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Rev. 1
Thermal Spray Gun Parts Guide
Thermal Spray Spare Parts Guide
The information contained in this document is offered as a guide only. It does not form any part of any sales contract as guaranteed performance of the delivered product. References to equivalent products are for guidance only
2
INDEX GENERAL
Introduction ………………………………………………………………………………………. 3 HVOF GUN PART JP-5000 Gun Parts .……………………....……………………………………………………...49 Diamond Jet Gun Parts …..…………………………………………………………………….. Jet Kote Gun Parts ……………………………………………………………………………… PLASMA GUN PART F4 Plasma Gun Parts …....…………………………………………………………………. F1 45/90 Plasma Gun Parts .................................................................................... 3MB Plasma Gun Parts .......................................................................................... 3MBT Plasma Gun Parts ........................................................................................ 3MBII Plasma Gun Parts ........................................................................................ 7MB Plasma Gun Parts .............................................................. 9MB Plasma Gun Parts ............................................................................ SG-100 Plasma Gun Parts ................................................................... ARC-SPRAY GUN PARTS Model 88xx/9000 Arc-Spray Gun Parts ……………………………………………...73
Thermal Spray Spare Parts Guide
The information contained in this document is offered as a guide only. It does not form any part of any sales contract as guaranteed performance of the delivered product. References to equivalent products are for guidance only
3
INTRODUCTION For every company that operates thermal spray equipment, a good and reliable supply of high quality Gun Parts is important to guarantee the best possible, and most economical performance of the equipment, and to ensure continuous production. Flame Spray Technologies has produced this Gun Parts Guide with the purpose to provide our customers with a comprehensive and complete catalogue of the Gun Parts supplied. In this consumable guide the most generally industrial used Gun Parts are listed. If products other than listed in this catalogue are required, please contact our customer support team.
Flame Spray Technologies B.V. Tel: +31-26-319-0140 Fax: +31-26-319-0141
e-mail: [email protected]
or
Flame Spray Technologies Inc. Tel: +1-616-988-2622 Fax: +1-616-988-2629
E-mail: [email protected]
Thermal Spray Spare Parts Guide
The information contained in this document is offered as a guide only. It does not form any part of any sales contract as guaranteed performance of the delivered product. References to equivalent products are for guidance only
4
JP-5000 HVOF Gun Spare Parts FST pn Description OEM pn
310,000 HP/HVOF Gun model 5220 kit Incl, 4"/6"/8" barrel assy
310.000-A HP/HVOF Gun model 5220 with 4" barrel only Incl 4" barrel assy/
310,001 Instruction gun manual (free if gun is ordered) #100003
310,002 Screw, bhscs, 8-32 x 3/8 #200063
310,003 Screw, water return to barrel holder #200418
310,004 Dowel pin (min 10) #200596
310,005 Screw, ground cable #200816
310,006 Screw, socket set #200833
310,007 Adapter 1/8 NPT #210010
310,008 Ferrule, plastic, 1/4"tube (min 10) #210042
310,009 Nipple, 1/8" fuel ck valve to stab, #210077
310,010 Nipple, 1/4" oxy ck valve to stab, #500236
310,011 Adapter, oxygen line #210102
310,012 Adapter, 1/4 NPT fem-1/4 for stabilizer #210141
310,013 Adapter, 1/4 NPT #210145
310,014 Adapter, 1/4" 5/8" #210148
310,015 Female pipe fitting to tube #210233
310,016 Powder feed splitter #210286
310,017 Fitting, water out #210358
310,018 Fitting, swivel, water in #210359
310,019 Nut, ¼" tube #210364
310,020 Bushing, fuel #210394
310,021 Bushing, oxy #210395
310,022 Comb. tubing nut & ferrules #210398
310,023 Ftng w/nuts&ferrules for 3/16" modified #210406
310,024 O-Ring, spark ignitor (min 10) #230012
310,025 O-Ring, coax, tube, rear (min 10) #230013
310,026 O-Ring, water return tube to water jacket (min 10) #230027
310,027 O-Ring, spark ignitor (min 10) #230042
310,028 O-Ring, spark ignitor (min 10) #230045
310,029 O-Ring, barrel holder (min 10) #230086
310,030 O-Ring, stabilizer, back (min 10) #230094
310,031 O-Ring, combustion chamber (min 10) #230209
310,032 O-Ring, barrel, back (min 10) #230211
Thermal Spray Spare Parts Guide
The information contained in this document is offered as a guide only. It does not form any part of any sales contract as guaranteed performance of the delivered product. References to equivalent products are for guidance only
5
JP-5000 HVOF Gun Spare Parts FST pn Description OEM pn
310,033 O-Ring, stabilizer, front (min 10) #230212
310,034 O-Ring, coax, tube, front (min 10) #230248
310,035 O-Ring, barrel, front (min 10) #230261
310,036 Boot covers, spark plug #240307
310,037 Connector, spark plug to boot #240310
310,038 Ignition terminal #240351
310,039 Contactor #250005
310,040 Stand off #250097
310,041 Trans,, igniter #250561
310,042 Fuel check valve #410113
310,043 Nut, barrel holder to inter, #450778
310,044 Nut, inter, to water jacket #450779
310,045 Nut, stabilizer to water jacket #450780
310,047 4" Barrel holder #450863
310,048 6" Barrel holder #450864
310,049 8" Barrel holder #450865
310,052 4" Water return tube #450869
310,053 6" Water return tube #450870
310,054 8" Water return tube #450871
310,056 Electrode #450875
310,057 Insulator, spark plug #450876
310,058 Water jacket #450879
310,059 Interconnector #450922
