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1.1
TKHS 315 M
Betriebsanleitung . . . . . . . . . . . . . . . . . . . . .3Operating Instruction . . . . . . . . . . . . . . . . .18Instructions d'utilisation . . . . . . . . . . . . . . .32Manuale d’istruzioni . . . . . . . . . . . . . . . . . .47
A0300IVZ.fm
D DEUTSCH ENG ENGLISH
KONFORMITÄTSERKLÄRUNG DECLARATION OF CONFORMITYWir erklären in alleiniger Verantwortlichkeit, dass dieses Produkt mit den folgenden Normen übereinstimmt* gemäß den Bestimmungen der Richtlinien** EG-Baumusterprüfung *** durchgeführt von ****
We herewith declare in our sole repsonsibility that this product complies with the following standards* in accordance with the regulations of the undermentioned Directives** EC type examination *** conducted by ****
F FRANÇAIS NL NEDERLANDSDECLARATION DE CONFORMITE CONFORMITEITSVERKLARINGNous déclarons, sous notre seule responsabilité, que ce produit est en conformité avec les normes ou documents normatifs suivants* en vertu des dispositions des directives ** Contrôle européen du modèle type *** effectué par ****
Wij verklaren als enige verantwoordelijke, dat dit product in overeenstemming is met de volgende normen* conform de bepalingen van de richtlijnen** EG-typeonderzoek *** uitgevoerd door ****
IT ITALIANO ES ESPAÑOLDICHIARAZIONE DI CONFORMITÀ DECLARACION DE CONFORMIDADNoi dichiariamo sotto la nostra esclusiva responsabilità che il presente prodotto è conforme alle seguenti norme* in conformità con le disposizioni delle normative ** Omologazione CE *** eseguita da ****
Declaramos bajo nuestra exclusiva responsabilidad, que el presente producto cumple con las siguientes normas* de acuerdo a lo dispuesto en las directrices** Homologación de tipo CE *** llevada a cabo por ****
PT PORTUGUÊS SV SVENSKADECLARAÇÃO DE CONFORMIDADE FÖRSÄKRAN OM ÖVERENSSTÄMMELSEDeclaramos sob nossa responsabilidade que este produto está de acordo com as seguintes normas* de acordo com as directrizes dos regulamentos ** controle de amostra de Construção da CE *** efectuado por ****
Vi försäkrar på eget ansvar att denna produkt överensstämmer med följande standarder* enligt bestämmelserna i direktiven** EG-materialprovning *** genomfört av ****
FIN SUOMI NO NORGEVAATIMUKSENMUKAISUUSVAKUUTUS SAMSVARSERKLÆRINGVakuutamme, että tämä tuote vastaa seuraavia normeja* on direktiivien määräysten mukainen** EY-tyyppitarkastustesti *** testin suorittaja: ****
Vi erklærer under eget ansvar at dette produkt samsvarer med følgende normer* henhold til bestemmelsene i direktiv** EU-typegodkjennelse *** utstilt av ****
DA DANSK POL POLSKIOVERENSSTEMMELSESATTEST OŚWIADCZENIE O ZGODNOŚCIHermed erklærer vi på eget ansvar, at dette produkt stemmer overens ed følgende standarder* iht bestemmelserne i direktiverne** EF-typekontrol *** gennemført af ****
Oświadczamy z pełną odpowiedzialnością, że niniejszy produkt odpowiada wymogom następujących norm* według ustaleń wytycznych **Kontrola wzorców UE *** przeprowadzone przez ****
EL ΕΛΛHNIKA HU MAGYAR ∆ΗΛΩΣΗ ΑΝΤΙΣΤΟΙΧΕΙΑΣ MEGEGYEZŐSÉGI NYILATKOZAT∆ηλώνουµε µε ιδία ευθύνη ότι το προϊόν αυτό αντιστοιχεί στις ακόλουθες προδιαγραφές* σύµφωνα µε τις διατάξεις των οδηγιών** Έλεγχος-ΕΟΚ δοµικού πρωτοτύπου*** πραγµατοποιούµενος από το****
Kizárólagos felelősségünk tudatában ezennel igazoljuk, hogy ez a termék kielégíti az alábbi szabványokban lefektetett követelményeket* megfelel az alábbi irányelvek előírásainak** által végzett vizsgálat szerint megegyezik az alábbi építési mintapéldánnyal *** a ****
TKHS 315 M2,5 WNB - 3,1 WNB - 3,4 DNB - 4,2 DNB
*EN 1870-1, EN 55014-1, EN 55014-2, EN 61000-3-2, EN 61000-3-3, DIN EN 62079
** 98/37/EG, 89/336/EWG, 73/23/EWG, 93/68/EWG*** M6 03 08 13037 057
**** TÜV Product Service, Sylvesterallee 2, D - 22525 Hamburg
Ing. grad. Hans-Joachim SchallerLeitung Entwicklung und Konstruktion
Metabowerke GmbHBusiness Unit Elektra Beckum
Daimlerstr. 1 D - 49716 Meppen
Meppen, 26.08.2003 1001118
U2a0300.fm
2
19
ENGLISH
2. Machine overview
24
