THigh Performance urning & Boring - Industrial marketing...Boring Application with a Manual or Programable Toolroom Lathe 1. Quick Change Tool Post 2. Quick Change Boring Bar Holder

Turning & Boring Catalog $3.953.95

Cutting Tools & Inserts For CNC and Manual Lathes

urning & BoringHigh PerformanceT

Call: 979-282-2861 Fax: 979-282-2951 Visit:www.doriantool.com E-mail:[email protected]

Enrico R. Giannetti President

A Word from the President:

ince the introduction of the Quadra Index Tool Post in 1982, the Dorian Evolution has never stopped. By developing new ideas and promoting new technology, Dorian Tool has continuously improved our service, technical support, and

delivery to our customers.

At Dorian Tool, the quest for innovative tools will never end. Our highly trained and skilled engineers have developed tech-nology that set new standards in the industry and changed the machining process forever.

Today, Dorian Tool offers a wide selection of products for manual and CNC machines. From carbide inserts to toolholders; knurling tools to marking tools; machine tool accessories to automated turrets & rotary tables; tool setters to tool presetters; our tool selection has become the First Choice Technology for thousands of small and large shops around the world.

Thank you for making Dorian Tool successful. Our success comes from the original commitment we made to our customers:

Technology, Quality, & Service

SCorporate Headquarters & Manufacturing Plant

East Bernard, Texas U.S.A.

Call: 979-282-2861 Fax: 979-282-2951 Visit:www.doriantool.com E-mail:[email protected] 1

Technical Data 2-15

Inserts 16-33

Turning System (Inch) 34-71

Boring System (Inch) 72-94

Turning &Boring System (Metric) 95-103

Cutting Tool & Insert SetsSee Index on pages 110-111 for a detailed list of sets

Spare Parts 108-109

Index 110-111

Sales Policy 114

Table of Contents

Manufacturing Plant East Bernard, Texas U.S.A.

Facing Operation-The process of making ��end of a part.

Chamfering Operation-Metal turning operation usedto remove sharp edges from workpiece diameter.

Turning Operation-A machining process used to generate external, cylindrical forms by removing material, usually with a single-point cutting tool.

Boring Operation-A machining process used to enlarge a cylindrical hole, usually with a single-point cutting tool (boring bar).

making��

In FeedCutting

-al

End FeedCutting

n-to enlarge

with a ring bar).

End Feed

ng Operation-peration usedp edges diameter.

End FeedCutting

Cutting Direction

Cutting Direction

Cutting Direction

Cutting Direction

Part Rotation

Part Rotation

Part Rotation

Part Rotation

2 Call: 979-282-2861 Fax: 979-282-2951 Visit:www.doriantool.com E-mail:[email protected]

Turning and Boring Operations

��A machining process wherea tool follows an internalcontour instead of following a straight path.

Between Centers Work-A machining process where a work piece It held by using centers on each end. It allows the entire length of the outside diameter of the part to be machined in one continues operation.

��A machining processwhere a tool follows an external contour instead of following a straight path.

Chuck Work- A machining process where any type of workpiece has to be held by a chuck.

��ining process

a tool follows rnal contour of following ht path.

��A machining process wherea tool follows an internalcontour instead of following a straight path.

- s

of the outside machined

on.

End FeedCutting

End FeedCutting

In FeedCutting

End FeedCutting

Cutting Direction

Part Rotation

Part Rotation

Part Rotation

Part Rotation

Cutting Direction

Cutting Direction

Cutting Direction


Turning and Boring Operations

Lathe: A machine where a tool removes mate-rial from the turning cylindrical part. Many styles are available, such as: Manual, Combination and CNC. Lathes are usually comprised of these basic parts: A Spindle which is a driving mecha-nism for supplying power to the chuck (a material holding device) ; a cross-slide compound which carries the tool; tool holding device, or turret; a tailstock for additional support of the work piece; and controls for the operator to interact with the lathe.

Spindle: Driving mechanism for supplying power to the chuck. The chuck is the device that holds the workpiece.

Cross-Slide: Where you set up thetoolholding device like the tool post or turret.

Live Center: A tool that is inserted into the tailstock of the lathe to support longer workpieces ��excessively.

Tail Stock: The part of a machine tool such as a lathe or a cylindrical grinder, that supports the end of a workpiece with a center. It may be positioned at any point along the way of the bed and may be offset from center to machine tapers.


Lathe Toolholding & Workholding

Cross-Slide

Chuck

sively.

Stock:

Live Center

Tail Stock

All Dorian Turning Toolholders, Boring Bars and Inserts offered in this catalog are engineered for use on both CNC and Manual Lathes.


Turning and Boring Applications

Turning Application with a Manual or Programable Toolroom Lathe

1. Quick Change Tool Post

2. Quick Change Turning and Facing Toolholder

3. Square Shank Toolholder

4. Insert

5. Workpiece

6. Chuck

7. Custom T-Slot 453

1

26

Boring Application with a Manual or Programable Toolroom Lathe

1. Quick Change Tool Post

2. Quick Change Boring Bar Holder

3. Quick Change Boring Bar

4. Insert

5. Workpiece

6. Chuck

7. Custom T-Slot

4

5

3

26

Automated Turning and Boring Applications with a CNC Machine Center

1. CNC Automated Turret

2. Turret Head

3. Turning, Boring and various cutting operations are all applicable with the CNC Automated Turret.

4. Insert

5. Workpiece

6. Chuck

7. Custom Riser Block

12

3

4

5

6

7

1

7

7

7. Machine Type Manual Swiss CNC Other

8. Insert Geometry

Quote No. P.O. No.

When selecting an indexable cutting tool & Insert you must check the appropriate box for each area 1-10 below and fax to 979-282-2951.

6 A. Turning Direction 6 B. Cutting Direction Square Shank Boring Baroring Bar

3. Material Carbon SteelAlloy Steel

Hardened Steel

Martensitic Stainless Steel

PH Series Stainless Steel

400 Series Stainless Steel

300 Series Stainless Steel

Cast Iron

Aluminum

High Temper Alloy

Non-Ferrous

10. Insert Tip Radius 1/128" 0,2mm 1/32" 0,8mm 1/16" 1,6mm

Sharp Point 1/64" 0,4mm 5/128" 1,0mm 3/32" 2,4mm

5/256" 0,5mm 3/64" 1,2mm 1/8" 3,2mm

Recommended By : To be Completed by Dorian Tool Engineering Department Company Name:

UPC No. 733101- Description DeliveryContact Name:

Square Shank Phone No: ( )

Boring Bar Fax No: ( )

Insert Address

9. Insert Size A.N.S.I 5/32" 7/32" 1/4" 3/8" 1/2" 5/8" 3/4" 1.0"I.S.O. 6mm 9mm 11mm 12mm 15mm 16mm 19mm 25mm

2. Process Roughing Medium Finishing

1. Operations Turning Facing Chamfering �� Boring

�

5. Tool Size Square Shank Size: Boring Bar Size:

4. Material Form Bar Stock Tubing Casting Forging


Turning and Boring Operation Recommendation Form

Wh

Tu

C - 80° DiamondD - 55° Diamond S - SquareT - Triangle W - 80° Tr igon R - R oundV - 35° Diamond K - 55° Parrellogram

Finishing Multi-application Roughing

� ��

� � � � � �

M-Style Machining Application Negative Insert ShapeExternal

Internal

Best Good Average Roughing Medium Finishing

Roughing Medium Finishing

P-Style Machining Application Negative Insert ShapeExternal

Internal

Good Best Good Roughing Medium Finishing


W-Style Machining Application Negative Insert ShapeExternal

Internal

Good Best Average Roughing Medium Finishing


C-Style Machining Application 11º Positive Insert ShapeExternal

Internal

NOT Recommended Best Average Roughing Medium Finishing


S-Style Machining Application 7º/ 11º/ 15º Positive Insert ShapeExternal

Internal

NOT Reccommended Average Best Roughing Medium Finishing



Toolholder and Boring Bar Application Selection Chart

Metric Formulas for Turning and Boring

ap

Dm

fnlmQ

Pc

= Depth of cut (DOC)

= Diameter of part (DIA)

= Feed per revolution (FEED)

= Machined length (LEN)

= Metal removal rate (MMR)

= Power requirements (POW)

mm

mm

mm/Rev

mm

mm3/ Min

kW

kcn

vcTc

Rmaxr�

��

= Spindle speed (RPM)

= Cutting speed (SFM)

= Cutting time (TIM)

��

= Insert nose radius

Nm

Rev/Min

m/Min

Min

μm

mm

Cutting Speed Surface Meters Per Minute

vc = � x Dm x n 1000

Spindle Speed Revolution Per Minute

n = Vc x 1000 � x Dm

Metal Removal Rate mm3/Min

Q = vc x ap x fn x 1000

Power Requirement Killowatts

Pc = vc x ap x fn x kc

1.460.000

Cutting Time Minute

Tc = lm fn x n

��!#$%�

Rmax = fn2 x 106 8r�

Boring Bar Clamping Selection

Best Better Good Not Recommended

��'��mounting. Most rigid, but not adjustable.

