Upload
doanduong
View
234
Download
5
Embed Size (px)
Citation preview
0815505
ON Af iHt ibeue* High Tech International
Think Smart in Smart Card production Glue tape lamination • Card milling • Flexible bump • Implanting Combined milling & implanting • Plug punching • Testing & mounting Software
Versk )08 - English
У/0Ш&Ш
эшешпя/
ш _Ш^т Think different - Act different • Be different!
Think different - Act different - Be different
Muhlbauer Group
j^^fe^i Your one-stop-shop technology partner Muhlbauer is the only one-stop-shop technology partner and consultant for the card, Smart Card, passport/ePassport and RFID industry. With approximately 1,800 employees, development and production sites in Germany, Malaysia and Slovakia and a worldwide sales and service network, the Muhlbauer Group is the world's market leader in innovative systems and software solutions for the production and personalization of cards, passports and RFID applications. Additionally, Muhlbauer supports its customers in project planning, technology transfer including system integration and production support.
Business unit SmartID More than 100 different standard and customized products and intelligent software solutions for data enrollment and production management have been added to the Cards and TECURITY® portfolio, Muhlbauer is the sole company in the world offering a full range of turnkey manufacturing solutions and software embedded processes - from micro-chip die bonding to cards and passport production and personalization to enrollment and verification of personal data. In the last 27 years Muhlbauer has installed more than 15,000 systems across the globe, and was intensively involved in over 100 government related ID projects for the manufacturing and personalization of ePassports, ID cards and other card related security documents, proving our extensive know-how. Furthermore, Muhlbauer manufactures complete Smart Label factory processes for RFID inlay production to RFID converting, testing and personalization. Other units in our SmartID business unit manufacture individual solutions for industrial image processing of cards, coins, bank notes, tubes and other products.
Business units Semiconductor Related Products and Traceability Muhlbauer also develops and produces innovative systems such as micro-chip die sorting or carrier tape equipment for specific niche applications in the semiconductor back-end area (Semiconductor Related Products), as well as labelling and marking systems for traceability of electronic components (Traceability).
Business unit Precision Parts & Systems Muhlbauer's Precision Parts and Systems segment produces high precision components both for the manufacturing of its own products and to other manufacturers in sensitive industries such as aerospace, motorsports, medical and semiconductor industry.
Maximum power due to strong synergies While Precision Parts & Systems produces all required components for the complete Muhlbauer portfolio itself, the company's core business, SmartID, benefits from our specialized know-how in handling microchips in the Semiconductor Related Products area. These synergies enable Muhlbauer to be a powerful and quick reacting complete solution provider for the Smart Card, passport and RFID industries.
Exclusive manufacturer service Muhlbauer offers an exclusive manufacturer service. With production and service locations on five continents a reaction time of down to 2 hours is achieved. Worldwide spare parts repositories and individual service and financing concepts round-off the unique portfolio for all services around the main product.
See & Believe In our show rooms and applications centers all over the world, such as in Germany, Malaysia, South Africa and the USA; we exhibit our complete Smart Card anc ePassport production and personalization products, as well as RFID inlay production and converting processes. Almost any system is available, ready for demonstrations. Additionally, the company drives its know-how directly to the customers with the TECURITY EXPRESS show truck high security production center, unrivaled worldwide.
a mobile
Technology and market leadership To ensure its technology and market leadership Muhlbauer, heavily invests in the development of new innovative products and technological processes. The company's research and development centers with over 340 highly qualified engineers and technicians closely collaborate with customers and research institutions. In such manner we can efficiently launch to market reliable solutions in increasingly shorter development and production cycles.
Open communication While aiming to extend our leading market position in the emerging areas of government security and biometric applications, Muhlbauer ensures strict privacy from project to project. Thus allowing open channels of communication with our customers. Speed, quality and clear customer orientation make us to the reliable partner for sophisticated industries.
2
Complete turnkey solutions for Smart Card production Product overview
Glue tape lamination
Milling
Flexible bump
Implanting
Combined milling & implanting
Plug punching
Card testing
Options
Software solutions
Flexion test
Torsion test
Module adhesion test
Card mounting
Three wheel test
Module inspection
Antenna touch system
Open universal personalization management
Integrated production management
CML 3420, CML 3430
SCM 525
ГЙЕ*} SCM 5050
g ^ a s S l S C M 5060
FBC 1200
SCI 820
[NEW] SCI 4000/08
g|uSio53 SCI 8610
Г ц ё ^ } SmartCardLine
Гнел] C M I 200
CMI 2000/05, CMI 3000/05
CMI 4000/05
\jj&*} CMP 200
CMP2000/M, CMP 2010
SCF 2300
SCT 2400
MAT 1230
CM 2000
HeVJT} TWT2500
Ml
ATS
Muhlbauer MCES
Muhlbauer INCAPE
Page
Page ..
Page .
Page
Page
Page
Page
Page ..
Page
Page
Page
Page
Page
Page
Page
Page
Page
Page
Page
Page
Page
Page
Page
5 + 6
7 + 8
9 + 10
11 + 12
13 + 14
15 + 16
17 + 18
19 + 20
21 + 22
23 + 24
25 + 26
27 + 28
29 + 30
31 + 32
33 + 34
33 + 34
33 + 34
33 + 34
33 + 34
35
35
36
37
Experience drives innovation
Visionary concepts
The wheel
The electricity
The X-rays
How would the world be without the visionary concepts and various important developments of the humans? Limits have been moved all time and, be sure, this will never stop.
Since several years, Smart Cards are embracing our whole life. The smart card enables more efficient work processes and reduces paperwork, and it increases security against fraud and forgery. Whether in the field of GSM or UMTS cards, debit and credit cards, access cards, loyalty cards or health insurance cards - these intelligent cards help us handle our daily dealings. Especially all kinds of ID cards are in the focus of the current and future security document markets.
Electronic access to information and services - e-government services, for example - can be made particularly secure, due to the Smart Card's digital signature. These benefits and more make the Smart Card the ideal key to security and practical use in a fast growing multimedia society.
Imagine you can use one single card to pay for your tickets for trains, sports and music events, to handle your consultations online with the responsible health fund, to get money at the bank machine and to use secure electronic commerce over the internet. Not possible? Of course: "multiple applications" are the magic words!
The telecommunications market continues to grow. The use of m-commerce and multimedia applications is becoming common practice. There is a growing interest in new, demand-related applications that equip cell phones with enhanced functionality, making them indispensable parts of our everyday lives.
With all our solutions, Muhlbauer addresses all your business opportunities. You can grow in the speed that is ideal for you and move on in the direction you want.
Let us realize your future ideas!
The DNA
Taking responsibility for realizing visions Competence
Glue tape lamination
is the preparation of the module tapes for the hot melt implanting process. 1С modules are laminated on the back side with an adhesive tape. We offer stand-alone and integration kits to be built in or attached to the implanting system.
Milling
Cavities for 1С modules are milled into the card bodies. The cavities are dimensioned according to the module size to be implanted. Depending on the application, Muhlbauer milling systems offer a wide range of process and quality control features (e.g. for Dual Interface card production).
Flexible bump
is the latest process to ensure secure contact between module and antenna of Dual Interface cards. After a special milling process conductive glue is dosed into the two contact areas and cured before implanting the module.
