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Thermoplastic Elastomers with Complex Macromolecular Architectures 179 Technical Meeting, April 18-20,2011, Akron, OH Nikos Hadjichristidis, University of Athens, Greece

Thermoplastic Elastomers with Complex Macromolecular Architectures

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Thermoplastic Elastomers with Complex Macromolecular Architectures . 179 Technical Meeting, April 18-20,2011, Akron, OH. Nikos Hadjichristidis , University of Athens, Greece. Acknowledgements Professor Jimmy Mays, University of Tennessee at Knoxville, USA - PowerPoint PPT Presentation

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Page 1: Thermoplastic  Elastomers  with Complex Macromolecular Architectures

Thermoplastic Elastomers with Complex Macromolecular Architectures

179 Technical Meeting, April 18-20,2011, Akron, OH

Nikos Hadjichristidis, University of Athens, Greece

Page 2: Thermoplastic  Elastomers  with Complex Macromolecular Architectures

AcknowledgementsProfessor Jimmy Mays, University of Tennessee at

Knoxville, USAAssoc. Professor Sam Gido, UMASS Amherst, USA

Professor Roland Weidisch, Martin-Luther University at Halle, Germany

Assoc. Professor Ermis Iatrou, University of Athens, Greece

Assoc. professor Marinos Pitsikalis ,University of Athens, Greece

Dr George Koutalas, University of Athens, GreeceDr Gabriel Velis, University of Athens, Greece

Many Thanks to the Rubber Division of ACS Special Thanks to Professor Roderic Quirk

Page 3: Thermoplastic  Elastomers  with Complex Macromolecular Architectures

STRENTH OF ANIONIC POLYMERIZATION

No Termination (Trully Living)Well-Defined polymers(Low Molecular, Structural, Compositional

Dispersity, Control of MW up to a Few Hundred Thousands)

Compatible with Dienes (Butadiene, Isoprene,2-Methyl-pentadiene)Control of Microstructure (1,2; 1,4; cis and trans, Polyolefins by H2)

Not a Method of Choice in Industry. Many Steps under inert and Clean Atmosphere, Time Consuming

Only if it is Necessary, e.g. KRATONS

Why is Important for Industrial Application?Model Polymers, Structure-Properties relationships

Page 4: Thermoplastic  Elastomers  with Complex Macromolecular Architectures

Non-Linear Block CopolymersAb (n: 2,3,5,7,11,17)n

Exact GraftDouble G raft

A (n: 2,4,6,8,16)nnB

Non-Linear Block Terpolymers

α,ω-Branched Block Copolymers

Comb and Graft Copolymers

Synthesis and Properties of Well-Defined Non-Linear Homo(rheology) and Block Copolymers (morphology and micellization)

Prog. Polym. Sci.,24, 875 (1999); Chem. Rev., 101, 3747 (2001)Prog. Polym. Sci.,30, 725 (2005); Adv. Polym. Sci., 189, 1 (2005), Chem. Rev., 109, 5528 (2009)

Monomers: St, Bd, Is, 2VP, MMA, HIC, D3,

NCAs

Multiarm Stars

Dumbell

Dendritic PolymerswdLDPE

Dendritic BC

MMP

PBocLL-PBLG-PBocLL

Page 5: Thermoplastic  Elastomers  with Complex Macromolecular Architectures

a a

a

Si

CH3b

a cSi

CH3

a aa a

Dendritic G2 (or Star),G3 Combs

Dendritic Polymers G2, G3

wd-LDPE (Models)wd-LDPE (Models)

α,ω-Branched

Stars

r-Combs

MODEL POLYETHYLENES (Complex MA)Low MW and Structural Dispersity

Understand the Behavior and Improve the Performance

wd-PE (Models)

LDPE: Tree-like. High MW and Structural Dispersity

Exact Combs

Page 6: Thermoplastic  Elastomers  with Complex Macromolecular Architectures

Block-Comb Copolymers

Block-Graft Copolymers

Page 7: Thermoplastic  Elastomers  with Complex Macromolecular Architectures

Block-Double-Graft Co- and Terpolymers

Macromolecules, 29, 7022 (1996); 31, 5690 (1998); 31, 6697 (1998); 31, 7659 (1998); 33, 2039 (2000); 34, 6333 (2001); 35, 5903 (2002);

41, 4565 (2008); 42, 4155 (2009)Eur. Polym. J., 44, 3790 (2008); 45, 2902 (2009)

Macromol. Symp., 215, 111 (2004); 233, 42 (2006)Polymer, 50, 6297 (2009)