Split block holder. Provides maximum surface area for clamping.

Cylindrical holder with screws.Provides quick centerline reference.

V-groove with screws. See cylindrical holder with screws.

Minimizing Vibration

Less Vibration Insert Radius Cutting Rake

Use a smaller radius to limit vibration.

Use as positive cutting rake to limit vibration.

More Vibration

Note: This rule is for steel boring bars only. Carbide boring bars are effective with an overhang of up to seven times the bar diameter.

Inch Formulas for Turning and Boring

ap

Dm

fnlmQ

Pc

= Depth of cut (DOC)

= Diameter of part (DIA)

= Feed per revolution (FEED)

= Machined length (LEN)

= Metal removal rate (MMR)

= Power requirements (POW)

Inch

Inch

Inch/Rev

Inch

Inch3/ Min

Hp

kcn

vcTc

Rmaxr�

��

= Spindle speed (RPM)

= Cutting speed (SFM)

= Cutting time (TIM)

��

= Insert nose radius

Lb/Inch2

Rev/Min

Feet/Min

Min

μInch

Inch

Cutting Speed Surface Feet Per Minute:

vc = � x Dm x n

12

Spindle Speed Revolution Per Minute:

n = Vc x 12

� x Dm

Metal Removal Rate Inch3/Min:

Q = vc x ap x fn x 12

Power Requirement Horsepower:

Pc = vc x ap x fn x kc

33,000

Cutting Time Minute:

Tc = lm

fn x n

��!#��%

Rmax = fn2 x 106

8r�

Internal Work Guidelines & Turning and Boring Formulas

Guidelines for Utilizing The Boring Bar for Internal Work

*��+��'��'��>��?� diameter that the application will allow.

*��@��$'��$�J��$��J�� bores or blind holes.

*��Z��'��[��$��$�� boring bar. Use the following information as a guide:

Clamping Length: 3-4 x bar diameter Hole Tolerance: H8 Surface Finish: 32��in Ra Hardness: 45 HRC minimum

L

Feeds and Speeds (Inch and Metric)


EX: Determine the cutting speed (vc) required for turning a 2-1/2" diameter part with a spindle speed of 600 RPM.

vc =��X�]�^�X�_``

12= 392.70 Feet/Min

EX: Determine the spindle speed (n) required for turning a 2-1/2" diameter part with a cutting speed of 400 SFM.

n = 400 x 12��X�]�^

= 611.15 Rev/Min

EX: Determine the metal removal rate (Q) required for cutting with a depth of .062 with a cutting speed of 400 SFM and feed rate of .015 IPR.

Q = 400 x .062 x .015 x 12 = 4.464 inch3/min

EX: Determine the amount of time required to machine a 6" long part with a spindle speed of 600 RPM and feed rate of .015 IPR.

Tc =6

.015 x 600= .67 Min (40 Sec)

EX: Determine the power requirement (Pc) for turning a mate-rial with a cutting force of 181,750, a depth of .062, a cutting speed of 400 SFM, and feed rate of .015 IPR.

{|}��$��!~max ) of a surface machined using an insert with a nose radius of .032 and a feed rate of .015 IPR.

Rmax =.0152 x 106

8 x .032= 879 μinch

Pc = 400 x .062 x .015 x 181,75033,000= 2.05 HP

EX: Determine the cutting speed (vc) required for turning a 50mm diameter part with a spindle speed of 600 RPM.

vc =��X�^`�X�_``

1000= 94,25 m/Min

EX: Determine the spindle speed (n) required for turning a 32mm diameter part with a cutting speed of 100 m/Min.

n = 100 x 1000��X�]

= 994,72 Rev/Min

EX: Determine the metal removal rate (Q) required for cutting with a depth of 1,5 with a cutting speed of 200 m/Min and feed rate of 0,4 mmPR.

Q = 200 x 1,5 x 0,4 x 1000 = 120.000 mm3/min

EX: Determine the amount of time required to machine a 200mm long part with a spindle speed of 600 RPM and feed rate of 0,4 mmPR.

Tc =200

0,4 x 600= ,83 Min (50 Sec)

{|}� ��$�� !~max ) of a surface machined using an insert with a nose radius of 0,8 and a feed rate of 0,4 mmPR.

Rmax =0,42 x 106

8 x 0,8= 25 μm

EX: Determine the power requirement (Pc) for turning a $��]`�^``

Selecting Insert Size

Factors For DeterminingEffective Cutting Edge Length

Shape - As the point angle of an insert becomes smaller, the strength of the insert declines. An 80° triangle insert will be stonger than a 35° diamond insert.

Type - Insert type must be taken into consideration in addition to shape. Some cutting geometries are designed��$��

Toolholder lead angle - As the toolholder lead angle increases, the length of the effective cutting edgerequired for a cut also increases.

If the depth of cut- Is greater than the effectivecutting edge, either a smaller depth of cut or a larger size insert should be selected.

Variables- For Determining Effective Cutting Edge:

ap = Depth of Cut l = Total Insert Cutting Edge la = Effective Cutting Edge Me = Tracing Angle� r = Toolholder Lead Angle� re��r-Me = Effective Lead Angle


Turning

Effective Insert Cutting Edge Length for Selected Lead Angles

Cutting Depth (ap)

Lead Angle r0º 3º 5º 15º 30º 45º 60º 75º

Effective Insert Cutting Edge Length (la) of the Insert

Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm

0.010 0,25 0.010 0,25 0.010 0,25 0.012 0,30 0.014 0,35 0.020 0,50 0.036 0,90

In-copying

0.020 0,50 0.020 0,50 0.021 0,53 0.023 0,58 0.028 0,70 0.039 0,98 0.072 1,80

0.040 1,00 0.040 1,00 0.041 1,03 0.046 1,15 0.056 1,40 0.078 1.95 0.145 3.63

0.080 2,00 0.080 2,00 0.083 2,08 0.092 2,30 0.113 2,83 0.156 3,90 0.290 7,25

0.120 3,00 0.120 3,00 0.124 3,10 0.138 3,45 0.169 4,23 0.234 5,85 0.434 10,85

0.160 4,00 0.160 4,00 0.166 4,15 0.184 4,60 0.226 5,65 0.312 7,80 0.579 14,48

0.200 5,00 0.200 5,00 0.207 5,18 0.230 5,75 0.282 7,05 0.390 9,75 0.724 18,10

Out-copying

0.240 6,00 0.240 6,00 0.248 6,20 0.276 6,90 0.338 8,45 0.468 11,70 0.869 21,73

0.280 7,00 0.280 7,00 0.290 7,25 0.322 8,05 0.395 9,88 0.546 13,65 1.014 25,35

0.315 7,88 0.315 7,88 0.326 8,15 0.362 9,05 0.444 11,10 0.614 15,35 1.140 28,50

0.350 8,75 0.350 8,75 0.362 9,05 0.403 10,08 0.494 12,35 0.683 17,05 1.267 31,68

0.400 10,00 0.400 10,00 0.414 10,35 0.460 11,50 0.564 14,10 0.780 19,50 1.448 36,20

0.600 15,00 0.600 15,00 0.621 15,53 0.690 17,25 0.846 21,15 1.170 29,25 2.172 54,30

Effective Insert Cutting Edge by Insert Shape

Roughing

RNM_ SNM_

Multi-Application

CNM_ WNM_ TNM_

Finishing

DNM_ VNM_

Insert Geometry and Application Selection


Insert Geometry and Application Selection

Insert Application O.D. Turning I.D. Turning Max. Depth of Cut

Round*��J>��>�~��

*��

*��N/A

Square *��J>��>�~��*��

*��

*��$��

*��

80º Diamond*�~��

*��

*��

*��

*��$��

*��

80º Trigon *�~��*��

*��

*��

*��

Triangle*��~��

*��

*��

*��

*��$��

*��

55º Diamond *��~��*��

*��

*��

*��

35º Diamond *��~��*��

*��

*��

Strength

Speed

Insert Application and Versatility


For roughing- round or square inserts are the best choice because of their superior strength due

to large insert angles.

�� the smaller insert angles of the 55° diamond and 35° diamond inserts are the best

��

For multi-purpose- work such as turning, ��

Determining Surface Finish


Nose Radius and Feed Insert Nose Radius

Insert Radius(re)

Maximum Feed FPR (fn) ��>��$��

0.008 0,20 0.005 0,13

0.016 0,80 0.011 0,26

0.032 0,80 0.021 0,53

0.047 1,20 0.031 0,80

0.062 1,6 0.041 1,06

0.093 2,4 0.061 1,58

Rmax Conversion Chart

Rmaxμinch

Rmaxμm

Ra=CLA=AA RMS

RoughnessGrade No.