<*&&«-
Implanting / Combined milling & implanting
;/£?,**
is the central process in the Smart Card production chain. 1С modules are punched out of the tape and are placed and fixed in the cavity of the card. All Muhlbauer implanting systems support "hot" and "cold" implanting processes. Also, a wide range of process and quality control features is available, e.g. for chip encoding, contactless encoding and Dual Interface card production.
Plug punching
is used to pre-punch the SIM-plug. The plug is not completely punched from the card but still fixed in the card by two or more bridges.
Test systems
Mechanical stress tests are performed to qualify the perfect gluing of the 1С module in the card body. Bending and torsion of the card simulate the "normal" stress on the card in everyday life.
5 I Glue tape lamination system
CML 3420, CML 3430
- Easiest and fastest tool change within seconds for highest uptime
• Best processability with heating from top and bottom
• Highest throughput of up to 18,000 UPH with lowest operator need (< 0,1 operator)
• Fastest setup time for different products
• Highest reliability
• Highest throughput of up to 18,000 modules per hour
• Lowest cost of ownership
• Highest autonomic production time
• Sensor and mechanically controlled module tape transport
• Best processability by top and bottom plate heating
• Tool change within seconds without removal of module tape
ИР I n t e g r a t a b l e p r o c e s s e s T e c h n i c a l d e s c r i p t i o n
Design
• Easily accessible control electronics and pneumatics
• SPS driven operator system • Reeling and indexing systems for 1С module tape,
glue tape and spacer tape • Locked production cabinet
Glue tape lamination parameters
• Pressure time: 0-10 sec ± 0.1 sec • Pressure: up to 300 N/cm?,
6 bar ± 0.3 bar • Temperature: up to 180 "С ± 5 %
Availability
Workstations
• Glue tape prepunching unit • Glue laminating station
Options
• Customized tool design • 4/6/8/12-fold tool design
Spooling systems
• Spooling systems TS 1141/1 • Integrated tape buffer • Low level detection
/0
Yield
Facilities (basic)
• Power:
• Compressed air:
0.7 % > 9!
1 x 230 V, AC, ± 10%, 16A, N, PE, 50/60 Hz 6 bar, oilVwaterfree, 65 l/min, according to DIN ISO 8573-1
Environmental conditions
Room temperature: i Humidity:
23 °C ± 3 °C 50% ± 10%
Tape specification
• Module tape:
• Spacer tape:
• Glue tape:
35 mm/super 35 mm reel diameter max. 700 mm 35 mm, reel diameter max. 700 mm widths max. 30 mm, reel diameter max. 200 mm
Dimensions (basic, closed/opened doors)
i Height: i Length: i Depth: i Weight:
Throughput (basic)
2250/2250 mm 900/900 mm 1000/2020 mm 410 kg
CML 3420: up to 9,000 modules/hour CML 3430: up to 18,000 modules/hour
Milling system
SCM 525
• All processes of a high volume system (e. g. dual interface card milling) for low budget price
• Highest milling accuracy by water cooled spindle drive (also during start-up)
• Best cost per card performance ratio
• Operator friendly handling
• Graphical based milling program designer
• Highest autonomic production time of up to 3 hours
• Adjustment of plane inclination just by software for best flatness results within a few microns
• Statistic process analysis
• Cleaning by air burst & suction system to avoid scratches (e. g. caused by brushes)
8
• "^*irr$Z&W
I n t e g r a t a b l e p r o c e s s e s T e c h n i c a l d e s c r i p t i o n
Design
• Easily accessible control electronics, located in the frame
• Automatic card transport and indexing system • Menu driven software,
available in different languages » Color TFT monitor • Windows based milling program designer • Locked production cabinet • Vacuum cleaning system
Workstations
• 1 programmable NC milling head with integrated cavity cleaning
• Cavity measurement station with in-line feedback-loop to control the NC milling head
« Cavity cleaning station • Reject/sampling station
Card materials
• PVC, PC, ABS, other materials upon request • Card dimensions according to format ID1
Milling parameters
• CNC milling heads: 1 • Programmable axis: 3 (x, y, z) • Dynamic axis
drive accuracy:
| Cavity depth measurement (option):
Availability
Yield
x, у = ± 15/лп z = ± 10;um
z ± 2,5 ^m
95%
> 99.5 %
Options
• Optical card orientation check station • Card thickness measurement station • Antenna touch system for
dual interface card production • Spot check station
Facilities (basic)
• Power:
• Compressed air:
3 x400 V, AC, ± 10%, 32 A, N, PE, 50/60 Hz 6 bar, oil-/waterfree, 200 l/min according to DIN ISO 8573-1
Card feeding/stacking systems
• Manual card handlers CH 410 - 500 card stacker - integrated reject box
• Automatic magazine handlers CH 4201 with 3 magazine positions
• Magazine changing system CH 4011, also available for autonomy time of up to 3 hours
Environmental conditions
Room temperature: Humidity:
23 X 50 % :
: 3°C 10%
Dimensions (basic, closed / opened doors)
• Height: 2300/2300 mm • Length: 1550/1550 mm • Depth: 1070/2350 mm • Weight: 500 kg
Throughput (basic)
• Up to 2,800 cards/hour
9
NEW Cavity milling system
SCM 5050 Highest throughput and yearly capacity on smallest footprint (up to 5,000 UPH) Best accuracy, processability and flexibility due to two independent milling stations (6 axis) Highest operator friendliness and autonomic production time of up to 60 min.
I Your applications
• Automatic milling of cavities for 1С modules into plastic cards • Automatic milling of cavities for Dual Interface applications
patented antenna detection system (ATS) for highest reliability of detection of all kind of antennae
I Your advantages
Highest milling accuracy by water cooled spindle drive (also during start-up)
Highest throughput and yield for Dual Interface cards (yield up to 99.7%)
Highest autonomic production time according to throughput by magazine changing systems (up to 60 min.)
