Tirumala Cotton Profile

8/12/2019 Tirumala Cotton Profile

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MBA Programme Tirumala Cotton & Agro Products

INDUSTRY PROFILE

Cotton

Cottonis a soft, staple fiber that grows around the seeds of the cottonplant. It is a natural fiber harvested from the cotton plant. The fiber most often is spun

into arn or thread and used to ma!e a soft, breathable te"tile, which is the most widel

used natural#fiber cloth in clothing toda.

Processing of Cotton in India

In India the raw cotton, also called as $apas is processed in a multi#stage

process described as below. The Products of processing are

I. Yarn.

II. Cottonseed Oil.

III. Cottonseed Meal.

I. Production of Yarn

!P!S TO LINT"$apas %also !nown as raw cotton or seed cotton is unginned cottonor the white fibrous substance covering the seed that is obtained from the cotton plant.

The first step in the process is, the cotton is vacuumed into tubes that carr it to a drer

to reduce moisture and improve the fiber 'ualit. Then it runs through cleaning

e'uipment to remove leaf trash, stic!s and other foreign matter. In ginning a roller gin is

used to grab the fiber. The raw fiber, now called lint.

LINT TO #!LE" The lintma!es its wa through another series of pipes to a press

where it is compressed into bales%lint pac!aged for mar!et. After baling, the cotton lint

is hauled to either storage ards, te"tile mills, or shipped to foreign countries.

#!LE TO L!P( )ere the bales are bro!en down and a wor!er feeds the cotton into a

machine called a *brea!er* which gets rid of some of the dirt. +rom here the cotton goes

to a *scutcher*. %perated b a wor!er also called a scutcher. This machine cleans the

cotton of an remaining dirt and separates the fibers. The cotton emerges in the form of

thin *blan!et* called the *lap*.

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L!P TO C!RDIN$( Carding is the process of pulling the fibers into parallel alignment

to form a thin web. )igh speed electronic e'uipment with wire toothed rollers performs

this tas!. The web of fibers is eventuall condensed into a continuous, untwisted, rope#

li!e strand called a sliver.

SLI%ER TO RO%IN$( The silver is then sent to combing machine. )ere, the fibers

shorter than half#inch and impurities are removed from the cotton. The sliver is drawn

out to a thinner strand and given a slight twist to improve strength, then wound on

bobbins. This Process is called /oving.

RO%IN$ TO Y!RN &SPINNIN$'( 0pinning is the last process in arn manufacturing.

0pinning draws out the short fibers from the mass of cotton and twists them together into

a long. 0pinning machines have a metal spi!e called a spindle which the thread winds

around.

II. Production of Cotton Seed Oil

Processing of cottonseed in modern mills involves a number of steps. The are as

follows(

The first step is its entr into the s(a)er roo*where, through a number of

screens and air e'uipment, twigs, leaves and other trash are removed.

The cleaned seedis then sent to gin stands where the lintersare removed from

the seed %delinted. The linters of the highest grade, referred to as first+cut linters

are used in manufacturing non#chemical products, such as medical supplies,

twine, and candle wic!s. The second+cut linters removed in further delinting

steps, are incorporated in chemical products, found in various foods, toiletries,

film, and paper.

The delinted seeds now go to the huller. The (ullerremoves the tough seed coat

with a series of )ni,es and s(a)ers. The )ni,es cut t(e (ulls%tough outer shell

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of the seed to loosen them from the )ernels%the inside meat of the seed, rich in

oil and s(a)ers se-arate t(e (ulls and )ernels.

The !ernels are now read for oil etraction. The pass through fla!ing rollers

made of heav cast iron, spinning at high speeds. This presses the meats into thin

fla!es. These fla!es then travel to a coo!er where the are coo!ed at 23 degrees

+ to reduce their moisture levels. The prepared meats are conveed to the

e"tractor and washed with he"ane %organic solvent that dissolves out the oil

removing up to 456 of the oil.

Crude cottonseed oil re'uires furt(er -rocessingbefore it ma be used for food.

The first step in this process is refining. 7ith the scientific use of heat, sodium

hdro"ide and a centrifuge %e'uipment used to separate substances through

spinning action, the dar! colored crude oil is transformed into a transparent,

ellow oil. This clear oil ma then be bleached with a special bleaching cla to

produce a trans-arent/ a*0er colored oil.

