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Tissue-engineered intervertebral discs produce new matrix, maintain disc height, and restore biomechanical function to the rodent spine Robby D. Bowles a , Harry H. Gebhard b,1 , Roger Härtl b , and Lawrence J. Bonassar a,c,2 a Department of Biomedical Engineering, Cornell University, 151 Weill Hall, Ithaca, NY 14853; b Department of Neurosurgery, Weill Cornell Medical College, 525 East 68th Street, New York, NY 10065; and c Sibley School of Mechanical and Aerospace Engineering, Cornell University, 149 Weill Hall, Ithaca, NY 14853 Edited* by Robert Langer, Massachusetts Institute of Technology, Cambridge, MA, and approved June 20, 2011 (received for review May 5, 2011) Lower back and neck pain are leading physical conditions for which patients see their doctors in the United States. The organ com- monly implicated in this condition is the intervertebral disc (IVD), which frequently herniates, ruptures, or tears, often causing pain and limiting spinal mobility. To date, approaches for replacement of diseased IVD have been confined to purely mechanical devices designed to either eliminate or enable flexibility of the diseased motion segment. Here we present the evaluation of a living, tissue- engineered IVD composed of a gelatinous nucleus pulposus sur- rounded by an aligned collagenous annulus fibrosus in the caudal spine of athymic rats for up to 6 mo. When implanted into the rat caudal spine, tissue-engineered IVD maintained disc space height, produced de novo extracellular matrix, and integrated into the spine, yielding an intact motion segment with dynamic mechanical properties similar to that of native IVD. These studies demonstrate the feasibility of engineering a functional spinal motion segment and represent a critical step in developing biological therapies for degenerative disc disease. regenerative medicine total disc replacement biomaterials disc arthroplasty image-based A mong the most common physical conditions for which patients see their doctors are back and neck pain, which carry an estimated annual cost to society up to $100 billion (1). Current conservative and operative treatment options are mostly pallia- tive in nature and fail to restore function to the spine. The most common target for treatment of back and neck pain is the inter- vertebral disc (IVD) (25). IVD degeneration is characterized by loss of proteoglycan, loss of disc height, annulus fibrosus (AF) damage and tears, spondylolisthesis, spinal stenosis, herniated discs, neoinnervation, hypermobility, and inflammation (68). Conservative treatments including medication and physiotherapy are the first line of defense in treating these disorders. Despite these treatments, it is estimated that between 1.5 and 4 million patients in the United States await surgical intervention (9). Such surgical interventions may involve the removal of her- niated tissue or the entire IVD and replacing it with a mechanical device designed to either fuse the adjacent vertebrae or to pre- serve some motion. Regardless of approach, motion segment mobility is altered, often precipitating degeneration in adjacent motion segments (10). Nonbiological total disc replacement im- plants were developed to avoid this loss of motion at the operated level, and as a result, reduce the incidence of adjacent segment disease. The efficacy of such implants is a matter of much debate (1113); however, it is clear that nonbiological total disc replace- ment implants suffer from failure modes commonly associated with traditional metal/polyethylene arthroplasty, such as mechan- ical failure, dislodgement, polyethylene wear, and associated osteo- lysis and implant loosening. More recently, increasing attention has been turned toward creating tissue engineering strategies to restore function to the diseased or injured IVD. The intervertebral disc is composed of two distinct regions, the AF and the nucleus pulposus (NP). The NP is a gelatinous tissue, rich in proteoglycan and type II collagen that is surrounded by the AF, a highly organized fibrocartilage predominantly made of type I collagen and proteoglycans. A number of tissue engineering strategies have focused on creating either the AF or NP separately (14), but much interest has recently been focused on creating a composite tissue-engineered total disc replacement (TE-TDR) implant that contains both AF and NP tissue (1519). The success- ful replication of spinal motion and function in human IVD allo- graft transplantation (20) suggests that a properly engineered IVD implant could be an important tool for clinical spine care. Despite the promise of tissue engineering approaches for design of IVD implants (1519) and preliminary reports of their transplantation into the spine (21), to date none have demon- strated the ability to restore the structure and function of a motion segment in vivo. Here we show that our previously documented approach to producing TE-TDR implants with circumferentially aligned collagen fibrils in the AF (15), combined with image-based design techniques to reproduce precise anatomy (2226) yielded implants that integrated with the rat caudal spine, reproduced ap- propriate tissue structure, and generated a mechanically functional motion segment in the rat caudal spine. Results Engineered IVDs Reproduce Native Shape and Composite Structure over 6_ Mo of Implantation. To study the function of tissue-engi- neered IVD implants, we chose to replace healthy IVD in the rat caudal spine. The rat caudal spine was chosen for ease of surgical access, repeatability of the surgery, and the levels of stress and strain imposed on caudal discs (2729). We constructed compo- site TE-TDR implants seeded with ovine AF and NP cells and inserted them into the caudal 34 disc space of athymic rats. Sam- ples were harvested at 6 wk and 6 mo along with separate groups containing no implant (discectomy) and native discs reimplanted into the caudal spine, analogous to an allograft (30). Microcomputed tomography (μCT) and MRI images of the cau- dal 34 disc space were obtained and used to produce a TE-TDR implant with native dimensions (Fig. 1A). μCT images allowed the outer boundaries of the IVD to be determined from the bony ends of the neighboring vertebrae and the NP dimensions from the MRI data. Using these clinically relevant imaging techniques to Author contributions: R.D.B., H.H.G., R.H., and L.J.B. designed research; R.D.B. and H.H.G. performed research; R.D.B., H.H.G., R.H., and L.J.B. analyzed data; and R.D.B., H.H.G., R.H. and L.J.B. wrote the paper. The authors declare no conflict of interest. *This Direct Submission article had a prearranged editor. 1 Present address: Clinic of Trauma Surgery (BG), Schnarrenbergstrasse 95, 72076 Tuebingen, Germany. 2 To whom correspondence should be addressed. E-mail: [email protected]. This article contains supporting information online at www.pnas.org/lookup/suppl/ doi:10.1073/pnas.1107094108/-/DCSupplemental. 1310613111 PNAS August 9, 2011 vol. 108 no. 32 www.pnas.org/cgi/doi/10.1073/pnas.1107094108 Downloaded by guest on March 5, 2021

