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XLPE CHEMICALLY CROSSLINKED CLOSED CELL FOAM +FR R O O F I N S U L A T I O N H V A C I N S U L A T I O N W A L L - C L A D D I N G I N S U L A T I O N A C O U S T I C I N S U L A T I O N S A V E Y O U R E N E R G Y A N D C O O L I N G C O S T L I N E R I N S U L A T I O N D U C T I N S U L A TI O N AU T O M O T I V E I N S U L A T I O N O E M I N S U L A T I O N B U I L D I N G I N S U L A T I O N P I P E I N S U L A T I O N MADE IN INDONESIA ** TERM AND CONDITIONS APPLY Thermal Foam Sheet **

Thermal Foam Sheet - Crosslinked Foam Thermal Insulation

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Page 1: Thermal Foam Sheet - Crosslinked Foam Thermal Insulation

XLPECHEMICALLY CROSSLINKEDC L O S E D C E L L F O A M + F R

ROOF

INSULATION HVAC INSULATION

WALL - CLADDING INSULATION ACOUSTIC IN

SULA

TION

S A V E Y O U R E N E R G Y AN

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IN

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LI

NER

INSU

LATI

ON

DUCT INSULATION AUTOMOTIVE IN

SULATIO

N

OEM

INSULATION

BUILDING INSULATION P

IPE I

NSULA

TIO

N

MADE IN INDONESIA

** T

ER

M A

ND

CO

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ITIO

NS

AP

PLY

Thermal Foam Sheet

**

Page 2: Thermal Foam Sheet - Crosslinked Foam Thermal Insulation

Reinforce Aluminum FoilReinforce Aluminum WovenReinforce Glass Cloth Aluminum

Reinforce Aluminum FoilReinforce Aluminum WovenReinforce Glass Cloth Aluminum

XLPE

1

Building Standard InsulationThermoFoam® is a product manufactured from polyolefin which is very suitable for use in HVAC insulation, roof insulation, walls, pipe insulation which provides excellent performance.

ThermoFoam® is a product with high innovation that uses irradiation technology which produces chemically cross linked closed cell foam products with a Fire Retardant Class O level (BS476 PART 6 & 7) so it is very safe to use as a building insulation material.

With more than 15 years of experience, Toilon Indonesia produces ThermoFoam® foam revolutionizes insulation products that use foil layers. ThermoFoam® allows for a much faster and more efficient installation than when using older insulation technology.

ThermoFoam® products are guaranteed up to **15 Year certified warranty so that ThermoFoam® products are extremely durable and long lasting.

Our commitment to maintaining quality and quality is proven by conducting ISO 9001 and UL94 & UL723 certification tests.

Products manufactured by Toilon Indonesia have been exported to several countries such as UAE, Qatar, Australia, Philippines etc.

A NewBenchmark

Page 3: Thermal Foam Sheet - Crosslinked Foam Thermal Insulation

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Our distinctive cross-linked technology produces a smaller and more evenly fime cell structure. Thermal conductivity and vapour permeability, which are the key factors in insulation performance, are directly affected by the cell structure.

Technically Superior

0.02953 W/m.k (24.5˚C) It is the lowest amount of any flexible insulation material.

Thermal Conductivity

THICKNESS

(M)

AREA (M 2)THERMALENERGY (W)

TEMPERATURE 1(K)

TEMPERATURE 2(K)

THERMALCONDUCTIVITY

(W/(m-k))

TEMPERATURE DIFFERENCE∆T = T1 - T2

(K)

Permeability This property guarantees that the thermal conductivi-ty stays relatively constant for up to 15 years which will give a significant contribution to building sustainability and lowering energy-cost.

Almost Zero Vapour Permeability

MADE IN INDONESIA

XLPECHEMICALLY CROSSLINKEDC L O S E D C E L L F O A M + F R

Thermotech insulation technology has been experienced in foam insulation field in Indonesia since 2001 with knowledgeable staff and professional research so that the products are produced by the toilon factory have been exported to various countries UAE, Qatar, Australia, Philippines, Malaysia etc.

Therefore, we are here in Indonesia to meet all your insulation needs with our best and we have been supplying the local market through several local partner brands.

Proven Reliability & Experience Since 2001(special quality material control)

Page 4: Thermal Foam Sheet - Crosslinked Foam Thermal Insulation

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Third Party Certification& TestingTo maintain the quality of products that are produced in-house from our factory, we carry out certification testing periodically through a credible and internationally recognized institution.

UL LLC North America

ASTM G 21-09SGS Korea Co.Ltd

ISO 9001 : 2015

International Fire & SmokeStandards for buildinginsulation (roofing/duct/pipeinsulation, etc)> British Standards BS 476 ( Parts 6 & 7 ).> American Standards ASTM E84> UL94 HF-1> UL723

UL94UL723

AL KHAILI TOWER

Quality MaterialsTo maintain the stability of the quality of our products, we conduct routine UL 723 (compiled with ASTM E84) for raw material and product line audits every 3 months.

