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Dear Subscribers,
The wonderful summer comes to an end and we start into the last period of this year with full energy.
But before that, we would like you to have a partial look on our actions of the last quarter together with us.
The focus was on the promotion of our products and public presentations on various events.
Enjoy reading!
Board of Directors
Alexander Zill, Jochen Zill
Mr. Mag. Aldin Turudic has been eliminated from the company in mid-September at his own request.
We thank him for his work and wish him all the best both professionally and privately.
solvatic-PU-Monocoat ZE25 novatic® Dresden solvatic-PU-Monocoat was especially designed for applications with requirements for fast drying in order to
increase productivity and shortening of overcoating intervals with increase of corrosion protection at the
same time. Due to the new binding agent technology the processing time can be reduced up to 20 %
compared with conventional monolayer coating systems, this without loss of quality, hardness, surface optics
and VOC.
As the term already suggests, it is a versatile coating solution with a “system”. ZE25 can also be used as DTM
(direct to metal), intermediate coating and also as conventional top coat. This high-performance solution
guarantees a long lifecycle combined with minimum processing costs with extremely fast lead time in the
paint shop.
Some projects have already been realised with solvatic-PU-Monocoat ZE25. Our customers were impressed
by the easy processing of the product, by its flexibility of colour shades and the very good run of the surface.
The product is available via the solva-i system in all common RAL and OEM colour shades in Germany within
48 hours.
solvatic-PU-Monocoat ZE25 at a glance:
• reaches rapidly grip properties also at high film thicknesses
• available in more than 6.000 colour shades starting from 20kg via the innovative novatic solva-i system
• available in two different gloss levels (silk matt, silk gloss)
• DIN ISO 12944 C3 medium and high prequalified
• VOC-reduction due to high solid
• innovative novatic®-1C application included
Please contact your regional novatic®-sales assistant for further information and availability.
Initial contact: Angelika Haschick, [email protected]
Premium white novatic® Halle
As the name already implies, this product is the premium-quality of novatic® interior dispersions. It is suitable
for all indoor coatings e. g. walls and ceilings made of concrete, cement and lime-cement plaster, gypsum
surfaces as well as fibre cement plates and also for adhesive dispersion plasters, coloured dispersion
paintings and wallpapers. After DIN EN 13300 the material has wet abrasion resistance 2 and opacity class 1.
The new premium wall paint is dull matt, very white, breathable has a very good filling and it is free from
harmful emissions. It is recommended to pretreat very sucking subgrades with novatic®-Tiefgrund LF in
advance. novatic®-Premium white is suitable for painting, rolling or spraying and also processible via airless.
Depending on the subgrade up to 70 m2 can be coated with a 10 l-container.
If you want less abrasion, we can offer you our premium white Plus. It has the wet abrasion Class 1.
Furthermore, our dispersion range for indoor applications still includes Schneeweiß (Snow white), Malerweiß
(Painter white) and DIN-Weiß (DIN white). Our sales team will be happy to advise you and recommend the
appropriate products to your project.
Contact person: Daniel Käferhaus, Phone: +49 345 131615-51, e-mail: daniel.kä[email protected]
Deutsche Bahn DBS 918 300 – product qualification novatic®-Group
For more than 20 years we are known as certified supplier of superior product systems for some famous
railway operators in the Eurasia-region. There are news regarding the German market: Blatt (sheet) 3:
solvatic-ZG64-Metallgrund (metal primer)-HS & Blatt 35 – DBS 918 300: solvatic-ZE97-Monocaot.
On 15th August 2018 the admission for Blatt (sheet) 3 and on 27th August 2018 for Blatt (sheet) 35 was made.
Before, respective exams at the Institut für Korrosionsschutz (institute for corrosion protection) in Dresden
were done in order to confirm the requirements of Deutsche Bahn.
ZG64 is a 2C-primer for all types of steel constructions. The product is based on epoxy resin and is solvent-
based and is characterized by a high resistance to chemicals – especially in the alkaline area, good resistance
to thaw and de-icing salt, high abrasion resistance. ZE97 is a last generation poduct. 2C-EP, emission- and
solvent free with the possibility to use as monocoat respectively as top coat in the system with Blatt (sheet)
3.
Contact person: Michael Sobiralski, Phone: +49 351 82991 31, e-mail: [email protected]
Events novatic®-Group
In the recent months, there was a lot going on. The eventful 3rd quarter began with the “Lange Nacht der
Industrie” (long night of industry) on 28th June 2018. Also this year we informed interested citizens about our
company.
