thyssenkrupp Industrial Solutions (India) · PDF filethyssenkrupp Industrial Solutions, ... • At a glance • Track Record • Core Areas • Plant References • Licensors ... KSA

Company Presentation

Plants & Projects for the Chemical & Allied Industries

thyssenkrupp Industrial Solutions (India)

2 thyssenkrupp Industrial Solutions (India)

Contents

The thyssenkrupp Group

thyssenkrupp Industrial Solutions, Process Technologies

thyssenkrupp Industrial Solutions (India) Private Limited

• At a glance

• Track Record

• Core Areas

• Plant References

• Licensors

• International Experience

• Sector-wise Experience

• Range of Services

• Organisation

• Specialists

• Facilities

• Quality Assurance

• Health, Safety & Environment

• Major Projects


Components Technology

Elevator Technology

Industrial Solutions

Materials Services

Steel Americas

Steel Europe

Sales [million €]

6,753 7,208 6,256 14,254 1,773 8,697

EBIT² [million €]

313 794 424 206 (138) 492

Employees

29,627 51,335 19,388 20,226 3,725 27,601

thyssenkrupp – Business Areas Key indicators – fiscal year 2014/20151

1. Continuing operations (after reclassification of Steel Americas) | 2. Adjusted before consolidation

thyssenkrupp AG Sales: 42,778 [million €] | EBIT adj.²: 1,676 [million €] | 80 Countries | Employees: 154,906


Industrial Solutions Regional cluster organization and locations


Industrial Solutions Four business types to create a strong business

Products, machines, System integration

Engineering,

Services

IP & licenses

& Construction

Procurement


Leading technologies & engineering skills

Employees wordwide

~25% Technicians

~45% Engineers

~30% Others

Global network & efficiency

Local know-how & presence

Construction (C) Engineering (E) Procurement (P) Services (S)

Reliability & customer proximity

Industrial Solutions Joint EPC-S business model with aspiration to grow


II

Europe/CIS I

Sub-Saharan Africa VI

India III Asia Pacific

MENA V

Americas

Business Unit

Business Area

Regional Organi- sations

Industrial Solutions The new dimension in Plant Engineering

Assembly Systems

Car Body Technology

Lightweight Solutions

Forming Dies

Testing Solutions

Industrial Solutions

Resource Technologies Process Technologies

Mining

Cement

Services

Fertilizer/ Coke Plant Technologies

Submarines

Surface Vessels

Services Chemicals/Oil & Gas

Services

Marine Systems System Engineering

Services

thyssenkrupp Industrial Solutions (India)


Sales by regions Employees by regions

27%

19% 24%

22%

2% 4%

Industrial Solutions A global set-up

Asia Pacific

Americas

Sub-Saharan

Africa

Middle East/ North Africa

India

6,256 [million €]

Europe/ CIS

65% 15%

9%

8% 3% Asia Pacific

Americas

Middle East/North Africa/ Sub-Saharan Africa

India

19,388

Europe/ CIS


Industrial Solutions Process Technologies - Facts & figures

History - Highlights

Workforce thyssenkrupp Industrial Solutions Process Technologies Group (total) ~5,900

- of which Dortmund Office ~1,800

Capacity ~ 7.2 million engineering hours/year

1921 Friedrich Uhde engineering firm, Dortmund

1952 Friedrich Uhde GmbH becomes a subsidiary of Hoechst AG

1996 Acquisition of Uhde GmbH by Fried. Krupp AG Hoesch-Krupp

1997 Uhde and Krupp Koppers merge to form Krupp Uhde GmbH

1999 Krupp and Thyssen merge to form ThyssenKrupp AG

2002 Name changes back to Uhde GmbH

2011 Name changes to ThyssenKrupp Uhde GmbH

2014 Merged with ThyssenKrupp companies to form ThyssenKrupp Industrial Solutions

2015 ThyssenKrupp brand changed to thyssenkrupp


Industrial Solutions Process Technologies at a glance

Chemicals/ Oil & Gas

Electrolysis

Gas technologies

Oil & Gas

Polymers

Technical services

Services

360° Lifecycle Services

Asset management

Spare parts supply & management

Engineering, Training & Consulting

Service center & Field Services

Revamps & Relocations

Fertilizer/Coke Plant Technologies

Ammonia/Urea

Hydrogen/Nitrates

Phosphatic Fertilisers

Coke plant technologies

Technical services


130 plants

115 plants 375 plants

100 plants 500 plants 150 plants

Fertilizers Refineries Nitric acid Aromatics 185 plants 380 plants 75 plants

Polyester, Polyamides 400 plants

Electrolysis 150 plants

Industrial Solutions Process Technologies – Core Competencies

Organic chemicals, Petrochemicals Hydrogen, Ammonia, Methanol Plastics, Synthetic fibers