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Page 1: Tissue-engineered intervertebral discs produce new matrix ... · disc height is a critical indicator of the performance of a tissue-engineered IVD. Tissue-engineered IVD implants

Tissue-engineered intervertebral discs producenew matrix, maintain disc height, and restorebiomechanical function to the rodent spineRobby D. Bowlesa, Harry H. Gebhardb,1, Roger Härtlb, and Lawrence J. Bonassara,c,2

aDepartment of Biomedical Engineering, Cornell University, 151 Weill Hall, Ithaca, NY 14853; bDepartment of Neurosurgery, Weill Cornell MedicalCollege, 525 East 68th Street, New York, NY 10065; and cSibley School of Mechanical and Aerospace Engineering, Cornell University, 149 Weill Hall,Ithaca, NY 14853

Edited* by Robert Langer, Massachusetts Institute of Technology, Cambridge, MA, and approved June 20, 2011 (received for review May 5, 2011)

Lower back and neck pain are leading physical conditions for whichpatients see their doctors in the United States. The organ com-monly implicated in this condition is the intervertebral disc (IVD),which frequently herniates, ruptures, or tears, often causing painand limiting spinal mobility. To date, approaches for replacement ofdiseased IVD have been confined to purely mechanical devicesdesigned to either eliminate or enable flexibility of the diseasedmotion segment. Herewe present the evaluation of a living, tissue-engineered IVD composed of a gelatinous nucleus pulposus sur-rounded by an aligned collagenous annulus fibrosus in the caudalspine of athymic rats for up to 6 mo. When implanted into the ratcaudal spine, tissue-engineered IVD maintained disc space height,produced de novo extracellular matrix, and integrated into thespine, yielding an intact motion segment with dynamic mechanicalproperties similar to that of native IVD. These studies demonstratethe feasibility of engineering a functional spinal motion segmentand represent a critical step in developing biological therapies fordegenerative disc disease.

regenerative medicine ∣ total disc replacement ∣ biomaterials ∣ discarthroplasty ∣ image-based

Among the most common physical conditions for whichpatients see their doctors are back and neck pain, which carry

an estimated annual cost to society up to $100 billion (1). Currentconservative and operative treatment options are mostly pallia-tive in nature and fail to restore function to the spine. The mostcommon target for treatment of back and neck pain is the inter-vertebral disc (IVD) (2–5). IVD degeneration is characterized byloss of proteoglycan, loss of disc height, annulus fibrosus (AF)damage and tears, spondylolisthesis, spinal stenosis, herniateddiscs, neoinnervation, hypermobility, and inflammation (6–8).Conservative treatments including medication and physiotherapyare the first line of defense in treating these disorders. Despitethese treatments, it is estimated that between 1.5 and 4 millionpatients in the United States await surgical intervention (9).

Such surgical interventions may involve the removal of her-niated tissue or the entire IVD and replacing it with a mechanicaldevice designed to either fuse the adjacent vertebrae or to pre-serve some motion. Regardless of approach, motion segmentmobility is altered, often precipitating degeneration in adjacentmotion segments (10). Nonbiological total disc replacement im-plants were developed to avoid this loss of motion at the operatedlevel, and as a result, reduce the incidence of adjacent segmentdisease. The efficacy of such implants is a matter of much debate(11–13); however, it is clear that nonbiological total disc replace-ment implants suffer from failure modes commonly associatedwith traditional metal/polyethylene arthroplasty, such as mechan-ical failure, dislodgement, polyethylene wear, and associated osteo-lysis and implant loosening.More recently, increasing attention hasbeen turned toward creating tissue engineering strategies to restorefunction to the diseased or injured IVD.

