TigerTurf Sports Product Brochure 2011

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TigerTurf Range 2011

an informed selection


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Contents

GoodGrass Guide

Product Range

I Introduction

I Types of yarn

I Systems and infills

I Pile characteristicsI Testing and accreditations

I Polyethylene Vs. Polypropylene

I Monofilament Vs. Fibrillated

I Texturised Vs. Straight

I

Profiled Vs. Flat MonofilamentI Product Range

I Yarn Selection

I Dual locking Vs. Standard backing

I Multi-use

I Football

I TennisI Rugby

I Hockey

I Golf

The Roots ofSynthetic Turf

Accessories I TigerTurf InfillsI

TigerTurf ShockpadsI TigerTurf Tape and Adhesive


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The roots of

synthetic turfIntroductionTerminology used within the synthetic turf market is often confusing and

products can be difficult to differentiate. TigerTurf aims to break down the

barriers by highlighting the key points to consider when selecting a synthetic turf

surface allowing customers to feel safe in the knowledge that they can use this

information to select the most suitable surface for all their requirements.

Types of yarnTraditionally there are three different types of yarn used in synthetic turf:

Polyethylene (PE): Soft, durable and non-abrasive Polypropylene (PP): Rigid, brittle and more abrasive

Nylon (PA): Hardwearing and abrasive.

However recent innovations in extrusion technologies have enabled us to

develop a new type of yarn, using fully recycled polyester (PET) flakes. 100%

recycled 100% innovative.

Please contact us for more information on PET yarn and TigerTurfs

greener products.

The yarn manufacturing process enables different constructions

of yarn to be extruded:

Monofilament: Individually created filaments twisted or wrapped together.

Monofilaments offer increased durability, resilience and ability to cope with high

usage. The manufacturing process enables the yarn to be formed in different

profiles and thicknesses.

Fibrillated: Manufactured as a tape that is perforated lengthways to

create a strong lattice structure which splits down with use to produce

a multi-fibre appearance.

Texturised: Straight yarn that has been heat-set to produce a tight, curly

appearance which gives a non-directional surface.


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Systems and InfillsThere are four main types of synthetic turf systems on the market:

1. Fully synthetic: An all-fibre construction with no added infill. Water is normally

required when used for hockey.

2. Sand filled: A lighter weight surface filled with high levels of sand for stability

and performance.

3. Sand dressed: A dense, heavy surface requiring some sand infill to support the

fibres and add stability. It has more exposed fibre for a greener appearance.

4. Third generation: A system containing a rubber infill for extra performance.

Utilises longer fibres to hold rubber as well as sand.

Infills are divided into two categories:

1. Stabilising infills: Predominantly sand, at varying grades to weigh down the

carpet and give structural integrity.

2. Performance infills: Usually rubber made from recycled sources, ground down

into fine granules to prevent compaction, increase resilience and enhance

playing characteristics.

Pile CharacteristicsPile weight:

This refers to the quantity of yarn within a square metre of product, using the

number of stitches and the gauge of manufacture. Historically, the pile weight

of a product has dictated the quality and price, with the heavier products

demanding a higher price in return for improved performance.


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Pile height:

The height of the product gives an indication of its application and format:

Football products have a pile height of between 40-65mm and shockpads are

sometimes required for surfaces with a pile height below 60mm

Rugby surfaces always have a pile height of 65mm and are installed with

a shockpad

Hockey and tennis surfaces tend to be between 10-20mm, offering different

performance characteristics than the longer pile products. Generally

shockpads are used in hockey but not with tennis.

Testing and AccreditationsLaboratory testing:

Different testing standards apply to each application.

Football surfaces can achieve three accreditation awards:

FIFA 1 Star: Designed for community use and has to pass a series of stringent

tests focussing particularly on durability and longevity (similar to the FA standard)

FIFA 2 Star: The highest professional standard, awarded to the best performing

surfaces and stadia.

Rugby surfaces have to adhere to IRB/RFU standards for full contact games

and training activity. Testing measures the Head Impact Criteria (HIC), which has

to be over 1.3m, ensuring player safety for full contact rugby in set pieces and

open play.

Hockey has one awarding body with accreditations split into two levels:

FIH National: The highest standard for surfaces with infill

FIH Global: The highest standard for surfaces without infill.