27
28
29
30
3132
33
34
25
26
35
36
24 Table rear extension
25 Suction hose
26 Blade guard
27 Rip fence
28 Accessory holders for push stick / feeding aid and push block handle
29 Crank for cutting height setting, steplessfrom 0 – 85 mm
30 ON/OFF switch
31 Transport handles
32 Accessory holder for saw blade change wrenches
33 Mitre fence
34 Motor carrier unit – angle of inclination steplessly adjustable from 0° through 47°
35 Wheel set
36 Table top
20
ENGLISH
1. Scope of delivery ......................18
2. Machine overview .....................19
3. Please read first! .......................20
4. Safety instructions....................20
4.1 Specified conditions of use .........20
4.2 General safety instructions..........20
4.3 Symbols on the machine.............21
4.4 Safety devices.............................21
5. Special product features ..........22
6. Operational controls .................22
7. Assembly ...................................23
7.1 Mains connection ........................27
7.2 Installation ...................................27
8. Operation ...................................27
8.1 Dust collector ..............................28
8.2 Setting the depth of cut ...............28
8.3 Setting the saw blade tilt .............28
8.4 Sawing with the rip fence ............28
8.5 Sawing with the mitre fence ........29
9. Tips and tricks...........................29
10. Care and maintenance..............29
10.1 Saw blade change.......................29
10.2 Cleaning the saw blade'sheight adjustment mechanism ....30
10.3 Saw storage ................................30
10.4 Maintenance................................30
11. Repairs .......................................30
12. Transportation...........................30
13. Available accessories..........30/63
14. Environmental Protection ........30
15. Trouble Shooting ......................30
16. Technical specifications...........31
These instructions have been written ina way which facilitates learning of how tosafely operate your saw. Here is a guideon how you should read these instruc-tions:
− Read instructions before use. Payspecial attention to the safety infor-mation.
− These instructions are intended forpersons having a basic technicalknowledge of the operation ofmachines such as the onedescribed herein. If you have noexperience whatsoever, we stronglyrecommend to seek the advise of anexperienced person.
− Keep all documents supplied withthis machine for future reference.Retain proof of purchase in case ofwarranty claims.
− If you lend or sell this machine besure to have these instructions gowith it.
− The equipment manufacturer is notliable for any damage resulting fromneglect of these operating instruc-tions.
Information in these instructions isdenoted as under:
Danger! Risk of personal injury orenvironmental damage.
Risk of electric shock!Risk of personal injuryby electric shock.
Drawing-in/trappinghazard! Risk of personal injuryby body parts or clothingbeing drawn into therotating saw blade.
Caution! Risk of material damage.
Note: Additional information.
− Numbers in illustrations (1, 2, 3, ...) − denote component parts; − are consecutively numbered; − relate to the corresponding
number(s) in brackets (1), (2), (3)... in the neighbouring text.
− Instructions to be carried out in acertain sequence are numbered.
− Instructions which can be carriedout in any sequence are indicatedby a bullet.
− Listings are indicated by an En Dash.
4.1 Specified conditions of use
This machine is intended to rip andcrosscut grown timber, faced boards,chip board and wood-core plywoodsheets, and similar wood-derived materi-als. Do not cut round stock without suitablejigs or fixtures. The rotating saw bladecould turn the workpiece.
Any other use is considered to be not asspecified and not allowed. The manufac-turer is not liable for any damage causedby unspecified use.
Modification of the machine or use ofparts not approved by the equipmentmanufacturer can cause unforeseeabledamage!