The intervertebral disc is composed of two distinct regions, theAF and the nucleus pulposus (NP). The NP is a gelatinous tissue,rich in proteoglycan and type II collagen that is surrounded bythe AF, a highly organized fibrocartilage predominantly made oftype I collagen and proteoglycans. A number of tissue engineeringstrategies have focused on creating either the AF or NP separately(14), but much interest has recently been focused on creating acomposite tissue-engineered total disc replacement (TE-TDR)implant that contains both AFand NP tissue (15–19). The success-ful replication of spinal motion and function in human IVD allo-graft transplantation (20) suggests that a properly engineered IVDimplant could be an important tool for clinical spine care.

Despite the promise of tissue engineering approaches fordesign of IVD implants (15–19) and preliminary reports of theirtransplantation into the spine (21), to date none have demon-strated the ability to restore the structure and function of a motionsegment in vivo. Here we show that our previously documentedapproach to producing TE-TDR implants with circumferentiallyaligned collagen fibrils in the AF (15), combined with image-baseddesign techniques to reproduce precise anatomy (22–26) yieldedimplants that integrated with the rat caudal spine, reproduced ap-propriate tissue structure, and generated a mechanically functionalmotion segment in the rat caudal spine.

ResultsEngineered IVDs Reproduce Native Shape and Composite Structureover 6_ Mo of Implantation. To study the function of tissue-engi-neered IVD implants, we chose to replace healthy IVD in the ratcaudal spine. The rat caudal spine was chosen for ease of surgicalaccess, repeatability of the surgery, and the levels of stress andstrain imposed on caudal discs (27–29). We constructed compo-site TE-TDR implants seeded with ovine AF and NP cells andinserted them into the caudal 3∕4 disc space of athymic rats. Sam-ples were harvested at 6 wk and 6 mo along with separate groupscontaining no implant (discectomy) and native discs reimplantedinto the caudal spine, analogous to an allograft (30).

Microcomputed tomography (μCT) andMRI images of the cau-dal 3∕4 disc space were obtained and used to produce a TE-TDRimplant with native dimensions (Fig. 1A). μCT images allowedthe outer boundaries of the IVD to be determined from the bonyends of the neighboring vertebrae and the NP dimensions from theMRI data. Using these clinically relevant imaging techniques to

Author contributions: R.D.B., H.H.G., R.H., and L.J.B. designed research; R.D.B. and H.H.G.performed research; R.D.B., H.H.G., R.H., and L.J.B. analyzed data; and R.D.B., H.H.G., R.H.and L.J.B. wrote the paper.

The authors declare no conflict of interest.

*This Direct Submission article had a prearranged editor.1Present address: Clinic of Trauma Surgery (BG), Schnarrenbergstrasse 95, 72076Tuebingen, Germany.

2To whom correspondence should be addressed. E-mail: [email protected].

This article contains supporting information online at www.pnas.org/lookup/suppl/doi:10.1073/pnas.1107094108/-/DCSupplemental.

13106–13111 ∣ PNAS ∣ August 9, 2011 ∣ vol. 108 ∣ no. 32 www.pnas.org/cgi/doi/10.1073/pnas.1107094108

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design the engineered disc and combining them with the collagencontracted-AF/alginate-NP engineered disc construction we re-ported previously (15), we constructed anatomically shaped discs(Fig. 1E) that were surgically implanted into the native caudal 3∕4disc space (Fig. 1C).

The imaging and fabrication technique produced discs thatmimicked the native morphology (Fig. 1 E and F). These anato-mically shaped engineered discs were implanted into the nativecaudal disc space and the MRI demonstrated hydrated tissuein the disc space post operatively at 6 wk and at 6 mo that weresimilar to the native adjacent levels (Fig. 1D). Upon explantationat 6 mo, the tissue had a distinct composite cartilaginous appear-ance and IVD shape upon explantation (Fig. 1 E and F).

Engineered IVD Integrated with Neighboring Vertebrae and ProducedExtracellular Matrix with Native Levels of Collagen and Proteoglycanin the AF and NP. It was hypothesized that our composite engi-neered IVD would produce an ECM in the native caudal discspace that was rich in collagen and proteoglycans, similar to thenative IVD, and would integrate with the vertebral bodies. To testthis hypothesis, we performed histological staining for collagenand proteoglycans in the disc space, as well as quantitative bio-chemical analysis on the explanted tissue at 6 mo for collagen,proteoglycan, and DNA (31–33). In the discectomy group, inwhich the native disc had been removed and nothing implantedin its place, the disc space collapsed with no production of col-lagen and proteoglycans (Fig. 2 C andD). In contrast, engineereddiscs contained properly distributed collagen and proteoglycan inthe AF and NP by 6 mo (Fig. 2 E, F, and I). Similar to the nativeIVD, increased collagen was observed in the AF compared tothe NP at 6 mo as indicated by both the hydroxyproline contentand picrosirius red staining (Fig. 2 E and I). Collagen type I wasdistributed throughout the disc whereas type II collagen demon-strated some localization in the NP region (Fig. S1). Proteogly-