Now we take part for the 5th time and we must say it is a pleasure to take part and to answer the visitors’
questions. In the course of this we always acknowledge the commitment of our trainees who present us as
employer. Also this time we got a lot of attention and therefore we are happy about the positive feedback.
For coordination and communication, we regularly meet our partners at our CG Meeting. This time our Polish
branch was the host so the focus was on the Polish market. novatic COATINGS Sp. z o.o. and Frankowski
Coatings have expanded in recent years and aim to gain the leadership of different segments of the Polish
coating market. Currently more than 280 customers are looked after by 18 employees.
The next meeting in the 1st quarter 2019 is planned to take place close to our branch in Kaarst.
This year we presented at the Automechanika for the first time in order to present our brand novax® to a
large public. Our refinishing paints have awoken interest and now lead to real haptic experiences. We are
pleased about it and we would also like to assist you. Please address your inquiries to: Mrs. Haschick,
We would like to thank our cooperation partner STOGRUP LLC for the assistance at our stand. We couldn’t
have had any better support, as refinishing is their daily business. In this field STOGRUP LLC is one of the
leading providers of the Ukraine market. They sell and produce coatings and materials for the surface repairs
for all kind of vehicles.
Last week the InnoTrans took place in Berlin. The leading international fair for traffic engineering is relevant
for us. Every year we have appointments and maintain business contacts. The sector railway has always been
an important field of business that we like to serve and our products are continually developed according to
requests.
Our coating systems were present locally on some reference objects. For example, one customer presented
a wagon.
Coating Systems with low VOC level for long-term corrosion
protection Technical editorial by Dipl. Chem. Joachim Rother (ehemaliger Technischer Leiter)
The Dresdner Lackfabrik novatic GmbH & Co.KG produces high quality corrosion protection systems among
other things for the protection of industrial plants and steelwork plants.
The last major development work for this field of application has been carried out in a joint AIF project with
the Institut für Korrosionsschutz Dresden (Institute for Corrosion Protection Dresden (IKS)). The focus:
realisation of longer protection periods, prolongation of maintenance intervals and VOC-Reduction resulted
in solvent-free EP-Primers and low-solvent polyaspartic (PAS)-coatings. Practical tests and corrosion short
exams by certified testing institutes confirm the suitability to corrosive category C5-M. That is how we
contribute to conservation of resources, sustainability and VOC reduction. IKS certificates confirm this:
Coating coating thickness Corrosivity categories
Single layer solvatic-2K-EP-Single layer ZG97 120 µm C3-high
Double layer solvatic-2K-EP-Primer ZG97 solvatic-2K-PUA-Coat ZD57
120 µm 60 µm
C4-high
Double layer solvatic-2K-EP-Primer ZG97 solvatic-2K-PUA-CoatZD57
160 µm 80 µm
C5- high
Three layer solvatic-2K-EP-Primer ZG90 solvatic-2K-EP-Primer ZG97 solvatic-2K-PUA-Coat ZD57
100 µm 240 µm 80 µm
longer C5-M high
(prolonged testing time salt spray fog DIN EN ISO 9227 with 3000 hours)
Corrosivity categories of the tested coating systems
These results became technically possible by the use of solvent-free EP-polymers for primers and
intermediate coatings as well as low solvent content for top coat polyaspartics. The characteristic profiles of
these polymers make very dense, high-adhesion, hardly swellable coatings with resistance to chemical loads
and many different water-based medias possible. These polymers are stabilising so that the safety datasheets
must be observed.
Primers and intermediate coatings
As polymer a low molecular epoxy resin was chosen. In combination with reactive thinners it makes the
adjustment of ready to use coating materials without solvent addition possible. The EP resin/hardener
combination is very reactive and leads to a processing time of approx. 45 minutes (ZG90, ZG97). The formula
with lamellar fillers (micaceous iron ore, micro talcum) leads to coatings with high diffusion resistance. The
combination with organic inhibitors and corrosion protection elements ensures a very good corrosion
protection also in the areas of damages (undermining, delamination). The low molecular EP resin leads to a
very good surface wetting so that the primers are surface tolerant.