Triangle Symbolμinch μm μinch μm

60 1,6 12.0 0,30 13.3 0,34

N570 1,8 14.0 0,36 15.5 0,39

80 2,0 16.0 0,41 17.8 0,45

90 2,2 18.0 0,46 20.0 0,51

N6

100 2,4 20.0 0,51 22.2 0,56

110 2,8 22.2 0,56 24.4 0,62

120 3,0 24.0 0,61 26.6 0,68

140 3,5 28.0 0,71 31.1 0,79

160 4,0 32.0 0,81 35.5 0,90

180 4,5 36.0 0,91 40.0 1,0

200 5,0 40.0 1,0 44.4 1,1

N7

240 6,0 48.0 1,2 53.3 1,4

280 7,0 56.0 1,4 62.2 1,6

320 8,0 64.0 1,6 71.0 1,8

360 9,0 72.0 2,8 79.9 2,0

400 10,0 82.0 2,1 90.7 2,3

N8600 15,0 127.0 3,2 141.0 3,6

800 20,0 177.0 4,5 196.0 5,0

1000 25,0 230.0 5,8 255.0 6,5

N91050 27,0 242.0 6,1 268.0 6,8

1200 30,0 288.0 7,3 320.0 8,1

1400 44,5 352.0 8,9 390.0 9,9

N101600 53,5 421.0 10,7 467.0 11,9

1800 63,0 497.0 12,6 552.0 14,0

2000 74,0 582.0 14,8 646.0 16,4

Finding Rmax

Rmax��inch/�meterr� = nose radius in inch/millimeterfn = feed in inch/millimeter per revolution

Theoretical Surface Finish

Feed Rate

Radius


Selecting Insert Radius

Sample Radius Selection Using the Insert Radius Selection Chart

Theoretical Surface Finish AA ��@@��~��!{X�$��``�~�%�

]��J��$�� (In the Example, .008 IPR).

��[��$�� $��'��'��'>��$��>��known insert radius and feed rate.

Note: Information provided in this chart is to be used as a starting point only and may need to be adjusted to accommodate actual working conditions.

InsertRadiusInch

InsertRadiusMetric

Theoretical Surface Finish RMS

Insert Radius Selection Chart

Theoretical Surface Finish AA

InsertRadiusInch

InsertRadius

Inch

InsertRadiusMetric

Theoretical Surface Finish RMS

Feed Rate

IPR/mm

PR

Feed Rate

IPR/mm

PR


Type of Failure Cause Solution

Edge Wear

*��

*��

*��

*�~��

*�Y��$�� resistance grade

*�@��>��

Thermal Cracking

*��$��$��

*��>��>

*�~��

*�@��>��

Chipping

*�{X��J��

*��

*��

*��

*��?��>��

*�~��

*�Y��$��

resistance grade

*�@��>��

Built-up Edge

*��$��

*��

*��J��$��>

*��

*��

*�@��>��

Depth of Cut Notching

*�{X��J��

*��

*��

*��

*�Y��

*�@��

*�@��>��

HeatDeformation

*��$��

*��

*�~��

*�@��>��

*�~��

Crater *��$�� insert rake face too high*�~��

*�@��>��

InsertBreakage

*��'��

*�{X��J��

*�+��?��$��>

*��$��

*�~��

*�~��

*�@��>��

*��?��>��

*�Y��$��>

At Dorian Tool we are constantly searching for methods to improve our tools and reduce insert failure. The type of wear suggests the problem, and is directly related to how a tool or procedure may be changed to improve tool life and cutting performance. Listed below are the types of insert failure modes we have carefully studied along with the cause and solution.

Insert Thermal Reaction

First Choice Turning & Boring Inserts


Dorian Tool Inserts are The First Choice for all Turning and Boring applications from medium to large size manual lathes and CNC turning centers.

Negative Inserts: The First Choice for high material removal in roughing and high precision turning operations. Available molded or precision ground with a wide range of geometries, chipbreakers, grades, coatings, and tolerances.

Positive Inserts:

��operations. Offered in 5°, 7°, 11°, and 15° cutting edge styles, ANSI or ISO Standard, with or without screw holes, with a variety of chipbreakers and edge preparations, tolerances and grades.

Anatomy of the Insert Body 1. Substrate- The internal base material for the insert.2. Geometry- The physical characteristics of an insert that differentiates one style from the next

3. Coating- Thin layer of very hard material on the surface of the insert for greater cutting speeds and wear resistance.

4. Chipbreaker- The formed groove along the cutting edge of the insert that breaks chips into smaller manageable lengths.

5. Edge Preperation- The process used to prepare the insert edge for cutting conditions, acheived by honing, cham-fering, T-land or a combination there of.

6. Geometry Tolerances- The allowed deviation for the size of the insert.

7. Grade - Combination of substrate and coating which determines the hardness and the toughness of the insert.

First Choice Insert Selection ChartApplication

Finishing General Purpose Roughing

*��*��*��*��$��'��?��

*�+��*��*��*��$��'��?��

*��*��*��J>��*��'��?��

Cutting Data

Small Depth of cut (DOC)Small Feed Per Revolution (FEED)High Surfcace Cutting Speed (SFM)

Medium Depth of cut (DOC)Medium Feed per revolution (FEED)Medium Surfcace Cutting Speed (SFM)

Large Depth of cut (DOC)Large Feed per revolution (FEED)Large Surfcace Cutting Speed (SFM)


��

Material Dorian GradeGrade

�� ANSI ISO ��

Ferrous MaterialP

DP25 NoneC5-C6 P20-P35 Uncoated carbide grade. Well balanced thermal deformation and abrasion resistant substrate with

cobalt enriched periphery. First Choice for general turning application on ferrous metals and Stainless Steel, at medium cutting sfm.

Free Cutting Steel

Low Carbon Steel

Alloy Carbon Steel

Tool SteelUnder 35HRC

Ferretic Stainless Steel 400

M20-M35

DP35 NoneC5 P30-P45 Uncoated carbide grade. Well balanced thermal deformation resistant and tough substrate with cobalt

enriched periphery. First Choice for roughing turning application on ferrous metals and Stainless Steel, at low cutting sfm.M30-M45

DC656 CVD TiN/TiC-TiNC5-C6 P15-P35 Multi Layer CVD carbide grade. Thermal deformation and abrasion resistant substrate with cobalt

enriched periphery. First Choice for general turning application on ferrous metals and Stainless Steel, at medium cutting sfm.M20-M35

DVP656 TiNC5-C6 P15-P35 Single Layer PVD carbide grade. Thermal deformation and abrasion resistant substrate with cobalt

enriched periphery. ��metals and Stainless Steel, at medium to high cutting sfm.M20-M35

DHCP05 CVD TiN-TiCN-Al2O3-TiNB

C7-C8 P05-P15A CVD Multi Coated grade insert. The insert has great resistance against crater and wear and plastic deformation. ��of material removal at high cutting sfm.

M05-M15

K05-K10


C6-C7 P10-P25A CVD Multi Coated grade insert. The insert has balanced substrate, hard and tough with wear resistance proprieties, the coating protects the edge from the high temperatures. First Choice ��cutting sfm.

M10-M25

K10-K15


C5-C6 P20-P35 A CVD Multi Coated grade insert. The hard and tough substrate, makes this insert the First Choice for all around general purpose turning insert. Used for all the ferrous metals, from roughing to ��cutting sfm.M20-M35


C5 P30-P45 A CVD Multi Coated grade insert. The hard and tough substrate combined with the heavy coating, makes this insert the First Choice for roughing steel and steel castings at high rate of material removal. In continues or interrupted cut at medium to low cutting sfm. M30-M45

Stainless Steel M

DHCM10 CVD TiN-TiCN-Al2O3-TiNB

C3-C4 M05-M20 @��'��thermal shock resistant substrate, provides a high wear resistant cutting edge, making the insert the ��

Stainless Steel 300 Series

Ferretic Stainless Steel 400 Series

Martensitic Stainless Steel

PH Series

S05-S25


C2-C3 M15-M35 A CVD Multi Coated Carbide Insert. The substrate of the insert has a great thermal and mechanical shock resistance that provides a great edge security for interrupted cuts. The insert is the First Choice for general turning application of all the Stainless Steel at medium cutting sfm.S10-S30


C1-C2 M30-M45 A CVD Multi Coated Carbide Insert. The substrate of the insert has a great thermal and very high me-chanical shock resistance to provides a great edge security for heavy interrupted cuts. The insert is the First Choice for heavy roughing application of all the Stainless Steel at medium cutting sfm.S15-S35

Cast IronK

DHCK05 CVD TiN-TiCN-Al2O3

C3-C4 K05-K15 CVD multi coated insert, high resistant thermal deformation substrate, high wear resistant cutting edge protected with heavy coating to withstand high cutting temperature. ��roughing gray iron, modular cast iron and ductile iron in wet or dry conditions at high cutting sfm.

Modular Cast Iron

Ductile Cast Iron

Malleable Cast Iron

Gray Cast Iron

H05-H15

DHCK10 CVD TiN-TiCN-Al2O3

C2-C3 K10-K20 CVD multi coated insert, hard and tough substrate with high resistant thermal deformation, wear resistant cutting edge protected with heavy coating to withstand high cutting temperature. First Choice for general turning application for gray iron, modular cast iron and ductile iron in wet or dry conditions at high to medium cutting sfm.

DHCK15 CVD TiN-TiCN-Al2O3-TiNB

C2 K15-K25 CVD multi coated insert, hard and very tough substrate with high resistant thermal deformation, wear resistant cutting edge protected with heavy coating to withstand interrupted cutting conditions. First Choice roughing turning application for gray iron, modular cast iron and ductile iron in wet or dry conditions at medium to low cutting sfm.