310,060 Combustion chamber #450924
310,061 Feed tube insert - 1 feeder (or 451163) #450925
310,062 Rear cover #450926
310,063 Cover plate #450933
310,064 Nipple, combustion pressure #450934
310,065 Water baffle #450936
310,067 Knob, coaxial removal tool #480049
310,068 Gun case #550006
310,069 Coaxial stabilizer assembly #600392
310069-A Coaxial stabilizer (only)
310,070 4" Barrel assembly #600401
Thermal Spray Spare Parts Guide
The information contained in this document is offered as a guide only. It does not form any part of any sales contract as guaranteed performance of the delivered product. References to equivalent products are for guidance only
6
JP-5000 HVOF Gun Spare Parts FST pn Description OEM pn
310,071 6" Barrel assembly #600402
310,072 8" Barrel assembly #600403
310,074 Spark plug assembly #600408
310,078 4" Barrel w/O-Rings #600460
310,079 6" Barrel w/O-Rings #600461
310,080 8" Barrel w/O-Rings #600462
310,082 Coaxial fuel tube assembly #600464
310,086 Combustion pressure tube assembly #600628
310,087 Water inlet #620158
310,088 Water oulet #620159
310,089 Spark plug body #620175
310,090 Elbow tube, 1/8" #620178
310,091 Fitting, powder port ¼” #620180
310,095 Fitting Powder Feed Side #210386
310,103 Oxygen Check Valve #410165 - 410112
310.094-20 Hose & cable set, 20 ft #800386
Thermal Spray Spare Parts Guide
The information contained in this document is offered as a guide only. It does not form any part of any sales contract as guaranteed performance of the delivered product. References to equivalent products are for guidance only
7
DJ HVOF Gun Spare Parts FST pn Description OEM pn
313.001 #2 Siphon Plug Assembly #DJ2-2
313.003 #2 Air Cap #DJ3-2
313.007 #3 Nozzle Assembly #DJ7-3
313.025 #8 Powder Injector #DJ8-8
313.026 #9 Powder Injector #DJ8-9
313.010 #3A Nozzle Shell #DJ17-A
313.013 #3 Insert #DJ18-3
313.027 #8 Nozzle Shell #DJ17-8
313.028 #8 Nozzle Insert #DJ18-8
313.029 Air Cap Extended #DJ2603
313.030 Air Cap Extended #DJ2701
313,036 Distribution Plug #DJ2-9
313,043 #9 Nozzle Assembly #DJ7-9
313.054 Powder Feed Hose Fitting #DJ10
313.018 O-Ring #DJ108
313.019 O-Ring #DJ109
313.057 Air Cap Extended #DJ2702
313.058 Nozzle Nut #DJ2706
313.023 Distribution Plug #DJ2-8
313.059 Gun Body O-ring #DJ61
313.024 #8 Nozzle Assembly #DJ7-8
313.060 #3 Powder Injector #DJ8-3
Thermal Spray Spare Parts Guide
The information contained in this document is offered as a guide only. It does not form any part of any sales contract as guaranteed performance of the delivered product. References to equivalent products are for guidance only
8
Jet-Kote HVOF Gun Spare Parts FST pn Description OEM pn
315.001 Combustion Head #972494
315.002 Combustion Chamber #972495
315.003 Nozzle 5/16" x 6" Long #972849
315.004 Nozzle 1/4" x 6" Long #972935
315.005 Nozzle 5/16" x 9" Long #972521
315.006 Nozzle 1/4" x 9" Long #972950
315.007 Combustion Head #972569
315.008 Nozzle 9/32 x 6" Long #9/32X6
315.009 Nozzle 9/32 x 9" Long #9/32X9
Thermal Spray Spare Parts Guide
The information contained in this document is offered as a guide only. It does not form any part of any sales contract as guaranteed performance of the delivered product. References to equivalent products are for guidance only
9
F-4 Plasma Gun Spare Parts FST pn Description OEM pn
300.000 F4-MB Plasma Gun Complete # 310000
300.000-HB F4-HB Plasma Gun Complete
300,001 Secure Ring # 310017
300.002-MB Shell # 310013
300.002-HB Shell # 300013
300.002-HBS Shell # 301013
300,003 Screw M4x25 (1ea. Req) # 300142
300.003-HB Screw # 300014
300,061 O-Ring 44x1 mm (2ea) # 300005
300,060 O-Ring 42x1.5 mm # 300041
300,010 Insulating Screw (4 ea.) # 300140
300,021 Screw for Anodeholder Screw for Anodeholder
300,003-MB Screw Rearbody M4x25 (2ea) # 300142
300.004-MB Rear Body # 310010
300.004-HB Rear Body \
300,005 O-Ring (8 ea.) # 300031
300,006 Cooling Water Tube # 300009
300,007 O-Ring Electrode (incl. in 300.008) # 300032
300,008 Electrode (part of 300.054) # 300001
300,018 Gas Distribution Ring # 300081
300,013 Screws for Insulating Body M4x10 (4) # 300.141
300,015 Intermediate Body # 300080
300.020-MB Center Body # 310007
300.020-HB Center Body # 300007
300.020-HBS Center Body # 301007
300,022 Anode Body # 300006
300,024 O-ring Nozzle Rear # 300034
300,025 Nozzle F4, 5mm # 300002
300,027 Nozzle F4, 6mm (part of 300.054) # 300002
300,033 O-Ring Nozzle Front (incl. in 300.027) # 300033
300,034 Rear Secure Ring # 300012
300,035 Front Secure Ring # 300004
300,036 Screws for Injector Holder (M3x5; 6ea) # 300143
300,037 Injector Holder 90/75 (standard) # 300015
Thermal Spray Spare Parts Guide
The information contained in this document is offered as a guide only. It does not form any part of any sales contract as guaranteed performance of the delivered product. References to equivalent products are for guidance only
10
F4 Plasma Gun Spare Parts FST pn Description OEM pn
300.037-1 Injector Holder 90/105 # 300050
300,038-2 Double Injector Holder 90/90 # 300016
300,054 Nozzle Electrode Set, 6mm # 300.003
380,001 Injector 1.5 mm, full thread # 300019
380,002 Injector 1.8 mm, full thread # 300020
380,003 Injector 2.0 mm, full thread # 300021
380,042 Nut M5 # 300144
Thermal Spray Spare Parts Guide
The information contained in this document is offered as a guide only. It does not form any part of any sales contract as guaranteed performance of the delivered product. References to equivalent products are for guidance only
11
F1-45 Plasma Gun Spare Parts FST pn Description OEM pn
301.000-45 F1-45 Gun Complete # 344000
301.001-45 Gun Shell 1-4 # 344011
Incl. Screws (6 ea.) Incl.