Adhesion on steel and mineral surfaces is very good. The use of rheology additives leads to very thixotropic
characteristics. The user-friendly solvent-free EP Primer is offered in two viscosity options. The highly
thixotropic option ZG97 with high stability makes film thicknesses up to 750 µm possible (interior tank coating
500 µm), usually applied from 180 µm up to 320 µm. The option ZG90 is applied in a film thickness of 120 µm
to 160 µm. The option ZG90 ensures a thorough edge finish. A technical required additional edge protection
may be omitted in case of careful work as the required film thickness at the edge can be easily achieved in
one working step. This was confirmed in practice by means of two bridge constructions.
In cooperation with the BASt test areas of a motorway bridge have been used for performance recording.
Upon request of BASt edges on the upper belts were carried out with and without edge protection for
comparison purposes. The top coat was carried out with a micaceous iron ore containing PAS coating material
in DB colour shade 703. During annual inspections on site, also together with the institute for steel structure/
Institut für Stahlbau Leipzig (ISL test report of 26th May 2015), a fault-free, equivalent edge protection
behaviour could be determined.
The surface tolerant primers make the use of ultra-high pressure water blasting with 2500 bar for surface
preparation procedure possible. As a result of the good wetting properties, a starting and strong adhesive
rust film is involved into the layer. According to this technology a large tank of Kelheim Firbres GmbH was
completely modernised. The ZG97 was combined with a polyurethane top coat according to sheet 87 (ZD22).
The system was unchanged well preserved after 10 years. The solvent-free EP coatings are mechanically
robust loadable with very good adhesion so that they can be used as single layer in the field of rail vehicle
construction. With Deutsche Bahn a practical test period was carried out on a bulk goods wagon inside and
outside for one year. After the trial period (212 loading and unloading, load-km 53.957 km) the Deutsche
Bahn/T.TVI 24 carried out the matching. The result was the approval/product qualification for the single-
layer coating (film thickness 500 µm according to sheet/ Blatt 35 of BN 918300, System 1).
deep corrosion pits thoroughly wetted and protected Hamburg-Harburg detail swing bridge over the Lotsekanal bulk good wagon – single-layer ZG97 with 500 µm
Polyaspartic (PAS)-Cover coatings
2C-PAS-Coatings consist of a poly aspartic acid ester and an aliphatic poly isocyanate component. PAS
coatings are weather- and UV resistant coatings with a comparable quality level to aliphatic 2C-PUR coatings
but with significant technological advantages. PAS coatings are characterised by a very low solvent-level, in
practice with a volume solids content of approx. 82 %. Formulas with different gloss-level are used ZD57
(glossy) and ZD58 (matt). They form hard surfaces and mechanically robust loadable coatings. They can be
applied with high film thickness which is an advantage. Flawless dry film thicknesses up to 275 µm can be
achieved per working step. The layers dry/cure quickly. This means that - compared to PUR coatings -
significantly higher dry film thicknesses per working step are possible. The precondition is a significantly
higher speed of the cross-linking reaction of the isocyanate/amino group for PAS coatings than the reaction
isocyanate/hydroxyl group so that blistering as a result of carbonic acid gas does not occur. The reaction
kinetics is also responsible for the short processing time after mixing the components, depending on
isocyanate hardener from 30 to 60 minutes. Due to the reaction kinetics the wet film thicknesses harden/dry
faster. The humidity of air influences catalytically the hardening/drying and gloss generation. A relative
humidity of air of 45 % up to 85 % is advantageous. In practice PAS coatings are used in the film thickness
range from 80 µm up to 160 µm. In recent years novatic has delivered PAS coatings for areas up to 1 million
m2/year, especially for concrete-wind energy towers.