4.2 General safety instruc-tions
• When using this tool observe the fol-lowing safety instructions, toexclude the risk of personal injury ormaterial damage.
• Please also observe the specialsafety instructions in the respectivechapters.
• Where applicable, follow the legaldirectives or regulations for the pre-vention of accidents pertaining tothe use of circular saws.
A General hazards! • Keep your work area tidy – a messy
work area invites accidents.
• Be alert. Know what you are doing.Set out to work with reason. Do notoperate tool while under the influ-ence of drugs, alcohol or medica-tion.
• Consider environmental conditions:keep work area well lighted.
• Prevent adverse body positions.Ensure firm footing and keep yourbalance at all times.
• Use suitable workpiece supportswhen cutting long stock.
• Do not operate the tool near inflam-mable liquids or gases.
• The saw shall only be started andoperated by persons familiar withcircular saws and who are at anytime aware of the dangers associ-ated with the operation of such tool. Persons under 18 years of age shalluse this tool only in the course oftheir vocational training, under thesupervision of an instructor.
• Keep bystanders, particularly chil-dren, out of the danger zone. Do notpermit other persons to touch thetool or power cable while it is run-ning.
• Do not overload tool – use it onlywithin the performance range it wasdesigned for (see "Technical specifi-cations").
B Danger! Risk of electric shock!• Do not expose tool to rain.
Do not operate tool in damp or wetenvironment. Prevent body contact with earthedobjects such as radiators, pipes,cooking stoves, refrigerators whenoperating this tool.
• Do not use the power cable for pur-poses it is not intended for.
A Risk of personal injury andcrushing by moving parts!
• Do not operate the tool withoutinstalled guards.
Table of contents
3. Please read first!
4. Safety instructions
21
ENGLISH• Always keep sufficient distance to
the saw blade. Use suitable feedingaids, if necessary. Keep sufficientdistance to driven componentswhen the operating electric tool.
• Wait for the saw blade to come to acomplete stop before removing cut-offs, scrap, etc. from the work area.
• Do not attempt to stop the sawblade by pushing the workpieceagainst its side.
• Ensure the tool is disconnected frompower before servicing.
• Ensure that when switching on (e.g.after servicing) no tools or looseparts are left on or in the tool.
• Turn power off if the tool is not used.
A Cutting hazard, even with thecutting tool at standstill!
• Wear gloves when changing cuttingtools.
• Store saw blade in such manner thatnobody will get hurt.
A Risk of kickback (workpiece iscaught by the saw blade and thrownagainst the operator):
• Always work with a properly set riv-ing knife.
• Do not jam workpieces.
• Make sure the saw blade is suitablefor the workpiece material.
• Cut thin or thin-walled workpiecesonly with fine-toothed saw blades.
• Always use sharp saw blades.
• If in doubt, check workpiece forinclusion of foreign matter (e.g. nailsor screws).
• Cut only stock of dimensions thatallow for safe and secure holdingwhile cutting.
• Never cut several workpieces at thesame time – and also no bundlescontaining several individual pieces.Risk of personal injury if individualpieces are caught by the saw bladeuncontrolled.
• Remove small cutoffs, scrap, etc.from the work area – when doing sothe saw blade must be at a com-plete standstill.
c Drawing-in/trapping hazard! • Ensure that no parts of the body or
clothing can be caught and drawn inby rotating components (no neck-ties, no gloves, no loose-fittingclothes; contain long hair with hair-net).
• Never attempt to cut any workpieceswhich contain − ropes, − strings,
− cords,− cables or − wires, or to which any of the
above are attached.
A Hazard generated by insuffi-cient personal protection gear!
• Wear hearing protection.
• Wear safety glasses.
• Wear dust mask.
• Wear suitable work clothes.
• When working outdoors wearing ofnon-slip shoes is recommended.
A Risk of injury by inhaled wooddust!
• Dust of certain timber species (e.g.beech, oak, ash) can cause cancerwhen inhaled. Work only with a suit-able dust collector attached to thesaw. The dust collector must complywith the data stated in the technicalspecifications.
• Ensure that as little as possiblewood dust will get into the environ-ment: − remove wood dust deposit in the
work area (do not blow away!); − fix any leakages on the dust col-
lector; − ensure good ventilation.