The refined cotton seed oil has several advantages other than edible oils. It contains

mere advantage over other edible oils. It contains a large percentage of Pol1

Unsaturated Fatt1 !cids%PUF! which maintain cholesterol in the blood at a health

level. The 'ualit of cotton oil depends on the weather prevailing during the time that

cotton stands in the fields after coming to maturit. )ence 'ualit of oil varies from

place to place and season to season. The 'ualit of oil is high in dr seasons and low

when the seed is e"posed to wet weather in the fields or handled or stored with high

moisture. +urther cotton seed coo!ing oil has a long span of life due to the presence of

vitamin -.

III. Production of Cottonseed Meal2Ca)e2a-as)(alli

$apas!halli %cottonseed e"traction8meal is a bproduct of the cottonseed

industr.

Cottonseed is a b#product of the cotton plant, which is primaril grown for its

fiber. Although cotton has been grown for its fiber for several thousand ears, the

use of cottonseed on a commercial scale is of relativel recent origin.

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Cottonseed was a raw agricultural product, which was once largel wasted. :ow

it is being converted into food for people; feed for livestoc!; fertili


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Cotton -roduction !reas in India

India is an important grower of cotton on a global scale. It ran!s third in

global cotton production after the @nited 0tates and China; with 4.3 million hectares

grown each ear, India accounts for appro"imatel 16 of the worlds total cotton area

and 96 of global cotton production.

The Cotton producing areas in India are spread throughout the countr.

But the ma=or cotton producing states which account for more than 46 of the area

under and output are(

. Pun=ab.

1. )arana.

9. /a=asthan.

?. Maharashtra.

. >u=arat.

. Madha Pradesh.

2. Andhra Pradesh.

5. Tamil :adu.

4. $arnata!a.

f the nine cotton producing 0tates in India, average 1ields are (ig(est

inPun7a0where most of the cotton area is irrigated.

But the ields of cotton in India are low, with an average ield of 39

!g8ha compared to the world average of 29? !g8ha. The problem is also compounded b

higher production costs and poor 'ualit in terms of varietals purit and trash content.

)owever the Cotton plas an important role in the :ational econom providing large

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emploment in the farm, mar!eting and processing sectors. Cotton te"tiles along with

other te"tiles also contribute about 89rd of the Indian e"ports.

Ste-s ta)en 01 t(e Cotton Producers in India

:ow#a#das the Indian Cotton producers are continuousl wor!ing to up#

grade the 'ualit and increase the cotton production to cope up with the increased global

demand for cotton te"tiles and to meet the needs of the 94 million spindles capacit ofthe domestic te"tile industr which presentl consumes about 1#? million bales

annuall.

In India, cotton ields increased significantl in the 453Ds and through

the first half of 453Ds but since 44 there is no increase in ield. In the past, the

increase in cost of production of cotton was partiall offset b increase in ield but now

with stagnant ield the cost of production is raising. Besides low ield, Indian cotton also

suffers from inconsistent 'ualit in terms of length, micron ire and strength.

Polic1 of $o,ern*ent of India to8ards Cotton Industr1

The Cotton production policies in India historicall have been oriented

toward promoting and supporting the te"tile industr. The >overnment of India

announces a minimum support price for each variet of seed cotton %!apas based on

recommendations from the Commission for Agricultural Costs and Prices. The

>overnment of India is also providing subsidies to the production inputs of the cotton in

the areas of fertili


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0tate#level cooperatives,

The Cotton Corporation of India Fimited.

f these three groups, -ri,ate tradershandle more than 9: -ercent of

cottonseed and lint, followed b cooperatives and the CCI.

The Cotton Corporation of India Ftd. for the ear 1332#35 had purchased

3.93 la!h 'uintals of !appaDs e'uivalent to .22 la!h bales valuing /s.15.23 crores

in Andhra Pradesh, Maharashtra, Madha Pradesh, rissa and $arnata!a. Beside these

the Corporation had also carried out commercial operations and purchased 1.2 la!h

bales valuing /s.15.51 crores in the ear 133#32 as compared to around .33 la!h

bales valuing /s.35.5 crores during the previous ear %i.e. for the ear 133#32.

E-orts of Cotton

The main mar!et for Indian cotton e"port is China. The other mar!ets also

include Taiwan, Thailand and Tur!e. In Gul 133, the union government removed all

curbs on cotton e"ports. As a result of these, now the e"porters are not re'uired to obtain

an certificate from the Te"tile Commissioner on the registration, allocation, 'ualit and'uantit of e"port. India e"ported around 1 per cent cotton during 133#32 and it is

estimated nearl 1 per cent e"ported to China.

