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THE X30 COMES COMPLETE WITH THE …...The Leopard X30 will carry a 5kg weight penalty and will be reviewed quarterly throughout 2010 to achieve parity with the Leopard RL. *In 2011,

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Page 1: THE X30 COMES COMPLETE WITH THE …...The Leopard X30 will carry a 5kg weight penalty and will be reviewed quarterly throughout 2010 to achieve parity with the Leopard RL. *In 2011,
Page 2: THE X30 COMES COMPLETE WITH THE …...The Leopard X30 will carry a 5kg weight penalty and will be reviewed quarterly throughout 2010 to achieve parity with the Leopard RL. *In 2011,

H.T. coil and vibration dampers

NGK BR9EG sparkplug and PVL cap

Centrifugal clutch group with Z11 detachable sprocket

Tuneable Tryton HB27 carb. Ø 27 mm

Exhaust Header X30

Exhaust Flex with silicon sheath

Springs for Exhaust Flex

Exhaust silencer Model X30

Electric starting motor incorporated

Starter motor transmission group

Starter motor support

Additional starting motor support

Green CDI unit Rev-limited 15,800rpm

Wiring Harness Assembly

Electronic Relay

Starter key assembly with 2 keys

12 V - 7.2 A/h battery

Battery cradle

Battery cradle clamps

Battery velcro strap

Dampening rubbers for battery

Also included are the following auxilary equipment

Radiator

Radiator mounting kit

Complete wáter hose kit

Complete thermostat 50°

KG Socorem silencer (square type)

Water pump group and pulley with 30, 35, 40 or 50mm clamps (dimensions may change according to typeof chassis used)

Additional Engine Plate(This plate MUST be used as itabsorbes vibration and extendsengine life)

THE X30 COMES COMPLETE WITH THE FOLLOWINGREADY TO RACE!

Selettra electronic ignition with pick-up in the stator & generator for battery charging. The X30 & RL engineare the only Kart engines in the world in which the battery charges whilst engine is in use.

Engine Builders & Engine Owners

45.02 MODIFICATIONS: It is strongly recommendedthat NO MODIFICATIONS whatsoever be performedto the X30 engine. Neither the engine or any of itsancillaries may be modified unless specificallyauthorised within the rules.

Available for download on our websitewww.remoracing.com.au

X30 User GuideX30 Overhaul Manual

AKA Approved Homologation DocumentsX30 Brochure Tech-Specs

AKA Manual Rules & AddendumsAND MUCH MORE

ON THE 24/8/09 THE X30 WAS "APPROVED" FOR COMPETITION

*Approved for TaG classes for 2009, effective immediately.

*Approved for Restricted 125 Classes with a 23.4 restrictor size, effective immediately.The restrictors are available now through your State Office or Remo Racing direct.

*Approved for Leopard Classes in 2010 (with the exception of State and NationalChampionship events). The Leopard X30 will carry a 5kg weight penalty and will bereviewed quarterly throughout 2010 to achieve parity with the Leopard RL.

*In 2011, the Leopard X30 engine will be included in Leopard Classes and eligible forState and National Championship events.

*The Leopard X30 has also been approved for 2010 for "Junior Performance Class"This new class is a brilliant initiative of the AKA, and allows the use of 125 TaG enginesin their restricted format, in a high performance Junior Class on MG AZ Red tyres

Page 3: THE X30 COMES COMPLETE WITH THE …...The Leopard X30 will carry a 5kg weight penalty and will be reviewed quarterly throughout 2010 to achieve parity with the Leopard RL. *In 2011,

N. CODE DIMENSIONS DESCRIPTION

X30 X30-ENGINE 26.5kg X30 ENGINE Complete - Ready to race

1 X30125040 Cylinder HEAD

2 10350 Head NUT

2 10350AKA AKA Head Sealing Nut

3 10635 Head nut WASHER

4 B-25840 Temperature gauge PLUG

5 B-25845 Temperature gauge Plug GASKET

6 B-25830A Water fitting STRAIGHT

6 IFA-04401 Water fitting - 90° Elbow

7 B-25835 Water fitting GASKET

8 F-38820 Head Gasket O-RING OUTER

9 B-25825 Cylinder Stud O-RING

11 EBP-125045 4\10 Cylinder GASKET

11 EBP-125046 2\10 Cylinder GASKET

13A X30125030 Complete CYLINDER

15 X30125020 Iron LINER

16 D-37049 Head GASKET OR

HEAD AND CYLINDER

Page 4: THE X30 COMES COMPLETE WITH THE …...The Leopard X30 will carry a 5kg weight penalty and will be reviewed quarterly throughout 2010 to achieve parity with the Leopard RL. *In 2011,

