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HEADSIGHT.COM | 574.546.5022 Grain Header Manual 09040120g TILT KIT FOR MACDON 70/75/75S/1XX

TILT KIT FOR MACDON 70/75/75S/1XX - Headsight · combine specific section below). For Kits w/ Insight Box 1. Mount Insight to back of header with the bracket as shown. 2. Connect

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Page 1: TILT KIT FOR MACDON 70/75/75S/1XX - Headsight · combine specific section below). For Kits w/ Insight Box 1. Mount Insight to back of header with the bracket as shown. 2. Connect

HEADSIGHT.COM | 574.546.5022

Grain Header Manual09040120g

TILT KIT FORMACDON 70/75/75S/1XX

Page 2: TILT KIT FOR MACDON 70/75/75S/1XX - Headsight · combine specific section below). For Kits w/ Insight Box 1. Mount Insight to back of header with the bracket as shown. 2. Connect
Page 3: TILT KIT FOR MACDON 70/75/75S/1XX - Headsight · combine specific section below). For Kits w/ Insight Box 1. Mount Insight to back of header with the bracket as shown. 2. Connect

About Headsight

Headsight Contact InfoHeadsight, Inc. 4845 3B Road Bremen, IN 46506 Phone: 574-546-5022 Fax: 574-546-5760 Email: [email protected] Web: www.headsight.com

Technical AssistancePhone: 574-220-5511

About this Manual

How to use this manualThe instructions in this manual are in the order that they should be completed for new installations. Complete all applicable instructions in each section before proceeding. Note that some sections are labeled to indicate they only apply to certain machines or applications. An index is available in the front of the manual to help find technical information for previously installed systems.

This icon designates information of which you should take note.

This icon indicates a special tool needed for a given task.

This icon designates an important instruction.

DisclaimersHeadsight®, Horizon®, Pinpoint®, Insight®, Foresight®, Feathersight® Truesense™ and Truesight® are trademarks of Headsight, Inc. All other trademarks are property of their respective owners.

SuggestionsIf you have any suggestions to improve this manual please call 574-546-5022 or email [email protected].

Headsight’s products are protected by one or more of the following US Patents 6202395, 6833299, 7310931, 7647753 and other patents pending.

Copyright Headsight, Inc. 2018

Page 4: TILT KIT FOR MACDON 70/75/75S/1XX - Headsight · combine specific section below). For Kits w/ Insight Box 1. Mount Insight to back of header with the bracket as shown. 2. Connect

Table of ContentsAbout Headsight ��������������������������������������������������������������������������������������������� iAbout this Manual ������������������������������������������������������������������������������������������� iInstallation �������������������������������������������������������������������������������������������������� 1

Identify Float Adapter Model: FD70 & 75 ������������������������������������������������������������� 1Installing Sensors - FD70 �������������������������������������������������������������������������������� 2

Left �������������������������������������������������������������������������������������������������������� 2Right ������������������������������������������������������������������������������������������������������ 2

Installing Sensors - FD75 �������������������������������������������������������������������������������� 3Installing Sensors - FD1xx ������������������������������������������������������������������������������ 4Install Wiring: FD1xx ������������������������������������������������������������������������������������ 5

Sensor Wiring ������������������������������������������������������������������������������������������� 5Install Wiring: FD70 & FD75 ���������������������������������������������������������������������������� 6

Sensor Wiring ������������������������������������������������������������������������������������������� 6Main Harness Wiring: FD70 & FD75 Only ���������������������������������������������������������� 7

Calibration ��������������������������������������������������������������������������������������������������10Sensor Adjustment (w/o Insight Box) ����������������������������������������������������������������10Sensor Adjustment (With Insight Box) ���������������������������������������������������������������11Combine Calibration ������������������������������������������������������������������������������������12

CaseIH w/ Gen2 Software & New Holland CR �����������������������������������������������������12CaseIH w/ Gen1 Software ����������������������������������������������������������������������������12JD S-Series ����������������������������������������������������������������������������������������������13JD 70 Series ���������������������������������������������������������������������������������������������13JD 50 and 60 Series ������������������������������������������������������������������������������������13Lexion 400 & 500 ��������������������������������������������������������������������������������������14Lexion 600 & 700 ��������������������������������������������������������������������������������������14AGCO Axial 2009 and Newer �������������������������������������������������������������������������14AGCO 2008 and Earlier, Gleaner ��������������������������������������������������������������������14

Settings ������������������������������������������������������������������������������������������������������15Enable Lateral Tilt ���������������������������������������������������������������������������������������15

CNH ������������������������������������������������������������������������������������������������������15CIH 14-25xx �������������������������������������������������������������������������������������������15JD S-Series ����������������������������������������������������������������������������������������������15JD 50-70 �������������������������������������������������������������������������������������������������15Lexion ��������������������������������������������������������������������������������������������������16AGCO Axial 2009 and Newer �������������������������������������������������������������������������16Gleaner R-S, Early Axial �������������������������������������������������������������������������������16

Adjust Sensitivity ����������������������������������������������������������������������������������������16CIH Flagship, NH-CR, x140 ���������������������������������������������������������������������������16CIH x088, x130 �����������������������������������������������������������������������������������������16CIH 14-25xx ��������������������������������������������������������������������������������������������16JD 70- S-Series ������������������������������������������������������������������������������������������16JD 60 Series STS ����������������������������������������������������������������������������������������16JD 50-60 Series (Non-STS)����������������������������������������������������������������������������17Lexion 400 & 500 ��������������������������������������������������������������������������������������17

Page 5: TILT KIT FOR MACDON 70/75/75S/1XX - Headsight · combine specific section below). For Kits w/ Insight Box 1. Mount Insight to back of header with the bracket as shown. 2. Connect

Lexion 600 & 700 �������������������������������������������������������������������������������������17AGCO Axial 2009 and Newer �������������������������������������������������������������������������17Gleaner R-S, Early Axial �������������������������������������������������������������������������������17

Operation ���������������������������������������������������������������������������������������������������18Setting Automatic Control Height ���������������������������������������������������������������������18

CNH ������������������������������������������������������������������������������������������������������18John Deere ����������������������������������������������������������������������������������������������18Lexion ���������������������������������������������������������������������������������������������������18AGCO 2009-Up, Except Rxx, Sxx ���������������������������������������������������������������������19AGCO 1998-2008, Rxx, Sxx ��������������������������������������������������������������������������19

Overview ����������������������������������������������������������������������������������������������������20Insight® Navigation ��������������������������������������������������������������������������������������20

How to Navigate ����������������������������������������������������������������������������������������20Meaning of Status Light �������������������������������������������������������������������������������20Resetting Insight® to Defaults �����������������������������������������������������������������������20

Advanced Information ������������������������������������������������������������������������������������21Lexion Calibration Issues ������������������������������������������������������������������������������21

Diagnostics �������������������������������������������������������������������������������������������������22Reading Voltages w/ Sensor Tester �������������������������������������������������������������������22Reading Voltages w/ Insight ��������������������������������������������������������������������������23

Before you Start ���������������������������������������������������������������������������������������23On the Insight® Box������������������������������������������������������������������������������������23

Troubleshooting by Symptom �������������������������������������������������������������������������24Schematics ��������������������������������������������������������������������������������������������������25

HB2-IH8S-31C ������������������������������������������������������������������������������������������25HP2-JD63-31Q (Continued on Next Page) ���������������������������������������������������������26HP2-JD63-31Q (Continued) ��������������������������������������������������������������������������27HB2-CA05-XX �������������������������������������������������������������������������������������������28HP2-AG31-31A (Continued on Next Page) ���������������������������������������������������������29QB3-IH23-XX �������������������������������������������������������������������������������������������30QB3-NHCR-31N ����������������������������������������������������������������������������������������31

Parts ���������������������������������������������������������������������������������������������������������32MacDon Tilt Sensor �������������������������������������������������������������������������������������32Mounting Bracket and Harness �����������������������������������������������������������������������33Exploded Sensor Prints ���������������������������������������������������������������������������������34

STATEMENT OF LIMITED WARRANTY �����������������������������������������������������������������36

Page 6: TILT KIT FOR MACDON 70/75/75S/1XX - Headsight · combine specific section below). For Kits w/ Insight Box 1. Mount Insight to back of header with the bracket as shown. 2. Connect

1

Installation

Installation

Before working under header always:

1. Perform all combine and header manufacturer safety precautions for servicing header.

2. Insert stop to prevent movement of header.

3. Turn off combine and remove key from ignition.

4. Set combine parking brake.

5. Disconnect all drive shafts from the header.

Identify Float Adapter Model: FD70 & 75

Late FD70 and 2162 headers may use the FD75 mounting style below. Use graphics below to determine mounting style of header. Follow instructions for mounting style on your header. Does not apply to FD1xx headers.