Incl. Shells Incl.
Incl. Screws (2 ea.) Incl.
Incl. Gun Shell (2 ea.) Incl.
301.002-45 Cover # 344012
301,003 Screws, M3x6 (2 ea.) # 300148
301,004 Connecting Hose Clamp (4 ea.) # 300137
301,005 Connecting Hose (2 ea.) # 300138
301,006 Holder # 340015
301,007 Insulating Sleeves + Covers (3 ea.) # 340005
301,008 Screws; M3x16 (3 ea.) # 300146
301,009 Centering Pins (2 ea.) # 340060
301.010-45 Electrode # 343001
301.011 Screw for Electrode # 343010
301.012-45 Rear Section Complete # 344010
301,013 Gas Distribution Ring # 340020
301.014-00 Intermediate Section Complete # 344017-00
301.014-03 Intermediate Section # 344017-03
301.014-01 Ceramic Ring # 344017-01
301.014-02 O-Ring # 344017-02
301.015-45 Front Section # 344009
301,016 O-Ring # 343007
301,017 O-Ring # 340008
301,018 Nozzle Standard, 6mm # 343002
301,019 Nozzle Special, 5mm # 340002
380,004 Powder Injector Bend, 1.5mm full thread # 344019
380,005 Powder Injector Bend, 1.8mm, full thread # 344020,
380,006 Powder Injector Bend, 2.0mm, full thread # 344021
301,021 Nut # 300144
301,022 Injector Support # 340050, Standard
301,023 Nozzle Screws (4 ea.) # 300147, M2x10
301,024 Gun Holder # 340016
Thermal Spray Spare Parts Guide
The information contained in this document is offered as a guide only. It does not form any part of any sales contract as guaranteed performance of the delivered product. References to equivalent products are for guidance only
12
F1-45 Plasma Gun Spare Parts FST pn Description OEM pn
301,025-45 Nozzle/Electrode Set, 5mm, 45 Degrees # 343003-5
301,026-45 Nozzle/Electrode Set, 6mm, 45 Degrees # 343003-6
301,030 Gun Case with Tools
380,001 Injector 1.5 mm, full thread # 300019
380,002 Injector 1.8 mm, full thread # 300020
380,003 Injector 2.0 mm, full thread # 300021
F1-90 Plasma Gun Spare Parts FST pn Description OEM pn
301.000-90 F1 90 Gun Complete # 340000
301.001-90. Gun Shell 1-4 # 340011
Incl. Screws (6 ea.) Incl.
Incl. Shells Incl.
Incl. Screws (2 ea.) Incl.
Incl. Gunshell (2 ea.) Incl.
301.002-90 Cover # 340012
301,003 Screws (2 ea.) # 300148
301,004 Connecting Hose Clamp (4 ea.) # 300137
301,005 Connecting Hose (2 ea.) # 300138
301,006 Holder # 340015
301,007 Insulating Sleeves + Covers (3 ea.) # 340005
301,008 Screws (3 ea.) # 300146
301,009 Centering Pins (2 ea.) # 340060
301.010-90 Electrode # 340001
301.012-90 Rear Section Complete # 340010
301,013 Gas Distribution Ring # 340020
301.014-00 Intermediate Section Complete # 344017-00
301.014-03 Intermediate Section # 344017-03
301.014-01 Ceramic Ring # 344017-01
301.014-02 O-Ring # 344017-02
301.015-90 Front Section # 340009
301,016 O-Ring # 343007
Thermal Spray Spare Parts Guide
The information contained in this document is offered as a guide only. It does not form any part of any sales contract as guaranteed performance of the delivered product. References to equivalent products are for guidance only
13
F1-90 Plasma Gun Spare Parts FST pn Description OEM pn
301,017 O-Ring # 340008
301,018 Nozzle Standard, 5mm # 340002
301,019 Nozzle Special, 6mm # 343002
380,001 Powder Injector, 1.5mm, full thread # 300019
380,002 Powder Injector, 1.8mm, full thread # 300020
380,003 Powder Injector, 2.0mm, full thread # 300021
301,021 Nut, M5 # 300144
301,022 Injector Support, Standard # 340050
301,023 Nozzle Screws (4 ea.) # 300147
301,024 Gun Holder # 340016
301,025-90 Nozzle/Electrode Set, 5mm, 90 Degrees # 340.003-5
301,026-90 Nozzle/Electrode Set, 6mm, 90 Degrees # 340.003-6
Thermal Spray Spare Parts Guide
The information contained in this document is offered as a guide only. It does not form any part of any sales contract as guaranteed performance of the delivered product. References to equivalent products are for guidance only
14
3MB Plasma Gun Spare Parts FST pn Description OEM pn
304.000 3MB Plasma gun complete with G, GE, GH or GP Nozzle (specify)
304.000-H 3MB Plasma gun complete, with handle with G, GE, GH or GP Nozzle (specify)
304.001 Electrode, Assy. # 3M11A, incl. 304.018
304,002 Screw-front gun body (5) # 3M168A
304,003 Handle assembly nut # 3M176A
304,004 O-Ring lube # 3M182A
304,005 Mounting bracket # 3M183A
304,006 Electrode holder # 3M184A
304,007 Mounting Bracket Machine Screw ( 6) # 3M185A
304,008 Front Gun Body Assembly # 3M187A
304,009 Rear Gun Body Assembly # 3M188A
304,010 Insulator and hose assembly # 3M189A
