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THE WORLD LEADER IN CLEAN AIR SOLUTIONS 1-INCH V-BANK, 18-INCH DEEP GAS FILTRATION CASSETTE SAAF Cassette Medium Duty Form and fit unlike any other 18″-deep, 1″ gas filtration cassette Improved fit and sealing, even when deployed in older cassette holding systems Enhanced media utilization design No-glue design eliminates problems from spills, off-gassing, bypass, and leakages Patented cassette design and manufacturing process. Patents covered under US 7,588,629 B2. Filled cassettes are UL Classified SAAF Cassette Medium Duty is the best 1″ V-bank, 18″-deep gas filtration cassette in the industry. AAF designs, manufactures, and performs quality control compliance on cassettes under ISO 9001:2000 and other applicable global quality certifications. High Tech Features The SAAF Cassette Medium Duty is constructed from High Impact Polystyrene (HIPS) and comes prefilled with SAAF chemical media. High technology design tools were employed to validate the design and confirm better performance. Computational Fluid Dynamics (CFD) modeling and performance tests confirm optimal design. The resulting design and construction surpasses any competitor’s cassettes in the market, while allowing users a truly better design with value-enhancing features. The design retrofits easily and performs better than older legacy cassettes in existing installations. Efficiency and Performance Most legacy cassette manufacturers state that their cassettes operate at >90% removal efficiencies. In reality, these efficiencies are not cassette efficiencies. In an installation, removal efficiency is dependent on the precise sealing of the chemical media delivery mechanism, i.e., the cassette with the cassette holding mechanism. Due to looser manufacturing tolerances, testing of most legacy cassettes shows removal efficiencies as low as 65%.

THE WORLD LEADER IN CLEAN AIR SOLUTIONS SAAF Cassette ... · bypass, and leakages • Patented cassette design and manufacturing process. Patents covered under US 7,588,629 B2. •

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Page 1: THE WORLD LEADER IN CLEAN AIR SOLUTIONS SAAF Cassette ... · bypass, and leakages • Patented cassette design and manufacturing process. Patents covered under US 7,588,629 B2. •

T H E W O R L D L E A D E R I N C L E A N A I R S O L U T I O N S

1-INCH V-BANK, 18-INCH DEEP GAS FILTRATION CASSETTE

SAAF™ Cassette Medium Duty

•Formandfitunlikeanyother 18″-deep,1″gasfiltrationcassette

•Improvedfitandsealing,evenwhendeployedinoldercassetteholdingsystems

•Enhancedmediautilizationdesign

•No-gluedesigneliminatesproblemsfromspills,off-gassing,bypass,andleakages

•Patentedcassettedesignand manufacturingprocess.PatentscoveredunderUS7,588,629B2.

•FilledcassettesareULClassified

SAAFCassetteMediumDutyisthebest1″V-bank,18″-deepgasfiltrationcassetteintheindustry.AAFdesigns, manufactures,andperformsqualitycontrolcomplianceoncassettesunderISO9001:2000andotherapplicableglobalqualitycertifications.

High Tech Features

TheSAAFCassetteMediumDutyisconstructedfromHighImpactPolystyrene (HIPS)andcomesprefilledwithSAAFchemicalmedia.Hightechnology designtoolswereemployedtovalidatethedesignandconfirmbetter performance.ComputationalFluidDynamics(CFD)modelingandperformancetestsconfirmoptimaldesign.Theresultingdesignandconstructionsurpassesanycompetitor’scassettesinthemarket,whileallowingusersatrulybetterdesignwithvalue-enhancingfeatures.Thedesignretrofitseasilyandperformsbetterthanolderlegacycassettesinexistinginstallations.

Efficiency and Performance

Mostlegacycassettemanufacturersstatethattheircassettesoperateat>90%removalefficiencies.Inreality,theseefficienciesarenotcassetteefficiencies.Inaninstallation,removalefficiencyisdependentontheprecisesealingofthechemicalmediadeliverymechanism,i.e.,thecassettewiththecassetteholdingmechanism.Duetoloosermanufacturingtolerances,testingofmostlegacy cassettesshowsremovalefficienciesaslowas65%.

Page 2: THE WORLD LEADER IN CLEAN AIR SOLUTIONS SAAF Cassette ... · bypass, and leakages • Patented cassette design and manufacturing process. Patents covered under US 7,588,629 B2. •

SAAF™ Cassette Medium Duty

2

Design, Construction, and Patents

SAAFCassettesperformandoperateatoptimumgasfiltrationefficiency,duetovariouspatentpendingfeatures.

SAAF-V – Patentedenhancedmediautilizationdesign eliminatesthe“nosecavity”typicallycreatedbylegacy cassettes.Nosecavities“cocoon”upto30%ofthechemicalmedia,keepingitisolatedfromairflowcontactatalltimes duringthelifeofthecassette.SAAFCassettesaretheonly cassettesthatutilize92%ofallchemicalmediainthe cassette–outperforminglegacycassettesby25%.