A Hazard generated by modifica-tion of the machine or use of partsnot tested and approved by the equip-ment manufacturer!
• Assemble tool in strict accordancewith these instructions.
• Use only parts approved by theequipment manufacturer. Thisapplies especially for: − saw blades (see "Technical spec-
ifications" for stock nos.); − safety devices (see "Technical
specifications" for stock nos.).
• Do not change any parts.
A Hazard generated by tooldefects!
• Keep tool and accessories in goodrepair. Observe the maintenanceinstructions.
• Before every use check tool for pos-sible damage: before operating thetool all safety devices, protectiveguards or slightly damaged partsneed to be checked for proper func-tion as specified. Check to see thatall moving parts work properly anddo not jam. All parts must be cor-rectly installed and meet all condi-tions necessary for the proper oper-ation of the tool.
• Damaged protection devices orparts must be repaired or replaced
by a qualified specialist. Have dam-aged switches replaced by a servicecentre. Do not operate tool if theswitch cannot be turned ON or OFF.
• Keep handles free of oil and grease.
A Risk of injury by noise!• Wear hearing protection.
• Make sure the riving knife is notbend. A bent riving knife will pushthe workpiece against the side of thesaw blade, causing noise.
4.3 Symbols on the machine
Information on the nameplate:
4.4 Safety devices
Riving knifeThe riving knife (44) prevents the work-piece from being caught by the risingteeth of the saw blade and being thrownagainst the operator.
Always have the riving knife installedduring operation.
Blade guardThe blade guard (45) protects againstunintentional contact with the saw bladeand from chips flying about.
Always have blade guard installed dur-ing operation.
(37) Manufacturer
(38) Serial number
(39) Machine designation
(40) Motor specifications (see also "Technical specifications")
(41) Year of make
(42) CE-mark – This machine con-forms to the EC directives as per Declaration of Conformity
(43) Dimensions of permissible saw blades
38
39
40
41 42 43
37
44 45
22
ENGLISHPush stickThe push stick (46) serves as an exten-sion of the hand and protects againstaccidental contact with the saw blade.
Always use the push stick if the distancebetween saw blade and rip fence is lessthan 120 mm.
Guide the push stick at an angle of 20°… 30° against the saw table's surface.
When the push stick is not used, it canbe hung to the holder (47) provided.
Replace the push stick if damaged.
Handle for push blockTo be affixed to a suitable board. For thesafe guiding of small stock.
− Steplessly adjustable bevel tilt from0° to 47°.
− Stepless depth of cut setting to85 mm.
− An undervoltage relay prevents themachine from starting up whenpower is restored after a power fail-ure.
− Mitre fence with adjustable fenceextrusion.
− All operating elements are locatedat the machine's front.
− Table extension for variable use isstandard delivery:
− firmly attached to the machinestand, or
− only hooked into the machinestand for convenient folding awaywithout the need for using tools.
− Robust sheet steel construction –high load-bearing capacity and per-manently protected against corro-sion.
− Steplessly adjustable rip fence.
Main switch• To turn power supply ON = set
rotary switch (49) to position “I”.
• To turn power supply OFF = setrotary switch (49) to position “O”.
ON/OFF switch • To turn machine ON = set rotary
switch (50) to position “I”.
• To turn machine OFF = set rotaryswitch (50) to position “O”.
Emergency-stop button• To turn the machine OFF in case of
emergency = press the E-STOP but-ton (48).
• To make machine operational againafter actuating the E-STOP button =turn E-STOP button (48) in directionof arrow. The E-STOP button will bereleased from the locked E-Stopposition and returned to the normaloperating position.
Protection against overheatingThe overload protection prevents theoverheating of the motor under perma-nent load. The motor is then turned offand the reset pin (51) pops out.
1. Set the ON/OFF switch to position“O” if the machine is turned OFF bythe overload protection.
2. Push the reset pin (51) back in toreset the overload protection.
3. Wait for the motor to cool downbefore restarting the machine.
3Note: In the event of a power failure an
undervoltage relay will be tripped to pre-vent the starting of the machine whenthe power is restored. To restart themachine turn the switch ON again.
Setting device for saw blade tiltWith the handwheel (52) the saw bladeis steplessly tilted from 0° to 47°.
To keep the set angle of inclination fromchanging when sawing, it is locked bymeans of of the wingnut (53) at the frontof the chipcase.