Coating systems
The combination of solvent-free EP-primers (ZG90, ZG97) with low-solvent content PAS coatings (ZD57, ZD58)
results in High-Solid-Systems which can be assigned to graduated corrosion categories (EN ISO 12944, part
2). That is why corrosion protection systems with 2 layers from 180 µm to 320 µm and 3 layer systems from
320 µm to 450 µm can be applied easily. The corrosion short exams at the institute for corrosion protection
/ Insitut für Korrosionsschutz Dresden were carried out after DIN EN ISO 12944, part 6. In the test reports
PB300/014_1/15 the fulfilment of the testing requirements for the corrosive category after C5-M high was
confirmed for the 2-layer-system (ZG97/Z57) and for the 3-layer-system PB300/034_1/15. The testing period
of the salt spray test after ISO 7253 was prolonged for both test systems to 3000 h whereas the demand for
C5-M is only 1440 h – without any corrosion phenomena. The use in practice of the 2-layer-system is intended
with a total film thickness of 240 µm, the 3-layer-system with 420 µm. For financial reasons, key customers
demanded coatings after C3-high and C4-high with a minimised film thickness. IKS tests prove the corrosion
category C3-high (PB330/024/18) for the one-layer ZG97 with a film thickness of 120 µm and corrosion
category C4-high (PB300/233/17) for the double-layer ZG97/ZD57 with a total film thickness of 180 µm. The
institute for varnish and coatings carries out audits regarding gloss- and colour stability of the PAS top coat
coating material (test report no. 130065-1 RAL 7035) in the xenon test after DIN EN ISO 11341 (procedure 1,
cycle A) over 1440 h. Media resistance tests have proven a good stability of the polyaspartic coatings against
specific acid, alkaline and organic media such as fuels, oils and mineral oil. At the test stand in Bodden vor
Hiddensee more than five years high-solid-systems have been tested in the bottom-, boottop and above-the-
water-line on steel, spray-galvanised steel and concrete with positive results.
Good results on testing surfaces at industrial plants complete the corrosion testing, such as in the Rottehalle
Gröbern with the institute for steel structure Leipzig over 4 years, in the tank farm MOL/Pec since 2012 with
two- and three-layer high-solid-systems or solvent recovery unit Dolan GmbH. The testing surface was
treated with needle guns up to St2 under current production. The priming of the surfaces was carried out
with ZG97 and immediately afterwards the top coat with PAS-coating ZD57 was applied. The used objects for
the proof of performance were bridge constructions, testing surfaces at the motorway bridge Almsfeld on
the A 67 and the swing bridge Hamburg-Harburg. All of them were new constructions.
MOL-Tank Pec/Hungary Hamburg-Harburg swing bridge over the Lotsekanal Two-layer system „wet-on-wet“- application
The mentioned high-solid coating systems include technological advantages for the processor and for the
owner of the object to be coated technical and economic advantages. The reduction of the amount of layers,
which is comparable with the film thickness used in common corrosion protection systems, reduces the
coating efforts and thus coating expenses. This results in a faster production process and enables a capacity
expansion. A significant advantage of these coating systems is the wet-on-wet application. Both wet layers,
the solvent-free EP coating as well as the polyaspartic top coats, cure simultaneously. Due to the elimination
of intermediate drying times significant time savings are possible. These advantages are especially cost saving
in the series production.
The presented coating materials are versatile; in the 2-layer system from 180 µm up to 320 µm and in the 3-
layer system from 320 µm up to 450 µm. The very good protection ability has been proven by practical tests
and corrosion short exams. In combination with high film thicknesses this leads to prolonged protection
periods and longer maintenance intervals. This results in a further development of the existing Blatt 87 after