Coke plants Gasification Industrial plants

120 plants

12 thyssenkrupp Industrial Solutions (India) 12

• Ammonia

• Urea (Stamicarbon)

• Nitric Acid / Ammonium Nitrate

• Hydrogen

• Phosphatic Fertiliser (Incro)

• Coke Oven Plants

• Gasification

• Caustic Soda / Chlorine (Electrolysis)

• Propylene Oxide / Glycol /

• PDH

• Aromatics Extraction

• PET / PBT / PLA / NYLON 6

• POLYMERS - HDPE / LLDPE / LDPE (LyondellBasell) / EDC / VCM / PVC

Also see Licensors Associated With slide for other technologies

Industrial Solutions Process Technologies Portfolio


thyssenkrupp Industrial Solutions (India) At a glance – Facts and Figures

Formation Erection Office 1965 Branch Office 1970 Indian Company 1977

Personnel Strength 1,068 : Permanent Employees (plus approx. 300 on contract)

Engineering Capacity 2 Million man-hours per annum

Office Space Approx.22,000 sq. m.

Projects Executed Over 600 projects

Types of Contracts EPC-LSTK / EPCM, PMC, Reimbursable Services, Open Book Estimates

Mumbai Offices

Pune Office


• Nearly 40 years’ service to the global Chemical & Allied Industries

• Indian & International Projects, including some of the world’s largest

• Lumpsum Turnkey Assignments (EPC)

• Cost plus Fee solutions (EPC[M] services)

• Project Management Services (PMC)

• Concept to Commissioning

• Feasibility Studies

Track Record


Fertilisers Petrochemicals Refinery Units Caustic Soda

Inorganic Chemicals Storages & Tank Farms Metallurgy Industrial Plants

Core Areas

Includes Coke Ovens & Gasification


As a percentage of our 600 plus successfully-implemented projects

Plant References in a “Nutshell”

22%

8%

16%

8%16%

8%

22%

Fertiliser

Petrochemicals

Refinery

Electrolysis

Inorganic / Metallurgy

Cryogenic Storages

Pharma / Industrial


Licensors Associated With

Germany BASF, Bayer, Basell, Caloric, Dynamit Nobel, Evonik, Henkel, Lanxess, Linde, Lurgi, Madaus, Outo Kumpu, Plinke, Uhde

