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EUCAS 2017 Geneva September 20, 2017 3LO4-05 Three years operation experience of the AmpaCity system installation in Essen, Germany Mark Stemmle 1 , Kai Allweins 1 , Frank Merschel 2 , Torsten Kugel 3 , Friedhelm Herzog 4 , Thomas Kutz 5 , Jean-Maxime Saugrain 6 1 Nexans Deutschland GmbH, Germany, 2 innogy SE, Germany, 3 Westnetz GmbH, Germany, 4 Messer Group GmbH, 5 Messer Industriegase GmbH, Germany, 6 Nexans France

Three years operation experience of the AmpaCity system ... · EUCAS 2017 –Geneva –September 20, 2017 3LO4-05 Three years operation experience of the AmpaCity system installation

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Page 1: Three years operation experience of the AmpaCity system ... · EUCAS 2017 –Geneva –September 20, 2017 3LO4-05 Three years operation experience of the AmpaCity system installation

EUCAS 2017 – Geneva – September 20, 2017

3LO4-05

Three years operation experience of the

AmpaCity system installation in Essen, Germany

Mark Stemmle1, Kai Allweins1, Frank Merschel2, Torsten Kugel3, Friedhelm Herzog4, Thomas Kutz5,

Jean-Maxime Saugrain6

1Nexans Deutschland GmbH, Germany, 2innogy SE, Germany, 3Westnetz GmbH, Germany,4Messer Group GmbH, 5Messer Industriegase GmbH, Germany, 6Nexans France

Page 2: Three years operation experience of the AmpaCity system ... · EUCAS 2017 –Geneva –September 20, 2017 3LO4-05 Three years operation experience of the AmpaCity system installation

2 I EUCAS 2017 I 3LO4-05 I September 20, 2017

HTS cable business overview

1. Potential project identificationBidirectional communication with customer

2. Demonstrate economic attractiveness€/(kA.m) mainly matters for HTS tapes : we estimate that

25 €/(kA.m) is required to develop a significant market

(recurrent 50 M€+ projects)

3. Get technology acceptanceAddress technology reliability, maintenance, refrigeration,…

Page 3: Three years operation experience of the AmpaCity system ... · EUCAS 2017 –Geneva –September 20, 2017 3LO4-05 Three years operation experience of the AmpaCity system installation

3 I EUCAS 2017 I 3LO4-05 I September 20, 2017

Contents

AmpaCity project overview

Operational experience

Conclusion

What is next ?

Page 4: Three years operation experience of the AmpaCity system ... · EUCAS 2017 –Geneva –September 20, 2017 3LO4-05 Three years operation experience of the AmpaCity system installation

4 I EUCAS 2017 I 3LO4-05 I September 20, 2017

Motivation for AmpaCity project

Substation in

suburban area

Substation in

city center

Conventional HV

cable system

Superconducting

MV cable system

Substation in

suburban areaHV

HV

MVSubstation in

city center

MV

HV

MV

Page 5: Three years operation experience of the AmpaCity system ... · EUCAS 2017 –Geneva –September 20, 2017 3LO4-05 Three years operation experience of the AmpaCity system installation

5 I EUCAS 2017 I 3LO4-05 I September 20, 2017

AmpaCity installation in Essen, Germany

Luftbild: "Darstellung aus HK Luftbilder / Karten Lizenz Nr. 197 / 2012 mit Genehmigung

vom Amt für Geoinformation, Vermessung und Kataster der Stadt Essen vom 13.02.2012"

Technical specifications

- 1 km distance between substations

- 10 kV system voltage

- 2.3 kA operating current (40 MVA)

Substation

Dellbrügge

Cable Joint

Substation

Herkules

System in continuous operation since March 10th, 2014

Page 6: Three years operation experience of the AmpaCity system ... · EUCAS 2017 –Geneva –September 20, 2017 3LO4-05 Three years operation experience of the AmpaCity system installation

6 I EUCAS 2017 I 3LO4-05 I September 20, 2017

Concentric cable design for MV applications

Dielectric

Former

Screen

Outer LN2

cooling

Cable cryostat

Inner LN2

coolingPhase 1 Phase 2 Phase 3

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7 I EUCAS 2017 I 3LO4-05 I September 20, 2017

Termination and joint

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8 I EUCAS 2017 I 3LO4-05 I September 20, 2017

System installation in substation Herkules

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9 I EUCAS 2017 I 3LO4-05 I September 20, 2017

Joint bay and cable pulling

Page 10: Three years operation experience of the AmpaCity system ... · EUCAS 2017 –Geneva –September 20, 2017 3LO4-05 Three years operation experience of the AmpaCity system installation

10 I EUCAS 2017 I 3LO4-05 I September 20, 2017

Installation in substation Dellbrügge

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11 I EUCAS 2017 I 3LO4-05 I September 20, 2017

