THERMAX

COMMITED TO DELIVER INNOVATIVE ENERGY SOLUTIONS

Welcome to

Thermax

Consultancy Services

Engineering the system for better tomorrow

COMMITED TO DELIVER INNOVATIVE ENERGY SOLUTIONS

Thermax Consultancy….

How can we add Value ?

THERMAXTHERMAX

COMMITED TO DELIVER INNOVATIVE ENERGY SOLUTIONS

Consultancy for….

Greenfield Project !

Re-Engineering the existing plant !

Present system Hookup with the new plant/line !

Retrofitting control systems in boiler house

THERMAXTHERMAX

COMMITED TO DELIVER INNOVATIVE ENERGY SOLUTIONS

What we are aiming for…..

Efficient & cost effective design

Integrated approach resulting in shifting from

simple engineering solution to a complete ‘Utility

Packaged Solution ’

Engineering solution as per best industry norms

considering energy conservation

Develop industry preferred status for ‘Utility

Consultancy’ in different industry segments

THERMAXTHERMAX

COMMITED TO DELIVER INNOVATIVE ENERGY SOLUTIONS

SITE VISIT TO COLLECT

RELEVANT DATA

DISCUUSION WITH PROJECT

INCHARGE FOR DATA VALIDATION

STUDY OF EXSISTING SETUP (IF

ANY) & SUGGEST MODIFICATIONS

ESTIMATION OF HEAT & MASS

BALANCE

CLOSELY INTERACTING WITH

OEMS & OUR ASSOCIATES

CUSTOMER INVOLVEMENT

HIS FEEDBACK ADDS VALUE

SUBMISSION OF P&ID FOR

APPROVAL

FINAL SUBMISSION OF REPORT WITH

ISOMETRIC,BOM,BOQ, POST PID APPROVAL

OUR WORKING MODEL →ALWAYS WIN WIN SOLUTION

THERMAXTHERMAX

COMMITED TO DELIVER INNOVATIVE ENERGY SOLUTIONS

OUR SCOPE

SELECTION OF UTILITY EQUIPMENT (AS PER REQUIREMENT)

COMPLETE PIPING DESIGN →→→→

1. PIPE SIZING

2. PIPE ROUTING

3. STRESS ANALYSIS

4. SELECTION & SIZING OF PIPE FITTINGS,VALVES,STRAINERS,MOISTURE

SEPERATORS,STEAM FLOW METERS ETC

SIZING OF CONDENSATE RECOVERY SYSTEMS

SELECTION AND SIZING OF PRESSURE REDUCING STATIONS

TRAP SELECTION AND SIZING

INSULATION DESIGN

THERMAXTHERMAX

COMMITED TO DELIVER INNOVATIVE ENERGY SOLUTIONS

UTILITIES

COVERED

AUTOMATION PACKAGES

HEATERS

WASTE HEAT RECOVERYAIR COMPRESSORS

BOILERS

WATER TREATMENT

CHILLERS

COMMITED TO DELIVER INNOVATIVE ENERGY SOLUTIONS

Why Thermax ?

THERMAXTHERMAX

COMMITED TO DELIVER INNOVATIVE ENERGY SOLUTIONS

Steam....

What do we do?

• Study of production and loading pattern of plant to calculate the req. a capacity of boiler

• Selection and placement of traps/ PRS/ valves etc at appropriate places

• Steam Line sizing,routing and pressure drop calculations across the lines.

• Specification data sheets for boilers, Chimneys, Feed water tank etc

• P&I Diagrams, Isometric Drawings (IBR)

Value added !

• You install a boiler that best fits your requirement, Better capacity utilization hence better efficiency

• Lower initial investment,with utilities getting steam at right quality and quantity

• Detailed specification and drawings helps in smooth and trouble free installation, thus timely completion of project.

THERMAXTHERMAX

COMMITED TO DELIVER INNOVATIVE ENERGY SOLUTIONS

Condensate..

What we do ?

• Estimate condensate recovery potential with recommendations to maximize condensate return

• Condensate Line sizing and routing

• Sizing and placement of traps and Pumps on the condensate system

Value Added !

• Efficient Heat recovery resulting in higher feed water temp hence reduced fuel bill for boiler

• Proper Draining of condensate ensures that utilities run at optimum condition with maximum recovery of condensate

THERMAXTHERMAX

COMMITED TO DELIVER INNOVATIVE ENERGY SOLUTIONS

Water...

What do we do ?

Preparation of specification data sheet for RO/ DM depending on raw water analysis

Preparation of specification data sheet for water softener and storage

Line Routing Line sizing and pressure drop

calculations

Calculating potential of waste heat recovery from process water / water recovery

P&I diagrams, Piping layout, Isometric, BOM / BOQ

Value added !

Designing of system based on water analysis ensures that water quality is maintained as per boiler and process requirement

The right quality of water & proper line sizing will minimize your capital cost and will keep the pressure drop across the lines at minimum

Recovering heat from process water will reduce your fuel bill / water recovery will reduce the consumption

Detailed drawings and material take offs ensure appropriate & timely installation

THERMAXTHERMAX

COMMITED TO DELIVER INNOVATIVE ENERGY SOLUTIONS

Compressed Air….

What we do ?

Estimate requirement for compressed air for the plant

Preparation of specification data sheet for Compressor

Recommend equipment required for good quality dry air

Pressure drop calculations

Value added !

• Proper selection of Compressor with optimization of capacity utilization

Ensures that all equipment get air at the right quality and quantity

THERMAXTHERMAX

COMMITED TO DELIVER INNOVATIVE ENERGY SOLUTIONS

Thermic Fluid ….

What we do ? Estimate requirement for Thermic

Fluid load for the plant

Preparation of specification data sheet for Heater

Pressure drop calculations

P&I diagrams, piping layout, Isometric drawings

Material BOM & BOQ

Value added !

Proper selection of Thermic Fluid heater for optimum capacity utilization

Ensures all equipment's get right temperature

Ensures optimum pumping power

Detailed drawings and material take off optimizes system layout

THERMAXTHERMAX

COMMITED TO DELIVER INNOVATIVE ENERGY SOLUTIONS

Thermax Deliverables

P & I Diagrams

Piping Layout Drawings

Isometric Drawings

Fabrication Drawings (as per requirement)

Bill of Material (BOM)

Bill of Quantity (BOQ)

THERMAXTHERMAX

COMMITED TO DELIVER INNOVATIVE ENERGY SOLUTIONS

Our Drawings…..

P & I DrawingIsometric