FD75 Mounting Style

has roller arm

FD70 Mounting Style

no roller arm

Page 7: TILT KIT FOR MACDON 70/75/75S/1XX - Headsight · combine specific section below). For Kits w/ Insight Box 1. Mount Insight to back of header with the bracket as shown. 2. Connect

2

Installation

Installing Sensors - FD70

Left

1. Attach sensor assembly stamped (L) to left side of header float adapter.• Mount Sensor to bolts A

• Remove existing hardware• Use longer hardware provided• Lower bolt must be in hole stamped “70”

• Attach sensor lead with clamp to existing bolt B

2. Attach arm bracket to float arm using existing hole and hardware provided.

• 5/16 x 1¼" bolt & nut for thru holes• ¼" bolt for tapped holes

3. Install sensor linkage rod in center hole of arm bracket and outer hole in sensor assembly arm.• Install with nuts toward inside• Use pre assembled tie rods • Set the length to 6" from center of eyelet to center of

eyelet for initial setting

Right

4. Attach sensor assembly stamped (R) to right side of header float adapter.• Mount Sensor to bolts A

• Remove existing hardware• Use longer hardware provided• Lower bolt must be in hole stamped “70”

• Attach sensor lead with clamp to existing bolt B

5. Attach arm bracket to float arm using existing hole and hardware provided.

• 5/16 x 1¼" bolt & nut for thru holes• ¼" bolt for tapped holes

6. Install sensor linkage rod in center hole of arm bracket and outer hole in sensor assembly arm. • Linkage rod must be installed outside of upper arm

bracket, and inside of sensor arm• Use pre assembled tie rods • Set the length to 6" from center of eyelet to center of

eyelet for initial setting

1A1A

1B

2

3

4A

4A

4B

6 5

Page 8: TILT KIT FOR MACDON 70/75/75S/1XX - Headsight · combine specific section below). For Kits w/ Insight Box 1. Mount Insight to back of header with the bracket as shown. 2. Connect

3

Installation

Installing Sensors - FD75

Left1. Attach sensor assembly stamped (L) to left side of

header float adapter.• Mount Sensor to bolts A

• Remove existing hardware• Use longer hardware provided• Lower bolt must be in hole stamped “75”

• Attach sensor lead with clamp to existing bolt B

2. Attach arm bracket to float arm using existing hole and hardware provided.

• 5/16 x 1¼" bolt & nut for thru holes• ¼" bolt for tapped holes

3. Install sensor linkage rod in center hole of arm bracket and outer hole in sensor assembly arm.• Install with nuts toward inside• Use pre assembled tie rods • Set the length to 6" from center of eyelet to center of

eyelet for initial setting

Right

1. Attach sensor assembly stamped (R) to right side of header float adapter.• Mount Sensor to bolts A

• Remove existing hardware• Use longer hardware provided• Lower bolt must be in hole stamped “75”

• Attach sensor lead with clamp to existing bolt B

2. Attach arm bracket to float arm using existing hole and hardware provided.

• 5/16 x 1¼" bolt & nut for thru holes• ¼" bolt for tapped holes

3. Install sensor linkage rod in center hole of arm bracket and outer hole in sensor assembly arm. • Linkage rod must be installed outside of upper arm

bracket, and inside of sensor arm• Use pre assembled tie rods • Set the length to 6" from center of eyelet to center of

eyelets

1A

1B1A

2

3

1A

4A

4A

4B

65

Page 9: TILT KIT FOR MACDON 70/75/75S/1XX - Headsight · combine specific section below). For Kits w/ Insight Box 1. Mount Insight to back of header with the bracket as shown. 2. Connect

4

Installation

Installing Sensors - FD1xx

Left1. Attach sensor assembly stamped (L) to left side of

header float adapter.• Mount Sensor to bolts A & B

• Remove existing hardware• Use longer hardware provided

• Attach sensor lead with clamp to existing bolt B

2. Attach arm bracket to float arm using existing hole and hardware provided.

• 5/16 x 1¼" bolt & nut for thru holes

3. Install sensor linkage rod in center hole of arm bracket and outer hole in sensor assembly arm.• Install with nuts toward inside• Use pre assembled tie rods • Set the length to 6" from center of eyelet to center of

eyelet for initial setting

Right

4. Attach sensor assembly stamped (R) to right side of header float adapter.• Mount Sensor to bolts A & B

• Remove existing hardware• Use longer hardware provided

• Attach sensor lead with clamp to existing bolt B

5. Attach arm bracket to float arm using existing hole and hardware provided.

• 5/16 x 1¼” bolt & nut for thru holes

6. Install sensor linkage rod in center hole of arm bracket and outer hole in sensor assembly arm. • Linkage rod must be installed outside of upper arm

bracket, and inside of sensor arm• Use pre assembled tie rods• Set the length to 6" from center of eyelet to center of

eyelet for initial setting

2

3

1B1A

4A

4B

65

Page 10: TILT KIT FOR MACDON 70/75/75S/1XX - Headsight · combine specific section below). For Kits w/ Insight Box 1. Mount Insight to back of header with the bracket as shown. 2. Connect

5

Installation

Install Wiring: FD1xx

If your kit includes an Insight Interface unit, Please see mounting instructions in FD75 Wiring section below.

Sensor Wiring1. Inside left hydraulic compartment, connect C45B on

the OEM combine adapter to C40 on the float optimizer harness. C45A should be disconnected.

2. Connect the 3' extension harness HT3812 to the left sensor.

3. Use metal clip & ziptie to mount connector to frame opening as shown.

4. Route harness across and up inside frame column, following piping as needed.

5. Connect to P537 on front of float optimizer top frame, just left of feeder opening.

6. Connect the 6' extension harness HT3813 to the right sensor.

7. Use metal clip & ziptie to mount connector to frame opening as shown.

8. Route harness across behind adjustment tool and up inside frame column.

9. Follow existing wiring/piping across float optimizer to center of head.• Remove piping shield and route wiring behind them

3

7

Page 11: TILT KIT FOR MACDON 70/75/75S/1XX - Headsight · combine specific section below). For Kits w/ Insight Box 1. Mount Insight to back of header with the bracket as shown. 2. Connect

6

Installation

10. Connect harness to P538 in center of float optimizer

11. Secure harnesses safely away from moving parts.

Install Wiring: FD70 & FD75

Sensor Wiring

1. Connect the 4' extension harness to the left sensor.

2. Route left extension harness to upper left corner of float optimizer.

3. Connect 17' extension harness to the right sensor.

4. Route right extension harness up floating adapter following hydraulic hoses and across to left side securing with zip ties.

Page 12: TILT KIT FOR MACDON 70/75/75S/1XX - Headsight · combine specific section below). For Kits w/ Insight Box 1. Mount Insight to back of header with the bracket as shown. 2. Connect

7

Installation

Main Harness Wiring: FD70 & FD75 Only

Before mounting Insight, make sure the main harness will reach to the OEM header plug (see combine specific section below).

For Kits w/ Insight Box

1. Mount Insight to back of header with the bracket as shown.

2. Connect the Y101 to the Insight box.

3. Connect sensor extension harnesses.• Connect right sensor extension harness to connector

marked R on main harness• Connect left sensor extension harness to connector

marked L on main harness• Center is not used

For Kits w/o the Insight Box

1. Install the Main harness for your combine (see combine specific section below).

2. Connect sensor extension harnesses.• Connect right sensor extension harness to connector

marked R on main harness• Connect left sensor extension harness to connector

marked L on main harness

C RL

L

R

Page 13: TILT KIT FOR MACDON 70/75/75S/1XX - Headsight · combine specific section below). For Kits w/ Insight Box 1. Mount Insight to back of header with the bracket as shown. 2. Connect

8

Installation

CNH and JD 50 Series Combines

1. Remove the shield just to the right of the OEM header connector.

2. Remove the 5 small screws (T20) holding the OEM connector in place and remove the flip cap assembly.

3. Slip the OEM connector out of the slot as shown.

4. Connect the Headsight main harness plug to the OEM connector.

5. Slip the Headsight adapter Male plug back into the slot.

6. Reinstall the flip cap assembly. Make sure flange notch aligns properly in the cap assembly.

7. Connect the sensor harnesses to the main harness.

8. Reinstall the shield.

9. Secure all wiring with zip ties.

10. Follow sensor adjustment section of this manual then calibrate combine following operators manual instructions

12

Page 14: TILT KIT FOR MACDON 70/75/75S/1XX - Headsight · combine specific section below). For Kits w/ Insight Box 1. Mount Insight to back of header with the bracket as shown. 2. Connect

9

Installation

JD 60 Series and AGCO MY2002 and Newer Combines

1. Connect main harness to existing header connector and route opposite connector to combine connection location.

2. Connect Y161 and Y162 inline with MacDon selector harness connection.

3. Secure all wiring with zip ties.

4. Follow sensor adjustment section of this manual then calibrate combine following operators manual instructions.

Lexion Combines

1. Identify the OEM MacDon AHHC sensor in center of header frame.

2. Trace the existing harness from OEM MacDon AHHC sensor to the Multilink.

3. Disconnect the OEM harness from the Multilink port VS2. (See note below)

4. Connect the Headsight harness to the Multilink port VS2 in place of the OEM harness. • The OEM harness and sensor are not used

5. Secure all wiring with zip ties.

6. Follow sensor adjustment section of this manual then calibrate combine following the operators manual instructions.

Some MacDon heads may have the location of Ports VS2 and VS3 reversed. Make sure you trace the harness from the OEM sensor in the middle of the head and replace that harness plug with the Headsight with connector Y501.