304,011 Nozzle locking ring # 3M190A
304,012 Machine Screw-rear gun body (5) # 3M192A
304,013 Wrench for nozzle locking ring # 3M193A
304,014 Cooling water O-Ring (6) # 3M195A
304,015 O-Ring, front gun body and nozzle (6) # 3M196A
304,016 O-Ring, rear nozzle (6) # 3M197A
304,017 O-Ring, electrode holder (6) # 3M198A
304,018 O-Ring, electrode assembly (6) # 3M199A
304,019 Handle Assy. # 3M200A
304,020 Powder port stem for #2, #4, #5 Powder ports # 3M202A
304,021 #3 Powder port # 3M203A
304,022 Mounting block for #3 Powder port # 3M204A
304,023 Spare O-Rings (16) # 3M206A
304,024 #2 Powder port # 3M210A
304,025 Mounting block for #2 Powder port # 3M211A
304,026 #4 Powder port # 3M215A
304,027 Mounting block for #4 Powder port # 3M216A
304,028 #5 Powder port assy incl.304.020,029,030 # 3M245A
304,029 #5 Powder port # 3M246A
304,030 Mounting block for #5 Powder port # 3M247A
304,031 Mounting bracket # 3M268A
304,032 Tool post stud assembly # 3M269A
Thermal Spray Spare Parts Guide
The information contained in this document is offered as a guide only. It does not form any part of any sales contract as guaranteed performance of the delivered product. References to equivalent products are for guidance only
15
3MB Plasma Gun Spare Parts FST pn Description OEM pn
304.033-Ar Distribution ring Argon # 3M275A
304.033-N Distribution ring Nitrogen # 3M275A
304,034 Electrode locking nut-black # 3M276A
304,035 Silicone insulating compound # 3M281A
304,036 Single powder port clamp, no Air Jet # 3M315A
304,037 #1 Powder port assembly # 3M320A
304,038 #2 Powder port assy incl. 304.020, 024, 025 # 3M325A
304,039 Locking screw # 3M327A
304,040 #3 Powder port assembly , incl. 304.020,021,022 # 3M330A
304,041 Swivel connector # 3M331A
304,042 Plug # 3M340A
304,043 Switch # 3M341A
304,044 Dual powder port clamp # 3M342A
304,045 #4 Powder port assy.. incl. 304.020,026,027 # 3M350A
304,079 Single Powder Feed Aaay with Air Jet # 3M660A
304,080 Single Powder Port Clamb with Air Jet # 3M661A
304,081 Duel Powder Feed Assy, with Air Jet # 3M780A
304,082 Dual Powder Port Clamb, with Air Jet # 3M781A
304.055-20-E ELT Water-D.C. power cable black, 20 feet # 3M395-20
304.054-20-N NZL Water-D.C. power cable red, 20 feet # 3M394-20
380.100-G "G" nozzle assembly # 3M7-G, 7M7-G, 9M7-G
380.100-GE "GE" nozzle assembly # 3M7-GE, 7M7-GE, 9M7-GE
380.100-GH "GH" nozzle assembly # 3M7-GH, 7M7-GH, 9M7-GH
380.100-GP "GP" nozzle assembly # 3M7-GP, 7M7-GP, 9M7-GP
Thermal Spray Spare Parts Guide
The information contained in this document is offered as a guide only. It does not form any part of any sales contract as guaranteed performance of the delivered product. References to equivalent products are for guidance only
16
3MBT Plasma Gun Spare Parts FST pn Description OEM pn
304.000-T-183 3MBT ID Plasma Gun Complete L=18", 30 degrees
304.000-T-243 3MBT ID Plasma Gun Complete L=24", 30 degrees
304.000-T-189 3MBT ID Plasma Gun Complete L=18", 90 degrees
304.000-T-249 3MBT ID Plasma Gun Complete L=24", 90 degrees
380.100-G "G" nozzle assembly # 3M7-G, 7M7-G, 9M7-G
380.100-GE "GE" nozzle assembly # 3M7-GE, 7M7-GE, 9M7-GE
380.100-GH "GH" nozzle assembly # 3M7-GH, 7M7-GH, 9M7-GH
380.100-GP "GP" nozzle assembly # 3M7-GP, 7M7-GP, 9M7-GP
3MBII Plasma Gun Spare Parts FST pn Description OEM pn
308,004 ELECTRODE, Assy. # 3MB63
308,039 530 NOZZLE # 3MB530B
308,050 532 NOZZLE # 3MB532B
308,052 531 NOZZLE # 3MB532B
308,053 533 NOZZLE # 3MB532B
Thermal Spray Spare Parts Guide
The information contained in this document is offered as a guide only. It does not form any part of any sales contract as guaranteed performance of the delivered product. References to equivalent products are for guidance only
17
7MB Plasma Gun Spare Parts FST pn Description OEM pn
305,000 7M Plasma gun complete with G,GE, GH, GP Nozzle (Specify)
305.000-H 7M Plasma gun complete Handheld with G,GE, GH, GP Nozzle (Specify)
305,001 Nut (nozzle) # 7M8
305,002 Nut (electrode lock) # 7M14
305,003 Water channel head # 7M15
305,004 Nut (electrode holder) # 7M17
305,005 Electrode holder assembly # 7M18
305,006 Hose fitting (large) (wye) # 7M20
305,007 O-Ring (insulator) # 7M21
305,008 Hose fitting (small) (wye) # 7M22
305,009 Cable receptacle # 7M23
305,010 Front gun body assembly (hand held) # 7M25
305,012 Screws (handle) # 7M27
305,013 O-Rings (front gun body) # 7M29
