hardness and low

    to le rance to HAZ co ld c rack ing .

    At tempts have been made to mod i f y

    t h e CE . f o r m u la . O n e r e l a t i o n s h ip t h a t

    has been repor ted to work mu ch

    bet ter for the micro-al loy s teels is the

    f o r m u la p r o p o s e d b y Ito and Bessyo/ '

    The i r f o rm u la is as f o l low s :

    206-sl JULY 1977

  • 8/10/2019 The Weldability of Some Arctic-Grade Line-Pipe Steels

    7/10

    C E . = C + ^ +

    M n

    30

    20

    +

    Cu

    20

    -->*-',

    Ni Cr M o V

    - + + + + 5 B

    60 20 15 10

    The CE. va lues ob ta ined us ing th is

    re lat ionship are a lso l is ted in Table 6.

    In

    th is case the cor re lat ion of

    C E .

    value to HAZ hardness and cracking

    suscept ib i l i t y is mu ch be t te r a l t houg h

    st i l l not per fect . I t would appear that

    th e

    Ito-Bessyo

    f o rmu la is , however , a

    bet ter measure of the CE. of the

    mic ro-a l loy s teels and is a mo re

    reasonab le gu ide to t he we ldab i l i t y o f

    the steel.

    The results obta ine d for s teels P and

    R ind ica te danger in p lac ing too mu ch

    re l iance upon the C E . va lues. Both

    steels have reasonably low CE. values

    and yet show a low res is tance to

    hydrogen c rack ing . No c lear exp lana

    t ion fo r t h is was de te rm ined . How

    ever , both steels have heavi ly banded

    mic ros t ruc tu res w i th l o n g , heavi ly

    ro l led out inc lus ions. Both factors have

    an impor tan t bear ing upon the suscep

    t ib i l i t y t o hydrogen c rack ing . Unfo r tu

    na te ly , no CE. f o rmu la can take in to

    account these factors.

    Th e d e t e r m in a t i o n o f HAZ t o u g h

    ness of the l ine-pipe steels is a d i f f icu l t

    p rob lem due to t he nar row wid th o f

    t he HAZ and the w ide var ia t ion in

    m ic ros t ruc tu re ac ross i t s w id th . Mos t

    Arct ic p ipel ine speci f icat ions st i l l ca l l

    f o r m in imum toughness va lues in t he

    HAZ and usual ly speci fy the test

    p rocedure to be the Charpy impac t

    test . The Charpy impact values ob

    ta ined when tes t ing the HAZ o f t he

    we ld w i l l be a f un c t io n o f t he loc a t ion

    o f t he no tch w i th in t he HAZ and,

    un fo r tu na te ly , th is is o f t en no t spec i

    f ied.

    O n e s o lu t i o n t o o b t a in i n g m o r e

    mean ing fu l Charpy impac t va lues in

    the H AZ is the appro ach used in th is

    worknamely

    to test

    G l e e b l e - s i m u -

    lated

    HAZ specimens. This a lso has i ts

    l imitat ions. I t does not represent the

    t rue condi t ion of the HAZ, s ince at

    least part of the HAZ is reheated by

    subsequent weld passes. Also, the

    G leeb le cou ld no t s imu la te exac t ly

    the most severe thermal cyc les exper i

    enced in the HAZ of the root pass of

    the g ir th

    w e l d .

    This is not as impor tant

    as i t w o ul d appear s ince the rem ain ing

    we ld passes are de pos i ted us ing h igher

    energy inpu ts t ha t wou ld p roduce

    s lower HAZ coo l ing ra tes wh ich wo u l d

    approx imate those p roduced in t he

    Gleeble. The thermal cyc les used

    w e r e ,

    there fo re , qu i t e represen ta t ive

    o f t he overa l l t herma l cyc le cond i t ions

    in the HAZ of the g ir th

    w e l d .