Italy Conser, Montedipe, Pressindustria, Radici, Basell Poliolefine Italia

France Arkema, Atochem, Axens, CdF Chemie, IFP

Brazil Petrobras

Japan MHI, MCC, Shin-Etsu

Poland Ciech Icso, Polservice

Netherlands Akzo Nobel, Shell, Stamicarbon,

Norway Norsk Hydro,

Sunde Plastics

Spain Incro

Sweden Formox AB

Alesa Alusuisse, Bertrams, Uhde Inventa-Fischer

Switzerland

UK Fordell,

USA CB & I Lummus, Celanese, Huntsman, KBR, Monsanto, Rockwood, Parsons,

UOP

Canada Rio Tinto Alcan Int.,

Nova Chemicals

Taiwan TSRC

Haldor Topsoe Denmark


• Bangladesh

• India

• Turkmenistan

• China

• Indonesia

• Malaysia

• Myanmar

• Philippines

• Singapore

• Taiwan

• Thailand

• Vietnam

• Algeria

• Egypt

• Israel

• Jordan

• Kuwait

• Morocco

• Oman

• Qatar

• Saudi Arabia

• Algeria

• Namibia

• South Africa

• Belarus

• Belgium

• Czech Republic

• Finland

• France

• Germany

• Greece

• Hungary

• Italy

• Lithuania

• Netherlands

• Norway

• Poland

• Turkey

• United Kingdom

• Ukraine

• Chile

• Canada

• Mexico

• Puerto Rico

• United States of America

Americas Europe MENA

Africa

South East Asia

Asia

International Experience


International Experience – Last 5 years

Engg. Engg. & Supplies

Abu Dhabi Algeria

Australia

Bangladesh

Belgium

Brazil

Canada

China Egypt

Germany

Indonesia

Iraq Japan Jordan

Malaysia Mexico

Morocco

Oman

Qatar

Russia

Saudi Arabia

Singapore

South Africa

Sweden

tkIS-India : Mumbai & Pune

Thailand

The Netherlands

Turkey

United Kingdom

USA

France

Vietnam


• Ammonia

• Urea

• Nitric Acid

• Ammonium Nitrate

• Ammonium Nitrophosphate

Phosphatic Fertilisers Nitrogenous Fertilisers

• Phosphoric Acid

• Di-Ammonium Phosphate / NPK

• Triple Super Phosphate

• Mono Ammonium Phosphate

Experience - Fertilisers


• Ethylene Dichloride

• Vinyl Chloride Monomer

• Polyvinyl Chloride

• C-Polyvinyl Chloride

• Propylene

• Polypropylene

• Propylene Oxide/ Glycol /

PDH

• Polyols

• Phenol / Cumene

• Ethyl Benzene

• Styrene Monomer

• Polystyrenes

• Poly Butylene Terephthalate

Resin

• Styrene Butadiene Rubber

• Polyamide / Nylon / Polyesters / PET

• Ethylene Oxide/Glycol • High Density Polyethylene • Low Density Polyethylene / LLDPE • Polychloroprene • Vinyl Acetate Monomer • Linear Alkyl Benzene • Paraffin & Derivatives • Adipic Acid • Formaldehyde • Caprolactam • n-Butanol • Detergent Alcohol • Epichlorhydrine • Methyl Isobutyl Ketone

Experience – Petrochemicals & Organic Chemicals


Experience – Refinery Units

• Crude Distillation Units

• Vacuum Distillation Units

• Hydrocracker

• Diesel Hydrotreater Units

• Naphtha Hydrotreater

• Continuous Catalytic

Regeneration Reformer

• Indmax FCC Unit

• Gasoline Desulphurisation

Unit (Prime G+)

• Hydrogen Plants

• Hydrogen Compression & Distribution System

• Residue Upgradation (VGO-HDT, ATF, FCC LPG Merox

• Gasification (based on coal, petcoke/biomass, fuel oil)

• Integrated Gasification Combined Cycle Plant (IGCC)

• Aromatics Extraction

• Diesel Hydro Desulphurisation

• Gas Oil Hydro Desulphurisation Units

• Vacuum Gas Oil Units

• Visbreaker

• Coker LPG Treatment Unit

• Sulfur Recovery Units

• Motor Spirit Quality Upgradation


Experience – Electrolysis

• Caustic Soda - Chlorine

• Conversion to Membrane Cell

• Caustic Potash

• HCl Electrolysis

• NaCl ODC

• Skid-Mounted Plants

Cell House


Experience – Inorganic Chemicals & Metallurgy

• Chlorine Dioxide

• Bleaching Powder

• Polyaluminium Chloride

• Sodium Chlorate

• Hydrochloric Acid

• Spray Dried Silica

• Sulfuric Acid

• Zinc Smelting

• Zinc Oxide

• Alumina

Metallurgy Inorganic Chemicals


Experience – Cryogenic Storages & Tank Farms

• Petrochemical Tank Farms

• Cryogenic Ammonia (-33°), Ethylene (-103°), Propylene (-47°)

Tanks and Terminals

• LPG and Benzene Tanks & Terminals

• Terminal Automation

• Refrigeration Systems


Experience – Industrial Plants & Fine Chemicals

Fine Chemicals

• Air Separation Units

• Hydrogen – Nitrogen Generation Units

• Glycerine / Fatty Alcohol

• Coal Tar Filtration Filter Press

• Cosmetics

• Synthetic Iron Oxide Pigment Plants

• BOPP for large Power Generation Units

• Cement Plants

Industrial Plants

• Fine & Speciality Chemicals

• Dyestuffs & Intermediates

• Gelatin Plants

• Water-borne Paints Plants

• Ion Resin Plants


Extended Basic Engineering, FEED Package, Basic Engineering for selected processes, Detailed Engineering

Project Management, Planning, Procurement, Inspection & Expediting, Construction, Commissioning

Technology Identification, Site Selection, Detailed Feasibility Studies

Range of Services

- Technology based EPC / EPCM services projects, using ‘Uhde’

process knowhow from tkIS Process Technologies & associates

- Contracting EPC / EPCM services projects using

technologies selected by the customer

Project Classification

Pre-project Activities

Engineering Services

Project Implementation


Organisation Chart

Sales

Business Development

Proposals

Sales

Implementation Engineering Commercial

Project Management

Planning

Inspection & Expediting

Process & System Design

Mechanical

Plant Design

Civil & Structural

Commercial

Personnel & HR

Managing Director

Mr. P. D. Samudra*

QM & E, OSH

Mr. K. S. Rao Mr. P. V. Chepe Deputy: Mr. S. Gnanasekar Mr. P. G. Waray Mr. N. R. Chitre*

Construction

Procurement, Estimation & Logistics Civil & Structural

Electrical

Instrumentation

Information Technology Management

Legal & Insurance

Strategic Procurement **

* Member of Board of Directors ** tk Strategic Procurement Initiatives

Finance & Secretarial

Administration

Pune Operations

Ms. Mandakini Paul

Process & System Design

Mechanical

Piping

Civil & Structural

Electrical

Instrumentation

Pune Operations

Ms. Mandakini Paul

Project Management

Planning

Construction (Home Office)

Procurement & Expediting

Effective July 2016


Total Strength – 1,368 (incl. 300 on Long Term Contract)

Specialists

Non-technical support staff , 88

Sales Divn.