Graphical based milling program designer
Adjustment of plane inclination only by software within a few microns for best flatness results
Free station on card transport for customized quality control station
Cleaning by air burst and suctioning to avoid scratches
10
I n t e g r a t a b l e p r o c e s s e s T e c h n i c a l descr ip t ion
Design
• Easily accessible control electronics located under the table
• Automatic card transport and indexing system • Menu driven software,
available in different languages • 1 color TFT monitor • Locked production cabinet • Vacuum cleaning system • Windows based milling designer
Milling parameters
• NC milling heads: 2 • Programmable axis: 6 (x,, хг, у,, y2, Zi, z2) • Dynamic axis
drive accuracy: x, у = ± 15/jm z = ± 10 /Jim
Availability > 97 %
Yiel 99.7 % Workstations
• 1 programmable NC milling head with 6 programmable axis
• 1 card thickness measurement station • 2 cavity cleaning stations • 2 cavity depth control stations - measuring
cavity depth in-line loop for self-adjustment of the milling head
• 1 reject box and sampling station
Facilities (basic)
• Power:
• Compressed air:
400 V, ± 10 %, 32 A, 50 Hz 6 bar, oilVwaterfree, 1050 l/min according to DIN ISO 8573-1
Options
• Optical card orientation control check • Monitoring system • PRS vision system • Options for Dual Interface card production
Card feeding/stacking systems
• Integrated magazine handling system with magazine buffer (300 or 500 card magazine handling)
• Card feeding from bottom into linear transport system
• Magazine changing systems - 9 magazine positions in the buffer or - 18 magazine positions in the buffer
• Card handling system CH 4010/1, /O • Card handling system CH 4201/1, /O
Environmental conditions
• Room temperature: 23 °C ± 3 °C • Humidity: 50% ± 10%
Dimensions (basic, closed/opened doors)
Height: Length: Depth:
2248/2248 mm 1915/2793 mm 990/2360 mm
Throughput (basic)
• Up to 5,000 cards/hour
Card materials
• PVC, PC, ABS, other materials upon request • Card dimensions according to format ID1
11
[iSSSsEE: Cavity milling system SCM 5060
• Highest throughput and yearly capacity on smallest footprint (up to 6,000 UPH) • Highest milling accuracy by water cooled spindle drive (also during start-up) • Highest autonomic production time of up to 45 minutes
I Your applications
Automatic milling of cavities for 1С modules into plastic cards Automatic milling of cavities for Dual Interface applications patented antenna detection system (ATS) for highest reliability of detection of all kind of antennae
I Your advantages
Highest throughput and yield for Dual Interface cards (yield up to 99.7%)
Graphical based milling program designer
Adjustment of plane inclination only by software within a few microns for best flatness results
Free station on card output transport for customized quality control station
Lowest cost of ownership
Highest reliability
12
ksSB ***** ^^
I n t e g r a t a b l e p r o c e s s e s T e c h n i c a l descr ip t ion
Design
• Easily accessible control electronics located under the table
• Automatic card transport and indexing system • Menu driven software,
available in different languages • 2 color TFT monitors • Locked production cabinet • Vacuum cleaning system • Windows based milling designer
Workstations
• 2 programmable NC milling heads with 6 programmable axis
• 2 card thickness measurement stations • 2 cavity cleaning stations • 2 cavity depth control stations, measuring
cavity depth in-line loop for self-adjustment of the milling head
• 2 reject boxes and sampling station
Milling parameters
• NC milling heads: ; • Programmable axis: • Dynamic axis
drive accuracy:
Availability
Yieli
Facilities (basic)
• Power:
• Compressed air:
• Vacuum:
6 (x,, x?, y,, y2, Zi, z2)
x, у = ± 15/L/m z = ± 10/jm
> 97 %
99.7 %
400 V, ± 10%, 32 A, 50 Hz 6 bar, oil-/waterfree, 1050 l/min according to DIN ISO 8573-1 -0,7 bar, 130 l/min
Options
• Optical card orientation control check • Monitoring system • PRS vision system • Options for Dual Interface card production
Card feeding/stacking systems
• Integrated magazine handling system with magazine buffer (300 or 500 card magazine handling)
• Card feeding from bottom into linear transport system
• Magazine changing systems - 9 magazine positions in the buffer or - 18 magazine positions in the buffer
• Card handling system CH 4010/1, /0 • Card handling system CH 4201/1, /O
a
Environmental conditions
• Room temperature: 23 °C ± 3 °C • Humidity: 50% ± 10%
Dimensions (basic, closed/opened doors)
• Height: • Length: • Depth: • Weight:
2320/2320 mm 2800/3560 mm 1000/2400 mm 1528 kg
Throughput (basic)
• Up to 6,000 cards/hour
Card materials
• PVC, PC, ABS, other materials upon request • Card dimensions according to format ID1
13
Flexible bump system
FBC 1200
• Easiest integration into existing production chain • Process know-how and experience in more than 30 projects • Customer prooven reliability even for production of Dual Interface ID card projects
• Vision system for process quality check guarantees 100% good cards for your customer
• Process tracking and statistic function for vision system
• Best cost/card ratio, especially for high volume production
• FBC technology offering lowest cost/card especially for high production volumes with close to 100 % yield
^^^__И^^__1^^_ ___^^^^^^^^^ ^^^^^^^^^^^^^ ^^__,^^^^^^^^^ а ш - а^^^^^^ш
14
I n t e g r a t a b l e p r o c e s s e s T e c h n i c a l descr ip t ion
i Computerized control system/PC-controller i Automatic card transport and indexing system i Menu driven software, available in different languages
Workstations
» Card input for manual card placement into the stacker
• Flexible bump dispensing station • Bending station • Pattern and recognition system • Reject box • Card output
Options
• 3 free stations for customer specific modifications and extensions e.g. cavity check
• Antenna resistance measurement station • Sample box • Automatic card input and output • Cavity check • Stereo microscope • Precuring system for additional process stability
for specific card designs
Card feeding/stacking systems
• Card input CH 410/1 • Card output CH 410/O • Card handling system CH 4201 /I/O
Card materials
• PVC, other materials upon request • Card materials according to ID1
Process conditions
The viscosity of the resin has to be adapted to the environmental conditions, its age, etc. to reach the optimum process stability
Facilities (basic)
• Power:
• Compressed air:
• Vacuum:
3 x400 V, AC, ± 10%, N, PE, 3 x 32 A, 50/60 Hz 7 bar, oil-/waterfree according to DIN ISO 8573-1 internally
Environmental conditions
• Room temperature: • Humidity:
23 °C ± 3 °C 50% ± 10%
Dimensions (basic, closed/opened doors)
Height: Length: Depth: Weight:
2300/2300 mm 1920/2340 mm 990/2330 mm 480 kg
Throughput (basic)
• Appr. 1,500 cards/hour
15
Module implanting system
SCI 820
• Best cost/card ratio on smallest footprint • Best operator friendliness (e. g. freely programmable and storable implanting parameters)
• Best processability for best production quality
• Highest production stability and reliability leading for highest yield and lowest cost/cards
• Water and air cooled punching process, flatness compensation and fully controlled process parameters by software
• Highest productivity and smallest footprint
• Module inspection for positioning rotation and surface (dust overwelding glue etc.)
• Wizards and operator instructions for best uptime and operator friendliness
• Highest autonomic production time with Muhlbauer magazines and magazine changing system (e. g. avoid 100% double cards)
• Possible integration of personalization units like chip encoding, laser or inkjet personalization etc.