> Balancing earth capacitance

Compensation of unsymmetrical cable earth

capacitances by installing capacitors

> Cooling system optimization

Modification of vacuum pumps after freezing of

humidity and other smaller optimizations

> Control system optimization

Increase of response time after automatic reclosing

for continuous operation after HV faults

Operational experience

System in operation since commissioning without problem - only a few

minor optimizations of cooling and control system during operation

Page 12: Three years operation experience of the AmpaCity system ... · EUCAS 2017 –Geneva –September 20, 2017 3LO4-05 Three years operation experience of the AmpaCity system installation

12 I EUCAS 2017 I 3LO4-05 I September 20, 2017

Voltage and current

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Cu

rre

nt

in A

Vo

ltagein

kV

Page 13: Three years operation experience of the AmpaCity system ... · EUCAS 2017 –Geneva –September 20, 2017 3LO4-05 Three years operation experience of the AmpaCity system installation

13 I EUCAS 2017 I 3LO4-05 I September 20, 2017

Temperatures

67

68

69

70

71

72

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74

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76

7717-02-01

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Tem

pe

ratu

re in

K

Temperature Substation Dellbrügge

Outlet Temperature Substation Herkules

Inlet Temperature Substation Herkules

Page 14: Three years operation experience of the AmpaCity system ... · EUCAS 2017 –Geneva –September 20, 2017 3LO4-05 Three years operation experience of the AmpaCity system installation

14 I EUCAS 2017 I 3LO4-05 I September 20, 2017

Pressures

5.0

5.5

6.0

6.5

7.0

7.5

8.0

8.5

9.0

9.5

10.017-02-01

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Pre

ssu

re in

bar

Pressure Substation Dellbrügge

Outlet Pressure Substation Herkules

Inlet Pressure Substation Herkules

Page 15: Three years operation experience of the AmpaCity system ... · EUCAS 2017 –Geneva –September 20, 2017 3LO4-05 Three years operation experience of the AmpaCity system installation

15 I EUCAS 2017 I 3LO4-05 I September 20, 2017

Liquid nitrogen mass flow

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520

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Mas

s Fl

ow

in g

/s

Page 16: Three years operation experience of the AmpaCity system ... · EUCAS 2017 –Geneva –September 20, 2017 3LO4-05 Three years operation experience of the AmpaCity system installation

16 I EUCAS 2017 I 3LO4-05 I September 20, 2017

System losses at operating temperature

1300

1400

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2000

210017-02-01

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Loss

es

in W

Page 17: Three years operation experience of the AmpaCity system ... · EUCAS 2017 –Geneva –September 20, 2017 3LO4-05 Three years operation experience of the AmpaCity system installation

17 I EUCAS 2017 I 3LO4-05 I September 20, 2017

Liquid nitrogen storage tank level

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Leve

l in

%

Page 18: Three years operation experience of the AmpaCity system ... · EUCAS 2017 –Geneva –September 20, 2017 3LO4-05 Three years operation experience of the AmpaCity system installation

18 I EUCAS 2017 I 3LO4-05 I September 20, 2017

3-phase short circuit current

-9

-8

-7

-6

-5

-4

-3

-2

-1

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200 210 220 230 240 250 260 270 280 290 300 310 320Str

om

in

kA

Zeit in ms

i_L1

i_L2

i_L3

Time in ms

Cu

rren

t in

kA

Page 19: Three years operation experience of the AmpaCity system ... · EUCAS 2017 –Geneva –September 20, 2017 3LO4-05 Three years operation experience of the AmpaCity system installation

19 I EUCAS 2017 I 3LO4-05 I September 20, 2017

Temperaturverlauf während KurzschlussBetriebsbereitschaft nach kurzer Erholzeit

Betriebsparameter des Strombegrenzers

Strombegrenzer wieder einsatzbereit

Protokollierung von Strom und Spannung

All tests conducted gave expected results

The AmpaCity system operates exactly as

designed, including fault current limitation

Tests prove maturity of technology under

real grid operating conditions

Short circuit testing results

Page 20: Three years operation experience of the AmpaCity system ... · EUCAS 2017 –Geneva –September 20, 2017 3LO4-05 Three years operation experience of the AmpaCity system installation

20 I EUCAS 2017 I 3LO4-05 I September 20, 2017

Conclusion

In-grid reliability of HTS cable and FCL

demonstrated on more than 3 years

Perfomance during normal operation and short

circuits in line with expectations

Ready for commercialization !

Page 21: Three years operation experience of the AmpaCity system ... · EUCAS 2017 –Geneva –September 20, 2017 3LO4-05 Three years operation experience of the AmpaCity system installation

21 I EUCAS 2017 I 3LO4-05 I September 20, 2017

What is next ? - ComEd Project (Chicago)

In 2015 Nexans was chosen as supplier for the project !

Page 22: Three years operation experience of the AmpaCity system ... · EUCAS 2017 –Geneva –September 20, 2017 3LO4-05 Three years operation experience of the AmpaCity system installation

22 I EUCAS 2017 I 3LO4-05 I September 20, 2017

Thank you very much for your attention!