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225 North 4th Street * Paducah, KY 42001 Post Office Box 7506 * Paducah, KY 42002

(800) 707-3226 * (270) 442-1996 F: (270) 442-5214

Scott Industrial Systems 4433 Interpoint Boulevard * Dayton, OH 45424

Post Office Box 1387 * Dayton, OH 45401 (800) 477-8141 * (937) 233-8146

F: (800) 416-6023 **

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This page blank intentionally

Hydraulic Power Unit Installation, Start-up and Maintenance

I. Introduction This manual provides descriptive operation and maintenance instructions for custom hydraulic power units manufactured by Scott Industrial Systems. Information regarding individual components of the system may be found in the Scott Technical Manual for your unit. Further information may be obtained from Scott by referencing the unit’s model number and serial number stamped on the reservoir nameplate and contacting the Scott Engineering Department. Some of the information in this manual may not apply to your power unit. Information on custom units may require service and application information from other sources. WARNING It is imperative that personnel involved in the installation, service, and operation of the power unit be familiar with how the equipment is to be used. They should be aware of the limitations of the system and its component parts, and have knowledge of good hydraulic practices in terms of safety, installation, and maintenance.

II. Description The standard Hydraulic Power Unit usually consists of a JIC, “L” shaped, or vertical reservoir, all of which incorporate a sump drain, an oil level gage, a filler/breather assembly and spare return connections. The pump is coupled to the motor using either an integral close coupled configuration or flexible shaft coupling. Custom power units may have heat exchangers for oil cooling, pressure or return filters, oil immersion heaters, directional valves, and other pressure and flow control valves, or monitoring instrumentation.

III. Installation Locating Power Unit The unit should be installed indoors and preferably in a clean, dry environment with an ambient temperature of 60 to 100◦ F. The unit can be installed outdoors if the reservoir was provided with optional weatherproof construction, and provisions were made for extreme temperature conditions. The power unit can be secured to the floor using the mounting holes provided. Service Connections Water If a water cooled heat exchanger has been provided, connect the water supply to the inlet of the heat exchanger with a shut-off valve and strainer (if not supplied by Scott). If a thermostatic water temperature control valve has been provided, it also should be installed on the inlet side. The outlet of the heat exchanger should be connected directly to the facility drain system. Electrical Connect the drive motor to the power source following good practices as outlined in the National Electric Code and any local codes which may apply. Verify that the available voltage is the same as the voltage specified on the motor nameplate. Most motors have dual voltage ratings, so verify that the leads in the conduit box have been connected together as defined on the motor nameplate to match the facility power service available. If solenoid valves, pressure/temperature switches, or oil immersion heaters have been provided on the power unit, refer to the component name tag or other service information in this manual for operating voltage and ratings.

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Supply and Return Connections Complete all necessary interconnecting piping between the power unit and hydraulic actuators. The line sizes should be determined based on oil flow, operating pressure and allowable pressure drop between the power unit and the actuator. WARNING Check to insure that the hose or pipe used on pressure lines is properly rated for the application. One of the key ingredients for good service and long life from a hydraulic system is cleanliness, and since most dirt infiltrates a hydraulic system during installation, we recommend the following: a) All open ports on the power unit, cylinders, etc. must remain plugged with tape or plastic plugs until just before the hydraulic connections are made. b) All interconnecting tubing, pipe or hose should be clean, and free of rust, scale and dirt. The ends of all connectors should be capped or plugged until just before they are to be installed in the system. c) All openings in the reservoir such as the filler breather or access end cover holes must remain closed during installation. d) If Teflon tape or pipe dope is used, be sure it doesn’t extend beyond the first thread of the pipe fitting. Reservoir Filling The reservoir must be filled with clean fluid thru the filler cap on the reservoir. The type of fluid must be compatible with the seals used on the power unit, and must comply with the recommendations of the manufacturers of the component parts.

Refer to the component manufacturer’s catalog for fluid requirements. The cleanliness of the fluid going into the reservoir is very important, and in some cases, even new oil out of the drum is not adequate. We recommend that any fluid being transferred into the reservoir be done with a transfer pump with a 10 micron filter installed. IV. Start-Up Procedure 1) Open any ball or gate valve (if applicable) located in the pump suction line. 2) Back the system relief valve and/or pump pressure compensator adjustment knob out, so that the pressure will be near zero during the initial start. Note: If the power unit has been provided with a variable displacement pump or any piston pump, the pump case should be filled with clean oil prior to priming. In most cases this can be accomplished by disconnecting the pump case drain line and pouring the oil into the pump case drain port. 3) If the system has been provided with an open center directional valve, the oil during start-up will flow directly bank to tank. If the system has a closed center valve, it may be necessary to loosen a fitting momentarily at the pump discharge, to bleed off any air in the pump during the priming operation. 4) Jog the pump motor once, and verify that the pump is rotating in the same direction as the arrow tag on the pump case. For 3-phase electric motors, the direction of rotation can be reversed by switching two (2) of the three (3) motor service leads. 5) Jog the pump/motor (3) to (6) times to prime the pump and then allow the pump to run for several minutes at low pressure. Check the piping for any leaks and correct immediately. (Leaks in fittings and tubing can be the result of vibration during shipping.)

Page 5 of 123

6) Begin adjusting the relief valve and/or pump compensator to increase the pressure gradually. Note: on systems with open center directional valves, it will be necessary to actuate the valve to build pressure. 7) Continue increasing pressure until normal operating pressure is obtained, and recheck system for leaks. Lock adjustment screws in place. Note: If the system has been provided with a pressure compensated pump, set the relief valve approximately 200 PSI higher than the compensator so that excessive heat is not generated by the relief valve. 8) During the start-up sequence, all filters should be monitored closely. Replace any filter element immediately if it goes into by-pass, as indicated by the visual indicator. 9) After the entire system has been wetted with fluid, refill the reservoir to the normal operating level. 10) Verify that the cooling water to the heat exchanger (if applicable) is flowing. If the power unit has been provided with a water control valve, and the oil temperature is exceeding the maximum desired temperature, adjust the valve to increase the water flow.

V. General Maintenance Electric Motors – Lubricate as recommended by the motor manufacturer. Filters – Change or clean as required, or as indicated on filters supplied with visual indicators. Make sure to check indicators shortly after start-up. Suction Strainers – Should be cleaned after the first 10 hours of operation and cleaned or replaced every 1000 hours thereafter.

Reservoirs – Maintain oil level at all times. The oil should be sampled and tested after the first 100 hours to verify that the class of oil meets the requirements of the pump being used. Change the oil every 1000 to 2000 hours depending on the application and the operating environment. Other Components – See component literature for more detail. VI. Recommended Spare Parts Spare filter elements should be purchased with the power unit and be available during the start-up operation. Other spare parts may be required, and are a function of the duty cycle of the hydraulic system, the operating environment, and the acceptable down time of the equipment. VII. Preventative Maintenance Filter Service Filters must be maintained. The key to good filtration is filter maintenance. A machine may be equipped with the best filters available and they may be positioned in the system where they do the most good, but if the filters are not serviced and cleaned when dirty, the money spent for the filters and their installation has been wasted. A filter which gets dirty after one day of service and is cleaned 29 days later gives 29 days of non-filtered fluid. A filter can be no better than the maintenance provided. Maintenance Suggestions 1) Set up a filter maintenance schedule and follow it diligently. 2) Inspect filter elements that have been removed from the system for signs of excessive contamination which may indicate that the service interval should be shortened or that there are impending system problems. 3) Never return any fluid which has leaked out to the system.

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4) Always keep the supply of fresh fluid covered tightly. 5) Use clean containers, hoses, and funnels when filling the reservoir. Use of a filter cart when adding oil is highly recommended. 6) Use common sense precautions to prevent entry of dirt into components that have been temporarily removed from the circuit. 7) Make sure that all clean-out holes, filter caps, and breather cap filters on the reservoir are properly fastened. 8) Do not run the system unless all normally provided filtration devices are in place. 9) Make certain that the fluid used in the system is of a type recommended by the manufacturers of the system or components. 10) Before changing from one type of fluid to another (e.g., from petroleum base oil to a fire resistant fluid), consult component and filter manufacturers regarding selection of the fluid and the filters that should be used. Also consult the publication “Recommended Practice for the use of Fire Resistant Fluids for Fluid Power Systems” published by the National Fluid Power Association. Maintaining Proper Oil Temperature Hot oil in your equipment’s hydraulic system is one of the primary causes of poor operation, component failure and downtime. Her are some pointers on maintaining proper oil temperature. The oil in your hydraulic system was designed for operation within a specified temperature range. You may be able to run it at hotter temperatures for short periods of time without adverse effects. If you run continuously with oil that’s too hot, your equipment will operate poorly and will experience premature component failure and increased machine downtime. “Hot oil” is a relative term. In most cases, 120◦F at the reservoir is considered an ideal operating temperature. Always take an oil temperature reading at the reservoir, not at a component or any of the piping.

Some hydraulic systems are designed to operate at 130◦F or higher. If you don’t know the maximum operating temperature for your equipment, check your component manual for temperature and viscosity limitations. How can you keep your equipment’s hydraulic system from running too hot? 1) Set up a regular schedule for checking the oil temperature, appearance, smell and feel. Change oil as recommended by the equipment manufacturer. 2) Be prompt about removing and repairing or replacing valves, pumps or other components that are running hot. 3) If relief or flow-control valves are running hot, check and adjust their settings. Follow our equipment owner’s manual. 4) Break in new components gradually. New, close fitting parts expand at different rates, and are especially prone to seize when they get too hot. 5) Start a cold pump on hot oil by jogging just enough to draw the hot oil into the component. Then wait a few minutes to allow the temperature to equalize in all the pump’s parts. Repeat until the temperature on the outside of the pump is the same as that on the piping. 6) Keep your equipment clean. A thick layer of dirt acts as insulation. It will prevent the hydraulic system from getting rid of heat. 7) On hot days, and in hot climates, check and change the oil more frequently. Be sure to use an oil recommended for hot weather operation by the equipment manufacturer or oil supplier. Measuring Oil Temperature There are several ways to check the temperature of the oil. The best, most accurate method is by means of a thermometer. On some machines, this is mounted on the reservoir. Make it a habit to check the thermometer periodically, after the equipment has been running for more than an hour.

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If your machine doesn’t have a reservoir thermometer, use the “palm test”. First check the tank with your fingertip; if it’s not too hot to touch, place your palm on the tank. You’ll be able to hold it there without discomfort if the oil temperature is about 130◦F or below. Isolating Trouble-Spots To determine which components are “running hot” and overheating the oil, feel the outlet fittings and lines at the valves, pumps and motors. If the oil temperature is normal going into a component but hot coming out, that could be one of the potential problem areas. A sticking valve can cause excessive heat. If a spool does not return promptly to the neutral position, the pump flow will be dumping continuously. This builds up heat rapidly. If a relief valve is set too low, part of the oil will be dumped across the valve with every cycle. This too, generates excessive heat. Even when all valves are set properly, they may not be operating well because of worn orifices or seals. Always remove and check the hot components first. Check Oil Samples Periodically Checking oil temperature periodically is good preventive maintenance. So too is the practice of periodically siphoning an oil sample from reservoir, and comparing it with a sample of clean, new oil. Oil that has been running too hot will look darker and feel thinner than new oil. It will also smell burned. Normally it will contain more contaminants, because hot oil leads to accelerate wear of component parts. *Some information provided by Parker document number 2600-550-001-M1/USA

April 29, 2009

Page 8 of 123

EATON Vickers Standard Power Units Start-Up and Maintenance Manual V-POPO-TS001-E1 June 2006 11

PROBLEM CAUSE REMEDY

Noisy Pump Cavitation

Pump worn or damaged Overhaul or replace.

Noisy Motor Coupling misaligned Align unit, if assembled with pump/motor adapter and couplings,and check condition of seals, bearings, and couplings.

Noisy Relief Valve Setting too low or too Install pressure gage and adjust to correct pressure.close to another valve

Worn poppet and seat Overhaul or replace.

TroubleshootingGuide

Excessive Noise

Replace dirty filters.Wash strainers in solvent compatible with system fluid.

Clean clogged inlet line.

Clean reservoir breather vent.

Change system fluid.

Change to proper pump-drive motor speed.

Overhaul or replace supercharge pump.

Fluid may be too cold.

Eliminate air in the fluid by any or all of the following:

- Tighten leaky inlet connection.

- Fill reservoir to proper level (with rare exception all return linesshould be below fluid level in reservoir) .

- Bleed air from system.

- Replace pump shaft seal (and shaft if worn at seal journal).

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12 EATON Vickers Standard Power Units Start-Up and Maintenance Manual V-POPO-TS001-E1 June 2006

Troubleshooting Guide


Pump Heated Fluid heated Install pressure gage and adjust to correct pressure (keep at least9 bar (130 psi) difference between valve settings). Also, refer to Fluid Heated below.

Cavitation Replace dirty filter.Clean clogged inlet line.Clean reservoir breather vent.Change system fluid.Change to proper pump drive motor speed.Air in fluid Any or all of the following:- Tighten leaky connections.- Fill reservoir to proper level (with rare exception all return lines

should be below fluid level in reservoir).- Bleed air from system.- Replace pump shaft seal (and shaft, if worn at seal journal).

Relief or unloading Install pressure gage and adjust to correct pressure. (Keep at valve set too high least 9 bar (130 psi) difference between valve setting).Excessive load Align unit, if assembled with pump/motor adapter and couplings

and check condition of seals and bearings. Locate and correct mechanical binding.Check for workload in excess of circuit design.

Pump worn or damaged Overhaul or replace.Motor Heated Fluid heated Install pressure gage and adjust to correct pressure.

(Keep at least 9 bar (130 psi) difference between valve setting).Relief valve or unloading valve set too high Install pressure gage and adjust to correct pressure.

(Keep at least 9 bar (130-psi) difference between valve setting).Excessive load Align unit, if assembled with pump/motor adapter and couplings,

and check condition of seals and bearings. Locate and correct mechanical binding. Check for workload in excess of circuit design.

Motor worn or damaged Overhaul or replaceRelief Valve setting incorrect Install pressure gage and adjust to correct pressure

(keep at least 9 bar (130 psi) difference between valve settings). Worn or damaged relief valve Overhaul or replace.

Excessive Heat Unloading valve set too high Install pressure gage and adjust to correct pressure (keep at least 9 bar (130-psi) difference between valve settings).Also refer to Fluid Heated below

Fluid dirty or low supply Change filters and system fluid if incorrect viscosity. Fill reservoir to proper level.

Incorrect fluid viscosity Change filters and system fluid if incorrect viscosity. Fill reservoir to proper level.

Faulty fluid cooling system Clean cooler. Repair or replace cooler.Worn pump, valve, motor, cylinder, Overhaul or replace.or other component

Fluid Heated System pressure too high Install pressure gage and adjust to correct pressure (keep at least 9 bar (130-psi) difference between valve settings).

Excessive Heat

Page 10 of 123




No Flow Pump not receiving fluid Replace dirty filters.Clean clogged inlet line.Clean reservoir breather vent.Fill reservoir to proper level.Overhaul or replace supercharge pump.

Pump drive motor not operating Overhaul or replace.Pump to drive coupling sheared Check for damaged pump or pump drive. Replace and align coupling.Pump drive motor turning in wrong direction Reverse rotation.Directional control set in wrong position Check position of manually operated controls.

Check electrical circuit on solenoid operated controls.Repair or replace pilot pressure pump.

Entire flow passing over relief valve Adjust.Damaged pump Check for damaged pump or pump drive.

Replace and align couplingImproperly assembled pump Overhaul or replace.

Low Flow Flow-control set too low Adjust.Relief or unloading valve set too low Adjust.Flow bypassing thru partially open valve Overhaul or replace--or check position of manually operated controls.

Check electrical circuit on solenoid operated controls. Repair or replace pilot pressure pump.

External leak in system Tighten leaky connections. Bleed air from system.Yoke actuating device inoperative Overhaul or replace.(variable displacement pumps)RPM of pump drive motor incorrect Replace with correct unit.Worn pump, valve, motor, cylinder, Overhaul or replace.or other components.

Excessive Flow Flow-control set too high Adjust.Yoke actuating device inoperative Overhaul or replace.(variable displacement pumps)RPM of pump drive motor incorrect Replace with correct unit.Improper sized pumps for replacement Replace with correct unit.

Incorrect Flow

Page 11 of 123

14 EATON Vickers Standard Power Units Start-Up and Maintenance Manual V-POPO-TS001-E1 June 2006



No Pressure (No Flow) Pump not receiving fluid Replace dirty filters.Clean clogged inlet line.Clean reservoir breather vent.Fill reservoir to proper level.Overhaul or replace super-charge pump.

Pump drive motor not operating Overhaul or replace.Pump-to-drive coupling sheared Check for damaged pump or pump drive. Replace and align coupling.Pump drive motor turning in wrong direction. Reverse rotation.Directional control set in wrong position Check position of manually operated controls.

Check electrical circuit on solenoid operated controls. Repair or replace pilot-pressure pump.

Entire flow passing over relief valve AdjustDamaged pump Check for damaged pump or pump drive. Replace and align coupling.Improperly assembled pump Overhaul or replace.

Low Pressure Pressure relief path exists Refer to remedies above for No Pressure and the following remedies.Flow-control set too low Adjust.Relief/unloading valve set too low Adjust.Flow bypass thru partially open valve Overhaul or replace--or check position of manually operated control.

Check electrical circuit on solenoid operated controls. Repair or replace pilot-pressure pump.

External leak in system Tighten leaky connections. Bleed air from system.

Yoke actuating device inoperative Overhaul or replace.(variable displacement pump)RPM of pump-drive motor incorrect Replace with correct unit.Worn pump, valve, motor, cylinder, etc. Overhaul or replace.Pressure reducing set too low Check position of manually operated control.

Check electrical circuit on solenoid-operated controls. Repair or replace pilot-pressure pump

Damaged pump, motor, or cylinder Overhaul or replaceErratic Pressure Air in fluid Tighten leaky connections.

Fill reservoir to proper level and bleed air from system.Worn relief valve Overhaul or replace.Contamination in fluid Replace dirty filters and system fluid.Accumulator defective or has lost charge Charge to correct pressure.

Check gas valve for leakage. Overhaul if defective.

Worn pump, motor, or cylinder Overhaul or replace.Excessive Pressure Incorrect setting of pressure reducing, Adjust

relief, or unloading valveYoke actuating device inoperative Overhaul or replace.(variable displacement pumps)Pressure reducing, relief, or unloading Overhaul or replace.valve worn or damaged

Incorrect Pressure

Page 12 of 123




No Movement No flow or pressure Refer to Incorrect Flow Chart.Limit or sequence device Overhaul or replace.(mechanical, electrical, or hydraulic) inoperative or misadjustedMechanical bind Locate bind and repair.No command signal to servo amplifier Repair command console or interconnecting wires.Inoperative or misadjusted servo amplifier Adjust, repair or replaceInoperative servo-valve Overhaul or replace.

Slow Movement Fluid viscosity too high Low flow Refer to Incorrect Flow chartFluid may be too cold or should be changed to clean fluid of correct viscosity.

Insufficient control pressure for valves Refer to Incorrect Pressure chart.No lubrication of machine ways or linkage Lubricate.Misadjusted or malfunctioning servo amplifier Adjust, repair, or replaceSticking servo-valve Clean and adjust or replace.

Check condition of system fluid and filters.Worn or damaged cylinder or motor Overhaul or replace.

Erratic Movement Erratic pressure Refer to Incorrect Pressure chart.Air in fluid Any or all of the following:

- Tighten leaky inlet connection.- Fill reservoir to proper level (with rare exception all return lines

should be below fluid level in reservoir).- Bleed air from system.- Replace pump shaft seal (and shaft, if worn at seal journal).

No lubrication of machine ways or linkage LubricateErratic command signal Repair command console or interconnecting wires.Misadjusted or malfunctioning servo amplifier Adjust, repair, or replaceMalfunctioning feedback transducer Overhaul or replace.Sticking servo-valve Clean and adjust or replace.

Check condition of system fluid and filtersWorn or damaged cylinder or motor Overhaul or replace.

Excessive Speed Excessive flow Refer to Incorrect Flow chart.or Movement Malfunctioning feedback transducer. Overhaul or replace

Overriding work load Adjust, repair, or replace counterbalance valve.Misadjusted or malfunctioning servo amplifier Adjust, repair, or replace.

Faulty Operation

Page 13 of 123

SCHROEDER INDUSTRIES 283

Viscosity Charts Appendix F

927,000

463,500231,750

92,70046,35023,17513,905

9,270

4,635

2,3181,8541,391

927695

464348

230185

141

97

78

5955524946

42

40

37 3.0

4.0

5.0

6.07.08.09.010

15

20

30

4050

75100150200300400500

1,000

2,0003,0005,00010,00020,000

50,000100,000

200,000

40W50W

30W20W

10W

ISO10

ISO20

ISO37ISO46

ISO68

ISO320

DTE25

DTE26

VIS

CO

SIT

Y (

SU

S)

VIS

CO

SIT

Y (

CS

)

ISO100ISO150ISO220

3022842562482302121941761581401221048668503214-4-22-40

150140130120110100908070605040302010-10-20-30-40 0

0˚F TEMPERATURE ˚C 100˚F 210˚F

210˚F100˚F0˚F TEMPERATURE ˚F

MIL - H - 5606

140 GEAR OIL

ISO15 MIL - H - 83282C

ISO32 DTE24

VISCOSITY - TEMPERATURE CHART FORHYDROCARBON & OTHER PRODUCTS

Viscosity in SUS and CentistokesTemperature in Degrees F, Degrees C

• Practical limit of operation

DTE13

SKYDROL LD - 4

200,000

100,00050,000

20,00010,0005,0003,0002,000

1,000

50040030020015010075

5040

30

20

15

109.08.07.06.0

5.0

4.0

3.03022842562482302121941761581401221048668503214-4-22-40

37

40

42

4649525559

78

97

141185230

348464695927

1,3911,8542,318

4,635

9,27013,90523,175

46,35092,700

231,750463,500

927,000150140130120110100908070605040302010-10-20-30-40 0

0˚F TEMPERATURE ˚C 100˚F 210˚F

VIS

CO

SIT

Y (

CS

)

210˚F100˚F0˚F TEMPERATURE ˚F

VIS

CO

SIT

Y (

SU

S)

SKYDROL500B - 4

KEROSENE

DIESEL FUEL

JP4- AVERAGE DTE11

DTE135W - 20DTE15DTE16

DTE18DTE19

VISCOSITY - TEMPERATURE CHART FORHYDROCARBON & OTHER PRODUCTS

Viscosity in SUS and CentistokesTemperature in Degrees F, Degrees C

• Practical limit of operation

Page 14 of 123

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186

A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com

9

JIC Series ReservoirsRJICxx-FT* JIC Series Reservoirs:

Size Ends Form Top Baffle10 gal 7 ga 11 ga 7 ga 12 ga15 gal 7 ga 11 ga 7 ga 12 ga20 gal 7 ga 11 ga 7 ga 12 ga30 gal 7 ga 11 ga 7 ga 12 ga40 gal 7 ga 11 ga 7 ga 12 ga50 gal 7 ga 11 ga 7 ga 12 ga60 gal 7 ga 11 ga 1/4” 12 ga80 gal 7 ga 11 ga 3/8” 12 ga100 gal 7 ga 11 ga 3/8” 12 ga120 gal 3/8” 11 ga 3/8” 12 ga150 gal 3/8” 11 ga 3/8” 12 ga200 gal 3/8” 7 ga 3/8” 12 ga

Includes:1 - Sight Level Gauge (front mount)

(SLLG-05T-C)2 - End Cover w/3/4” NPT Drain

End Cover w/out Drain (opposite end)3 - Sloped Bottom4 - Filler Breather Cap and Riser

(FB-H008)5 - Baffle w/Circulation CutoutPrimer Coated ExteriorRust Inhibitor Coated Interior

PartNumber

CapacityGallons

Reservoir Dimensions (Inches) EndCoverA B C D E

RJIC010-FT 10 22 18 19 18.25 16.5 12”RJIC015-FT 15 26 18 19 22.25 16.5 12”RJIC020-FT 20 30 18 19 26.25 16.5 12”RJIC030-FT 30 36 24 19.38 32.25 22.5 12”RJIC040-FT 40 36 24 21 32.25 22.5 12”RJIC050-FT 50 36 24 23 32.25 22.5 16”RJIC060-FT 60 48 27 20.69 44.25 25.5 16”RJIC080-FT 80 60 27 21.5 56.25 25.5 16”RJIC100-FT 100 60 27 23.5 56.25 25.5 16”RJIC120-FT 120 60 30 27 56.25 28.5 16”RJIC150-FT 150 60 30 31 56.25 28.5 16”RJIC200-FT 200 72 36 29.38 68.25 34.5 18”

NOTE: Couplings, both SAE & NPT can be installed per your specifications* Also available with Removable Top (substitute RT for FT) and Removable Baffle (substitute RB for FT)NOTE: Due to Magnaloy’s policy of continuous improvement, specifications are subject to change without notice.

Page 15 of 123

No.:

Date: 12/16/2010

DATA SHEETThree-phase induction motor - Squirrel cage rotor

Customer : Product line : W22 NEMA Premium

Frame : 254TOutput : 15 HPFrequency : 60 HzPoles : 4Full load speed : 1765 Slip : 1.94 %Voltage : 208-230/460 VRated current : 39.8-36.0/18.0 ALocked rotor current : 252/126 ALocked rotor current (Il/In) : 7.0No-load current : 16.0/8.00 AFull load torque : 44.0 lb.ftLocked rotor torque : 230 %Breakdown torque : 270 %Design : BInsulation class : FTemperature rise : 80 KLocked rotor time : 17 s (hot)Service factor : 1.25Duty cycle : S1Ambient temperature : -20°C - +40°CAltitude : 1000 mDegree of Protection : IP55Approximate weight : 251 lbMoment of inertia : 2.6198 sq.ft.lbNoise level : 64 dB(A)

D.E. N.D.E. Load Power factor Efficiency (%)Bearings 6309 C3 6209 C3 100% 0.83 92.4Regreasing interval 20000 h 20000 h 75% 0.78 91.7Grease amount 13 g 9 g 50% 0.68 91.0

Notes:

Performed by: Checked:

Page 16 of 123

Percent of rated output (%)

A -

Effi

cien

cy (%

)

B -

Pow

er fa

ctor

C - S

lipD

- Current at 230V

(A)

0 10 20 30 40 50 60 70 80 90 100 110 120 130

40

50

60

70

80

90

100

0.4

0.5

0.6

0.7

0.8

0.9

1.0 0.0

1.0

2.0

3.0

4.0

5.0

0

10

20

30

40

A

B

C

D

No.:

Date: 12/16/2010

PERFORMANCE CURVES RELATED TO RATED OUTPUTThree-phase induction motor - Squirrel cage rotor


Output : 15 HPFrame : 254TFull load speed : 1765 Frequency : 60 HzVoltage : 208-230/460 VInsulation class : FRated current : 39.8-36.0/18.0 A

Locked rotor current (Il/In) : 7.0Duty cycle : S1Service factor : 1.25Design : BLocked rotor torque : 230 %Breakdown torque : 270 %

Notes:


Page 17 of 123

0.0

0.5

1.0

1.5

2.0

2.5

3.0

3.5

4.0

4.5

5.0

A

0.0

1.0

2.0

3.0

4.0

5.0

6.0

7.0

8.0

9.0

10.0

B

0 10 20 30 40 50 60 70 80 90 100Speed related to rated speed (%)

A -

Torq

ue re

late

d to

rate

d to

rque

(C/C

n)

B - C

urrent related to rated current (I/In)No.:

Date: 12/16/2010

CHARACTERISTIC CURVES RELATED TO SPEEDThree-phase induction motor - Squirrel cage rotor


Output : 15 HPFrame : 254TFull load speed : 1765 Frequency : 60 HzVoltage : 208-230/460 VInsulation class : FRated current : 39.8-36.0/18.0 A

Locked rotor current (Il/In) : 7.0Duty cycle : S1Service factor : 1.25Design : BLocked rotor torque : 230 %Breakdown torque : 270 %

Notes:


Page 18 of 123

1 2 3 4 5 6 7 8

A

B

C

D

E

F

12/16/2010Three-phase induction motorFrame 254T - IP55

Notes:

Performed by:

Checked:

Customer:

W22 NEMA Premium

2E10.000

J2.539

A12.126

P12.953

AB10.394

2F8.252

K2.559

B10.000

BA4.250

FBA---

U1.625

N-W4.000

ES2.756

S0.375

R1.406

depth0.375

D6.250

G0.827

HB3.061

O12.598

T2.087

HF6.565

HG---

HH8.376

HK3.937

H0.531

C23.213

FC---

LL7.795

LM7.402

AANPT 1 1/2"

d1A 4

d2A 4

FlangeFC-184

AJ7.250

AK8.500

BD8.875

BFUNC 1/2"x13

BB0.250

BC0.250

AH

Page 19 of 123

Parker Hannifin CorporationHydraulic Pump DivisionMarysville, Ohio USA

hpm102-1.p65, lw, jk

1

Catalog HY28-2662-CD/US

Series PVPVariable VolumePiston Pumps zp02


Page 20 of 123



3

Catalog HY28-2662-CD/US Variable Volume Piston PumpsSeries PVPIntroduction

Quick Reference Data Chart

DisplacementPump Delivery † Approx. Noise Levels dB(A) Input Power At

OperatingPressure

Pumpcc/rev

@ 21 bar (300 PSI) @ Full Flow 1800 RPM (1200 RPM) 1800 RPM, Max.Speed (RPM)

bar (PSI)Model

(In3/rev)in LPM (GPM) 34 bar 69 bar 138 bar 207 bar 248 bar Displacement &

(Maximum)Continuous

1200 RPM 1800 RPM (500 PSI) (1000 PSI)(2000 PSI)(3000 PSI)(3600 PSI) 248 bar (3600 PSI) (Maximum)

PVP16 16 (.98) 19.7 (5.2) 29.5 (7.8) 53 (47) 55 (50) 59 (54) 62 (56) 65 (59) 13.1 kw (17.5 hp) 3000 248 (3600)

PVP23 23 (1.4) 28.0 (7.4) 42.0 (11.1) 61 (57) 64 (59) 67 (63) 69 (65) 70 (65) 19.7 kw (26.5 hp) 3000 248 (3600)

PVP33 33 (2.0) 39.4 (10.4) 59.0 (15.6) 64 (59) 66 (59) 68 (62) 70 (64) 71 (65) 27.2 kw (36.5 hp) 3000 248 (3600)

PVP41 41 (2.5) 49.2 (13.0) 73.8 (19.5) 68 (60) 70 (61) 73 (65) 74 (67) 75 (69) 33.2 kw (44.5 hp) 2800 248 (3600)

PVP48 48 (2.9) 57.6 (15.2) 86.4 (22.8) 69 (60) 71 (62) 73 (65) 75 (68) 76 (69) 40.3 kw (54.0 hp) 2400 248 (3600)

† Measured in an anechoic chamber to DIN 45635, measuring error + 2 dB(A).Fluid used: petroleum oil to ISO VG 46; temperature = 50°C (122°F).