SAAF-T-Snap – Patenteddesignprovidesahighpressure, no-gluesnapassembly.Thisrigidconstructionexcludes harmfulglues,solvents,orMethylEthylKetone(MEK)from themanufacturingprocess.TheSAAF-T-Snapdesign,unlike legacycassettes,hasnosee-throughholesinthesolidendplates.Thisallowsforbetterstructuralintegrityandeliminatesgasby-passproblems.TheentireSAAFChemicalMediain thecassettecanbeusedspecificallytoovercomeexternal gaseouscontaminants,notcontaminantsfromthecassetteitself.SAAFCassettesaretheidealchoiceinhigh-precisionapplicationswherezerooff-gassingproductsaremandatory.

Butterfly Seal

Gasket Detail

Bed Arrangement

Aerodynamically Tapered Inlet Grid

Grid Cross-section

Rivet

Chemical Media Fill Cap

Nominal Bed Depth

Side Gasket

Flat One-piece Side Air Inlet

SAAF-T-Butterfly Seal and SAAF-T-Groove – Designs providenearabsolutesealing,eveninexistingretrofit applications.

SAAF-T-Seal – Patentpendingplasticrivetssecurethesolid fillcapsatmultiplepointsandsecureagainstburstsorleaks innormalusage.Olderlegacycassettesusestickers,labels, orlowfrictionendcapsthathavehighinstancesoffailureandchemicalmediaspillage.

SAAF-T-Track – SystemutilizestheSAAF-T-Groovefeatureandprovidesacompressionfitthateliminatesbypass.ThesolidtopandbottomrailsystemonSAAFCassetteseliminatesyetanotherbypasszone.

Cassette-To-Cassette Mating Seals –Smoothmatingendpanelswithnopenetrationsoroutwardturnedflangesallowexcellentcassette-to-cassettesealing.

SAAF-T-Screens – Patenteddesignandprecisionengineeringallowoptimizedaperturesforbettermediaretentionandbetterenergyefficiencythroughimprovedaerodynamicsandreduced pressuredrop.

Page 3: THE WORLD LEADER IN CLEAN AIR SOLUTIONS SAAF Cassette ... · bypass, and leakages • Patented cassette design and manufacturing process. Patents covered under US 7,588,629 B2. •

3

Applications

SAAFCassetteMediumDutyisusedforgasremoval applicationsin:

•Energysavingsrelatedapplications.

•Odorcontrolapplicationsatwastewatertreatmentplants.

•Odorcontrolforexhaustairstreams.

•Removalofcorrosivecontaminantsforcomputerroomsand datacenters.

•Outdoorairpurificationforcleanroomorpharmaceutical airflows.

•Highercontaminantconcentrationininstitutionalor commercialestablishmentsforimprovedindoorairquality.

•Airpurificationinmuseums,archives,orhistoricalfacilities.

– 222.8

(1) Velocity Magnitude -in./s.

Airflow Velocity (in./s.)

– 150

– 100

– 50

– 50Load case: 100Last Iteration/Step

Disposal and Recycle Instructions

1 Removethecassetteafteruse.

2 EmptyouttheSAAFchemicalmediabyremovingthe SAAF-T-Sealrivets.

3 DependingontheSAAFchemicalmediainuse,themedia maybesenttoaregularlandfillordisposedofaccordingto applicablelocal,state,andfederalregulations.

4 Theemptycassettecanthenbesentforplasticrecycling orforincineration.

5 Theemptycassetteiscompletelyincinerable/recyclable.

AAF’s patented cassette design offers improved airflow characteristics to ensure full media utilization.

Page 4: THE WORLD LEADER IN CLEAN AIR SOLUTIONS SAAF Cassette ... · bypass, and leakages • Patented cassette design and manufacturing process. Patents covered under US 7,588,629 B2. •

9920 Corporate Campus Drive, Suite 2200, Louisville, KY 40223-5690888.223.2003 Fax 888.223.6500 | aafintl.com

AAF has a policy of continuous product research and improvement and reserves the right to change design and specifications without notice.

ISO Certified Firm

©2017 AAF International and its affiliated companies.

SAAF™ Cassette Medium Duty

Performance Data Initial Resistance vs. Face Velocity

1.00

0.75

0.50

0.25

0Initia

lResistance(in

.w.g.)

FaceVelocity(FPM)0 50 100 150 200 250 300 350 400 450 500

General Specifications and Application Parameters

Nominal Size 6x24x18inches(Onecassetteismadeupoftwohalves foreasylifting)

Airflow Designedfor500FPM(2.5m/s)facevelocityor 500CFM(850m3/h)airflowpercassette

Pressure Drop 0.31in.w.g.@500FPM([email protected]/s)face

Construction 100%recyclable/incinerableHIPSplastic

UL Rating ULClassifiedinaccordancewithULStandard900andULC-S111*

Chemical Filter Bed Depth 1″(25mm)nominal

Chemical Media Capacity 0.5cubicfeet(0.014m3)

Contains Chemical Media Various(asstatedinsubmittalorasapproved)

Humidity Range 5%–99%RH

Temperature -4˚Fto125˚F* Consult AAF sales representative for media/module combinations.

SAAFBlend™

SAAFCarb™

SAAFOxidant™