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The World First Ever Very Large Ethane Carrier (VLEC)
4th April 2017
Gastech 2017, Tokyo
2
This document contains information resulting from testing, experience and know-how of
GTT, which are protected under the legal regime of undisclosed information and trade
secret (notably TRIPS Art. 39) and under Copyright law. This document is strictly
confidential and the exclusive property of GTT. It cannot be copied, used, modified,
adapted, disseminated, published or communicated, in whole or in part, by any means,
for any purpose, without express prior written authorization of GTT. Any violation of this
clause may give rise to civil or criminal liability - © GTT 2010 - 2015
3
AGENDA
GTT in brief
US Ethane export opportunity
Trading Ethane : Shipping capacity
Technical requirements & Challenges of the World’s First Ever
VLEC
Status and lesson learned
4
Company overview1
5
An engineering company with more than 50
years of experience in the design of the
Membrane Cargo Containment Systems
GTT is a public company listed on the
Euronext Stock Exchange (Paris)
Around 358 highly qualified people (1), present
worldwide
GTT at a glance
5
(1) As at 31st December 2016
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GTT achievements : several World First
1964 –World 1st Membrane ship delivered
1981 –World 1st Membrane LNG tank and largest LNG tank capacity at this time
2005 –World 1st FSRU delivered and first LNG operations in open seas
2007 ~2010 – Delivery of the World largest LNG Carriers
(31 Q-Flex and 14 Q-Max)
2011 to 2012 –World 1st
FLNGs built with GTT systems.
2016 –World first VLEC delivered
1972 –World 1st Membrane onshore tank, still in operation
today
1996 –World Largest onshore tank delivered (200 000 m3)
2005 – 100th ship delivered
2009 – 200th Ship delivered
2012 –World 1st LNG Carrier sails thru the Arctic North East
passage
2017 –World 1st LNG bunker barge to be delivered
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US Ethane export opportunity 2
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Shale boom driving US ethane surplus
Beyond 2022, a large increase of ethane surplus is estimated,
which could be added to the seaborne market.
US ethane supply/demand forecast(inclusing potential ethylene projects)
Source: Poten & Partners, September 2016
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Why exporting Ethane is so strategic?
Raw material for ethylene
production for chemical
application
Exporting ethane requires
a significant level of
infrastructure
In competition with
Naphtha, not anymore the
dominant petrochemical
feedstocks
Depending on the each project characteristics and the linkage
formula to price ethane; & above all, key enterprising and
visionary players are willing to develop the market
NW Europe ethylene plant incremental margins
Source: Poten & Partners, September 2016
Projects are currently re-materializing, as evidenced by current
tenders for VLECs
10
Trading Ethane : Shipping capacity3
11
Gas carrier fleet in 2014
Vessel Type
(Cbm) Number of Vessels incl on order* LPG Ammonia Petchem C2 Ethane
Max
Length
>60,000
Very Large Gas
Carrier
Fully-Refrigerated 258 760ft
40,000-59,999
Large Gas Carrier
Fully-
Refrigerated24
25,000-39,999
Medium Gas
Carrier
Fully-
Refrigerated106 590ft
15,000-24,999
Handysize Gas
Carrier
Semi-
Refrigerated
Fully-
Refrigerated
129 525ft
5,000-14,999
Small Gas Carrier
Semi-
Refrigerated
Pressurised
348
<4,999
Small Gas CarrierPressurised 683
9
X
X
X
X
X
X
In 2014, no ship above 25k can carry Ethane
VLEC size was just 3 times bigger than largest Ethane ship !
12
Largest Semi-Ref LEG delivered in 2016
ABS classed “Navigator Aurora”. (Source: Navigator Gas/Borealis, credits: Morgan Hermansson)
37,500m³ total Cargo volume. Type C tanks. Built in JiangNan, China
Quadri-fuel Engine, MDO/MGO/LNG and Ethane ready
4 ship ordered in 2014. 2 delivered in 2016. 2 to be delivered in 2017
Size limit for technically viable and economical type C carrier
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TECHNICAL REQUIREMENTS & CHALLENGES OF THEWORLD’S FIRST VLEC
4
14
General Layout of the VLEC
GTT’s Mark III Flex
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IGC code tanks classification
Independent
self-supportingIntegrated
Type AAtmospheric
Full 2ndary barrier
Type BAtmospheric
Partial 2ndary barrier
Type CPressurized
No 2ndary barrier
MembranesAtmospheric
Full 2ndary barrier
Prismatic SPBIHI (JAP)
NO technologies MARK technologies
Many competitorsLNT-A-BOXLNG New Technologies (SGP)
Key VLEC equipment : The cryogenic tanks
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Why not keeping same type A technology from VLGC ?