16
I n t e g r a t a b l e p r o c e s s e s T e c h n i c a l descr ip t ion
Design
• Easily accessible control electronics, located in the frame
• Automatic card transport and indexing system • Automatic 1С module tape indexer • Automatic spooling systems for module tape
and spacer tape • Automatic module pick and place system • Menu driven software,
available in different languages • Color monitor • Locked production cabinet
Workstations
• Module punching system • Implanting unit • Hot press station • Flatness compensation
Tape specification
• Module tape:
• Spacer tape:
35 mm/Jedec sup. 35 mm pitch 9.5 or 14.25, reel diameter max. 330 mm 35 mm reel diameter max. 330 mm
Process parameters
Implanting accuracy: Implanting pressure: Implanting temperat.: Implanting time:
Availability
x, у = ± 30 цт up to 200 N ± 2 N up to 250 °C ± 4 °C up to 10 sec ± 0.1 sec
> 95 %
99.7 %
Options
• Card orientation check • Cavity presence check • Liquid glue dispensing systems
- necessary for cold implanting process • Cold press station
incl. module height difference measurement • Electric test/encoding station • Card sampling/reject station • Inkjet printing module EM 750/I
- up to four line printing - others upon request
• Applications for Dual Interface card production • PRS vision system • Up to 8 chip encoding stations • Laser engraving module EM 750/L
Card feeding/stacking systems
• Card handlers CH 410 - 500 card stacker - integrated reject box
• Automatic magazine handlers CH 4201
Card materials
• PVC, PC, ABS, other materials upon request • Card dimensions according to format ID1
Facilities (basic)
• Power:
• Compressed air:
i Suction: i Cooling water:
1 x 230 VAC, ± 10%, 16 A, N, PE, 50/60 Hz 6 bar, oil-/waterfree, 250 l/min, according to DIN ISO 8573-1 -0,12 bar, 1300 l/min 1 bar, 12-15 "C, 1 l/min
Environmental conditions
Room temperature: Humidity:
23 °C ± 3 °C 50 % ± 10 %
Dimensions (basic, closed/opened doors)
Height: Length: Depth: Weight:
2300/2300 mm 1720/1720 mm 1070/2430 mm 500 kg
Throughput (basic)
• Up to 1,500 cards/hour
17
ME*i Module implanting system
SCI 4000/08
• Best operator friendliness (e. g. freely programmable and storable implanting parameters)
• Best processability for best production quality • Highest production stability and reliability leading for highest yield and lowest cost/cards
:
I Your applications
Fully automatic module punching, implanting and testing in one compact system
All inline quality assurance card orientation, height measurement, module inspection etc.
| Your advantages
Water and air cooled punching process, flatness compensation and fully controlled process parameters by software
Highest modularity (e. g. liquid dosing, vision)
Highest productivity and smallest footprint
Module inspection for positioning rotation and surface (dust overwelding glue etc.)
Wizards and operator instructions for best uptime and operator friendliness
Highest autonomic production time with Muhlbauer magazines and magazine changing system (e. g. avoid 100 % double cards)
Latest integratable module tape lamination (as option) for continuous production also during material change
Possible integration of personalization units like chip encoding, laser or inkjet personalization etc.
18
I n t e g r a t a b l e p r o c e s s e s T e c h n i c a l descr ip t ion
Design • Easily accessible control electronics,
located in the frame • Automatic card transport and indexing system • Automatic 1С module tape indexer • Automatic spooling systems for module tape
and spacer tape • Automatic module pick and place system • Computerized control system • Menu driven software,
available in different languages • Locked production cabinet
Workstations
• Cavity presence check • Tacking station • 1s' hot press station • 2nd hot press station • Cold press station
incl. module height difference measurement • Electric test
- contact head - integration of customized encoding/test
system upon request • Reject station • Module punching system
(punching of the 1С modules from glob top side) • Pick & place unit transfers working modules to
the tacking station; reject modules are transferred to a reject boxed
options ШШШШ • Card orientation check • Liquid glue dispenser (pneumatic or motor driven)
for cold implanting process • Hot liquid glue dispensing EM 8900/HLG • 1С module inspection
- vision system for surface inspection of the implanted module
- camera/monitor system with PRS software • Applications for Dual Interface card production • Inkjet printing module EM 750/1
- up to four line printing (others upon request) • Laser engraving module EM 750/1 • Improved inline lamination system
CML 3325, no machine stop during tape connection or tool cleaning I
Card materials
• PVC, PC, ABS, other materials upon request • Card dimensions according to format ID1
Tape specification
• Module tape: 35 mm/Jedec sup. 35 mm pitch 9.5 or 14.25, reel diameter max. 500 mm
• Spacer tape: 35 mm reel diameter max. 330 mm
Process parameters
• Implanting accuracy: x, у -=• ± 30 цт (ISO points to punch line)
• Implanting pressure: up to 200 N ± 2 N • Implanting temperat.: up to 250 °C ± 4 °C
Availability
Yield
Facilities (basic)
• Power:
• Compressed air:
• Cooling water:
> 95
99.7 %
1x230V, AC, ±10%, 32 A, N, PE, 50/60 Hz 6 bar, oilVwaterfree, 850 l/min, according to DIN ISO 8573-1 1 bar, 12-15°C, 1 l/min
Environmental conditions
• Room temperature: 23 °C ± 3 °C •Humidity: 50% ± 1 0 %
Dimensions (basic, closed/opened doors)
' Height: 1 Length: | Depth: 1 Weight:
2340/2340 mm 2670/3090 mm 1060/2400 mm 850 kg
Throughput (basic)
• Up to 4,000 cards/hour
Card feeding/stacking systems
• Automatic magazine handlers CH 4201 • Automatic magazine buffer CH 4010
19
SEUSSES^ Module implanting system
SCI 8610
Best operator friendliness (e. g. freely programmable and storable implanting parameters)
Highly accurate implanting process
Highest throughput of up to 6,000 cards /hour
I Your applications
• Fully automatic module punching, implanting and testing in one compact system
• All inline quality assurance card orientation, height measurement, module inspection etc.
I Your advantages
• Highest modularity (e. g. liquid dosing, vision)
• Highest productivity and smallest footprint
• Integration of lamination system and inkjet possible
• Highes process stability
• Maximum productivity and small footprint
• Best cost/card ratio
20
П ч " ^ • « • » "Ч К ь
I n t e g r a t a b l e p r o c e s s e s T e c h n i c a l descr ip t ion
Design
• Aluminium table with all workstations • Easily accessible control electronics,
located in the frame • Automatic 2-track card transport and
indexing system • Automatic 1С module tape indexer • Automatic spooling systems for module tape
and spacer tape • Automatic module pick and place system • Swivel arm with display • Menu driven software,
available in different languages • Locked production cabinet
Workstations
• Cavity presence check • 1С module punching system, 2-fold • Tacking station (2-track) • 181 hot press station (2-track) • 2nd hot press station (2-track) • Cold press station
incl. module height difference measurement • Reject station
Card materials
• PVC, PC, ABS, other materials upon request • Card dimensions according to format ID1
Tape specification
• Module tape:
• Spacer tape:
35 mm/Jedec sup. 35 mm pitch 9.5 or 14.25, reel diameter max. 500 mm 35 mm reel diameter max. 330 mm
Process parameters
Implanting accuracy:
Implanting pressure: i Implanting temperat.: Implanting time:
Availability
Yield
x, у = + 30 ^m (ISO points to punch line) up to 200 N ± 2 N up to 250 °C ± 4 °C up to 10 sec ± 0.1 sec
> 95 '
99.7 %
Options
• Card orientation check • 3rd hot press station (2-track) • Electric test / encoding station • Optical module surface inspection system • Inkjet printing extension module • Upgrade kits for Dual Interface card production
- glue dot inspection - antenna inspection - contactless encoding
• Sampling station • Integrated lamination module • Spacer tape winder • 4/8 chip encoding stations
Facilities (basic)
• Power:
i Compressed air:
• Suction: • Cooling water:
3x400V, AC,+ 10%, 32 A, N, PE, 50/60 Hz 6 bar, oil-/Waterfree, 600 l/min, according to DIN ISO 8573-1 -0.12 bar, 1300 l/min 1 bar, 10-13°C, 2-3 l/min
Environmental conditions
i Room temperature: i Humidity:
23 °C ± 3 °C 50% + 1 0 %
Card feeding/stacking systems
• Integrated magazine handling system with magazine buffer (300 or 500 cards magazines)
• Card feeding from bottom into linear transport system
• 11 magazine positions in the magazine buffer
Dimensions (basic, closed/opened doors)
• Height: • Length: • Depth: • Weight:
2340/2340 mm 3300/4100 mm 1990/3390 mm 1800 kg
Throughput (basic)
• Up to 6,000 cards/hour
21
H&L Card implanting system
SmartCardLine
Highest level of operator friendliness (e.g. with automatic opening doors, wizard guided menus)
Unique card handling garantees highest throughput, best quality and process times
New unique magazine changing system, combining highest autonomy and smallest footprint
Easiest accessabiiity to all process stations for highest uptime and easy maintenance
Your applications
Fully automatic module punching, implanting and testing in one compact system
All inline quality assurance card orientation, height measurement, module inspection etc.