Since many variables such as mounting, tank style, plant layout, etc., effect noise levels, it cannot be assumed thatthe above readings will be equal to those in the field. The above values are for guidance in selecting the proper pump.

DisplacementPump Delivery * Approx. Noise Levels dB(A) Input Power At

OperatingPressure

Pumpcc/rev

@ 21 bar (300 PSI) @ Full Flow 1800 RPM (1200 RPM) 1800 RPM, Max.Speed (RPM)

bar (PSI)Model


(Maximum)Continuous

1200 RPM 1800 RPM (500 PSI) (1000 PSI)(2000 PSI)(3000 PSI)(3600 PSI) 248 bar (3600 PSI) (Maximum)

PVP60 60 (3.7) 71.9 (19.0) 106.0 (28.0) 72 (68) 73 (69) 75 (70) 77 (70) 77 (70) 47.7 kw (64.0 hp) 2200 248 (3600)

PVP76 76 (4.6) 91.2 (24.1) 134.4 (35.5) 75 (70) 75 (69) 75 (70) 77 (70) 78 (72) 61.9 kw (83.0 hp) 2200 248 (3600)

PVP100 100 (6.1) 120.0 (31.7) 180.0 (47.5) 73 (67) 75 (69) 78 (72) 79 (75) 81 (75) 83.5 kw (112.0 hp) 1800 248 (3600)

PVP140 140 (8.54) 171.0 (45.5) 252.0 (67.0) 80 (71) 80 (72) 80 (75) 82 (76) 84 (77) 117.8 kw (158.0 hp) 1800 248 (3600)

* Since many variables such as mounting, tank style, plant layout, etc., effect noise levels, it cannot be assumed that the above readingswill be equal to those in the field. The above values are for guidance in selecting the proper pump. Noise levels are A-weighted, meansound pressure levels at 1 meter from the pump, measured and recorded in accordance with applicable ISO and NFPA standards.

Series Sizes 60 - 140Phased Out

For Reference OnlyPlease see P2 & P3 Series

Page 21 of 123



4


Features• High Strength Cast-Iron Housing

• Fast Response Times

• Two Piece Housing For Ease of Service

• Metric Pilot, Shaft and Ports Available

• Replaceable Bronze Clad Port Plate

• Thru-Shaft Capability

• Low Noise Levels

• Replaceable Piston Slipper Plate

Controls• Pressure Compensation

• Load Sensing

• Horsepower Limiting

• Horsepower and Load Sensing

• Remote Pressure Compensation

• Adjustable Maximum Volume Stop

• Hi/Lo Torque (Power) Limiting(PVP 41/48, 60/76, 100/140 Only)

• Low Pressure Standby

Variable Volume Piston PumpsSeries PVPIntroduction

OUTLETPORT

PISTONINLETPORT

SERVOPISTON

COMPENSATORSPOOL

PUMPHOUSING

CASEDRAIN

BIASSPRING

SHAFTBEARING

REARCOVER

SWASHPLATE

CYLINDERBARREL

PORTPLATE

SHAFTBEARING

SHAFTSEAL

Page 22 of 123



5


General Description

All control is achieved by the proper positioning of theswash plate. This is achieved by a servo piston actingon one end of the swash plate working against thecombined effect of the off-setting forces of the pistonsand centering spring on the other end. The controlspool acts as a metering valve which varies thepressure behind the servo piston.

As shown in Figure 1, the amount of flow produced bythe Parker Piston Pump is dependent upon the lengthof stroke of the pumping pistons. This length of stroke,in turn, is determined by the position of the swashplate. Maximum flow is achieved at an angle of 15-17

degrees. The rotating barrel, driven by the prime mover,moves the pistons in a circular path and the pistonslippers are supported hydrostatically against the faceof the swash plate. When the swash plate is in a verticalposition, perpendicular to the centerline of the pistonbarrel, there is no piston stroke and consequently nofluid displacement. When the swash plate is positionedat an angle, the pistons are forced in and out of thebarrel and fluid displacement takes place. The greaterthe angle of the swash plate, the greater the pistonstroke.

FIGURE 1

Variable Volume Piston PumpsSeries PVPControl Options

SERVO PISTON

INLET

OUTLET

PISTON

CYLINDERBARREL

SWASHPLATE

BIASSPRING

DRIVESHAFT

Page 23 of 123



6


Pressure Compensated Control (OMIT)

The swash plate angle controls the output flow of thepump. Swash plate angle is generated by thehydraulic force of the pumping pistons and themechanical force of the swash plate bias spring.

Control of the pump’s outlet flow is obtained by over-riding the force of the pumping pistons and biasspring with the hydraulic force of the servo piston bymeans of internal porting. Pressure is connected fromthe outlet port to the servo piston via a compensatorspool.

The compensator spool is held against the springguide by the outlet pressure. When the outlet pressurereaches the setting of the compensator control, thecompensator spool moves, allowing outlet pressure oilto be metered into the servo piston. This metered oil

provides adequate force to power the servo pistonand override swash plate forces. The outlet pressurecauses the servo piston to move which reduces theangle of the swash plate and thereby reduces thepump’s output flow. When flow is again demanded bythe system, the outlet pressure will momentarily fallallowing the compensator spool to move. Thismovement closes off the outlet pressure to the servopiston and vents the servo piston to case. The resultof this venting allows the swash plate forces to movethe swash plate angle to maximum displacement,thus responding to the demand for additional flow.Note that the compensator spring chamber is ventedto the pump case via a hole internal to thecompensator spool.

FIGURE 2


-Q

+Q

CASE DRAINPORT

INLET PORT

OUTLET PORT

OUTLETPORT

PISTONINLETPORT

SERVO PISTON

Page 24 of 123



7


OUTLETPORT

PISTONINLETPORT

SERVO PISTON

"A" PORT

Remote Pressure Control (M)

The pump swash plate actuation is identical to thestandard pressure compensator but can be controlledvia a remote pressure control.

Remote control of the pump output pressure canbe achieved by controlling the pressure at port A, Figure3 on the compensator. Flow is metered through theorifice in the spool from outlet pressure into the springchamber. The spring chamber pressure is limited byan external relief connected to port A. The controlledpressure at port A is sensed at the differential springchamber. The compensator spool will move to the rightwhen the pump outlet pressure reaches a force equalto the differential spring setting plus the controlled port

pressure setting. When the spool moves to the right,outlet pressure oil is metered to the servo piston andthe pump swash plate angle is controlled accordingly.With this option the pump outlet pressure can becontrolled and varied from a remote location.

This control also incorporates a pressure limiting featurepreset at the factory. When the pressure in thedifferential spring chamber reaches the maximum reliefsetting, the dart unseats allowing the spring chamberto vent to the pump case and limits the maximumpressure attainable.

FIGURE 3


PVP SERIESREMOTE PRESSURE COMPENSATOR

CONTROL OPTION "M"

("A" PORT)REMOTE PORT

-Q

+Q

CASE DRAINPORT

INLET PORT

OUTLET PORT

Page 25 of 123



8


Flow Control (Load Sensing) (A)Figure 4 shows a PVP pump with flow control. Thecontrol is identical to the remote pressure compensationcontrol except for an integral orifice, a solid compensatorspool and adjustable differentialpressure control. Port A is connected downstream ofan orifice (variable or fixed) to sense the actual workingpressure required. This pressure plus the differentialspring force act on the right side of the compensator

FIGURE 4

spool and will urge the spool to the left until outputpressure acting on the left side of the spool balancesthe forces. As the load increases, output pressurewill increase and maintain a constant differentialpressure across the orifice and thus a constant flow.Maximum pressure is limited by the internal dart setting.This setting is adjustable up to the maximum preset atthe factory.


SIGNAL LINE

COMPENSATORSPOOL

OUTLETPORT

PISTON

MAX. PRESSUREADJUSTMENT

DIFFERENTIALADJUSTMENT

VARIABLE ORFIXED ORIFICE

INLETPORT

SERVO PISTON

DIFFERENTIALSPRINGCHAMBER

SYSTEM PRESSURE

ORIFICE

PORT “A”

SENSE PORT

SENSE LINEVARIABLE OR FIXED ORIIFICE

REMOTE PORT

ORIFICE

-Q

+Q

CASE DRAINPORT

INLET PORT

OUTLET PORT

Page 26 of 123



9


INLETPORT

PISTON

SERVO PISTON

SHOWN AT FULL STROKE.CAM WILL ROTATE CWAS PUMP GOES TOWARDZERO STROKE.

OUTLETPORT

Pressure & Power Control (H)

This control option is a Torque Limiting Control, but forconstant speed applications it is generally referred toas a Horsepower Control. This control works inconjunction with the Remote Pressure Compensator,control option “M”. A second pressure control devicecalled a horsepower control block, is assembled to themain pump housing. The HP block is plumbed to oneof the ports on the remote compensator via steel tubing.The control dart in the HP block and the maximumpressure compensator dart in the remote compensatorare connected in parallel. What makes the control dartin the HP block different from any other external reliefvalve is the pressure setting is mechanically linked tothe pump swashplate angle.

The cracking pressure of the HP dart is generally lowerthan the cracking pressure of the remote compensatordart. When the HP dart opens the pressure in the

FIGURE 5

differential spring cavity is lowered allowing thecompensator spool to meter system pressure in theservo piston. As the servo piston extends, it rotatesthe swashplate and in turn rotates the HP cam. As thecam rotates it increases the force on the HP dart controlspring. As the system pressure is allowed to increase,the pump gradually reduces its stroke (flow). When thesystem pressure reaches the setting of the maximumpressure dart the normal action of the remotecompensator takes over. If the HP control is set lowenough, the pump may reach zero stroke before thesystem pressure ever gets a chance to open themaximum compensator dart. This should be consideredwhen making low power settings on systems requiringhigh working pressures.


REMOTE PORT

-Q

+Q

CASE DRAINPORT

INLET PORT

OUTLET PORT

Page 27 of 123



10


SIGNAL LINE

COMPENSATORSPOOL

OUTLETPORT

INLETPORT

PISTON

MAX. PRESSUREADJUSTMENT

DIFFERENTIALADJUSTMENT

VARIABLE ORFIXED ORIFICE

SERVO PISTON

DIFFERENTIALSPRINGCHAMBER

SYSTEMPRESSURE

ORIFICE

SHOWN AT FULL STROKE.CAM WILL ROTATE CWAS PUMP GOES TOWARDZERO STROKE.

Pressure, Power & Flow Control (C)

Refer to the previous section(s) on Flow Control andPower Control. This is another case where multiplecontrols can be combined in parallel. Since the PowerControl is just a special version of Remote PressureControl, it can be combined with the Flow Control (LoadSense) option. The main point to remember here isthat the pressure drop which is required to begin andmaintain compensation comes from an external device(such as a proportional valve). This sensed pressuredrop will control flow until one of the limits of the othercontrols has been exceeded. The pump will alwaysrespond to the lowest control setting for any givenpressure. In addition to Load Sensing, Power Control,

FIGURE 6

and on-pump Pressure Control, Remote PressureControl can also be included in this parallel devicepackage. There is a remote port on the compensatorbody and one on the HP Control body, either of whichmay be used for remote pressure control. The importantconcept to remember in load sense circuits is thateach pressure control device in and connected to thecompensator must be protected from saturation. Forthis reason, use only the uppermost port on thecompensator for connection of the load sense line andinsure that an appropriate orifice is installed. All controloptions using a load sense compensator spool aresupplied with this orifice.


SENSE PORT

SENSE LINE

REMOTE PORT

-Q

+Q

CASE DRAINPORT

INLET PORT

OUTLET PORT

Page 28 of 123



11


INLETPORT

PISTON

SERVO PISTON

OUTLETPORT

Hi/Lo Power Control (HLM)(Available with PVP41 and PVP48 Only)

The graph shown below represents the flow-pressurecharacteristics of a Hi-Lo control for PVP pumps. Thereare up to four separate adjustments that must be madewith the pump controls to get a particular setting, all ofwhich influence the shape of the curve. To get theproper settings, it is very important that all pertinentinformation is supplied with each Hi-Lo pump ordered.As you can see from the graph below, there are twopeak power points. Our intention is to have the samemagnitude of power required for both peaks. Of coursemany combination of settings are possible butspecification of the settings becomes very difficult. Tomake factory settings, we need to know the requiredflow (applicable if pump has a maximum volumestop), the shaft speed, the required Power limit, andthe compensation pressure. Based on theserequirements, we will adjust the low pressure set pointand the reduced flow set point of the Hi-Lo control tobest match the requested parameters called out onthe order.

Important note: As with power controls, not allcombinations of flow, power, pressure, etc. are possible.The first rule is that the settings must conceptually beachievable (i.e. power out is ALWAYS less than powerin). Be careful in assuming efficiencies when estimatingthe Out/In relationship, since a pump operating at low

pressure or in a de-stroked condition can have a muchlower overall efficiency than expected. The other thingto keep in mind is that the pump will require the peakpower at only two points. All other operating pressureswill require less than maximum power and thereforethe pump will deliver less hydraulic power in theappropriate ratio based on the actual pump efficiencyat those conditions.

System PressureO

utl

et F

low

Typical Hi-Lo ControlFlow/Pressure Characteristics

LOW PRESSUREADJUSTMENT

LOW FLOW SETTINGADJUSTMENT

MAX. PSIADJUST

CONSTANT POWER CURVE


FIGURE 7

OUTLET PORT REMOTE PORT

PVP SERIESPRESSURE & POWER COMPENSATOR

CONTROL OPTION "HLM"

INLET PORT CASE DRAINPORT

HIGH P

LOW P

Page 29 of 123



12


Performance InformationSeries PVP16 Pressure Compensated,Variable Volume, Piston Pump

Features• High Strength Cast-Iron Housing for Reliability and

Quiet Operation

• Vickers Porting Interchange

• Optional Inlet/Outlet Locations for Ease ofInstallation

• Replaceable Bronze Port Plate


• Thru-Shaft Capability SAE A and AA Pilots Offered

• Low Noise Levels - Promote More ComfortableOperating Environment


• Metric Pilot Shaft and Ports Available

Controls• Pressure Compensation• Remote Pressure Compensation• Load Sensing• Torque (Power) Limiting• Adjustable Maximum Volume Stop• Low Pressure Standby

Schematic Symbol(Basic Pump)



Pumpcc/rev

@ 21 bar (300 PSI) @ Full Flow 1800 RPM (1200 RPM) 1800 RPM, Max.Model


1200 RPM 1800 RPM (500 PSI) (1000 PSI) (2000 PSI) (3000 PSI) (3600 PSI) 248 bar (3600 PSI)

PVP16 16.4 (1.0) 19.7 (5.2) 29.5 (7.8) 53 (47) 55 (50) 59 (54) 62 (56) 65 (59) 13.1 kw (17.5 hp)



SpecificationsPressure Ratings

Outlet Port: 248 bar (3600 PSI) Continuous (P1)310 bar (4500 PSI) Peak (P3)

Inlet Port: 1.72 bar (25 PSI) Maximum.17 bar (5 In. Hg.) Vacuum Minimum@ 1800 RPM (See inlet chart forother speeds)

Speed Ratings: 600 to 3000 RPM

Operating Temperature Range: – 40°C to 71°C(– 40°F to 160°F)

Housing Material: Cast-Iron

Filtration: Maintain SAE Class 4,ISO 16/13,ISO 18/15 Maximum

Mounting: SAE “A” or Metric 2-BoltFlange Mount

Installation Data: See page 42 of this catalog forspecific recommendations pertaining to systemcleanliness, fluids, start-up, inlet conditions, shaftalignment, drain line restrictions and other importantfactors relative to the proper installation and use ofthese pumps.

Variable Volume Piston PumpsSeries PVP16Technical Information

Page 30 of 123



13


Code Control Options

Omit Pressure Compensated

**M Remote Pressure (Int.)**ME Remote Pressure (Ext.)

A Pressure and Flow

*C Pressure, Flow, and Power

*H Pressure Compensatedand Power

*Specify HP, RPM & comp setting whenordering or will will get default.** "M" (May be remotely controlled) "ME" (Requires external pilot)

Code Rotation*

R (CW)

L (CCW)

* Viewed fromshaft end.

Code Multiple Pumps

Omit Single Pump

Factory Mounted— to Rear of

Another Pump

Code Painting

Omit No PaintP Paint

CodeCM3/REV(In3/Rev.)

16 16.4 (1.0)

Code Pressure Range*

10 17-69 bar (250-1000 PSI)

20 17-138 bar (250-2000 PSI)

30 17-207 bar (250-3000 PSI)

36 17-248 bar (250-3600 PSI)

* Minimum value of pressure range onlyapplies on control option “omit” code.

Code Volume Stop Options

Omit No Volume Stop

2 Adj. Maximum Volume Stop

Code Thru-Shaft Threads

Omit No Thru-Shaft

6* UNC

9** Metric

* Available with 2 or 4 portoption only.

** Available with 8 or 9 portoption only.

PVP 16

Multiple Pump Displace- Shaft Port & Rotation Volume Thru- Thru- Control Seals Paint MultiplePumps Variable ment Pressure Flange Stop Shaft Shaft Option Pumps

Piston Range Sizes Option Threads Option

* “FLUOROELASTOMERSare available undervarious registeredtrademarks, includingFLUOROCARBON (aregistered trademark ofDuPont) and FLUOREL (aregistered trademark of3M).”

Code Seals

Omit Nitrile

V Fluoroelastomers*

CodePorts

Type Location

Omit SAE Rear - Straight Thread

2 SAE Side - Flange

4 SAE Side - Straight Thread

5 SAERear - Straight Thread(Vickers)

8ISO Side - Flange6149 (Metric Threads)

9 BSPPSide - Flange(Metric Threads)

Code Thru-Shaft Options

Omit No Thru-Shaft

A1 SAE “AA” Pilot / 1/2" Key

A2 SAE “A” Pilot / 3/4" Key

A4 SAE “A” Pilot / SAE “A” 9T Spline

T Thru with Cover

Code Multiple Pumps

Omit Single Pump

—Pump FactoryMounted on Rear

Variable Volume Piston PumpsSeries PVP16Ordering Information

Code Shaft Option Pilot

Omit 3/4" Keyed SAE “A”

B* 9T Spline (SAE A) SAE “A”

C 11 Tooth Spline SAE “A”

K† 18mm Keyed Metric

* Total input torque not to exceed58.2 N•m (517 In.-Lbs.)

† Available with port option 8 and 9 only.

Page 31 of 123



14


Typical Performance Data - Fluid: Standard Hydraulic Oil 100 SSU @ 49°C (120°F)

NOTE: The efficiencies and data in the graph are nominalvalues and good only for pumps running at 1800 RPM andstroked to maximum. To calculate approximate horsepowerfor the other conditions, use the following formula:

Actual GPM is directly proportional to drive speed andmaximum volume setting. Flow loss, however, is a function ofpressure only.

HP = Q x (PSI) + (CHp) 1714[ ]

WHERE:Q = Actual Output Flow in GPMPSI = Pressure At Pump OutletCHp = Input Horsepower @ Full Compensation @ 1800

RPM(from graph read at operating pressure)

Variable Volume Piston PumpsSeries PVP16Performance Data

4

5

6

7

8

9

10100

90

80

70

Flo

w

Eff

icie

ncy

- %

Po

wer

PVP16 @ 1200 RPM

0

2

1

3

15.1

18.9

22.7

26.5

30.3

34.1

37.9

0

7.6

3.8

11.4

Volumetric Efficiency

Flow

Overall Efficiency

0

0

Bar

PSI69

1000

138

2000

207

3000

275

4000

Pressure

GPMLPM

0

3.0

6.0

8.9

11.9

14.9

0

4.0

8.0

12.0

16.0

20.0HPKW

Input Power at Full Flow

Compensated Power

4

5

6

7

8

9

10100

90

80

70

60

Flo

w

Eff

icie

ncy

- %

Po

wer

PVP16 @ 1800 RPM

0

2

1

3

15.1

18.9

22.7

26.5

30.3

34.1

37.9

0

7.6

3.8

11.4

0

0

Bar

PSI69

1000

138

2000

207

3000

275

4000

Pressure

GPMLPM

0

3.0

6.0

8.9

11.9

14.9

0

4.0

8.0

12.0

16.0

20.0HPKW


Overall Efficiency

Flow

Input Power a

t Full F

low

Compensated Power

12.0

15.0

Ou

tlet

Flo

w @

Max

. Dis

pla

cem

ent

Flow vs. Speed

0 1000 2000 3000500 1500 2500

Shaft Speed - RPM

0

6.0

3.0

9.0

45.5

57.8

0

22.7

11.4

34.1

GPMLPM

PVP16Inlet Characteristics at Full Displacement

(Graph only valid at sea level)

0 1000 1500500 2000 2500 3000

Shaft Speed - RPM

DO NOT OPERATEIN THIS REGION

RecommendedOperating Condition

Vac

uu

m

Inle

t P

ress

ure

6.41

4.28

2.14

PSIbar

00

5.17

10.34

15.51

20.68

In-Hgbar

Page 32 of 123



15



Power Control

Variable Volume Piston PumpsSeries PVP16Performance Data

PVP16 @ 1200 RPM

2 HP

3 HP

5 HP

10 HP7.5 HP

Full FlowTorque

0

0

Bar

PSI69

1000

138

2000

207

3000

275

4000

Pressure

4

5

6

Flo

w

To

rqu

e

0

2

1

3

15.1

18.9

22.7

0

7.6

3.8

11.4

GPMLPM

0

12.4

24.8

37.0

49.5

61.9

0

110

220

330

440

550

74.3 660In-LbsN·m

PVP16 @ 1800 RPM

2 HP

3 HP5 H

P

10 HP7.5 HP

15 HP

Full FlowTorque

0

0

Bar

PSI69

1000

138

2000

207

3000

275

4000

Pressure

4

5

6

Flo

w

To

rqu

e

0

2

1

3

15.1

18.9

22.7

0

7.6

3.8

11.4

0

9.0

18.0

27.0

36.0

45.0

0

80

160

240

320

400

54.0 480

7

8

26.5

30.3GPMLPM

63.0 560

72.0 640In-LbsN·m

100

125

150

200

Tim

e (m

illis

ec)

PVP16 @ 1200 RPM

0

50

25

75

On-Stroking

De-Stroking

0

0

Bar

PSI69

1000

138

2000

207

3000

275

4000

Pressure

100

125

150

200T

ime

(mill

isec

)PVP16 @ 1800 RPM

0

50

25

75

On-Stroking

De-Stroking

0

0

Bar

PSI69

1000

138

2000

207

3000

275

4000

Pressure

PVP16Compensated Power

@ 1800 RPM

0

0

Bar

PSI69

1000

138

2000

207

3000

275

4000

Pressure

2.0

2.5

3.0

Po

wer

0

1.0

.5

1.5

1.5

1.9

2.2

0

.75

.37

1.1

HPKW

PVP16Approximate Case Drain Flow

@ 1800 RPM

Remote Comp - Zero Stroke

Standard Comp - Zero Stro

ke

Full Flow

0

0

Bar

PSI69

1000

138

2000

207

3000

275

4000

Pressure

.4

.5

.6

Flo

w

0

.2

.1

.3

1.5

1.9

2.3

0

.8

.4

1.1

GPMLPM

Response Times

Page 33 of 123



16


Rear Ported Pump Dimensions* Inch equivalents for millimeter dimensions are shown in (**).

NOTE:

Illustration shows Righthand (CW) rotation pump. Lefthand (CCW)pumps will have inlet and outlet ports reversed with compensator onoutlet side.

OUTLET PORT SAE-12STRAIGHT THREADO-RING PORT(1-1/16-12 UN-2B REF.)

INLET PORT SAE-12STRAIGHT THREADO-RING PORT(1-1/16-12 UN-2B REF.)

DRAIN PORT SAE-6STRAIGHT THREAD O-RING PORT (9/16-18 UNF-2B)(INCLUDED IN “5” OPTION ONLY)

4.78 (.188)SAE KEY

6.35 (.25)FLAT

COMPENSATEDPRESSUREADJUSTMENT37.9 BAR (550 PSI) PER TURN

ADJ. MAX. VOLUME STOP(1.6 CC/REV/TURN)

“OPTION 2”

22.61 (.89)REF.

174.75(6.88)

21.16 (.833)20.98 (.826)

199.64 (7.86)MAX.

CLEARANCE FOR 3/8"MOUNTING BOLTS

61.47(2.42)

89.92(3.54)

91.95(3.62)

44.20(1.74)

78.99(3.11)

84.33(3.32)

94.23(3.71)

53.09(2.09)

53.09(2.09)

89.92(3.54)

89.92(3.54)

66.55(2.62)

66.55(2.62)

57.91(2.28)

CASE DRAIN PORT SAE-6 STRAIGHT THREAD (9/16-18 UNC)

ROTATIONARROW

IN

NAMEPLATE

ALTERNATEDRAIN PORT OR CASE PRE-FILL PORT SAE-6 STRAIGHT THREAD (9/16-18 UNC)

12.70(.50)

6.09(.24)44.45(1.75)

82.55 (3.250)82.50 (3.248)

19.05 (.750)19.02 (.749)115.9 N·m

(1,030 IN-LBS)MAX TORQUE

69.08(2.72)

39.62(1.56)

107.95(4.25)

OPTION “B”SPLINE SHAFTSAE “A” 9T 16/32 DP30˚ INVOLUTE SPLINEMAX TORQUE = 58.2 N·m (517 IN-LBS)

OPTION “C”SPLINE SHAFT11T 16/32 DP30˚ INVOLUTE SPLINEMAX TORQUE = 102.3 N·m (909 IN-LBS)

31.75(1.25)

31.75(1.25)

Ø

Ø

Top ViewRear View

Front View

Side View

A

CC

D

Variable Volume Piston PumpsSeries PVP16Dimensional Data

Pilot DimensionsPilot

A C DOption

OMIT N/A32.00 173.23(1.26) (6.82)

538.10 28.44 144.53(1.50) (1.12) (6.44)

Page 34 of 123



17


4.78 (.188)SAE KEY

6.35 (.25)FLAT


ADJ. MAX.VOLUME STOP(1.6 CC/REV/TURN)

“OPTION 2”

22.61 (.89)REF.

174.75(6.91)

21.16 (.833)20.98 (.826)

210.06 (8.27)MAX.


61.47(2.42)

89.92(3.54)

91.95(3.62)

44.20(1.74)

53.09(2.09)

53.09(2.09)

78.99(3.11)

83.33(3.32)

94.23(3.71)

INLET PORT OUTLET PORT

89.92(3.54)

89.92(3.54)

67.56(2.66)

67.56(2.66)

57.91(2.28)

ROTATIONARROW

IN NAMEPLATE

ALTERNATE DRAIN PORTOR CASE PRE-FILL PORT SEE TABLE FOR SIZE

CASE DRAIN PORT SEE TABLE FOR SIZE

12.70(.50)

44.45(1.75)

6.09(.24)

19.05 (.750)19.02 (.749)

69.08(2.72)

39.62(1.56)

107.95(4.25)

A

Ø

Top View

Rear View

Front ViewSide View



31.75(1.25)

31.75(1.25)

Side Ported – Options 2 & 4Dimensions* Inch equivalents for millimeter dimensions are shown in (**).