��

Material Dorian GradeGrade

�� ANSI ISO ��

Aluminum & Non Ferrous MaterialN

DK10 None

C3-C4 N05-N15

Uncoated insert, with hard micro-grained substrate with hard cutting edge and wear resistance to abra-sion. ��aluminum and plastic materials at medium sfm.

Stainless Steel

Free Machining Aluminum

Low Silicone Aluminum Alloy

High Silicone Aluminum Alloy

Manganese

Uranium

Zirconium

Copper

Brass

M15-M35

K05-K15

S01-S10

DK25 None

C2-C3 N10-N25

Uncoated insert, with hard micro-grained and tough substrate with hard cutting edge and wear resistance to abrasion. First Choice general machining operations on all the non ferrous metals, aluminum and plastic materials at medium sfm.

M30-M45

K15-K25

S05-S25

DVK10 PVD-TiN

C3-C4 N05-N15

PVD coated insert, with hard micro-grained substrate with high viscosity and hard cutting edge and wear resistance to abrasion. ��the non ferrous metals, aluminum and plastic materials at high sfm.

M05-M20

K05-K15

S01-S10

DVK25 PVD-TiN

C2-C3 N10-N25

PVD coated insert, with hard micro-grained and tough substrate with high viscosity and hard cutting edge and wear resistance to abrasion. First Choice general machining operations on all the non ferrous metals, aluminum and plastic materials at medium sfm.

M15-M35

K10-K15

S05-S15

DKT10 PVD-TiAIN AL2

C3-C4 N05-N15 Y��$��'��$'��

T N M G

3 - Insert Tolerances

1 2 3 4

B - 5° Positive

A - 3° Positive A - W ithoutchipbreaker ,

M - C hipbreaker on oneside, with hole

B - C ountersink on oneside, with hole

N - W ithoutChipbreaker ,

F - C hipbreaker onboth sides, without hole

P - Positive land,chipbreaker on bothsides, with hole

S - Positive land,chipbreaker on oneside, with hole

G

R - C hipbreaker on oneside, without hole

W - ISO Countersink onone side, with hole

X - Special

H - C hipbreaker & 70°-90° countersink onone sides, with hole

T - C hipbreaker & ISOcountersink on onesides, with hole

C - 7° Positive

F - 25° Positive

E - 20° Positive T - 10° Positive

N - 0° Negative

D - 15° Positive

G - 30° Positive

P - 11° Positive

C - 80° Diamond

D - 55° Diamond

R - R ound

S - Square K - 55° Parrellogram

T - T riangle

W - 80° Tr igon

V - 35° Diamond

5°

3°

7°

25°

20° 10°

11°

0°

15°

30°

I.C . T

B

I.C. M* U*Inch mm Inch mm Inch mm5/32 3,973/16 4,767/32 5,56 .002 0,05 .003 0,061/4 6,35

5/16 7,943/8 9,52

7/16 11,111/2 12,70 .003 0,06 .005 0,13

9/16 14,295/8 15,88

11/16 17,46 .004 0,10 .007 0,183/4 19,057/8 22,221 25,40 .010 0,25

1 1/4 31,75 .006 0,15

.005 0,13

“I.C.” “BInch

C = ±.0010E =G =

M* =U* =

” “T”Metric Inch Metric Inch Metric±0,025 ±0,013 ±.001 ±0,025±0,025 ±0,025 ±.001 ±0,025±0,025 ±0,025 ±.005 ±0,13±0,013 ±0,013 ±.001 ±0,025

± * ± * ± * ± * ±.005 ±0,13± * ± * ± * ± * ±.005 ±0,13

±.0005±.0010 ±.0010±.0010 ±.0010

H = ±.0005 ±.0005

* - Exact tolerance is determined by the shape and sizeof the insert

I.C .

B

I.C .

B

ToleranceClass

3A-Molded Insert Tolerance

2- Insert Clearence Angle 4- Insert Type

- - Molded Chipbreakeron both sides with holes

1- Insert Geometry


��"��

5- Insert I.C.

Insert I.C. (Inscribed Circle):Measures surface size of the insert

Expressed in units, 1 unit = 1/8”EX: 4 units (4 x 1/8”) = 1/2”

For Inserts less than 1/4” I.C.Expressed in units, 1 unit = 1/32”

EX: 7 units (7 x 1/32”) = 7/32”

Unit I.C. Unit I.C. Unit I.C. Unit I.C.

Insert T (Thickness):Measures the insert width

Expressed in units, 1 unit = 1/16”EX: 3 units ( 3 x 1/16” ) = 3/16”


EX: 2 units ( 2 x 1/32”) = 1/16”

6- Insert Thickness 7- Insert Radius 8- Cutting Edge Preperation

5- Insert Cutting Edge Length 6- Insert Thickness 7- Insert Radius 9- Insert Chipbreaker Style EX:

10- Dorian Insert GradeEX:

HR KR UF UR UN FALP EZ EN

PM PF PR EPX SPQ XF MP EG

PM DHCP25

DVP656DHCP15DHCP25DHCP35DHCK15DHCM35

DHCM20DKP2P5DKAT10VDASK25BDHK425FDK10

10

Land


��"��

Please call to check availability of Inserts.

Note: Cutting information

provided is forreference only.

Actual cutting data will be determined

in the application.

Turning Application Finishing General Purpose RoughingVC High Medium Lowsfm 330"-885" 120-270mm 330"-750" 100-230mm 200"-600" 70-180mm

Feed Rate-rev .002"-.012" 0.1-0.3mm .008"-.016" 0.2-0.4mm .012"-.020" 0.3-0.5mmDepth of Cut .002"-.040" .01-1mm .008"-.020" .01-3.0mm .040"-.200" 2.0-5.0mm

Condition Wet Wet WetIndustry standard Insert Grade (A.N.S.I. - C6-C7) (I.S.O. - P10-P25) (A.N.S.I. - C5-C6) (I.S.O. - P20-P35) (A.N.S.I. - C5) (I.S.O. - P25-P45)

Insert Coating CVD-TiN-TiCN-AL2O3-TiNB CVD-TiN-TiCN-AL2O3-TiNB CVD-TiN-TiCN-AL2O3-TiNB

�� CVD Multi-Layer wear resistant coating with a hard cobalt enriched substrate best for high edge wear resistance. For preci-sion turning operation at high sfm.

CVD Multi-Layer wear resistant coating with a hard and tough cobalt enriched sub-strate best for resistance to both mechani-

��$��?��medium turning operation at medium sfm.

CVD Multi-Layer wear resistant coating with a tough cobalt enriched substrate for high resistance to both mechanical and thermal shock. For medium to roughing operation at low sfm.

Insert AptitudeHigh sfm

Wear Resistant MediumLow sfm

Toughness

Dorian Insert Grade DHCP15 DHCP25 DHCP35

ANSI ISO ChipBreaker UPC No. 733101- UPC No. 733101- UPC No. 733101-

CNMG-321- CNMG-090304- PM 70356

CNMG-322- CNMG-090308- PM 70360

CNMG-431- CNMG-120404- PF *70237

CNMG-431- CNMG-120404- PM 70364

CNMG-432- CNMG-120408- PF *70242

CNMG-432- CNMG-120408- PM 70368 70369

CNMG-432- CNMG-120408- PR 70472 70473

CNMG-433- CNMG-120412- PM 70372

CNMG-433- CNMG-120412- PR 70478 70479

CNMG-542- CNMG-160608- PR 70484

CNMG-543- CNMG-160612- PM 70374

CNMG-543- CNMG-160612- PR *70487

CNMG-643- CNMG-190612- PR 70496

DNMG-331- DNMG-110404- PF *70251

DNMG-332- DNMG-110408- PM 70380

DNMG-431- DNMG-150404- PF *70261

DNMG-431- DNMG-150404- PM 70385

DNMG-432- DNMG-150408- PM 70389 70390

DNMG-432- DNMG-150408- PR 70510

DNMG-442- DNMG-150608- PF *70269

DNMG-442- DNMG-150608- PM 70397

DNMG-442- DNMG-150608- PR 70515

DNMG-443- DNMG-150612- PR 70521

SNMG-432- SNMG-120408- PM 70409

SNMG-433- SNMG-120412- PR 70531 70532

SNMG-543- SNMG-150612- PR 70540

SNMG-643- SNMG-190612- PR 70549

SNMG-644- SNMG-190616- PR 70553

TNMG-331- TNMG-160404- PF *70297

TNMG-332- TNMG-160408- PM 70421

TNMG-332- TNMG-160408- PR 70556 70557

TNMG-431- TNMG-220404- PF *70307

TNMG-432- TNMG-220408- PM 70433

TNMG-432- TNMG-220408- PR 70565

TNMG-433- TNMG-220412- PR 70570

VNMG-331- VNMG-160404- PF *70315

VNMG-331- VNMG-160404- PM 70437

VNMG-332- VNMG-160408- PM 70441

WNMG-331- WNMG 060404- PF *70324

WNMG-332- WNMG 060408- PM 70449

WNMG-431- WNMG 080404- PF *70338

WNMG-432- WNMG 080408- PM 70461

WNMG-432- WNMG 080408- PR 70586 70587


PF15°

Chip Breaker

13° PMChip Breaker

17° PRChip Breaker

*NOT A Stock Item. Please Call for more information.