Tennis testing relates to the ball bounce and speed of the play, to meet the

needs of the player or club:

ITF1 Slow ITF2 Medium Slow

ITF3 Medium

ITF4 Medium Fast

ITF5 Fast.

Multi-use products require a mixture of performance testing depending on the

desired standard and relevant applications.


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Good Grass GuideIn a market with so much choice, how do you know which products deliver?

TigerTurf has produced this guide to help differentiate the best from the rest.

Polyethylene (PE) Vs. Polypropylene (PP)

Polyethylene yarns were introduced in the mid 90s as a viable replacement for

traditional polypropylene fibre types. Polyethylene has a different polymer

structure and as such has a softer, smoother texture, which creates a less

abrasive product. Another distinct advantage of polyethylene is that it has a waxy,

almost damp feel which is skin friendly. Polypropylene, on the other hand can be

very dry and brittle, which is more abrasive for the player.

Monofilament Vs. Fibrillated

Fibrillated fibres are manufactured using older technology and have to be

artificially worn to create the correct aesthetics necessary for a synthetic turf

surface. However, the lattice structure does encapsulate the infill, which

significantly reduces the amount of infill movement and migration. The drawback

of this encapsulation is that the infill tends to compact, requiring additional

maintenance. Monofilaments are more durable than fibrillated fibres and due to

the manufacturing process they can be extruded in various shapes and

thickness. Fibrillated surfaces also have a tendency to flatten more easily.

Monofilaments therefore give greater performance and increased durability, as

the fibres are worn on the tip rather than the side.

Texturised Vs. Straight

Yarn structure plays an important role in the performance characteristics of a

product. Texturised yarn is used in hockey and tennis products because it

produces a non-directional surface that is ideal for precise and non-deviating ball

roll and bounce. Straight fibres are used primarily in football and rugbyapplications and tend to be longer and softer than the texturised fibre. Straight

fibres replicate the natural grass on which the sports are usually played. This

provides resistance to the ball during play, which is one of the main criteria for

football surfaces.

Profiled Vs. Flat Monofilament

In recent years there has been a tendency towards more profiled or shaped

monofilament yarns. These yarns have a spine or thicker centre to give vertical

memory, encouraging the yarn to return to its original state after ball or player

impact. The flat or smooth monofilaments require additional maintenance to

guarantee that they return to their original position.

Fibrillated Monofilament Texturised


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Product RangeOur Select product range incorporates the industrys latestdevelopments. Utilising exclusive yarns and unique processes,these products offer added performance and extended

guarantees. We believe our Select range offers the customer best value.Research has shown that cheaper, poorer quality surfaces need to be liftedand replaced more quickly than well designed, high quality products.TigerTurf surfaces always aim to give greater value for money and greaterreturn on investment.

TigerTurfs product portfolio also includes the Essentials range.

These products all undergo the same rigorous approval process,

though they utilise older technology and have now become

industry standard over many years. Of course, some projects are restricted

financially and TigerTurf Essentials suit a variety of requirements and budgets.

Our entire range is created and designed in house by our industry leading

Research and Development team.

Yarn SelectionThe yarn selection process is vital to ensuring products do not prematurely wear,

break down or underperform. TigerTurfs R&D department conduct stringent

testing on all yarns to guarantee ultimate durability and performance for all

landscape and sport applications.

Dual Locking Vs. Standard Backing Systems

TigerTurfs Dual Locking System binds the filament on either side of the backing

material for maximum tuft retention. There are three major components that

make the system work:

Post wear test sampleconditions determinewhich yarns the R&D team

will utilise.

Yarn condition

Perfect condition

Pre worn fibres

High performance

Poor condition Post wear fibres

Reduced performance

Splitting and shearing


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TigerTurfs Ultra-Bond out performs both polyurethane and standard latex

over time.

3. RAM application

The RAM application method opens

the individual fibres of each tuft to

push the Ultra-Bond deep into the

root of the tuft for maximum hold.This binds the individual filaments

rather than just the outer tuft, again

reducing fibre loss and extending the

life and playability of the product.

1. Pro-Tech Xtra

Advances in fabric production have meant that the Pro-Tech fabric used

previously in TigerTurf products can now be incorporated into the primary

backing cloth, thus simplifying the process and creating one stronger backing

product Pro-Tech Xtra. Pro-Tech Xtra has also been upgraded from non-wovenPolypropylene to non-woven Polyester with Nylon (PA). This improves strength,

dimensional and thermal stability, resulting in less post expansion and

contraction and better Ultra-Bond absorption.