I Your advantages
Easy handling and operation
• Look & feel graphical user interface with touch screen technology (operator and express mode)
• Complete machine overview on one screen
• Process PCs directly at process modules with complete process vizualization & statistics
• Removable and pluggable service terminal
Innovative process concept for highest throughput and flexibility
• Sensibly structured installation space with easy access to all modules
• Maintenance friendly design, process units close to the operator
Highest modularity
• Freely configurable according to processes, applications and throughput demands at up to 6,000 UPH
• Easy upgradeable, even on customer's side
• Integration of inline module tape lamination system optionally possible
22
I n t e g r a t a b l e p r o c e s s e s T e c h n i c a l d e s c r i p t i o n
Design
• Easily accessible control electronics located under the table
• Automatic card transport and indexing system • Menu driven software,
available in different languages • Touch screen and color TFT monitors • Vacuum cleaning system
Workstations
• Cavity presence check • 1С module punching system • Tacking station • 1" hot press station • 2nd hot press station • Cold press station
incl. module height difference measurement • Reject station
Card maten ials
• PVC, PC, ABS, other materials upon request • Card dimensions according to format ID1
Tape specification
• Module tape: 35 mm/Jedec sup. 35 mm pitch 9.5 or 14.25, reel diameter max. 500 mm
« Spacer tape: 35 mm reel diameter max. 330 mm
Process parameters
• Implanting accuracy
Implanting pressure: Implanting temperat.:
1 Implanting time:
x, у = ± 30 цт (ISO points to punch line) up to 200 N ± 2 N up to 250 °C ± 4 °C up to 10 sec ± 0.1 sec
Options
• 3rd hot press station • Electric test station • Optical module surface inspection system • Sampling station • Integrated lamination module • Spacer tape winder
Facilities (basic)
• Power:
• Compressed air:
400 V, ± 10%, 32 A, 50 Hz max. 10 bar, oil-/waterfree, 500 l/min according to DIN ISO 8573-1
Card feeding/stacking systems
• Roundtable magazine changing system - automatic magazine changing - 300 or 500 card magazine handling - capacity of up to 8 magazines
Environmental conditions
| Room temperature: ' Humidity:
23 °C ± 3 °C 50% ± 10%
Dimensions (basic, closed/opened doors)
Height: Length: Depth:
19300/2210 mm 3860/4700 mm 1175/2725 mm
nroughput (basic)
| Up to 6,000 cards/hour
23
H&i Combined card milling & implanting system
CM I 200
Best customer proven cost/card performance
Milling & implanting in one compact system
Highest accuracy for milling and embedding far above ISO standards
I Your applications
Milling & implanting of Smart Card modules Fully automating the process of card separation, cavity milling, module implanting and testing
I Your advantages
Best user friendliness, life time and reliability due to fully software controlled programmable NC milling head, process and parameter files including GUI and process analysis
Meeting the high quality Muhlbauer engineering and assembling standard
Highest accuracy for milling due to loop back function, milling reference top site inclination plain and automatic drilling tool connection, same as graphical cavity designer software
Easiest operation with fastest tool change-over times, standard magazine changing system, wizard and software adjustable parameter files (position x/y, temperature, time, pressure ...) for highest uptime and autonomy (> 30 min)
Using standard Muhlbauer processes for milling, implanting, module punching etc. guarantees best processability and quality for all standard applications (e. g. brushless cleaning station, air/water cooled punch, flatness compensation, bottom cooling plates ...)
24
L-#f** ЕяЯЯ
I n t e g r a t a b l e p r o c e s s e s T e c h n i c a l d e s c r i p t i o n
Design
• Easily accessible control electronics, located under the table
• Automatic card transport and indexing system • Automatic 1С module tape indexer • Automatic spooling systems for module tape
and spacer tape - skeleton tape destroyed • Programmable linear module punching
pick and place system • Color monitor for data visualization • Locked production cabinet
Workstations
• 1 NC milling head • Cavity cleaning station • Cavity depth control station with feed-back loop • Module prefixing and implanting unit • Hot press station • Cold press unit
incl. module height difference measurement • Electric contact station • Card reject sorting
Options
• Optical card orientation check • Card thickness measurement system • Graphical based milling program designer • 2'"' hot press unit
Tape specification
• Module tape:
i Spacer tape:
35 mm/Jedec sup. 35 mm pitch 9.5 or 14.25, reel diameter max. 500 mm (330 mm with integrated laminator) 35mm reel diameter max. 330 mm
Process parameters
• NC milling heads: • Programmable axis: • Dynamic axis drive
accuracy:
• Implanting accuracy: • Implanting pressure: • Implanting temperat.: • Implanting time:
1 3 (x, y, z)
x,y = ± 30 цт z = ± 15/jm x,y = ± 50 цт up to 200 N up to 250 °C ± 4 °C up to 3 sec ± 0.1 sec
• Power:
• Compressed air: • Vaccuum:
1 x 400 V, AC ± 10% 16 A, N, PE, 50/60 Hz 6 bar, oil-/waterfree internally
Availability
Card feeding/stacking systems
• Magazine changing systems CH 200 - automatic magazine changing - 300 or 500 card magazine handling
Card materials
• PVC, PC, ABS, other materials upon request • Card dimensions according to format ID1
Yield > 99.5 %
Environmental conditions
i Room temperature: i Humidity:
23 °C ± 3 °C 50% ± 10%
Dimensions (basic, closed/opened doors)
i Height: | Length: i Depth:
1850/2150 mm 3200/3200 mm 1250/2500 mm
Throughput (basic)
• Up to 2,000 cards/hour
25
Combined card milling & implanting systems
CMI 2000/05, CMI 3000/05
- Lowest operator need with 0.4 - 0.5 operators per machine
• Highest flexible integration of personalization units
• Statistic process analysis incl. all quality assurance processes
• Best user friendliness, life time and reliability due to fully software controlled programmable NC milling head, process and parameter files including GUI and process analysis
• Meeting the high quality Muhlbauer engineering and assembling standard
• Highest accuracy for milling due to loop back function, milling reference top site inclination plain and automatic drilling tool connection, same as graphical cavity designer software
• Easiest operation with fastest tool change-over times, standard magazine changing system, wizard and software adjustable parameter files (position x/y, temperature, time, pressure ...) for highest uptime and autonomy (> 30 min)
• Using standard Muhlbauer processes for milling, implanting, module punching etc. guarantees best processability and quality for all standard applications (e. g. brushless cleaning station, air/water cooled punch, flatness compensation, bottom cooling plates ...)