NOTE:

Illustration shows Righthand (CW) rotation pump.Lefthand (CCW) pumps will have inlet and outlet portsreversed with compensator on outlet side.

Port Size Type and LocationOption A Inlet and Outlet Ports Drain Port

148.843/4" SAE 4-Bolt Flange

SAE-6 Straight Thread2(5.86)

3/8-16 Thread(9/16-18UNC)Std PSI Series (Code 61)

4152.40 SAE-16 Straight Thread SAE-6 Straight Thread(6.00) (1-5/16-12UN-2B) (9/16-18UNC)


Page 35 of 123



18


Pilot DimensionsShaft

A B C DOption

Omit 82.55/82.50 6.10 53.09ø 3/8"B, C

ø (3.250/3.248) (.24) (2.09)

K80.00/79.95 7.24 55.63

ø 10mmø (3.149/3.147) (.285) (2.19)

Side Ported – Options 8 & 9 Dimensions* Inch equivalents for millimeter dimensions are shown in (**).

NOTE:

Illustration shows Righthand (CW) rotation pump. Lefthand (CCW)pumps will have inlet and outlet ports reversed with compensator onoutlet side.

3/4" SAE 4-BOLTFLANGE -M10 X 1.5THREADSSTANDARDPRESSURESERIES(CODE 61)BOTH SIDES

6 mm KEY

OPTION “K”M6 THREADMAX TORQUE = 115.9 N·m (1,030 IN-LBS)

4.78 (.188)SAE KEY

6.35 (.25)FLAT


ADJ. MAX.VOLUME STOP(1.6 CC/REV/TURN)

“OPTION 2”

22.61 (.89)REF.

175.75(6.91)

21.16 (.833)20.98 (.826)

20.50 (.807)20.22 (.796)

18.01 (.7087)17.99 (.7083)

210.06 (8.27)MAX.

148.84(5.86)

CLEARANCE FOR “D”MOUNTING BOLTS

61.47(2.42)

89.92(3.54)

91.95(3.62)

44.20(1.74)

78.99(3.11)

83.33(3.32)

94.23(3.71)


89.92(3.54)

89.92(3.54)

67.56(2.66)

67.56(2.66)

57.91(2.28)

CASE DRAIN PORTOPTION “8” –ISO 6149-6 (M16X1.5)OPTION “9” 3/8" BSPP

ROTATIONARROW

IN NAMEPLATE

ALTERNATE DRAIN PORTOR CASE PRE-FILL PORT OPTION “8” – ISO 6149-6 (M16X1.5)OPTION “9” – 3/8" BSPP

12.70(.50)

44.45(1.75)

19.05 (.750)19.02 (.749)

69.08(2.72)

39.62(1.56)

107.95(4.25)

35.31(1.39)

C C

B

A

Ø

Ø

Top View

Rear View

Front ViewSide View



31.75(1.25)

31.75(1.25)


Page 36 of 123



19


THRU-SHAFT WITHOUT FLANGEOPTION “6T” & “9T”

4

175.51 (6.91) REF. TO PILOT FACE

13.5 N·m(120 IN-LB)TORQUE

8.89(.35)

4.78 (.188)SAE KEY


21.16 (.833)20.98 (.826)

84.33(3.32)


67.56(2.66)

67.56(2.66)

CASE DRAINPORT SEE TABLEFOR SIZE

ROTATIONARROW

IN NAMEPLATE

12.70(.50)

6.09(.24)44.45(1.75)

82.55 (3.250)82.50 (3.248)

19.05 (.750)19.02 (.749)

39.62(1.56)

107.95(4.25)

A

C

D

EG

F

C

H

Ø

Top View

Side ViewRear View

Ø

Thru-Shaft Pump Dimensions* Inch equivalents for millimeter dimensions are shown in (**).

NOTES:

1. Righthand (CW) rotation pump shown above.Counterclockwise (CCW) pump will have inlet and outletports reversed with the compensator over the outlet port.

2. Splined shaft (option “B”) not recommended withThru-Shaft pumps.

3. The maximum torque transmitting capacity for rearmounting of pumps is limited by the allowable torqueof the input shaft.

4. Options 6A2, 6A4, 9A2 and 9A4 Design Series 12 havea gasket. All other options incorporate an o-ring sealand have an o-ring groove.

Port Size Type and LocationOption A Inlet and Outlet Ports Drain Port

148.843/4" SAE 4-Bolt Flange

SAE-6 Straight Thread2 (5.86) 3/8-16 Thread(9/16-18UNC)Std PSI Series (Code 61)

4152.40 SAE-16 Straight Thread SAE-6 Straight Thread(6.00) (1-5/16-12UN-2B) (9/16-18UNC)

148.84 3/4" SAE 4-Bolt FlangeISO 6149-68 (5.86) M10 ThreadM16 x 1.50Std PSI Series (Code 61)

148.84 3/4" SAE 4-Bolt Flange9 (5.86) M10 Thread 3/8" - BSPP

Std PSI Series (Code 61)


Dimensions – Thru Shaft Options

VARIATION C D E F G H

6A1 41.28 (1.63) 50.83/50.85 (2.001/2.002) 57.66 (2.27) 5/16–18UNC–2B 12.50 x 3.18 (.50 x .125) Key 200.91 (7.91)

6A2 53.19 (2.09) 82.58/82.60 (3.251/3.252) 64.01 (2.52) 3/8–16UNC–2B 19.05 x 4.76 (.75 x .188) Key 207.26 (8.16)

6A4 53.19 (2.09) 82.58/82.60 (3.251/3.252) N/A 3/8–16UNC–2B 9 Tooth 16/32 Pitch 207.26 (8.16)

9A2 53.19 (2.09) 82.58/82.60 (3.251/3.252) 64.01 (2.52) M10 x 1.50 19.05 x 4.76 (.75 x .188) Key 207.26 (8.16)

9A4 53.19 (2.09) 82.58/82.60 (3.251/3.252) N/A M10 x 1.50 9 Tooth 16/32 Pitch 207.26 (8.16)

Page 37 of 123



20


Remote Compensator Control Pump Dimensions* Inch equivalents for millimeter dimensions are shown in (**).

NOTES:

1. Righthand (CW) rotation pump shown below. Lefthand (CCW) pumps will havecompensator on opposite side.

2. When controlling pump compensator pressure with remote relief valve, remote reliefvalve must be capable of passing 1.89 LPM (.5 GPM).

3. Remote compensator option “M”, “ME” & “A” available on pumps withany port location.

FOR “M”, “ME”, “A”,“H” & “C” OPTION

FOR “A” & “C” OPTION

DIFFERENTIAL ADJUSTMENT(INCLUDED ON “A”& “C” OPTION)27.5 BAR (400 PSI)PER TURN

25.40(1.00)

77.72(3.06)

53.34(2.10)REF.45.72(1.80)REF.

ADAPTOR FITTINGSUPPLIED WITHPORT OPTION “8”PUMPS

ISO 6149-4(M12X1.5)

130.56(5.14)REF

17.02(.67)

ADAPTOR FITTINGSUPPLIED WITH“9” OPTION

1/4"BSPP

130.56(5.14)REF

22.86(.90)

REMOTE CONTROL PORTSAE-4 STRAIGHT THREADO-RING PORT(7/16-20UN-2B REF)

NAMEPLATE

DRAIN PORT SAE-6STRAIGHT THREAD O-RING PORT(9/16-18UNF-2B)

INTERNAL ORIFICEINSTALLED ONOPTIONS “ME”, “A” & “C”

44.19(1.74)

65.79(2.59)

65.79(2.59)

COMPENSATEDPRESSURE ADJUSTMENT64.8 BAR (940 PSI) PER TURN

130.56(5.14)

130.56(5.14)

ROTATIONARROW

IN

102.62(4.04)

C OF PUMP

L

Top View

Side View Front View


Page 38 of 123



21


Power (Torque) Control Pump Dimensions* Inch equivalents for millimeter dimensions are shown in (**).

NOTES:

1. Righthand (CW) rotation rear ported pump shown. Counterclockwise (CCW)pumps will have inlet and outlet ports reversed with compensator and powerblock on outlet side.

2. Power control shown on rear ported pump. Also available on side ported or thru-shaft option pumps.

TORQUE LIMIT ADJUSTMENTCONTROL OPTION “H”SENSITIVITY APPROX.21.4 N·m (190 IN-LB)PER TURN

SAE-4 STRAIGHT THREAD PORTFOR REMOTE PRESSURE LIMITINGIF DESIRED (CONTROL OPTION “H”)OR LOAD SENSE PORT(CONTROL OPTION “C”)

112.01(4.41)

OPTIONAL REMOTE PRESSURE COMPENSATOR SIGNAL PORT ON “H” OR “C” OPTION PUMPS (SAE-4 STRAIGHT THREAD PORT)

DO NOT USE THIS PORT FOR LOAD SENSE SIGNAL

103.12(4.06)

29.72(1.17)

44.19(1.74)

135.89(5.35)

IN

Top View



Page 39 of 123



22


Performance InformationSeries PVP 23/33 Pressure Compensated,Variable Volume, Piston Pumps

Features• High Strength Cast-Iron Housing for Reliability

and Quiet Operation


• Optional Inlet/Outlet Locations for Easeof Installation



• Thru-Shaft Capability SAE AA, A andB Pilots Offered






• Load Sensing

• Torque (Power) Limiting




SpecificationsPressure Ratings

Outlet Port: 248 bar (3600 PSI) Continuous (P1)310 bar (4500 PSI) Peak (P3)

Inlet Port: 1.72 bar (25 PSI) Maximum.17 bar (5 In. Hg.) Vacuum Minimum@ 1800 RPM (See inlet chart forother speeds)

Speed Ratings: 600 to 3000 RPM



Filtration: Maintain SAE Class 4,ISO 16/13,ISO 18/15 Maximum

Mounting: SAE “B” or Metric 2-BoltFlange Mount


Variable Volume Piston PumpsSeries PVP 23/33Technical Information



Pumpcc/rev




PVP23 23.0 (1.4) 28.0 (7.4) 42.0 (11.1) 61 (57) 64 (59) 67 (63) 69 (65) 70 (65) 19.7 kw (26.5 hp)

PVP33 33.0 (2.0) 39.4 (10.4) 59.0 (15.6) 64 (59) 66 (59) 68 (62) 70 (64) 71 (65) 27.2 kw (36.5 hp)



Page 40 of 123



23


Code Rotation*

R (CW)

L (CCW)


Code Multiple Pumps

Omit Single Pump


Another Pump

Code Painting


PVP

Multiple Pump Displace- Shaft Port & Rotation Volume Thru- Thru- Control Seals Paint MultiplePumps Variable ment Pressure Flange Stop Shaft Shaft Option Pumps

Piston Range Sizes Option Threads Option


10 17-69 bar (250-1000 PSI)

20 17-138 bar (250-2000 PSI)

30 17-207 bar (250-3000 PSI)

36 17-248 bar (250-3600 PSI)



Omit No Volume Stop


CodeThru-Shaft

Threads

Omit No Thru-Shaft

6* UNC

9** Metric

* Available with 2 or 3 portoption only.

** Available with 8 or 9 portoption only.

Code Multiple Pumps

Omit Single Pump


CodePorts

Type Location


2 SAESide - Flange(Inch Threads)





23 23 (1.4)

33 33 (2.0)

Code Shaft Option Pilot

Omit* 7/8" Keyed (SAE B) SAE “B”

B * 13T Spline (SAE B) SAE “B”

C 1" Keyed (SAE BB) SAE “B”

D 15T Spline (SAE BB) SAE “B”


* Maximum input torque is 208.1 N•m(1850 In-Lbs).

† Available with 8 or 9 port option only.

Code Seals

Omit Nitrile

V Fluoroelastomers*

* “FLUOROELASTOMERSare available under variousregistered trademarks, includingFLUOROCARBON (aregistered trademark of DuPont)and FLUOREL (a registeredtrademark of 3M).”

Variable Volume Piston PumpsSeries PVP 23/33Ordering Information

Code Control Options

Omit Pressure Compensated

**M Remote Pressure (Int.)**ME Remote Pressure (Ext.)

A Pressure and Flow

*C Pressure, Flow and Power

*H Pressure Compensatedand Power

*Specify HP, RPM & comp setting whenordering or will get default.**"M" (May be remotely controlled) "ME" (Requires external pilot)

Code Thru-Shaft Option

Omit No Thru-Shaft

A1* SAE “AA” Pilot / 1/2" Keyed

A2* SAE “A” Pilot / 3/4" Keyed


A5 SAE “A” Pilot / 11T Spline

B1* SAE “B” Pilot / SAE “B” 7/8" Key

B2* SAE “B” Pilot / SAE “BB” 1" Key

B3 SAE “B” Pilot / SAE “B” 13T Spline

B4 SAE “B” Pilot / SAE “BB” 15T Spline

* Keyed option only available with UNC threads.

Page 41 of 123



24


8

10

12

14

16

18

20100

90

80

70

60

50

Flo

w

Eff

icie

ncy

- %

Po

wer

PVP23 @ 1800 RPM

0

4

2

6

30.3

37.9

45.4

53.0

60.6

68.2

75.7

0

15.1

7.6

22.7

0

0

Bar

PSI69

1000

138

2000

207

3000

275

4000

Pressure

GPMLPM

0

3.0

6.0

8.9

11.9

14.9

0

4.0

8.0

12.0

16.0

20.0

17.9

20.9

23.9

24.0

28.0

32.0HPKW


Overall Efficiency

Flow

Input P

ower at

Full F

low

Compensated Power


HP = Q x (PSI) + (CHp) 1714[ ]

NOTE: The efficiencies and data in the graph are good only forpumps running at 1800 RPM and stroked to maximum. Tocalculate approximate horsepower for the other conditions,use the following formula:

Actual GPM is directly proportional to drive speed and maximumvolume setting. Flow loss, however, is a function of pressureonly.

WHERE:Q = Actual Output Flow in GPMPSI = Pressure At Pump OutletCHp = Input Horsepower @ Full Compensation @ 1800

RPM (from graph read at operating pressure)

Variable Volume Piston PumpsSeries PVP 23/33Performance Data

8

10

12

14

16

18

20100

90

80

70

60

50

Flo

w

Eff

icie

ncy

- %

Po

wer

PVP33 @ 1800 RPM

0

4

2

6

30.3

37.9

45.4

53.0

60.6

68.2

75.7

0

15.1

7.6

22.7

0

0

Bar

PSI69

1000

138

2000

207

3000

275

4000

Pressure

GPMLPM

0

6.0

11.9

17.9

23.9

29.8

0

8.0

16.0

24.0

32.0

40.0HPKW


Overall Efficiency

Flow

Input Power a

t Full F

low

Compensated Power

Flow vs. Speed

0 1000 2000 3000500 1500 2500

Shaft Speed - RPM

PVP 33

PVP 23

16.0

28.0

Ou

tlet

Flo

w @

Max

. Dis

pla

cem

ent

0

8.0

4.0

12.0

60.6

106.0

0

30.3

15.2

45.5

24.0

20.0

90.8

75.7

GPMLPM

PVP 23/33 Inlet Characteristics at Full Displacement


0 1000 1500500 2000 2500 3000

Shaft Speed - RPM



Vacu

um

In

let

Pre

ssu

re

6.41

4.28

2.14

PSIbar

00

5.17

10.34

15.51

20.68

In-Hgbar

Page 42 of 123



25


Full Flow

Torque

PVP23 @ 1800 RPM

7.5 HP

15 HP10 H

P

20 HP

0

0

Bar

PSI69

1000

138

2000

207

3000

275

4000

Pressure

8

10

12

Flo

w

To

rqu

e

0

4

2

6

30.3

37.9

45.4

0

15.1

7.6

22.7

0

19.7

39.4

59.1

78.8

98.4

0

175

350

525

700

875

118.1 1050GPMLPM In-LbsN·m


Power Control


PVP33 @ 1800 RPM

25 HP20 H

P30 H

P

10 HP7.5 H

P

15 HP

Full

Flow

Torq

ue

0

0

Bar

PSI69

1000

138

2000

207

3000

275

4000

Pressure

8

10

16

Flo

w To

rqu

e

0

4

2

6

30.3

37.9

60.6

1453.0

1245.4

0

15.1

7.6

22.7

0

19.7

39.4

59.1

78.8

98.4

0

175

350

525

700

875

157.5 1400

137.8 1225

118.1 1050

GPMLPM In-LbsN·m

Response Times

80

100

120

Tim

e (m

illis

ec)

PVP 23/33 @ 1200 RPM

0

40

20

60

De-Stroking

On-Stroking

0

0

Bar

PSI69

1000

138

2000

207

3000

275

4000

Pressure

80

100

120

Tim

e (m

illis

ec)

PVP 23/33 @ 1800 RPM

0

40

20

60

On-Stroking

De-Stroking

0

0

Bar

PSI69

1000

138

2000

207

3000

275

4000

Pressure

PVP 23/33Approximate Case Drain Flow

@ 1800 RPM

Remote Comp - Zero Stroke

Standard Comp - Zero Stroke

Full Flow

0

0

Bar

PSI69

1000

138

2000

207

3000

275

4000

Pressure

.4

.5

.6

Flo

w

0

.2

.1

.3

1.5

1.9

2.3

.7

.8

2.7

3.0

0

.8

.4

1.1

.93.4GPMLPM

PVP 23/33Compensated Power

@ 1800 RPM

0

0

Bar

PSI69

1000

138

2000

207

3000

275

4000

Pressure

2.0

2.5

3.0

Po

wer

0

1.0

.5

1.5

1.5

1.9

2.2

0

.75

.37

1.1

3.5

4.0

2.6

3.0HPKW

Page 43 of 123



26



NOTES:

1. Righthand (CW) rotation pump shown. Lefthand (CCW) pumps have inlet and outlet ports reversed.

2. Pump shown with standard pressure compensator (control option “omit”).

.250SAE KEY

ADJ. MAX.VOLUME STOP(3.3CC/REV./TURN)“OPTION 2”

3.81(.15)

63.50(2.50)

25.06 (.987)24.92 (.981)

221.74 (8.73)MAX

42.42(1.67)REF.

49.28(1.94)


71.12(2.80)

82.55(3.25)

72.90(2.87)

72.90(2.87)192.02

(7.56)

88.39(3.48)

102.62(4.04)

21.59(.85)

26.67(1.05)

76.96(3.03)

79.50(3.13)

IN OUT

26.67(1.05)

53.34(2.10)

49.53(1.95)

107.19(4.22)

107.19(4.22)

76.20(3.00)

33.27(1.31)

33.27(1.31)

76.20(3.00)

PRESSURECOMPENSATORADJUSTMENTSENSITIVITY:37.9 BAR (550 PSI) PER TURN

101.60 (4.000)101.55 (3.998)

69.09(2.72)

122.94(4.84)

SHAFT OPTION “OMIT”

(SAE “B”)22.23 (.875)22.20 (.874)

MAX TORQUE208.6 N·m

(1,852 IN-LBS)58.67(2.31)

23.88(.94)

9.40(.37)

41.91(1.65)

12.70(.50)

38.10(1.50)

Ø

Ø

Ø

Ø

ROTATIONARROW

ALTERNATE DRAIN PORT SAE-8STRAIGHT THREAD O-RING PORT(3/4-16UN-2B REF)

OUTLET PORT SAE-20STRAIGHT THREADO-RING PORT(1-5/8-12UN-2B REF)

INLET PORT SAE-20STRAIGHT THREADO-RING PORT(1-5/8-12UN-2B REF)

ALTERNATE DRAIN PORTSAE-8 STRAIGHT THREADO-RING PORT (3/4-16UNF-2B REF.)

DRAIN PORT SAE-8STRAIGHT THREADO-RING PORT(3/4-16UNF-2B REF.) Top View

Rear View

Front View

Side View

.250 SAE KEY

SHAFT OPTION “B”(SAE “B”)

13 TEETH 16/32 PITCH 30˚ INVOLUTE SPLINE

MAX TORQUE = 208.4 N·m (1,852 IN-LBS)

SHAFT OPTION “C”(SAE “BB”)

MAX TORQUE =336.0 N·m (2,987 IN-LBS)

SHAFT OPTION “D”(SAE “BB”)



41.15(1.62)

45.97( 1.81)

45.97( 1.81) 27.94 (1.10)

28.19 (1.11)

25.40 (1.00)25.37 (.999)Ø

Variable Volume Piston PumpsSeries PVP 23/33Dimensional Data

Page 44 of 123



27



NOTES:

1. Righthand (CW) rotation pump shown. Lefthand (CCW) pumps have inletand outlet ports reversed.

2. Pump shown with standard pressure compensator (control option “omit”).

Port LocationOption A Inlet and Outlet Port

148.84 1-1/4" SAE 4-Bolt Flange2 (3.10) 7/16-14 Threads Standard

Pressure Series (Code 61)

3152.40 SAE-20 Straight Thread(3.22) (1-5/8-12UN-2B)

.250SAE KEY

3.81(.15)

63.50(2.50)

25.06 (.987)24.92 (.981)

42.42(1.67)REF.

49.28(1.94)


DRAIN PORTSAE-8 STRAIGHT THREAD(3/4-16UN)

71.12(2.80)

82.55(3.25)

72.90(2.87)

72.90(2.87)215.65

(8.49)

88.39(3.48)

102.62(4.04)

21.59(.85)

26.67(1.05)

76.96(3.03)

79.50(3.13)

ROTATION ARROW

IN OUT

26.67(1.05)

53.34(2.10)

107.19(4.22)

107.19(4.22)

82.55(3.25)

DRAIN PORTSAE-8 STRAIGHT THREAD(3/4-16UN)

PRESSURECOMPENSATORADJUSTMENTSENSITIVITY:37.9 BAR (550 PSI)PER TURN

101.60 (4.000)101.55 (3.998)

69.09(2.72)

122.94(4.84)

58.67(2.31)

23.88(.94)

21.59(.85)

9.40(.37)

41.91(1.65)

12.70(.50)

38.10(1.50)

Ø

Ø

Ø

Ø

A A


221.74 (8.73)MAX

174.50(6.87)

.250 SAE KEY

SHAFT OPTION “B”(SAE “B”)




MAX TORQUE =336.0 N·m (2,987 IN-LBS)

SHAFT OPTION “D”(SAE “BB”)



41.15(1.62)

45.97( 1.81)

45.97( 1.81) 27.94 (1.10)

28.19 (1.11)

25.40 (1.00)25.37 (.999)Ø

Top View

Rear View

Front ViewSide View

SHAFT OPTION “OMIT”

(SAE “B”)22.23 (.875)22.20 (.874)

MAX TORQUE208.6 N·m

(1,852 IN-LBS)


Page 45 of 123



28



NOTES:

1. Righthand (CW) rotation pump shown. Lefthand (CCW)rotation pump will have inlet and outlet ports reversed.

2. Pump shown with standard pressure compensator(control option “omit”).

.250SAE KEY

3.81(.15)

63.50(2.50)

25.06 (.987)24.92 (.981)

42.42(1.67)REF.

49.28(1.94)

CLEARANCE FOR “D”MOUNTING BOLTS

ALTERNATE DRAIN OPTION “8” ISO 6149-8 (M18X1.5)OPTION “9” 1/2" BSPP

71.12(2.80)

82.55(3.25)

215.65(8.49)

88.34(3.48)

102.62(4.04)

21.59(.85)

26.67(1.05)

76.96(3.03)

79.50(3.13)

ROTATION ARROW

IN OUT

26.67(1.05)

53.34(2.10)

107.19(4.22)

107.19(4.22)

78.74(3.10)

78.74(3.10)

DRAIN PORTOPTION “8” ISO 6149-8(M18X1.5)OPTION “9”1/2" BSPP

PRESSURECOMPENSATORADJUSTMENTSENSITIVITY:37.9 BAR (550 PSI) PER TURN

69.09(2.72)

122.94(4.84)

22.23 (.875)22.20 (.874)

58.67(2.31)

23.88(.94)

21.59(.85)

41.91(1.65)

12.70(.50)

38.10(1.50)

Ø

Ø

Ø


221.74 (8.73)MAX

174.50(6.87)

C

A

B

C

1-1/4" SAE 4-BOLTFLANGE M10 X 1.5 THREADSSTANDARD PRESSURE SERIES(CODE 61) BOTH SIDES

Top View

Rear View

Front View

Side View

SHAFT OPTION “K”(ø 25mm REF)

8mm x 7mm KEY MAX TORQUE = 336.4 N·m (2,990 IN-LBS)

52.83(2.08)

28.02 (1.103)27.66 (1.089)

25.00 (.9843)24.99 (.9838)

M10 THREAD

ø

Pilot DimensionsShaft

A B C DOption

Omit 101.60/101.55 9.40 72.90 ø 12.70B, C, D (4.000/3.998) (.37) (2.87) (.50)

K100.00/99.95 9.14 69.85

ø 12mm(3.937/3.935) (.36) (2.75)


Page 46 of 123



29


174.50(6.87)

206.76(8.14)

CCA

13.5 N·m(120 IN-LB)TORQUE

E

GF

D

3

2

B

Top View

Side View

Rear View


NOTES:

1. Righthand (CW) rotation side ported pump shown.Lefthand (CCW) pump will have inlet and outletports reversed.

2. Install coupler on shaft of rear pump to dimensionshown then lock down coupler using set screws.

3. Options, 6A2, 6A4, 9A4 and 9A5 Design Series 20have a gasket seal, all other thru-shaft optionsincorporate an o-ring seal and have ano-ring groove.

4. Maximum torque transmitting capacity 209 N•m(1850 in-lbs).

Thru-Shaft Options

Variation A B C D E F G

6A1 232.16 (9.14) 50.83/50.85 (2.001/2.002) 41.28 (1.63) 5/16-18UNC-2B 12.70 x 3.18 (.50 x .125) Key 38.10 (1.50) 69.09 (2.72)

6A2 238.51 (9.39) 82.58/82.60 (3.251/3.252) 53.19 (2.09) 3/8-16UNC-2B 19.05 x 4.76 (.75 x .188) Key 44.45 (1.75) 75.44 (2.97)

6A4 238.51 (9.39) 82.58/82.60 (3.251/3.252) 53.19 (2.09) 3/8-16UNC-2B 9 Tooth 16/32 Pitch 31.75 (1.25) N/A


6B1 252.48 (9.94) 101.63/101.65 (4.001/4.002) 73.03 (2.88) 1/2-13UNC-2B 22.23 x 6.35 (.875 x .25) Key 58.67 (2.31) 89.41 (3.52)

6B2 252.48 (9.94) 101.63/101.65 (4.001/4.002) 73.03 (2.88) 1/2-13UNC-2B 25.40 x 6.35 (1.00 x .25) Key 45.97 (1.81) 89.41 (3.52)

6B3 252.48 (9.94) 101.63/101.65 (4.001/4.002) 73.03 (2.88) 1/2-13UNC-2B 13 Tooth 16/32 Pitch 41.15 (1.62) N/A


9A4 238.51 (9.39) 82.58/82.60 (3.251/3.252) 53.19 (2.09) M10 x 1.50 9 Tooth 16/32 Pitch 31.75 (1.25) N/A

9A5 238.51 (9.39) 82.58/82.60 (3.251/3.252) 53.19 (2.09) M10 x 1.50 11 Tooth 16/32 Pitch 31.75 (1.25) N/A

9B3 252.48 (9.94) 101.63/101.65 (4.001/4.00) 73.03 (2.88) M12 x 1.75 13 Tooth 16/32 Pitch 41.15 (1.62) N/A

9B4 252.48 (9.94) 101.63/101.65 (4.001/4.00) 73.03 (2.88) M12 x 1.75 15 Tooth 16/32 Pitch 45.97 (1.81) N/A


Page 47 of 123



30



NOTES:

1. Righthand (CW) rotation rear ported pump shown. Lefthand (CCW) pumps will haveinlet and outlet ports reversed.

2. When controlling pump compensator pressure with remote relief valve, size reliefvalve to pass a minimum of 1.89 LPM (.5 GPM).

3. Remote compensator shown on rear ported pump. Also available on side ported orthru-shaft option pumps.

72.90(2.87)

65.28(2.57)

122.94(4.84)

21.59(.85)

ROTATIONARROW

DRAIN PORT SAE-8STRAIGHT THREADO-RING PORT(3/4-16UNF-2B REF.)

REMOTE CONTROL PORTSAE-4 STRAIGHT THREADO-RING PORT(7/16-20UNF-2B REF.)