Huring the ear 133#32 the prices of Indian cotton in earl part of the

season being lower than the international prices, had been attractive to foreign buers

and there was good demand for Indian cotton, especiall 0#, )#? and Bunn, which had

resulted in sustained cotton e"ports, which are estimated at .33 la!h bales

The Cotton Advisor Board estimated an 5#13 percent increase in cotton

e"ports to la!h bales for ct 1332# 0ep 1335, as against its Aug 1332 estimate of 5

la!h bales.

I*-orts of Cotton

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Hespite good domestic crops, India is importing cotton because of 'ualit

problems or low world prices particularl for processing into e"portable products li!e

arns and fabrics.

India imported =ust 21,333 bales of cotton in 1339#3?. The imports rose

to ,12,333 la!h bales in 133?#3, ?,233,333 la!h bales in 133#3 and the anticipated

imports for the ear 133#32 are 3,333 la!h bales.

+or the ear 133#32 the cotton imports into the countr had once again

remained limited mainl to -"tra Fong staple cottons, li!e as previous ear, which werein short suppl at around la!h bales inclusive of import of around 1 la!h bales of long

staple varieties contracted b mills during April#Ma 1332.

Role of Cotton seed oil in Indian Econo*1

The global production of cottonseed oil in the recent ears has been at

around ?#?. million tons. Around 1 la!h tons are traded globall ever ear. The ma=or

seed producers, vi


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Role of cottonseed *eal in Indian Econo*1

India produces around 1 million tons of cottonseed meal a ear. )owever,

in India mainl undecorticated meal is largel produced. 0everal associations are

promoting the production of decorticated ca!e in India and the production of this is

e"pected to increase in the countr.

India used to be a ma=or e"porter of cottonseed e"traction around two

decades ago. )owever, the demand for other oil meals li!e so meal, has lowered the

cottonseed demand globall. In addition, the low availabilit of decorticated meal in

India has also been a ma=or reason for the fall in e"ports.

The ma=or importers of Indian cottonseed meal %undecorticated used to

be Thailand. India in 1331#39 e"ported onl 3 tons of decorticated cottonseed meal. In

1339#3?, too there have been no significant e"ports. India does not import cottonseedmeal.

T(e Organi;ations dealing 8it( t(e -ro*otion of Cotton Industr1 in India"

The organiovernment Compan registered under the Companies Act 4. In the initial period

of setting up, as an Agenc in Public 0ector, Corporation was charged with the

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responsibilit of e'uitable distribution of cotton among the different constituents of the

industr and to serve as a vehicle for the canaliovernment. It functions under the Chairmanship of Te"tile Commissioner with Heput

Te"tile Commissioner as a Member 0ecretar.

III. T(e Cotton !ssociation of India

The Cotton Association of India also called as the -ast India Cotton

Association %-ICA was declared as the statutor bod b the Bomba Cotton Contract

Act on 15th Hecember, 411. Its purpose is to

Provide and maintain suitable buildings or rooms or a Cotton

-"change in the cit of Bomba or elsewhere in India.

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Provide forms of contracts and regulate the mar!eting, etc. of

the contracts.

+i" and adopt standards or classifications of cotton.

Ad=ust b arbitration or otherwise controversies between

Persons engaged in the cotton trade.

Ac'uire, preserve or disseminate useful information connected with the cotton

interests.

I%. Central Institute of Cotton Researc(

7ith a view to develop a Centre of e"cellence for carring out long term

research on fundamental problems limiting cotton production the Indian Council of

Agricultural /esearch has established the Central Institute for Cotton /esearch at :agpur

in April, 42. CIC/ was simultaneousl established at Coimbatore to cater to the needs

of southern cotton


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32. >u=arat has turned into a largest cotton producing 0tate with a record production#

level of 49 la!h bales constituting around 9?6 of the countrDs total production.

The area under cotton cultivation during 1332#35 has also gone up b

around 6 at 4.5 la!h hectares as against 5.22 la!h hectares during 133#3.

7ith wide usage of hbrid seeds throughout the countr as well as

changed mindset of cotton farmers for adoption of better and improved farm practices,

the average productivit of cotton has crossed 39 !gs per hectare as against ?25 !gs

during the previous ear.

The prices of Indian cotton in earl part of the season being lower than

the international prices had been attractive to foreign buers and there was good demand

for Indian cotton.

Hue to e"pectation of bumper crop, the mill demand in the beginning of

the season was subdued which put pressure on the cotton prices right from the beginning

of the season and has resulted into fall in cotton prices between ctober 133 & Ganuar

1332. Cotton prices reached its pea! level b end#March 1332 and there was some

correction in cotton prices in April and Ma 1332. )owever, on the whole, cotton prices

remained better b almost /s.333 per cand in almost all varieties as compared to

previous ear.