Intertek Testing Service NA.INCElemendorf - USA PSB Singapore

MADE IN INDONESIA

Page 5: Thermal Foam Sheet - Crosslinked Foam Thermal Insulation

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XLPECHEMICALLY CROSSLINKEDC L O S E D C E L L F O A M + F R

PROJECT REFERENCE

AL REEM ISLAND - ZONE C

ZAYED SPORTS CITY MAZAYA

Page 6: Thermal Foam Sheet - Crosslinked Foam Thermal Insulation

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ThermoFoam™ pipe insulation has excellent durability & flexibility power. It is used in flexible temperature between -70°C~100°C. Variations of different inner and outer dimension can be constructed to custom fit and insulate almost any pipe line. It is suitable for Pipe insulation for hot/cooling water, Duct protector, Air conditioning copper hose, Thermal Insulation & anti-moisture for ceiling & wall etc.

Crosslinked open cell polyolefin foam with self adhesive backing for duct lining.

Thermal InsulationThermoFoam™, is XLPE Chemically Crosslinked Closed Cell Foam +FR (Class O) composed of independent air cell, is very excellent in insulation effect as is very low thermal conductivity and long durability.

No DewThermoFoam™ is perfect in Dew prevention as ThermoTech foam composed of Dense independent air cell.

Semi-permanenceThermoFoam™ is polyolefin foam, which last almost permanent without changes.

Flexibility & Anti-Noise/VibrationThermoFoam™ has both closed cell which protects from noise and open cell that absorb noise.

Semi-incombustibilitySemi-incombustible foam, is not flammable and no toxic smoke when fire.

XLPECHEMICALLY CROSSLINKEDC L O S E D C E L L F O A M + F R

Advantages

– Excellent Sound Absorption in all kind of air ducts and buildings– Low thickness, Lightweight and durable resistant– Superior Resistance to Fungi and Low VOC for Air Quality– Completely User Friendly, Easy and Quick Installation– Self Adhesive Backing

Product features

– Sound Absorption coefficients : 0.45 (thickness 8mm) (ASTM C423)– Density : 33kg/m3 (foam core only)– Thermal conductivity : 0.034 W / mK (ASTM C518)– Resistance to Fungi : Zero growth (ASTM G21)– Operating Temperature Range : 70’C ~ 100’C– Thickness range : 5mm ~ 25mm

Technical Details

Tube Insulation Acoustic Liner

Technical Support & Distribution Network

OTHER VARIANT PRODUCT

Page 7: Thermal Foam Sheet - Crosslinked Foam Thermal Insulation

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Complete Range for building Insulation Needs THERMAL foam sheet is available in a complete range to cover typical building insulation requirements:

Roofing & CladdingInsulation

Thermal foam reflectivity from radiant heat & reduces increased heat conduction in roof coverings and sheet metal.also low thermal conductivity with more resistance value to protect the building from heat conduction & radiation.

Piping InsulationFactory heat bonded fully enclosed cross-linked foam with special aluminum sides for extra durability and high vapor resistance.

Wall & Acoustic Insulation(sound proof & absorption)Noise canceling material acts as a barrier between two rooms adjacent to each other, applicable to a house, hotel or apartment.

Ducting InsulationPremium quality insulation products with standard green building insulation, with low thermal conductivity to prevent condensation from occurring so that energy is not wasted and can provide optimal efficiency

MADE IN INDONESIA

WALL INSULATIONROOF INSULATION

INDUSTRIAL INSULATIONDUCT INSULATION

DECK INSULATIONACOUSTIC INSULATION

HVAC INSULATION

OIL & GAS INSULATIONHOME INSULATIONPIPE INSULATION

AUTOMOTIVE INSULATIONBUILDING INSULATION

F U N C T I O N A L A P P L I C A T I O N

Page 8: Thermal Foam Sheet - Crosslinked Foam Thermal Insulation

› 3 mm› 4 mm› 5 mm› 6 mm› 8 mm› 10 mm› 12 mm

› 15 mm› 18 mm› 20 mm› 25 mm› 30 mm

› 40 mm› 50 mm› 100 mm

: 30 m x 1 .2 m (L : 36 m 2): 30 m x 1 .2 m (L : 36 m 2): 30 m x 1 .2 m (L : 36 m 2): 30 m x 1 .2 m (L : 36 m 2): 30 m x 1 .2 m (L : 36 m 2): 30 m x 1 .2 m (L : 36 m 2): 30 m x 1 .2 m (L : 36 m 2)