INTERNAL ORIFICEINSTALLED ON CONTROLOPTIONS “ME” & “A”


ISO 6149-4(M12X1.5)

139.95(5.51)REF

17.02 (.67)

21.59(.85)


1/4"BSPP

139.95(5.51)REF

22.85 (.90)

139.95(5.51)

25.40(1.00)

87.12(3.43)

DIFFERENTIAL PRESSUREADJUSTMENT SENSITIVITY:27.5 BAR (400 PSI) PER TURN(INCLUDED ON “A” CONTROL OPTION)

PRESSURE COMPENSATOR ADJUSTMENT:64.8 BAR (940 PSI) PER TURN

Top View

Side ViewFront View


Page 48 of 123



31



NOTES:

1. Righthand (CW) rotation rear ported pump shown. Lefthand (CCW) pumps willhave inlet and outlet ports reversed.

2. Power control shown on rear ported pump. Also available on side ported orthru-shaft option pumps.

71.88(2.83)

POWER CONTROL ADJUSTMENTCONTROL OPTION “H”SENSITIVITY: APPROXIMATELY 22.5 N·m (200 IN-LB) PER TURN

OPTIONAL REMOTE PRESSURE COMPENSATOR SIGNAL PORT ON “H” OR “C” OPTION PUMPS (SAE-4 STRAIGHT THREAD PORT)DO NOT USE THIS PORT FOR LOAD SENSE SIGNAL

SAE-4 STRAIGHT THREADO-RING PORT(7/16-20UNF-2B REF.)LOAD SENSE CONTROLPORT FOR CONTROLOPTION “C”.

OPTIONAL REMOTE COMPENSATOR CONTROL PORT FOR CONTROL OPTION “H”

74.42(2.93)

27.94(1.10)

122.68(4.83)

105.92(4.17)

41.91(1.65)

142.24(5.60)

21.34(.84)

127.51(5.02)

Top View



Page 49 of 123



32


SpecificationsPressure RatingsOutlet Port: 248 bar (3600 PSI) Continuous

(P1)310 bar (4500 PSI) Peak (P3)

Inlet Port: 1.72 bar (25 PSI) Maximum.17 bar (5 In. Hg.) VacuumMinimum @ 1800 RPM (See inletchart for other speeds)

Case Drain Port: .34 bar (5 PSI) Max. aboveInlet Port .34 bar (10 PSI)Maximum

Speed Ratings: 600 to 2800 RPM — PVP41600 to 2400 RPM — PVP48



Filtration: ISO 16/13 RecommendedISO 18/15 Maximum

Mounting: SAE “B” or Metric 2-BoltFlange Mount


Performance InformationSeries PVP 41/48 Pressure Compensated,Variable Volume, Piston Pumps

Features• High Strength Cast-Iron Housing for Reliability

and Quiet Operation


• Optional Inlet/Outlet Locations for Easeof Installation



• Thru-Shaft Capability SAE AA, A or B Pilots






• Load Sensing

• Torque (Power) Limiting



• Hi/Lo Torque (Power) Limiting


Variable Volume Piston PumpsSeries PVP 41/48Technical Information



Pumpcc/rev




PVP41 41.0 (2.5) 49.2 (13.0) 73.8 (19.5) 68 (60) 70 (61) 73 (65) 74 (67) 75 (69) 33.2 kw (44.5 hp)

PVP48 48.0 (2.9) 57.6 (15.2) 86.4 (22.8) 69 (60) 71 (62) 73 (65) 75 (68) 76 (69) 40.3 kw (54.0 hp)



Page 50 of 123



33


Code Rotation*

R (CW)

L (CCW)


Code Multiple Pumps

Omit Single Pump


Another Pump

Code Painting


PVP

Multiple Pump Displace- Shaft Port Rotation Volume Thru- Thru- Control Seals Paint MultiplePumps Variable ment Pressure Option Stop Shaft Shaft Option Pumps

Piston Range Option Threads Option


10 17-69 bar (250-1000 PSI)

20 17-138 bar (250-2000 PSI)

30 17-207 bar (250-3000 PSI)

36 17-248 bar (250-3600 PSI)



Omit No Volume Stop


Code Multiple Pumps

Omit Single Pump


Code Thru-Shaft Option

Omit No Thru-Drive

A1* SAE “AA” Pilot / 1/2" Keyed

A2* SAE “A” Pilot / 3/4" Keyed


A5 SAE “A” Pilot / 11T Spline

B1* SAE “B” Pilot / SAE “B” 7/8" Key

B2* SAE “B” Pilot / SAE “BB” 1" Key

B3 SAE “B” Pilot / SAE “B” 13T Spline

B4 SAE “B” Pilot / SAE “BB” 15T Spline

* Keyed option only available with UNC threads.


41 41 (2.5)

48 48 (2.9)

Code Shaft Pilot

Omit* 7/8" Keyed (SAE B) SAE “B”

B * 13T Spline (SAE B) SAE “B”

C 1" Keyed (SAE BB) SAE “B”

D 15T Spline (SAE BB) SAE “B”


* Max. input torque is 208.1 N•m (1850 In-Lbs).† Available with 8 or 9 port option only.

Code Control Option

Omit Standard PressureCompensated

**M Remote Pressure

**ME Remote Pressure

A Pressure and Flow

C Pressure, Flow and Power

H* Pressure and Power

HLM*Remote Pressure andHi/Lo Power

HLA* Pressure, Flow and

Hi/Lo Power

* Specify HP, RPM & comp setting whenordering or will get default.

** "M" (May be remotely controlled) "ME" (Requires external pilot)

Port OptionCode

Type Description


2 SAE Side - Flange (Inch)




Code Seals

Omit Nitrile

V Fluoroelastomer*

* “FLUOROELASTOMERSare available under variousregistered trademarks,includingFLUOROCARBON (aregistered trademark ofDuPont) and FLUOREL (aregistered trademark of3M).”

Code Thru-Shaft Threads

Omit No Thru-Shaft

6* UNC

9** Metric

* Available with 2 or 3port option.

** Available with 8 or 9port option.

Variable Volume Piston PumpsSeries PVP 41/48Ordering Information

Page 51 of 123



34


PVP 41/48 Flow vs. Shaft Speed

0 1000 2000 3000 0 1000 2000 3000



PVP41PVP48

Vac

uu

m Inle

t P

ress

ure

8.55

6.41

4.27

2.14

PSIbar

00

5.34

10.68

151.03

201.38

In-Hgbar

PVP 41/48 Inlet Characteristics at Full Displacement


Shaft Speed - RPM

30.0

40.0

Ou

tlet

Flo

w @

Max

. Dis

pla

cem

ent

Shaft Speed - RPM

0

10.0

5.0

20.0

113.6

151.5

0

37.9

18.9

75.7

35.0

15.0

25.0

132.5

56.8

94.7

GPMLPM

NOTE: The efficiencies and data in the graph are good only forpumps running at 1200 or 1800 RPM and stroked to maximum.To calculate approximate horsepower for the other conditions,use the following formula:

Actual GPM is directly proportional to drive speed and maximumvolume setting. Flow loss, however, is a function of pressureonly.

WHERE:

Q = Actual Output Flow in GPM

PSI = Pressure At Pump Outlet

CHp = Input Horsepower @ Full compensation@ 1800 RPM (from graph read atoperating pressure)



12

16

18

21

24100

90

80

70

60

50

Flo

wEff

icie

ncy

- %

Po

wer

PVP41 @ 1200 RPM

0

6

3

9

45.4

60.6

68.1

79.5

90.9

0

22.7

11.4

34.1

0

0

Bar

PSI69

1000

138

2000

207

3000

275

4000

Pressure

GPMLPM

0

11.2

22.4

0

15.0

30.0

33.6

44.8

45.0

60.0HPKW

Flow

Efficiency

Compensated PowerFull F

low Power

12

16

18

21

24100

90

80

70

60

50

Flo

w

Eff

icie

ncy

- %

Po

wer

PVP41 @ 1800 RPM

0

6

3

9

45.4

60.6

68.1

79.5

90.9

0

22.7

11.4

34.1

0

0

Bar

PSI69

1000

138

2000

207

3000

275

4000

Pressure

GPMLPM

0

11.2

22.4

0

15.0

30.0

33.6

44.8

45.0

60.0HPKW

FlowEfficiency

Compensated Power

Full Flow P

ower

12

16

18

21

24100

90

80

70

60

50

Flo

w

Eff

icie

ncy

- %

Po

wer

PVP48 @ 1200 RPM

0

6

3

9

45.4

60.6

68.1

79.5

90.9

0

22.7

11.4

34.1

0

0

Bar

PSI69

1000

138

2000

207

3000

275

4000

Pressure

GPMLPM

0

11.2

22.4

0

15.0

30.0

33.6

44.8

45.0

60.0HPKW

Flow

Efficiency

Compensated PowerFull F

low Power

12

16

18

21

24100

90

80

70

60

50

Flo

w

Eff

icie

ncy

- %

Po

wer

PVP48 @ 1800 RPM

0

6

3

9

45.4

60.6

68.1

79.5

90.9

0

22.7

11.4

34.1

0

0

Bar

PSI69

1000

138

2000

207

3000

275

4000

Pressure

GPMLPM

0

11.2

22.4

0

15.0

30.0

33.6

44.8

45.0

60.0HPKW

FlowEfficiency

Compensated Power

Full F

low P

ower

[ ]HP = Q x (PSI) + (CHp) 1714

Page 52 of 123



35



Power Control


200

250

300

Tim

e (m

illis

ec)

PVP 41/48 @ 1200 RPM

0

100

50

150

On-Stroking

De-Stroking

0

0

Bar

PSI69

1000

138

2000

207

3000

275

4000

Pressure

Response Times

200

250

300T

ime

(mill

isec

)PVP 41/48 @ 1800 RPM

0

100

50

150

On-Stroking

De-Stroking

0

0

Bar

PSI69

1000

138

2000

207

3000

275

4000

Pressure

PVP 41/48Approximate Case Drain Flow

@ 1800 RPM

Standar

d Comp - Z

ero S

troke

Remote Comp - Z

ero Stro

ke

Full Flow

0

0

Bar

PSI69

1000

138

2000

207

3000

275

4000

Pressure

.8

1.0

1.2

Flo

w

0

.4

.2

.6

3.0

3.8

4.5

0

1.5

.8

2.3

1.66.1

1.45.3

GPMLPM

Compensated Power@ 1800 RPM

0

0

Bar

PSI69

1000

138

2000

207

3000

275

4000

Pressure

4.0

5.0

6.0

Po

wer

0

2.0

1.0

3.0

3.0

3.7

4.5

0

1.5

.75

2.2

HPKW

PVP41 @ 1800 RPM

Flow

10 HP

15 HP

20 HP

25 HP30 HP

35 HP40 HP

45 HP

Full Flow

Torque

0

0

Bar

PSI69

1000

138

2000

207

3000

275

4000

Pressure

20

25

Flo

w

To

rqu

e

0

10

5

15

75.7

94.6

0

37.9

18.9

56.8

0

56.3

112.5

168.8

225.0

281.3

0

500

1000

1500

2000

2500GPMLPM In-LbsN·m

PVP48 @ 1800 RPM

10 HP15 HP20 HP25 HP

30 HP35 HP40 HP45 HP

50 HP 55 HP

Flow

Full Flow

Torque

0

0

Bar

PSI69

1000

138

2000

207

3000

275

4000

Pressure

20

25

Flo

w

To

rqu

e

0

10

5

15

75.7

94.6

0

37.9

18.9

56.8

0

56.3

112.5

168.8

225.0

281.3

0

500

1000

1500

2000

2500GPMLPM In-LbsN·m

Page 53 of 123



36


ADJUSTABLE MAX. VOLUME STOP(OPTION 2) FLOW CHANGE PER TURN= 4.1 CC/REV PER TURN

APPROX. @FULL PRESS

SHAFT OPTION “OMIT”(SAE “B”)MAXIMUM TORQUE= 208.1 N·m (1,850 IN-LBS)

.250SAE KEY

25.07 (.987)24.82 (.977)

22.23 (.875)22.20 (.874)

107.44(4.23)

93.22(3.67)

95.50(3.76)

97.79(3.85)

44.45(1.75)

101.60 (4.00)101.55 (3.99)

68.58(2.70)

75.95(2.99)

55.63(2.19)

107.69(4.24)

220.22(8.67)

58.67(2.31)9.40(.37)

231.14 (9.10) AT MAX. DISPL (48 CC/REV)212.85 (8.38) AT ZERO FLOW

107.69(4.24)

88.14(3.47)

88.14(3.47)

44.45(1.75)

44.45(1.75)

41.15(1.62)

71.12(2.80)

47.75(1.88)

124.21(4.89)

27.18(1.07)

15.49(.61)

45.97(1.81)

72.89(2.87)

72.89(2.87)

ø

ø

SHAFT OPTION “B”(SAE “B”) 13 TEETH

16/32 PITCH30˚ INVOLUTE SPLINE

MAX. TORQUE = 208.1 N·m (1,850 IN-LBS)

SHAFT OPTION “D” (SAE “BB”) 15 TEETH



IN OUT

SAE -24 STRAIGHTTHREAD PORT

SAE -16 STRAIGHTTHREAD PORT

OPTIONAL DRAIN PORT FORINVERTED APPLICATIONSSAE-10 STRAIGHT THREAD PORT

ROT

DRAIN PORTSAE -10 STRAIGHTTHREAD PORT

PRESSURE COMPENSATORADJUSTMENT SENSITIVITY:APPROX. 37.8 BAR (550 PSI)PER TURN

Top View

Front View

Side View

Rear View

.250 SAE KEY45.97(1.81)

28.14 (1.10)27.89 (1.09)


1" DIA. REF.MAX TORQUE =

336.4 N·m (2,990 IN-LBS)


NOTES:

1. Righthand (CW) rotation pump shown. Lefthand (CCW) rotationpump will have inlet and outlet ports reversed.



Page 54 of 123



37


OPTIONAL DRAIN PORT FOR INVERTED APPLICATIONSSAE-10 STRAIGHT THREAD

SEE CHART FORINLET & OUTLETPORT SPECIFICATIONS


IN OUT

ROT

DRAIN PORT SAE-10 STRAIGHTTHREAD PORT

DRAIN PORTSAE-10 7/8-14 THREAD

APPROX @ FULL PRESS

SHAFT OPTION “OMIT”(SAE “B”)MAXIMUM TORQUE= 208.1 N·m(1,850 IN-LBS)

.250SAE KEY

25.07 (.986)24.82 (.976)

22.23 (.875)22.20 (.874)

84.84(3.34)68.58

(2.70)

99.82(3.93)

107.44(4.23)

93.22(3.67)

95.50(3.76)

87.38(3.44)

97.79(3.86)

99.82(3.93)

25.40(1.00)

25.40(1.00)

44.45(1.75)

101.60 (4.00)101.55 (3.99)

84.84(3.34)

87.38(3.44)

95.25(3.75)

107.69(4.24)

176.28(6.94)

191.01(7.52)

58.67(2.31)9.40(.37)

240.79(9.48)

107.69(4.24)

95.25(3.75)

71.12(2.80)

47.75(1.88)

124.21(4.89)

176.28(6.94)

27.18(1.07)

15.49(.61)

72.89(2.87)

72.89(2.87)

ø

ø

Top View

Front View

Side View Rear View

41.15(1.62)

45.97(1.81)







.250 SAE KEY45.97(1.81)

28.14 (1.10)27.89 (1.09)



336.4 N·m (2,990 IN-LBS)


NOTES:



Port SizesOption Inlet Outlet

1-1/2" SAE 4-Bolt Flange 1" SAE 4-Bolt Flange2 1/2-13 Thread Standard 3/8-16 Thread Standard

Pressure Series (Code 61) Pressure Series (Code 61)

3SAE-24 Straight Thread SAE-16 Straight Thread

(1-7/8-12UN-2B) (1-5/16-12UN-2B)


Page 55 of 123



38


SEE CHART FORINLET & OUTLETPORT SPECIFICATIONS


IN OUT

ROT

OPTIONAL DRAIN PORTOPTION “8” ISO 6149(M22X1.5)OPTION “9”3/4" BSPP DRAIN PORT

OPTION “8” ISO 6149 (M22X1.5)OPTION “9” 3/4" BSPP

CLEARANCE FOR“D” MOUNTING BOLTS BOTH EARS

APPROX. @ FULL PRESS

SHAFT OPTION “OMIT”(SAE “B”)MAXIMUM TORQUE= 208.1 N·m(1,850 IN-LBS)

.250SAE KEY

25.07 (.986)24.82 (.976)

22.23 (.875)22.20 (.874)

84.84(3.34)68.58

(2.70)

107.44(4.23)

93.22(3.67)

95.50(3.76)

87.38(3.44)

97.79(3.86)

25.40(1.00)

25.40(1.00)

44.45(1.75)

84.84(3.34)

87.38(3.44)

95.25(3.75)

107.69(4.24)

176.28(6.94)

191.01(7.52)

58.67(2.31)

240.79(9.48)

107.69(4.24)

95.25(3.75)

71.12(2.80)

47.75(1.88)

124.21(4.89)

176.28(6.94)

27.18(1.07)

15.49(.61)

ø

ALTERNATE DRAIN PORT(USE IF PUMP IS INVERTED)OPTION “8” ISO 6149 (M22X1.5)OPTION “9” 3/4" BSPP

A

B

C C

SHAFT OPTION “K”(ø 25mm REF)

8mm x 7mm KEY MAX TORQUE =

336.4 N·m (2,990 IN-LBS)

52.83(2.08)

28.02 (1.10)27.66 (1.08)

25.00 (.984)24.99 (.983)

M10 THREAD.250 SAE KEY

ø

Top ViewFront View

Rear ViewSide View

41.15(1.62)

45.97(1.81)

45.97(1.81)

28.14 (1.10)27.89 (1.09)









336.4 N·m (2,990 IN-LBS)


NOTES:


2. Pump shown with standard pressure compensator (controloption “omit”).

Pilot DimensionsShaft Option A B C D

Omit 101.60/101.55 9.40 72.90 ø 12.70B, C, D (4.000/3.998) (.37) (2.87) (.50)

K100.00/99.95 9.14 69.85 ø 11.94(3.937/3.935) (.36) (2.75) (.47)

Inlet Port Outlet Port1-1/2" SAE 4-Bolt Flange 1" SAE 4-Bolt Flange

M12 Thread Standard M10 Thread StandardPressure Series (Code 61) Pressure Series (Code 61)


Page 56 of 123



39


WHEN MOUNTING PUMPSWITH STRAIGHT SHAFTS,INSTALL COUPLING TOTHIS DIMENSION BEFOREMOUNTING PUMP

NOTE: INPUT TORQUE RATINGS SHOWN ON PAGE A91INCLUDE COMBINED TORQUE OF BOTH PUMPS.

ADAPTOR MAY BE ROTATED90 DEGREES IF DESIRED

ROT

232.16 (9.14)REF.

A

C C

D

B

G

F

E

2

Top View

Side View

Rear View

Dimensions – Thru Shaft Options

VARIATION A B C D E F G

6A1 257.56 (10.14) 50.83/50.85 (2.001/2.002) 41.28 (1.63) 5/16-18UNC-2B o/ .50 X .125 Key 38.10 (1.50) 69.09 (2.72)

6A2 263.91 (10.39) 82.58/82.60 (3.251/3.252) 53.19 (2.09) 3/8-16UNC-2B o/ .75 X .1875 Key 44.45 (1.75) 75.44 (2.97)



6B1 277.88 (10.94) 101.63/101.65 (4.001/4.002) 73.03 (2.88) 1/2-13UNC-2B o/ .875 X .25 Key 58.67 (2.31) 89.41 (3.52)

6B2 277.88 (10.94) 101.63/101.65 (4.001/4.002) 73.03 (2.88) 1/2-13UNC-2B o/ 1.00 X .25 Key 45.97 (1.81) 89.41 (3.52)



9A4 263.91 (10.39) 82.58/82.60 (3.251/3.252) 53.19 (2.09) M10 X 1.50 9 Tooth 16/32 Pitch 31.75 (1.25) N/A

9A5 263.91 (10.39) 82.58/82.60 (3.251/3.252) 53.19 (2.09) M10 X 1.50 11 Tooth 16/32 Pitch 31.75 (1.25) N/A

9B3 277.88 (10.94) 101.63/101.65 (4.001/4.002) 73.03 (2.88) M12 X 1.75 13 Tooth 16/32 Pitch 41.15 (1.62) N/A

9B4 277.88 (10.94) 101.63/101.65 (4.001/4.002) 73.03 (2.88) M12 X 1.75 15 Tooth 16/32 Pitch 45.97 (1.81) N/A


NOTES:

1. Righthand (CW) rotation side ported pump with straightthread ports shown. Lefthand (CCW) pumps will haveinlet and outlet ports reversed.

2. Later versions of Thru-Shaft options 6A2, 6A4, 6A5,9A4 and 9A5, incorporate a gasket, P/N 801209 toseal on the rear pump rather than an o-ring.

3. Maximum torque transmitting capacity forrear pumps = 208.1 N•m (1,850 In-Lbs).


Page 57 of 123



40



NOTES:

1. Righthand (CW) rotation rear ported pump shown. Lefthand (CCW) pumps willhave inlet and outlet ports reversed.

2. When controlling pump compensator pressure with remote relief valve, size reliefvalve to pass 1.89 LPM (.5 GPM).

3. Remote compensator shown on rear ported pump. Also available on side portedor thru-shaft option pumps.

PRESSURE COMPENSATOR ADJUSTMENT SENSITIVITY: APPROXIMATELY 64.8 BAR (940 PSI) PER TURN

DIFFERENTIAL PRESSURE ADJUSTMENTSENSITIVITY: APPROXIMATELY27.5 BAR (400 PSI) PER TURN(INCLUDED ON “A” CONTROL OPTION)

REMOTE CONTROL PORTSAE-4 STRAIGHT THREADO-RING PORT

INTERNAL ORIFICEINSTALLED ONOPTIONS “ME”,“A” & “C”

DRAIN PORTSAE-10 STRAIGHTTHREAD PORT

144.78(5.70)

91.95(3.62)

25.40(1.00)

98.30 (3.87)REF.

93.22 (3.67)REF.

148.08(5.83)


ISO 6149-4(M12X1.5)

17.02(.67)

44.45(1.75)

149.35(5.70)REF


1/4"BSPP

144.78(5.70)REF

22.86(.90)

Top View

Front View Side View


Page 58 of 123



41



NOTES:

1. Righthand (CW) ported pump shown.

2. Power (Torque) control shown with rear ported pump.Also available on side ported and thru-shaft pumps.

3. Power torque control does not change with rotation.

44.45(1.75)

61.47(2.42)

TORQUE CONTROL ADJUSTMENTCONTROL OPTIONS “H” & “C”APPROXIMATE / SENSITIVITY:PVP48: 135.0 N·m (1200 IN-LBS) PER TURNPVP41: 125.0 N·m (1000 IN-LBS) PER TURN

OPTIONAL REMOTE PRESSURE COMPENSATOR SIGNAL PORT ON “H” OR “C” OPTION PUMPS(SAE-4 STRAIGHT THREAD PORT)DO NOT USE THIS PORT FOR LOAD SENSE SIGNAL

LOAD SENSE SIGNAL PORTON “C” OPTION PUMP(SAE-4 STRAIGHT THREAD PORT)

50.55(1.99)

120.40(4.74)

129.29(5.09)

120.14(4.73)REF

144.78(5.70)

Front View Side View


Page 59 of 123



42


Use of a Relief ValveThe use of a relief valve, while not mandatory isrecommended in the main circuit to suppresshydraulic shock loads and adds additionalsystem protection.

Fluid RecommendationsPremium quality hydraulic oil with a viscosity rangebetween 150-250 SSU (30-50 cst.) at 38°C (100°F).Normal operating viscosity range between 80-1000SSU (17-180 cst.). Maximum start-up viscosity is4000 SSU (1000 cst.).

NOTE: Consult Parker when exceeding 71°C (160°F)Inlet Fluid Temperatures. Oil shouldhave maximum anti-wear properties, rust andoxidation treatment.

FiltrationFor maximum pump and system component life,the system should be protected from contamination ata level not to exceed 125 particles greater than10 microns per milliliter of fluid. (SAE Class 4/ISO16/13.) Due to the nature of variable displacementpumps, variations in pump inlet conditions, fluidacceleration losses, system aeration, and duty cyclewe do not recommend suction line filters. We dorecommend the use of a properly sized, in-tank,suction strainer. Contact your Parker representativefor assistance.

Start-UpOn initial start-up, the case should be filled with oil,pressure adjustments should be reduced and thecircuit should be open to permit priming.

Inlet ConditionsNot to exceed .17 bar (5 In. Hg.) Vacuum at 1800RPM on petroleum base fluids. See recommendedspeed spectrum for specific inlet conditions.

Shaft Rotation and Line UpPump and motor shaft alignment must be within.010 TIR maximum, using a standard floatingcoupling. Please follow coupling manufacturer’srecommended installation instructions to prevent endthrust on pump shaft. Turn pump to assure freedom ofrotation. Pump and motor must be on a rigid base.

The coupling should be sized to absorb the peakhorsepower developed.

Installation and MountingWhen mounting a PVP Series Pump, the “case drain”must be on top of the pump. The “case drain” shouldbe a separate line unrestricted to the reservoir andextend below the oil level as far from the inlet lineas possible. The “case drain” line must not exceed .7bar (10 PSI) back pressure. Suggested maximum linelength is 10 feet.

Special InstallationsConsult your Parker representative for any applicationrequiring the following:

Pressure above rated, drive speed above maximum,indirect drive, fluid other than petroleum oil, oiltemperature above 71°C (160°F).

Inlet PressureNot to exceed 1.72 bar (25 PSI).

Variable Volume Piston PumpsSeries PVPInstallation Information

Page 60 of 123

NOTE: WITH VESCORS' POLICY OF CONSTANTLY IMPROVING ITS PRODUCTS, SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.133

1 JULY 03

STYLE 5 ADAPTER STYLE 6 ADAPTER

STYLE 7 ADAPTER STYLE 8 ADAPTER

X=Permissible inside radial clearance Y=Pump end flange thicknessHorizontal Mounting Only

X=Permissible inside radial clearance Y=Pump end flange thicknessVertical Mounting Only

(see page 145 for vertical mounting information & vertical mounting gasket)

X=Permissible inside radial clearance Y=Pump end flange thicknessHorizontal/Vertical Mounting Only

(see page 145 for vertical mounting information & vertical mounting gasket) X=Permissible inside radial clearance Y=Pump end flange thicknessHorizontal Mounting Only

VC PUMP MOUNTS for ELECTRIC MOTORS

182TC thru 256TC 213UC thru 256UC

XAJ XAK XBF Face VescorPump Flange Bolt Pump Mounting Adapter Mounting to PartType Circle Pilot Holes Style Horiz / Vert Face Number

Standard SAE Pump Flanges 7 yes yes 4.38 2194

7 yes yes 4.63 3371

5 yes no 5.00 2000

7 yes yes 5.00 6033

6 no yes 5.00 6053

USA4F17 4 Bolt 2.84 1.781 5/16-18 7 yes yes 5.25 168199+

7 yes yes 5.44 157199

6 no yes 5.75 6056

5 yes no 5.81 1965

7 yes yes 5.88 6037

7 yes yes 6.88 6041+

6 no yes 6.81 6059+

7 yes yes 4.38 2196

SAE AA 2 Bolt 3.25 2.001 3/8-16 7 yes yes 4.63 3373

5 yes no 5.00 1994

+NON-STOCK SPECIAL ORDER ITEM (see page 142 for Motor Mounting Spacers, page 143 for Vertical Mounting Rings)

Motor Size 182TC 184TC 213TC 215TC 254TC 256TC 213UC 215UC 254UC 256UC

HP/1800 RPM 3 5 7-1/2 10 15 20 2 3 7-1/2 10

Shaft Diameter 1.125 1.125 1.375 1.375 1.625 1.625 1.125 1.125 1.375 1.375

Key Size 1/4 1/4 5/16 5/16 3/8 3/8 1/4 1/4 5/16 5/16

Shaft Length 2.625 2.625 3.125 3.125 3.750 3.750 2.750 2.750 3.500 3.500

If your pump is not listed or is a non-standard pump, contact us for special machining and/or information. Not all pump mounting holes are supplied on every adapter.