305,014 Rear gun body assembly (hand held) # 7M30
305,015 Screw (clamp) # 7M31
305,016 Cable insulator (water cooled) # 7M32
305,017 Wye assembly # 7M35
305,018 Wye (body only)
305,019 Base assembly (machine mount) # 7M37
305,020 Plug screw # 7M38
305,021 Switch cable assembly # 7M40
305,022 Screw (powder port lock) # 7M45
305,023 O-Ring (front insulator) (3) # 7M46
305,024 Insulator (front) (Argon) incl. o-rings # 7M50
305,025 Brown insulator cap only (Argon)
305,026 O-Ring (electrode) # 7M51
305,027 O-Ring (electrode holder) (medium) # 7M52
305,028 Insulator (front) (nitrogen) # 7M55
305,029 Brown insulator cap only (nitrogen)
305,030 O-Ring (electrode holder) (small) # 7M56
305,031 O-Ring (nozzle) (large) # 7M57
305,032 Gas hose (front gun body) # 7M58
305,033 Screw (ground wire connection) # 7M61
Thermal Spray Spare Parts Guide
The information contained in this document is offered as a guide only. It does not form any part of any sales contract as guaranteed performance of the delivered product. References to equivalent products are for guidance only
18
7MB Plasma Gun Spare Parts FST pn Description OEM pn
305,034 Electrode # 7M63
305,035 Screws (name plate shoulder) (4) # 7M68
305,036 Screws (name plate mounting) (4) # 7M69
305,037 Switch boot # 7M70
305,038 O-Rings (complete spare set) # 7M79
305,039 Dual powd. Feed assy (w/air jet) # 7M80
305,040 Dual powd. Port clamp (w/air jet) # 7M81
305,041 Pivot block (left hand) # 7M82
305,042 Pivot block (right hand) # 7M83
305,043 Screws (pivot block) # 7M84
305,044 Air nozzle # 7M85
305,045 Nut (pivot block clamp) # 7M86
305,046 Screw (set) (air nozzle) # 7M87
305,047 Support bracket # 7M95
305,052 Wrench (locking ring) # 7M98
305,053 Wrench (electrode spanner) # 7M104
305,054 O-Ring (e. Holder, r. Insulator, nozzle) (6) # 7M111
305,055 Screw (support bracket) # 7M115
305,056 Lock washer (support bracket screw) # 7M121
305,057 Electrode holder clamp & hose fitting # 7M135
305,058 Screw (electrode holder clamp) # 7M138
305,059 Air nozzle hose # 7M140
305,060 Locking ring # 7M142
305,061 Washer (pivot block clamp) # 7M146
305,063 Base assembly (machine mount) # 7M165
305,065 Powder hose (25 ft) # 7M180
305.064 Insulator front + gun body # 7M166
305,066 Valve / ring lube # 7M182
305,067 Powder port stem # 7M202
305,068 #3 tip # 7M203
305,069 #3 block # 7m204
305,070 Hose fitting (plasma gas) # 7M208
305,071 #2 tip # 7M210
305,072 #2 block # 7M211
Thermal Spray Spare Parts Guide
The information contained in this document is offered as a guide only. It does not form any part of any sales contract as guaranteed performance of the delivered product. References to equivalent products are for guidance only
19
7MB Plasma Gun Spare Parts FST pn Description OEM pn
305,073 #4 tip # 7M215
305,074 #4 block # 7M216
305,075 #5 powder port assembly # 7M245
305,076 #5 tip # 7M246
305,077 #5 block # 7M247
305,078 #6 powder port assembly # 7M285
305,079 #6 tip # 7M286
305,080 #6 block # 7M287
305,081 #4 powder port assembly # 7M300
305,082 Cable support strap assembly # 7M301
305,083 Dual powd. Port clamp (no air jet) # 7M302
305,084 Dual powd. Feed assy (no air jet) # 7M305
305,085 Sgl powd. Feed assy (no air jet) # 7M310
305,086 Sgl powd. Port clamp (no air jet) # 7M315
305,087 #1 powder port assembly # 7M320
305,088 #2 powder port assembly # 7M325
305,089 Screw (air jet h-clamp) # 7M327
305,090 #3 powder port assembly # 7M330
305,091 Swivel connector # 7M331
305,092 Hose fitting & mounting stud assembly # 7M335
305,093 Sgl. Powd. Feed assy (w/air jet) # 7M660
305,094 Sgl. Powd. Port clamp (w/air jet) # 7M661
305,095 Screw (clamp) # 7M670
305,096 Ring (retaining) # 7M671
305,097 Elect. & insul. Assembly (Argon) # 7M693
305,098 Elect. & insul. Assembly (nitro) # 7M694
305,099 700 Nozzle # 7M700
305,100 703 Nozzle # 7M703
305,101 704 Nozzle # 7M704
305,102 705 Nozzle # 7M705
305,103 706 Nozzle # 7M706
305,104 707 Nozzle # 7M707
305,105 713 Nozzle # 7M713
305,106 714 Nozzle # 7M714
Thermal Spray Spare Parts Guide
The information contained in this document is offered as a guide only. It does not form any part of any sales contract as guaranteed performance of the delivered product. References to equivalent products are for guidance only
20
7MB Plasma Gun Spare Parts FST pn Description OEM pn
305,107 717 Nozzle # 7M717
305,108 718 Nozzle # 7M718