2. Ultra-Bond

Ultra-Bond wet compound uses an advanced formula of polymers and is applied

to the backing. This compound is not only unique in the way that it interacts with

the Pro-Tech Xtra fabric, it is less water soluble than other systems,

outperforming other compounds in the market. The tuft lock stays strong overtime and fibres wear in a natural pattern rather than being pulled from the base, a

characteristic that has been seen on other monofilament products in the market.


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King George V Playing Fields, Worcester


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Product Product

Code

DescriptionRange

TigerTurfTotal Turf

TigerTurfEvolution

TigerTurf

Challenger

TigerTurfMultiPlay

MTT65GO-01

MEV18GN-01

MCH40GX-01

MMP24GF-01

Select

Select

Select

Essentials

Essentials

A sand dressed, dense, texturised, polyethylenemonofilament with narrow blades. Evolution is asand dressed version of WETT, that can be used

for a variety of multi-use applications.

A medium length, texturised, monotape,

polyethylene fibre, designed to meet footballand hockey requirements. Part filled with rubberand sand.

An open polyethylene surface designed to be fillewith sand for multi-use applications.

A third generation, polyethylene surfaceconsisting of two unique profiled fibres. The Sshaped (4-ended monofilament) fibre ensuresthe surfaces recovery whilst the C profile(4-ended monofilament) encapsulates the rubberinfill. Part filled with rubber and sand.

TigerTurfReaction

HRC20GO-01 A polypropylene, knit-de-knit surface that requiresa sand dressing.


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Nike Joga 3 tournament, Dublin


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Product Product

Code

DescriptionRange

TigerTurfTotal Turf 65

MTT65GO-01 Select A third generation, polyethylene surface consistinof two unique profiled fibres. The S shaped (4-endmonofilament) fibre ensures the surfaces recove

whilst the C profile (4-ended monofilament)encapsulates the rubber infill. Part filled with rubband sand.

TigerTurfFootball 60

FFB60GF-01 Essentials A third generation, soft polyethylene surface withfine fibrillated fibres designed to split into blades.Part filled with rubber and sand.

TigerTurfAtomic

FAM60FO-01 Essentials A soft budget friendly football surface for commuuse. A triangular-profiled monofilament designed feel soft and encourage blade recovery.

TigerTurfSynergy 60

FSN60FO-01 SelectAn industry leading football product containing twprofiled yarns. The ridge profile yarn providesunrivalled recovery with a supporting profile yarnoffering a soft and tactile feel.

TigerTurf

Synergy 40

FSN40FO-01 Select

To achieve a FIFA RECOMMENDED 1 or 2 STAR certificate, the product which has been FIFA laboratory tested and met all the requiretake place. If the field successfully meets all the FIFA requirements a FIFA RECOMMENDED 1 or 2 STAR certificate is issued. Please n


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Fitzwilliam Lawn Tennis Club, Dublin


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Product Product

Code

DescriptionRange

TigerTurfTennis Grass

TigerTurfAdvantage

TigerTurfBaseline

TTG15GF-01

TAV13GN-01

TCT11RT-01

Select

Essentials

Essentials

A soft, dense, texturised, polyethylenemonofilament surface with narrow blades encasina sand dressing. Ideal for tennis clubs, the soft

cushioning under foot means it's suitable for mixeages and abilities.

A short pile, sand filled surface that has beendesigned to replicate a clay court by bothappearance and playing characteristics.

A medium length, polypropylene fibrillated with aZ twist fibre designed to be filled with sand.


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Twickenham Stadium warm up area


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Product Product

Code

DescriptionRange

TigerTurfRugby 65

TigerTurfTotal Turf

RRG65GF-01

RTT65GO-01 Select

Essentials

A third generation, polyethylene surfaceconsisting of two unique profiled fibres. The Sshaped (4-ended monofilament) fibre ensures

the surfaces recovery whilst the C profile(4-ended monofilament) encapsulates therubber infill. Part filled with rubber and sand.

A third generation surface featuring extra longsoft polyethylene fibrillated fibres designed tosplit into blades. Part filled with rubber and sand.