Page 61 of 123

NOTE: WITH VESCORS' POLICY OF CONSTANTLY IMPROVING ITS PRODUCTS, SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE. 134

1 JULY 03

Standard SAE Pump Flanges7 yes yes 5.00 6031

6 no yes 5.00 6052

7 yes yes 5.25 168299

7 yes yes 5.44 157299

SAE AA 2 Bolt 3.25 2.001 3/8-16 6 no yes 5.75 6057

7 yes yes 5.88 6035

7 yes yes 6.88 6039+

6 no yes 6.81 6060+

7 yes yes 4.38 2198*

7 yes yes 4.63 6026*

5 yes no 5.00 1960

7 yes yes 5.00 6030*

6 no yes 5.00 6054

7 yes yes 5.25 168399*

SAE A 2 Bolt 4.19 3.251 3/8-16 7 yes yes 5.44 3364*

6 no yes 5.75 6055

5 yes no 5.81 1959

7 yes yes 5.88 6034*

8 yes no 6.38 3365

5 yes no 6.81 1950

6 no yes 6.81 6058

7 yes yes 6.88 6038*

8 yes no 7.38 3361

5 yes no 5.00 1964

6 no yes 5.00 6032

8 yes no 5.44 254199

6 no yes 5.75 6036

SAE B2 Bolt 5.75

4.001 1/2-13 5 yes no 5.81 19524 Bolt 5.008 yes no 6.38 254299

5 yes no 6.81 1951

6 no yes 6.81 6040

8 yes no 7.38 254399

8 yes no 5.44 1946

SAE C2 Bolt 7.12

5.0015/8-11

8 yes no 6.38 19554 Bolt 6.38 1/2-13

8 yes no 7.38 1956

SAE D2 Bolt

9.00 6.001 3/4-10Steel yes no 7.00 1886

4 Bolt Steel yes no 8.25 1884

182TC thru 256TC 213UC thru 256UCXAJ XAK XBF Face Vescor

Pump Flange Bolt Pump Mounting Adapter Mounting to PartType Circle Pilot Holes Style Horiz / Vert Face Number

+NON-STOCK SPECIAL ORDER ITEM *contains (2) SAE 45° mounting patterns


Page 62 of 123

NOTE: WITH VESCORS' POLICY OF CONSTANTLY IMPROVING ITS PRODUCTS, SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.135

1 JULY 03

SAE 2 Bolt 45° Offset Mounting Flange8 yes no 5.44 2116

SAE B (45°) 2 Bolt 5.75 4.001 1/2-13 8 yes no 6.38 2117

8 yes no 7.38 2118

8 yes no 5.44 2111+

SAE C (45°) 2 Bolt 7.12 5.001 5/8-11 8 yes no 6.38 2110

8 yes no 7.38 2109

SAE 4 Bolt Mounting Flange (MODIFIED)5 yes no 5.00 2175+

4BM 4 Bolt 5.00 4.001 3/8-16

6 no yes 5.00 181599+

6 no yes 5.75 181699+

5 yes no 5.81 2176

8 yes no 6.38 2177+

6 no yes 6.81 181799+

4 Bolt Square Mounting Flanges4HC 4 Bolt 8.485 3.751 5/8-11 Steel yes no 7.50 3350

5 yes no 5.00 2108

6 no yes 5.00 60894HNA 4 Bolt 5.006 3.742 3/8-16

6 no yes 5.75 6096+

5 yes no 5.81 2190

4HNB 4 Bolt 6.901 5.316 1/2-138 yes no 6.38 1931

8 yes no 7.38 6098

4HV 4 Bolt 5.000 3.750 3/8-165 yes no 5.00 1943

5 yes no 5.81 1944

6 Bolt Mounting Flanges6HA 6 Bolt 3.25 2.626 7/16 Dia. 5 yes no 5.00 1972+

7 yes yes 5.88 60446HC 6 Bolt 2.874 2.249 7/16 Dia.

7 yes yes 6.88 6045

Double A Pumps (BSM)14-42-PFG 4 Bolt Spl. Mtg. 1.249 15/64 Dia. 5 yes no 5.00 1935

Metric Series Pump Flanges7 yes yes 4.38 3375

7 yes yes 4.63 3398+

5 yes no 5.00 2005+

6 no yes 5.00 3396+

80MM 4 Bolt 100MM 80.01MM 5/16-18 7 yes yes 5.00 6046

7 yes yes 5.25 168599

7 yes no 5.44 3352+

6 no yes 5.75 3974+

7 yes yes 5.88 3351+

8 yes no 6.38 3358




+NON-STOCK SPECIAL ORDER ITEM

Page 63 of 123


1 JULY 03

Metric Series Pump Flanges5 yes no 6.81 3369

80MM 4 Bolt 100MM 80.01MM 5/16-187 yes yes 6.88 3366

6 no yes 6.81 3397+

8 yes no 7.38 3353+

7 yes yes 4.38 2145+

7 yes yes 4.63 2148+

5 yes no 5.00 1877+

6 no yes 5.00 1997+

7 yes yes 5.00 2152+

7 yes yes 5.25 168499

80MM2 Bolt 109MM

80.01MM3/8-16 7 yes yes 5.44 3354+

4 Bolt 103MM 5/16-18 6 no yes 5.75 6099+

7 yes yes 5.88 2149+

8 yes no 6.38 2154+

5 yes no 6.81 1947+

6 no yes 6.81 2140+

7 yes yes 6.88 2153+

8 yes no 7.38 2163+

5 yes no 5.00 1878+

6 no yes 5.00 2166+

8 yes no 5.44 2158+

100MM 2 Bolt 140MM 100.01MM 1/2-13 6 no yes 5.75 2171+4 Bolt 125MM 3/8-16 8 yes no 6.38 3356

5 yes no 6.81 2156+

6 no yes 6.81 2157+

8 yes no 7.38 2159+

2 Bolt 160MM 1/2-138 yes no 5.44 232199+

112MM 112.01MM 8 yes no 6.38 232299+4 Bolt 140MM 3/8-168 yes no 7.38 232399+

2 Bolt 180MM 5/8-118 yes no 5.44 2167+

125MM 125.01MM 8 yes no 6.38 21744 Bolt 160MM 1/2-138 yes no 7.38 2187+

Metric Series 4 Bolt Flange

R4 4 Bolt 80MM 63.01MM 13/32 Dia.

7 yes yes 5.00 6066

7 yes yes 5.88 2183

7 yes yes 6.88 2184




+NON-STOCK SPECIAL ORDER ITEM

Page 64 of 123

Magnaloy Coupling Design Features

2magnaloy coupling company P.O. Box 455 Alpena, MI 49707 989-356-2186A Division of Douville Johnston Corporation Fax: 989-354-4190 http://www.magnaloy.com

MAGNALOY COUPLING DESIGNUnder loaded conditions, the resultant forces applied on the element segments are evenly distributed in the compressive direction only. This results in no radial forces to multiply the internal heat generation.

CONVENTIONAL DESIGN AUnder loaded conditions this jaw design results in theapplied forces exerting components in the compressiveand radical directions. These forces change directionand magnitude along the jaw arc which greatly increasethe internal movement of the element which causes heatgeneration.

CONVENTIONAL DESIGN BThis more conventional straight sided jaw design alsoexerts component forces in the compressive and radialdirections when under load. The radial component isoutward (acting to extrude the element) and changes in magnitude only, as does the compressive component,along the jaw surface. The component forces resultingfrom this design also causes increased internalmovement in the element.

FF

F

F

Fr

F

Fc

FFr

Fc

Fr

FFc

Fc Fr

F

“Load-Lock” Design is simple and effective. The drive-lugconfiguration is tapered from top to base, as are the matinglugs of the opposing coupling hub. Under load, the insertconforms to the tapers, inter-locking the two hubs. This load-lock design protects bearings and equipment by eliminatingend thrust in both directions... and it requires only one set-screw in each hub.

Radial Lug Design is logical and efficient. The most common failure of an elastomeric insert type drive coupling is hysteresis failure of the elastomeric element - breakdown of the elastomer due to cyclical overworking and associated heat generation. Magnaloy Coupling’s drive lugs are in a true radial orientation. Applied forces are evenly distributed in the compressive direction only, eliminating the heat generating radial component. True compressive loading reduces internal heat generation and improves elastomer life.

Magnaloy ® is a registered trademark of the Douville Johnston Corp.

Page 65 of 123

Premium Flexible Drive Couplings


RatedTorquelb.- in.

340.7 511.0

1,022.1398.3597.4

1,194.9701.4

1,052.12,104.21,056.31,584.53,168.92,194.83,292.26,584.44,946.77,420.1

14,840.111,639.817,459.729,099.521,889.432,834.147,062.247,842.371,763.5

InsertNumber

170N170U170H270N270U270H370N370U370H470N470U470H570N570U570H670N670U670H770N770U770H870N870U870H970N970U

4253

1825568

23481

148336138310488314695

1,571676

1,5102,9601,8052,104

-3,680

--

8,428-

.55

.821.65.64.96

1.921.121.683.361.692.5 5.13.55.3

10.57.9

11.923.718.627.946.535.052.575.276.5

114.8

6.59.8

19.87.6

11.523.013.520.240.420.330.460.842.163.2

126.494.9

142.5284.9223.5335.2558.75420.3630.4903.0918.6

1,377.9

9.814.729.711.517.234.520.230.360.630.445.691.363.294.8

189.6142.5213.7427.4335.2502.8838.0630.4945.6

1,354.51,377.92,066.8

.0046

.0068

.022

.031

.071

.16

.34

.95

4.20

Wr2

lb.- ft2.Maximum

Bore

1-1/8

1-3/8

1-5/8

1-7/8

2-3/8

2-5/8

2-7/8

3-7/8

4-3/4

CouplingModel

100

200

300

400

500

600

700

800

900

TorsionalRigidity

lb-in/Deg100rpm

1200rpm

1800rpm

Horse Power Rating@

Coupling Performance Specifications

Magnaloy is the original lightweight, heavy-duty flexible drive coupling. Light weight magnesium construction makes Magnaloy couplings 76% lighterthan cast iron and 36% lighter than aluminum units...and they’re stronger than either!

The benefits are many... Reduced loads on bearings, shafts and pumps, for longer component life. Easier handling and installation. Rust proof and corrosion resistant.

Magnaloy’s close machining tolerances (TIR of .002”) assures vibration - free operation and easy, accurate alignment without need for special tools. Solid magnesium alloy permanent mold castings are heat treated and offer the highest strength-to-weight ratio available.

Page 66 of 123

Dimensional Specifications


ABCDEFGWXT

1002.542.6002.000.560.680.420.311/160.90

1/4-20

2003.102.9002.250.680.840.420.431/160.90

5/16-18

3003.583.4502.900.780.960.440.561/160.98

5/16-18

4004.243.9803.051.001.060.540.731/161.20

3/8-16

ABCDEFGWXT

5004.674.8004.001.041.230.640.701/161.41

3/8-16

ABCDEFGWXT

6005.985.9754.501.601.330.621.131/161.36

3/8-16

7006.996.9005.192.081.320.891.131/161.97

1/2-13

8007.998.6007.002.251.621.001.581/162.25

1/2-13

90010.1511.400

8.302.752.201.321.881/162.89

3/4-10

WX

T

C B

GFED

A

WX

T

C B

GFEDA

WX

T

C B

GFEDA

Magnaloy Coupling Dimensional Specifications

Models 100, 200, 300, 400

Model 500

Models 600, 700, 800, 900

TOLERANCES: 2 Place Decimals + .013 Place Decimals + .001



X*: Maximum Space betweenshaft ends to allow fullshaft engagement in Hub Bore.

Y*: Minimum spacingbetween shaft ends.

* Given for reference only.

Page 67 of 123

Bore & Keyway Combinations


Standard Bore and Keyway Combinations

Bore Tolerances

Model Number Maximum BoreComplete Coupling Approx. Wght.

(Solid Hub)

Number of Drive LugsHub Movement for Insert RemovalBasic Insert Number

1001-1/83/4

3.74170

2001-3/8

1

3.74270

3001-5/8

2

3.75370

4001-7/8

3

3.98470

5002-3/8

4

41.12570

6002-5/8

7

61.02670

7002-7/8

12

61.50770

8003-7/8

18

61.63870

9004-3/4

38

62.27970

••••••••••••

•••

••••••••••••••••

•••

Bore/KeyCode

__ 01203__ 01403__ 01404__ 01604__ 01804__ 02005__ 02006__ 02206__ 02404__ 02406__ 02806__ 02808__ 03008__ 10006__ 10008__ 10408__ 10608__ 10808__ 10810__ 11210__ 11212__ 11412__ 11610__ 11612__ 12012__ 12412

ModelCode

M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __

Bore

3/87/167/161/2

9/165/85/8

11/163/43/47/87/8

15/1611

1 1/81 3/161 1/41 1/41 3/81 3/8

1 7/161 1/21 1/21 5/81 3/4

xxxxxxxxxxxxxxxxxxxxxxxxxx

Key

3/323/321/81/81/85/323/163/161/83/163/161/41/43/161/41/41/41/45/165/163/83/85/163/83/83/8

Magnaloy “Standard” Bore & Key Combinations

•••••••••••••••••••

••

••

•••

•••

•••

•••••

•••

•••••••

•••••

•••

•••

•••

••••

••

•••

••

•••

100200300400500600700800900

•

•••••••••••••••••••••••

••

•••••••••••••••

Bore/KeyCode

__ 12414__ 12816__ 13016__ 20016__ 20416__ 20816__ 21220__ 21620__ 22020__ 22420__ 22824__ 30024__ 30824__ 31228__ 31628__ 32028__ 32428__ 32832__ 40032__ 40432__ 40832__ 41232__ 41632__ 41640__ 42040__ 42440

ModelCode

M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __M __ __

Bore

1 3/41 7/8

1 15/162

2 1/82 1/42 3/82 1/22 5/82 3/42 7/8

33 1/43 3/83 1/23 5/83 3/43 7/8

44 1/84 1/44 3/84 1/24 1/24 5/84 3/4

xxxxxxxxxxxxxxxxxxxxxxxxxx

Key

7/161/21/21/21/21/25/85/85/85/83/43/43/47/87/87/87/81111111 1/41 1/41 1/4

Magnaloy “Standard” Bore & Key Combinations

••

••••••••

•••••••

••

•••••••••

100200300400500600700800900

ModelModel

Over Include Tolerance

--1234

12345

+.0008/ +.0003+.0013/ +.0005+.0018/ +.0008+.0020/ +.0010+.0023/ +.0010

Additional Coupling Specifications

Shaded Area: AGMA semi-standard bore key combinations.

Part Number Usage: Magnaloy Coupling Hub part numbersmay be specified using the following format: Start with let-ter “M” designating Magnaloy, followed by 3 digit ModelCode (100, 200, etc.), then the specific 5 digit Bore KeyCode.

Example: Model 500 hub with a 1 3/8 bore and 5/16 key-way would be specified as: M50011210 - No bore hubs are designated as ‘R’ code, ie: M500R.

Page 68 of 123

Insert Selection Guide


Magnaloy Coupling’s full range of flexible inserts permit custom design performance for a wide rangeof applications. All insert materials offer completeelectrical insulation, as Magnaloy’s design elimi-nates all metal-to-metal contact.

Part Number Usage: Magnaloy CouplingInsert part numbers may be specified usingthe following format: Start with letter ‘M’designating Magnaloy followed by 3 digitinsert model size (170, 270, etc.) then thespecific material code letter. If an optionaldurometer is being specified, after thematerial code letter supply the durometernumber divided by 10. EXAMPLES: Urethane insert for Model 300, M370U; 80 Duro Neoprene for Model 200, M270N8.

Neoprene (Code N) - Black material -Standard material with Magnaloy Coupling.Good general purpose material offering goodresiliency and load capabilities. Temp range -30

oF to +250

oF (-34

oC to =121

oC) optional 80A

durometer (painted gold) and 90A durometer(painted silver) are available for slightincreased load capability and less resiliency.

Viton (Fluorocarbon) (Code V) - Red material -Excellent fluid compatibility and high temperature characteristics. Good compression set and resiliency. Temp range -20

oF to +350

oF (-29

oC to +177

oC).

Other materials are available for special applications. Consult factory for recommendations and availability.

Nitrile (Buna N) (Code B) - Painted blue -Excellent material with petroleum products.Excellent compression set and abrasion resistance characteristics. Temp range -60

oF to

+250oF (-51

oC to +121

oC).

Urethane (Code U) - Yellow Excellent mechanical and physical properties. Offers good medium duty durability and resiliency. Urethane tends tosoften in higher temperatures and humid con-ditions. Temp Range -30

oF to +150

oF

(-34oC to +66

oC).

Hytrel (Code H) - Blue-green material - Superiorphysical and mechanical properties andexcellent fluid compatibility and high temper-ature characteristics. Hardness (50D)approaches that of plastic and offers littleresiliency. Excellent performance under heavyduty conditions. Temp range -65

oF to +300

oF

(-54oC to +149

oC).

Page 69 of 123

Insert Selection Guide


Uniform Load: Steady loading, non-reversing, torque does not exceed rating.Moderate Load: Uneven loading with moderate shock, frequent starts, infrequent reversals, peak torque may exceed average rate of primemover by 125%.Heavy Load: Uneven loading with heavy shock, frequent reversals, peak torque may exceed average rating of prime mover by 150%.*Recommend use of Urethane or Hytrel Insert.

Several specifics must be considered to make the bestchoice of couplings:A. Type of prime mover and load characteristics

(see table above).B. Shaft diameter and key size or spline configuration

(No. of teeth, pitch ratio, pressure angle).C. Horsepower rating of loads to be transmitted.D. Maximum operating speed (rpm).E. Maximum operating misalignment.F. Clearance limitations.Calculate effective hp/100 rpm by use of table above and select the minimum size couplings recommended.VERIFY YOUR SELECTION:A. Check for maximum bore size.B. Check dimensions for adequate clearance.C. Indicate any special insert specification and/or

coupling coating for environmental protection, ifrequired.

Equation: Effective HP per 100 RPM = rated HP x ServiceFactor x 100/RPM

Example: 150 HP 4 cyl. Diesel Engine Driving Reciprocating Irrigation Pump operating at 3250 RPM Service Factor = 3.0 (Hytrel Insert recommended)Eff. HP per 100 RPM = 150 HP x 3.0 x 100/3250RPM = 13.85 HP/100 RPM Model 600 rating with Hytrel Insert is 23.7 HP/100 RPM

1.

2.

3.

LoadClassification

Uniform (U)Moderate (M)Heavy (H)

Standard Motoror Turbine

1.01.52.0*

High TorqueMotor

1.52.02.5*

I.C. Engine6 or more cyl.

1.52.0*2.5*

I.C. Engineless than 6 cyl.

2.0*2.5*3.0*

Type of Prime Mover

Service Factors - Load Characteristics

Selection MethodDrive Unit

Agitators

BlowersCompressors • Centrifugal

• Rotary• Reciprocating

Conveyors• Reciprocating• Screw• Shaker

Cranes & HoistsCrushersElevators

• Freight & Pass.Fans • Centrifugal

• Propeller• Cooling Tower

Generators• Welding

MillsMachine ToolsMixersPaper Mill MachineryPumps • Centrifugal

• Rotary• Reciprocating• On Injection

Molding Equip.Screens • Air & Water

Washing• Freight & Pass.

StokersTextile MachineryWoodworking MachineryWinches

Load Sym.

U

UUMHUMMHMHMHU MHUHHMMMUMHH

U

HUMM H

*

*

*

*

**

*

NOTE: Above service factors are intended for use as a general guide only.* Recommend use of Steel Bushing and Clamp with Splined Bores.

Page 70 of 123

Installation Instructions


Shaft spacing should be within range given by dimensions ‘W’ and ‘X’ as shown in charts on page 4.

Position each hub on proper size shaft - Magnaloycouplings are bored to standard “push fit” tolerances, if a tight fit exists check shaft for burrs.

Maximum benefits are obtained with hubs posi-tioned to allow complete shaft engagement withinbore. However, some equipment designs do notpermit this condition - maximum shaft engagementshould be utilized in any case.

Alignment - Place a straight edge (scale) at topand side of coupling. Use a .005 inch feeler gaugeunder scale for final inspection. This will indicateaccurate parallel and angular alignment.

Magnaloy’s precision tooled outside surfaces permit this simple, but accurate alignment method.

Secure equipment mounts and recheck alignmentfor movement.Install the insert in the coupling positioning hubs incontact with lip around outside of insert.Before tightening set screws, run the coupling andcheck for separation of hubs or creep . Recheckalignment and tighten set screws.With the Steel Bushed/Clamp type couplings, tofacilitate installation on the shaft, it may be necessaryto slightly loosen the set-screw over the keystock.When securing the coupling to the shaft, first tighten the clamp bolt, then tighten the set--screw against the keystock.

Page 71 of 123

Mis-Alignment Capabilities


Magnaloy couplings offer four-way flexibility (parallel,angular, axial and torsional) and require no lubrica-tion. They are easily installed and properly alignedwithout use of special tools or equipment - a straightedge and hex wrench are the only tools required.Magnaloy’s insert reduces noise and vibration andpermits needed flexibility for proper operation withinalignment capabilities.

Perfect alignment of equipment shafts, in most cases, is impractical to obtain or maintain,and misaligned equipment produces excess stress on bearings and coupling. Magnaloy’sinsert design will accept misalignment strain and, when excessive, will cause insert wear asa visual and audible indication of misalignment problems. However, Magnaloy’s inserts areinexpensive and easily replaced; under normal conditions the insert seldom requiresreplacement.

M i s -M i s - A l i g n m e n tA l i g n m e n tC a p a b i l i t i e sC a p a b i l i t i e s

.015 in.

MaximumAngularMis-Alignment

1o

MaximumParallelMis-Alignment

Model 100200300400500600700800900

Set Screw60-70 in. lbs.

130-140 in. lbs.130-140 in. lbs.190-200 in. lbs.190-200 in. lbs.190-200 in. lbs.300-310 in. lbs.300-310 in. lbs.100-110 ft. lbs.

Clamp Screw130-140 in. lbs.130-140 in. lbs.210-220 in. lbs.210-220 in. lbs.300-310 in. lbs.

35-36 ft. lbs.35-36 ft. lbs.49-50 ft. lbs.

100-110 ft. lbs.

Recommended Torques for Fasteners

Intended as a general guide for fastener torqueswith Magnaloy Couplings.

Page 72 of 123

Technical Bulletin & Notes


Keystock Interference with Drive LugSince the Magnaloy Coupling keyway in a bored and keyed hub is broached between thedrive lugs, there is a potential for interference with the keystock of the drive lugs and the driver lugs of the driven hub. Interference will result when ALL the following conditions exist:

A) The shaft diameter is GREATER than listed below.B) T h i s shaft extends into the hub insert core area.C) The keystock on this shaft extends with the shaft.

The interference condition can be corrected by shortening the keystock so it does notextend into the coupling hub insert core area.

Failure to correct this condition will result in assembly difficulty and could cause damageto the drive or driven equipment.

N o t e s

Model Size100200300400500600700800900

Shaft Diameter

1 -1 -1 -1 -2 -2 -3 -4 -

7/83/165/161/215/161/23/41/21/2

Key Size

Interference Potential exists when shaft diameters are greater than shown in this chart

1/41/45/163/81/25/85/87/8

1 -1/4

Area of Interference Cut Keystock evenwith this Surface

Page 73 of 123

Powdered Metal PM90 Couplings


It is a well established fact that the major cause of failure in an elastomeric insert type drivecoupling is hysteresis failure which results from overworking the insert by application ofcyclic loads and the associated heat generation. These cyclic loads can be internal in ori-gin as a result of coupling design (see page 2) and when coupled with externally appliedloads can greatly reduce elastomer life. Specifying Magnaloy’s Type PM Coupling withradial designed drive lugs results in true compressive loads and improved insert life.

When your priorities for a coupling are economy and strength... specify the all-new Magnaloy Type PM 90. The PM 90 is made from high-density powdered metal and is available in standard bores up to 1 1/8 inch maximum. Double set screws are standard in all bores 1/2 inch and over. The set screws are placed over the keyway and at a 45o angle to the keyway to allow greater hoop-stress generation and maximum shaft gripping. The increased drive lug surface area on the PM 90 provides low unit loads on insert drive elements while insuring more rapid heat dissipation. Magnaloy’s exclusive insert design allows easy installation and replacement without hub removal. The drive lug design provides even compressive loading with no radial loading of insert drive elements

The Strong, High Quality, Low Cost, Powdered Metal Coupling from Magnaloy

Page 74 of 123



26

Suction Strainers

Features:- Die cast aluminum end covers.- By-Pass valve available on most models(see tables).- End caps are designed to provide a positive interlock withepoxy bond to prevent leakage.

- Rated flow capacity at 5 ft/sec.- Suitable with all petroleum base oils and fire retardanthydraulic fluids, coolants and lubricants.

Internally Mounted Tank Filters - your front-line defense against particle contamination

Part NumberA

Outlet PortB

Wrench FlatC

Overall LengthD

Outside DiameterRated Flow@ 5 ft/sec

SS-003P006-1-01 3/8” NPT 1.20” 3.00” 2.75” 3 GPMSS-005P008-1-X1 1/2” NPT 1.20” 3.25” 2.75” 5 GPMSS-008P012-1-X1 3/4” NPT 1.50” 3.25” 2.75” 8 GPMSS-010P100-1-X1 1” NPT 1.75” 5.50” 2.75” 10 GPMSS-023P104-X-X 1 1/4” NPT 2.25” 6.60” 3.20” 23 GPMSS-032P108-X-X 1 1/2” NPT 2.35” 8.60” 3.20” 32 GPMSS-053P200-X-X 2” NPT 3.00” 7.20” 4.20” 53 GPMSS-075P208-X-X 2 1/2” NPT 3.50” 9.30” 4.20” 75 GPM

How to Order: SS-003P006-1-0

Model Code003P006005P008008P012014P100023P104032P108053P200075P208

Code By-Pass Valve Setting0 No By-Pass Valve3 3 PSI5 5 PSI

Code Wire Cloth Mesh1 100 Mesh (Std)2 200 Mesh3 30 Mesh6 60 Mesh

1 - Standard 100 Mesh, contact factory for other Mesh sizes.

Page 75 of 123

Page 76 of 123

58 SCHROEDER INDUSTRIES LLC

Filter Housing

Specifications

ElementPerformanceInformation

FluidCompatibility

Type Fluid Appropriate Schroeder MediaPetroleum Based Fluids All Paper (E) and Synthetic (Z) Media

High Water Content Z1, Z3, Z5, Z10, Z25Invert Emulsions Z10, Z25

Water Glycols Z3, Z5, Z10, Z25Phosphate Esters All Z Media with EPR Seals

Skydrol Z3H.5, Z5H.5, Z10H.5 and Z25H.5 Note: Contact factory regarding use of E Media in High Water Content, Invert Emulsionand Water Glycol Applications.

For more information, refer toFluid Compatibility:Fire Resistant Fluids,pages 19 and 20.

Filtration Ratio Per ISO 4572/NFPA T3.10.8.8 Filtration Ratio wrt ISO 16889 Using automated particle counter (APC) calibrated per ISO 4402 Using APC calibrated per ISO 11171 Dirt Holding

Element ßx ≥ 75 ßx ≥ 100 ßx ≥ 200 ßx(c) ≥ 200 ßx(c) ≥ 1000 Capacity gm

9V3 6.8 7.5 10.0 N/A N/A 25

9V10 15.5 16.2 18.0 N/A N/A 12

9VZ1 <1.0 <1.0 <1.0 <4.0 4.2 55

9VZ3 <1.0 <1.0 <2.0 4.7 5.8 57

9VZ5 2.5 3.0 4.0 6.5 7.5 45

9VZ10 7.4 8.2 10.0 10.0 12.7 60

9VZ25 18.0 20.0 22.5 19.0 24.0 61

Element Collapse Rating: 150 psid (10 bar) for standard elementsFlow Direction: Outside In

Element Nominal Dimensions: 9V 2.9” (75 mm) O.D. x 9.5” (240 mm) long

Flow Rating: Up to 70 gpm (265 L/min) for 150 SUS (32 cSt) fluids

Max. Operating Pressure: 6000 psi (415 bar)

Min. Yield Pressure: 15,500 psi (1070 bar)

Rated Fatigue Pressure: 3300 psi (230 bar), per NFPA T2.6.1-R1-1991

Temp. Range: -20°F to 225°F (-29°C to 107°C)

Bypass Setting: Cracking: 50 psi (3.5 bar) Full Flow: 65 psi (4.5 bar)

Porting Head: Ductile IronElement Case: Steel

Weight of VF60-9V: 24.0 lbs. (10.9 kg)

Element Change Clearance: 6.00” (155 mm)

70 gpm265 L/min

6000 psi415 bar

Top-Ported Pressure FilterVF60

Metric dimensions in ( ).Model No. of filter in photograph is VF609VZ10SD5.

4.50(114)

3.75(95)

3.83(97)

OPTIONAL DIRT ALARMOR ELECTRIC SWITCH

9V =

14.

50 (

368)

2.00(50)

1.00(25)

4.75(121)

1.88(48)

MAX.

IN

IN

OUT OUT

OUT

1.59(40)

4.55(116)

.38–16UNC–2Bx .63 (16) DEEPORM10 x 1.5 x (16) DEEP(4) MOUNTING HOLES Ø

Page 77 of 123

SCHROEDER INDUSTRIES LLC 59

NF30

NFS30

DF40

CF40

CFX30

EF60

EFS50

CF60

VF60

KF30

TF50

KF50

KC50

KFH50

MKF50

KC65

FOF30-03FOF60-03

NOF30-05

NOF50-760

NMF30

EMF60

CartridgeElements

(0.50)

(0.25)

16

14

12

10

8

6

4

2

0 0 10 20 30 40 50 60 70

Flow gpm

Flow (L/min)(50) (150) (250)

∆P (b

ar)

∆P p

si

(0.75)

(1.00)

Element Part No. Dirt Alarm®

Filter Seal (See Appendix A for Series Length Media Material Porting selection information)

FilterModelNumberSelection

OtherAvailableOptions

See Appendix B foradditional informationon these options andinstructions on how to order.