31

Commercial Divn.

72

Top Mgt. 6

Process, 118Piping, 213

Mechanical, 58

Instrumentation, 77

Electrical, 74

Civil, 115

Info Tech, 30

Insp & Expediting, 17

Procurement, 23

Planning, 23

Projects, 24

Construction, 104

QA & HSE, 3

Other, 879


Engineering Design & Plant Implementation Software like : • AUTOCAD • PDMS, PDS • Smart Plant • SAP • Microstation • ASPEN PLUS • COMOS • Caesar • HTRI • Intools • STAAD • Primavera, etc.

• Data Replication &

Reproduction

• 1 : 1 employee-computer ratio

Between tkIS PT &

tkIS INDIA

Between Client &

tkIS INDIA

Between tkIS INDIA Mumbai & Pune

4 Mbps Link (Voice, Mail, Data Exchange), 2 Mbps iVPN Backup link & Video Conferencing facility through IP & ISDN

10 Mbps Internet Leased link connection at Head Office with Firewall Setup for Large quantity Data exchange from Head Office, Branch Offices & Video Conferencing facility through IP & ISDN

Between tkIS INDIA Mumbai & i-THINK

Facilities

Communication Computers

20 Mbps Leased Link (Voice, Mail, Data Exchange), 2 Mbps Backup Link, Video Conferencing facility through IP & ISDN + Daily data replication

20 Mbps- 2 Nos (Voice, Mail, Data Exchange), Video Conferencing facility through IP & ISDN


Our Group Certification for Quality Management:

General Contracting, Project Management, Design, Engineering, Procurement, Construction & Commissioning of Petrochemicals, Refineries, Fertilizer, Chemical, Pharmaceutical & Industrial Plants

Quality Assurance

Our Commitment to Quality


Health, Safety & Environment

Safety at Workplace Safety at Construction Site


Safety Achievements


Major Fertiliser Projects – Last 5 years

• LSTK Contract for 250,000 MTPA NPK plant for PetroVietnam Fertilizer Chemicals Corporation in Vietnam

(2015, Ongoing)

• ETI-BAKIR : 540,000 MTPA DAP / 750,000 MTPA NPK plant in Turkey (2014, Ongoing, Incro Main Contractor)

• Deepak Fertilisers and Petrochemicals : 2 x 330,000 MTPA NPK Granulated plant in Taloja, India (2013, Ongoing)

• GSFC : Additional Facilities project for DAP-NPK ‘D’ Train in Sikka, India (2013, Ongoing)

• CF Industries Holdings : 2 mega-sized shale-gas feed-based Ammonia-Urea-Urea Granulation plants in Port Neal

& Donaldsonville in USA (2013, tkIS Process Technologies Main Contractor)

• ORASCOM Construction Industries : 1,400,000 MTPA (world’s largest) shale-gas feed-based Urea Ammonium

Nitrate plant in USA (2013, tkIS Process Technologies Main Contractor)

• Coromandel International – 470,000 MTPA Urea-grade NPK plant in Kakinada, India (2011)

* years indicated represent Year of Order


Major Petrochemical & Organic Chemical Projects – Last 5 years

• FEED & Engineering Services for Farabi Petrochemical’s Paraffin & Derivatives Complex in Al-Jubail, KSA (2016, Ongoing)

• 95 KTPA Formaldehyde project for Kanoria Chemicals, India (2016, Ongoing)

• 260 KTPA Cumene project for Deepak Phenolics, India (2016, Ongoing)

• Olefin Recovery Project for IOCL’s Naphtha Cracker Compex in Panipat, India (2015, Ongoing)

• 200 KTPA Phenol plant for Deepak Phenolics in Dahej, India (2015, Ongoing)

• 2 x 340 KTPA Polypropylene Unit / 165 KPTA Coker LPG Treater Unit for IOCL, Paradip Refinery (2014, Ongoing)

• OCT F eed Purification project for Propylene plant for IBN-ZAHR in Saudi Arabia (2013)