305,109 Nozzle water- d.c. Cable (15 ft) # 7MH10
305,115 Electrode water- d.c. Cable (15 ft) # 7MH20
305,120 Adapter (left hand) (3m sys to 7m cable) # 7MH21
305,121 Nozzle water- d.c. Cable (25 ft) # 7MH30
305,122 Electrode water- d.c. Cable (25 ft) # 7MH40
305,123 Plasma gas hose assembly (15 ft) # 7MH50
305,125 Plasma gas hose assembly (20 ft)
305,126 Plasma gas hose assembly (25 ft)
305,127 Power cable connectors (neg & pos) # 7MH51
305,128 Power cable connector cover # 7MH52
305,129 Gas hose connector # 7MH60
380.100-G "G" nozzle assembly # 3M7-G, 7M7-G, 9M7-G
380.100-GE "GE" nozzle assembly # 3M7-GE, 7M7-GE, 9M7-GE
380.100-GH "GH" nozzle assembly # 3M7-GH, 7M7-GH, 9M7-GH
380.100-GP "GP" nozzle assembly # 3M7-GP, 7M7-GP, 9M7-GP
Thermal Spray Spare Parts Guide
The information contained in this document is offered as a guide only. It does not form any part of any sales contract as guaranteed performance of the delivered product. References to equivalent products are for guidance only
21
9MB Plasma Gun Spare Parts FST pn Description OEM pn
306.000-H 9M Plasma gun complete hand held with G,GE, GH, GP Nozzle (Specify)
306.000-M 9M Plasma gun complete machine mounted with G,GE, GH, GP Nozzle (Specify)
380.100-G "G" nozzle assembly # 3M7-G, 7M7-G, 9M7-G
380.100-GE "GE" nozzle assembly # 3M7-GE, 7M7-GE, 9M7-GE
380.100-GH "GH" nozzle assembly # 3M7-GH, 7M7-GH, 9M7-GH
380.100-GP "GP" nozzle assembly # 3M7-GP, 7M7-GP, 9M7-GP
Nozzles with Tungsten inster available upon request
306,005 700 Nozzle (standard) FST 9MB700
306,006 703 Nozzle (standard) FST 9MB703
306,007 704 Nozzle (standard) FST 9MB704
306,008 705 Nozzle (standard) FST 9MB705
306,009 706 Nozzle (standard) FST 9MB706
306,010 707 Nozzle (standard) FST 9MB707
306,011 713 Nozzle (extension) FST 9MB713
306,012 714 Nozzle (extension) FST 9MB714
306,013 717 Nozzle (extension) FST 9MB717
306,014 718 Nozzle (extension) FST 9MB718
306,015 Nut (nozzle) FST 9MB8
306,016 Nut (electrode lock) FST 9MB14
306,017 Water channel head FST 9MB15
306,018 Nut (electrode holder) FST 9MB17
306,019 Electrode holder assembly FST 9MB18
306,020 Hose connection (large) (wye) FST 9MB20
306,021 O-Ring (rear insulator) (3) FST 9MB21
306,022 Hose connection (small) (wye) FST 9MB22
306,023 Cable receptacle FST 9MB23
306,024 Front gun body assembly (hand held) FST 9MB25
306,025 O-Ring (mach mnt base & f.g.b.) (2) FST 9MB29
306,026 Rear gun body assembly FST 9MB30
306,027 Insulator (water cooled cable) FST 9MB32
306,028 Wye assembly FST 9MB35
306,029 Wye (body only) FST 9MB
306,030 Base assembly (machine mount) FST 9MB37
306,031 Plug screw FST 9MB38
Thermal Spray Spare Parts Guide
The information contained in this document is offered as a guide only. It does not form any part of any sales contract as guaranteed performance of the delivered product. References to equivalent products are for guidance only
22
9MB Plasma Gun Spare Parts FST pn Description OEM pn
306,032 Switch & cable assembly FST 9MB40
306,033 O-Ring (insulator) (rear) (3) FST 9MB46
306,034 O-Ring kit (spare for 9mb gun) FST 9MB49
306,035 Insulator assembly (front) (argon) FST 9MB50
306,036 Ceramic (2 hole slant) (cap only) FST 9MB
306,037 O-Ring (electrode) (6) FST 9MB51
306,038 O-Ring (electrode holder) (2) FST 9MB52
306,039 Insulator (front-nitrogen) (2 hole) FST 9MB55
306,040 Insulator (front-nitrogen) (6 hole) FST 9MB
306,041 Ceramic (2 hole) (straight) (cap only) FST 9MB
306,042 Ceramic (6 hole) (straight) (cap only) FST 9MB
306,043 O-Ring (elect. Holder, gas hose ftg) (2) FST 9MB56
306,044 O-Ring (nozzle) (large) (6) FST 9MB57
306,045 Hose assembly (front gun body) FST 9MB58
306,046 Screw (ground wire connecting) (5) FST 9MB61
306,047 Electrode FST 9MB63
306,048 Screw (name plate shoulder) (4) FST 9MB68
306,049 Screw (name plate mounting) (4) FST 9MB69
306,050 Switch boot FST 9MB70
306,053 Pivot block (left hand) FST 9MB82
306,054 Pivot block (right hand) FST 9MB83
306,055 Air nozzle FST 9MB85
306,056 Nut (pivot block clamp) FST 9MB86
306,057 Support bracket FST 9MB95
306,058 Wrench (locking ring) FST 9MB98
306,059 Wrench (electrode spanner) FST 9MB104
306,060 O-Ring (elect. Hldr., R. Insul., Nzl.-sm.) (6) FST 9MB111
306,061 Screw (support bracket mounting) FST 9MB115
306,062 Lock washer (support bracket screw) FST 9MB121
306,063 Screw (elect. Hose fitting clamp) (2) FST 9MB122