N. CODE DIMENSIONS DESCRIPTION

50 B-30320-B 14x44 Piston PIN 2^ sel.RING RING All Sizes 54.00 to 54.27

51 10341-A 14x1.2 CIRCLIP

52A BP-25051-CV 54,00 v Complete green PISTON52A BP-25051-CR 54,00 r Complete red PISTON

52A BP-25056-CV 54,02 v Complete green PISTON

52A BP-25056-CR 54,02 r Complete red PISTON52A BP-25058-CV 54,05 v Complete green PISTON

52A BP-25058-CR 54,05 r Complete red PISTON

52A BP-25061-CV 54,10 v Complete green PISTON52A BP-25061-CR 54,10 r Complete red PISTON

52A BP-25066-CV 54,12 v Complete green PISTON52A BP-25066-CR 54,12 r Complete red PISTON

52A BP-25068-CV 54,15 v Complete green PISTON

52A BP-25068-CR 54,15 r Complete red PISTON52A BP-25071-CV 54,20 v Complete green PISTON

52A BP-25071-CR 54,20 r Complete red PISTON

52A BP-25076-CV 54,22 v Complete green PISTON52A BP-25076-CR 54,22 r Complete red PISTON

52A BP-25081-CV 54,25 v Complete green PISTON

52A BP-25081-CR 54,25 r Complete red PISTON52A BP-25086-CV 54,27 v Complete green PISTON

52A BP-25086-CR 54,27 r Complete red PISTON

PISTON & RING

Page 5: THE X30 COMES COMPLETE WITH THE …...The Leopard X30 will carry a 5kg weight penalty and will be reviewed quarterly throughout 2010 to achieve parity with the Leopard RL. *In 2011,

N. CODE DIMENSIONS DESCRIPTION60A X30125485-C Complete CRANKCASE w/roller

61 00049-K M6x45 crankcase SCREW62 X30125425A 25x40x7 FPJ Drive side OIL SEAL

62 X30125425A 25x40x7 FPJ Magneto side OIL SEAL

63 00059-K M6x12 Fixing cable SCREW64 00302-K M6 WASHER

65 X30125385 Drive s.HALF CRANKSHAFT66 X30125390 Magn.s.HALF CRANKSHAFT

67 B-25840 Temperature gauge PLUG

68 B-25845 Plug GASKET69 00382 M10 magneto NUT

70 00305-K M10 WASHER

71 B-25347 8x153 Cylinder TIE-ROD72 D-95800 Pressure FITTING

73 B-71805 Pressure Fitting GASKET

74 X30125405 0,1mm Steel SHIM74 X30125406 0,15mm Steel SHIM

75 X30125396 BALL BEARING 6206

76 10375 10x3,7x2,5 Magneto KEY77 E-10440 14x18x18 Small end CAGE

79 X30125436 Silver bronze WASHER80 X30125431 Big end CAGE

81 X30125450 20x48.8 CRANKPIN

82A IFC-50100-C int.102mm. Complete selected CONROD83A X30125617 Complete CRANKSHAFT

84 00342-K 10,5x18x0,8 CROWNER WASHER

CRANKCASE & CRANKSHAFT

Page 6: THE X30 COMES COMPLETE WITH THE …...The Leopard X30 will carry a 5kg weight penalty and will be reviewed quarterly throughout 2010 to achieve parity with the Leopard RL. *In 2011,

N. CODE DIMENSIONS DESCRIPTION120 X30125745A BALL BEARING 6202

121 X30125750 BALANCING SHAFT122 00313-K M 5x15 WASHER

123 00257-K M5x10 Fixing ball bearing SCREW

124 X30125755 Balancing shaft GEAR126 00042-K M6x16 Cover SCREW

127 X30125880 22x32x7 OIL SEAL

128 X30125853 DAMPENER OR129 X30125875A Ignition support COVER

129A X30125875A-C KIT ignition support COVER

130 X30125878 Cover GASKET131 X30125746A C4 BALL BEARING 6005

132 X30125490 M 8 Pressure PLUG133 B-71805 Pressure fitting GASKET

134 X30125762 GASKET OR

135 X30125760 Gear SPACER136 00302-K M 6 WASHER

137 00045-K M6x25 SCREW

138 X30125748 WASHER139 X30125749 WASHER, coned safety

140 00201-K M8x20 SCREW

BALANCING SHAFT

Page 7: THE X30 COMES COMPLETE WITH THE …...The Leopard X30 will carry a 5kg weight penalty and will be reviewed quarterly throughout 2010 to achieve parity with the Leopard RL. *In 2011,