    The resu l t s ob ta ined f rom the

    G l e e -

    ble-simulated

    HAZ spec imens have

    conf i rm ed tha t t here is a w i de var ia

    t ion in the impact proper t ies across

    (A ) A S R O L L E D

    7f .

    ( D ) 1 1 0 0 C (E) 1 3 0 0 C

    Fig.8Simulated HAZ microstructures in line-pipe

    F.

    X250 (reduced 7 on reproduction)

    T E S T T E M P E R A T U R E .

    - 1 0 0 - 5 0

    T E S T T E M P E R A T U R E . F

    fig. 9CharpyV-notch

    impact properties of

    Gleeble simulated

    heat-affected zones

    in line-pipe A

    (

    2

    A-size

    specimens)

    W E L D I N G R E S E A R C H S U P P L E M E N T I 2 07 -s

  • 8/10/2019 The Weldability of Some Arctic-Grade Line-Pipe Steels

    8/10

    (A ) AS RECEI V E D

    (D)

    1100

    c

    (E ) 1 3 0 0 C

    120

    6 0

    3 0 -

    1 0 0

    I

    T E S T T E M P E R A T U R E , C

    5 0

    0 50 10 0

    AS R OLLED

    7 0 0 C

    13 00 C

    9 0 o.

    I

    -

    3 0

    f ig. 10Simulated HAZ microstructuresof

    line-pipe

    A. X400

    (reduced 7

    on

    repro

    duction)

    the

    HAZ in al l

    s tee ls tes te d. Further

    m o r e , th e behav io r of each s tee l is

    d i f fe ren t .

    In

    gene ra l

    the

    steels can

    be

    separated in to three groups of b e h a v

    ior. First

    are

    those such

    as

    steels

    F, P

    a nd

    M

    wh ich show ed la rge losses

    in

    toughness in the1300 C (2370 F) and

    70 0 C (1290 F) p e a k t e m p e r a t u r e

    the rma l cyc le t rea tmen ts .

    The

    second

    group (s tee ls

    A

    and

    N)

    o n l y s h o w e d

    a

    toughness loss in the1300 C (2370F)

    p e a k t e m p e r a t u r e c o n d i t i o n w i t h the

    rema in ing the rma l cyc les hav ing l i t t l e

    e f fec t

    or

    a c t u a l ly i m p r o v i n g t o u g h

    ness. Th et h i r d t y p e of b e h a v i o rwas

    tha t dep ic ted bys tee l S; th is sh ow ed a

    large loss in toughness for all t h e r m a l

    cyc les except

    the

    700

    C

    (1290

    F)

    peak

    tempera tu re the rma l cyc le .

    Of the

    th ree types of b e h a v i o r , the second

    t y p e s h o w n bysteels A a nd N is mos t

    des irab le .

    The exact s ign i f icance

    of

    hav ing

    bands

    of

    l ow toug hness ma te r ia l

    in the

    H A Z is notf u l l y u n d e r s t o o d . It canbe

    assumed that it w i l l cause an overa l l

    l o w e r i n g

    of the

    duc t i le f rac tu re

    resistance

    of the HAZ

    and , the re fo re ,

    s h o u l d bem i n i m i z ed . Al lsteels te sted

    showed ve ry low toughness co r re

    s p o n d i n g

    to

    the 1300 C (2370 F) region,

    and

    it is

    un l i ke ly tha t mu ch

    can be

    d o n e top reve nt th is .It is a very nar row

    b a n d w i t h i n theH A Z a n d , p r o v i d e d it

    i s su r rounded by ma te r ia l of g o o d

    toughness ,

    is

    p r o b a b l y

    not

    v e r y h a r m

    ful .

    For s tee ls tha t deve lop poo r tough

    ness in o the r reg ions in the HAZ,

    h o w e v e r ,

    a

    mo re ca re fu l app ra isa l

    of

    the ove ra l l p rope r t ies

    of the HAZ

    s h o u l d be m a d e . E x a m i n a t i o n of th e

    results inTab le 6show s that severa lof

    the steels tested have

    low

    Cha rpy

    impact va lues across most

    of

    the HAZ .