Page 8: Thermoplastic  Elastomers  with Complex Macromolecular Architectures

Synthesis ofBlock-Double-Graft Co- and Terpolymers

Page 9: Thermoplastic  Elastomers  with Complex Macromolecular Architectures

Monitoring the synthesis of

the BDG polymers by SEC

Page 10: Thermoplastic  Elastomers  with Complex Macromolecular Architectures

Molecular Characteristics of Block-Double-Graft Terpolymers

BDG5

BDG6, BDG7, HDGBDG1 to BDG4

Page 11: Thermoplastic  Elastomers  with Complex Macromolecular Architectures

Morphological Characteristics of Block-Double-Graft Terpolymers

BDG5

BDG6, BDG7, HDGBDG1 to BDG4

Page 12: Thermoplastic  Elastomers  with Complex Macromolecular Architectures

SAXS

TEM

χN (BDG1-BDG3): 1.1-0.53); BDG4: 0.27

PBd-1,4/PBd-1,2: One Phase

BDG1 to BDG4

1st Group

BDG1 similar to BDG3

Page 13: Thermoplastic  Elastomers  with Complex Macromolecular Architectures

BDG5

SAXS

Totally disorder stateχN ~ 3Asymmetric : 11 vol % PBd-1,2

2nd Group

Page 14: Thermoplastic  Elastomers  with Complex Macromolecular Architectures

3rd GroupTEM

SAXS

BDG6, BDG7, HDG

Symmetric: ~ 50 vol % (total PDs)

BDG7 similar

Page 15: Thermoplastic  Elastomers  with Complex Macromolecular Architectures

Stress-strain curves for (1) BDG6, 9 junction points, branch mol. weight 14 000 g/mol; (2) BDG7, 3 junction points, branch molecular weight 32 800 g/mol; (3) HDG, 9 junction points, branch molecular weight 12 500 g/mol; (4) Kraton D1101; and (5) PI-g-PS2 multigraft copolymer with 9 junction points, branch molecular weight 13 000 g/mol.

BDG6, BDG7, HDG

Page 16: Thermoplastic  Elastomers  with Complex Macromolecular Architectures

Block-Comb/Graft Copolymers

PS-PIIx-PS

PSS5-PII

x-PSS5

PS-PISIx-PS

Macromolecules, 38, 4996 (2005); 40, 5835 (2007);J. Polym. Sci., Polym. Chem., 43, 4030 (2005); 43, 4040 (2005)

KGK-Kautschuk Gummi Kunststoffe, 61, 597 (2008)

Page 17: Thermoplastic  Elastomers  with Complex Macromolecular Architectures

Synthesis of PS-PIIx-PS Copolymers

Page 18: Thermoplastic  Elastomers  with Complex Macromolecular Architectures

Monitoring the Synthesis of PS-PII10-PS by SEC

PI branch PI macromonomerPS block

PS-PII5 copolymer PS-b-(PI-g-PI)-b-PS

Fract. PS-b-(PI-g-PI)-b-PS

Page 19: Thermoplastic  Elastomers  with Complex Macromolecular Architectures

Molecular Characteristics of the PS-PIIx-PS Copolymers

SamplePS block PI branch Final Copolymer

Mwa

(x10-3) I b Mwa (x10-

3) I b Mnc

(x10-3)Mw

a (x10-3) I b I d %wt PS

e

PS-PII5

21.5 1.03 2.36 1.06

69.2 73.0 1.03 1.05 19.1

PS-PII10 61.0 72.6 1.15 1.19 23.0

PS-PII20 55.0 70.0 1.26 1.27 22.4

PS-PII10-PS 140 145 1.05 1.04 19.2

PS-PII20-PS 122 132 1.07 1.08 23.0

PS-PII40-PS 111 122 1.07 1.10 22.4

a: SEC-TALLS in THF at 35 οC; b: SEC in THF at 35 οC;c: Membrane Osmometry in toluene at 40 οC; d: Calculated from Mw and Mn,

e: 1H NMR in CDCl3 at 30 οC

Page 20: Thermoplastic  Elastomers  with Complex Macromolecular Architectures

Synthesis of PSS5-PII

x-PSS5 Copolymers

Page 21: Thermoplastic  Elastomers  with Complex Macromolecular Architectures

Monitoring the Synthesis of PSS5-PII

10-PSS5

PS branch PS macromon. PSS block

PI branch PI macromon. (PS-g-PS)-b-(PI-b-PI)