306,064 Electrode holder clamp & hose fitting FST 9MB135
306,065 Screw (electrode holder clamp) FST 9MB138
306,066 Air nozzle hose FST 9MB140
306,067 Locking ring assembly FST 9MB142
Thermal Spray Spare Parts Guide
The information contained in this document is offered as a guide only. It does not form any part of any sales contract as guaranteed performance of the delivered product. References to equivalent products are for guidance only
23
9MB Plasma Gun Spare Parts FST pn Description OEM pn
306,068 Base assembly (machine mount) FST 9MB165
306,069 Insulator (rear) FST 9MB166
306,070 Valve / ring lube FST 9MB182
306,071 Powder port stem FST 9MB202
306,072 #3 Tip FST 9MB203
306,073 #3 Block FST 9MB204
306,074 Hose fitting (plasma gas) FST 9MB208
306,075 #2 Tip FST 9MB210
306,076 #2 Block FST 9MB211
306,077 #4 tTp FST 9MB215
306,078 #4 Block FST 9MB216
306,079 Lock washer (cable spt strap screw) FST 9MB221
306,080 #5 Powder port assembly FST 9MB245
306,081 #5 Tip FST 9MB246
306,082 #5 Block FST 9MB247
306,083 #6 Powder port assembly FST 9MB285
306,084 #6 Block FST 9MB287
306,085 #6 Tip FST 9MB288
306,086 O-Ring (hose fitt. & mtg stud assy) (3) FST 9MB295
306,087 O-Ring (front insulator) (3) FST 9MB296
306,088 O-Ring (water channel head) (2) FST 9MB297
306,089 #4 Powder port assembly FST 9MB300
306,090 Cable support strap assembly FST 9MB301
306,091 Single powder port clamp (no air) FST 9MB315
306,092 #1 Powder port assembly FST 9MB320
306,093 #2 Powder port assembly FST 9MB325
306,094 Screw (mounting) FST 9MB327
306,095 #3 Powder port assembly FST 9MB330
306,096 Swivel connector FST 9MB331
306,097 Hose fitting & mounting stud assembly FST 9MB335
306,098 Dual powder port clamp (no air) FST 9MB302
306,099 Screw (cable support strap) FST 9MB453
306,102 Sgl. Powd. Feed assy (w/air jet) FST 9MB660
306,103 Sgl. Powd. Port clamp (w/air jet) FST 9MB661
Thermal Spray Spare Parts Guide
The information contained in this document is offered as a guide only. It does not form any part of any sales contract as guaranteed performance of the delivered product. References to equivalent products are for guidance only
24
9MB Plasma Gun Spare Parts FST pn Description OEM pn
306,104 Screw (clamp) FST 9MB670
306,105 Ring (clamp screw retaining) FST 9MB671
306,106 Elect. & insul. Assembly (argon) FST 9MB693
306,107 Elect. & insul. Assembly (nitrogen) FST 9MB694
306,108 Quad powd. Feed assy (w/air jet) FST 9MB950
306,109 Quad powd. Port clamp (w/air jet) FST 9MB951
306,110 Dual powd. Feed assy (w/air jet) FST 9MB952
306,111 Dual p. P. Clamp (w/a jet) (9mb only) FST 9MB953
306,112 Sgl powd. Port clamp (w/air jet) FST 9MB954
306,113 Sgl powd. Feed assy (w/air jet) FST 9MB956
306,114 Dual powd. Feed assy (no air jet) FST 9MB960
306,115 Dual powd. Port clamp (no air jet) FST 9MB961
306,116 Screw (mounting block) FST 9MB962
306,117 Quad powd. Port clamp (no air jet) FST 9MB964
306,118 Quad powd. Feed assy (no air jet) FST 9MB965
306,119 #1 Powder port assembly FST 9MB971
306,120 #2 Powder port assembly FST 9MB972
306,121 #3 Powder port assembly FST 9MB973
306,122 #4 Powder port assy. FST 9MB974
306,123 #5 Powder port assembly FST 9MB975
306,124 #6 Powder port assembly FST 9MB976
306,125 #2 Mounting block FST 9MB982
306,126 #3 Mounting block FST 9MB983
306,127 #4 Mounting block FST 9MB984
306,128 #5 Mounting block FST 9MB985
306,129 #6 Mounting block FST 9MB986
306,130 Nozzle water- d.c. Cable (15 ft) FST 9MBH10
306,132 Adapter (right hand) FST 9MBH11
306,133 Electrode water- d.c. Cable (15 ft) FST 9MBH20
306,135 Adapter (left hand) FST 9MBH21
306,136 Nozzle water- d.c. Cable (25 ft) FST 9MBH30
306,137 Electrode water- d.c. Cable (25 ft) FST 9MBH40
306,138 Plasma gas hose assembly (15 ft) FST 9MBH50
306,141 Plasma gas hose assembly (25 ft) FST 9MB
Thermal Spray Spare Parts Guide
The information contained in this document is offered as a guide only. It does not form any part of any sales contract as guaranteed performance of the delivered product. References to equivalent products are for guidance only
25
9MB Plasma Gun Spare Parts FST pn Description OEM pn
306,142 Power cable connectors (neg & pos) FST 9MBH51
306,143 Power cable connector cover FST 9MBH52
306,144 Nozzle power cable connector (pos) FST 9MBH141
306,145 Electrode power cable connector (neg) FST 9MBH217
306,147 Heat resistant cable cover (12") (flex) FST 9MBH100
