Throttle Control Manual

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COMMANDER 3000CLASSIC PANEL MOUNTREMOTE CONTROL

11-0 - COMMANDER 3000 CLASSIC PANEL MOUNT REMOTE CONTROL 90-814705R2

Table of ContentsPage

Commander 3000 Classic Remote ControlMaintenance and Replacement Parts 11-1. . . .

Disassembly 11-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cleaning and Inspection 11-5. . . . . . . . . . . . . . . . . . . Assembly 11-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11 - COMMANDER 3000 CLASSIC PANEL MOUNT REMOTE CONTROL

1 - Handle Cover 8172592 - Trim Switch 87-18286A31 OB3 - Trailering Switch MCM Only 87-18286A334 - Spring 24-169245 - Throttle-Only Button 8222126 - Brass Locking Hex Bolt 10-822213--17 - Control Handle 822211--18 - Screw 10-523769 - Shift Release 81725910- Washer (.188x.428) 12-2800111- Screw (10-3 x.25)12- Bezel Cover 37-82728913- Flanged Bushing 23-82298014- Lanyard Stop Switch (87-13398 MCM, 87-13398--1 OB)15- Screw (.250x20x.750) 10-53099 16- Bezel 822216A117- Retainer 12044--118- Washer (.281x.734x.063) 12-6905719- Nut (.281x.734x.0) 11-81410120- Friction Screw 10-82483121- Screw (.250x20x1.750) 10-82221422- Lanyard Cord 15920A54 23- Wood Screw (3) 10-96952

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90-814705R2 COMMANDER 3000 CLASSIC PANEL MOUNT REMOTE CONTROL - 11-1

Commander 3000 Classic Remote Control Maintenance andReplacement PartsPanel Mount Controls


Disassembly1. Remove control handle by first removing throttle-

only button. Place the control handle in thethrottle-only position. Push In on button andplace control handle forward. Throttle-only but-ton can now be removed. If button cannot be re-moved with fingers, use a small screwdriver andpry out gently.

74410

Place Control in Throttle-Only PositionBefore Attempting ToRemove Button a

b

a - Handle Assemblyb - Throttle-Only Button

2. Remove 11/16 retainer bolt holding handle tomodule.

74409

a

b

a - Handle Assemblyb - Retaining Bolt

3. Remove handle and handle bushing.

74407

a

a - Bushing

4. Feed trim wires from behind bezel and unplug atconnector.

74406

ab

c

a - Wiring Harness Connectorb - Trim and Trailering Switch Wiring Connectorc - Trim and Trailering Switch Wires


5. Remove bezel cover using a small screwdriverand prying on either the top or bottom of bezel topop tabs out of the bezel notches.

74405

c c

b

b

b

b

d

a

a - Bezel Coverb - Cover Tabc - Notch in Bezeld - Bezel

6. Remove module assembly by loosening three.250x20x.750 hex screws fastening module as-sembly to bezel assembly.

54587

b

a

a - .250x20x.750 Hex Screwsb - Bezel

7. Remove bezel from boat panel by removingscrews and nuts as shown.

74404

b

a

c

d

a - Screw .250x20x1.750 (3)b - Washers (3)c - Nuts .250x20 (3)d - Mounting Surface

8. Remove lanyard switch by pushing up on lanyardretainer, located on back of bezel. Locate wireconnections for switch and unplug. This will be anelectrical connection or soldered connection.

54592

a

b

c

a - Lanyard Retainerb - Bezelc - Lanyard Switch


9. Remove friction set screw using a 1/8 allenwrench.

c

ba

a - Bezelb - Friction Set Screwc - 1/8 Allen Wrench

10. Disassemble handle by first removing phillipscrew and washer holding shift release. Removerelease lever and spring.

54588

c

b

a

de

a - Phillip Screwdriverb - Handle Assemblyc - Phillip Screwd - Release Levere - Spring (Located inside of Release Lever)

11. Remove phillip screw securing handle cover tocontrol handle.

54589

c

b

a

a - Handle Assemblyb - Screwdriverc - Phillip Head Screw

12. Slide two components apart.

54590

c

b

a

a - Control Handle Coverb - Control Handlec - Trim Switch


13. Remove trim switch. If control has a trailer switch,this can be removed with trim switch.

54591

a

b

a - Control Handle Coverb - Trim Switch

14. For module disassembly, refer to Section 13.

Cleaning and Inspection1. Clean all components thoroughly and check for

wear or breakage.

CAUTIONDo not clean electrical, non metallic, or compo-nents with decals or stickers with any solventcleaners or damage to component may occur.

Assembly1. Install trim switch into handle grip as shown. If

control has a trailer switch, install both switchesinto handle grip.

54590

a

b

c

a - Control Handle Coverb - Control Handlec - Trim Switch

Route wires through handle as shown. Slide con-trol handle into handle grip until grip seats againsthandle completely. Install screw to secure grip tohandle.