    It

    is

    un l i ke ly tha t they cou ld mee t

    the

    m i n i m u m l o w - t e m p e r a t u r e C h a r p y

    impac t requ i remen ts for theHA Z tha t

    w i l l

    be

    d e m a n d e d

    in the

    A rc t i c p ipe

    l ine spec i f ica t ions .

    C o n c l u s i o n

    The pu rpose of t h i s w o r k was to

    compare the we ld ing cha rac te r i s t i c s

    of

    a n u m b e r of so -ca l led A rc t i c -g ra de

    l ine -p ip e s tee ls . Tw o aspectsofw e l d a

    b i l i t y we re cons ide red . They were

    the

    suscep t ib i l i t y

    to HAZ

    hyd rog en c rack -

    fig. 11Charpy V-notch impac t p roperties

    of Cleeble-sim ulated heat-affected zones

    in line-pipe S

    (

    2

    A-size

    specimens)

    208 -s IJULY1977

  • 8/10/2019 The Weldability of Some Arctic-Grade Line-Pipe Steels

    9/10

    i ng and the va r ia t ion in Cha rpy tough

    ness in the HAZ. Both are c r i t ica l

    fac to rs tha t w i l l qua l i f y the se lec t ion

    of p ipe l ine s tee ls to be used in the

    Arc t ic . Th is does not mean that these

    two fac to rs a re the on ly we ld ing

    cons ide ra t ions to be made . O f e qua l

    i m p o r t a n c e w i l l b e t h e d e v e l o p m e n t

    o f the requ i red p rope r t ies in the we ld

    meta l .

    Th is is , howe ve r , m ore a fun c

    t ion o f the we ld ing p rocess and the

    we ld ing consumab les used than o f the

    s tee l be ing we lded , and was the re fo re

    no t cons ide red in th is wo rk .

    The resu l ts have shown that there is

    a wi de var ia t io n in beh av ior fo r th e

    d i f fe rent s tee ls tes ted desp i te the i r

    s im i la r compos i t ions and m ic ros t ruc

    tu res. In gene ra l , i t was co nc lu de d

    tha t the we ldab i l i t y cha rac te r i s t i c s o f

    the A rc t i c -g rade s tee ls we re be t te r

    than those o f the conven t iona l s tee l .

    In the HAZ c rack ing suscep t ib i l i t y

    tes ts i t was shown that a l l bu t two

    steels

    testedsteels

    P and

    Rhad

    a

    bet ter res is tance to HAZ hydrogen

    c rack ing than the conven t iona l s tee l .

    The poor c rack ing res is tance o f s tee ls

    P and R was tho ug ht t o be re la ted to

    the i r heav i l y banded m ic ros t ruc tu re .

    The modi f ied implant tes t used in

    th is work was found to be a sens i t ive

    tes t fo r de te rm in ing suscep t ib i l i t y to

    h y d r o g e n - i n d u c e d H A Z c r a c k i n g . T h e

    CTS tes t gave much less rep rod uc ib le

    resu l ts and was not sens i t ive enough

    to d i f fe rent ia te between the s tee ls

    tes ted.

    Examinat ion o f the ten s tee ls on the

    basis o f the i r CE . va lues co nf i rm ed

    tha t the conven t iona l CE. quo ted in

    most spec i f ica t ions is not va l id fo r

    these new h igh -s t reng th low -a l lo y

    steels. The Ito-Bessyo re la t ionsh ip was

    found to co r re la te qu i te we l l w i th the

    implant test results and is a more

    appropr ia te formula to use for the

    micro-a l loy s tee ls .