26
T e c h n i c a l d e s c r i p t i o n
Design
• Easily accessible control electronics, located in the frame under the table
• Automatic card transport & indexing system • Automatic 1С module tape indexer • Automatic spooling systems for module
tape and spacer tape • Programmable linear module punching
pick and place system • Color monitor for data visualization • Locked production cabinet
Workstations
• 1 NC milling head • Cavity cleaning station • Cavity depth control (with feed-back loop) • Module prefixing and implanting unit • Hot press station • Cold press unit
incl. module height difference measurement • Electric contact station • Card reject sorting
Options
• Optical card orientation check • Card thickness measurement system • Liquid glue dispensing units • 2na hot press unit • Electric test/encoding station
(up to 8 cards in parallel) • Optical module surface inspection system • Hot liquid glue dispensing EM 8900/HLG • Upgrade kits for Dual Interface card production
- antenna resistance measurement system - antenna pad inspection - antenna touch sensor - glue dot inspection
• Inkjet engraving module EM 750/I - up to four line printing - others upon request
• Laser printing module EM 750/L • PRS vision system « Monitoring system • Up to 8 chip encoding stations without
extension module • Improved inline lamination system
CML 3325, no machine stop during tape connection or tool cleaning
Card feeding/stacking systems
• Magazine handlers CH 4201 • Magazine buffer CH 4010
Card materials
• PVC, PC, ABS, other materials upon request • Card dimensions according to format ID1
Tape specification
• Module tape:
• Spacer tape:
35 mm/Jedec sup. 35 mm pitch 9.5 or 14.25, reel diameter max. 500 mm (330 mm with integrated laminator) 35 mm reel diameter max. 330 mm
Process parameters
• NC milling heads: • Programmable axis: • Dynamic axis drive
accuracy:
• Cavity depth control: • Implanting accuracy: • Implanting pressure: • Implanting temprat.: • Implanting time:
1 3 (x, y, z)
x, у = ± 15/Lim z = ± 10/jm z = ± 2.5/jm x,y - ± 30 цт up to 200 N ± 2 N up to 250 °C ± 4 °C up to 3 sec ± 0.1 sec
Availability
Yield
Facilities (basic)
• Power:
• Compressed air:
• Suction:
• Cooling water:
> 99.5 %
3x 400 V, AC, ± 10 %, 32 A, N, PE, 50/60 Hz 6 bar, oilVwaterfree, 850 l/min according to DIN ISO 8573-1 - 0.25 bar, 3850 l/min (per milling unit) 1 bar, 12-15 °C, 1 l/min
Environmental conditions
• Room temperature: 23 °C ± 3 °C • Humidity: 50% ± 10%
Dimensions (basic, closed/opened doors)
• Height: 2340/2340 mm • Length: 3300/3300 mm • Depth: 1070/2040 mm • Weight: CMI2000/05 800 kg
CMI 3000/05 1000 kg
Throughput (basic)
• Up to 2,000 cards/hour with CMI 2000/05 • Up to 3,000 cards/hour with CMI 3000/05
27
Combined card milling & implanting system
CM I 4000/05
• Lowest operator need with 0.4-0.5 operators per machine
• Highest flexible integration of personalization units
• Statistic process analysis incl. all quality assurance processes
• No mechanical adjustment necessary due to 2 programmable independent (x, y, z) NC milling heads
• Options for dual interface card production with a yield > 99.7% available
• Freely programmable implantation postition for x, y, z and rotation only by software (no mechanical adjustment)
• Programming of milling cavities via graphical milling designer and visualization incl. auto calibration, loop back and diameter correction for easiest operation
• New integrated module tape laminator (as option) for continuous production also during material change
• Adjustment of plane inclination by software & milling reverence top side for best milling and implanting quality
• Highest autonomy with Muhlbauer magazine changing system incl. unique separation technology (avoid 100 % double cards also with difficult electrostatic charged materials)
со
T e c h n i c a l descr ip t ion
Design
• Easily accessible control electronics, located in the frame under the table
• Automatic card transport and indexing system • Automatic 1С module tape indexer • Automatic spooling systems for module tape
and spacer tape • Programmable linear module punching
pick and place system • Color monitor for data visualization • Locked production cabinet
Workstations
• 1 NC milling head • Cavity cleaning station • Cavity depth control (with feed-back loop) • Module prefixing and implanting unit • Hot press station • Cold press unit
incl. module height difference measurement • Electric contact station • Card reject sorting
Tape specification
• Module tape:
1 Spacer tape:
35 mm/Jedec sup. 35 mm pitch 9.5 or 14.25, reel diameter max. 500 mm 35 mm reel diameter max. 330 mm
Process parameters
• NC milling heads: • Programmable axis: • Dynamic axis drive
accuracy:
• Implanting accuracy: • Implanting pressure: • Implanting temperat: • Implanting time:
Availability
2 3 (x, y, z)
x, у = ± 15;L/m z = ± 10 /urn x,y = ± 30 ^m upto200N±2N upto250°C±4°C up 3 sec ± 0.1 sec
> 95 %
Yield > 99.7 '
Options for milling, implanting, lamination
• Optical card orientation check • Card thickness measurement system • Liquid glue dispensing units • Optical module surface inspection system • Hot liquid glue dispensing EM 8900/HLG • Inkjet printing unit • Upgrade kits for Dual Interface card production • PRS vision system • Monitoring system • Up to 8 chip encoding stations • Card handling system CH 4010/1, / 0 « In-line laminating system CML 3325,
no machine stop during tape connection or tool cleaning
*
Options for plug punching
• 1С module recognition • Hydraulic driven plug punching station • Hydraulic driven cutting station • Punch-check sensors after punching process • Automatic and programmable sampling station
or module check before card output • Double card recognition • Mini-VISA modification
Facilities (basic)
• Power:
• Compressed air:
• Suction:
• Cooling water:
3 x 400 V, AC ± 10 %, 32 A, N, PE, 50/60 Hz 6 bar, oil-/waterfree, 850 l/min according to DIN ISO 8573-1 - 0.25 bar, 3850 l/min (per milling unit) 1 bar, 12-15 °C, 1 l/min
Environmental conditions
Room temperature: Humidity:
23 °C ± 3 °C 50% ± 1 0 %
Dimensions (basic, closed/opened doors)
• Height: • Length: • Depth: • Weight:
2340/2340 mm 3300/3300 mm 1070/2040 mm 1000 kg
Throughput (basic)
• Up to 4,000 cards/hour
Card materials
• PVC, PC, ABS, other materials upon request • Card dimensions according to format ID1
29
NE>N Plug punching system
CMP 200
Cost/card driven system for simplified card handling but still with best quality and reliability
Best quality for GSM punching due to separate card punching and cutting station
Highest throughput on smallest footprint
I Your applications
Punching and cutting of plugs for GSM cards
Punching and cutting of various GSM shapes high flexibility due to in-house development & process
.«•'W
I Your advantages
Punching of all GSM shapes
Process know-how for highest lifetime and quality of punching tool guarantee best cost/card ratio
In-house tool design and regrinding service for best quality and fastest delivery