VS2 VS3

Page 15: TILT KIT FOR MACDON 70/75/75S/1XX - Headsight · combine specific section below). For Kits w/ Insight Box 1. Mount Insight to back of header with the bracket as shown. 2. Connect

10

Calibration

Calibration

When calibrating/adjusting sensors, always:• Run reel fully forward for maximum “out front” weight• Ensure Center Link is set to D • Make sure the head has full motion. The float springs cannot be so tight that the head frame floats

up when the head is fully raised• If necessary, loosen the springs during calibration, then retighten to desired setting• NOTE: Lexion combines in particular have this issue, as they raise the head significantly higher

than other combines, causing it to roll back farther and float up more

Sensor Adjustment (w/o Insight Box)

1. Plug in sensor tester to sensor being adjusted.

2. Loosen sensor tie rod linkage jam nuts.

3. Adjust length of tie rod to proper voltage. • Increase length of tie rod to decrease voltage• Decrease length of tie rod to increase voltage• Header raised voltage = 3.5-4.3V• Header lowered voltage = 0.8-1.5V• Sensor change must have a range greater than 2.0V• Voltage range on left and right sensor should match

closely

4. Tighten tie rod linkage jam nuts.

5. Disconnect sensor tester and reconnect extension harness.

Page 16: TILT KIT FOR MACDON 70/75/75S/1XX - Headsight · combine specific section below). For Kits w/ Insight Box 1. Mount Insight to back of header with the bracket as shown. 2. Connect

11

Calibration

Sensor Adjustment (With Insight Box)

1. Start combine to power the Insight box.

2. Setup Insight box (this will only need to be done the first time you power up Insight.)• Choose Language• Choose Combine Brand• Choose Combine Model • Choose “Draper” as header type• Choose “2” sensors

Before pressing the check button to begin calibrating, be sure to adjust voltages at this screen by adjusting sensors tie rod length.

3. Using the Left and Right voltage inputs displayed on the Insights box, raise and lower the header and adjust the tie rod lengths so the voltages are in the correct range.• Increase length of tie rod to decrease voltage• Decrease length of tie rod to increase voltage• Header raised voltage = 3.5-4.3V• Header lowered voltage = 0.8-1.5V• Sensor change must have a range greater than 2.0V• Voltage range on left and right sensor should match close as possible

4. Tighten tie rod linkage jam nuts.

5. Park the combine on a smooth, level surface, preferably a cement driveway or shop floor.

6. Follow on-screen instructions.• “Raise Header” all the way so that NO sensors

touch the ground and press enter• “Lower Header” all the way down on the skids

and press enter

Raise HeaderThen Press (✓)LEFT RIGHT0.0V 0.0V

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12

Calibration

Combine Calibration

You may wish to refer to both your MacDon and combine Owners Manuals for details on Setup and Calibration of the AHC. Also, Headsight has much more detailed combine operation information in specific “combine” manuals available on our website at headsight.com/manuals. Use the manual search to select & download these manuals.

When calibrating/adjusting sensors always:• Run reel fully forward for maximum “out front” weight• Ensure Center Link is set to D • Make sure the head has full motion. The float springs cannot be so tight that the head frame floats

up when the head is fully raised• If necessary, loosen the springs during calibration, then retighten to desired setting• NOTE: Lexions in particular have this issue, as they raise the head significantly higher than

other combines, causing it to roll back farther and float up more

CaseIH w/ Gen2 Software & New Holland CR

For CaseIH Flagship w/ Gen2 Software, Midrange x140, and New Holland CR combines.

If you do not have a “Header” selection under Calibrations, see Gen 1 section

1. Make sure header type under “Toolbox>>Head1” is set correctly.

2. Choose Calibrations>>Header.• Follow the on-screen steps

3. After successful calibration, set initial AHC #1 at lowest height on Macdon indicator.

CaseIH w/ Gen1 Software

For CaseIH Flagship w/Gen 1 Software, 21-25xx, x088, x130, combines.

1. Thresher and header must be off. Lower head fully to ground and hold for 3 seconds. Press and Hold Raise button until head reaches top of motion.• Header should pause ~12” off the ground• NO “S1” header code should appear in the corner post during or after calibration

Page 18: TILT KIT FOR MACDON 70/75/75S/1XX - Headsight · combine specific section below). For Kits w/ Insight Box 1. Mount Insight to back of header with the bracket as shown. 2. Connect

13

Calibration

JD S-Series

1. Choose Menu>>Combine>>Service>>Calibrations.

2. Perform Feeder House Speed Calibration.• Follow on-screen steps• Press Enter to save Calibration

3. For S680, S690: Perform Feeder House Tilt Speed Calibration.

4. Perform Header Calibration.• Follow on-screen steps• Press Enter to save Calibration

JD 70 Series

1. Choose Service>>Calibrations.

2. Perform Feeder House Speed Calibration.• Follow on-screen steps• Press Enter after each step• Press Enter to save Calibration

3. Perform Header Calibration.• Follow on-screen steps• Press Enter after each step• Press Enter to save Calibration

JD 50 and 60 Series

1. Press button on cornerpost and then press until the screen reads “CAL”.

2. Press and then press until the screen reads “Hdr”.

3. Press screen will read “Hdr – dn” and lower the header completely to the ground.

4. Press screen will read “Hdr – up” and raise the header to the top of its stroke.

5. Press screen will read “EOC” and then press .

6. Press until returned to the main screen.

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14

Calibration

Lexion 400 & 500

1. Choose Settings>>Header>>Cutt. Height Limits.

2. Start Thresher and Header.

3. Set throttle to full speed.

4. Perform “Cutt. Height Limits”.

Lexion 600 & 700

1. Choose Icons shown left to right in top bar.

2. Start Thresher and Header.

3. Set throttle to full speed

4. Perform “Learning End Stops”

Lexion 700: You may wish to “block” the feeder on the your Lexion during calibration to improve performance, See Advanced Info

AGCO Axial 2009 and Newer

Massey Ferguson, Challenger and Gleaner A-Series

1. Choose Diagnostics>>Calibrations>>Header. Follow the on-screen steps.

AGCO 2008 and Earlier, Gleaner

Massey Ferguson, Challenger and Gleaner R&S-Series

1. Refer to Combine Owners manual—multistep process.

Page 20: TILT KIT FOR MACDON 70/75/75S/1XX - Headsight · combine specific section below). For Kits w/ Insight Box 1. Mount Insight to back of header with the bracket as shown. 2. Connect

15

Settings

Settings

Enable Lateral Tilt

CNH

1. Choose Toolbox>>Head2.

2. Enable Lateral Tilt, “Installed” or “Yes”.

3. Header Sensors should also be “Installed” (some combines do not have this option).

CIH 14-25xx

1. Turn on Field Tracker.

JD S-Series

1. Enable on the combine cornerpost.• Header height control• Header height resume• Contour Master

JD 50-701. Enable on the combine cornerpost.

• Header height control• Header height resume• Contour Master

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16

Settings

Lexion

1. Set Selector switch is Lateral Tilt Mode (500 shown, 700 similar.)

AGCO Axial 2009 and Newer

1. Make sure the Lateral Tilt switch is on.

Gleaner R-S, Early Axial

1. Enable the lateral tilt Icon.

Adjust Sensitivity

For ALL combines, adjust the sensitivities and/or drop rate as high as possible without causing hunting. This step is CRITICAL for proper operation, as many calls are because of sensitivity set to low, especially on CNH combines.

CIH Flagship, NH-CR, x1402. Choose Toolbox>>Head2.

3. Adjust Height and Tilt Sensitivity to maximum (250), then reduce until head does not bounce.

CIH x088, x1301. Choose Header>>Height or Tilt Sensitivity (Tilt shown).

2. Adjust Height and Tilt Sensitivity to maximum (250), then reduce until head does not bounce.

CIH 14-25xx1. Adjust Balance, Sensitivity, and Gain knobs.

JD 70- S-Series1. Set the AHHC height and tilt sensitivity.

• Press the header button repeatedly until AHHC sensitivity or contour master sensitivity displays• Use scroll knob to adjust sensitivity

JD 60 Series STS1. Set the automatic drop rate.

• Use the knob under the operator’s right-hand armrest

Page 22: TILT KIT FOR MACDON 70/75/75S/1XX - Headsight · combine specific section below). For Kits w/ Insight Box 1. Mount Insight to back of header with the bracket as shown. 2. Connect

17

Settings

JD 50-60 Series (Non-STS)1. Set the automatic drop rate.