Self supporting type A tank
(primary container)
Hull(secondary
container)
According to IGC Code : gas lower than -55°Cdouble hull + sec. barrier
Type A Ethane would be:
• Primary self supported tank
• +double hull
• +secondary insulation
• +secondary barrier
Never
made
Not economical and too longcompared to other tank technologies
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Tank technology comparison
Membrane Type AType B
prismatic Type B Moss Type C
Pros
• Extensive experience on LNG
carriers
• Light and best space efficient
volume occupation
• Offered by several shipyards in
Japan, Korea and China
• Most cost & schedule
competitive tank type for
VLEC size
• Compatible for LPG, Ethylene
and LNG with no extra cost
• Extensive experience in
type- A prismatic for
VLGC
• Very robust
• Good space efficiency
• Centerline bulkhead
prevents sloshing
• Very robust
• Good space efficiency
• Only partial
secondary barrier is
required
• Centerline bulkhead
prevents sloshing
• Very robust
• Extensive
experience on LNG
carriers
• Only partial
secondary barrier
is required
• No bulkhead
• Tank shape
prevents sloshing
• Very robust
• Can maintain
pressure
• No secondary barrier
required
• No double hull
required
Cons• Full width prone to sloshing
• Partial filling restrictions
• Requires an
independent secondary
barrier
• Still under development
for cryogenic gases
below -55°C.
• No ship currently in
operation for gases
colder than -55°C
• Higher CAPEX and
OPEX
• Very limited
experience
• Technology and
experience only
available in Japan
• Higher CAPEX and
OPEX
• Very poor space
efficiency
• Technology and
experience mainly
available in Japan
• Very poor space
efficiency
• Very heavy.
• Not economical for
VLGC size
Membrane are type B are the two main solutions for a VLEC
GTT Membrane has been selected for 1: Safety & track record; 2:Cost & Schedule
advantage and 3: wide offering from several shipyards.
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Membrane Tank: Same design than LNG Carrier? Tank similar than Membrane LNG tank? Several challenges!
Change from one unique cargo to 6 cargoes!
LNG to Propylene : + 40% density ; Sloshing impact : + 20%
Full review of GTT designs had been made, with AIP of all
classification societies
1st use of GTT Membrane “Mark III Flex High Density”
Cargo type LNG Ethylene Ethane Propylene Propane n-Butanei-Butane / n-Butane mix
Boiling point(@1,06 bar abs)
≈ -161 ⁰C ≈ -106 ⁰C ≈ -89 ⁰C ≈ -47 ⁰C ≈ -44 ⁰C ≈ -0,5 ⁰C ≈ -6 ⁰C
Liquid phase density(@boiling point)
≈ 450 kg/m³ ≈ 569 kg/m³ ≈ 547 kg/m³≈ 607 kg/m³
≈ 583 kg/m³ ≈ 601 kg/m³ ≈ 597 kg/m³
Vapor phase density(@boiling point)
≈ 1,9 kg/m³ ≈ 2,0 kg/m³ ≈ 2,1 kg/m³ ≈ 2,4 kg/m³ ≈ 2,4 kg/m³ ≈ 2,8 kg/m³ ≈ 2,9 kg/m³
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Pump type
Two pump types were considered
Submerged pump (similar to LNG)
Deep well pump (similar to LPG)
GTT has developed two designs
With Std submerged pump
With Deep well pump and sump well
Deep well pump is maintenance free inside
the tank
However, no reference of in Ethane/LPG
inside the membrane tank
Proven Design of conventional submerged
pump was selected
Tripod mas t with deep well pump (in red)
Sump well design with Membrane tank
20
Reliquefaction system
Equipped with full re-liquefaction of the BOG, similar to VLGC
Cascade liquefaction technology, widely used on Ethylene carriers
Key challenge : Unlike Ethylene, Commercial Ethane composition is variable
Reliquefaction needs to be customized for Ethane trade
One out of three re-liquefaction system skids for each vessel
(Source: Wartsila Gas Solutions)
21
Status and lesson learned 5
22
World First Ever VLEC : Ethane Crystal
The “Ethane Crystal” during Sea trial, near Goeje Island, Korea
Gas trial in 2 steps : with Propane in Korea, and Gap trial between
Ethane and Propane in US
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Lesson learned
First cargos have been successfully loaded at Morgan’s point
(TX) and delivered in India!
Initial filling level limitation (no filling between 10%~70%) can be
down to 10~50% thanks to containment system reinforcement
Further improvements VLEC can be even larger with same overall dimensions !
Between 90k and 95k Membrane VLEC are offered to the market now
Ethylene & LNG tank compatible at marginal cost
To carry Ethylene in one tank for example
To convert the VLEC into a LNG FSU or FSRU
Or even a full LNG carrier
LNG carrier of 80~100,000m3 are not popular so far
However, several utilities are considering this size because of draft
limitation, regulation volume limitation, and short route LNG voyage
24
Conclusion
Ethane trade in large quantity is new. New ship type of Mid-size
and Very Large size had been made in purpose.
VLEC are compact and multi-cargoes to trade various
petrochemical products
World First Ever Ethane Carrier has been delivered in Nov 2016.
Last ship of the series will be delivered tomorrow! (5th April 2017)
“Ethane Crystal” recognized as one of the top five of the “Great
Ships of 2016” by the prestigious “Maritime Reporter &
Engineering News”.
More new generation of VLEC should be sanctioned in 2017
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Thank you for your attention !
Adnan EzzarhouniGeneral Manager , GTT China ; [email protected]
Patrick JanssensVP, Global Gas Solutions – Global Marine, ABS ; [email protected]
Francois DurandInnovation Division - Project Leader, GTT ; [email protected]
Mélodie NorisBusiness Development Manager, GTT ; [email protected]