TL/TP-KOR as the protection periods can be assigned to the future Blatt 100.
novatic®-Group GERMANY Dresdner Lackfabrik novatic GmbH & Co. KG Clemens-Müller-Straße 5 01099 Dresden Phone: +49 351 82991 0 Fax: +49 351 80414 43 e-mail: info(at)novatic.com
CZECH REPUBLIC novatic COATINGS s.r.o. Masarykova 58 415 02 Teplice Phone: +420 417 531 786 e-mail: info-cr(at)novatic.com
FRANCE & BELGIUM novatic Frankreich Stefan Voges Paris Phone: +33 625 800 266 Fax: +49 351 804 14 43 e-mail: info-fr(at)novatic.com
UNITED ARAB EMIRATES novatic COATINGS MENA FZCo P.O. Box 17981 JAFZA South S1201 FZS5 BC06 Jebel Ali/Dubai Phone: +971 48812 830 Fax: +971 48812 829 e-mail: info-uae(at)novatic.com
Niederlassung Kaarst Dresdner Lackfabrik novatic GmbH & Co. KG August-Thyssen-Str. 1 41564 Kaarst Phone: 02131 7387903 Fax: 02131 5234813 e-mail: nrw(at)novatic.com
POLAND novatic COATINGS Sp. z o.o. ul. Piołunowa 23 54-530 Wrocław Phone: +48 71 75041 60 Fax: +48 71 75041 69 e-mail: info-pl(at)novatic.com
RUSIA OOO novatic COATINGS Büro BC «Annino Plaza» Buro 335 Dorozhnaja Str. 60B 117405 Moskau Phone: +7 495 783-20-30 e-mail: info-ru(at)novatic.com Betrieb Oktjabrskaja Str. 118 601220 Stawrowo Wladimir Gebiet Phone: +7 495 980 09 95 Fax: +7 495 980 09 95 e-mail: info-ru(at)novatic.com
INDIA novatic COATINGS Pvt. Ltd. Survey No. 271/Gat no. 924 Nehru Industrial Estate, Pirangut 412115 Pune (Maharashtra) Phone: +91 206 40060 40 Fax: +91 206 40060 40 e-mail: info-in(at)novatic.com
Hallesche Lackfabrik novatic GmbH Julius-Ebeling-Straße 2 06112 Halle Phone: +49 345 131615 0 Fax: +49 345 131615 14 e-mail: halle(at)novatic.com
AUSTRIA novatic Austria GmbH Plainbachstraße 12 5101 Bergheim/Salzburg Telefon: +43 662 453652 Fax: +43 662 453712 e-mail: info-at(at)novatic.com
novatic®-Kooperationspartner
UKRAINE STOGRUP LLC Vyzvolyteliv 5 02660 Kiew Phone: +38 095 282 04 80 e-mail: info-ua(at)novatic.com
SLOVENIA MONICOLOR d.o.o. Drazgoska ul. 2 4000 Kranj Telefon: +38 642 36004 0 Fax: +38 642 36004 1 e-mail: kr(at)monicolor.si
LITHUAUNIA UAB Knortas Rokelių g. 50 46148 Kaunas Phone: +370 685 86070 e-mail: knortas(at)knortas.lt
SPAIN & PORTUGAL JAMOSA INNOVATEC S.L. C/Kripton, 4 Pol. Ind. San Cristobal 47012 Valladolid Phone: +34 983 39 79 18 e-mail: admin(at)jomasainnovatec.com
POLAND Frankowski Coating sp. z o.o. sp. K. Ul. Batalionów Chłopskich 14/2 83-000 Pruszcz Gdański Phone: +48 58 773 13 00 Fax: +48 58 773 13 01 e-mail: biuro(at)frankowskicoating.pl
SINGAPORE Asia Polyurethane Mfg Pte Ltd 22 Tuas Crescent Singapur 638716 Phone: +65 6861 6688 Fax: +65 6861 2277 e-mail: info-singapore(at)novatic.com
MONICOLOR MS d.o.o Lendavska ulica 29 9000 Muska Sobota Phone: +386 2 521 44 65 Fax: +386 2 521 44 64 e-mail: [email protected] SERBIA OLI KOOP d.o.o. Kneza Milosa 188A 36210 Vrnjacka Banja Phone: +381 36 618300 e-mail: olikoop(at)mts.rs
BOSNIA HERZEGOVINA CHEMO COMMERECE d.o.o. Privalj 5 88226 Siroki Brijeg Phone: +387 0 39711700 e-mail: info(at)chemo-commerce.com HUNGARY Nagy Ákos Lajos e.v. Bajcsy Zsilinszky utca 43 2230 Gyömrő Telefon: +36 209352028 e-mail: akos.nagy(at)novatic.com
CORATIA KALINA d.o.o. Kalina 2 51000 Rijeka Phone: +385 51 412 712 e-mail: info-hr(at)novatic.com
KINGDOM OF SAUDI ARABIA Arabian Metal Industries Ltd. (EA Juffali & Bros.) Medinah Road/P.O. Box 5937 21432 Jeddah Phone: +966 268 2141 0 Fax: +966 268 2965 7 e-mail: info-ksa(at)novatic.com
ROMANIA TM-COLOR SRL Str. Rakoczi Ferenc nr. 32 535600 Odorheiu Secuisc Phone: +40 266 214790 e-mail: office(at)tmcolor.ro
PICTURE CREDITS
Premiumweiß: © Andrey Popov/Shutterstock; InnoTrans: © Deutsche Bahn AG - InnoTrans, Messe Berlin; Technischer Leitartikel: © KGW Schweriner Maschinen- und Anlagenbau GmbH; novatic®-archive
IMPRINT
Dresdner Lackfabrik novatic GmbH & Co. KG Board of Directors: Alexander Zill, Jochen Zill Clemens-Müller-Str. 5 PhG Zill Beteiligungs GmbH 01099 Dresden Dresden HRA 6296 Deutschland USt-IdNr.: DE140205678 Phone: +49 351 82991 0 Fax: +49 351 80414 43 e-mail: info(at)novatic.com
www.novatic.com