• 63 KTPA Poly Butylene Terephthalate Resin plant for SIPCHEM in Saudi Arabia (2012, tkIS Process Technologies Main

Contractor)

• 432 KTPA PET plant for JBF Industries in Belgium (2012, Uhde Inventa-Fischer Main Contractor)

• 120 KTPA Styrene Butadiene Rubber plant for Indian Synthetic Rubber Ltd in Panipat (2010)



Major Refinery Projects – Last 5 years

• Indmax FCC Unit / Indmax Gasoline De Sulphurisation Unit with associated facilities for IOC’s Bongaigaon Refinery in Assam, India (2016, Ongoing)

• Diesel Hydro Desulphurisation Unit Revamp for Chennai Petroleum Corp Limited’s Manali Refinery, Chennai, India (2015, Ongoing)

• EPCM Services for BS-IV Quality Upgradation project for IOCL’s Koyali Refinery in Baroda, India (2015, Ongoing) • Detailed Engineering Services for Biomass to Liquid (Gasification, Syngas) project for BIO-NEXT in France

(tkIS – PT Subcontract) (2014, Ongoing, tkIS – Process Technologies Main Contractor) • 38,000 TPA Hydrogen Generation Unit Conversion to Natural Gas feedstock project for Indian Oil Corporation in Baroda,

India (2011) • 1.2 MMTPA Naphtha Hydrotreater / Continuous Catalytic Regeneration Reformer for Bharat Petroleum in Mumbai, India

(2009) • 5.4 MMTPA / 5.2 MMTPA VGO-HDT / DHDT Units for Indian Oil Corporation in Paradip, India (2009, Ongoing)



Major Caustic Soda Projects – Last 5 years

• DPR for capacity expansion of 1,000 TPD Caustic Soda complex for GACL, Dahej (2016, Ongoing)

• 250 tpd Expansion Caustic Soda project for Grasim Industries in Ganjam, India (2015, Ongoing)

• 760 tpd Caustic Soda / 450 tpd EDC / Chlorine Derivative plants for Al Qahtani Chemicals in Saudi Arabia

(2015, Ongoing)

• 180 tpd Caustic Soda Expansion project for Nirma Limited in Bhavnagar, India (2014, Ongoing)

• Conversion cum Expansion Caustic Soda project for Atul Limited in Valsad, India (2014)

• 200 tpd Grassroots Caustic Soda plant for K.P.R.Industries in Andhra Pradesh, India (2012, Ongoing)

• 500 tpd / 150 tpd Grassroots / Expansion Caustic Soda projects for Aditya Birla Group in Vilayat, Renukoot, Karwar in central India

(2011, 2013)

• 152 tpd Caustic Soda Membrane Cell Conversion project for Jayshree Chemicals in Orissa, India (2009)

• Upgradation of Cell Elements of Aditya Birla Group Companies (2009, 2011, 2012, 2013)



Major Storages & Tank Farm Projects – Last 5 years

• 10,000 MT Cryogenic Ammonia Storage Tank for OMNIA Fertilisers in South Africa (2013)

• 10,000 MT Cryogenic Ammonia Storage Tank for IFFCO on LSTK basis in Kalol, India (2013)

• 4,000 MT Benzene Storage Tank for Farabi Petrochemicals in Saudi Arabia (2012)

• 2 x 5,000 MT Cryogenic Ammonia Storage Tanks for MATIX Fertilisers in West Bengal, India (2010)


Major Other Projects – Last 5 years

• 20,000 TPA Sodium Chlorate plant for Gujarat Alkalies and Chemicals in Dahej, India (2011)

Inorganic Chemicals

• Umicore Automotive Catalyst project in Shirwal, India (2013)

• 50 MLPA Water-borne Paints facility for Akzo Nobel India in Gwalior, India (2012)

• 31,000 TPA Synthetic Iron Oxide Pigment plant for DCW in Tamilnadu, India (2009)

Industrial Plants

• 200 KTPA Zinc Refinery Conversion project for Skorpion Zinc in Namibia (2015, Ongoing)

Minerals & Metallurgy


Contact

thyssenkrupp Industrial Solutions (India) Private Limited (formerly Uhde India Private Limited)

Uhde House, LBS Marg, Vikhroli (W), Mumbai 400 083, India

Tel : +91 22 4047 8020 / Fax : +91 22 2578 6187

e-Mail : [email protected]

Website : www.thyssenkrupp-industrial-solutions-india.com

Documents

thyssenkrupp Industrial Solutions (India) · PDF filethyssenkrupp Industrial Solutions, ... • At a glance • Track Record • Core Areas • Plant References • Licensors ... KSA