cans were seen in both the AF and NP regions, but with increasedproteoglycan content in the NP region compared to the AF region,as seen by histology and biochemical analysis (Fig. 2 F and I).Overall, biochemical analysis showed no significant differences incollagen or proteoglycan content between the engineered andnative AF and NP after 6 mo in the disc space. In contrast, thereimplanted IVD showed significantly more collagen (p < 0.05)in the AF and significantly less proteoglycan (p < 0.05) in theNP after 6 mo. DNA content indicated that robust cell prolifera-tion occurred within the disc space in both the engineered andreimplanted groups. Collectively the analysis of the ECM pro-duced by TE-TDR indicates phenotypically appropriate spatialdeposition of collagen and proteoglycans, which resulted in thecomposite structure observed in the engineered tissue (Fig. 1E).

In addition to appropriate composition and arrangement ofECM, a critical requirement for a tissue-engineered IVD is inte-gration with neighboring vertebrae.

Analysis of the implant-end plate interface by histologydemonstrated progressive integration over 6 mo. At 6 wk integra-tion was apparent, but small discontinuities were observed atthe end plate and engineered tissue boundaries (Fig. 2 J and K).At 6 mo, the boundary was integrated completely with no largediscontinuities observed at this interface (Fig. 2 L andM). Underpolarized light microscopy, collagen bundle networks can be ob-served crossing the boundary between the end plate/bone inter-face and the engineered tissue (Fig. S2). This integration suggeststhat the proteoglycan and collagen-rich matrix produced by theengineered disc can function as a unit with the native spine.

Engineered IVD Produced Functional Tissue that Maintained DiscHeight and had Similar Mechanical Properties to Native IVD.To deter-mine whether tissue-engineered IVD implants generated a func-tional motion segment, we analyzed the disc height and thedynamic mechanical properties of the motion segments. Mainte-

Fig. 1. Anatomical TE-TDR, designed from MRI and CT, survives in disc space for 6 mo. (A) CT and MRI design procedure for obtaining TE-TDR dimensions.(B) Fabrication of TE-TDR. (i) NP dimensions used to design injection molds via computer-aided design. (ii) Injection mold 3-D printed out of acrylonitrilebutadiene styrene plastic. (iii) Cell-seeded alginate was injected into mold, removed, (iv) placed in center of 24 well plate, and cell-seeded collagen was pouredaround alginate NP. (v) After 2 wk of culture, cell-seeded collagen contracts around the NP to form composite TE-TDR. (C) Intraoperative images showingexposed caudal 3∕4 disc space and implanted TE-TDR. (D) T2-weighted MRI of implanted disc space (marked by yellow arrows) and adjacent native levelsimmediately postoperative, at 1 mo, and 6 mo after implantation. (E) History of TE-TDR in native disc space. Intraoperative photo showing explanted nativeIVD next to the TE-TDR (day 0) that was implanted in its place and TE-TDR after being implanted into native disc space for 6 mo. (F) Size of engineered IVDcompared to native IVD. Measurements were taken along the lateral and ventral-dorsal planes of the engineered and native IVD. Engineered IVD measure-ments were taken at day 0 prior to implantation (n ¼ 12) and compared to explanted native discs (n ¼ 12). Engineered IVDmeasurements were also taken after6 mo of implantation (n ¼ 12).

Bowles et al. PNAS ∣ August 9, 2011 ∣ vol. 108 ∣ no. 32 ∣ 13107

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nance of vertebral spacing is a critical role of the IVD and is aprimary clinical indicator of IVD health. As such, maintenance ofdisc height is a critical indicator of the performance of a tissue-engineered IVD. Tissue-engineered IVD implants maintained79� 18% of the disc height at 6 wk and 83� 13% at 6 mo, whereasthe discectomy group collapsed (37� 3%) (Fig. 3A). At 6 wk andat 6 mo the engineered disc was comparable to the reimplantednative disc at maintaining caudal disc space (Fig. 3A).

The ability to properly sustain axial loads is a key function ofthe IVD (34). To investigate how the engineered discs restoredthis function of the spine, we analyzed the dynamic mechanicalproperties of motion segments of native caudal spines and those

receiving implants by imposing sinusoidal strains of 3% ampli-tude (3% tensile strain to 3% compressive strain) at frequenciesranging from 0.01 to 10 Hz. Intact motion segments were testedto assess effects of integration of the IVD tissue with the endplate and vertebrae, and the mechanical performance of tissue-engineered IVD was compared to that of native caudal motionsegments and of spines that received reimplanted healthy discs(Fig. 3 B and C). Motion segments with engineered tissue hada moderately larger modulus than the native motion segment(p ¼ 0.020) over the full range of frequencies tested. This mod-ulus was maintained over both the compressive and tensile strainregions of the test, demonstrating the integration observed within