    In the s tudy o f the HAZ toughness

    us ing Gleeble-simulated spec imens, i t

    was shown tha t a w i de va r ia t ion in

    toughness wi l l ex is t across the HAZ

    and that the ex tent o f th is var ia t ion is

    d i f fe ren t in each s tee l , The o n ly

    common fac tor to a l l s tee ls was the

    severe loss of toughness that is

    produced in those reg ions o f the HAZ

    tha t a re hea ted th rough a we ld

    the rma l cyc le hav ing a peak temp era

    ture of 1300 C (2370 F).

    In som e steels (F, M , and P) a s imila r

    loss in toughness occurs in the 700 C

    (1290 F) peak temperature reg ions o f

    the HAZ, bu t w i th no obse rvab le

    change in m ic ros t ruc tu re . In the one

    q u e n c h e d - a n d - t e m p e r e d s t e e l t e s t e d ,

    the Charpy toughness was reduced

    across the ent i r e HA Z except fo r t he

    700 C (1290 F) region.

    It mus t be conc luded tha t a ca re fu l

    app raisal o f the low - tem per a tu r e HAZ

    toughness shou ld be made be fo re

    ( A ) A S R O L L E D

    E atvam^a i

    J l

    Z S&A-\

    mmMmmm

    ( B ) 7 0 0 C

    J l

    (C ) 9 0 0 C

    ( D ) 1 1 0 0

    U

    C

    ( E ) 1 3 0 0 C

    Fig.

    12 Simulated

    HAZ microstructures of line-pipe S.

    X250

    (reduced 15 on reproduc

    tion)

    Table7Charpy Absorbed Energy Values for Gleeble-Simulated Heat-Affected Zones of

    Line-Pipe Steels-2/3-Size Specimens Tested at -29 and -62 C (-20 and -80 F)

    Peak temperature condition

    Steel

    A

    F

    M

    N

    P

    S

    A

    F

    M

    N

    P

    S

    As-

    ro l l ed

    57

    22

    60

    50

    35

    192

    35

    -

    22

    -

    25

    185

    700 C 900 C

    (1290 F) (1650 F)

    - A b s o r b e d e n e r g y a t 29 C (

    48 64

    8 14

    10 95

    44 78

    12 23

    186 120

    - A b s o r b e d e n e r g y a t - 6 2 C (

    34 58

    4 8

    4 65

    14 63

    7 13

    176 100

    - 2 0

    - 8 0

    F)

    F)

    1100 c

    (2010 F)

    50

    27

    72

    35

    14

    68

    -

    36

    20

    15

    18

    7

    42

    1300 C

    (2370 F)

    26

    11

    6

    1

    8

    50

    16

    11

    6

    1

    8

    50

    se lec t ing a l ine -p ip e s tee l fo r app l ica

    t ion in an A rc t i c env i ronmen t . The

    resu l ts o f th is work show that the wide

    va r ia t ion in toughness p rope r t ies tha t

    can occur across the HAZ are not

    p red ic tab le on the bas is o f compos i

    t ion o r m ic ros t ruc tu re . The G leeb le

    approach used in th is work is a usefu l

    W E L D I N G R E S E AR C H S U P P L E M E N T | 2 09 -s

  • 8/10/2019 The Weldability of Some Arctic-Grade Line-Pipe Steels

    10/10

    t e c h n iq u e t o o b t a in i n g a f u l l e r u n d e r

    s tand ing o f t he behav io r o f t he HAZ

    on we ld ing these mater ia ls .

    Acknowledgments

    Thanks are expressed to Dr. R. | .

    Cooke fo r h is s ign i f i can t c on t r ib u t io n

    to t h is work . Apprec ia t ion is a lso

    expressed to M. Letts for his assistance

    in the exper imental work. Final ly ,

    thanks are expressed to Dr . K. Winter -

    ton for in terest and input to the

    wo r k .