PressureDropInformationBased on Flow Rateand Viscosity

ElementSelectionBased on Flow Rate

Features

Top-Ported Pressure Filter VF60

� Highest rated flow Top ported pressure filter. � V element offered in two lengths.

P = 11⁄4” NPTF

S = 15⁄8”-12 SAE Straight(SAE-20)

B = ISO 228 G-11⁄4(11⁄4-11 BSPP)

(B porting supplied with metric mounting holes)

(Omit) = Buna N

H = EPR

V = Viton

9”

V3*V10*

VZ1VZ3VZ5VZ10VZ25

VM150

VF60

D5 = Cartridge

Electrical Indicators:See Appendix A for complete list of options

9VZ1 9VZ1 Contact Factory9VZ3 9VZ39VZ5 9VZ59VZ10 9VZ109VZ25 9VZ25

Flowgpm 0 10 20 30 40 50 60 70

(L/min) 0 50 100 150 200 265

To6000 psi(415 bar)

ElementPressure Series Part No.

Element selections are predicated on the use of 150 SUS (32 cSt) petroleum based fluid and a 50 psi (3.5 bar) bypass valve.

ZMedia

Shown above are the elements most commonly used in this housing.

VF60 ∆Phousing for fluids with sp gr = 0.86: ∆Pelement= flow x element ∆P factor x viscosity factor

El. ∆P factors @ 150 SUS (32 cSt):

9V

9V3 .329V10 .249VZ1 .349VZ3 .219VZ5 .139VZ10 .119VZ25 .06

If working in units of bars & L/min,divide above factor by 54.9.

Viscosity factor:Divide viscosity by 150 SUS (32 cSt).

∆Pfilter = ∆Phousing + ∆Pelement ∆Phousing ∆Pelement

Exercise:Determine ∆P at 40 gpm (150 L/min) for VF609VZ3SD5 using 200 SUS (44 cSt) fluid.

Solution:

∆Phousing = 6.0 psi [.38 bar]

∆Pelement = 40 x .21 x (200÷150) = 11.2 psior

∆Pelement = [150 x (.21÷54.9) x (44÷32) = .79 bar]

∆Ptotal = 6.0 + 11.2 = 17.2 psior

∆Pelement = [.38 + .79 = 1.17 bar]

Sizing of elements should be based on element flow information provided in the Element Selection chart above.

sp gr = specific gravity

*Only available with Buna N seals.NEW

PRODUCT

NEWPRODUCT

NEWPRODUCT

Page 78 of 123

PRESSURE CONTROLS

RV10-26 Relief, Pilot-Operated Spool

DESCRIPTIONA screw-in, cartridge-style, pilot-operated (two-stage), spool-type hydraulic reliefvalve, intended for use as a pressure limiting device in demanding hydraulic circuitswhich require fast response and low hysteresis.

OPERATIONThe RV10-26 blocks flow from ➀ to ➁ until sufficient pressure is present at ➀ to forcethe piloting relief off its seat, allowing the main (second stage) spool to shift, opening➀ to ➁.

The cartridge offers smooth transition in response to load changes in demandinghydraulic circuits.

FEATURES• Adjustments cannot be backed out of the valve.• Adjustments prohibit springs from going solid.• Hardened spool and cage for long life.• Optional spring ranges to 210 bar (3000 psi).• Fast, smooth response to pressure surges.• Industry common cavity.

RATINGSOperating Pressure: 240 bar (3500 psi)Flow: The Performance Chart illustrates flow handling capacity at maximum setting

for each spring range option. Pressure rise will vary with spring (range) and withsetting within range due to flow forces. Consult factory for specific flow characteris-tic values.

Internal Leakage: 115 cc/minute (7 cu. in./minute) max. to 85% of nominal settingCrack Pressure Defined: bar (psi) evident at 7.6 lpm (2.0 gpm) attainedReseat Pressure: Nominal 90% of crack pressureStandard Spring Ranges:

6.9 to 27.6 bar (100 to 400 psi);10.3 to 103.4 bar (150 to 1500 psi);27.6 to 206.9 bar (400 to 3000 psi)

Temperature: -40 to 120°CFiltration: See page 9.010.1Fluids: Mineral-based or synthetics with lubricating properties at viscosities of

.4 to 420 cSt (50 to 2000 ssu)Installation: No restrictions; See page 9.020.1Cavity: VC10-2; See page 9.110.1Cavity Tool: CT10-2XX; See page 8.600.1Seal Kit: SK10-2N-B; See page 8.650.1

USASI/ISO:

SYMBOLS

PERFORMANCE (Cartridge Only)

6.150.1

345/5000

276/4000

207/3000

138/2000

70/1000

37.910

75.820

FLOW RATE lpm/gpm

PR

ES

SU

RE

RIS

E b

ar/p

si

113.630

Flow Characteristic - 32 cSt/150 sus oil at 40°C

➀ ➁

414/6000

Page 79 of 123

HYDRAFORCE®

Adjustment Option1/4 in. Hex Allen Head A

1-1/2 in. Dia. Alum. Knob BOption A w/ Cover Cap C

Factory Preset Non-Adj. FFactory Preset

Hidden Adj. HOption C w/

Lockwire Holes L

DIMENSIONS

MATERIALS

Cartridge: Weight: 0.25 kg. (0.55 lbs.);Steel with hardened work surfaces.Zinc-plated exposed surfaces.Buna N O-rings and polyesterelastomer back-ups standard.Anodized aluminum knobs. Optionalpolyurethane seals with Fluorocarbonback-up recommended for pressuresover 240 bar (3500 psi).

Standard Ported Body: Weight:0.16 kg. (0.35 lbs.); Anodized high-strength 6061 T6 aluminum alloy,rated to 240 bar (3500 psi); seepage 8.010.1. Ductile iron and steelbodies available; consult factory.

TO ORDER

RV10-26__ - __ __ __ - __ - __ __ / __ __ __ __

SealsPressure onP Only:

N Buna N (Std.)V Fluorocarbon

BidirectionalPressure:

NC Buna NVC Fluorocarbon

PortingCartridge Only 0

SAE 6 6TSAE 8 8T

3/8 in. BSP* 3B1/2 in. BSP* 4B

*BSP Body;U.K. Mfr. Only

†Adjustable valves will bepreset to approx. 50% ofspring max. potential.

RV10-26

6.150.2

Spring Range4 6.9 to 27.6 bar

(100 to 400 psi)15 10.3 to 103.4 bar

(150 to 1500 psi)30 27.6 to 206.9 bar

(400 to 3000 psi)

Setting in bar†

(Blank) for Adjustable, orSpecify, for example:

M25 25 barM100 100 bar

Setting in psi†

(Blank) for Adjustable, orSpecify, for example:

9.0 900 psi23.5 2350 psi

Page 80 of 123

Call us at 847-956-9720, Fax at 847-956-9723, or visit us on the web www.stucchiusa.com52

Check Valves

Overview:• VU series are used in any type of hydrauliccircuit.

• Alternative uses: as pressure sequence valve byadjusting the internal spring loading to therequired “cracking point”, according to thevalve size

Instructions for use• The VU series must be assembled in the circuitso that the direction of the flow corresponds tothe direction of the arrow marked on thevalve.

Series: VUThe Stucchi check valve design is safe,compact, suitable to any hydraulicapplication using non-corrosive liquids.The VU size-range includes two differentstandard openings at 5 to 65 PSI.

• Material: Steel with black phosphate• Closing spring in C72 material• Standard Crack 5psi & 65 psi• Standard SAE and NPT threads• Various crack pressures optional• Central exhausting hole option• Zinc plating available upon request

10000 90008000700060005000

4000

30002500

2000

1500

1000900800700600500

400

300250

200

150

100908070605040

3025

20

15

1098765

4

32.5

2

1.5

1

2641.7 2377.5 2113.3 1849.2 1585.0 1320.8

1056.6

792.6 660.4

528.3

396.2

264.1 237.7 211.3 184.9 158.5 132.0

105.6

79.2 66.0

52.8

39.6

26.4 23.7 21.1 18.4 15.8 13.2 10.5

7.9 6.6

5.2

3.9

2.6 2.3 2.1 1.8 1.5 1.3

1.0

30.6

0.5

0.4

0.2

P (PSI)

P (BAR)

(GPM

)

Q(L

/min

)

1.4

2.1

2.9

3.6

4.3

5.8

7.2

8.7

10.1

11.6

13.0

14.5

21.7

29.0

36.2

43.5

58.0

72.5

87.0

101.

511

6.0

130.

514

5.0

0.1 0.15 0.2 0.250.3 0.4 0.5 0.6 0.8 1 1.5 2 2.5 3 4 5 6 7 8 9 10 0.7 0.9

VU200

VU112

VU100

VU34

VU38

VU12

VU14

VU18

VU114

STUCCHI NOMINAL ISO MAX OPERATING MAX OPERATINGSERIES SIZE SIZE PRESSURE PRESSUREVU INCH MM bar psi

VU18 1/8 5.0 400 5714VU14 1/4 6.3 350 5000VU38 3/8 10.0 350 5000VU12 1/2 12.5 300 4285VU34 3/4 16.0 300 4285

VU100 1 19.0 300 4285VU114 1 1⁄4 25.0 250 3571VU112 1 1⁄2 31.5 250 3571VU200 2 40.0 150 2100

Page 81 of 123

53

Series VU – Check Valves NPT Thread

Crack Body Port Thread Order Code: Order Code:Point Size Size Type Black Oxide Yellow Zinc Part Description5 psi 1/8 1/8 NPT 810201100 810501100 VU 18 NPT 5 PSI5 psi 1/4 1/4 NPT 810201101 810501101 VU 14 NPT 5 PSI5 psi 3/8 3/8 NPT 810201102 810501102 VU 38 NPT 5 PSI5 psi 1/2 1/2 NPT 810201103 810501103 VU 12 NPT 5 PSI5 psi 3/4 3/4 NPT 810201104 810501104 VU 34 NPT 5 PSI5 psi 1 1 NPT 810201105 810501105 VU 100 NPT 5 PSI5 psi 1 1⁄4 1 1⁄4 NPT 810201106 810501106 VU 114 NPT 5 PSI5 psi 1 1⁄2 1 1⁄2 NPT 810201107 810501107 VU 112 NPT 5 PSI5 psi 2 2 NPT 810201108 810501108 VU 200 NPT 5 PSI5 psi 3/4 3/4 NPT 810201109 810501109* VU 34F 1.5 NPT 5 PSI5 psi 1 1 NPT 810201110 810501110* VU 100F 1.5 NPT 5 PSI5 psi 1/2 1/2 NPT 810201112 810501112* VU 12EI NPT 5 PSI**

*Available upon special request. **Female x Male NPT

Series VU – Check Valves NPT Thread

Crack Body Port Thread Order Code: Order Code:Point Size Size Type Black Oxide Yellow Zinc Part Description65 psi 1/8 1/8 NPT 810201400 810501400 VU 18 NPT 65 PSI65 psi 1/4 1/4 NPT 810201401 810501401 VU 14 NPT 65 PSI65 psi 3/8 3/8 NPT 810201402 810501402 VU 38 NPT 65 PSI65 psi 1/2 1/2 NPT 810201403 810501403 VU 12 NPT 65 PSI65 psi 3/4 3/4 NPT 810201404 810501404 VU 34 NPT 65 PSI65 psi 1 1 NPT 810201405 810501405 VU 100 NPT 65 PSI65 psi 1 1⁄4 1 1⁄4 NPT 810201406 810501406 VU 114 NPT 65 PSI65 psi 1 1⁄2 1 1⁄2 NPT 810201407 810501407 VU 112 NPT 65 PSI65 psi 2 2 NPT 810201408 810501408 VU 200 NPT 65 PSI

Series VU – Check Valves SAE Thread

Crack Body Port Thread Order Code: Order Code:Point Size Size Type Black Oxide Yellow Zinc Part Description5 psi 1/4 1/4 SAE 810204100 810504100 VU 14 SAE 5 PSI5 psi 3/8 3/8 SAE 810204101 810504101 VU 38 SAE 5 PSI5 psi 1/2 1/2 SAE 810204102 810504102 VU 12 SAE 5 PSI5 psi 3/4 3/4 SAE 810204103 810504103 VU 34 SAE 5 PSI5 psi 1 1 SAE 810204104 810504104 VU 100 SAE 5 PSI5 psi 1 1⁄4 1 1⁄4 SAE 810204105 810504105 VU 114 SAE 5 PSI5 psi 1 1⁄2 1 1⁄2 SAE 810204106 810504106 VU 112 SAE 5 PSI5 psi 2 2 SAE 810204107 810504107 VU 200 SAE 5 PSI

Page 82 of 123

Call us at 847-956-9720, Fax at 847-956-9723, or visit us on the web www.stucchiusa.com54

Check Valves

Series VU – Check Valves SAE Thread

Crack Body Port Thread Order Code: Order Code:Point Size Size Type Black Oxide Yellow Zinc Part Description65 psi 1/4 1/4 SAE 810204400 810504404 VU 14 SAE 65 PSI65 psi 3/8 3/8 SAE 810204401 810504401 VU 38 SAE 65 PSI65 psi 1/2 1/2 SAE 810204402 810504402 VU 12 SAE 65 PSI65 psi 3/4 3/4 SAE 810204403 810504403 VU 34 SAE 65 PSI65 psi 1 1 SAE 810204404 810504400 VU 100 SAE 65 PSI65 psi 1 1⁄4 1 1⁄4 SAE 810204405 810504405 VU 114 SAE 65 PSI65 psi 1 1⁄2 1 1⁄2 SAE 810204406 810504406 VU 112 SAE 65 PSI65 psi 2 2 SAE 810204407 810504407 VU 200 SAE 65 PSI

Series: VU – Check Valves NPT Thread

Crack Body Port ThreadPoint Size Size Type Order Code: Part Description14 psi 1/4 1/4 NPT 810201200 VU 14 NPT 14 PSI14 psi 1/2 1/2 NPT 810201201 VU 12 NPT 14 PSI14 psi 3/4 3/4 NPT 810201202 VU 34 NPT 14 PSI14 psi 1 1 NPT 810201203 VU 100 NPT 14 PSI14 psi 1 1⁄4 1 1⁄4 NPT 810201204 VU 114 NPT 14 PSI14 psi 1 1⁄2 1 1⁄2 NPT 810201205 VU 112 NPT 14 PSI21 psi 1 1 NPT 810201300 VU 100 NPT 21 PSI57 psi 1/2 1/2 NPT 810201409 VU 12 NPT 57 PSI115 psi 1/2 1/2 NPT 810201600 VU 12 NPT 115 PSI115 psi 3/4 3/4 NPT 810201601 VU 34 NPT 115 PSI145 psi 1 1 NPT 810201602 VU 100 NPT 145 PSI215 psi 1/4 1/4 NPT 810201700 VU 14 NPT 215 PSI290 psi 1/2 1/2 NPT 810201701 VU 12 NPT 290 PSI

DIMENSIONS

Item Body Size A BSize (MM) inch (mm)

VU 18 1/8” 5 1/8” 44VU 14 1/4” 6.3 1/4” 60VU 38 3/8” 10 3/8” 70VU 12 1/2” 12.5 1/2” 77VU 34 3/4” 16 3/4” 90VU 100 1” 19 1” 106VU 114 1 1⁄4” 25 1 1⁄4” 125VU 112 1 1⁄2” 31.5 1 1⁄2” 140VU 200 2” 40 2” 160

Page 83 of 123

MEC

HAN

ICAL

PRE

SSU

RE

For datasheets and additional information, please visit www.wika.comor call 1-888-945-2872.22

R

Size: 2”, 2½” & 4”Case: 304 SSWetted Parts: Copper alloyWindow: PolycarbonateDial: White aluminumRing: Stainless steel polished

Pointer: Black aluminumAccuracy: (2” & 2½”) ± 2/1/2% of span ASME B40.100 Grade A

(4”) +1.0% of span (4” size) ASME B40.100 Grade1AConnection: Lower or back mount

Standard Features

Mechanical Pressure > Industrial Gauges > 21X.53

Type 21X.53

WIKA type 21X.53 gauges feature a stainless steel case for protection in harsh envi-ronments. The O-ring seal around the connection makes this gauge field liquid fillable. When filled, the 213.53 is excellent for high vibration and pulsation applications.

Type 212.53 - DryType 213.53 - Liquid filled

Available Options

■ Drag pointer (max. reading indicator)■ Cleaned for oxygen service■ Special connection

AbbreviationsLM - Lower mountCBM - Center back mountSS - Stainless steel

Type 213.53 (Liquid-filled)

Size 2½"Connection LM CBMConn. Size 1/4" NPT 1/4" NPTPress. Scale PSI PSI/BAR PSI/KG/CM² PSI PSI/BAR PSI/KG/CM²30" Hg 9767002 9691957 9693683 9767185 9692139 969386130"-0-15 psi30"-0-30 psi 9767010 9691965 969369130"-0-60 psi 9767029 9691974 969370530"-0-100 psi30"-0-160 psi30"-0-200 psi15 psi 9767037 9691982 9693713 969722030 psi 9767045 9691990 9693721 9767193 9692147 969387960 psi 9767053 9692007 9693739 9767202 9692155 9693887100 psi 9767061 9692015 9693747 9767215 9692164 9693895160 psi 9767070 9692024 9693755 9767223 9692172 9693909200 psi 9767088 9692032 9693764 9767231 9692180 9693917300 psi 9767096 9692040 9693772 9767240 9692198 9693925400 psi 9767100 9692058 9693780600 psi 9767118 9692066 9693798 9768947 9692202 9693934800 psi1,000 psi 9767126 9692075 9693802 9767258 9692210 96939421,500 psi 9767134 9692083 9693810 9768165 9692228 96939502,000 psi 9767142 9692091 9693828 9768939 9692236 96939683,000 psi 9767150 9692105 9693836 9767266 9692245 96939765,000 psi 9767169 9692113 9693845 9767274 9692253 96939856,000 psi 9748207 979572810,000 psi 9767177 9692121 9693853 9767282 9692261 9693993Accessory order codes (installed at factory)Front flange, SS - - + FF SRear flange, SS + RF S + RF SU-clamp, steel - - + UC ZU-clamp, SS - - + UC SRestrictor + R

Stock items shown in blue print.

Applications

■ Intended for adverse service conditions where pulsating or vibration exists (with liquid filling)■ Hydraulics and compressors■ Suitable for gaseous or liquid media that will not obstruct the pressure system

INDUSTRIAL GAUGES

Page 84 of 123

MEC

HAN

ICAL PRESSURE

For datasheets and additional information, please visit www.wika.comor call 1-888-945-2872. 23

R

Mechanical Pressure > Industrial Gauges > 21X.53

Type 21X.53

AbbreviationsLM - Lower mountLBM - Lower back mountSS - Stainless steel


Size 2½"Connection LMConn. Size 7/16"-20 SAEPress. Scale PSI/BAR30" Hg30"-0-15 psi30"-0-30 psi30"-0-60 psi30"-0-100 psi30"-0-160 psi30"-0-200 psi15 psi30 psi60 psi100 psi 9795664160 psi 9795672200 psi 9795680300 psi400 psi600 psi800 psi1,000 psi1,500 psi2,000 psi 97956983,000 psi 97957025,000 psi 97957106,000 psi10,000 psiAccessory order codes (installed)Rear flange, SS + RF SRestrictor + R


Size 4"Connection LM LM LBMConn. Size 1/4" NPT 1/2" NPT 1/4" NPT 1/2" NPTPress. Scale PSI PSI/KG/CM² PSI PSI/BAR PSI/KG/CM² PSI/BAR30" Hg 9699028 9694000 9734427 9694239 973453330"-0-15 psi 9699036 969401830"-0-30 psi 9699045 969402630"-0-60 psi 9699053 969403530"-0-100 psi 9699061 969404330"-0-160 psi 9699079 969405130"-0-200 psi 9699087 969406915 psi 9699095 9694077 9734320 973443530 psi 9699109 9694085 9734338 9694247 973444460 psi 9699117 9694094 9734346 9694255 9734452100 psi 9699125 9694107 9734355 9694264 9734460160 psi 9699257 9694115 9734363 9694272 9734478200 psi 9699134 9694124 9694280300 psi 9699142 9694132 9734371 9694298 9734486400 psi 9699150 9694140 9697743600 psi 9699168 9694158 9734389 9694302 9734495800 psi 96991761,000 psi 9699185 9694166 4228732 9734397 9694310 97345081,500 psi 9699193 9694175 9766885 9734401 9694328 97345162,000 psi 9699206 9694183 9766876 4201591 96943363,000 psi 9699215 9694191 9766893 9734419 9694345 97345255,000 psi 9699223 9694205 9766906 4201604 96943536,000 psi10,000 psi 9699231 9694213 9766915 969436115,000 psi 9699249 9694221Accessory order codes (installed at factory)Front flange, SS - - + FF SRear flange, SS + RF S + RF SU-clamp, steel - - + UC ZU-clamp, SS - - + UC SRestrictor + R

Stock items shown in blue print.

INDUSTRIAL GAUGES

Page 85 of 123

Page 86 of 123

Page 87 of 123


1 JULY 03

VC FILLER BREATHER BAYONET STYLE

A B C D E F J

5.1 1.9 1.3 3.8 3.0 3.25 2.88

Dimensional Details - Non Vent Bayonet Style

Non-Vented Filler BreathersVescor Type

Part Style Breather StrainerNumber Cap Style Basket

5232 Non vented Non vented Nylon

5227 Non vented Non vented Stainless

Standard Filler Breathers

Vescor StrainerPart Micron Cap Breather Basket

Number Rating Style Type

5203 40 Std. Non-Pres Nylon

Metric Mounting Filler Breathers-Standard Bayonet Style

VESCOR® Filler Breathers are designed to be used as a filler port for tanks, hydraulicpower units or other fluid containers. These units also lets the tank breathe while keepingout airborne particles.

Features1. Bayonet Nickel-Chrome Plated Steel Cap - large capacity. Twist to lock removable cap

breathes and filters air. Air vents are concealed allowing for outdoor applications.Fluted finger inserts for easy gripping. (except for non vented style)

2. 40 or 10 Micron Filtration (except for non vented style)3. Safety Chain - prevents loss of cap4. Heavy Duty Cork-Neoprene Gaskets provide a positive seal between flanges5. Zinc Plated Flange - bayonet flange (SAE J829)6. Customer Specified Strainer Baskets

• 4” nylon strainer with solid dome bottom to prevent punchout• 3” stainless steel strainer, 30 mesh, 1-15/16 diameter large area for rapid filling

7. Thread Forming Screws - prevents particles from entering reservoir duringinstallation by forming threads instead of cutting them

Options: Locking tabs

Air Filtration OilAir FlowTransfer Bayonet Flange

Nominal Level MediaCapacity

Rate A B C D E F J

10 Micron Foam 15CFM 115GPM 6.1 1.9 2.3 3.8 3.0 3.25 2.88

40 Micron Foam 25CFM 192 GPM 6.1 1.9 2.3 3.8 3.0 3.25 2.88

Pressurized Filler Breathers-Standard Bayonet Style

Technical and Dimensional Details- Standard Bayonet Type



5201-5P 40 Std. 5PSI-Pres Nylon

5205 10 Std. 5PSI-Pres Stainless

Mounting Information



5201 40 Std. Non-Pres Nylon

5204 10 Std. Non-Pres Nylon5216 40 Std. Non-Pres Stainless Steel5220 10 Std. Non-Pres Stainless Steel

Standard Bayonet Style Non Vented Bayonet Style

Ordering Information Options• For Locking Tabs add -LT to part number (3/8” dia. hole to accept padlock)(not available in non vented breathers)

Page 88 of 123

Specifications: Breathers with NPT Adapters

Model Minimal Normal Air Flow/Number A B Adapter Type Micron Retention Capacity psi Drop

ABF-3/10 .75" NPT Nylon 10 0.4 psi at 20 SCFM-ABF-3/10-M-P12

3.69 (94) 4.28 (109).75" NPT Steel 10

40 SCFM1.25 psi at 40 SCFM

ABF-S40 .75" NPT Nylon 4040 SCFM

0.29 psi at 20 SCFM-ABF-S40-M-P12

3.69 (94) 4.28 (109).75" NPT Steel 40 1.06 psi at 40 SCFM

MBF-3-M-P20 3200 SCFM

0.3 psi at 70 SCFM-MBF-10-M-P20

5.06 (128) 8.31 (211) 1.25" NPT Steel10 1.25 psi at 200 SCFM

SCFM = Standard Cubic Feet per Minute


Air Breathers

FillerStrainer

Assemblies

MagneticSuction

Separators

SuctionStrainers

Air Breathers

Breathers withNPT Adapters

Breathers with FlangeAdapters

ABF-3/10ABF-3/10-M-P12ABF-S40ABF-S40-M-P12MBF-3-M-P20MBF-10-M-P20

A

B

ABF-3/10FA, B, C, ABF-S40FA, B, CBreathers with Dipstick

ABF-3/10-F, ABF-S40-F

SAE-TYPEFLANGE ADAPTER

3.57(91)

3.69 Ø (94)

These breathers are designed for retrofit onhydraulic reservoirs using the SAE-type flange fill port assembly.

The air breathers above are also available with adipstick up to 24 inches in length. The dimensions tothe “add line” and the “fill line” must be specifiedin the model number ABF-3/10-F, A, B, C, where:

A = overall length of the dipstick in inches

B = length from tip of dipstick to fill line in inches

C = length from tip of dipstick to add line in inches

For safety reasons, the tip of the dipstick is rounded.No tools are needed for installation and removal. Aquarter turn should snugly seal the breather in place.

Minimum order quantity is 12.

3.531(90)

SAE-TYPEFLANGE ADAPTER

3.75 Ø (TYP)(95)

.53

OVERALLLENGTH, AMAX. = 24 (610)

LENGTHTO ADDLINE, C

LENGTHTO FILLLINE, B

PIN

FILL LINE

ADD LINE

ABF-3/10-F-A-B-C

(13)

Page 89 of 123

ABF-3/10-SABF-3/10-S6 ABF-S40-SABF-S40-S6

A-TB-779A-TB-780

MOUNTING REQUIREMENT

2.12 (54) DIA. HOLE

#26 DRILL (6 HOLES) ON A 2.88 (73) B.C.

MODEL NUMBER ABF 3/10-S

STRAINER

4.48(114)

-S6 = 6.00 (152) -S = 3.71 (94)

3.69 Ø (94)

The strainer used here is #24 mesh and is available in the lengths shown.

Speed the process of adding fluid to a reservoir byusing our rapid fill cap and strainer. The strainer is4.38” in diameter and designed to accept cold viscousfluids easily. Choose from two strainer mesh sizes:A-TB-779, which features #24 mesh, and A-TB-780,which is supplied with #70 mesh. The cap completelyseals the opening. All assemblies are supplied withnecessary hardware, including retaining chain for capand self tapping screws for installation.

Specifications: A-TB’s

Model Mesh Strainer Strainer FlangeNumber Size O.D. Height Diameter

A-TB-780 70 4.38 3.94 5.56

A-TB-779 24 (111) (100) (141)

Metric dimensions in ( ).

RESERVOIR

4.38 Ø

4.41 Ø(112)

RETAINING CHAIN

CAP

#26 DRILL ON A 4.50 (114) RADIUS(IN TANK LID)

#26 DRILL (6) HOLES ON A 4.94 (125) B.C.(IN TANK LID)

3.94(100) 4.50 (114) DIA. HOLE

REQUIRED FOR INSTALLATION(IN TANK LID)

GASKET

1.31(33)

Model Minimal Normal Air Flow/Number Adapter Type Micron Retention Capacity psi Drop

ABF-3/10-S 10 0.4 psi at 20 SCFM -ABF-3/10-S6

SAE-type flange10

40 SCFM1.25 psi at 40 SCFM

ABF-S40-S 4040 SCFM

0.29 psi at 20 SCFM -ABF-S40-S6

SAE-type flange40 1.06 psi at 40 SCFM

SCFM = Standard Cubic Feet per Minute


Air Breathers

FillerStrainer

Assemblies

MagneticSuction

Separators

SuctionStrainers

Filler Strainer Assemblies

FillerBreather withStrainer

RapidFill Cap andStrainer

To replace breather only, order ABF-3/10-F or ABF-S40-F.

Page 90 of 123

LEVEL SWITCH

ES – SINGLE POIN

T

www.gemssensors.comA-20

LEVE

L SW

ITCH

ES –

SIN

GLE

POIN

T

A-21

SeriesMaterial

Min. Liq.Sp. Gr. Operating Temperature Pressure

PSI, Max.

Switch1

PartNumberStem and

Mounting Float OtherWetted

LevelSPST Temperature3

TH800Temp./Level

Brass Buna NBerylliumCopper,Hysol

.75 Water: to 180°F (82.2°C)Oil: -40°F to +230°F (-40°C to +110°C) 150 20 VA, N.O.