Future of Cotton Industr1 in India

The Cotton Advisor Board %CAB has estimated the cotton crop at 93

la!h bales for the current season 1335#34. This is a historic high and represents a 6

=ump over last ears crop estimate of 153 la!h bales. The increase in cotton production

area is also e"pected to increase to 4.93 la!h hectares for the season 1332#35 against

4.?1 la!h hectares for the season 133#32.

Cotton Advisor Board e"pects e"ports to be higher at la!h bales as

against la!h bales in 1332#35. Imports in 1335#34 are pro=ected at .3 la!h bales as

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compared to .3 la!h bales in 1332#35, because mills have to rel on foreign growths to

spin some finer counts of arn.

It is also estimated that the cotton industr is going to provide 1 million

new =obs mainl for the semi#s!illed and uns!illed labor.

Hespite the progress enunciated above, cotton ield per hectare in India is

one of the lowest in the world. /eliance on rain, a wee! seed suppl sstem, small land

holding, poor weed control and scant use of integrated pest management technologies

are responsible for the low ield.

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COMP!NY PROFILE

!#OUT TIRUM!L! COTTON > !$RO PRODUCTS P%T.LTD.

Co*-an1 Na*e" Tirumala Cotton & Agro Products Pvt Ftd

Co*-an1 Location" India

#u1er or Seller" I want to sell

Product Catalogue" Te"tile& Feather /eccling

Hetailed Information(

#usiness T1-e" Manufacturer

e18ords" Cotton Finters, Cotton Karn, Cotton seed meal, Cotton 0eed )ulls

!ddress" Thimmmapuram

Introduction" 7e Tirumala Cotton & Agro Products Pvt Ftd started our operations in

the ear 424. 7e are a well diversified group, we are into Cotton Trading, -dible oils

manufacturing, Cotton Karn Manufacturing, Power generation & Constructions.

7e are one of the largest e"porters of Cotton Finters, Cotton Karn, Cotton seed

meal, cotton waste from south India. 7e are awarded 0)-+-LIF Awards for -"cellence

in -"ports for the ears 1335#34 and 1334#3 :o #9 & :o# position in other vegetable

categor %Cotton Finters & Cotton seed meal across India.

7e are !nown for our 'ualit & commitement.

+or an en'uir please contact us

vamsitirumalacotton.net

N4441199??

!0out"

0tarted our business activit in 6?9?with cotton trading and toda we are proud to have

an annual turnover of USD@


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and C(air-erson.4anu*ant(a Raoalong with other famil members. The >roup has

ac'uired strong trust among the people and its emploees throughout the ears.Toda the >roup is more diversified in its activities. The current portfolio of activities

include(

Cotton fiber trading

Cotton >inning and pressing %automated Gumbo gins and Pressing

Cotton seed vegetable oil e"traction with double refiner and solvent e"traction

Captive )del power generation

Karn spinning

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Throughout these ears we have build a strong rapport and trust in our customer base. This

helps us to have a long#term relationship with our customers.

OUR %ISION

ur vision is for a global organi


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$inning and Pressing"

7e have started a state of art >inning and Pressing facilit in :orthern part of Andhra

Pradesh. The operations at this facilit are ta!en utmost care to minimi


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Cotton Seed %egeta0le Oil

The facilit is in operation since 441. Cotton seed is processed in scientific manner and

the current capacit of the plant is 93 tons8da. Cotton seed processing machiner is

updated with state of art technolog. )igh capacit and efficient machiner was installed

first in India in 133. 0o man energ efficient measures are being ta!en in electricit and

heat recover. Man environmental friendl sstems are adopted. Machiner up#gradation

leads us to save energ about 16 in the processing.

In the cotton seed processing we produce linters of 26 cellulose, )ulls, vegetable oil and

de#oiled ca!e of ?36 protein content.

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S-inning

7ith ample e"perience in arn spinning and trading for the past 3 ears we started our

arn spinning division in the ear 133. The present capacit of the plant is 1911 spindles

and having the compact arn spinning facilit as well.