    References

    1. Campbell, W. P., "Experiences with

    HAZ Cold Cracking Tests on a C-Mn Struc

    tural Steel," Welding Journal, 55 (5), May

    1976,Res.Suppl., pp. 135-s to 143-s.

    2. Sawhil l,

    J.

    M., "Implant Tests of a Mn-

    Mo-C b Steel and a Con ventiona l X65 Steel,"

    Climax Molybdenum Report

    L-176-111,

    June 21, 1973, Ann Arbor, Michigan.

    3. Looney, R. L., "Pipeline W el di ng -

    Meeting Today's Quality Requirements,"

    Lincoln Electric Technical Bulletin M642,

    Jan. 1970.

    4. Cooke, R. )., "An Evaluation of the

    Thermal Cycles Imposed on the HAZ

    During Manual Pipe Welding," Physical

    Metallurgy Research Laboratories Internal

    Report

    PM-R-74-21,

    CANMET, Dept. of

    Energy, Mines and Resources, Ottawa,

    Canada.

    5.

    Ito,

    Y., and Bessyo, K., International

    Institute of Welding Document No. 1X-

    576-68.

    WRC Bulletin 219

    September 1976

    Experimental Investigation of Limit Loads of Nozzles in Cylin

    drical Vessels

    by Fernand El lyin

    Exper imental resul ts of e last ic-p last ic behavior and plast ic l imi t loads (y ie ld point loads) of f ive tee-

    shaped cy l inder-cy l inder intersect ions and a p la in p ipe are repor ted herein. The intersect ing models were

    machined f rom a s ingle hot - ro l led steel p late. The nozzle-vessel at tachments (or branch-pipe tee

    connect ions) were subjected to one of the loading modes: in ternal pressure, in-p lane or out -of -p lane

    couples appl ied to the nozzle ext remity . The out -of -p lane couple loading is found to be the cr i t ica l case.

    Publ icat ion of th is repor t was sponsored by the Pressure Vessel Research Commit tee of the Welding

    Research Counci l .

    The pr ice of

    WRC Bulletin 219

    is $6.00 per copy. Orders should be sent wi th payment to the Welding

    Research Counci l , Uni ted Engineer ing Center , 345 East 47th St reet , New York, NY 10017.

    WRC Bulletin 221

    November 1976

    Analysis of Test Data on PVRC Specification No. 3, Ultrasonic

    Examination of Forgings, Revision I and II

    by R. A . Buchanan

    The purpose of th is repo r t is to rev iew, analyze and draw conc lus ion s f rom data developed du r ing ef for ts

    to test the val id i ty of the procedures a l lowed by PVRC Speci f icat ion No. 3, Revis ions I and I I . The a utho r

    states that the only way to reduce the var iat ion in test data f rom one group to another would be to rest r ic t

    the procedures of PVRC Speci f icat ion No. 3 so that only cer ta in equipment combinat ions or , i f pract ical ,

    on ly one combina t ion cou ld be used .

    Analysis of the Nondestructive Examination of PVRC Plate-

    Weld Specimen 251JPart A

    by

    R

    A. B u c h a n a n

    Dur ing the fabr icat ion of PVRC plate-weld specimen 251J, 15 weld ing defects were del iberate ly

    int roduced. Af ter fabr icat ion, the specimen was ul t rasonical ly examined for weld ing defects by a number of

    d i f f e ren t company teams. The teams conduc ted the i r t es t s independent ly and had no knowledge o f t he

    types or locat ions of the intent ional defects. Two di f ferent PVRC procedures for u l t rasonic examinat ion

    were fo l lowed by the teams in their evaluat ion of the specimen.

    Publ icat ion of these repor ts was sponsored by the Pressure Vessel Research Commit tee of the Welding

    Research Counci l .

    The pr ice of WRC Bulletin 221 in $7.00 per copy. Orders should be sent wi th payment to the Welding

    Research Counci l , Uni ted Engineer ing Center . 345 East 47th St . , New York, NY 10017.