Negative Inserts for Carbon and Alloy Steel


Ple

N

Insert Geometry

CNMG-PF/PM/PR

DNMG-PF/PM/PR

SNMG-PF/PM/PR

TNMG-PF/PM/PR

VNMG-PF/PM

WNMG-PF/PM/PR





in the application.


Feed Rate-rev .002"-.008" 0.05-0.2mm .002"-.012" 0.05-0.3mm .004"-.016" 0.1-5mmDepth of Cut .002"-.060" 0.05-1.5mm .004"-.180" 0.10-2.0mm .008"-.160" .02-4.0mm

Condition Wet Wet WetIndustry standard Insert Grade (A.N.S.I. - C2-C3) (I.S.O. - M15-M35) (A.N.S.I. - C1-C2) (I.S.O. - M30-M45) (A.N.S.I. - C1-C2) (I.S.O. - M30-M45)

Insert Coating CVD-TiN-TiCN- AL2O3-TiNBMulti-Layer

CVD-TiN-TiCN- AL2O3-TiNB Multi-Layer

CVD-TiN-TiCN- AL2O3-TiNBMulti-Layer

�� High abrasion and wear resistance cut-��






in the application.


Feed Rate-rev .004"-.020" 0.1-0.5mm .004"-.020" 0.1-0.5mm .004"-.010" 0.1-0.25mmDepth of Cut .004"-.040" .01-.1mm .010"-.120" .025-3.0mm .20"-.200" .5-5.0mm

Condition Wet Wet WetIndustry standard Insert Grade (A.N.S.I. - C2-C3) (I.S.O. - K05-K15) (A.N.S.I. - C2) (I.S.O. - K10-K25) (A.N.S.I. - C2) (I.S.O. - K10-K25)

Insert Coating CVD-(TiCN-AL2O3-TiNB) Multi-Layer CVD-(TiCN-AL2O3-TiNB) Multi-Layer CVD-(TiCN-AL2O3-TiNB) Multi-Layer

�� CVD Multi-Layer wear resistant coating with a hard cobalt enriched substrate best for high edge wear resistance. For preci-sion turning operation at high sfm with PF chip breaker.

Very tough and high resistant thermal deformation substrate with wear and abrasion resistant. ��$��$�turning operation at medium sfm with KR chip breaker.

Very tough and high resistant thermal deformation substrate with wear and abrasion resistant. For medium to rough-ing operation at low sfm with PR chip breaker.

Insert Aptitude High sfm Low sfmWear Resistant Medium Toughness

Dorian Insert Grade DHCP15 DHCK15 DHCK15Insert

Geometry ANSI ISOChip

Breaker UPC No. 733101- UPC No. 733101- UPC No. 733101-

CNMG-431- CNMG-120404- PF *70237

CNMG-432- CNMG-120408- PF *70242

CNMG-432- CNMG-120408- PR 70476

CNMG-433- CNMG-120412- PR 70481

CNMG-543- CNMG-160612- PR 70488

CNMG-643- CNMG-190612- PR 70497

CNMA-432- CNMA-120408- KR 70860

CNMA-433- CNMA-120412- KR 70867

DNMG-331- DNMG-110404- PF *70251

DNMG-431- DNMG-150404- PF *70261

DNMG-442- DNMG-150608- PF *70269

DNMG-442- DNMG-150608- PR 70518

DNMG-443- DNMG-150612- PR *70519

DNMA-442- DNMA-150608- KR 70889

SNMG-433- SNMG-120412- PR 70530

SNMG-543- SNMG-150612- PR 70538

TNMG-331- TNMG-160404- PF *70297

TNMG-431- TNMG-220404- PF *70307

TNMA-333- TNMA-160412- KR 70949

TNMA-433- TNMA-220412- KR 70959

VNMG-331- VNMG-160404- PF *70315

WNMG-331- WNMG-060404- PF *70324

WNMG-431- WNMG-080404- PF *70338

WNMG-432- WNMG-080408- PR 70588

Negative Inserts for Cast Iron


CNMG-PF/PR

CNMA-KR

DNMG-PF/PR

DNMA-KR

SNMG-PF/PR

TNMG-PF/PR

TNMA-KR

VNMG-PF/PR

WNMG-PF/PR


PF15°

Chip Breaker

0° KRChip Breaker

17° PRChip Breaker

Material To Be MachinedMaterial To Be Machined

Ple

N





in the application.

Turning Application Finishing General Purpose Light RoughingVC Very High High Med-Highsfm 200"-2600" 61-362mm 150"-1850" 45-405mm 100"-1350" 30-405mm

Feed Rate-rev .002"-.010" 0.05-0.25mm .002"-.012" 0.1-0.3mm .004"-.016" 0.05-0.4mmDepth of Cut .002"-.080" .05-2.0mm .002"-.100" .05-2.5mm .002"-.120" .05-3.0mm

Condition Dry-Wet Wet Dry-WetIndustry standard Insert Grade (A.N.S.I. - C3-C4) (I.S.O. -S01-S15) (A.N.S.I. - C2-C3) (I.S.O. - S05-S25) (A.N.S.I. -C2) (I.S.O. - S10-S30)

Insert Coating PVD-AlCrN Multi-Layer PVD-TiN+TiAlN+TiN Multi-Layer PVD-TiN+TiAlN Single-Layer

�� Y��$��'��with hard coating, enhancing sliding wear, load capacity with high lubricity to avoid edge built up. For precision turning opera-tion at high sfm.

Hard and tough micro-grained substrate, PVD coating, TiN over TiAlN for hard and edge wear resistance and lubricity for ��medium turning operation at medium sfm.

Tough and Hard micro-grained substrate PVD TiAlN . For medium to light roughing operation at low sfm.


Dorian Insert Grade DKAT10V DASK25B DHK425FInsert




CNMP-431- CNMP-120404- MP 69619

CNMP-432- CNMP-120408- MP *69630 *69631

DNMP-331- DNMP-110404- MP *69643

DNMP-332- DNMP-110408- MP *69655 *69656

DNMP-431- DNMP-150404- MP *69658

DNMP-432- DNMP-150408- MP *69660 *69661

DNMP-441- DNMP-150604- MP 69663

DNMP-442- DNMP-150608- MP *69666 *69667

VNMP-331- VNMP-160404- MP 69691*

VNMP-332- VNMP-160408- MP 69693* 69694*

WNMP-331- WNMP-060404- MP 69698

WNMP-332- WNMP-060408- MP *69707 *69708

WNMP-431- WNMP-080404- MP 69711

WNMP-432- WNMP-080408- MP *69723 *69724

CNGP-430.5 CNGP-120402-FN/EN XF 69508 69509

CNGP-431- CNGP-120404-EN XF 69520 69521

CNGP-432- CNGP-120408-EN XF 69533

DNGP-431- DNGP-150404-FN XF 69550

DNGP-432- DNGP-150408-EN XF *69567

VNGP-330.5- VNGP-160402-FN XF 69574

VNGP-331- VNGP-160404-FN XF 69583

VNGP-332- VNGP-160408-EN XF *69589

Negative Inserts for Non Ferouse Alloy

CNMP- MP

DNMP- MP

VNMP- MP

WNMP- MP


Finishing Finishing to Light Roughing

20° XF Chip Breaker Chip Breaker

MP

20°

CNGP- XF

DNGP-XF

VNGP- XF Supe

r Pre

cisi

on G

roun

d


CNMP-MP CNMP-431- CNMP-120404- MP 69619

CNMP-432- CNMP-120408- MP *69630

DNMP-331- DNMP-110404- MP *69643

DNMP- MPDNMP-332- DNMP-110408- MP *69655

DNMP-431- DNMP-150404- MP *69658

DNMP-432- DNMP-150408- MP *69660

DNMP-441- DNMP-150604- MP 69663

VNMP-MPDNMP-442- DNMP-150608- MP *69666

VNMP-331- VNMP-160404- MP *69691

VNMP-332- VNMP-160408- MP *69693

WNMP-331- WNMP-060404- MP 69698

WNMP-MPWNMP-332- WNMP-060408- MP *69707

WNMP-431- WNMP-080404- MP 69711

WNMP-432- WNMP-080408- MP *69723





in the application.

Turning Application Finishing General Purpose VC High Medium sfm 655"-1950" 200-600mm 385"-1350" 135-405mm

Feed Rate-rev .0005"-.010" 0.05-0.25mm .004"-.010" 0.1-0.25mmDepth of Cut .001"-.060" .0025-1.5mm .002"-.120" .05-3.0mm

Condition Wet Wet

Industry standard Insert Grade (A.N.S.I. -C3 C4) (I.S.O. -N10-N20) (A.N.S.I. -C2-C3) (I.S.O. -N05-N25)

Insert Coating PVD AlCrN Multi Layer PVD TiN+TiAlN TiN Multi Layer

�� Y��$��'��hard coating, enhancing sliding wear, load capacity with high lubricity to avoid edge built up. For preci-sion turning operation at high sfm.