• Use the adjustment on the valve block

2. Set the hydraulic accumulator.• Open the accumulator valve 1 full turn (from closed position)

3. Manually move header from full right tilt to full left tilt.• The target tilt speed is 5-8 seconds• If not correct, download JD 506070S Manual online from our website to for instructions on how to

change tilt orifices

Lexion 400 & 5001. Choose Settings>>Header>>Sensitivity CAC.

• Adjust to optimize performance

Lexion 600 & 700 1. Choose Icons shown Left to right in Top Bar.

2. Choose Sensitivity CAC:• Cutting Height Adjustment: This is Height

sensitivity• Lateral Leveling: Tilt sensitivity• Automatic Drop rate—Suggested-40

AGCO Axial 2009 and Newer1. Choose Header>>Tilt.

• Adjust Sensitivities

2. Choose AHHC.• Adjust Sensitivity

3. Choose Table Settings.• Adjust Flow Rates

Gleaner R-S, Early Axial

1. Adjust sensitivity knobs. • If head bounces vertically at minimal sensitivity, the Headsight Flow Rate

Kit is recommended

Page 23: TILT KIT FOR MACDON 70/75/75S/1XX - Headsight · combine specific section below). For Kits w/ Insight Box 1. Mount Insight to back of header with the bracket as shown. 2. Connect

18

Operation

Operation

Setting Automatic Control Height

CNH

1. Start Combine.

2. Enable Machine Separator and Header.

3. Setting automatic control height.• CNH all: Manually adjust to lowest height on MacDon indicator • CIH: Press and hold #1 for 2 seconds• NH-CR: Select # 1, Press and hold Resume for 2 seconds • Wavy line mode should engage

4. Adjust the Height point as desired, once Wavy line mode activates.• Use the +/- switch to bump the Height setting• Manually set desired height and hold button as above

John Deere

1. Start Combine.

2. Enable Machine Seperator and Header.

3. Press 2 or 3 resume button on hydro handle to engage AHHC.

4. Turn the AHC dial on the armrest with header control engaged.• Clockwise = higher• Counter-clockwise = lower

Lexion

1. Lower head to desired height .

2. Start Separator and Header.

3. Press and hold the LEFT side of the Header Raise/Lower switch for 2 seconds.• Marker should set to that height on the Left bar graph• Two different heights can be set—tap Left side to toggle between settings• Filled marker is active

Page 24: TILT KIT FOR MACDON 70/75/75S/1XX - Headsight · combine specific section below). For Kits w/ Insight Box 1. Mount Insight to back of header with the bracket as shown. 2. Connect

19

Operation

AGCO 2009-Up, Except Rxx, Sxx

1. Start Combine.

2. Enable Separator and Header clutches.

3. Using the Select Switch, Select Auto Header Height Mode.

4. Enable Auto Tilt

5. Press the header lower button.

6. Adjust Height as desired with knob .

AGCO 1998-2008, Rxx, Sxx

Module for MY03-08 is shown and MY98-02 is similar, but a different module used.

1. Start Combine.

2. Enable Separator and Header clutches.

3. Enable AHHC & Auto Tilt modes.

4. Press the header lower button.

5. Adjust Height as desired with knob.

Page 25: TILT KIT FOR MACDON 70/75/75S/1XX - Headsight · combine specific section below). For Kits w/ Insight Box 1. Mount Insight to back of header with the bracket as shown. 2. Connect

20

Overview

Overview

Insight® Navigation

How to NavigateWhen in a menu (selection arrow appears to left side)

• Enter: chooses the selected menu choice• Esc: backs up one menu level• Up: moves up within the menu choices displayed • Down: moves down within the menu choices displayed

When in a screen which allows setting of parameters• Enter: backs up to last menu level AFTER saving• Esc: backs up to last menu level without saving• Up: increases the value• Down: decreases the value

Meaning of Status LightSolid Green:

• System is operating• No errors detected

Solid Red:• System is NOT operating• No height or tilt signals are sent to combine• You have changed settings which require calibration of Insight, are currently in a menu which will

force a calibration if you make any changes, or are in calibration mode

Solid Green with Flashing red:• System is operating• An error has been detected• Repair problem then clear errors

Flashing Red:• System is operating• A sensor has been ignored• See note in Troubleshooting by Error - ER16• Repair system - Recalibrate Insight

Resetting Insight® to DefaultsTo reset all settings hold + for 5 seconds:

• Press and hold ESC then• Press and hold Enter while holding Esc• Hold both for 5 seconds

Page 26: TILT KIT FOR MACDON 70/75/75S/1XX - Headsight · combine specific section below). For Kits w/ Insight Box 1. Mount Insight to back of header with the bracket as shown. 2. Connect

21

Advanced Info

Advanced Information

Lexion Calibration Issues

For Lexion 6/700 machines with 2011-2014 OEM Lexion software, play in the connection between the header and feeder house can cause the calibration process to not work correctly.

Symptom: When the CAC system is engaged, the header dives into the ground, then recovers to the preset height.

MacDon Flex Draper headers can experience this symptom. Limiting downward over-travel on the float adapter during calibration may solve or reduce this issue. If your feeder can continue to drop more than ½" after the float optimizer reaches maximum normal operating travel downward, it is recommended that you use the following solution:

During the combine calibration process, use blocks under the feeder faceplate to stop further movement downward The block height should stop the feeder just as the solid frame of the float optimizer reaches maximum normal operating travel downward (indicator stops moving).

Many Lexion operators of all models claim that using this technique improves performance in the field, both for the OEM MacDon sensor, and with the Headsight Tilt option.

1. Park the combine and head on a firm, level surface.

2. Make sure head angle is tilted fully forward (set to D).

3. Run reel fully forward for maximum out front weight.

4. Make sure lift springs are not so tight head floats up when fully raised.

5. Lower the head until the skids contact the ground.

6. Level the header/feeder.

7. Continue to lower the feeder while watching the height range indicator. The indicator should drop toward 0-1.

8. When the indicator stops moving, the float optimizer should have reached maximum downward travel.

9. NOTE: it might take several cycles to identify the best height to stop the travel at.

10. Block under the center of the feeder faceplate to make sure feeder cannot lower further.

11. Perform the combine calibration.• Lexion 4-500: Perform “Cutting Height Limits” • Lexion 6-700: Perform “Learning End Stops”

12. Remove the blocking and test operation.

Page 27: TILT KIT FOR MACDON 70/75/75S/1XX - Headsight · combine specific section below). For Kits w/ Insight Box 1. Mount Insight to back of header with the bracket as shown. 2. Connect

22

Diagnostics

Diagnostics

Reading Voltages w/ Sensor Tester

1. There are to options for testing sensor and wiring.• To test the sensor only, connect the sensor tester directly to the sensor connector• To test the sensor harness, connect the tester to the sensor extension harness at the rear of the

header (Harness must be connected to the sensor)

2. Turn on the sensor tester and read the voltage. Raise and lower header thru its range and watch the voltage change.

3. Typical sensor readings (See Typical sensor readings and Common faults for more information.• Sensor when header is raised: 4.0V (+/- 0.2V) • Sensor when header is completely pressed on the ground: 0.8-1.5V • Smooth change between upper and lower voltages

Common Faults

• Sensor Tester reads 4.75-4.85V, as sensor arm is moved through its range• A & C are reversed in the harness

• Sensor Tester reads 5V, no change• Check wire A (ground) to sensor for open

• Sensor Tester reads 0V, as sensor arm is moved through its range• Check wire C (5V) to sensor for open• Check wire B (signal) from sensor for open• Check that magnet is still in shaft

• Sensor Tester voltage jumps erratically at a point in the rotation• Replace sensor

• Sensor Tester reads 0.3V, as sensor arm is moved through its range• The sensor is beyond its mechanical travel• Sensor operates “backwards” (1.0V-sensor down, 4.0V-sensor up)• Rotate sensor 180 degrees on mounting

• CALL HEADSIGHT BEFORE REPLACING SENSOR (TECH SUPPORT 1-574-220-5511)• The sensor is rarely the cause of problem

Page 28: TILT KIT FOR MACDON 70/75/75S/1XX - Headsight · combine specific section below). For Kits w/ Insight Box 1. Mount Insight to back of header with the bracket as shown. 2. Connect

23

Diagnostics

Reading Voltages w/ Insight

Before you Start

The Insight box can display both the input voltages it receives from each sensor and the output voltages it is sending to the combine.

Sensor voltage = Insight box input voltage Insight box output voltage = Combine sensor input

On the Insight® Box1. From main menu, go to >> Diagnostics>>Disp Sensor

Voltages.• This shows real-time voltage coming from each sensor

2. For more information about sensor history and status see >>Diagnostics>>Detailed Diagnostics>>(parameter of interest).