CAUTIONModules with trailer switch, be careful slidingtwo parts together. Trailer wires catch on handlevery easily.


2. Divide trim wires over screw boss and route wiresaround handle shaft as shown.

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Install spring into round boss on top of red shiftrelease lever. Attach both spring and lever tocontrol handle by positioning shift lever springover handle grip screw. Push Up and In on shiftlever until screw boss is located into shift leverslot. Install screw and washer.

54588

a

bc

e

d

a - Phillip Head Screwb - Handle Assemblyc - Screwdriverd - Springe - (Red) Shift Release Lever

3. Install lanyard switch by placing switch into con-trol bezel from the front side. Push lanyard retain-er over switch on the rear side of bezel to holdswitch into place.

54592

a

b

c

a - Lanyard Retainerb - Bezelc - Lanyard Switch

4. Install friction set screw using a 1/8 allen wrench.Do not install allen screw beyond flush with cen-ter bore. The friction will be adjusted after controlinstallation.

ab

c

a - Bezelb - Friction Set Screwc - 1/8 (3.1mm) Allen Wrench


5. Feed lanyard switch wires through mountingsurface hole and install bezel to mounting sur-face using three screws, torque to 100 lb. in.(11.3 Nm).

74404

a

bc

d

a - Screw .250x20x1.750 (3)b - Washers (3)c - Nuts .250x20 (3)d - Mounting Surface

NOTE: If mounting hole has not been installed, referto Installation and Operations Guide for hole dimen-sions and templates.6. Install control module assembly to bezel using

three .250x20x.750 hex screws. Torque to 25 lb.in.

54587

a

c

b

a - .250x20x.750 Hex Screwsb - Control Module Assemblyc - Bezel

If control module is not assembled, refer toModule Assembly in Section 13. For shiftand throttle cable installation, refer to Installa-tion and Operators Manual (90-827290--1).

7. Install the bezel cover. Secure the bezel cover byinserting the cover tabs into the notches in thebezel.

74405

a

c

b

d

c

b

a - Bezel Coverb - Cover Tabc - Notch in Bezeld - Bezel

8. Route the trim switch and trailering switch leadsfrom the handle assembly thru the bezel openingas shown.

74406

a

c

b

d

a - Bezelb - Trailer Switchc - Trim and Trailer Switch Leadsd - Handle


CAUTIONVerify trim/trailer wires are not pinched whenmounting remote control module to panel ofboat. Trim wires must be free to move with theremote control handle.

CAUTIONDO NOT sta-strap or otherwise secure trim leadswithin 12 in. (305 mm) of panel exit. Allow suffi-cient slack in leads to permit free movement oftrim leads through the full range of shift handlemotion.9. Connect the trim and trailering switch wires to ap-

propriate wiring harness.

74406

b a

c

a - Wiring Harness Connectorb - Trim and Trailering Switch Wiring Connectorc - Trim and Trailering Switch Wires

10. Install the bushing into the Commander 3000Classic bezel. Line up the notch in the bezel withthe rectangular protrusion in the bushing.

74407b

a c

a - Notch in Bezelb - Rectangular Protrusionc - Bushing

WARNINGThe control handle 11/16 in. hex retaining boltmust be torqued to 150 lb. in. (17 Nm). Failure totorque retaining bolt as specified could allowhandle to disengage with subsequent loss ofthrottle/shift control. If the remote control handleis removed and reinstalled for any reason, placeLoctite 271 (obtain locally) on threads of retain-ing bolt and torque to 150 lb. in. (17 Nm). Exces-sive tightening torque may result in handle shaftfailure.11. Place handle assembly onto the remote control

module in the neutral detent position and securewith 11/16 in. brass hex bolt. Torque bolt to 150lb. in. (17 Nm).

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O

b

a

a - Handle Assemblyb - Retaining Bolt [Torque to 150 lb. in. (17 Nm)]

O Loctite 271 (Obtain Locally)


12. Install Throttle-Only button.

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b

a

a - Handle Assemblyb - Throttle-Only Button

13. Make wiring connections for neutral start safetyswitch, lanyard stop switch (if equipped) and trimswitch (if equipped). Attach power trim harnessconnector (if equipped). Refer to ElectricalConnections Section 14.

14. Move the control handle forward 45 degrees toexpose the handle tension adjusting screw.

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45

a

b

a - Control Handleb - Tension Adjusting Screw

15. Use an allen wrench to adjust the control handletension to desired tension.

74412

b

a

a - 1/8 (3.1mm) Allen Wrenchb - Control Handle Tension Screw

(Clockwise - Increase)(Counterclockwise - Decrease)

Commander 3000 Classic Panel Mount Remote ControlTable of ContentsCommander 3000 Classic Remote Control Maintenance and Replacement PartsDisassemblyCleaning and InspectionAssembly

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Throttle Control Manual