Fig. 2. TE-TDR produces integrated tissue with IVD-like collagen and proteoglycan content in the native disc space. Picrosirus red collagen staining for(A) native IVD, (C) discectomy group, (E) TE-IVD at 6 mo, and (G) reimplanted IVD at 6 mo. Alcian blue staining for (B) native IVD, (D) discectomy group,(F) TE-IVD at 6 mo, and (H) reimplanted IVD at 6 mo. (I) Biochemical analysis of glycosaminoglycan (proteoglycans), hydroxyproline (collagen), and DNA (cells)content for the native disc (n ¼ 6), engineered TE-TDR (n ¼ 6), and reimplanted IVD (n ¼ 6) broken down by region of the disc (� ¼ p < :05 compared to native;# ¼ p < :05 compared to all groups). Histology of TE-TDR and native tissue interface (VB, vertebral bodies; EP, end plate) at (J, K) 6 wk and (L, M) 6 mo de-monstrates progressive integration of TE-TDR with native tissue (arrows point to small disruptions of integration at 6 wk, absent at 6 mo).

Fig. 3. TE-TDR produces a mechanically functional tissue in the native disc space. (A) Percentage of disc space height maintained at 6 wk and 6 mo for dis-cectomy group (n ¼ 12), reimplant group (n ¼ 12), and TE-TDR group (n ¼ 12). (B) Dynamic mechanical properties at 6 mo for TE-TDR implanted motionsegments (n ¼ 6), intact native motion segments (n ¼ 6), and reimplant motion segments (n ¼ 6) showing representative stress-strain curves at 1 Hz and ap-parent moduli from 0.01–10 Hz. (C) Equilibrium modulus, hydraulic permeability, and percent hysteresis (energy dissipation) for intact native motion segments(n ¼ 6), TE-TDR implanted motion segment (n ¼ 6), and reimplant motion segments (# ¼ p < 0.05 compared to discectomy) (� ¼ p < 0.05 compared to native).

13108 ∣ www.pnas.org/cgi/doi/10.1073/pnas.1107094108 Bowles et al.

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the histology was mechanically functional at the levels of tensilestrain imposed here. The capacity of the engineered IVD todissipate mechanical energy, as indicated by the hysteresis inthe stress-strain curve, was similar to that of the native motionsegment (32% compared to 41%) (Fig. 3C). The reimplanted discshowed no significant difference in apparent modulus comparedto the native disc but dissipated significantly less energy(p < 0.05) than both the engineered and intact native motionsegment. The ability to dissipate mechanical energy is a criticalfunction of the IVD, and the lack of this function may contributeto adjacent segment disease seen after fusion or total disc arthro-plasty (12, 13). In this way, tissue-engineered IVD may restorethe energy damping capacity of the spine in a way that is not avail-able with current treatment options.

In addition to dynamic mechanical testing, the motion seg-ments were subjected to stress-relaxation testing to determine thestatic compressive equilibrium modulus and the hydraulic perme-ability of the tissue (35). The equilibrium modulus and hydraulicpermeability of the engineered disc were not significantly differ-ent from the intact native disc (Fig. 3C) or reimplanted disc.Overall, both the dynamic and quasi-static compressive data in-dicates the engineered discs restored compressive mechanicalfunction to the caudal spine by producing a tissue with similarproperties to the native IVD.

DiscussionThe production of a TE-TDR implant for use in the treatment ofdiscogenic back and neck disorders, as well as for use in studyingIVD pathology and structure-function relationships has been arecent area of scientific interest. Yet, the successful creation of afunctional engineered IVD in the native disc space had yet to beachieved (15–19). The ability to replace an IVD with a living andmechanically functional engineered IVD provides great promisein the treatment and understanding of spinal disease. However,the implantation of a TE-TDR implant into the native disc spaceprovides a number of challenges to the disc that had yet to beaddressed because of the lack of in situ studies.

The main challenges in developing and delivery of a tissue-engineered IVD implant are thought to be (i) generating func-tional tissue in the disc space (36), (ii) securing the implants inthe spine to ensure that they will integrate with the neighboringvertebrae (15–18, 37), and (iii) developing an implant that canwithstand the complex mechanical loading of the disc space (38).Here we demonstrated that our tissue-engineered IVD implantswere able to meet all three of these challenges in the rat caudalspine by producing a collagen and proteoglycan-rich, well-inte-grated, and mechanically functional tissue in the native disc space.This study provides unique evidence that a tissue-engineered IVDimplant can replace the native IVD in the spine.

A critical piece of enabling technology involved the use ofclinically relevant imaging modalities, MRI and CT, to designtissue-engineered IVD. This technique allowed the creation ofa TE-TDR implant in the size and shape of the native IVD (Fig. 1)and was integral to producing a disc that fit properly into thenative disc space (Fig. 1C). MRI and CTwere used to design thedisc because it is easily translatable to clinical practice and makespatient-specific TE-TDR implant design possible. Patient-specificdesign is likely to be important for TE-TDR, as proper sizematching is essential for IVD transplantation success (30). After6 mo of implantation, a hydrated tissue was produced withinthe disc space (Fig. 1D) that maintained the overall shape of theimplanted TE-TDR implant and disc space (Fig. 1 E and F).

