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The eGaN ® FET Journey Continues Efficient Power Conversion Corporation The ZVS Class-D Amplifier, an eGaN ® FET-enabled Topology for Highly Resonant Wireless Power Transfer

The ZVS Class-D Amplifier, an eGaN FET-enabled …epc-co.com/epc/Portals/0/epc/documents/presentations/APEC 2015... · The ZVS Class-D Amplifier, an eGaN ® FET-enabled Topology for

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www.epc-co.comEPC - The Leader in eGaN® FETs 11

The eGaN® FET Journey Continues

Efficient Power Conversion Corporation

The ZVS Class-D Amplifier, an eGaN®

FET-enabled Topology for Highly Resonant Wireless Power Transfer

www.epc-co.comEPC - The Leader in eGaN® FETs 2

Agenda

• Introduction to the A4WP Class-3 Specifications

• ZVS Class D Amplifier• eGaN® FET versus MOSFET Comparison• Testing to the A4WP Class-3 Specifications• Experimental Results• Summary

eGaN® is a registered trademark of Efficient Power Conversion Corporation

www.epc-co.comEPC - The Leader in eGaN® FETs 3

Introduction•Wireless power transfer solutions must address convenience-of-use such as:any device orientation, distance, multiple devices, simplicity, power.

•Only the Alliance for Wireless Power (A4WP / Rezence) standard does:

•Highly resonant (6.78 MHz ISM band)•Loosely coupled coils•Operation off-resonance

•ZVS Class D amplifier will be tested to the Class-3 requirements

www.epc-co.comEPC - The Leader in eGaN® FETs 4

A4WP Class-3 Impedance Requirements

Unloaded Coil Arc

Full Load Arc

Load Variation

Arcs

Decreasing Capacitance

Increasing Inductance

50 ΩSmithChart

On Resonance

1 +10j Ω

1 -150j Ω

55 +10j Ω

55 -150j ΩMatched Coil

Impedance Rotation permissible

www.epc-co.comEPC - The Leader in eGaN® FETs 5

Class-3 Coil Drive Requirements

0

20

40

60

80

100

120

140

0 10 20 30 40 50 60

Coil

Volta

ge [V

]

Real Reflected Resistance [Ω]

10j [Ω]0j [Ω]20j [Ω]40j [Ω]80j [Ω]150j [Ω]

800 mA Region

Power Limit 16 W

Amplifier LimitedVector sum of real (R) and imaginary (X) impedance range

www.epc-co.comEPC - The Leader in eGaN® FETs 6

ZVS Class D Amplifier

V / I

VDS ID

time

VDD

50%Ideal Waveforms

ILZVS

• Switch voltage rating = Supply (VDD).• COSS Voltage is transitioned by the ZVS tank • ZVS tank circuit does not carry load current• Coil Voltage = (√2/π)·VDD [VRMS]

+VDD

CsQ2

Q1 Zload

LZVS

CZVS

ZVS tank

www.epc-co.comEPC - The Leader in eGaN® FETs 7

Ultra High FrequencyeGaN FETs

Drain

Source

Gate Substrate (Connect to Source on PWB)

Solder side View

Part Number Package (mm)

VDS (V)

VGS (V)

RDS(on)@5 V (mΩ)

QG @5 V Typ. (pC)

QGSTyp. (pC)

QGDTyp. (pC)

RGTyp. (Ω)

VthTyp. (V)

QRR(nC)

ID(A)

TJ Max. (˚C)

EPC8004 LGA 2.05x0.85 40 6 125 358 110 31 0.34 1.4 0 2.7 150

EPC8009 LGA 2.05x0.85 65 6 138 380 116 36 0.3 1.4 0 2.7 150

EPC8010 LGA 2.05x0.85 100 6 160 354 109 32 0.3 1.4 0 2.7 150

2.05 x 0.85 mm

Gate Return

• Proven in various wireless power transfer amplifiers• Low CISS• Low COSS• Zero QRR• Full dv/dt immunity

www.epc-co.comEPC - The Leader in eGaN® FETs 8

0100200300400500600700

EPC8010 MOSFET 2

Wireless Power Transfer Figure of Merit

( )OSSGDGDS(on)WPT QQQRFOM +−⋅=

FoMWPT [nC·mΩ]Best-In-Class MOSFET comparison• All topologies are ZVS: QG – QGD

• COSS is “absorbed” in matching but is important as it:• Drives off resonance losses• Determines design-ability

• QRR ignored – poorly defined, amplifier is soft switching, BUT, transition time < tRR:• eGaN FET QRR = 0 nC• MOSFET 2 QRR = 18.1 nC !

0100200300400500600700

EPC8010 MOSFET 2

3.4x

2.8x

QO

SS

QO

SS

www.epc-co.comEPC - The Leader in eGaN® FETs 9

Experimental Amplifier

eGaN FET EPC8010125 mΩ

Load Connection

Gate Driver LM5113 (5 V)

ZVS Capacitor CZVS

MOSFET 2105 mΩ

Load Connection

ZVS Inductor LZVSOscilloscope Probe Holder

www.epc-co.comEPC - The Leader in eGaN® FETs 10

Load Variation (Ω) Results

1357911131517

808284868890929496

0 10 20 30 40 50 60

Out

put P

ower

[W]

Effic

ienc

y [%

]

Real Reflected Resistance [Ω]

Total Amplifier Efficiency

EPC8010 0j ΩMOSFET 0j Ω

Pout

808284868890929496

0 10 20 30 40 50 60

Effic

ienc

y [%

]

Real Reflected Resistance [Ω]

Total Amplifier Efficiency

EPC8010 -30j ΩMOSFET -30j Ω

808284868890929496

0 10 20 30 40 50 60

Effic

ienc

y [%

]

Real Reflected Resistance [Ω]

Total Amplifier Efficiency

EPC8010 +20j ΩMOSFET +20j Ω

www.epc-co.comEPC - The Leader in eGaN® FETs 11

00.5

11.5

22.5

33.5

-30 -25 -20 -15 -10 -5 0 5 10 15 20

Pow

er [W

]

Imaginary Impedance [jΩ]

Total Amplifier Losses

00.5

11.5

22.5

33.5

-30 -25 -20 -15 -10 -5 0 5 10 15 20

Pow

er [W

]

Imaginary Impedance [jΩ]

Total Amplifier Losses

00.5

11.5

22.5

33.5

-30 -25 -20 -15 -10 -5 0 5 10 15 20

Pow

er [W

]

Imaginary Impedance [jΩ]

Total Amplifier Losses

Load Variation (jΩ) Results

5 % lower

MOSFET 10 Ω 7 WEPC8010 10 Ω 7 W

20 % lower

MOSFET 36 Ω 16 WEPC8010 36 Ω 16 W

30 % lower

MOSFET 55 Ω 16 WEPC8010 55 Ω 16 W

www.epc-co.comEPC - The Leader in eGaN® FETs 12

Summary

eGaN FETs in a ZVS Class D amplifier were tested to the A4WP Class-3 specifications :

• eGaN FETs always yield higher efficiency than best-in-class MOSFETs

• Gate driver and eGaN FET temperature remain below 100˚C

• eGaN FET’s lower COSS reduces the ZVS current needed, resulting in lower power dissipation for both FET and LZVS

• eGaN FETs reduce board space by 40 %

www.epc-co.comEPC - The Leader in eGaN® FETs 13

Wireless Power Handbook

• Visit EPC’s Booth #1405 to see several demonstrations in operation

• Handbook on wireless power that covers this work and much more – available at Digikey

www.epc-co.comEPC - The Leader in eGaN® FETs 1414

Thank You