Embed Size (px)
Citation preview
The ZOLLERN‐GroupOverview
//
The Pioneer of Metal Works300 Years of Experience
28.11.2017 The ZOLLERN‐Group2
1708 Foundation of the company by Prince Meinrad II (1689‐1715)1890 Start‐up bronze foundry 1935 Start‐up of plain bearing production 1950 Start‐up of investment casting production 1972 Start‐up of gear production 1989 Adolf Merckle joins ZOLLERN as a 50 % shareholdersince 1995 Acquisition and Internationalisation (a. o.: Acquisition of BHW‐Group in
Germany and Brazil, setup of China plant in Tianjin)2008 ZOLLERN exceeds the 500 million Euro turnover threshold
After more than 300 years ZOLLERN it is now the 11th generation of Hohenzollern ownership.
//28.11.20173
• 15 production sites, 7 subsidiaries• Global network of representatives
• Turnover 500 mio. Euro• 3,000 employees worldwide
The ZOLLERN‐Group
ZOLLERN WorldwideThinking Global and Acting Local
//28.11.20174
Production in Germany• Laucherthal • Braunschweig• Herbertingen • Dorsten• Aulendorf • Soest• Winterlingen • Osterode• Römerstein
The ZOLLERN‐Group
ZOLLERN WorldwideThinking Global and Acting Local
Kenilworth (UK)
Nieuwkuijk (NL)
Stockholm (S)
Sarreguemines (F)
Les Mureaux (F)
Vermoim (P)
Gavirate (I)
Pecica (RO)
Moscow (RUS)
Sigmaringen (D)Headquarter
Ravne (SLO)
//
The ZOLLERN Group is internally segmented into five complementary business units.
The business units are managed by a corporate holding which simultaneously performsseveral service functions.
28.11.20175
ZOLLERN Holding
Casting andForging
Drive Technology
Plain BearingTechnology Steel Profiles Engineering
Components
The ZOLLERN‐Group
The ZOLLERN GroupGroup‘s Organisation
//28.11.20176
Drive Technology Plain BearingTechnology
Casting andForging
Steel Profiles MechanicalEngineering Components
The ZOLLERN‐Group
The ZOLLERN GroupProduct Overview
//28.11.20177 //
ZOLLERN Overview Purchasing Organization
Further information to each Purchasing Organization please review the following pages
The ZOLLERN‐Group
Main Categories Scope of Purchase
FHH Laucherthal ‐ 1000 ZAT Herbertingen ‐ 1400 BHW Braunschweig ‐ 5000
Standard‐ and Purchase Parts X X XMachining Parts X X X
General Goods for Industry X X XSteel / Bright Steel X X
Gearing Parts XService Provider X XWelding Parts X X
Forge and Roll Products X X XCast Products X X X
Machines / Equipment X XAlloys / Pure Metal X X
Oils, Lubricants, Operating Materials X X XSurface Treatment / Paintwork X X X
Heat Treatment X X XBearing and Continuously Strip Material X
Legend
X: loca l purchas ing organization for the scope of purchase
X: Main purchas ing organization for the scope of purchase
//28.11.20178 //
ZOLLERN Casting & Forging, Steel profiles andMechanical engineering elementsPurchasing Organisation FHH Laucherthal ‐1000 InformationIn this purchasing organisation we procure the raw‐materials as well as the operating supplies for thebusiness units Casting & Forging, Steel profiles and Mechanical engineering elements.
Furthermore you find here also the purchasing contact person for all Investments, service provider, general goods for industry and the factory and office equipment at ZOLLERN.
This purchasing organisation is responsible for the following product groups:
• Alloys / Pure Metal• Steel for deformation or steel for machining• Mechanical treatment, Surface treatment• General Goods for Industrie (operating supplies, factory and office equipment, …)• Standard and purchase parts• Chemicals / Oils• Service provider• Construction projects / Craftsmen services• Energy
The ZOLLERN‐Group
//
Steel Investment Casting Aluminum Investment Casting Sand Casting
Unit weight up to 8.000 kgCopper‐, Copper‐aluminum‐, Copper‐chrome‐alloyshigh‐alloyed steels
Unit weight up to 150 kgSteel‐, Aluminum‐ and Nickel‐Cobalt based alloysUse of the SOPHIA‐process for high tensile aluminum investment casting
28.11.20179 // The ZOLLERN‐Group
ZOLLERN CastingProduct Overview
//
Free Form Forging Die Forging Ring Rolling
Unit weight up to 25 kgDiameter up to 220 mmHeight up to 250 mm
Max. diameter 1.000 mmMax. height 240 mmWeight up to 200 kg
Rodsup to diameter 500 mmor 500 x 500 mmMax. length 11.000 mm
Rings and Discsup to diameter 1.300 mmHeight 400 mmMax. weight 4.000 Kg
28.11.201710 // The ZOLLERN‐Group
ZOLLERN Forging and RollingProduct Overview
//
Profile cross section of 10 mm² up to 6.000 mm² (max. profilewidth 165mm)
decarbonisation free annealedunder nitrogene atmosphere
induction tempered andhardened
finished
28.11.201711 // The ZOLLERN‐Group
ZOLLERN Steel ProfilesProduct Overview
//
Precision steel shafts for linear technology, steering columns, rods, piston rods for hydraulic and pneumatic systems as well as flat guide rails.