• Sensor = signal from sensor in volts• Max = the maximum voltage sent to Insight box from sensor since last calibrated• Min = the minimum voltage sent to Insight box from sensor since last calibrated• Enabled = is this sensor enabled to control height? Yes or No• SetH = the “header raised” voltage set-point recorded during calibration• SetL = the “header lowered” voltage set-point recorded during calibration• Reversed = is the polarity of this sensor reversed? Yes or No

Sensor Voltages

L LC CTR RC R0.0 0.0 0.0 0.0 0.0

Left Sens =0.00VMax=0.00V SetH=5.00VMin=0.00V SetL=0.00VEnabled=N Reversed=N

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24

Diagnostics

Troubleshooting by Symptom

Nearly every problem may be resolved by one of the following simple steps:• Make sure each sensor meets the basic requirements discussed above• Properly calibrate • Properly set the combine performance settings

Symptom Problem SolutionSystem does not tilt Tilt function not enabled on

combineCorrect in accordance with the Settings section of this manual

Insight not calibrated (if applicable)

Calibrate Insight

Combine not calibrated Correct in accordance with the Calibration section of this manual

Wiring not installed correctly See Installation SectionSystem does not tilt, FD1xx only OEM tilt plugs not connected See Installation

Make sure C40 is connected to C45B, not C45A

Header/ feeder tilts wrong way (either direction)

Left and right sensor connections reversed on main harness

Correct in accordance with the Installation section of this manual

Sensors incorrectly installed or adjusted

Correct in accordance with the Installation section of this manual

Header/feeder tilts fully one direction only

Sensors incorrectly installed or adjusted

Correct in accordance with the Installation section of this manual

Incorrect calibration Make sure voltages are correct

Make sure springs are not to tight during calibration

Combine will not calibrate header Sensors incorrectly installed or adjusted

Correct in accordance with the Installation section of this manual

Make sure voltage ranges are correct

Incorrect Insight calibration (where applicable)

Calibrate Insight

Head is floating up on float springs when raised

Make sure springs are not to tight during calibration

Header dives then recovers Drop rate set to high Lower Automatic Drop rateLexion Cal issue See Advanced Info

Header response sluggish Height and/or Tilt Sensitivities set too low

Increase sensitivity as much as possible without head hunting

Flow rates set too low (when adjustable)

Increase flow rates as much as possible without head hunting

Page 30: TILT KIT FOR MACDON 70/75/75S/1XX - Headsight · combine specific section below). For Kits w/ Insight Box 1. Mount Insight to back of header with the bracket as shown. 2. Connect

25

Diagnostics

Schematics

081 LEFT SENSO

R W

HT

087 RIG

HT SEN

SOR

WH

T

012 12V POW

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082 L C SEN

SOR

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032 RIG

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k GR

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150 SWAP 3 PU

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137 SWAP 2 D

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022 CH

ASSIS GN

D BLK

070 HEAD

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131 DR

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N

130 DR

APER + W

HT

031 LEFT HZD

LT YEL

136 SWAP 1 O

RG

Y311C

OM

BINE

P01LEFT H

GT

P02R

IGH

T HG

T

P05SEN

SOR

V+

P06SEN

SOR

GN

D

P03L C

HG

T

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GT

P07R

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P08D

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P09R

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P10SW

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P12SEN

SOR

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P13SEN

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P18D

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+

P19D

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-

P20D

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P22LFT H

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P23SEN

SOR

V+

P24STU

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P26D

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P27H

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TYPE

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+

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P22LEFT H

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P23SEN

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108 AUX SN

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058 AUX SN

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K

101 SENSO

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051 SENSO

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100 SENSO

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050 SENSO

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113 REEL F/A YEL

112 REEL VER

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091 FLEX PRESSU

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086 RT C

SENSO

R W

HT

NO

TES:

HB2-IH

8S-31C5

HB2-IH8S-31C

Page 31: TILT KIT FOR MACDON 70/75/75S/1XX - Headsight · combine specific section below). For Kits w/ Insight Box 1. Mount Insight to back of header with the bracket as shown. 2. Connect

26

Diagnostics

045

RIG

HT

HG

T T

AN

100

SEN

SOR

GN

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Lt B

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041

LEFT

HG

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AN

050

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LEFT

HZD

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032

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GR

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033

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022

CH

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LEFT HEIGHTAGROUND

BSIGNAL

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S 8 7

RIGHT HEIGHTAGROUND

BSIGNAL

C5V POWER

098

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L SP

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113

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L F/

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112

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466A

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P07

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P17

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R R

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SEL

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P21

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P24

L H

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P25

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L

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L SP

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L SO

L

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P13

LEFT

HZD

LT

P14

RIG

HT

HZD

LT

P15

STU

BBLE

LTS

P16

HEA

DER

REC

1

P17

HEA

DER

REC

3

P18

HEA

DER

REC

4

P19

FLEX

SEL

ECT

P21

REE

L SE

LEC

T

P23

R H

SH

IFT

P24

L H

SH

IFT

P25

FLO

AT S

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2

P26

DR

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+

P27

DR

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-

P28

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DER

REC

2

P29

SHAF

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P30

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L VE

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P31

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L F/

A

073

HD

R R

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079

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SEL

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G

071

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R R

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G

074

HD

R R

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G

464

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L SO

L Y

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813

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803

TILT

DIV

SO

L O

RG

781

CR

OP

1 L

WH

T

782

CR

OP

2 R

WH

T

NO

TES:

HP2

-JD

63-3

1Q3

HP2-JD63-31Q (Continued on Next Page)

Page 32: TILT KIT FOR MACDON 70/75/75S/1XX - Headsight · combine specific section below). For Kits w/ Insight Box 1. Mount Insight to back of header with the bracket as shown. 2. Connect

27

Diagnostics

137 SWAP 2 D

k BLU

Y161SW

AP EXTP01

L H H

EIGH

T

P02L H

FLOAT

P03R

H H

EIGH

T

P04R

EEL F/A SIG

Y162SW

AP EXTP01

CTR

HG

T SNS

P02C

TR H

GT SN

S

P03SIG

NAL G

ND

P04R

EEL F/A

136 SWAP 1 O

RG

150 SWAP 3 PU

R

157 SWAP 4 BR

N

NO

TES:

HP2-JD

63-31Q3

HP2-JD63-31Q (Continued)

Page 33: TILT KIT FOR MACDON 70/75/75S/1XX - Headsight · combine specific section below). For Kits w/ Insight Box 1. Mount Insight to back of header with the bracket as shown. 2. Connect

28

Diagnostics

041

LEFT

HG

T T

AN

050

SEN

SOR

PW

R P

INK

Y401

MU

LTI -

VS

2 P03

LEFT

HG

T

P01

SEN

SOR

GN

D

P02

SEN

SOR

5V

P04

RIG

HT

HG

T

S81

LEFT

HG

TA

GR

OU

ND

BSI

GN

AL

C+5

V PO

WER

S87

RIG

HT

HG

TA

GR

OU

ND

BSI

GN

AL

C+5

V PO

WER

045

RIG

HT

HG

T T

AN

100

SEN

SOR

GN

D L

t BLU

NO

TES:

HB2

-CA0

5-XX

1

HB2-CA05-XX

Page 34: TILT KIT FOR MACDON 70/75/75S/1XX - Headsight · combine specific section below). For Kits w/ Insight Box 1. Mount Insight to back of header with the bracket as shown. 2. Connect

29

Diagnostics

Y501C

OM

BINE

P10LEFT H

GT SIG

P09R

IGH

T HG

T SIG

P25SW

ITCH

ED 12V

P07SEN

SOR

GN

D

P06SEN

SOR

V+

P19H

DR

SELECT

P01R

EEL SPEED

P03R

EEL RETU

RN

P02C

AN H

I

P04C

AN LO

P17R

EEL ENABLE

P18R

EEL ENABLE

P11R

EEL FOR

E

P12R

EEL FOR

E

P13R

EEL AFT

P14R

EEL AFT

P05C

HASSIS G

ND

P16LFT H

ZD LT

P15R

IGH

T HZD

LT

P20STU

BBLE LTS

P08R

EEL VERT SN

R

P21R

EEL F/A SNR

P26H

EAD PITC

H SN

R

P27FLEX SELEC

T

P28FR

ON

T PITCH

P29R

EAR PITC

H

P30FLEX PR

ESSUR

E

100 SENSO

R G

ND

Lt BLU

045 RIG

HT H

GT TAN

041 LEFT HG

T TAN

032 RIG

HT H

AZARD

Dk G

RN

033 STUBBLE LTS BR

N

031 LEFT HAZAR

D YEL

022 CH

ASSIS GN

D BLK

138 REEL EN

ABLE 1

135 REEL AFT BR

N

134 REEL FO

RE W

HT

135 REEL AFT BR

N

134 REEL FO

RE W

HT

139 REEL EN

ABLE 2

004 SIGN

AL GN

D BLK/W

T

098 REEL SPEED

GR

Y

012 12V POW

ER R

ED

Y502H

EADER

P25SW

ITCH

ED 12V

P07SEN

SOR

GN

D

P06SEN

SOR

V+

P19H

DR

SELECT

P01R

EEL SPEED

P03R

EEL RETU

RN

P02C

AN H

I

P04C

AN LO

P17R

EEL ENABLE

P18R

EEL ENABLE

P11R

EEL FOR

E

P12R

EEL FOR

E

P13R

EEL AFT

P14R

EEL AFT

P05C

HASSIS G

ND

P16LEFT H

ZD LT

P15R

IGH

T HZD

LT

P20STU

BBLE LT

P08R

EEL VERT SN

R

P21R

EEL F/A SNR

P26H

EAD PITC

H

P27FLEX SELEC

T

P28FR

ON

T PITCH

P29R

EAR PITC

H

P30FLEX PR

ESSUR

E

050 SENSO

R PW

R PN

K

112 REEL VER

T YEL

113 REEL F/A YEL

079 FLEX SELECT O

RG

091 FLEX PRESSU

RE G

RY

S 81LEFT H

EIGH

TA

GR

OU

ND

BSIG

NAL

C5V PO

WER

S 87R

IGH

T HEIG

HT

AG

RO

UN

D

BSIG

NAL

C5V PO

WER

100 SENSO

R G

ND

Lt BLU

050 SENSO

R PW

R PN

K

071 HD

R R

EC 1 O

RG

079 FLEX SELECT O

RG

114 HEAD

F/A YEL

780 CR

OP IN

R TAN

779 CR

OP IN

L TAN

731 CAN

1 H YEL

732 CAN

1 L Dk G

RN

NO

TES:

HB2-AG

31-31A3

HP2-AG31-31A (Continued on Next Page)

Page 35: TILT KIT FOR MACDON 70/75/75S/1XX - Headsight · combine specific section below). For Kits w/ Insight Box 1. Mount Insight to back of header with the bracket as shown. 2. Connect

30

Diagnostics

Y101

INSI

GH

T

P11

HG

T SI

GN

AL

P18

TILT

IN L

OW

P16

TILT

SIG

NAL

P17

TILT

IN H

I

P412

V PO

WER

P6G

RO

UN

D

P2H

GT

SNS

V+

P3H

GT

SNS

GN

D

P7LE

FT H

GT

P8C

ENTE

R H

GT

P9R

IGH

T H

GT

QB5

-INPU

TH

ARN

ESS

050

SEN

SOR

PW

R P

NK

100

SEN

SOR

GN

D L

t BLU

087

RIG

HT

SEN

SOR

WH

T

084

CEN

TER

SEN

SOR

WH

T

081

LEFT

SEN

SOR

WH

T

Y302

FIEL

D T

RAC

KER A

TILT

REF

LO

W

BTI

LT S

IGN

AL

CTI

LT R

EF H

IGH

DSW

ITC

HED

12V

EG

RO

UN

D

303

TILT

IN A

Lt B

LUE

122

TILT

BAL

ANC

E G

REY

304

TILT

IN C

PIN

K

001

SIG

NAL

GN

D B

LK

012

12V

POW

ER

RED

301

HEI

GH

T A

Lt G

RN

125

HEI

GH

T SI

GN

AL W

HT

302

HEI

GH

TC

Lt G

RN

Y301

HEI

GH

TA

HG

T R

EF H

I

BH

EIG

HT

SIG

NAL

CH

GT

REF

LO

W

CR

IMP

AND

SO

LDER

R1

- 1k,

1 2 W

CR

IMP

AND

SO

LDER

R2

- 1K,

1 2 W

NO

TES:

QB3

-IH23

-XX

1

QB3-IH23-XX

Page 36: TILT KIT FOR MACDON 70/75/75S/1XX - Headsight · combine specific section below). For Kits w/ Insight Box 1. Mount Insight to back of header with the bracket as shown. 2. Connect

31

Diagnostics

Y311C

OM

BINE

P27H

EADER

TYPE

P01LEFT H

GT

P03L C

HG

T

P04R

T C H

GT

P02R

IGH

T HG

T

P510V SU

PPLY

P6SIG

NAL G

RO

UN

D

P30C

HASSIS G

ND

P22LFT H

ZD LT

P28R

IGH

T HZD

LT

P24STU

BBLE LTS

P07R

EEL SPEED

P13SEN

SOR

GN

D

P20SW

AP 1

P26SW

AP 2

QB3-IN

PUT

HAR

NESS

001 SIGN

AL GN

D BLK

045 RIG

HT H

GT TAN

012 12V POW

ER R

ED

050 SENSO

R PW

R PN

K

100 SENSO

R G

ND

Lt BLU

087 RIG

HT SEN

SOR

WH

T

084 CEN

TER SEN

SOR

WH

T

081 LEFT SENSO

R W

HT

Y101IN

SIGH

T

P16H

EADER

TYPE

P10LEFT H

GT SIG

P11C

ENTER

HG

T SIG

P12R

IGH

T HG

T SIG

P412V PO

WER

P6G

RO

UN

D

P2H

GT SN

S V+

P3H

GT SN

S GN

D

P9R

IGH

T HG

T

P8C

ENTER

HG

T

P7LEFT H

GT

041 LEFT HG

T TAN

032 RIG

HT H

AZARD

Dk G

RN

033 STUBBLE LTS BR

N

031 LEFT HAZAR

D YEL

022 CH

ASSIS GN

D BLK

Y312H

EADER

P30C

HASSIS G

ND

P22LEFT H

ZD LT

P28R

IGH

T HZD

LT

P24STU

BBLE LT

P07R

EEL SPEED

P13SEN

SOR

V-

P20SW

AP 1

P26SW

AP 2

070 HEAD

ER TYPE YEL

136 SWAP 1 D

k BLU

137 SWAP 2 O

RG

098 REEL SPEED

GR

Y

101 SENSO

R G

ND

Lt BLU

043 CTR

HG

T TAN

043 CTR

HG

T TAN

NO

TES:

QB3-N

HC

R-31N

5

QB3-NHCR-31N

Page 37: TILT KIT FOR MACDON 70/75/75S/1XX - Headsight · combine specific section below). For Kits w/ Insight Box 1. Mount Insight to back of header with the bracket as shown. 2. Connect

32

Parts

Parts

ITEM QTY. PART NUMBER DESCRIPTION1 AR HT3227 Left sensor (FD70-75)2 AR HT3225 Right sensor (FD70-75)3 AR HT3226 Left sensor (FD1xx)4 AR HT3228 Right Sensor (FD1xx)5 2 HT3233 Arm T bracket6 2 HT3356 Tie Rod7 2 08200102 1/4-0.5” flange bolt8 2 08200136 5/16 -1.25” Bolt9 2 08200145 5/16 Flange Nut

10 4 08200216 3/8-1.5” carriage bolt11 4 08200131 3/8 flange nut12 4 08100102 Cable clamp13 2 08100137 Clip, push on14 10 08300102 8” Zipties

MacDon Tilt Sensor

2

1 3

14

7

135

9 10 11 12

6 8

4

Page 38: TILT KIT FOR MACDON 70/75/75S/1XX - Headsight · combine specific section below). For Kits w/ Insight Box 1. Mount Insight to back of header with the bracket as shown. 2. Connect

33

Parts

ITEM QTY. PART NUMBER DESCRIPTION1 AR PFB4 FD7x, Left Harness2 AR PFB17 FD7x, Right Harness3 AR HT3812 FD1, Left Harness4 AR HT3813 FD1, Right Harness

Mounting Bracket and Harness

1

4

2

3 4

Page 39: TILT KIT FOR MACDON 70/75/75S/1XX - Headsight · combine specific section below). For Kits w/ Insight Box 1. Mount Insight to back of header with the bracket as shown. 2. Connect

34

Parts

Exploded Sensor Prints

1234

D

C

B

E

F

G

H

D

C

B

A

E

F

G

H

5678

12345678

ITEM NUMBER PART NUMBER DESCRIPTION QUANTITY1 08200110 M5 FLANGE NUT 22 HT2128 SENSOR 13 HT3235 BRACKET TILT SENSOR RH MACDON FD7X 14 08100103 SNAP RING E-CLIP 15 HT2112 PIVOT BUSHING 16 HT2119 SEAL 17 08200147 M5x20 HEX BOLT 28 HT3307 SHAFT ARM 1

HT3225

UNLESS OTHERWISE SPECIFIEDDIMENSIONS ARE IN INCHESDIMENSIONS W/O TOL ARE BASIC

DATE

JUL 18, 18

PROJECTIONTHIRD ANGLE SHEET 1 OF 1

THE INFORMATION CONTAINED ON THIS DRAWING IS PROPRIETARY TOHEADSIGHT, INC. ANY UNAUTHORIZED USE OF SUCH CONTENTS ISSTRICTLY PROHIBITED.MATERIAL

N/ADESCRIPTION

TILT SENSOR ASSM RH - MD FD7X

HT3225 CHG LEVEL C 01

1

23

45

67 8

1234

D

C

B

E

F

G

H

D

C

B

A

E

F

G

H

5678

12345678

ITEM NUMBER PART NUMBER DESCRIPTION QUANTITY1 08200110 M5 FLANGE NUT 22 HT2128 SENSOR 13 HT3235 BRACKET TILT SENSOR RH MACDON FD7X 14 08100103 SNAP RING E-CLIP 15 HT2112 PIVOT BUSHING 16 HT2119 SEAL 17 08200147 M5x20 HEX BOLT 28 HT3307 SHAFT ARM 1