(PS-g-PS)-b-(PI-b-PI)-b-(PS-g-PS) Fraction. PSS5-PII

10-PSS5

Page 22: Thermoplastic  Elastomers  with Complex Macromolecular Architectures

Molecular Characteristics of PSS5-PII

x-PSS5 Copolymers

SamplePSS block PI branch Final Copolymer

Mwa

(x10-3) I b Mwa

(x10-3) I b Mnc

(x10-3)Mw

a (x10-3) I b I d %wt

PS e

PSS5-PII

5

26.8 1.12 3.31 1.10

70.3 77 1.07 1.10 20.5

PSS5-PII

10 66.0 80 1.19 1.21 21.4

PSS5-PII

20 78 98 1.25 1.26 24.8

PSS5-PII

10- PSS5 131 143 1.07 1.09 20.5

PSS5-PII

20- PSS5 122 136 1.07 1.11 21.4

a: SEC-TALLS in THF at 35 οC; b: SEC in THF at 35 οC;c: Membrane Osmometry in toluene at 40 οC; d: Calculated from Mw and Mn;

e: 1H NMR in CDCl3 at 30 οC

PS branches PSS block

Mwa (x10-3) I b Number of

branches Mwa (x10-3) I b

2.66 1.07 5 26.8 1.12

Page 23: Thermoplastic  Elastomers  with Complex Macromolecular Architectures

Synthesis of PS-PISIx-PS Copolymers

Page 24: Thermoplastic  Elastomers  with Complex Macromolecular Architectures

Monitoring the Synthesis of PS-PISI4-PS by SEC

PS arm block PS-b-PI arm PS-b-PI macromon.

PS-b-[PI-g-(PI-b-PS)]

PS block of the bb

PS-b-[PI-g-(PI-b-PS)]-b-PSFractionated

PS-b-[PI-g-(PI-b-PS)]-b-PS

Page 25: Thermoplastic  Elastomers  with Complex Macromolecular Architectures

Molecular Characteristics PS-PISIx-PS Copolymers

SamplePS block PS arm PS-PI arm Final Copolymer

Mwa

(x10-3) I b Mwa

(x10-3) I b Mwa

(x10-3) I b Mnc

(x10-3)Mw

a (x10-6) I b I d %wt

PS e

PS-PISI2

21.5 1.03 12.0 1.03 20.2 1.04

145 0.157 1.07 1.09 27.0

PS-PISI4 - 1.27 1.06 - 33.6

PS-PISI4-PS - 0.307 1.07 - 26.2

a: SEC-TALLS in THF at 35 οC; b: SEC in THF at 35 οC;c: Membrane Osmometry in toluene at 40 οC; d: Calculated from Mw and Mn;

e: 1H NMR in CDCl3 at 30 οC

Page 26: Thermoplastic  Elastomers  with Complex Macromolecular Architectures

ΤΕΜ ResultsSample ΦPS Mn x 10-3 χΝ Morphology

PS-PII5 0.18 69.2 67.5 PS cylinders in PI matrix

PS-PII10 0.21 61.0 58.5 PS cylinders in PI matrix

PS-PII20 0.20 55.0 52.0 PS cylinders in PI matrix

PS-PII10-PS 0.18 140 137 PS cylinders in PI matrix

PS-PII20-PS 0.21 122 117 PS cylinders in PI matrix

PS-PII40-PS 0.20 111 105 PS cylinders in PI matrix

PSS5-PII

5 0.18 70.3 67.5 PS cylinders in PI matrixPSS

5-PII10 0.19 66.0 62.8 PS cylinders in PI matrix

PSS5-PII

20 0.22 78 76.2 PS cylinders in PI matrixPSS

5-PII10-PSS

5 0.18 131 125 PS cylinders in PI matrixPSS

5-PII20-PSS

5 0.19 122 116 PS cylinders in PI matrixPS-PISI

2 0.24 145 141 PS cylinders in PI matrix

χSI= 0.074 at 120 οC

ρPS= 1.05 g/cm3 at 120 οC

ρPI= 0.91 g/cm3 at 120 οC

Page 27: Thermoplastic  Elastomers  with Complex Macromolecular Architectures

PSS5-PII

5 (φPS= 0.18)

PSS5-PII

10-PSS5 (φPS= 0.18)

Page 28: Thermoplastic  Elastomers  with Complex Macromolecular Architectures

Stress-Strain Behavior of Block-Comb/Graft CopolymersInfluence of the Architecture

Kraton D1101

Page 29: Thermoplastic  Elastomers  with Complex Macromolecular Architectures

ConclusionsAnionic Polymerization High Vacuum Techniques

Lead to Well-Defined Thermoplastic Elastomers with

Complex Macromolecular Architectures

These Novel Thermoplastic Elastomers Show

Interesting Mechanical Properties

Strain at Break Can Greatly Exceed Those of

Commercial TPE