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Thermal Design-General Properties Heated by Kapton isolated heating foils Optimized for the use with limited area and weight standards Optimized for vacuum conditions Operating range: -32°C to 150°C Resistance tolerance: ±10% or ±0.5 Current limit: 3.0A at 100°C (AWG 30) Minimum bending radius: 0.8 mm Deliverable from stock (www.minco.com) Meltingprobe Midterm Meeting: 11-04- 2006

Thermal Design-General Properties Heated by Kapton isolated heating foils Optimized for the use with limited area and weight standards Optimized

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Page 1: Thermal Design-General Properties  Heated by Kapton isolated heating foils  Optimized for the use with limited area and weight standards  Optimized

Thermal Design-General Properties Thermal Design-General Properties

Heated by Kapton isolated heating foils

Optimized for the use with limited area and weight standards

Optimized for vacuum conditions

Operating range: -32°C to 150°C

Resistance tolerance: ±10% or ±0.5

Current limit: 3.0A at 100°C (AWG 30)

Minimum bending radius: 0.8 mm

Deliverable from stock (www.minco.com)

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Page 2: Thermal Design-General Properties  Heated by Kapton isolated heating foils  Optimized for the use with limited area and weight standards  Optimized

Thermal Design-Electrical Properties Thermal Design-Electrical Properties

Temperature dependent resistance: RT

Resistance temperature coefficient: TCR = 0.00427 //°C

Supply voltage: 28V

Maximum power density: 4 W/cm²

Operation temperature limited to 60°C

Temperature controlled by sensors type Pt100 (7.6 mm x 7.6 mm, operating range –200°C to 200°C)

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Page 3: Thermal Design-General Properties  Heated by Kapton isolated heating foils  Optimized for the use with limited area and weight standards  Optimized

Thermal Design-Dimensional Requirements IThermal Design-Dimensional Requirements I

Type 1: x=50.8, y=50.8 mm, placed at the inner envelope walls

Type 6: x=19.8, y=70.1 mm, placed at the inner walls of the tip

Type 11: x=34.3, y=11.4 mm, placed at the bottom of the tip

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Page 4: Thermal Design-General Properties  Heated by Kapton isolated heating foils  Optimized for the use with limited area and weight standards  Optimized

Thermal Design-Dimensional Requirements IThermal Design-Dimensional Requirements IM

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Page 5: Thermal Design-General Properties  Heated by Kapton isolated heating foils  Optimized for the use with limited area and weight standards  Optimized

Thermal Design-Foil PositioningThermal Design-Foil Positioning

• F1 heat segment Q1

• F2+F3 heat segment Q2

• F4ǁF5ǁF6 heat segment Q3

• F7ǁF8ǁF9 heat segment Q4

• F10ǁF11ǁF12 heat segment Q3

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Heating equipment segmented in 5 regions:

Page 6: Thermal Design-General Properties  Heated by Kapton isolated heating foils  Optimized for the use with limited area and weight standards  Optimized

Thermal Model IThermal Model I

Differentiated into subdomains: , , c, Q

S1...brass tip

S2...heating element Q1

S3...heating element Q2

S4...heating element Q3

S5...heating element Q4

S6...heating element Q5

S7...envelope of the MP

S8...top cap of the envelope

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Page 7: Thermal Design-General Properties  Heated by Kapton isolated heating foils  Optimized for the use with limited area and weight standards  Optimized

Thermal Model II Thermal Model II M

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QTt

tzrTTCp

),,(

)(

With:

Q = 0 without heating foils

Q = P/V [W/m³] with heating foils depending on the parameters of the foils used

Equation of heat transfer:

Page 8: Thermal Design-General Properties  Heated by Kapton isolated heating foils  Optimized for the use with limited area and weight standards  Optimized

Thermal Model III Thermal Model III

Parts of the surface of the probe not covered with ice; the surface of the ice

All other boundaries, thermal insulation

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Boundary conditions:

44 TTT amb

0T

Page 9: Thermal Design-General Properties  Heated by Kapton isolated heating foils  Optimized for the use with limited area and weight standards  Optimized

Thermal Model-Different Scenarios Thermal Model-Different Scenarios M

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1) The MP is surrounded by vacuum, only Q1 and Q2 are active

2) The MP has penetrated the ice to a depth of 1.5 mm, Q1 and Q2 active

3) The MP is surrounded by ice, all Q´s have been deactivated and the probe has cooled down. After a certain time the Q´s are reactivated

Page 10: Thermal Design-General Properties  Heated by Kapton isolated heating foils  Optimized for the use with limited area and weight standards  Optimized

Thermal Model–Results Case 1 Thermal Model–Results Case 1 M

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Page 11: Thermal Design-General Properties  Heated by Kapton isolated heating foils  Optimized for the use with limited area and weight standards  Optimized

Thermal Model–Results Case 2 Thermal Model–Results Case 2 M

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Page 12: Thermal Design-General Properties  Heated by Kapton isolated heating foils  Optimized for the use with limited area and weight standards  Optimized

Thermal Model–Results Case 3 Thermal Model–Results Case 3 M

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L2

Page 13: Thermal Design-General Properties  Heated by Kapton isolated heating foils  Optimized for the use with limited area and weight standards  Optimized

Thermal Model–Results Case 3 Thermal Model–Results Case 3 M

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Temperature at L1: z=0.1, r=0.031250.1

Temperature at L2:z=0.201, r=0.032150.1

Page 14: Thermal Design-General Properties  Heated by Kapton isolated heating foils  Optimized for the use with limited area and weight standards  Optimized

Thermal Model–Outlook Thermal Model–Outlook

Including the influence of the self heating of the tether

Including the influence of the electronics box

Combine this model with a model calculating the sinking of a cylinder

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Page 15: Thermal Design-General Properties  Heated by Kapton isolated heating foils  Optimized for the use with limited area and weight standards  Optimized

Thermal Model–Outlook Thermal Model–Outlook M

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