Hard and tough micro-grained substrate, PVD coating, TiN over TiAlN for hard and edge wear resistance and ��'��>��$��$��medium sfm.

Insert Aptitude High sfm Low sfm

Wear Resistant Toughness

Dorian Insert Grade DKAT10V DASK25B

Insert Geometry ANSI ISO

Chip Breaker UPC No. 733101- UPC No. 733101-

CNGP-XF CNGP-430.5- CNGP-120402-FN/EN XF 69508 69509

CNGP-431- CNGP-120404-EN XF 69521

CNGP-432- CNGP-120408-EN XF 96533

DNGP-XFDNGP-431- DNGP-150404-FN XF 69550

DNGP-432- DNGP-150408-EN XF *69567

VNGP-XF VNGP-330.5- VNGP-160402-FN XF 69574

VNGP-331- VNGP-160404-FN XF 69583

VNGP-332- VNGP-160408-EN XF *69589

Negative Inserts for Aluminum




MP

20°

Supe

r Pre

cisi

on G

roun

d

P



Negative Inserts for High Temper Alloy





in the application.

Turning Application Finishing General Purpose Light RoughingVC Very High High Med-Highsfm 200"-2600" 61-362mm 150"-1850" 45-405mm 100"-1350" 30-405mm

Feed Rate-rev .002"-.010" 0.05-0.25mm .002"-.012" 0.1-0.3mm .004"-.016" 0.05-0.4mmDepth of Cut .002"-.080" .05-2.0mm .002"-.100" .05-2.5mm .002"-.120" .05-3.0mm

Condition Dry-Wet Wet Dry-WetIndustry standard Insert Grade (A.N.S.I. - C3-C4) (I.S.O. S01-S15) (A.N.S.I. - C2-C3) (I.S.O. - S05-S25) (A.N.S.I. - C2) (I.S.O. - S10-S30)

Insert Coating PVD-AlCrN Multi-Layer PVD TiN+TiAlN TiN Multi Layer PVD TiAlN Heat Resist Single Layer

�� Y��$��substrate with hard coating, enhancing sliding wear, load capacity with high lubricity to avoid edge built up. For pre-cision turning operation at high sfm.

Hard and tough micro-grained substrate, PVD coating, TiN over TiAlN for hard and edge wear resistance and lubricity for general ��$��$�turning operation at medium sfm.

Tough and Hard micro-grained substrate PVD TiAlN . For medium to light roughing operation at low sfm.


Dorian Insert Grade DKAT10V DASK25B DHK425FInsert



CNMP-431- CNMP-120404- MP 69619

CNMP-432- CNMP-120408- MP *69630 *69631

DNMP-331- DNMP-110404- MP *69643

DNMP-332- DNMP-110408- MP *69655 *69656

DNMP-431- DNMP-150404- MP *69658

DNMP-432- DNMP-150408- MP *69660 *69661

DNMP-441- DNMP-150604- MP 69663

DNMP-442- DNMP-150608- MP *69666 *69667

VNMP-331- VNMP-160404- MP 69691*

VNMP-332- VNMP-160408- MP 69693* 69694*

WNMP-331- WNMP-060404- MP 69698

WNMP-332- WNMP-060408- MP *69707 *69708

WNMP-431- WNMP-080404- MP 69711

WNMP-432- WNMP-080408- MP *69723 *69724

CNGP-430.5 CNGP-120402-FN/EN XF 69508 69509

CNGP-431- CNGP-120404-EN XF 69520 69521

CNGP-432- CNGP-120408-EN XF 69533

DNGP-431- DNGP-150404-FN XF 69550

DNGP-432- DNGP-150408-EN XF *69567

VNGP-330.5- VNGP-160402-FN XF 69574

VNGP-331- VNGP-160404-FN XF 69583

VNGP-332- VNGP-160408-EN XF *69589

CNMP- MP

DNMP- MP

VNMP- MP

WNMP- MP



MP

20°

CNGP- XF

DNGP-XF

VNGP- XF Supe

r Pre

cisi

on G

roun

d

Negative General Purpose Inserts





in the application.

MaterialHard Steel

Carbon Steel

Carbon & Alloy Steel

Stainless Steel & Cast Iron

All Non Ferrous Metal

Turning Application General Purpose General Purpose General Purpose General Purpose General Purpose

VC Medium Medium Medium Medium Mediumsfm 330"-750" 100-230mm 330"-750" 100-230mm 330"-750" 100-230mm 200"-540" 60-160mm 300"-800" 90-250mm

Feed Rate-rev .001"-.001" .025-0.1mm .002"-.012" .05-30mm .008"-.016" 0.2-0.4mm .002"-.012" .05-0.3mm .004"-.020" .10-0.50mm

Depth of Cut .0.10"-.040" .25-1.0mm .010"-.120" 1.0-3.0mm .040"-.120" 1.0-3.0mm .004"-.080" .10-2.0mm .010"-.120" .025-3.0mm

Condition Wet Wet Wet Wet Wet

Industry standard Insert Grade

(A.N.S.I. - C7-C8, C3-C4) (I.S.O. - P05-P15,

K01-K15)

(A.N.S.I. - C5-C6) (I.S.O. - P20-P35)

(A.N.S.I. - C6-C7) (I.S.O. - P10-P30)

(A.N.S.I. - C2-C3) (I.S.O. - M20-M35,

K05-K15)

(A.N.S.I. - C2-C3) (I.S.O. - S05-S15)

Insert Coating None CVD-TiN-TiCN-AL2O3-TiN CVD TiN-TiCN-AL2O3-TiN CVD TiN-TiCN-AL2O3-TiN CVD TiN-TiCN-AL2O3-TiN

Insert Aptitude Medium Medium Medium Medium Medium

�� Hard micro-grained sub-strate, great edge sharp-ness and wear resistant. For precision turning with close tolerance high machining sfm

CVD Multi-Layer wear resistant coating with a hard and tough cobalt enriched substrate best for resistance to both mechanical and thermal ��?��medium turning operation at medium sfm.

A multi material turning application Insert, Cobalt enriched substrate with hard and tough core, resistant to thermal deformation and edge wear Medium cutting sfm.



Dorian Insert Grade DK10 DHCP25 DK2P5 DK2P5 DK2P5


ChipBreaker UPC No. 733101- UPC No. 733101- UPC No. 733101- UPC No. 733101- UPC No. 733101-

- KNUX-160405- EL-11 69001

- KNUX-160405- ER-11 69004

- KNUX-160410- EL-11 69013

- KNUX-160410- ER-11 69016

SNG-322- SNG-090308- EN 69040 69042 69042 69042

SNU-322- SNU-090308- EN 69106 69108 69108 69108

SNU-432- SNU-120408- EN 69112 69114 69114 69114

SNU-433- SNU-120412- EN 69118 69120 69120 69120

SNU-532- SNU-150408- EN 69124 69126 69126 69126

SNU-633- SNU-190412- EN 69143 69145 69145 69145

TNG-321 TNG-160304 EN 69155 69157 69157 69157

TNG-433 TNG-220412 EN 69179 69181 69181 69181

TNU-433 TNU-220412 EN 69207 69209 69209 69209

General Purpose General Purpose

15° EL/ER

Chip Breaker

0° EN

Chip Breaker


KNUX - EL/ER

SNG - EN

SNU -EN

TNG - EN

TNU - EN





in the application.

Material Carbon Steel, Alloy Steel Stainless Steel & Cast Iron All Non Ferrous Metal

Turning Application General Purpose General Purpose General Purpose

VC Medium Medium Mediumsfm 330"-750" 100-230mm 200"-540" 60-160mm 300"-800" 90-250mm

Feed Rate-rev .008"-.016" 0.2-0.4mm .002"-.012" .05-0.3mm .004"-.020" .10-0.50mm

Depth of Cut .040"-.120" 1.0-3.0mm .004"-.080" .10-2.0mm .010"-.120" .025-3.0mmCondition Wet Wet Wet

Industry standard Insert Grade

(A.N.S.I. - C6-C7) (I.S.O. - P10-P30)

(A.N.S.I. - C2-C3) (I.S.O. - M20-M35, K05-K15)

(A.N.S.I. - C2-C3) (I.S.O. - S05-S15)

Insert Coating CVD TiN-TiCN-Al2O3-TiNB CVD TiN-TiCN-AL2O3-TiN CVD TiN-TiCN-AL2O3-TiNInsert Aptitude Medium Medium Medium

�� A multi material turning application Insert, Cobalt enriched substrate with hard and tough core, resistant to thermal deforma-tion and edge wear Medium cutting sfm.