N. CODE DIMENSIONS DESCRIPTION170 X30125810 Crankc/mani GASKET

171 10380 Reeds SCREW172 F-11845A TOP Reeds CLIP

173 F-11840-C 0,24 / 0,25mm KIT 2 TOP REEDS PETAL (set of 2)173 F-11841-C 0,22 / 0,23mm KIT 2 TOP REEDS PETAL (set of 2)

173 X3011840 0.30mm FIBREGLASS REEDS PETAL - Standard - EACH

174A F-11830B-C REED BLOCK ASSEMBLY (Carbon Fibre Reeds)174A X3011830-C REED BLOCK ASSEMBLY (Standard Reeds)

175 F-11805 TOP conveyor GASKET

176 X30125815 Ø 28 mm. Carby MANIFOLD177 10360-A Carburetor GASKET

178 F-40525 M6x30 Fix carburetor STUDBOLT

179 00045-K M6x25 Reed group SCREW200 10948A HB27 Ø mm27 Tryton CARBURETOR

220A 10743 AIRBOX

INLET

Page 8: THE X30 COMES COMPLETE WITH THE …...The Leopard X30 will carry a 5kg weight penalty and will be reviewed quarterly throughout 2010 to achieve parity with the Leopard RL. *In 2011,

N. CODE DIMENSIONS DESCRIPTION250 B-35805-A Coil ground CABLE

260 10561 NGKBR9EG SPARK PLUG260 10561-A NGKBR10EG SPARK PLUG

261 10544 PVL Rubber CAP

270 00378-K M6 Dampener NUT271 00302-K M6 Dampener nut WASHER

272 B-35810-A Coil Selettra DAMPENER

273 X30125955 Selettra COIL274 00034-K M5x25 Selettra ignition SCREW

275 00301-K M5 Ignition screw WASHER

276A X30125950 Selettra IGNITION290 A-60904A Fixing STRIPE for battery

291 X30125900 FIAMM FGH20902 12Volt 9Ah BATTERY

292 X30125905 Battery SUPPORT293A X30125906-C Battery support CLAMP w/screws

294 X30125942 5A FUSE295 X30125930AS A MINI POWER UNIT - GREEN AKA20L

296 X30125941 RELAY

297 X30125936-C STARTER KEY ASSEMBLY298 A-60934A Electric starter CABLE

299 X30125935-C KIT CABLES with connectors

300 X30125925 VELCRO fixing strap

ELECTRONIC IGNITION

Page 9: THE X30 COMES COMPLETE WITH THE …...The Leopard X30 will carry a 5kg weight penalty and will be reviewed quarterly throughout 2010 to achieve parity with the Leopard RL. *In 2011,

N. CODE DIMENSIONS DESCRIPTION350 00045 M6x25 Guard SCREW

351 X30125595 Clutch GUARD352 D-75570 Starter NUT

353 D-75573 External WASHER

354 D-75598 Roller CAGE355A X30125554-C SPROCKET z10 w/screws

355A X30125555-C SPROCKET z11 w/screws

355A X30125556-C SPROCKET z12 w/screws356 X30125550 DRUM BARE

357A X30125550-C Compl. DRUM w/sprocket Z10

357A X30125551-C Compl. DRUM w/sprocket Z11357A X30125552-C Compl. DRUM w/sprocket Z12

358 D-75565 1,8 mm Thrust internal WASHER

359 X30125560 Locking NUT360 X30125840 Padded HUB

361A X30125840-C CLUTCH GROUPE Z10361A X30125841-C CLUTCH GROUPE Z11

361A X30125842-C CLUTCH GROUPE Z12

362 X30125830 Z70 Starter driver WHEEL363 00161-K M6x12 Starter wheel SCREW

CLUTCH GROUP

Page 10: THE X30 COMES COMPLETE WITH THE …...The Leopard X30 will carry a 5kg weight penalty and will be reviewed quarterly throughout 2010 to achieve parity with the Leopard RL. *In 2011,

N. CODE DIMENSIONS DESCRIPTION

400 B-71662 M8 Exhaust NUT401 00332-K M8 Exhaust nut WASHER

402 X30125365 Exhaust PIPE

403 B-75360 Exhaust pipe GASKET404 B-75355 M8x36 Exhaust STUDBOLT

405 A-60736 SILICONE SHEATH

406 10784 Flexible SPRING407 10711-B D. 45mm. FLEXIBLE L. 13 cm.