Automatic magazine changing systems with an autonomic production time of up to 20 minutes for best operator friendliness
Easy change-over to different tools
30
****" ШШШШ ШШ *
I n t e g r a t a b l e p r o c e s s e s T e c h n i c a l descr ip t ion
Design
• Easily accessible control electronics, located in the frame under the table
• Hydro pneumatic driven punching system • Automatic card transport and indexing system • Automatic magazine handlers and card indexer • PLC controlled system • Menu driven system,
available in different languages
Workstations
• Hydro pneumatic punching station • Hydro pneumatic cutting station
Card feeding / stacking systems
• Magazine changing systems CH 200 - automatic magazine changing - 300 or 500 card magazine handling
Card materials
• PVC, ABS, other materials upon request • Card dimensions according to format ID1 • SIM modules according to ID000 format
Process parameters 1 Punching system: 1 Cutting unit: ' Punching accuracy:
Facilities (basic)
• Power:
• Compressed air: • Vacuum:
hydro pneumatic driven hydro pneumatic driven ± 0.1 mm
1x230 V, AC, ± 10%, 16 A, N, PE, 50/60 Hz 6 bar, oilVwaterfree, internally
Environmental conditions
| Room temperature: ' Humidity:
23 °C 50 % :
:3°C 10%
Dimensions (basic, closed/opened doors) 1 Height: | Length: i Depth:
1850/2100 mm 1250/2500 mm 1050/2500 mm
Throughput (basic)
• Up to 3,000 cards/hour
31
Plug punching systems
CMP 2000/M, CMP 2010
Punching of standard GSM cards with all different geometries
Punching and cutting of different shapes based on ID1 card size
CMP 2000 / M CMP 2010
I Your applications
• GSM cards in all known materials
• Gift cards, Key Tags, Mini-VISA and Mini-GSM (3FF)
I Your advantages
• Manual or fully automatic systems
• Powerful hydraulic driven punching and stamping system
• In-house tool design and regrinding service
• Optional processing all over the surface of ID1 cards for gift cards, Mini-VISA and other customized designs like key tags
• Process know-how for highest life time and quality of punching tool
• Fastest system in the market with more than 4,000 cards/hour on lowest footprint
32
_ _ _ _ _ ^ _ _ _ ^ в м ^ н ^^^^^^^^^ ^^^И1^^^^И ^Н^^^^^^Н
I n t e g r a t a b l e p r o c e s s e s T e c h n i c a l d e s c r i p t i o n
Design ШШШК^ШЛ • Easily accessible control electronics
located under the table • Hydraulic driven control electronics • Automatic card transport and indexing system • Automatic magazine handlers and card indexer • Computerized control system • Menu driven software,
available in different languages
Workstations
• 1С module recognition • Hydraulic driven punching station • Hydraulic driven cutting station
Process parameters
Punching station: i Cutting station: i Punching pressure: i Punching force: i Punching speed:
Facilities (basic)
• Power:
• Compressed air:
• Vacuum:
Hydraulic driven Hydraulic driven max. 70 bar, adjustable max. 14 kN, adjustable freely programmable
i Punching accuracy: ± 0.1 mm
3 x400 V, AC, ± 10%, 16 A, N, PE, 50/60 Hz 6 bar, oilVwaterfree, 520 l/min internally
Options • Punch check sensors after the punching process • Automatic and programmable sampling station
or module check before card output • Double card recognition • Mini-VISA modification
Card feeding/stacking systems
• Magazine handler CH 4201 - automatic magazine changing - 300 or 500 card magazine handling
• Magazine buffer CH 4010 - automatic magazine changing - 300 or 500 card magazine handling - integrated magazine buffer, 18 positions
Environmental conditions
i Room temperature: i Humidity:
23 °C 50 % :
: 3°C 10%
Dimensions (basic, closed/opened doors)
i Height: i Length: i Depth: i Weight:
2300/2300 mm 1920/2340 mm 990/2330 mm 480 kg
Throughput (basic)
• Up to 4,000 cards/hour
Card materials
• PVC, ABS, other materials upon request • Card dimensions according to format ID1 • SIM modules according to format ID000,
other formats upon request
33
Smart Card testing & counting systems
Muhlbauer card qualification
• Systems perform fully proven, reliable counting and testing according to ISO specifications
SCF2300 MAT 1230 TWT 2500
• SCF 2300 performs a bending stress test for Smart Cards
• SCT 2400 performs a torsion test for cards
• MAT 1230 performs an adhesion test for embedded module in cards
• CM 2000 counts cards (laminated or monolayer, standard, transparent or black) during or after all production steps
• TWT 2500 performs a testing method for the adhesive test between module and card body
I n t e g r a t a b l e p r o c e s s e s T e c h n i c a l d e s c r i p t i o n
SCF 2300, SCT 2400
Card materials
• Card dimensions according to format ID1
Process parameter
• Bending height:
i Bending speed: i Test modes:
Facilities (basic)
• Power:
according to ISO/I EC 10373-1 10-40 cycles/in ISO
115 or 230 V,AC, ± 10%, 0.10 or 0.20 A, N, PE, 50/60 Hz
Dimensions (basic, closed/opened doors)
SCF 2300: • Height: • Length: - Depth: • Weight:
SCT 2400: • Height: • Length: • Depth: • Weight:
320/590 mm 600/600 mm 580/580 mm 30 kg
320/590 mm 600/600 mm 580/580 mm 30 kg
MAT 1230
Card materials/Chip modules
• Card dimensions according to format ID1 or MMC • 6-, 8-contact and MMC modules • Other card & module versions/types upon request
Process parameters
• Moving distance of plunger:
• Cycle time disgorge: • Measureable force:
Pressure surface of plunger:
Facilities (basic)
• Power:
7.5 mm appr. 9 sec min: 0.1 N max: 500 N
28.3 mm2
115 or 230 ЧАС, ± 10%, 0.10 or 0.20 A, N, PE, 50/60 Hz
Dimensions (basic, closed/opened doors)
• Height: • Length: • Depth: • Weight:
320/590 mm 600/600 mm 580/580 mm 30 kg
CM 2000
Card materials
• Card dimensions according to format ID1 • All common plastic and paper cards • Thickness from 0.25 to 0.9 mm -
with extended counting option • Counting of multi layer, mono layer, molded,
black and transparent cards
Process parameters
i Counting speed: Counting process: Stack width:
Facilities (basic)
• Power:
150 mm/sec Usage of photo sensors up to 450 mm
230 V, AC, 2 A
TWT 2500
Card materials
• Card dimensions according to format ID1 • All common plastic and paper cards
Facilities (basic)
• Power:
Dimensions
i Height: i Length: ' Depth:
230 V, AC, ± 1 0 % , 16 A, 50/60 Hz
225 mm 580 mm 500 mm
Dimensions
• Height: • Length:
250 mm 700 mm
35
Module inspection Ml
The module inspection system Ml is used to inspect the contact surface of 1С modules with respect to scratches and positioning.
The system can be integrated into our testhandlers and implanting systems for quality control procedures even on shiny surfaces.
Your advantages
Fully automatic quality control with reject handling
Own PC, monitor, camera system and software
Automatic position check, module orientation and surface inspection, e.g. for scratches and contamination
Antenna touch system ATS
The antenna touch system ATS is used for fully automatic production of Dual Interface cards, detecting each kind of antenna (etched, coilwinded, printed etc.) at highest speed and reliability.