7ith state of art machiner, good raw material sourcing and 'ualit control sstems in place

we spin arn with e"cellent properties. All of the processing conditions are monitored and

controlled with utmost care so as to minimi


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7e have in#house 'ualit testing facilit with latest testing e'uipment and the material is

conditioned before testing as per the re'uirement. The lab has latest @ster tester %Model

@T 0?33 with hairiness module and Pioneer online arn strength tester.

ur automatic winding machine 0chlaforst AC 995 >old and AC# are with @ster

uauntum1 electronic ee clearer %-KC. @ltimate arn 'ualit is monitored and corrective

actions are ta!en in the process b using online @ster 'uantum e"pert. Individual winding

drums 'ualit is monitored b using this online sstem.

7ith all the re'uired precautions we promise consistent and good 'ualit arn to domestic

and e"port mar!ets.

41del Po8er

)del power generation is started in the ear 1333. The total capacit of the )del

generation is 1.? M7 of >reen Power. The power plants are located on the irrigation

canal of :agar=una 0agar dam right ban! canal. 0teps are being ta!en to claim the J-/

credits as per the $oto Protocol.

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n an average we could generate about 3 million units per ear. The whole generation is

used for the captive consumption.

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Products > ser,ices

Ot(er -roducts and ser,ices

Seeds/ agricultural/ (orticultural and floricultural

0eeds, cotton

Oils and fats/ edi0le

il, sunflower seed, edible

ils, vegetable, blended, edible

ils, vegetable, hdrogenated, edible

+ats, vegetable, edible

+ats, vegetable, blended, edible

+ats, coo!ing and fring

!ni*al feed

Cattle feed and feed concentrates

Pre+-rocessed cotton and ot(er ,egeta0le tetile fi0res

Finters

Yarns and t8ists/ cotton

Karns, :orth American cotton

Karns, 0outh American cotton

Karns, -gptian cotton

Karns, Indian cotton

Karns, :ear -astern cotton

Karns, cotton, organic

Karns, cotton, raw

Karns, cotton, carded

Karns, cotton, combed

Karns, cotton, single

Karns, cotton, doubled8folded

Karns, cotton, three#pl twisted

Karns, cotton, hard twisted

Karns, mi"ed, cotton#wool

Karns, mi"ed, cotton#linenKarns, mi"ed, cotton#sil!

-C- 11
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ists-cotton/yarns-mixed-cotton-linen-1.htmlhttp://companies.kompass.in/en/g531502010401w2313022/yarns-twists-cotton/yarns-mixed-cotton-silk-1.html


23/23


Karns, mi"ed, cotton#hair

Karns, mi"ed, cotton and man#made fibres

Karns, mi"ed, cotton#natural fibres, cotton sstem

Karns, mi"ed, cotton and man#made fibres, woolen sstem

Karns, cotton waste and mi"ed cotton waste

Karns, cotton, wool or hair sstem

Karns, cotton, in bundles

Karns, cotton, in han!s

Karns, cotton, on beams

Karns, cotton, on cheeses

Karns, cotton, on conesKarns, cotton, on cops

Karns, cotton, on drums

Karns, cotton, on pirns

Karns, cotton, on tubes

Karns, cotton, on spindles

Karns, cotton, on spools

Karns, cotton, low count

Karns, cotton, medium count

Karns, cotton, high count

Karns, cotton, cop spun

Karns, cotton, mule spun

Karns, cotton, ring spun

Karns, cotton, open#end spun

Karns, cotton, warp

Karns, cotton weft

Organic acids/ t(eir an(1drides and acid (alides

+att acids :-0

Natural oils and grease for industrial use

il, cotton seed, industrial
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kompass.in/en/g531502010401w2313047/yarns-twists-cotton/yarns-cotton-cop-spun-1.htmlhttp://companies.kompass.in/en/g531502010401w2313048/yarns-twists-cotton/yarns-cotton-mule-spun-1.htmlhttp://companies.kompass.in/en/g531502010401w2313049/yarns-twists-cotton/yarns-cotton-ring-spun-1.htmlhttp://companies.kompass.in/en/g531502010401w2313050/yarns-twists-cotton/yarns-cotton-open-end-spun-1.htmlhttp://companies.kompass.in/en/g531502010401w2313053/yarns-twists-cotton/yarns-cotton-warp-1.htmlhttp://companies.kompass.in/en/g531502010401w2313054/yarns-twists-cotton/yarns-cotton-weft-1.htmlhttp://companies.kompass.in/en/g5401010115w3131454/organic-acids-anhydrides-acid-halides/fatty-acids-nes-1.htmlhttp://companies.kompass.in/en/g5401010801w3192016/natural-oils-grease-industrial-use/oil-cotton-seed-industrial-1.html

Documents

Tirumala Cotton Profile