The production of proteoglycans and collagen in quantitiessimilar to the native disc demonstrated that the cells survivedin the caudal disc space and successfully produced tissue de novo.In previous work in vitro, a proteoglycan content of only approxi-mately 25% was obtained in vitro for both AF and NP (18)whereas a proteoglycan content on the order of the native NP

and approximately 33% of the AF was obtained in subcutaneousimplantations (17). In general, in vitro studies have not yieldedIVD tissue with collagen and proteoglycan similar to that ofnative tissue (14, 17–19). Together with the current data, theseresults suggest that the caudal intervertebral disc space providessufficient nutrient supply in our model to enable the productionand maintenance of robust ECM by IVD implants.

There are likely a number of contributing factors to the successof this TE-TDR implant in producing a robust ECM in the discspace. These factors may include the increased cytokine signalinglikely experienced in an in vivo environment and the anaboliceffect that mechanical stimulation, which would be present in thenative disc space, has been shown to have on IVD cells (39, 40).However, the disc space is known to have limited nutrient avail-ability (i.e., glucose and oxygen) and poor waste product trans-port (e.g., lactate) out of the disc (41). The high permeability ofthe collagen/alginate TE-TDR construct at implantation mayincrease the availability of nutrients throughout the engineeredIVD in the disc space and promote ECM production. At thistime, it is unclear which of these effects, or others, are promotingsuch a robust ECM development, but it will be important infuture work to further elucidate these mechanisms, as they willbe important for the future design principles of TE-TDR implants.It is important to note that despite the similarities in ECM contentbetween the native and engineered disc, a number of differencesdid exist. These included a lack of lamellar structure in the AF,differences in collagen I and II distribution, and larger variancesin ECM content in the engineered discs than observed in the nativediscs. It is currently unclear how these differences will affect thelong-term viability and function of TE-TDR, but will become im-portant to understand as work in TE-TDR moves forward.

In addition to the ECM production, the ability of the TE-TDRimplant to integrate with the end plates of the neighboring ver-tebral bodies and produce a functional motion segment is a keyfinding of this work. Although the arrangement of lamellar col-lagen in TE-IVD implants is not the same as native tissue, polar-ized light microscopy shows large, organized fiber bundles fromthe implants inserting into neighboring vertebrae (Fig. S2c).Furthermore, this integrated ECM produced by the TE-TDR im-plant is mechanically functional within the motion segment, asindicated by the ability of the motion segment to withstand tensilestresses imposed during dynamic mechanical tests (Fig. 3B). Thismechanical data is consistent with the histology that shows pro-gressive integration of the implants into the spine over the courseof 6 mo (Fig. 2 L and M).

Despite the successful replacement of the native IVD with anengineered IVD composite in the caudal rat model, it is impor-tant to note the challenges that remain before TE-TDR can be-come a reality in the clinic. The engineered IVD demonstrated anability to produce functional tissue in the caudal disc space of therat. However, a number of important differences exist betweenthe rat caudal disc space and the human cervical and lumbar discspace that may provide additional hurdles to clinical translation.First, the larger size of the human IVD and decreased permeabil-ity of the degenerated end plate will provide decreased nutri-tional availability in clinical patients compared to the rat caudaldisc space (36). It will be important to investigate how the chal-lenge of the nutrient-deprived human disc space environment willaffect tissue development and integration of engineered IVD withnative tissues. In addition, although there is evidence that the me-chanical loading environment of the rodent tail shares some simi-larities with the human spine (27–29), the loading environmentsare undoubtedly different and will likely provide additional me-chanical challenges to an engineered disc beyond that seen inthe caudal disc space. Furthermore, only axial mechanical proper-ties were investigated within this study. It will be important infuture work to investigate how such composites perform in the full6° of freedom experienced in the human spine, including bending

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and torsion.. Finally, ovine AFand NP cells were used in this study,but because of senescence observed in aged and degenerated AFand NP cells (7), an alternative cell source such as mesenchymalstem cells will likely be necessary in the clinic and may performdifferently than the cells chosen for this study. Furthermore, it isunclear how these cells will respond when implanted into the in-flammatory environment of the degenerated disc space (42), whichis not replicated in the current model. Despite these challenges,this work demonstrates important and promising advancementsin our understanding of how engineered IVD develops, integrates,and functions in the native disc space. Furthermore, this model ofTE-TDR has immediate applications in the investigation of howvarious IVD properties (e.g., composition, architecture, perme-ability, cell type, stiffness, energy dissipation, etc.) affect structure-function relationships and pathology in vivo. The ability to intro-duce tissues with controllable AFand NP properties into the nativedisc space, in vivo, allows relationships to be studied that are notcurrently possible in traditional animal or in vitro models.