420A X30125990 Gaskets SET430A 10949A KIT for Tryton carburetor

440 00602 Liquid GASKET

450 X30125721 Silencer END451A X30125718 Exhaust SILENCER

EXHAUST SYSTEM & GASKET SET

Page 11: THE X30 COMES COMPLETE WITH THE …...The Leopard X30 will carry a 5kg weight penalty and will be reviewed quarterly throughout 2010 to achieve parity with the Leopard RL. *In 2011,

N. CODE DIMENSIONS DESCRIPTION500 00045-K M6x25 Countershaft support SCREW

501 A-60870-C Countershaft SUPPORT502 A-120855 COUNTERSHAFT

503 A-60865 HK0810 Roller CAGE

504 A-120850 STARTER505 00047-K M6x35 Starter fixing SCREW

506 00302- K M6 Screw WASHER507 00059-K M6x12 Cable fixing SCREW

508A A-60852A-C KIT of brushes for starter'06

ELECTRIC STARTER GROUP

Page 12: THE X30 COMES COMPLETE WITH THE …...The Leopard X30 will carry a 5kg weight penalty and will be reviewed quarterly throughout 2010 to achieve parity with the Leopard RL. *In 2011,

N. CODE DIMENSIONS DESCRIPTION550A T-8301A-C Complete PIPE kit n.t.

555A T-8117-C 28mm BRACKET and CLAMP Kit555A T-8117-C1 30mm BRACKET and CLAMP Kit

555A T-8117-C2 32mm BRACKET and CLAMP Kit

560A T-8133-C 350mm RADIATOR SUPPORT kit560A T-8135-C 410mm RADIATOR SUPPORT kit

570 T-8000A 350mm RADIATOR

570 T-8000B 410mm RADIATOR580A T-8202-C 30/30mm Complete PUMP group

580A T-8202-C1 30/35mm Complete PUMP group580A T-8202-C2 30/40mm Complete PUMP group

580A T-8202-C3 32/40mm Complete PUMP group

580A T-8202-C4 32/35mm Complete PUMP group580A T-8202-C5 30/50mm Complete PUMP group

580A T-8202-C6 32/50mm Complete PUMP group

580A T-8202-C7 32/30mm Complete PUMP group590A T-8400-C THERMOSTAT 50° compl.

X

WATER COOLING SYSTEM

To avoid mistakes when ordering the KITS,we suggest you to mentionthe N.1, N.2,and N.2 diameters shown on the drawing ofthe chassis on which the kits will be fitted in.

Page 13: THE X30 COMES COMPLETE WITH THE …...The Leopard X30 will carry a 5kg weight penalty and will be reviewed quarterly throughout 2010 to achieve parity with the Leopard RL. *In 2011,

N. CODE DIMENSIONS DESCRIPTION600 10271 Piston stroke LOCKER

601 10272-C Clutch PULLER601/B 10159 12mm Clutch puller WRENCH

602 10200 Piston pin PUNCH

603 S884 Starter drive WHEEL604 10120 Circlip assembling TOOL

PULLER & TOOLS

Page 14: THE X30 COMES COMPLETE WITH THE …...The Leopard X30 will carry a 5kg weight penalty and will be reviewed quarterly throughout 2010 to achieve parity with the Leopard RL. *In 2011,

N. CODE DIMENSIONS DESCRIPTION650 10110A Assembly crankshaft tool

652 10150A X30 Crank-pin BUSH

661 10107 Crank-pin PULLER

663 10104A X30 / 125cc Crankshaft PLATE

664 10100 Crank disassembling SUPPORT668 10106 X30 / 125cc Crankshaft INSERT

690A 10820A Selettra timing group691A 10828-C M10 TaG complete timing group adapter

CRANKSHAFT ASSEMBLING & DISASSEMBLING - TIMING CONTROL GROUP

Disassembling tools