Diameters of 3 to 205 mm for maximum lengths of 8000 mm, and up to 250 mm for maximum lengths of 6,000 mm
induction‐hardened
grinded
machined
hard‐chrome plated
28.11.201712 // The ZOLLERN‐Group
ZOLLERN Mechanical Engineering ComponentsProduct Overview
//28.11.201713 //
ZOLLERN Drive TechnologyPurchasing Organization ZAT Herbertingen ‐ 1400 Information (1/2)
This purchasing organization purchases the production material for the German locations of the Drive Technology business unit. The main end products of drive technology are gearboxes and winches with integrated slide‐in gearboxes, which are used worldwide in construction machinery, ships and port cranes, wind turbines or in various machines and applications. In addition Drive Technology includes also hydrostatic bearings designed and produced for machining and measuring machines or handling technology for production lines. The various embodiments of standard and special solutions are geared to the specific requirements of the respective fields of application.
Overview of the product range of ZOLLERN drive technology:• Transmission (driving gear, slewing gearbox, special gearbox, wind power gearbox, etc.)• winches (hoisting winches, free‐fall winches, lifeboat winches, compact winches, etc.)• Hydro and aerostatic bearings• Direct drives• Round tables• Automation and handling technology
Production sites of the Drive Technology business unit are in Germany (Herbertingen plant, Roemersteinplant) and China (Tianjin plant).
The ZOLLERN‐Group
//28.11.201714 //
Specifically, the following product groups are procured in this purchasing organization:
• Machining Parts• Gearing Parts• Standard‐ and Purchase Parts• Welding Parts• Forge and Roll Products• Cast Products• General Goods for Industry• Oils, Lubricants, Operating Materials• Surface Treatment / Paintwork• Heat Treatment
ZOLLERN Drive TechnologyPurchasing Organization ZAT Herbertingen ‐ 1400 Information (2/2)
The ZOLLERN‐Group
//
Hoisting: Rope load at thedrum 13 up to 650 kN Controlled free fall: Rope loadat the drum 6,5 up to 325 kN
Hoisting Winches Free‐Fall Winches Compact Winches
Rescue Boat Winches
Rope load at the drum 17 kN up to 1.950 kN
28.11.201715 // The ZOLLERN‐Group
ZOLLERN Drive TechnologyProduct Overview
//
Output torque of 1,4 up to1.550 kNm
Compact‐ and plug on gearboxes with output torqueof 30 up to 2.300 kNm
Main gearboxes up to 3,5 MW
Pitch‐ and Yaw gearboxes
Wind Energy Travel Gearboxes Slewing Gearboxes
28.11.201716 // The ZOLLERN‐Group
ZOLLERN Drive TechnologyProduct Overview
//
Planetary gearboxes, helical and bevelhelical gearboxes, special gearboxes– incl. shift gearboxes –from 5 kN up to 6.000 kNm
ZOLLERN gearboxes and winches are mainlyused for
• Ship, harbour and offshore• Construction industry• Energy and power generation• Machine building
Industrial Gearboxes
28.11.201717 // The ZOLLERN‐Group
ZOLLERN Drive TechnologyProduct Overview
//28.11.201718 // The ZOLLERN‐Group
ZOLLERN Drive technologyProduct overview
Torque up to 58 kNm
Direct drives Hydrostatics / aerostatics
Integrated solutions orsingle components
Rotary‐ and tilting tables
Handling technology
//28.11.201719 //
ZOLLERN Plain Bearing TechnologyPurchasing Organization BHW Braunschweig ‐ 5000 Information (1/2)ZOLLERN Plain Bearing Technology offers appropriate plain bearings for all applications, whether for producing, transforming or transporting energy in diesel‐ and gas engines, gears, turbines and turbo‐engines or for mechanical engineering in general.
Range of Products • Plain bearings for 2‐stroke and 4‐stroke Diesel engines
Plain bearingsConnecting rod bearingsCrosshead bearingsThrust bearingsCamshaft bearingsBushesThrust rings
• Industrial bearingsTilting pad bearingsJournal ‐ and journal‐thrust bearings
• Turbocharger bearings• Housing‐type plain bearings (Z‐bearings)
Pedestal bearingFlange bearingsCentre flange mounted bearings
• HydraulicsValve platesRetainer pads RotostatSlipper retainer
• Hydrostatic bearing systems for custom‐made engineconstructions
Plain Bearing SitesBraunschweig, Osterode, Cataguases (Brasil), Les Maureaux (France)
The ZOLLERN‐Group
//28.11.201720 //
In detail this Purchasing Organisation procures the following line of products:
• Standard parts and parts according to drawing• Industrial demands• Steel/Bright steel• Services• Forged parts and rolled products• Castings• Alloys / Pure metals• Parts for machining• Machines / Equipment• Oils, greases, operating supplies• Surface treatment / Painting • Heat treatment• Welded parts• Raw material / Plates
ZOLLERN Plain Bearing Technology Purchasing Organization BHW Braunschweig ‐ 5000 Information (2/2)
The ZOLLERN‐Group
//
Engine Bearings Industrial Bearings Hydro Power Bearings
28.11.201721 // The ZOLLERN‐Group
ZOLLERN Plain bearingsProduct Overview
//
Housing Plain Bearings Hydraulic Components
Pedestal bearingsFlange bearingsMiddle flange bearings
Main useaxial piston pumps
ZOLLERN Plain BearingsProduct Overview
28.11.201722 // The ZOLLERN‐Group
//
www.zollern.com
Solid Metals.Fine Solutions.