In summary, this data demonstrates that a tissue-engineeredIVD can be implanted into the caudal spine, remain in place,withstand the mechanical loads, and survive and produce an inte-grated and mechanically functional ECM similar to the nativeIVD. These findings provide support for the development of tis-sue-engineered IVD technologies and evidence that the challengesassociated with TE-TDRmay be overcome. Translating the successof studies in rats to larger animal models will be a key step in mov-ing this technology closer to clinical applications, whereas exploit-ing the rat model can provide valuable insight into in vivo IVDstructure-function relationships and pathology. Overall, this studydemonstrates promising advancements toward the therapeutic ap-plication of TE-TDR and develops a platform to better investigateand understand the IVD and its associated pathology.

MethodsCell Preparation. Cell preparation was based on previously described techni-ques (15, 16). IVDs were dissected out of lumbar region of skeletally mature(∼14 months) Finn/Dorset cross male sheep (Cornell University Sheep Pro-gram). Tissue was washed in PBS (Dulbecco’s PBS; Gibco BRL) and then sepa-rated into AF and NP region. Tissue was dissected into small pieces anddigested in 200 mL of 0.3% wt∕vol collagenase type II at 37 °C for 9 h for AFtissue and 6 h for NP tissue. Digested tissue was filtered through 100 μmnylonmesh (BD Biosciences) and centrifuged at 936 g for 7 min. Cells were countedand seeded at 2;500 cells∕cm2 in culture flasks with Ham’s F-12 media (GibcoBRL) that contained 10% fetal bovine serum, penicillin (Gemini Bio Products),(100 units∕mL), streptomycin (100 μg∕mL), amphotericin B (250 ng∕mL),and ascorbic acid (25 μg∕mL). Cells were cultured at 37 °C, 5% CO2, andnormoxia to confluence with media changes every 3 d. At confluence, cellswere removed from flasks with 0.05% trypsin (Gibco BRL) and counted with ahemocytometer. Cells were then seeded into TE-TDRs.

IVD Fabrication. T2 weighted MRI images and μCT images were obtained ofcaudal 3∕4 disc level (imaging specifics in imaging section). T2 weighted MRIimages were imported in DICOM format to slicOmatic v4.3 (TomoVision) andthe NP was manually segmented and converted to point cloud images ofthe NP. Point cloud images were converted to surface and solid models inStudio 4.0 (Geomagic Inc.). This process resulted in a model containing thedimensions and shape of the NP (Fig. 1A).

μCT images were converted to DICOM format and imported into slicO-matic v4.3 (TomoVision) where the boney surfaces of the vertebral bodieswere segmented to obtain the overall shape and dimensions of the caudal3∕4 disc space. The μCT-derived dimensions of the disc space were thencombined with the MRI-derived NP model to obtain the target dimensionsof the TE-TDR implant (Fig. 1A).

TE-TDR implant of target dimensions was created using contracted col-lagen (AF)/alginate (NP) technique (Fig. 1B) (15). MRI-derived NP surfaceand solid model was transferred into SolidWorks to create an injection moldof NP. The Injection mold was 3-D printed of acrylonitrile butadiene styreneplastic on FDM 3,000 machine (Stratasys).

Three percent (wt∕vol) low viscosity grade alginate (FMC BioPolymer)seeded with 25 × 106 NP cells∕mL was mixed with 0.02 g∕mL CaSO4 (Sigma-Aldrich) to crosslink the alginate, and injected into the NP mold. Cell-seededalginate NP was then removed from molds and placed in the center of a well

of a 24 well plate. Collagen type I was obtained from rat-tail tendon (SpragueDawley, 7–8-wk old) (Pel-Freez Biologicals) using established protocols (15,43). One or two milligrams per millileter collagen gel solution seeded with1 × 106 AF cells∕mL was subsequently poured and gelled around the alginateNP. Constructs were cultured for 2 wk in previously described media whilecollagen gel contracted around aliginate NP to the proper AF dimensions.

Surgery. After 2 wk of in vitro culture, TE-TDR constructs were implantedinto the caudal spine of athymic rats (n ¼ 18). All animal procedures wereperformed in accordance with the guidelines of the Institutional Animal Careand Use Committee of the Hospital for Special Surgery. Rats were anesthe-tized using ketamine (Ketaset, 100 mg∕mL) 80–90 mg∕kg, and xylazine(Rompun, 20 mg∕mL) 5 mg∕kg, which were mixed together and adminis-tered intraperitoneally. If necessary, anesthesia was prolonged by administra-tion of isoflurane via nose cone. A unique method was established to removethe native disc and to prepare the disc space for implant insertion in the tail.The vertebral column was exposed and the native IVD (caudal 3∕4) removed.Upon removal, the caudal 3 and caudal 4 vertebral bodies were minimallyretracted to allow the insertion of the engineered disc into the disc space.The disc space was released to press-fit the implant in place and woundclosure was performed in layers. An initial dose of 0.01–0.05 mg∕kg bupre-norphine (Buprenex) was administered intraoperatively or immediately post-operatively prior to anesthetic recovery. Buprenorphine treatments wereperformed for 2 d postoperatively.