Dorian Insert Grade DK2P5 DK2P5 DK2P5


ChipBreaker UPC No. 733101- UPC No. 733101- UPC No. 733101-

CNMG-432- CNMG-120408- EG 70006 70006 70006

CNMG-433- CNMG-120412- EG 70010 70010 70010

CNMG-542- CNMG-160608- EG 70014 70014 70014

CNMG-543- CNMG-160612- EG 70018 70018 70018

CNMG-643- CNMG-190612- EG 70026 70026 70026

DNMG-432- DNMG-150408- EG 70034 70034 70034

DNMG-543- DNMG-190612- EG 70042 70042 70042

RNMG-32- RNMG-090300- EG 70046 70046 70046

RNMG-43- RNMG-120400- EG 70050 70050 70050

RNMG-54- RNMG-150600- EG 70054 70054 70054

RNMG-64- RNMG-190600- EG 70058 70058 70058

RNMG-84- RCMG-250600- EG 70158 70158 70158

SNMG-322- SNMG-090308- EG 70062 70062 70062

SNMG-432- SNMG-120408- EG 70066 70066 70066

SNMG-543- SNMG-150612- EG 70070 70070 70070

SNMG-643- SNMG-190612- EG 70078 70078 70078

TNMG-221- TNMG-110304- EG 70086 70086 70086

TNMG-222- TNMG-110308- EG 70090 70090 70090

TNMG-321- TNMG-160304- EG 70094 70094 70094

TNMG-322- TNMG-160308- EG 70098 70098 70098

TNMG-331- TNMG-160404- EG 70102 70102 70102

TNMG-332- TNMG-160408- EG 70106 70106 70106

TNMG-431- TNMG 220404- EG 70110 70110 70110

TNMG-432- TNMG 220408- EG 70114 70114 70114

TNMG-433- TNMG 220412- EG 70118 70118 70118

TNMG-434- TNMG 220416- EG 70122 70122 70122

VNMG-331- VNMG-160404- EG 70138 70138 70138

VNMG-332- VNMG-160408- EG 70142 70142 70142

VNMG-432- VNMG-220408- EG 70146 70146 70146

VNMG-433- VNMG-220412- EG 70150 70150 70150

Negative General Purpose Economy Inserts

CNMG- EG

DNMG- EG

RNMG-EG

SNMG- EG

TNMG- EG

VNMG- EG

General Purpose

10° EG

Chip Breaker





in the application.

Turning Application Finishing General Purpose Light RoughingVC High Medium Lowsfm 330"-885" 120-270mm 330"-750" 100-230mm 200"-600" 70-180mm


Condition Wet Wet WetIndustry standard Insert Grade (A.N.S.I. - C6-C7)

(I.S.O. - P10-P25, M10-M15, K5-K15)(A.N.S.I. - C5-C6)

(I.S.O. - P20-P35, M20-35)(A.N.S.I. - C5)

(I.S.O. - P30-P45, M30-M45)Insert Coating CVD-TiN-TiCN-AL2O3-TiNB CVD-TiN-TiCN-AL2O3-TiNB CVD-TiN-TiCN-AL2O3-TiNB

�� CVD Multi-Layer wear resistant coating with a hard cobalt enriched substrate best for high edge wear resistance. For preci-sion turning operation at high sfm.

CVD Multi-Layer wear resistant coating with a hard and tough cobalt enriched sub-strate best for resistance to both mechani-

��$��?��medium turning operation at medium sfm.

CVD Multi-Layer wear resistant coating with a tough cobalt enriched substrate for high resistance to both mechani-cal and thermal shock. For medium to roughing operation at low sfm.

Insert Aptitude High sfmWear Resistant Medium

Low sfmToughness

Dorian Insert Grade DHCP15 DHCP25 DHCP35Insert



TCMT-52.50- TCMT-06T102- UF 80249

WCMT-520- WCMT-020102- UF 80251 80253

CCMT-21.50- CCMT-060202- UF 80256

CCMT-21.51- CCMT-060204- UF 80259

CCMT-21.52- CCMT-060208- UM 79881

CCMT-21.51- CCMT-060204- UR 80420

CCMT-21.52- CCMT-060208- UR 80423

CCMT-32.50- CCMT-09T302- UF 80264 80265

CCMT-32.51- CCMT-09T304- UF 80268

CCMT-32.51- CCMT-09T304- UM 79887

CCMT-32.51- CCMT-09T304- UR 80424

CCMT-32.52- CCMT-09T308- UM 79893

CCMT-32.52- CCMT-09T308- UR 80427

CCMT-431- CCMT-120404- UF 80273 80274

CCMT-432- CCMT-120408- UR 80430 80433

DCMT-21.51- DCMT-070204- UF 80283

DCMT-21.51- DCMT-070204- UM 79911

DCMT-21.51- DCMT-070204- UR 80434

DCMT-21.52- DCMT-070208- UF 80286

DCMT-21.52- DCMT-070208- UR 80437

DCMT-32.50- DCMT-11T302- UF 80289

DCMT-32.51- DCMT-11T304- UF 80291 80292

DCMT-32.51- DCMT-11T304- UM 79915

DCMT-32.51- DCMT-11T304- UR 80438

DCMT-32.52- DCMT-11T308- UM 79918

DCMT-32.52- DCMT-11T308- UR 80441

DCMT-432- DCMT-150408- UM 79921

RCMG-43- RCMG-120400- UM 79926

RCMG-64- RCMG-190600- UM 79929

RCMG-84- RCMG-250600- UM 79931

SCMT-432- SCMT-120408- UR 80448

Positive Inserts for Carbon and Alloy Steel


CCMT

DCMT

RCMG

SCMT

Finishing General Purpose Light Roughing

UF6°7°

Chip Breaker

UM6°5°, 7°

Chip Breaker

UR13°7°

Chip Breaker

PPlease call to check availability of Inserts.




in the application.

Turning Application Finishing General Purpose Light RoughingVC High Medium Lowsfm 330"-885" 120-270mm 330"-750" 100-230mm 200"-600" 70-180mm



(I.S.O. - P10-P25, M10-M15, K5-K15)(A.N.S.I. - C5-C6)

(I.S.O. - P20-P35, M20-35)(A.N.S.I. - C5)

(I.S.O. - P30-P45, M30-M45)Insert Coating CVD-TiN-TiCN-AL2O3-TiNB CVD-TiN-TiCN-AL2O3-TiNB CVD-TiN-TiCN-AL2O3-TiNB

�� CVD Multi-Layer wear resistant coating with a hard cobalt enriched substrate best for high edge wear resistance. For precision turning operation at high sfm.

CVD Multi-Layer wear resistant coating with hard/tough cobalt enriched substrate best for resistance to both mechanical ��$��?��$�-dium turning operation at medium sfm.

CVD Multi-Layer wear resistant coating with a tough cobalt enriched substrate for high resistance to both mechanical and thermal shock. For medium to rough-ing operation at low sfm.

Insert AptitudeHigh sfm

Wear Resistant MediumLow sfm

Toughness

Dorian Insert Grade DHCP15 DHCP25 DHCP35Insert



TCMT-21.51- TCMT-110204- UF 80313

TCMT-21.51- TCMT-110204- UM 79946

TCMT-21.51- TCMT-110204- UR 80451

TCMT-21.52- TCMT-110208- UM 79948

TCMT-21.52- TCMT-110208- UR 80454

TCMT-32.51- TCMT-16T304- UF 80322

TCMT-32.51- TCMT-16T304- UM 79952

TCMT-32.51- TCMT-16T304- UR 80455

TCMT-32.52- TCMT-16T308- UM 79958

TCMT-32.52- TCMT-16T308- UR 80458

VBMT-331- VBMT-160404- UM 79994

VBMT-332- VBMT-160408- UM 79997

VCMT-220- VCMT-110302- UF 80328

VCMT-221- VCMT-110304- UF 80331

VCMT-221- VCMT-110304- UM 80000

VCMT-221- VCMT-110304- UR 80461

VCMT-222- VCMT-110308- UR 80464

VCMT-331- VCMT-160404- UR 80465

VCMT-332- VCMT-160408- UR 80468

WCMT-21.51- WCMT-040204- UF 80346

WCMT-21.51- WCMT-040204- UM 80004

WCMT-21.51- WCMT-040204- UR 80470

WCMT-32.51- WCMT-06T304- UF 80355

WCMT-32.51- WCMT-06T304- UM 80006

WCMT-32.51- WCMT-06T304- UR 80474

WCMT-32.52- WCMT-06T308- UR 80476 80477

WCMT-431- WCMT-080404- UF 80361

WCMT-431- WCMT-080404- UR 80478

WCMT-432- WCMT-080408- UR 80480 80483


TCMT

VBMT

VCMT

WCMT

Finishing General Purpose Light Roughing

UF6°7°

Chip Breaker

UM6°5°, 7°

Chip Breaker

UR13°7°

Chip Breaker

Positive Inserts for Carbon and Alloy SteelPlease call to check availability of Inserts.




in the application.

Turning Application Finishing General Purpose RoughingVC Very High Medium Lowsfm 250"-.001" 75-300mm 200"-540" 60-160mm 180"-450" 50-140mm

Feed Rate-rev .001"-.004" .002-0.1mm .002"-.012" 0.05-0.3mm .004"-.016" 0.10-0.4mmDepth of Cut .002"-.030" 0.05-0.7mm .004"-.080" 0.10-2.0mm .008"-.120" 0.203.0mm


(I.S.O. - M05-M20)(A.N.S.I. - C2-C3)

(I.S.O. - M15-M3, S10-S30)(A.N.S.I. -C1-C2, C2)

(I.S.O. -M30-M45, S15-S35)Insert Coating PVD TiLN

Multi-LayerCVD-TiN+TiCN-A103+TiNB

Multi-LayerCVD-TiN+TiCN-A103+TiNB

Multi-Layer

�� High abrasion and wear resistance

��





in the application.