The system is able to detect and stop at the antenna surface with highest accuracy within a few microns. Change-over to other material or layout of the antenna is possible without any adjustment of the ATS system.
Additional to the ATS system further quality systems like resistance measurement and optical antenna pad recognition are available.
Your advantages
Fastest change-over times for different products
Highly reliable and proven system on the market for Dual Interface cards
Highest accuracy with fast program setup only by software
Highest output yield - even for critical detecting applications
36
Open universal personalization management
Muhlbauer MCES • Open universal platform
• Global platform script interpreter
• Prevention of cloned documents and mismatched data by use of a two-way data assurance process
• Flexible configuration of the personalization process steps
• Control of input and report data flows
• Fully automatic data distribution to individual machine modules for personalization of all types if ID documents ID cards, driver's licenses, health cards, bank/credit cards, passports,...
• Muhlbauer provides consulting and engineering capabilities that allows you to remain in accordance with the industries highest standards. We can lead you to a fast, clean, and cost effective over all solution using our knowledge and experience of more than fifteen years in the Smart Card industry.
• Independent data engineering by the user or full development capabilities supplied in-house by Muhlbauer
• Free access to all necessary personalization functions (chip mapping, APDU-sequences, ...)
• Universal platform for all Muhlbauer systems with personalization functionality ranging from our table-top machines to our highest throughput machines
• Data engineering with standard programming tools C+ + and SQL
• Object oriented design
37
Integrated production management system Muhlbauer INCAPE
Only software solution in the world for combined data management, complete production control and material management Modular solution to organize the complete production of premium documents Covers fully the production control requirements (security industry and ЕМУ standards)
• • • ' . ' • ' - . • • • • ' • • ' : • • • . ' . , - . . • ; . • !•:':• '
Production management system
Packaging ft
I Your applications
ICAO-compliant personalization of identity documents in vizual and electronic format
Full production control loop to trace back physical documents in the production area, completed actions in the production area and handled data through the complete system
Interface to PKI systems from any supplier or Muhlbauer TRUST
Complete production & personalization management software solution
Various pre-defined modules ready on stock for customization
I Your advantages
• Manage the complete document issuance cycle from operations scheduling, personalization, quality control and shipment with one system
• High production security (full control about systems, persons and data in the personalization area)
• Reduce your costs due to a more efficient, secure and cost-effective controlled production
• One system for the complete control of personalization management
• Easy handling of job administration and secure data for all the production equipment
• Proven for all possible personalization applications V (Ю documents, banking etc.)
Integrated user administration
Compatible with all known encoding systems (e.g. Muhlbauer MCES)
Fulfills highest security requirements (EMV/ICAO...)
Multi product management with highest flexibility
Upgradeable by the customer
Statistical process control for complete transparency and traceability of production
interested?
Muhlbauer - Your one-stop-shop technology partner Product portfolio
Cards & Tecurity Smart Card
• 1С Module & Inlay Production • Card and Smart Card Production • Personalization & Mailing
ePassport • 1С Module & Inlay Production • Holder Page Production • Booklet Production • Booklet Perforation • Personalization & Mailing
Tecurity Systems & Solutions • Data Enrollment • Border Crossing/Verification • Access Control & Surveillance
Smart Label • RFID Transponder Production • Converting & Insertion • Testing & Personalization
lemiconductor Related Products
Die Sorting/Die Bonding Flip Chip Bonding Mark, Test, Scan, Pack Carrier Tape Forming Industrial Image Processing Smart Label J
'raceability Board Handling Automation
I Precision Parts & Systems
J
CNC-Milling, -Grinding, -Turning, -Cutting, -Bending, -Eroding, Surface Treatment Component Manufacturing & Assembly
Г, Consulting П Service
Identification of Customer Needs Planning & Design Implementation Ongoing Operations
Worldwide locations for service & support Worldwide spare parts supply Reaction time & full service contracts Service and maintenance management Updates/upgrades Teleservice, remote access & hotline (24 hours) Training & support in different levels Production & administration support
ontact us Muhlbauer - always on site Germany • France • U.S.A. • Mexico • Australia • Brazil • China • India • Malaysia • Slovakia South Africa • South Korea • Taiwan • Thailand • United Arab Emirates • Ukraine
Muhlbauer Europe
Germany
Muhlbauer AG Headquarters Josef-Muhlbauer-Platz 1 93426 Roding, Germany
Phone: +49 9461 952-0 Fax: +49 9461 952-1101 [email protected] www.muehlbauer.de
I Muhlbauer Asia Pacific
China
Muhlbauer AG Room 2304,Long Yu Mansion, No. 1036 South Pudong Road, 200122 Shanghai, China
Phone: +86 21 5882-5343 Fax: +86 21 5882-5345 [email protected] www.rnuehlbauer.cn
France
Muhlbauer AG Batiment Alouette II Savoie Technolac, BP 280 73375 Le Bourget du Lac Cedex France Phone: +33 479 4444-55 Fax: +33 479 4444-56 [email protected] www.muehlbauer.de
Malaysia
ogies Sc Muehlbauer 1 3 Jalan TU 62 Taman Tasik Utama 75350 Melaka, Malaysia
Phone: 160 6 2517 100 Fax: +60 6 2517 101 [email protected] www.muehlbauer.com.my
I Muhlbauer Americas
USA
Muhlbauer, Inc. 725 Middle Ground Boulevard Newport News, VA 23606-2512 U.S.A.
Ир t* Phone: +1 757 873-0424 Fax: +1 757 873-0485 [email protected] www.muhlbauer.com J
310, Vikas Surya Shopping Mai Mangalam Place, Plot No. 11 Sector-3, Rohini New Delhi 110085, India
Phone: +91 11 2794 8796 Fax: +91 11 2794 8799 [email protected] www.muehlbauer.in
, ^ j
For a complete listing of all regional sales & service locations visit www.muehlbauer.de
Legal Notice Rights concerning licensed processes have to be clarified with the license holder. This brochure includes approximate figures, data and any product information for descriptive purposes and has no legal binding. All information does not constitute any legal warranties. For detailed and exact information please ask for our technical data sheets or an offer. The manufacturer reserves the right to make technical improvements.
1 2008 Muhlbauer AG 35060057 - Vers. 08/2008
ГУ РосНИИИТиАП Ассоциация МВТК
Федеральный информационный фонд отечественных и иностранных каталогов на промышленную продукцию
Каталог был представлен на выставке «CAJRDEX & IT SECURITY - 2008)»
Каталог включен в базу данных «Федерального информационного фонда
отечественных и иностранных каталогов на промышленную продукцию»
Россия, 105679, Москва, Измайловское шоссе, 44, Тел./факс (495)366-5200, 366-7008, 365-5445. e-mail:; [email protected],
www. ffpk.ru
Электронная копня издания изготовлена с целью её включения в базы данных Федерального информационного фонда отечественных и иностранных каталогов на промышленную продукцию, которые
формируются в соответствии с Постановлением Правительства РФ от 24 июля 1997 г. № 950 и Постановлением Правительства РФ от 31 декабря 1999
г. № 2172-р и зарегистрированы Комитетом по политике информатизации при Президенте РФ под №№ 39-50.
2008 год