: 12 m x 1 .2 m (L : 14 .4 m 2): 12 m x 1 .2 m (L : 14 .4 m 2): 12 m x 1 .2 m (L : 14 .4 m 2): 12 m x 1 .2 m (L : 14 .4 m 2): 12 m x 1 .2 m (L : 14 .4 m 2)

: 2 m x 1 .2 m (L : 2 .4 m 2): 2 m x 1 .2 m (L : 2 .4 m 2): 2 m x 1 .2 m (L : 2 .4 m 2)

SIZE AVAILABLE

TYPE OF LAMINATION

SIZE PIPE INSULATION (BS/GIP/PPR/PVC)

S A V E Y O U R E N E R G Y AN

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TECHNICAL SPECIFICATIONS

Distributed by :

Head OfficeGreen Lake City, Rukan Crown Blok H No. 26Cipondoh - Tangerang / Indonesia 15147

FactoryJln. Raya Serang Km. 16,8Desa Talaga Cikupa, Tangerang – Indonesia

WWW.THERMOTECHSOLUTIONS.CO.ID

XLPE Foam FRXLPE Foam FR + Glue

AF + XLPE Foam FRAF + XLPE Foam FR + AFAF + XLPE Foam FR + Glue

AW + XLPE Foam FRAW + XLPE Foam FR + AWAW + XLPE Foam FR + Glue

GC + XLPE Foam FRGC + XLPE Foam FR + GCGC + XLPE Foam FR + Glue

AF + XLPE Foam FR + AWAF + XLPE Foam FR + GCAW + XLPE Foam FR + GC

: Foam Only (FO): Foam Only With Glue (FOG)

: Single Side Alum Foil / AF1: Double Side Alum Foil / AF2: Single Side Alum Foil with Glue (AF1G)

: Single Side Alum Woven / AW1: Double Side Alum Woven / AW2: Single Side Alum Woven with Glue (AW1G)

: Single Side GlassCloth Alum / GC1: Double Side GlassCloth Alum / GC2: Single Side GlassCloth Alum with Glue (GC1G)

: Single Side Alum Foil & Single Side Alum Woven (AFW): Single Side Alum Foil & Single Side GlassCloth Alum (AFGC): Single Side Alum Woven & Single Side GlassCloth Alum (AWGC)

Size Pipe (BS/GIP/PPR/PVC)

Foam TCDensityLamination

Type Pipe Insulation

Length

: 8 ‒ 100 mm (1/4 “ ‒ 4”) 125 ‒ 600 mm (5 “ ‒ 24”): 15mm ‒ 60mm: 25 kg/m3 ±2: Foam Only / Plain (FO) Single Alum Foil (SAF) or Single GlassCloth Alum (SGC): Pre-Cutting type (PCT) Tube type (TBT): 2 m / pcs (1/4 “ ‒ 4”) 1 m / pcs (5 “ ‒ 24”)

Thermal Foam Sheet

*Custom size by request

Material

Lamination / Reinforced

Density

Thermal Conductivity(ASTM C518)

Water Vapour Transmission(ASTM E96 / TUV Singapore)

Water Vapour Permeance:(ASTM E96 / TUV Singapore)

Resistance to fungi: (ASTM G21 / SGS Korea)

VOC Emission Rate(ASTM D5116)Korea Conformity Laboratories (KCL)

Ozone Resistance

UV Resistance

Noise Reduction Coefficient(ASTM C423)Korea Lab Accreditation Scheme (Kolas)

Operating Temperature Range

XLPE / Chemically Crosslinked Closed CellPolyolefin Foam with Fire Rating Class O

Aluminum Foil (FR)Aluminum Woven Foil (FR)Glasscloth Aluminum Foil (FR)

25 kg/m3 (core foam only)(custom density by request & confirmation)

0.02953 W/m.k (@temp 24.5˚C) / Humidity (RH) 56%

1.1 x 10-2 g/m2.hr1.5 x 10-2 grain/ft2.hr

2.09 x 10-9 g/Pa.m2.s3.7 x 10-2 Perm

Zero Growth (Result Test : 0 )

Low VOC emitting(Total Volatile Organic Compounds 0.036 mg/m2.h)

Excellent

Excellent

NRC 0.45

-80˚C ~+100˚C (no adhesive)

TECHNICAL DATA SHEET

FIRE & SMOKE PERFORMANCE

BS 476 part 6 & 7 (fire rating class)

ASTM E84(INTERTEK Testing Service -Elmendorf United State of America)

UL94

5 ( < 25 )20 ( < 25 )

COMPLIES (NFA 255 / UL 723 / UBC 9-1)Flame Spread IndexSmoke Developed Index Horizontal Burn APPROVED (HF-1)

Class O

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