Turning Application Roughing to Finishing Roughing to Finishing Roughing to FinishingVC Medium High Highsfm 655'-1350' 191-405mm 1350"-2250" 405-676mm 1150"-1950" 345-575mm

Feed Rate-rev .001"-.008" 0.025-0.2mm .002"-.010" 0.1-0.25mm .002"-.016" 0.05-0.4mmDepth of Cut .002"-.080" 0.05-2.0mm .001"-.080" 0. 025-2.0mm .001"-.160" .025-4.0mm

Condition Wet Wet WetIndustry standard Insert Grade (A.N.S.I. -C3-C4) (I.S.O. -N01-N15) (A.N.S.I. - C3 C4) (I.S.O. - N01-N15) (A.N.S.I. - C3 C4) (I.S.O. - N05-N20)

Insert Coating None PVD +TiAlN Al2 Multi Layer AlCut-PVD-TiB2-Titanium TiCN Mono-Layer

�� Hard micro-grained substrate, great edge sharpness and wear resistant. For preci-sion turning with close tolerance High machining sfm.

Y��$��'-strate with hard coating, enhancing slid-ing wear, load capacity with high lubricity ��J��'��

Positive General Purpose InsertsPlease call to check availability of Inserts.





in the application.

Turning Application General Purpose High Performance General Purpose High PerformanceVC Low Medium Low Medium sfm 200"-500" 70-150mm 200"-600" 70-180mm 200"-500" 70-150mm 330"-750" 100-230mm

Feed Rate-rev .004"-.010" 0.1-0.25mm .004"-.010" 0.1-0.25mm .012"-.020" 0.3-0.5mm .008"-.016" 0.2-0.4mmDepth of Cut .20"-.200" .5-5.0mm .20"-.200" .5-5.0mm .080"-.200" .2.0-5.0mm .040"-.120" 1.0-3.0mm

Condition Wet Wet Wet WetIndustry standard Insert Grade (A.N.S.I. - C2-C3)

(I.S.O. - M15-M35, K05-K25, N05-N25, S05-S25)

(A.N.S.I. - C3-C4) (I.S.O. - M05-M20, K01-K15,

N01-N15, S01-S10, H01-H10)

(A.N.S.I. - C5 C6) (I.S.O. -M20-M35)

(A.N.S.I. -C5-C6) (I.S.O. -P15-P35, M20-M35)

Insert Coating Uncoated PVD-TiN CVD TiN-TiCN-Al2O3-TiNB TiN

�� Tough micro-grained substrate, excellent abrasion and very good in mechanical and ther-mal shock. for general turning application, Medium to High Machining sfm.

Hard micro-grained substrate with PVD-TiN coating, with high viscosity, hard cutting edge and wear resistance for machining with medium to high sfm.

Tough and wear resistance, mechanical and thermal shock. For general turning application Medium to low cutting sfm.

Tough and hard substrate with a very good resistance to thermal and mechanical shock ��



Square Convex Milling Inserts

'�!��'��;��#�


"M" - Multi-Lock Toolholder System Spare Parts

Supplied Standard Optional

]^`��Y��j�^��"��{��

"W" - Wedge Lock Toolholder System Spare Parts ]{]��{��^��"��Spare Parts

"C" - Clamp Lock Toolholder System Spare Parts "S" - ISO Screw Lock Toolholder System Spare Parts

Dorian Tool Turning System

lamp Lock Toolholder System Spa


"M" - Multi-Lock Toolholder System*� �X�$�$��>*� Y��[��?��$�*� ��J�'��

PG. 38-50

]^`��Y��j�^��*��?��*��J��*��J��

PG. 49

"W" - Wedge Lock Toolholder System *� {X��?��'��>*� {��X��?��*� @��'��?�� to be placed on the insert

PG. 51

]{]��{��^��"��*� {��>��X��*� Y��$�� secure positive lock with more force

PG. 51

"C" - Clamp Lock Toolholder System *� {X��?��'��>*� {��X��?��*� @��'��?�� to be placed on the insert

PG. 52-54

"S" - Screw Lock Toolholder System*� {��>��X��*� Y��X��?��$��

PG. 55-71

^��"��

1-Holding Method Insert Clearance Angle

36 Call: 979-282-2861 Fax: 979-282-2951 Visit: www.doriantool.com E-mail:[email protected]

^�

^��"��

Length

Cutting Edge Length

7

Insert I.C. (Inscribed Circle):Measures surface size of the insert

Expressed in units, 1 unit = 1/8”EX: 4 units (4 x 1/8”) = 1/2”


EX: 7 units (7 x 1/32”) = 7/32”

1/8(B) shown in 1/4 inch increments

16

Call: 979-282-2861 Fax: 979-282-2951 Visit: www.doriantool.com E-mail: [email protected] 37

MCKNR/L Toolholder Style K- 15° End Cutting Edge Angle

for negative 80°

diamond CNM_ inserts

Right Hand Shown, Left Hand Opposite

Inch Description

Part No. 733101-

A B C E F U

CNM_Gage Insert Seat

LockPin Clamp

Clamp Screw

OptionalSeat

ScrewR.H. L.H.MCKNR/L12-4B MCKNR/L16-4CMCKNR/L16-4DMCKNR/L20-4D

50066500705007450078

50067500715007550079

0.75 1.001.001.25

0.75 1.001.001.25

4.505.00 6.006.00

1.2501.2501.2501.250

1.0001.2501.2501.500

.123

.123

.123

.123

432 ICSN-433 NL-46 CL-20 XNS-48 S-46

MCKNR/L16-5DMCKNR/L20-5DMCKNR/L85-5D

500825008650090

500835008750091

1.001.251.00

1.001.251.25

6.006.006.00

1.3751.3751.375

1.2501.5001.250

.151

.151

.151543 ICSN-533 NL-58 CL-9 XNS-59 S-58

MCKNR/L16-6DMCKNR/L20-6DMCKNR/L24-6EMCKNR/L86-6E

50094500985010250106

50095500995010350107

1.001.251.501.00

1.001.251.501.50

6.006.007.007.00

1.5001.5001.5001.500

1.2501.5002.0001.250

.184

.184

.184

.184

643 ICSN-633 NL-68 CL-12 XNS-510 S-68

For inserts see PAGES 16-33. For spare parts see PAGES 112-113.

MCGN R/L Toolholder Style G- 0° Side Cutting Edge Angle

for negative 80°



Inch Description

Part No. 733101-

A B C E F


LockPin

Clamp

Clamp Screw

OptionalSeat

ScrewR.H. L.H.MCGNR/L12-4B 50036 50037 0.75 0.75 4.50 1.250 1.000

432 ICSN-433 NL-46 CL-20 XNS-48 S-46MCGNR/L16-4C 50040 50041 1.00 1.00 5.00 1.250 1.250MCGNR/L16-4D 50044 50045 1.00 1.00 6.00 1.250 1.250MCGNR/L16-5D 50048 50049 1.00 1.00 6.00 1.375 1.250 543 ICSN-533 NL-58 CL-12 XNS-510 S-58MCGNR/L16-6DMCGNR/L85-6D

5005250056

5005350057

1.001.00

1.001.25

6.006.00

1.6251.625

1.2501.250 643 ICSN-633 NL-68 CL-12 XNS-510 S-68

For inserts see PAGES 16-33. For spare parts see PAGES 112-113.

MCFNR/L Toolholder Style F - 0° End Cutting Edge Angle

for negative 80°



Inch Description

Part No. 733101-

A B C E F


LockPin

Clamp

Clamp Screw

OptionalSeat

ScrewR.H. L.H.MCFNR/L12-4B 50010 50011 0.75 0.75 4.50 1.250 1.000

432 ICSN-433 NL-46 CL-20 XNS-48 S-46MCFNR/L16-4C 50014 50015 1.00 1.00 5.00 1.250 1.250MCFNR/L16-4D 50018 50019 1.00 1.00 6.00 1.250 1.250MCFNR/L16-5D 50022 50023 1.00 1.00 6.00 1.375 1.250 543 ICSN-533 NL-58 CL-12 XNS-510 S-58MCFNR/L16-6D 50026 50027 1.00 1.00 6.00 1.500 1.250 643 ICSN-633 NL68 CL-9 XNS-510 S-68For inserts see PAGES 16-33. For spare parts see PAGES 112-113.

( ) ARROWS SPECIFY CUTTING DIRECTION

For DualInsert Styles

*Supplied Standard**Optional

*

*

*

*

**

MC - Style Toolholders Turning Application

c



*

*

*

*

**



*

*

*

Documents

THigh Performance urning & Boring - Industrial marketing...Boring Application with a Manual or Programable Toolroom Lathe 1. Quick Change Tool Post 2. Quick Change Boring Bar Holder