N.C., open on +150°F ±10°F, incr. 57143

N.O., close on +150°F ±10°F, incr. 57144

LS-38760 Aluminum Buna N S.S., Hysol .55 -40°F to +180°F (-40°C to +82.2°C) 150 20 VA, N.C. — 38760

LS-270 CopperNickel Buna N

BerylliumCopper,CopperNickel,

Polycarb.304 S.S.

.55 -40°F to +140°F (-40°C to +60°C) 150

20 VA, N.O.

—

43765

20 VA, N.C. 43760

50 VA2, N.O. 43980

50 VA2, N.C. 43982

¡F

hctiwSleveL/erutarepmeT seireS06783-SL seireS072-SL

lacirtcelEnoitanimreT seriWdaeLciremyloP,.L"42,GWA81 seriWdaeLciremyloP,.L"63,GWA81 foorpretawhtiwenerpoeN,.L.tf6,elbaC2/81

noitcennoc

1-1/4" DIA.(31.75 mm)

5-3/32"(129.4 mm)

1-1/2"(38.1 mm)†

1-3/4"(44.5 mm)

4-1/4"(108 mm)

5/8" HEX(15.9 mm)

1/4" NPT27/32"

(21.4 mm)

1-7/8" DIA.(47.6 mm)

4-1/4"(108 mm)

1/4" NPT1-1/16"

(27.0 mm)

1-1/4"(31.8 mm)†

1-13/16"(46.1 mm)

3-3/16"(81.0 mm)

FLOATCUSHION

FLOATCUSHION

3/16" DIA.(4.7 mm)

3-3/16"(92.2 mm)

1-3/8" ± 1/4"(34.9 mm) †

2-19/32" DIA.(66 mm)

9/32" DIA.(7.1 mm)2 HOLES

SLOSH SHIELD CUT AWAY

2-9/16"(76.2 mm)

1-3/4"(44.5 mm)

2-1/2"(63.5 mm)

CLOSED

OPENTH800

Specialty SwitchesGEMS Excels in Switches for Special RequirementsThe products below are examples of the custom engineering GEMS can provide to meet specifi c application needs. These units are ideal for use in oils and water.

TH800 SeriesTemperature/Level Switch

LS-38760 Series –Cushioned Float

LS-270 Series –Bracket Mounting Slosh Shield

U.L. Recognized – File No. E45168

Level monitoring and temperature switch in a single unit. Intermediate in size; single-setting temperature sensor is in bottom of stem.

Cushioned fl oat and switch for turbulent liquids or excessive vibration. Easily grounded. Ideal for tank trucks, construction equipment or mobile applications.

Small, lightweight, and extremely stable in nonstatic, highly contaminated liquids. Slosh shielding minimizes effects of turbulence and helps prevent interference by foreign material. Bracket-mounted to any convenient surface.

Dimensions

Wire diagram on page B-21

†L1= Switch actuation level, nominal (based on a liquid specifi c gravity of 1.0).LS-270 Series Note: Installed vertically with cable upward. Caution: Elastomer seals in the sensor and cable are subject to deterioration and aging, and therefore need to be checked regularly. Life expectancy of seals varies with application.

How To Order – Select Part Number based on specifi cations required.

Notes:1. See “Electrical Data” on Page X-5 for more information.2. Switches are not U.L. Recognized or CSA Listed.3. See Page B-21 for thermostat ratings and wiring diagram. Other temperature settings are available; consult factory.

Page 91 of 123

Page 92 of 123

Page 93 of 123

/

P, S

Port code Valve mtg.

0.25-20 UNC x0.75 [19] DP

M6 ISO 6H x0.75 [19] DP

Manifold mtg.

0.38-16 UNC x0.75 [19] DP

M10 ISO 6H x0.75 [19] DPB, M, T

1

BSPT • ISO 7T 0.75 1.00 none

BSPP • ISO 1179

ISO • ISO 6149

BM

0.75 1.00 none

M27 M33

0.38

0.38

M14 none

Flow Curve

D05 High Flow Parallel Circuit Manifold

DAMAN Products Company, Inc.

Ordering Information

Material Valve Pattern Circuit No. of Stations Valve

SpacingPort

Threads Options

MaterialAluminum - 6061-T63000 psi l 20.7 MPa

Ductile Iron - D45125000 psi l 34.5 MPaD

A

Valve Spacing3.25 inch82.6 mm

5.00 inch127.0 mm 5

3

No. of Stations

Available withspacing code 5


02...14

01...21

A l u m i n u m



02...08

01...12

D u c t i l e I r o nValve Pattern

ISO 4401-05-04NFPA T3.5.1-D05See section 9

D05

CircuitParallel CircuitHigh Flow HP

OptionsSee next page for available

options and ordering codes.

16 DAMAN PRODUCTS COMPANY, INC. l 1811 N. Home Street, Mishawaka, IN 46545-7267 USANorth America l Ph: 800·959·7841 Fx: 800·241·7664 l International l Ph: 219·259·7841 Fx: 219·259·7665

e-mail: [email protected] l Internet: http://www.damanifolds.com

apx. weight ironlb [kg]

19[9]

7[3]

3.25[82.6]

* 01

apx. weight alumlb [kg]

“A” length (code 3 spa.)inch [mm]

apx. weight ironlb [kg] --

--

--

38[17]

12[5]

6.50[165.1]

02

48[22]

18[8]

8.25[209.6]

57[26]

17[8]

9.75[247.7]

03

77[35]

26[12]

13.25[336.6]

75[34]

22[10]

13.00[330.2]

04

106[48]

33[15]

18.25[463.6]

85[39]

27[12]

16.25[412.8]

05

135[61]

41[19]

23.25[590.6]

113[51]

33[15]

19.50[495.3]

06

164[74]

48[22]

28.25[717.6]

132[60]

38[17]

22.75[577.9]

07

188[85]

56[25]

33.25[844.6]

151[69]

43[20]

26.00[660.4]

08

222[101]

63[29]

38.25[971.6]

170[77]

48[22]

29.25[743.0]

09

--

71[32]

43.25[1098.6]

189[86]

53[24]

32.50[825.5]

10

--

79[36]

48.25[1225.6]

208[94]

58[26]

35.75[908.1]

11

--

87[39]

53.25[1352.6]

226[103]

63[29]

39.00[990.6]

12

--

95[43]

58.25[1479.6]

--

68[31]

42.25[1073.2]

13

--

103[47]

63.25[1606.6]

--

74[34]

45.50[1155.7]

14

--

79[36]

48.75[1238.3]

15

--

84[38]

52.00[1320.8]

16

--

89[40]

55.25[1403.4]

17

--

94[43]

58.50[1485.9]

18

--

99[45]

61.75[1568.5]

19

--

104[47]

65.00[1651.0]

20

--

110[50]

68.25[1733.6]

21

--

111[50]

68.25[1733.6]

apx. weight alumlb [kg]

“A” length (code 5 spa.)inch [mm]

No. of stations

GA

NPTF • ANSI B1.20.3

Port Threads

SAE • ISO 11926SP 0.75

P,A,B T

1.00

X,Y,Loptional

0.25

-12 -16 -6

0.38

-6

Specifications, descriptions, and dimensional data are subject to correction or change without notice or incurring obligation.

Parallel Circuit

* Length of 01 station with relief cavity is 4.50 [114.3]. Gauge port not available on 01 station.

All mounting hardwareis supplied. See page35 for itemized list.

Page 94 of 123

Pilot Ports

... /Relief Cavity

1

X port (USA std)NFPA T3.5.1-D05 Alt-B

Omit if pilot ports not required

Y port (USA std)NFPA T3.5.1-D05 Alt-B

X & Y ports (USA std)NFPA T3.5.1-D05 Alt-B

X port ISO 4401-05-05NFPA T3.5.1-D05 Alt-A

Y port ISO 4401-05-05NFPA T3.5.1-D05 Alt-A

X & Y ports ISO 4401-05-05NFPA T3.5.1-D05 Alt-A

L portsProportional valves

3

13

2

4

24

5

1

Relief cavity is locatedleft of the isolation.

Relief cavity is locatedright of the isolation.

Two relief cavities, oneeach side of isolation.

L

R

D

Specify when using bothrelief and isolation options.



PA...PF

PA...PJ

Omit if P isolation not required



TA...TF

TA...TJ

Omit if T isolation not required

Common cavityC-10-2 (P in nose)

Omit if relief not required

Sun CavityT-3A (P in nose)See section 9 for valves.

S

C

Options - D05 High Flow Parallel Manifold

Relief / Isolation CombinationParallel Circuit with Relief

Parallel Circuit with L

Parallel Circuit with X & Y

Parallel Circuit with Isolations

ISOLATIONSDaman isolation options allow a manifoldto have two independent pressure and/ortank ports. Isolations are drilled ratherthan plugged to ensure a leakproof andfailproof isolation.

Orderingcode letter:

ABCDEFGHJ

01 & 0202 & 0303 & 0404 & 0505 & 0606 & 0707 & 0808 & 0909 & 10

02-1003-1104-1205-1306-1407-1508-1609-1710-18

3.25 [82.6] spacing

ABCDEF

01 & 0202 & 0303 & 0404 & 0505 & 0606 & 07

02-0703-0804-0905-1006-1107-12

5.00 [127.0] spacing

* Isolation isbetween stations:

Available #of stations:

ReliefCavity

PressureIsolation

TankIsolation

Relief &Isolation

17

DAMAN Products Company, Inc.

Ordering Information

PilotPorts

DAMAN PRODUCTS COMPANY, INC. l 1811 N. Home Street, Mishawaka, IN 46545-7267 USANorth America l Ph: 800·959·7841 Fx: 800·241·7664 l International l Ph: 219·259·7841 Fx: 219·259·7665

e-mail: [email protected] l Internet: http://www.damanifolds.com

Relief / IsolationCombination

Tank Isolation

Pressure Isolation

* Stations are num-bered left to right.

Contact Daman or consult CD-romCADalog for cavity locations if critical.

Pilo

t po

rts

avai

labl

e fr

om 0

1-11

sta

tions

(3.

25sp

acin

g);

02-0

7 st

atio

ns (

5.00

spa

cing

)

Page 95 of 123

NEW VSD05MDIRECTIONAL CONTROL VALVES

SOLENOID ACTUATED, DIRECT OPERATING

1

DESCRIPTION

As a valve spool shifts, the spool lands cross over thevalve body ports. This can produce instantaneoushigh flow rates.

TYPICAL PERFORMANCE SPECIFICATIONS

Performance is measured on a four-way circuit (fullcircuit). Performance may be reduced from thatshown if a three-way circuit (half circuit) is used, i.e. Aor B port plugged.

NFPA SIZED05

All pressure drops shown on the next page are basedon 100 SUS (20.5 CS) fluid viscosity, and 0.87specific gravity. See the chart below for otherviscosities.

MAXIMUM FLOW RATE - (up to) 35 gpm 132.5 lpm

MAXIMUM P, A, B Ports* 4600 psi 317 barOPERATING

T Port 2500 psi 172 barPRESSURE

MAXIMUM AC Solenoids up to 9000 cycles/hr CYCLE RATE DC Solenoids up to 11,000 cycles/hr

MOUNTING NFPA/T3.5.1 R2 - 2002 D05SURFACE ISO 4401 Size 05

WEIGHTAC Single Actuator 9.9 lbs. 4.5 kg

AC Double Actuator 11.3 lbs. 5.1 kg

SPOOL CODES AVAILABLE SEE CHART

Fluid CS 14.5 20.5 32 43 54 65 76 86Viscosities SUS 75 100 150 200 250 300 350 400Multiplier 0.93 1.00 1.11 1.19 1.26 1.32 1.37 1.41

For any other specific gravity (G1) the pressure drop

(∆P) will be approximately ∆P1 = ∆P (G1/G).

* Up to 3000 psi (207 bar) maximum on valves with solenoid codes 39 and 68. See performance charts on pages 4 thru 6.

Page 96 of 123

NEW VSD05MDIRECTIONAL CONTROL VALVESSOLENOID ACTUATED, DIRECT OPERATING

2

Spool Flow Curve NumberCode Spool Shifted Spool Centered

P to A B to T P to B A to T P to A or B A to T B to T P to TA 5 3 5 3 -- -- -- --

A Code 1 & 2 4 4 4 4 -- -- -- --B 5 2 5 2 -- -- -- 6

B Code 1 & 2 3 1 3 1 -- -- -- --E 6 2 6 5 -- -- 9 --F 6 1 6 1 -- 7 7 --

F1 6 3 6 3 -- 11 11 --G 4 3 4 3 8 -- -- --K 6 5 6 2 -- 9 -- --L 6 5 6 5 -- -- -- 10

Subplate 5 (Full Circuit) -- -- -- --

FLOW PATH ∆P CURVES

250

150

200

100

50

0

0

5 10 15 20 25 30 35

1

2

3

4

5

6

710 9 811

FLOW (gpm)

PR

ES

SU

RE

DR

OP

(p

sid

)

TYPICAL PRESSURE DROP (ISO VG 32 at 120° F.)

Page 97 of 123



3

SPOOL DESCRIPTION

TYPICAL ELECTRICAL INFORMATION

CODE SYMBOL SPOOL FUNCTION CENTER POSITION CROSSOVER

A All ports blocked All ports blocked

B All ports open All ports open

P & A blocked All ports blocked,E B to T or P & A blocked

B to T

P blocked P blockedF A & B to T A or B to T

P blocked P blockedF1 A & B restricted A or B restricted

to T to T

P to A & B P to A or BG T blocked T & A or B

blocked

P & B blocked All ports blocked,K A to T or P & B blocked,

A to T

P to T All ports open,L A & B blocked restricted

* Code 39L and 68L valves (low watt) may not shift on high viscosity (low temperature) fluids.Maximum 1000 SUS (215.7 CS) start-up recommended.

MAXIMUM HOLDINGSOLENOID VOLTAGE & VOLTAGE INRUSH HOLDING CURRENT HOLDING

CODE FREQUENCY LIMITS RESISTANCE CURRENT CURRENT MIN. VOLT. POWER

DIN CONN. 2 PIN VOLTS - Hz. MIN. - MAX. OHMS (AMP) (AMP) (AMP) (WATTS)

33L 60L120 - 60 108 - 126

9.25.0 .91 .76 45

110 - 50 99 - 116 6.2 1.1 .91 43

34L 61L240 - 60 216 - 252

38.02.9 .48 .40 45

220 - 50 198 - 231 3.0 .53 .44 43

39L* 68L*120 - 60 108 - 132

16.43.7 .38 .32 22

110 - 50 99 - 121 3.8 .41 .34 2142L 70L 24 DC 21.6 - 26 13.1 1.8 1.8 1.7 4444L 75L 12 DC 10.8 - 13 3.3 3.6 3.6 3.3 44

Page 98 of 123


4

AC PERFORMANCE CURVESOLENOIDS CODES 33L, 34L, 60L and 61L

AC PERFORMANCE CURVE CHART

5

1

4

2

psi

gpm

lpm

bar

50

100

25

75

150

200

175

125

250

300

4500

3500

4000

4250

3750

2500

3000

3250

2750

2000

2250

1000

1500

1750

1250

0 2 4 6 8 10 12 14 16 18 20 22 24 26 30 32 34 3628

0 8 16 24 32 40 48 56 64 72 80 88 96 104 120 128 136112

0 0

500

750

250

275

225

Pre

ss

ure

Flow

12

3

3, 7

45 6

6

7

7 3 8

8

9

Curve Function and Spool Code1 2A, 3A, 5A, 2B2 1B3 1B-R4 3B, 5B5 3F, 5F, 3E, 5E, 3K, 5K6 1A, 1A-R7 3F1, 5F18 3G, 5G9 3L, 5L

NOTES:1. Performance curve data was measured at 90% voltage with the

solenoids at operating temperature and with low tank port pressure.2. Valve performance was tested in a four-way circuit (full loop).

Performance may be reduced from that shown when used in a three-way circuit (half circuit), i.e. A or B port plugged.

Page 99 of 123



5

DC PERFORMANCE CURVESOLENOIDS CODES 42L, 44L, 70L and 75L

DC PERFORMANCE CURVE CHART

8

7

1

4

2

psi

gpm

lpm

bar

50

100

25

75

150

200

175

125

250

300

4500

3500

4000

4250

3750

2500

3000

3250

2750

2000

2250

1000

1500

1750

1250

0 2 4 6 8 10 12 14 16 18 20 22 24 26 30 32 34 3628

0 8 16 24 32 40 48 56 64 72 80 88 96 104 120 128 136112

0 0

500

750

250

275

225

Pre

ss

ure

Flow

152

5

3

3, 46

6

10

10

97, 8

9

Curve Function and Spool Code1 2A, 3A, 5A, 2B2 1B3 3B, 5B4 1B-R5 3G, 5G6 1A-R7 3F, 5F, 3F1, 5F18 3E, 5E, 3K, 5K9 1A10 3L, 5L




Page 100 of 123


6

AC PERFORMANCE CURVE (Low Watt)SOLENOIDS CODES 39L and 68L

AC PERFORMANCE CURVE (Low Watt) CHART

2

1

3

6

7

5

4

psi

gpm

lpm

bar

50

100

25

75

150

200

175

125

2500

3000

2750

2000

2250

1000

1500

1750

1250

0 2 4 6 8 10 12 14 16 18 20 22 24 26 30 32 3428

0 8 16 24 32 40 48 56 64 72 80 88 96 104 120 128112

0 0

500

750

250

Pre

ssu

re

Flow

1327 68

Curve Function and Spool Code1 1B, 2B2 1B-R3 2A, 3A, 5A4 3F1, 5F1, 3E, 5E, 3K, 5K5 3F, 5F6 3B, 5B, 3G, 5G7 1A, 1A-R8 3L, 5L




Page 101 of 123



7

2 PIN COILS DIMENSIONS

WRENCH ACCESS TO MOUNTINGBOLTS THRU TOP OF VALVE ASS'Y.TYPICAL ALL ASS'YS.

1.25(31.8)

.44(11.2)4.01

(101.9)

2.86(72.6)

AC

4.22(107.2)

DC

2.86(72.6)

AC

4.22(107.2)

DC

4.25(108.0)

1.56(39.6)

3.51(89.2)

.62(15.7)

.62(15.7)

.38(9.7)

MANUALACTUATOR PIN

BOTH ENDS

1.38(35.1)

2.75(69.9)

A SOLENOID*ASSEMBLY

9.73(247.1)

AC

12.45(316.2)

DC

SOLENOIDS

1.75(44.5)

AC

3.10(78.7)

DCSOLENOIDS

FOR COILREMOVAL

CLEARANCE

SOLENOIDS

SOLENOIDS

1/4-20UNC x 1-3/4SOC. HD. CAP SCREWTORQUE TO 12 LBS.-FT. (1.66 kg-m)

1.81(46.0)

.91(23.1)

2.13(54.0)

2.00(50.8)

1.47(37.3)

.13(3.2)

1.06(27.0)

1.28(32.5)

.66(16.7)

.84(21.4)

.25(6.3)

.94(23.9)

B SOLENOID*ASSEMBLY

7.70(195.6)

AC

9.05(229.9)

DCSINGLE SOLENOIDS

* SOLENOID DESIGNATION IS REVERSED WITH "L" SPOOL.

P

A

T

B

T

Shown in: Inches(millimeters) NFPA D05 Size

Page 102 of 123


8

DIN CONNECTORS DIMENSIONS

1.25(31.8)

.44(11.2)4.01

(101.9)

2.86(72.6)

AC

4.22(107.2)

DC

2.86(72.6)

AC

4.22(107.2)

DC

4.36**(110.7)

.38(9.7)

9.73(247.1)

AC

12.45(316.2)

DC

SOLENOIDS

1.75(44.5)

AC

3.10(78.7)

DCSOLENOIDSFOR COILREMOVAL

CLEARANCE

SOLENOIDS

SOLENOIDS

7.25(184.2)

AC

8.61(218.7)

DCSINGLE SOLENOIDS

1/4-20UNC x 1-3/4SOC. HD. CAP SCREWTORQUE TO 12 LBS-FT. (1.66 kg-m)

3.92**(99.6)

1.81(46.0)

.91(23.1)

2.13(54.0)

2.00(50.8)

1.47(37.3)

.13(3.2)

1.06(27.0)

1.28(32.5)

.66(16.7)

.84(21.4)

.25(6.3)

.94(23.9)

** DEPENDS ON BRAND OF DIN 43650 CONNECTOR.

P

A

T

B

T

A SOLENOID*ASSEMBLY

B SOLENOID*ASSEMBLY


1.56(39.6)

3.72(94.5)

1.38(35.1)

2.75(69.9)

Shown in: Inches(millimeters) NFPA D05 Size

Page 103 of 123



9

PIN CONNECTION DETAILS

A SOLENOID*ASSEMBLY

B SOLENOID*ASSEMBLY

B3H/B4/B5H OPTIONS B3A/B4A/B5A OPTIONS

1

2 3

THREE PIN CONNECTOR - CODES B3A, B3HUSE WITH SINGLE SOLENOID VALVE

3 - Lead to Solenoid

1 - Green (Ground) Lead

2 - Lead to Solenoid

1.13(28.7)Hex.

FOUR PIN MICRO-CONNECTOR - CODES B4, B4AUSE WITH SINGLE OR DOUBLE SOLENOID VALVEAVAILABLE WITH 2-PIN DC COILS ONLY

M12 x 1 Thread

123 4

.875 (22.2)Across Flats

4 - Lead to Solenoid B (Black)

1 - Lead to Solenoid A (Brown)

2 - No Connection (White)

3 - Common Lead toSolenoids A & B (Blue)

3 - Green (Ground) Lead

123

54

1.13(28.7)Hex.

FIVE PIN CONNECTOR - CODES B5A, B5HUSE WITH SINGLE OR DOUBLE SOLENOID VALVE

4 - Lead to Solenoid A

5 - Lead to Solenoid B

2 - Lead to Solenoid A

1 - Lead to Solenoid B


NOTE: CODES B3* AND B5* CONNECTORS CONFORM TO NFPA/T3.5.29 R1 - 2003 (REVISION TO ANSI/B93.55M - 1981).

Shown in: Inches(millimeters)

NFPA D05 Size

Page 104 of 123

10


EXCLUSIVE 3 YEAR WARRANTY

Continental Hydraulics Division warrants all hydraulicdirectional valves supplied by Continental Hydraulicsagainst defects in materials and workmanship under normal use and service for 3 years from the date codeon the valve.

Complete terms and conditions available upon request.

SPECIFYING POWRFLOWTM DIRECTIONAL CONTROL VALVES

VSD05M

TYPICAL ORDERING CODEVSD05M-3A-GB-60L-A

G A

SPOOLS

SEALS

CODEREFER TO

PAGE 3FOR SPOOLAVAILABILITY

SELECTONE

SELECTONE

SELECTIF REQ’D

SELECTIF REQ’D

SELECTONE

DESIGNLETTER

SELECTONE

CODEVITONSEALS

STANDARD

CODE OPTION

1

Single Operator • 2 PositionSpring Offset

2

Double Operator • 2 PositionDetented (No Spring)

3

Double Operator • 3 PositionSpring Centered

5

Single Operator • 2 PositionSpring Centered

6

Single Operator • 2 PositionSpring Offset, Energize to

Center

B

T

b A

P

B

T

b A

P

B

T

b aA

P

B

T

b A

P

B

T

b A

P

CODE DESCRIPTIONL LISK

SOLENOID MFG.FUNCTION

CODE VOLTAGEWITH DIN 43650

ELECTRICAL CONNECTIONS

33120/110V60/50 Hz

34240/220 V60/50 Hz120/110V

39 60/50 Hz(LOW WATT)

42 24 VDC44 12 VDC

WITH 2 PIN CONNECTIONS

60120/110 V60/50 Hz

61240/220 V60/50 Hz120/110 V

6860/50 Hz

(LOW WATT)70 24 VDC75 12 VDC

SOLENOID

CODE DESCRIPTION

OMITDIN STYLE

SOLENOIDSTOP ELECT. CONN. BOX W/TERMINAL

B POSTS, LIGHTSAND SURGE

SUPPRESSORTOP ELECT. CONN. BOX W/3 PIN MALEMINI RECEPTACLE,

B3A*† LIGHTS & SURGESUPRESSOR

CONNECTOR ON“A” PORT END

TOP ELECT. CONN. BOX W/3 PIN MALEMINI RECEPTACLE,

B3H*† LIGHTS & SURGESUPRESSOR

CONNECTOR ON“B” PORT END

TOP ELECT. CONN. BOXW/4 PIN MALE

MICRO

B4A**RECEPTACLE,

LIGHTS & SURGESUPRESSOR


TOP ELECT. CONN. BOXW/4 PIN MALE

MICRO

B4**RECEPTACLE,

LIGHTS & SURGESUPRESSOR



B5A† LIGHTS & SURGESUPRESSOR



B5H† LIGHTS & SURGESUPRESSOR


ELECTRICAL OPTIONS

NOTE: Solenoids not CSA approved.

CODE DESCRIPTIONSINGLE

OMIT SOLENOID“A” PORT END

SINGLER SOLENOID

“B” PORT ENDWD WASHDOWN

MECHANICAL OPTIONS

* Single solenoid valves only.** DC voltage only.† Connector conforms to

NFPA/T3.5.29 R1 - 2003(Revision to ANSI/B93.55M- 1981).

Page 105 of 123

24

DGMFN Flow Control Valves

General DescriptionThese valves are adjustable,non-compensated flow restrictors. Anintegral check valve around theregulating orifice allows free flow in onedirection and metered flow in the other.

Control is available in “A” only, “B” only,and “A” and “B” ports as an “X” type

(meter–in) or “Y” type (meter-out).

The “P” port is available only in the “X”type (meter-in) and does not contain areverse flow check.

The valve flow setting is adjustable bymeans of either a hex key adjustingscrew and locknut, a hand-adjust knob,

or a micrometer knob with keylock.

A normal or fine metering capability is available. See the pressure drop curves on page 26 for detailedperformance difference.

3 4 5 10871 2

Model Code

1

2

Valve function

Manifold or subplate mounted flowcontrol valve.

Interface

5 - ISO 4401-AC-05-4-A, CETOP 5 Size 5 RP35H ANSI/NFPA D05

5N - NFPA D05 (Alt. A)5P - NFPA D05 (Alt. B)

Direction of flow

X - Meter-inY - Meter-out

3

4 Port operated upon

A - Cylinder port “A” (single or dual type)B - Cylinder port “B” (single type only)P - Pressure port (single type only)

Adjustment range

1 - Fine control2 - Normal control

Adjustment device

H - Knob adjusterK - Micrometer knob with keylockW - Screw with locknut

Port operated upon: second function

(Omit for single flow control models.)B – B cylinder port (Dual type)

Adjustment range: second function

(Omit for single flow control models.)1 - Fine control2 - Normal control

Adjustment device:second function

(Omit for single flow control models.)H - Knob adjusterK - Micrometer knob with keylockW - Screw with locknu

Design number - 30 series

Subject to change. Installationdimensions unaltered for designnumbers 30 to 39 inclusive.

9

8

10

6 9

5

6

7

Page 106 of 123

25

Functional Symbols

A

P

P

TDGMFN-5-X-P**-30

B

AB

T

A

P

P

TDGMFN-5-Y-A**-B**-30

B

AB

T

A

P

P

TDGMFN-5-Y-A**-30

B

AB

T

A

P

P

TDGMFN-5-X-B**-30

B

AB

T

A

P

P

T

DGMFN-5-X-A**-B**-30

B

AB

T

A

P

P

TDGMFN-5-X-A**-30

B

AB

T

A

P

P

TDGMFN-5-Y-B**-30

B

AB

T

A

P

P

TDGMFN-5P-X-P**-30

B

AB

T

A

P

P

TDGMFN-5P-Y-A**-B**-30

B

AB

T

A

P

P

TDGMFN-5P-Y-A**-30

B

AB

T

A

P

P

TDGMFN-5P-X-B**-30

B

AB

T

A

P

P

T

DGMFN-5P-X-A**-B**-30

B

AB

T

A

P

P

TDGMFN-5P-X-A**-30

B

AB

T

A

P

P

TDGMFN-5P-Y-B**-30

B

AB

T

X

X

Y

Y

X

X

Y

Y

X

X

Y

Y

X

X

Y

Y

X

X

Y

Y

X

X

Y

Y

X

X

Y

Y

A

P

P

TDGMFN-5N-Y-A**-B**-30

B

AB

T

A

P

P

TDGMFN-5N-Y-A**-30

B

AB

T

A

P

P

TDGMFN-5N-X-B**-30

B

AB

T

A

P

P

T

DGMFN-5N-X-A**-B**-30

B

AB

T

A

P

P

TDGMFN-5N-X-A**-30

B

AB

T

A

P

P

TDGMFN-5N-Y-B**-30

B

AB

T

X

X

Y

Y

X

X

Y

Y

X

X

Y

Y

X

X

Y

Y

X

X

Y

Y

X

X

Y

Y

DGMFN-5N-X-P**-30(models not available)

Page 107 of 123

26

Operating Data

Basic CharacteristicsMaximum flow: 120 l/min (32 USgpm). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maximum operating pressure: 315 bar (4500 psi). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operating temperature: 20� to 50� C (70� to 120� F). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Weight: 3,1 kg (6.8 lbs.). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Minimum Controlled Flow/No-Flow Leakage

Internal leakage will vary from valve tovalve and with the pressure differentialacross the check. Approximate levels are:

Pressure Dropbar (psi)

Leakage*cc/min (in3/min)

50 (725) 160 (9.5)

100 (1450) 320 (19)

200 (2900) 640 (38)

315 (4500) 990 (60)

* Equals minimum controllable flow rate at thepressures stated.