HT3225

UNLESS OTHERWISE SPECIFIEDDIMENSIONS ARE IN INCHESDIMENSIONS W/O TOL ARE BASIC

DATE

JUL 18, 18

PROJECTIONTHIRD ANGLE SHEET 1 OF 1

THE INFORMATION CONTAINED ON THIS DRAWING IS PROPRIETARY TOHEADSIGHT, INC. ANY UNAUTHORIZED USE OF SUCH CONTENTS ISSTRICTLY PROHIBITED.MATERIAL

N/ADESCRIPTION

TILT SENSOR ASSM RH - MD FD7X

HT3225 CHG LEVEL C 01

1

23

45

67 8

1234

D

C

B

E

F

G

H

D

C

B

A

E

F

G

H

5678

12345678

ITEM NUMBER PART NUMBER DESCRIPTION QUANTITY1 08200110 M5 FLANGE NUT 22 HT2128 SENSOR 13 HT3235 BRACKET TILT SENSOR RH MACDON FD7X 14 08100103 SNAP RING E-CLIP 15 HT2112 PIVOT BUSHING 16 HT2119 SEAL 17 08200147 M5x20 HEX BOLT 28 HT3307 SHAFT ARM 1

HT3225

UNLESS OTHERWISE SPECIFIEDDIMENSIONS ARE IN INCHESDIMENSIONS W/O TOL ARE BASIC

DATE

JUL 18, 18

PROJECTIONTHIRD ANGLE SHEET 1 OF 1

THE INFORMATION CONTAINED ON THIS DRAWING IS PROPRIETARY TOHEADSIGHT, INC. ANY UNAUTHORIZED USE OF SUCH CONTENTS ISSTRICTLY PROHIBITED.MATERIAL

N/ADESCRIPTION

TILT SENSOR ASSM RH - MD FD7X

HT3225 CHG LEVEL C 01

1

23

45

67 8

Right Sensor - FD70-75

Left Sensor - FD70-75

1234

D

C

B

E

F

G

H

D

C

B

A

E

F

G

H

5678

12345678HT3227

UNLESS OTHERWISE SPECIFIEDDIMENSIONS ARE IN INCHESDIMENSIONS W/O TOL ARE BASIC

DATE

JUL 18, 18

PROJECTIONTHIRD ANGLE SHEET 1 OF 1

THE INFORMATION CONTAINED ON THIS DRAWING IS PROPRIETARY TOHEADSIGHT, INC. ANY UNAUTHORIZED USE OF SUCH CONTENTS ISSTRICTLY PROHIBITED.MATERIAL

N/ADESCRIPTION

TILT SENSOR ASSM LH - MD FD7X

HT3227 CHG LEVEL C 01

TOLERANCEx.x = ± .030x.xx = ± .010x.xxx = ± .005

ANGLES = ± 1/2°

ITEM NUMBER PART NUMBER DESCRIPTION QUANTITY1 08200110 M5 FLANGE NUT 22 HT2128 SENSOR 13 HT3237 BRACKET TILT SENSOR LH MACDON FD7X 14 08100103 SNAP RING E-CLIP 15 HT2112 PIVOT BUSHING 16 HT2119 SEAL 17 08200147 M5x20 HEX BOLT 28 HT3307 SHAFT ARM 1

12 3

4 5

67

8

1234

D

C

B

E

F

G

H

D

C

B

A

E

F

G

H

5678

12345678HT3227

UNLESS OTHERWISE SPECIFIEDDIMENSIONS ARE IN INCHESDIMENSIONS W/O TOL ARE BASIC

DATE

JUL 18, 18

PROJECTIONTHIRD ANGLE SHEET 1 OF 1

THE INFORMATION CONTAINED ON THIS DRAWING IS PROPRIETARY TOHEADSIGHT, INC. ANY UNAUTHORIZED USE OF SUCH CONTENTS ISSTRICTLY PROHIBITED.MATERIAL

N/ADESCRIPTION

TILT SENSOR ASSM LH - MD FD7X

HT3227 CHG LEVEL C 01

TOLERANCEx.x = ± .030x.xx = ± .010x.xxx = ± .005

ANGLES = ± 1/2°

ITEM NUMBER PART NUMBER DESCRIPTION QUANTITY1 08200110 M5 FLANGE NUT 22 HT2128 SENSOR 13 HT3237 BRACKET TILT SENSOR LH MACDON FD7X 14 08100103 SNAP RING E-CLIP 15 HT2112 PIVOT BUSHING 16 HT2119 SEAL 17 08200147 M5x20 HEX BOLT 28 HT3307 SHAFT ARM 1

12 3

4 5

67

8

1234

D

C

B

E

F

G

H

D

C

B

A

E

F

G

H

5678

12345678HT3227

UNLESS OTHERWISE SPECIFIEDDIMENSIONS ARE IN INCHESDIMENSIONS W/O TOL ARE BASIC

DATE

JUL 18, 18

PROJECTIONTHIRD ANGLE SHEET 1 OF 1

THE INFORMATION CONTAINED ON THIS DRAWING IS PROPRIETARY TOHEADSIGHT, INC. ANY UNAUTHORIZED USE OF SUCH CONTENTS ISSTRICTLY PROHIBITED.MATERIAL

N/ADESCRIPTION

TILT SENSOR ASSM LH - MD FD7X

HT3227 CHG LEVEL C 01

TOLERANCEx.x = ± .030x.xx = ± .010x.xxx = ± .005

ANGLES = ± 1/2°

ITEM NUMBER PART NUMBER DESCRIPTION QUANTITY1 08200110 M5 FLANGE NUT 22 HT2128 SENSOR 13 HT3237 BRACKET TILT SENSOR LH MACDON FD7X 14 08100103 SNAP RING E-CLIP 15 HT2112 PIVOT BUSHING 16 HT2119 SEAL 17 08200147 M5x20 HEX BOLT 28 HT3307 SHAFT ARM 1

12 3

4 5

67

8

Page 40: TILT KIT FOR MACDON 70/75/75S/1XX - Headsight · combine specific section below). For Kits w/ Insight Box 1. Mount Insight to back of header with the bracket as shown. 2. Connect

35

Parts

1234

D

C

B

E

F

G

H

D

C

B

A

E

F

G

H

5678

12345678HT3228

UNLESS OTHERWISE SPECIFIEDDIMENSIONS ARE IN INCHESDIMENSIONS W/O TOL ARE BASIC

DATE

JUL 18, 18

PROJECTIONTHIRD ANGLE SHEET 1 OF 1

THE INFORMATION CONTAINED ON THIS DRAWING IS PROPRIETARY TOHEADSIGHT, INC. ANY UNAUTHORIZED USE OF SUCH CONTENTS ISSTRICTLY PROHIBITED.MATERIAL

N/ADESCRIPTION

TILT SENSOR ASSM RH - MD FD1

HT3228 CHG LEVEL C 01

TOLERANCEx.x = ± .030x.xx = ± .010x.xxx = ± .005

ANGLES = ± 1/2°

ITEM NUMBER PART NUMBER DESCRIPTION QUANTITY1 08200110 M5 FLANGE NUT 22 HT2128 SENSOR 13 HT3238 BRACKET TILT SENSOR RH MACDON FD1 14 08100103 SNAP RING E-CLIP 15 HT2112 PIVOT BUSHING 16 HT2119 SEAL 17 08200147 M5x20 HEX BOLT 28 HT3307 SHAFT ARM 1

12

3

45

6

7 8

1234

D

C

B

E

F

G

H

D

C

B

A

E

F

G

H

5678

12345678HT3228

UNLESS OTHERWISE SPECIFIEDDIMENSIONS ARE IN INCHESDIMENSIONS W/O TOL ARE BASIC

DATE

JUL 18, 18

PROJECTIONTHIRD ANGLE SHEET 1 OF 1

THE INFORMATION CONTAINED ON THIS DRAWING IS PROPRIETARY TOHEADSIGHT, INC. ANY UNAUTHORIZED USE OF SUCH CONTENTS ISSTRICTLY PROHIBITED.MATERIAL

N/ADESCRIPTION

TILT SENSOR ASSM RH - MD FD1

HT3228 CHG LEVEL C 01

TOLERANCEx.x = ± .030x.xx = ± .010x.xxx = ± .005

ANGLES = ± 1/2°

ITEM NUMBER PART NUMBER DESCRIPTION QUANTITY1 08200110 M5 FLANGE NUT 22 HT2128 SENSOR 13 HT3238 BRACKET TILT SENSOR RH MACDON FD1 14 08100103 SNAP RING E-CLIP 15 HT2112 PIVOT BUSHING 16 HT2119 SEAL 17 08200147 M5x20 HEX BOLT 28 HT3307 SHAFT ARM 1