In addition to TE-TDR implants, two control groups were studied. Thediscectomy group followed the above procedure and removed the native discbut implanted nothing back into the disc space (n ¼ 12). The reimplantationgroup followed the above procedure, removed the native IVD and thenreimplanted that native IVD back into the disc space (n ¼ 12).

After implantation, rats were maintained up to 6 mo. MRI images weretaken of all three groups at 6 wk (n ¼ 12∕group) and 6 mo (n ¼ 12∕group)and analyzed for disc height. In the TE-TDR group, 12 animals were sacrificedat 6 mo and analyzed for histology (n ¼ 6), mechanics (n ¼ 6), and biochem-istry (n ¼ 6). In addition, a smaller cohort of six animals was sacrificed at6 wk for histology. The two control groups were taken out to 6 mo. The re-implantation group was analyzed for histology (n ¼ 6), mechanics (n ¼ 6), andbiochemistry (n ¼ 6). The discectomy group was analyzed for histology (n ¼ 6)but not biochemistry and mechanics due to the lack of tissue in the disc space.

Imaging. μCT images of rat caudal spine were obtained from caudal 3 tocaudal 5 vertebrae on a Scanco μCT 35 system (Scanco Medical) with an iso-tropic resolution of 30 μm.

MRI images were obtained on a 7.0 Tesla Bruker 70∕30 MagneticResonance Imaging (Bruker Biospin) system. Rats were anesthetized with1.5% Isoflurane during imaging procedures. A high-resolution T1-weightedflash sequence (resolution: 78.1 um × 58.6 um × 1 mm) was obtained for discspace measurements at 6 wk and 6 mo and a T2-weighted sequence (resolu-tion: 104.2 um × 78.1 um × 1 mm) was obtained for implant design and at6 wk and 6 mo post implantation.

Histology. Spines and bone samples were cleaned of muscle and preservedin 10% phosphate-buffered formalin and were fixed at room temperaturefor 2 d. After an overnight running water rinse, samples were decalcifiedin 10% EDTA in 0.05 M Tris buffer, pH 7.4, until bone was soft and flexible.An overnight running water rinse was conducted in a VIP tissue processor toparaffin. Embedded samples were sectioned at 5 μm thickness and subse-quently stained with alcian blue for proteoglycans, picrosirius red stainingfor collagen, and hemotoxylin and eosin.

Biomechanics. TE-TDR motion segments and intact native motion segmentswere both cleaned of surrounding tissue to result in bone-disc-bone motionsegments after sacrificing the animals at 6 mo. Prepared motion segmentswere mounted on ELF 3,200 mechanical testing frame (EnduraTech) usingmodified microvices (McMaster-Carr) (27). Unconfined stress-relaxation testswere performed at 5% strain incremental steps to a total of 20% strain. Equi-librium modulus and permeability were calculated by fitting resulting stres-ses to a poroelastic model (35). In addition, motion segments were subjectedto a sinusoidal dynamic frequency sweep from 0.01–10 Hz at �3% strainaround zero strain. Apparent modulus and percent hysteresis were calculatedfrom dynamic data. All data analysis was performed using Matlab software.

Biochemistry. Native IVD and TE-TDR tissue were both dissected out of discspace using a scalpel. For the native IVD, NP and AF tissue were separated andtested individually. For the TE-TDR tissue, the representative NP region at thecenter of the tissue was removed using a 2-mm biopsy punch and tested as NP

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Page 6: Tissue-engineered intervertebral discs produce new matrix ... · disc height is a critical indicator of the performance of a tissue-engineered IVD. Tissue-engineered IVD implants

and the surrounding AF region was tested as AF. Tissues were analyzed forglycosaminoglycan content using a modified dimethylmethylene blue assay(31), total collagen using the hydroxyproline assay (33), and DNA using theHoechst dye assay (32). All data were normalized to wet weight.

Disc Measurements. Images were taken of all engineered IVD immediatelyprior to implantation along with pictures of the fully intact explanted nativeIVD being replaced. Size measurements along the lateral and ventral-dorsalplane of both the engineered and native IVD were calculated using Image Jsoftware (National Institutes of Health). Measurements of engineered IVD at6 mo after implantation were calculated from MRI images.

Statistical Analysis. All statistical analysis was performed using two-factorANOVA and Tukey post hoc test. Data represented as mean� standarddeviation. P values <0.05 are considered statistically significant.

ACKNOWLEDGMENTS We thank Stephen Doty, PhD for his technical supporton the histology and immunohistochemistry. We also thank Jonathan Dyke,PhD and Douglas Ballon, PhD for their technical support on the MRI aspectsof this work. Finally, we thank Tatianna Saleh for her help with daily animalcare and logistics. This work is supported by a grant through AOSpineNorth America, AO Research Fund Grant F-08-10B, the AOSpine InternationalHansjörg Wyss Focus Award 2010, and a grant from NFL Medical Charities.

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