306,148 Gun handle assembly 9MB550
306,149 Nozzle Aseembly # 9MB732A
306,150 Nozzle body # 9MB732B
306,151 Nozzle Shell # 9MB732C
306,153 Nozzle Assembly # 9MB730A
306,154 Nozzle body # 9MB730B
306,156 Nozzle Shell # 9MB730C
306,157 Nozzle Assembly # 9MB731A
306,158 Nozzle body # 9MB731B
306,159 Nozzle Shell # 9MB731C
306,160 Nozzle Assembly # 9MB733A
306,161 Nozzle body # 9MB733B
306,162 Nozzle Shell # 9MB733C
Thermal Spray Spare Parts Guide
The information contained in this document is offered as a guide only. It does not form any part of any sales contract as guaranteed performance of the delivered product. References to equivalent products are for guidance only
26
SG-100 Plasma Gun Spare Parts FST pn Description OEM pn
307,000 SG-100 GUN
307,015 ADAPTOR, SG-100 #5004376
307,013 ANODE #2083-730
307,016 ANODE #2083-611
307,017 ANODE #2083-100
307,004 ANODE #2083-145
307,018 ANODE
307,005 ANODE #2083-155
307,019 ANODE #2083-165
307,020 ANODE
307,009 ANODE #2083-175
307,021 ANODE
307,022 ANODE #2083-355
307,023 ANODE #2083-358
307,024 ANODE #2083-484
307,014 CATHODE #1083A-112
307,025 CATHODE #3083-129
307,026 CATHODE #1083A-720
307,027 CATHODE #1083A-104
307,028 CATHODE HOLDER #1083A-108
307,029 GAS INJECTOR #3083-112
307,006 GAS INJECTOR #2083-112
307,030 GAS INJECTOR 3#083-113
307,012 GAS INJECTOR #2083-113
307,031 GAS INJECTOR, 8 HOLE #5003644
307,032 GAS INJECTOR #1083A-110
307,033 GUN HANDLE #2083-009
307,034 PLATE, FRONT COVER #2083-123
307,035 TUBE, POWDER 90 DEG. #5004378
307,036 TUBE POWDER STRAIGHT #1083B-210
307,002 HOUSING, MIDDLE INSULATOR #1083A-122
307,037 HOUSING, FRONT #1083B-200
307,038 HOUSING, REAR #1083B-205
307,039 TUBE, ARC GAS #1083-10
Thermal Spray Spare Parts Guide
The information contained in this document is offered as a guide only. It does not form any part of any sales contract as guaranteed performance of the delivered product. References to equivalent products are for guidance only
27
SG-100 Plasma Gun Spare Parts FST pn Description OEM pn
307,040 PLUG, POWDER PORT #1083A-107A
307,041 KIT, O-RING, SG-100 #2083-601
307,042 O-RING, 024S #2-024S
307,043 O-RING, 025S #2-025S
307,044 O-RING, 128S #'2-128S
Thermal Spray Spare Parts Guide
The information contained in this document is offered as a guide only. It does not form any part of any sales contract as guaranteed performance of the delivered product. References to equivalent products are for guidance only
28
88xx/9000 Arc-Spray Gun Spare Parts FST pn Description OEM pn
344.001 Contact Tube #450021-1/8
344.002 Contact Tube #450032-1/16
344.003 Long Slot Nozzle Positioner #450027
344.004 Long Cross Nozzle Positioner #450028
344.005 Blue Cap #450031
344.006 Gold Cap #450032
344.007 Green Cap #450033
344.008 Red Cap #450034
344.009 Terminal #450039
344.010 90 Degree Terminal #450040
344.011 Conact Tip 11Ga. #450041
344.012 1/16" Contact Tip #450042
344.013 Tip Brass 2.00mm #450043
344.014 1/16" Contact Tip for Alum #450044
344.015 Tip Brass 2.0 mm Alum Wire #450045
344.016 Terminal Cap #450048
344.017 Contact Tip .045 #450303
344.018 1/16" Contact Tip I.D. Ext. #450289
344.019 Extended Life Tip #450458
344.020 Contact Tip LL 1/16" Alum Wire #450491
344.021 Short Conduit Ends #450683
344.022 Long Conduit Ends #450683-1
344.023 Arc Jet Nozzle Cap #450729
344.024 Contact Tube 9000 #450859
344.026 1/16" Contact Tip I.D. Ext. #451483
344.027 90 Degree Terminal Assembly #600136
344.028 Terminal Assembly #600038
Thermal Spray Spare Parts Guide
The information contained in this document is offered as a guide only. It does not form any part of any sales contract as guaranteed performance of the delivered product. References to equivalent products are for guidance only
29
88xx/9000 Arc-Spray Gun Spare Parts FST pn Description OEM pn
344.029 Arc Shield Retaining Nut Assembly #600047
344.030 Short Slot N/P #620023
344.031 Short Cross N/P #620047
344.035 Alignment Housing #6000398
344.038 Base Plate Back #450501
344.039 Base Plate Front #450503
344.040 Wire Drive Roller #600148
344.041 Short Rear Wire Guide #600158
344.042 Long Rear Wire Guide #600159
344.043 Drive Roll #600250
344.044 Bearing Frame Assy #600258
344.045 Short Rear Wire Guide w/QD #600128Q
344.046 Long Rear Wire Guide w/QD #600139Q
344.047 Short Rear Wire Guide w/QD #600156Q
344.048 Long Rear Wire Guide w/QD #600159Q