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Cannock Hockey Club


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Product Product

Code

DescriptionRange

TigerTurfEvolution

TigerTurfWETT

HEV18GN-01

HWE13GN-01 Select

Select

A dense, texturised, polyethylene monofilamentwith narrow blades designed to meet the highestlevel of performance standards, with reduced wat

application and no infill.

A sand dressed, dense, texturised, polyethylenemonofilament with narrow blades. Evolution is asand dressed version of WETT, that can be usedfor a variety of multi-use applications.

TigerTurf

Reaction

HRC20GO-01 Essentials A polypropylene, knit-de-knit surface that

requires a sand dressing.


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TigerTurf at Mallorca Golf Club


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Product Product

Code

DescriptionRange

TigerTurfSuper GolfGreen 18


GSG18GN-01

GSG24GN-01 Select

Select


GSG13GN-01 Select

A dense, texturised, polyethylene monofilamentwith narrow blades encasing a sand dressing. Tobe used on golf greens instead of natural grassfor a low maintenance and high durability option.


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TigerTurf InfillsTigerTurf GreenSand

Becoming a greener company is one of

TigerTurfs main objectives. We have teamedup with DMS Enviro to bring you a

revolutionary new infill solution - GreenSand:

A sustainable resource - made from 100%

recycled waste container glass

Environmentally friendly - diverts

unwanted re-melt glass from landfill

Easier to maintain - sub-angular particle

shape is less susceptible to compaction

than rounded natural sands

Saves money - 10% less volume required (a considerable saving on

large projects)

Fully approved - tested to the highest industry and governing body standards

Innovative and safe - patented technology produces a 100% sharp free product

Available in grades 22/72 (0.2-0.7mm) & 16/30 (0.5-1.0mm).

TigerTurf Shock padsTigerTurf has teamed up with Trocellen,

one of the worlds leading shock padsuppliers. With over 25 years experience

in developing shockpads, Trocellen is at

the forefront of design. The latest pads

are engineered from PE foam, with models

specifically designed to work with the

latest TigerTurf products. TigerTurf is

committed to developing systems that

offer best performance and best value,across all sports.

TigerTurf 9008 XC (Football)

XC cuts allow for excellent drainage and low water absorption < 3 Vol. %

(ISO 2896)

Lightweight foam product in rolls or sheets - reduces installation time and

saves installation costs

Long lasting performance: tested after 23 years of use, Trocellen shock pads

showed a decrease in shock absorption of less than 1%


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All product details listed in this publication were accurate at time of print. Due to the nature of the industry, on occasion TigerTurf

may be forced to alter product specification or range in order to meet production or market requirements.

XC cuts compensate the expansion or shrinkage during installation - no waves

due to changes of temperature

Non toxic and easy to recycle and environmentally friendly, according to the

European Directive GHS (EG 1272/2008). The composition of Trocellen

cross-linked PE foam is classified as nonhazardous

Positive biomechanical properties - reduced risk of injuries

Meets criteria on shock absorption, energy restitution and vertical deformation,

tested in accordance with official sports federation (e.g. FIFA) requirements

Cross linked PE foam with dimensional stability from -40 to +90C - keeps its

characteristics in both cold and hot environments.

TigerTurf 9012 XC (Rugby and GAA)

Incorporates the same features and benefits as the 9008 football pad but offers

greater impact absorption for rugby and other contact sports. Meets required HIC

values (DIN EN 1177) in combination with artificial turf for use e.g. in rugby.

TigerTurf Tape and AdhesiveManufactured in the UK Envirostik are

undisputedly the experts in the field of

innovative, trusted products formulated to

last a lifetime. Recent developments in test

requirements for sports pitches,

particularly International Rugby Board (IRB)

and FIFA tests, have added demands to

adhesive technology and led to the

development of the next generation of

seaming tapes and adhesives.

TigerTurf: Adhesive

Formulated for high bond strength whilst remaining easy to use

Bonding all carpets and tapes

For use on sport surfaces

Versatile over 5C - 30C

Packaging: 5kg, 10kg and 12kg.

TigerTurf: Seaming Tape

Geo textile tape for joining carpet seams

For medium to long height tufted pile

Roll sizes: 300mm x 300m, 400mm x 300m and 500mm x 300m.


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TigerTurf EMEATel: +44 (0) 1299 253 966Email: [email protected]

Documents

TigerTurf Sports Product Brochure 2011