12

3

45

6

7 8

1234

D

C

B

E

F

G

H

D

C

B

A

E

F

G

H

5678

12345678HT3228

UNLESS OTHERWISE SPECIFIEDDIMENSIONS ARE IN INCHESDIMENSIONS W/O TOL ARE BASIC

DATE

JUL 18, 18

PROJECTIONTHIRD ANGLE SHEET 1 OF 1

THE INFORMATION CONTAINED ON THIS DRAWING IS PROPRIETARY TOHEADSIGHT, INC. ANY UNAUTHORIZED USE OF SUCH CONTENTS ISSTRICTLY PROHIBITED.MATERIAL

N/ADESCRIPTION

TILT SENSOR ASSM RH - MD FD1

HT3228 CHG LEVEL C 01

TOLERANCEx.x = ± .030x.xx = ± .010x.xxx = ± .005

ANGLES = ± 1/2°

ITEM NUMBER PART NUMBER DESCRIPTION QUANTITY1 08200110 M5 FLANGE NUT 22 HT2128 SENSOR 13 HT3238 BRACKET TILT SENSOR RH MACDON FD1 14 08100103 SNAP RING E-CLIP 15 HT2112 PIVOT BUSHING 16 HT2119 SEAL 17 08200147 M5x20 HEX BOLT 28 HT3307 SHAFT ARM 1

12

3

45

6

7 8

1234

D

C

B

E

F

G

H

D

C

B

A

E

F

G

H

5678

12345678HT3226

UNLESS OTHERWISE SPECIFIEDDIMENSIONS ARE IN INCHESDIMENSIONS W/O TOL ARE BASIC

DATE

JUL 18, 18

PROJECTIONTHIRD ANGLE SHEET 1 OF 1

THE INFORMATION CONTAINED ON THIS DRAWING IS PROPRIETARY TOHEADSIGHT, INC. ANY UNAUTHORIZED USE OF SUCH CONTENTS ISSTRICTLY PROHIBITED.MATERIAL

N/ADESCRIPTION

TILT SENSOR ASSM LH - MD FD1

HT3226 CHG LEVEL C 01

TOLERANCEx.x = ± .030x.xx = ± .010x.xxx = ± .005

ANGLES = ± 1/2°

ITEM NUMBER PART NUMBER DESCRIPTION QUANTITY1 08200110 M5 FLANGE NUT 22 HT2128 SENSOR 13 HT3236 BRACKET TILT SENSOR LH MACDON FD1 14 08100103 SNAP RING E-CLIP 15 HT2112 PIVOT BUSHING 16 HT2119 SEAL 17 08200147 M5x20 HEX BOLT 28 HT3307 SHAFT ARM 1

12 3

45

6

7

8

1234

D

C

B

E

F

G

H

D

C

B

A

E

F

G

H

5678

12345678HT3226

UNLESS OTHERWISE SPECIFIEDDIMENSIONS ARE IN INCHESDIMENSIONS W/O TOL ARE BASIC

DATE

JUL 18, 18

PROJECTIONTHIRD ANGLE SHEET 1 OF 1

THE INFORMATION CONTAINED ON THIS DRAWING IS PROPRIETARY TOHEADSIGHT, INC. ANY UNAUTHORIZED USE OF SUCH CONTENTS ISSTRICTLY PROHIBITED.MATERIAL

N/ADESCRIPTION

TILT SENSOR ASSM LH - MD FD1

HT3226 CHG LEVEL C 01

TOLERANCEx.x = ± .030x.xx = ± .010x.xxx = ± .005

ANGLES = ± 1/2°

ITEM NUMBER PART NUMBER DESCRIPTION QUANTITY1 08200110 M5 FLANGE NUT 22 HT2128 SENSOR 13 HT3236 BRACKET TILT SENSOR LH MACDON FD1 14 08100103 SNAP RING E-CLIP 15 HT2112 PIVOT BUSHING 16 HT2119 SEAL 17 08200147 M5x20 HEX BOLT 28 HT3307 SHAFT ARM 1

12 3

45

6

7

8

1234

D

C

B

E

F

G

H

D

C

B

A

E

F

G

H

5678

12345678HT3226

UNLESS OTHERWISE SPECIFIEDDIMENSIONS ARE IN INCHESDIMENSIONS W/O TOL ARE BASIC

DATE

JUL 18, 18

PROJECTIONTHIRD ANGLE SHEET 1 OF 1

THE INFORMATION CONTAINED ON THIS DRAWING IS PROPRIETARY TOHEADSIGHT, INC. ANY UNAUTHORIZED USE OF SUCH CONTENTS ISSTRICTLY PROHIBITED.MATERIAL

N/ADESCRIPTION

TILT SENSOR ASSM LH - MD FD1

HT3226 CHG LEVEL C 01

TOLERANCEx.x = ± .030x.xx = ± .010x.xxx = ± .005

ANGLES = ± 1/2°

ITEM NUMBER PART NUMBER DESCRIPTION QUANTITY1 08200110 M5 FLANGE NUT 22 HT2128 SENSOR 13 HT3236 BRACKET TILT SENSOR LH MACDON FD1 14 08100103 SNAP RING E-CLIP 15 HT2112 PIVOT BUSHING 16 HT2119 SEAL 17 08200147 M5x20 HEX BOLT 28 HT3307 SHAFT ARM 1

12 3

45

6

7

8

Left Sensor - FD1xx

Right Sensor - FD1xx

Page 41: TILT KIT FOR MACDON 70/75/75S/1XX - Headsight · combine specific section below). For Kits w/ Insight Box 1. Mount Insight to back of header with the bracket as shown. 2. Connect

STATEMENT OF LIMITED WARRANTY

For Headsight® Products Headsight Inc. (Headsight) warrants its new products to be free from defects in material and workmanship for a period of twelve (12) consecutive months following the date of purchase by the retail purchaser.

Headsight Inc. (Headsight) warrants its new corn sensors assemblies for a period of thirty-six (36) months.

Headsight warrants genuine Headsight replacement parts and components to be free from defects in material and workmanship for a period of six (6) consecutive months following the date of purchase or the remainder of the original equipment warranty period, whichever is longer.

Headsight’s obligation under these warranties shall be limited to repairing or replacing, free of charge to the original purchaser, any part that, in Headsight’s judgment, shows evidence of such defect.

Limitations to Warranty

This warranty does not cover:• Warranty claims directly resulting from improper installation of the product.• Any product damaged by accident, abuse, misuse, or negligence after shipment from Headsight.• Any unauthorized product alteration or modification.• Any unauthorized repairs made with parts other than genuine Headsight parts.• Any repairs performed by anyone other than Headsight or an authorized Headsight dealer unless specifically authorized

by Headsight.

Warranty Procedure• Troubleshooting should be done between farmer/dealer and Headsight through our technical assistance @

574.220.5511. • Labor reimbursement will occur only pre-arranged through Headsight technical assistance and be scheduled to a flat rate

basis or reasonable time allowance in Headsight’s judgment. • There is no mileage reimbursement. • Diagnostic time will not be reimbursed except in pre-arranged circumstances.• Warranty claims should be on typical dealer service work order with a number and name to be attached for any future

correspondence. • All warranty work must be performed, and claims submitted, within thirty (30) days of the occurrence of the claim and

within the warranty period.• All parts removed during warranty repair must be returned to Headsight with Headsight’s Return Form within thirty (30)

days of the occurrence of the claim and within the warranty period.• Headsight, Inc. reserves the right to either inspect the product at the original retail purchaser’s location or require it to be

returned to Headsight, Inc. for inspection.

Limitation of LiabilityHeadsight makes no express warranties other than those, which are specifically described herein. Any description of the goods sold hereunder, including any reference to buyer’s specifications and any descriptions in circulars and other written material published by Headsight is for the sole purpose of identifying such goods and shall not create an express warranty that the goods shall conform to such description.

THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED. There are no implied warranties of merchantability or fitness of a particular purpose. This warranty states Headsight’s entire and exclusive liability and buyer’s exclusive remedy or any claim for damages in connection with the sale of furnishing of Headsight products, their design, suitability for use, installation or operation, or for any claimed defects herein. HEADSIGHT WILL IN NO EVENT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES WHATSOEVER, NOR FOR ANY SUM IN EXCESS OF THE PRICE RECEIVED FOR THE GOODS FOR WHICH LIABILITY IS CLAIMED.

No representative of Headsight nor any dealer associated with Headsight has the authority to change the items of this warranty in any manner whatsoever, and no assistance to purchaser by Headsight in the repair of operation of any Headsight product shall constitute a waiver of the conditions of this warranty, nor shall such assistance extend or revive it.

Headsight reserves the right to make improvements in design or changes in specifications at any time, without incurring any obligation to owners of units previously sold. Warranty: 1/2017

Page 42: TILT KIT FOR MACDON 70/75/75S/1XX - Headsight · combine specific section below). For Kits w/ Insight Box 1. Mount Insight to back of header with the bracket as shown. 2. Connect

P 574.546.5022 • F 574.546.57604845 3B Rd • Bremen, IN [email protected]