Pressure Drop

The curves below show the pressuredrop through individual flow passages.Curves labeled “metered flow/pressuredrop” refer to the pressure drop throughonly the passage containing the flowcontrol regulating orifice. Total valveinsertion loss is a value derived fromgraph 1 or 2 plus the appropriate valuesof lines 1, 2 and 3 from graph 3.

Graph 1

Pre

ssur

e D

rop

bar

Pre

ssur

e D

rop

psi

150

100

1000

0 0

Flow l/min

Flow USgpm

20 40 60 80 100 120

5 10 15 20 25 30

50

300

250

2000

4000

5000350

Graph 2 Graph 3

200 3000

Metered flow pressure drop.Normal adjustment – “2”models (see model code, page 24).

10 turns8 turns6 turns

1 tu

rn

1 1/

2 tu

rns

2 tu

rns

4 turns

150

100

1000

0 0

Flow l/min

Flow USgpm

20 40 60 80 100 120

5 10 15 20 25 30

50

300

250

2000

4000

5000350

200 3000

Metered flow pressure drop.Fine adjustment – “1” models(see model code, page 24).

1/2

turn

2 tu

rns

3 tu

rns

4 tu

rns

8 turns

7 turns

1 turn

6

4

40

0 0

Flow l/min

Flow USgpm

40 80 120

10 20

220

12

8

60

80

100

120

160

Free flow pressure drop acrosscheck valve.

10 140

30

1

2

3

9 turns

Graph 3

1 – “P” port of all models exceptDGMFN-5-X-P**-30“B” and “T” ports ofDGMFN-5-X-P**-30

2 – “T” port of all models exceptDGMFN-5-X-P**-30“A” ports ofDGMFN-5-X-P**-30

3 –Pressure drop across reversefree flow check valve

1/2

turn

Pre

ssur

e D

rop

bar

Pre

ssur

e D

rop

psi

Pre

ssur

e D

rop

bar

Pre

ssur

e D

rop

psi

Note: “Turn” or “Turns” on curves in graphs 1 and 2, above, refer to turn of adjustment device from fully closed position.

Page 108 of 123

27

Installation Dimensions

4 mounting holes ∅ 6,9 (0.27) through ∅ 9,50 (0.37) counterbore 36,5 (1.44) deep for bolt extenders (order separately)BKE-6M-50M (M6 metric) orBKE-4-50M (.2500-20 UNC). Torque: 11,3-14,7 Nm (100-130 lb. in.)

ISO 4401-AC-05-4-A(NFPA D05)Mounting surface

DGMFN-5-X-P & DGMFN-5-Y-ASingle Flow Controls

50(1.97)

A“W” models (max. ext.)

13,5(0.53)

128 (5.04)37

(1.46)

11,7(0.46)

B

71,6(2.82)max.

B

P

A

TB

Wrench size

69,5(2.74)

Hex key

Rotate clockwiseto decrease flow

mm (inches)

30(1.18)

139 (5.47)

Model A BDGMFN-5-X-P 60,4 (2.38) 28,4 (1.12)DGMFN-5-Y-A 52,7 (2.07) 33,2 (1.31)

No hex plug onDGMFN-5-X-Pmodels

3rd angleprojection

13 (1/2”)

4 (5/32”)

DGMFN-5-X-ASingle Flow Control

50(1.97)

52,7(2.07)

“W” models (max. ext.)

ISO 4401-AC-05-4-A(NFPA D05)Mounting surface

13,5(0.53)

128 (5.04)

37(1.46)

11,7(0.46)

33,2(1.31)

71,6(2.82)max.

B

P

A

Wrench size

69,5(2.74)

Hex key

Rotate clockwiseto decrease flow

mm (inches)

20(0.79)

4 mounting holes(See above forspecifications)

139 (5.47)

13 (1/2”)

4 (5/32”)

TA

TB TA

See page 38 for interface dimensions.See page 37 for optional adjustment devices.

Page 109 of 123

28

Hex keyRotate clockwise to decrease flow

DGMFN-5-X-BSingle Flow Control

50(1.97)

52,7(2.07)


ISO 4401-AC-05-4-A (NFPA D05)Mounting surface

13,5(0.53)

128 (5.04)37

(1.46)

11,7(0.46)

33,2(1.31)

71,6(2.82)max.

B

P

A

Wrench size

69,5(2.74)

mm (inches)

20(0.79)

139 (5.47)

DGMFN-5-Y-BSingle Flow Control

50(1.97)

52,7(2.07)


13,5(0.53)

128 (5.04)37

(1.46)

11,7(0.46)

33,2(1.31)

71,6(2.82)max.

B

P

A

Wrench size

69,5(2.74)

Hex key

30(1.18)

139 (5.47)

Rotate clockwise to decrease flow

4 mounting holes(See page 27 forspecifications)

4 mounting holes(See page 27 forspecifications)

13 (1/2”)

4 (5/32”)

4 (5/32”)

13 (1/2”)


TB TA

TB TA


Page 110 of 123

29

Hex key

DGMFN-5-Y Dual Flow Controlmm (inches)

50(1.97)

52,7(2.07)

“W” models (max. ext.) typ. both ends

13,5(0.53)

128 (5.04)37

(1.46)

11,7(0.46)

33,2(1.31)

71,6(2.82)max.

B

P

A

Wrench sizeboth ends

69,5(2.74)

Hex key

30(1.18)


Rotate clockwise to decrease flow inport “B”

Rotate clockwise to decrease flow inport “A”

DGMFN-5-X Dual Flow Controlmm (inches)

50(1.97)

52,7(2.07)

“W” models (max. ext.)typ. both ends

128 (5.04)37

(1.46)

11,7(0.46)

33,2(1.31)

71,6(2.82)max.

B

P

A

Wrench sizeboth ends

69,5(2.74)

20(0.79)


Rotate clockwise to decrease flow inport “B”

Rotate clockwise to decrease flow inport “A”

4 mounting holes (See page 27for specifications)

4 mounting holes (See page 27for specifications)

13 (1/2”)

4 (5/32”)

13,5(0.53)

13 (1/2”)

4 (5/32”)

TB TA

TB TA


Page 111 of 123

Model: CWEA-LHN Capacity: 30 gpm (120 L/min.)

3:1 pilot ratio, vented counterbalance valve

Vented counterbalance valves with pilot assist are meant to control an overrunning load. The check valve allows free flow from the directional valve (port 2) to the load (port 1) while a direct-acting, pilot-assisted relief valve controls flow from port 1 to port 2. Pilot assist at port 3 lowers the effective setting of the relief valve at a rate determined by the pilot ratio. Backpressure at port 2 does not affect the valve setting because the spring chamber references the vent (port 4). Other names for this valve include motion control valve and over center valve.

Technical Data

U.S. Units Metric Units

Cavity T-22A

Capacity 30 gpm 120 L/min.

Pilot Ratio 3:1

Maximum Recommended Load Pressure at Maximum Setting 3075 psi 215 bar

Maximum Setting 4000 psi 280 bar

Adjustment - Number of Counterclockwise Turns to Increase Setting 5

Check Cracking Pressure 25 psi 1,7 bar

Factory Pressure Settings Established at 2 in³/min. 30 cc/min.

Maximum Valve Leakage at Reseat 5 drops/min. 0,3 cc/min.

Series (from Cavity) Series 2

Reseat >85% of setting

Valve Hex Size 1 1/8 in. 28,6 mm

Valve Installation Torque 45 - 50 lbf ft 60 - 70 Nm

Adjustment Screw Internal Hex Size 5/32 in. 4 mm

Adjustment Locknut/Cap Hex Size 9/16 in. 15 mm

Adjustment Nut Torque 80 - 90 lbf in. 9 - 10 Nm

Model Weight .65 lb 0,30 kg

Seal Kits - Cartridge Buna: 990-022-007

Seal Kits - Cartridge Viton: 990-022-006

Control Functional Setting Range Seal

Material

L Standard Screw Adjustment

H 1000 - 4000 psi (70 - 280 bar), 3000 psi (210 bar) Standard Setting

N Buna-N

http://www.sunhydraulics.com Date Created: 9/12/2012

Copyright © 2011-2012 Sun Hydraulics Corporation. All rights reserved.

Page 112 of 123

Model: NBY

Sandwich

Aluminum Body Pressure Rating: 3000 psi (210 bar) Ductile Iron Body Pressure Rating: 5000 psi (350 bar)

Counterbalance, On A and B, Cross-Piloted, Vent to T

Pilot Operated Check, On A and B, Cross-Piloted, Vents to T

Technical Data

U.S. Units Metric Units

Cavity T-22A

Body Features On A and B with cross pilot and port 4 to T

Body Type Sandwich

Interface ISO 05

Open Cavity Quantity 2

Stack Height 2.49 in. 63 mm

Display Components

Part Description Quantity

NBY Body - Aluminum 1Page 113 of 123

- 500-001-014 O-Ring 5

- 700-001 Seal Plate 1

- 850-004-218 Plug 4

http://www.sunhydraulics.com Date Created: 9/13/2011


Page 114 of 123

snhy.com/NBA

MODELNBA-/S

On A, port 3 to B and port 4 to TCAVITY: T-22A

/S Modifier 65-45-12 DuctileIron, Buna-N,Blackened

Counterbalance, On A, Pilot from B, Ventto T

Pilot Operated Check, On A Pilot from B,Vent to T

CONFIGURATION

NOTESImportant: Carefully consider the maximumsystem pressure. The pressure rating of themanifold is dependent on the manifold material,with the port type/size a secondaryconsideration. Manifolds constructed ofaluminum are not rated for pressures higherthan 3000 psi (210 bar), regardless of the porttype/size specified.

TECHNICAL DATABody Type Sandwich

Interface ISO 05

Body Features On A, port 3 to B and port 4 to T

Stack Height 2.49 in.

Open Cavities 1

Cavity T-22A

Model Weight 0.00 lb.


PDF created on 24 Jun 2014 Page 1 of 1Page 115 of 123

http://www.sunhydraulics.com/cavity/T-22A

Capacity:

25 gpm (95 L/min.)Functional Group: Products : Standard Valve Packages (YAssemblies) : Sandwich : Regenerative : ISO 05 : A to B (Full Time)

Model: YDEV

Product DescriptionThe full time regenerative valve assembly allows a double-acting, single rod cylinder to be extended more rapidly using the same pump flow. To achieve this, oil from the rod end of the cylinder is added to the flow to the blind end, increasing the rate of extension.

Function

Aluminum Body Pressure Rating: 3000 psi (210 bar)Ductile Iron Body Pressure Rating: 5000 psi (350 bar)

Technical Features

l Capacity refers to pump flow or regeneration flow, which is the flow coming out of the rod

l The capacity may be determined by the passages dictated by the sandwich pattern

Page 116 of 123

side of the cylinder, whichever is larger rather than the cartridge capacity. l This valve assembly will not prevent a load

from extending the cylinder. The best way to prevent this is to use a vented counterbalance valve mounted directly to the rod end of the cylinder. A non-vented valve will not work.

l The ideal cylinder ratio to use with regeneration is 2:1, the blind end area being twice what the annular area at the rod end. A 2:1 cylinder in regen gives the same speed extending as retracting.

l Cylinders with ratios above 2:1 (large rods) will function correctly but with less speed gain. Intensification needs to be considered with higher ratios. A 2:1 cylinder may generate a pressure on the rod side that is twice system pressure unless steps are taken to limit it.

l Cylinders with ratios as low as 1.5:1 (small rods) may work if care is used in designing the application. As the rod diameter gets smaller in relation to the piston diameter the flows increase dramatically and the force available drops accordingly.

l Cylinders with ratios below 1.5:1 are unlikely to result in a working regenerative application because of the small area of the rod and the high flows that would be generated.

l When a cylinder is in the regenerative mode the only force available is the pressure working on the rod area.

l Regeneration is only possible in the extend direction.

Technical Data

U.S. Units Metric UnitsCapacity 25 gpm 95 L/min. Body Type Sandwich Sandwich Interface ISO 05 ISO 05

Option Selection:

YDEV-X C N -B A

Primary Cartridge Options [ CXEE ]

Control RangeExternal Material/Seal MaterialN Buna-N

Standard OptionsP Stainless/Buna-

N

V Viton

W Stainless/Viton

Letter (no significance)

B

Material Designation

A Inch Aluminum

Copyright © 2003 Sun Hydraulics Corporation.

All rights reserved.

Terms and Conditions - Statement of Privacy

Page 117 of 123

116 SCHROEDER INDUSTRIES LLC

FluidCompatibility

Type Fluid Appropriate Schroeder MediaPetroleum Based Fluids All Paper (E) and Synthetic (Z) Media

High Water Content Z1, Z3, Z5, Z10, Z25Invert Emulsions Z10, Z25

Water Glycols Z3, Z5, Z10, Z25Phosphate Esters All Z Media with EPR Seals, K3H and K10H E Media

Skydrol Z3H.5, Z5H.5, Z10H.5, Z25H.5 and WH.5 Note: Contact factory regarding use of E Media in High Water Content, Invert Emulsionand Water Glycol Applications.

For more information, refer toFluid Compatibility:Fire Resistant Fluids,pages 19 and 20.

Absolute Rating Per ISO 4572/NFPA T3.10.8.8 Abs. Rating wrt ISO 16889 Using automated particle counter (APC) calibrated per ISO 4402 Using APC calibrated per ISO 11171 Dirt Holding

Element ßx ≥ 75 ßx ≥ 100 ßx ≥ 200 ßx(c) ≥ 200 ßx(c) ≥ 1000 Capacity gm

K3 6.8 7.5 10.0 N/A N/A 54

K10 15.5 16.2 18.0 N/A N/A 44

KZ1 <1.0 <1.0 <1.0 <4.0 4.2 112

KZ3 <1.0 <1.0 <2.0 4.7 5.8 115

KZ5 2.5 3.0 4.0 6.5 7.5 86

KZ10 7.4 8.2 10.0 10.0 12.7 108

KZ25 18.0 20.0 22.5 19.0 24.0 93

Element Collapse Rating: 150 psid (10 bar)Flow Direction: Outside In

Element Nominal Dimensions: 4.0” (100 mm) O.D. x 9.0” (230 mm) long

Flow Rating: Up to 100 gpm (380 L/min) for 150 SUS (32 cSt) fluids

Max. Operating Pressure: 300 psi (20 bar)

Min. Yield Pressure: 1000 psi (70 bar)

Rated Fatigue Pressure: 290 psi (20 bar), per NFPA T2.6.1-1974

Temp. Range: -20°F to 225°F (-29°C to 107°C)

Bypass Setting: Cracking: 30 psi (2 bar)Full Flow: 51 psi (4 bar)

Porting Head: Die Cast AluminumElement Case: Steel

Weight of KF3-1K: 10.5 lbs. (4.8 kg)Weight of KF3-2K: 14.2 lbs. (6.4 kg)Weight of KF3-3K: 18.5 lbs. (8.4 kg)

Element Change Clearance: 1.50” (40 mm) for 1K; 17.50" (445 mm) for KK; 26.5" (673 mm) for 27K

Filter Housing

Specifications

100 gpm380 L/min

300 psi20 bar

Return Line Filter

ElementPerformanceInformation

KF3

Metric dimensions in ( ).Model No. of filter in photograph is KF31K10PD5.

(13)

4.50 MAX.

1.25 (32)

(76)

1K =

13.

12 (

333)

2K =

22.

38 (

568)

3K =

31.

88 (

810)

(119)

.87 TYP(22)

(159)

(43)

(140)

INOUT

.31-18UNC-2B x

.50 (13) MIN. DEPTHORM8 x 1.25 x (13) DP.(4) MOUNTING HOLES

6.25

6.25(159)

5.50

IN

OUT

4.68 Ø

(114)

OPTIONAL DIRT ALARMOR ELECTRIC SWITCH

3.00

MTG. HOLESURFACE

1.68 TYP

.50

SAME DAY SHIPMENT MODEL AVAILABLE!

▲

Page 118 of 123

SCHROEDER INDUSTRIES LLC 117

FilterModelNumberSelection

OtherAvailableOptions

See Appendix B foradditional informationon these options andinstructions on how to order.

PressureDropInformationBased on Flow Rateand Viscosity

KF3Return Line Filter

Element Element selections are predicated on the use of 150 SUS (32 cSt) Pressure Series Part No. petroleum based fluid and a 30 psi (2.1 bar) bypass valve.

EK3 1K3 2K3† 3K3

Media K10 1K10 2K10† 3K10†

K25 1K25 2K25†

KZ1 1KZ1 2KZ1† 3KZ1†

ZKZ3 1KZ3 2KZ3†

Media KZ5 1KZ5 2KZ5†

KZ10 1KZ10

KZ25 1KZ25

Flowgpm 0 20 40 60 80 100

(L/min) 0 50 150 250 380†Double and triple stacking of K-size elements can be replaced by single KK & 27K elements, respectively.

� Meets HF4 automotive standard. � Pipe, SAE straight, flange, and BSPP porting available.

To300 psi(20 bar)

KF3 ∆Phousing for fluids with sp gr = 0.86: ∆Pelement= flow x element ∆P factor x viscosity factor

El. ∆P factors @ 150 SUS (32 cSt):1K 2K 3K

K3 .25 .12 .08K10 .09 .05 .03K25 .02 .01 .01KZ1 .20 .10 .05KZ3 .10 .05 .03KZ5 .08 .04 .02KZ10 .05 .03 .02KZ25 .04 .02 .01

If working in units of bars & L/min,divide above factor by 54.9.

Viscosity factor:Divide viscosity by 150 SUS (32 cSt).

∆Pfilter = ∆Phousing + ∆Pelement ∆Phousing ∆Pelement

Exercise:Determine ∆P at 60 gpm (225 L/min)for KF32KZ5SD5 using 200 SUS (44 cSt)fluid.

Solution:

∆Phousing = 3.5 psi [.24 bar]

∆Pelement = 60 x .04 x (200÷150) = 3.2 psior

∆Pelement = [225 x (.04÷54.9) x (44÷32) =.23 bar]

∆Ptotal = 3.5 + 3.2 = 6.7 psior

∆Pelement = [.24 + .23 = .47 bar]

Sizing of elements should be based on element flow information provided in the Element Selection chart above.

sp gr = specific gravity

(0.25)

(0.50)

(50) (150) (250) (350)8

6

4

2

0 0 20 40 60 80 100

Flow gpm

Flow (L/min)

∆P (b

ar)

∆P p

si

L = Two 1⁄4” NPTF inlet & outlet female test ports

N = No-Element indicator50 = Optional bypass setting (required

for HF4)

G426 = 3⁄4” drain on bottom of housing G440 = 1⁄2” drain on bottom of housing

M = Magnet Inserts

P = 11⁄2” NPTF

S = 17⁄8”-12 SAE Straight(SAE-24)

F = 11⁄2” SAE J518 4-Bolt Flange Code 61*

B = ISO 228 G-11⁄2(11⁄2-11 BSPP)

(B porting supplied with metric mounting holes)

(Omit) = Buna N

H = EPR**

V = Viton**

W = Buna N**

1

2

3

Dirt Alarm®

Filter No. of Element Seal (See Appendix A for Series Elements† Part No. Material Porting complete list of options)

**Bolt thread depth .63” (16 mm). †Double and triple stacking of K-size elements can bereplaced by single KK and 27K elements, respectively.**When “H”, “W”, & “V” seals are ordered, all aluminum

filter parts are anodized.

K3K10K25

KZ1KZ3KZ5KZ10KZ25

KWKM10KM25KM60

KF3

D = PointerMS = Cam Operated

Electric SwitchMS2 = Cam Operated

Electric SwitchD5 = Cartridge

Electric Cartridge:MS5AC/DC/LC Family

(See Appendix A)

MS15DC= DC Switch (SPST)

ElementSelectionBased on Flow Rate

Features ST

SKB Housings

MTA

MTB

GT

ZT

KT

RT

RTI

KFT

LRT

BFT

QT

Accessories for Tank-Mounted

Filters

PAF1

MAF1

MF2

TF1

KF3

LF1—2"

MLF1

SRLT

RLT

KF8

K9

QF15

QLF15

QFD5

(SeeSection 5,page 138for WaterServiceversion.)

SAME DAY SHIPMENT MODEL AVAILABLE!▲

Same DayShipmentModel

See Appendix Efor details.

Page 119 of 123



39

Liquid Level Gauges

For Continuous reading of Fluid Level and Temperature

Standard Line - Liquid Column SeriesFeatures:- UV Resistant Transparent Dupont Grilamid Case- All-Around Visibility of the Fluid Level- Buna-N O-ring Seals- Zinc Plated Bolts- Available with Optional Cast Aluminum Cover to Provideadditional breakage protection

- Includes Thermometer with Blue Fluid for easy readings- 2120 F Maximum Temperature Rating- For use with Petroleum and Water Base Hydraulic Fluids,consult factory for other fluids

W/Out Cover With Cover

Part Number Description A B C D E

SLLG-03T Std 3” w/temp 3.00” 4.22” 1.22” 0.81” 1.16”

SLLG-03T-C Std 3” w/temp & Cover 3.00” 4.75” 1.75” 0.93” 0.82”

SLLG-05T Std 5” w/temp 5.00” 6.22” 1.22” 0.81” 1.16”


SLLG-10T Std 10” w/temp 10.00” 11.22” 1.22” 0.81” 1.16”


Premium Line - Liquid Column SeriesFeatures:- Borosilicate sight glass compatible with all hydraulic fluidsand will not discolor

- 20 PSI maximum working pressure at 2500 F- May be front mounted by threaded tank holes or rearmounted with provided nuts

- Mounting bolts provide 1/16” alignment adjustment tofacilitate installation

- Low profile body offers wide sight opening for visibility- Machined from solid Aluminum bar stock- Includes internal thermometer - external thermometeravailable - consult factory

Page 120 of 123



40

Liquid Level Gauges

Part Number Description A B C D E

PLLG-03T Premium 3” w/temp 3.00” 4.63” 1.00” 1.23” 0.75”



Premium Line (continued)

Sight Glass SeriesFeatures:- Clear Nylon Fluid Level sight glass with Steel Collar for weld attachment to reservoir- 400 PSI maximum working pressure- Temperature Range: -65° F to 150° F for pressure applications- For use with Petroleum Base and Water Base Hydraulic Fluids

Order Part Number: SLSG-100

How to Order: SLLG-03T-C-2

Code SeriesSLLG Standard Liquid Level GaugePLLG Premium Liquid Level Gauge

Code Bolt Center Distance03 3”05 5”10 10”

Code Mounting Bolt OptionBlank 1/2-13 UNC (1)2 M12 x 1.75 Metric (2)3 M10 x 1.50 Metric (2)

Code Cover (Guard) OptionBlank No CoverC with Cover (3)

Notes:1 - 1/2-20 UNF with Premium Line2 - Not Available with Premium Line3 - Premium Line design incorporates integral gauge guard

Page 121 of 123

SF20-22 Poppet, 2-Way, N.C., High Pressure

DESCRIPTIONA solenoid-operated, 2-way, normally closed, piloted poppet-type, screw-in hydraulic cartridge valve, intended to act as a blocking or load-holding device for applications requiring low internal leakage.

OPERATIONWhen de-energized, the SF20-22 acts as a check valve, allowing fl ow from ➀ to ➁, while blocking fl ow from ➁ to ➀.When energized, the cartridge’s poppet lifts to open the ➁ to ➀ fl ow path. In this mode, bidirectional fl ow is allowed.

FEATURES• Continuous-duty rated coil.• Hardened seat for long life and low leakage.• Optional coil voltages and terminations.• Cartridges are voltage interchangeable.• Unitized, molded coil design.• Optional waterproof E-Coils rated up to IP69K.• Industry common cavity.

RATINGSOperating Pressure: Maximum: 345 bar (5000 psi); Minimum: 1.4 bar (20 psi)Flow: Up to 303 lpm (80 gpm)Internal Leakage: 10 drops/minute max. at 345 bar (5000 psi)Operating Temperature: -40 to 120°C with standard Buna N seals

-30 to 205°C with Fluorocarbon seals-50 to 80°C with Polyurethane seals

Coil Duty Rating: Continuous from 85% to 115% of nominal voltageInitial Coil Current Draw at 20°C: Standard Coil: 1.2 amps at 12 VDC;

0.13 amps at 115 VAC (full wave rectifi ed); E-Coil: 1.4 amps at 12 VDC; 0.7 amps at 24 VDC

Minimum Pull-in Voltage: 85% of nominal at 345 bar (5000 psi)Filtration: See page 9.010.1 Fluids: Mineral-based or synthetics with lubricating properties at viscosities of

7.4 to 420 cSt (50 to 2000 sus); See Temperature and Oil Viscosity, page 9.060.1Installation: No restrictions; See page 9.020.1Cavity: VC20-2; See page 9.120.1Cavity Tool: CT20-2XX; See page 8.600.1Seal Kit: SK20-2x-T; See page 8.650.1Coil Nut: Part No. 7004400;

For E-coils manufactured prior to 1-1-04, see page 3.400.1 for coil nut info.

SYMBOLS

USASI: ISO:

1.047.1

PERFORMANCE (Cartridge Only)

SOLENOID VALVES

HYDRAFORCE.com®

4.1/60

3.1/45

2.1/30

1.0/15

3810

22760

18950

FLOW lpm/gpm

PR

ES

SU

RE

DR

OP

bar

/psi

to without cavity undercut —— to with cavity undercut — —

to without cavity undercut – – – to with cavity undercut - - - -

32 cSt/150 sus oil at 40°C

26570

5.2/75

6.2/90

7.2/105

8.3/120

9.3/135

7620

15140

11430

30380

Page 122 of 123

RP

Blue rectangles are links to other catalog pages.

http://www.hydraforce.com

SF20-22

DIMENSIONS

1.047.2

Porting Cartridge Only 0 SAE 16 16TD SAE 20 20TD

MATERIALS

Cartridge: Weight: 0.61 kg. (1.35 lbs.); Steel with hardened work surfaces. Zinc-plated exposed surfaces; Buna N O-rings with polyester elastomer back-up standard.

Standard Ported Body: Weight: 4.51 kg. (9.94 lbs.) Ductile iron standard; rated to 345 bar (5000 psi). See page 8.020.1.

Standard Coil: Weight: 0.11 kg. (0.25 lbs.); Unitized thermoplastic encapsulated, Class H high temperature magnetwire; See page 3.200.1.

E-Coil: Weight: 0.14 kg. (0.3 lbs.); Fully encapsulated with rugged external metal shell; Rated up to IP69K with integral connectors; Note: See page 3.400.1 for all E-Coil retrofi t applications.

SF20-22__ - __ __ __ - __ - __ __ __ __ __

TO ORDER

Seals Buna N (Std.) N Fluorocarbon V Polyurethane P

Termination (VDC) Std. Coil DS Dual Spades DG DIN 43650 DL Leadwires (2) DL/W Leads w/Weatherpak® Connectors DR Deutsch DT04-2P Termination (VAC) Std. Coil AG DIN 43650 AP 1/2 in. Conduit Termination (VDC) E-Coil ER Deutsch DT04-2P (IP69K Rated) EY Metri-Pack® 150 (IP69K Rated)

Coils with internal diode are available. Consult factory.

Voltage Std. Coil 0 Less Coil** 10 10 VDC†

12 12 VDC 24 24 VDC 36 36 VDC 48 48 VDC 24 24 VAC 115 115 VAC 230 230 VAC**Includes Std. Coil Nut† DS, DW or DL

terminations only

E-Coil 10 10 VDC 12 12 VDC 20 20 VDC 24 24 VDC

Option None (Blank)

Manual Override M

®HYDRAFORCE

HYDRAFORCE.com®

MANUALOVERRIDEOPTION

1.88 DIA.

ACROSS FLATS47.6

2.6968.4

2.2557.2

3.3484.7

08Size

E-CoilView

TORQUE:65 to 75 ft-lbs88.4 to 102 Nm

TORQUE:5 to 7 ft-lbs6.8 to 9.5 Nm

4.00101.6

1.2832.5

3.6392.1

0.194.8

3.2582.6

4.00101.6

0.348.7

1.5639.6

1.5038.1

3.0076.2

1.41DIA.

35.8

1.4035.6

08Size

E-CoilView

Page 123 of 123

RP

Blue rectangles are links to other catalog pages.

http://www.hydraforce.com

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