Crank for cutting height adjustmentThe cutting height is adjusted by turningthe crank (54).
Fence The saw is equipped with two fences:
− Mitre fence (for cross/mitre cuts):
For use as mitre fence the shortfence extrusion must be installed.
The mitre fence is mounted on aguide bar, which is fastened to theleft-hand side of the saw table. − Star-knob screw (56) for mitre
setting. The setting range is 45°.
5. Special product features
46
47
6. Operational controls
48
49
50
51
52 53
54
55
56
57
23
ENGLISHWhen sawing with the mitre fencethe star-knob screw (56) must befirmly tightened.
− Knurled nuts (57) for fence extru-sion position adjustment. Theplastic lug (55) of the fence extru-sion must point toward the sawblade, at a minimum distance of10 mm to the saw blade.
− Rip fence (for ripping):
For use as rip fence the long fenceextrusion (58) must be installed. It ismounted on the guide extrusion atthe front of the saw table. − For ripping the fence extrusion
(58) must be parallel with the sawblade and locked in position bylock lever (59).
− Knurled nuts (62) for attachingthe fence extrusion. After loosen-ing the two knurled nuts (62), thefence extrusion can be removedand shifted:
(60) Small edge: − for cutting thin stock; − when the saw blade is tilted.
(61) Wide edge: − for cutting thick stock.
The rip fence has an opening with ascale reading edge (63).
3Note: The scale's zero position is
adjusted so that is corresponds to thehigh edge (see “Adjusting the rip fence”in chapter “Assembly”. If the small edge of the fence extrusion isinstalled there will be 47 mm offset fromthe reading.
A Danger! Modifications of the saw or the
use of parts not tested and approvedby the equipment manufacturer canlead to unforeseen damage duringoperation!
− Assemble the saw in strictaccordance with these instruc-tions.
− Use only the parts supplied asstandard delivery.
− Do not change any parts.
Only if you follow the instructions exactlydoes the saw conform to the safety regu-lations and can be safely operated. If you also observe the following notes,the assembly will cause no problems:
• Read the instructions for each stepbefore executing it.
• Lay out the parts required for eachassembly step.
Required tools − Allen key 4 mm − Allen key 6 mm − Phillips screwdriver − Spanner SW 10 − Spanner SW 13 − Spanner SW 19
(supplied) − Ring spanner 46 mm
(supplied)
Stand assembly
1. Place table panel (69), motor facingup, on a stable support.
ACaution! Saw blade and riving knife
must not rest on the support! To pre-vent damage to the saw or support,the table panel should be placed ontotwo sawhorses.
2. Attaching the four legs (64) to theinside of the table panel's corners: − Insert the hexagon head screws
(66) from the outside; fit the two screws M8 x 20 to therear edge of the table (for thetable extension);
− screw on the flange nuts (65)from the inside – do not fullytighten yet, this is done only afterinstallation of the table extension.
3. Fit long stanchions (68) between theside legs, short stanchions (67)between the front and rear legs: − the wide sides of the stanchions
face the table panel; − the nibs and recesses must fit
into each other; − fit hexagon head screws into
holes from the outside; − from the inside screw on flange
nuts – do not yet tighten fully.
4. Screwing up the stanchions witheach other: − Fit hexagon head screws from
the side of the table top; − Screw on flange nuts from the
opposite side. − With the help of another person,
turn the saw over and stand it ona level floor.
Installing the ON/OFF switch
1. Loosen the shipping brace of theON/OFF switch.
2. Put hexagon head screws (72)through the switch plate of the ON/OFF switch.
3. Fit one each distance sleeve (71)onto the hexagon head screws.
4. Attach the ON/OFF switch with thehexagon head screws (72) andflange nuts (70) to the left-hand frontleg as illustrated.
58
59
60 61
62
63
7. Assembly
Item Description Qty.
64 Leg 465 Flange nut M8 2066 Hexagon head screw
M8 x 16M8 x 20
182
67 Stanchion, short 268 Stanchion, long 269 Table top with chip-
case1
Item Description Qty.
70 Flange nut 271 Distance sleeve 272 Hexagon head screw 2
64
69
65 66
68
67
24
ENGLISH
ACaution! Make sure the cable does not
run over sharp edges and is not bent.
Adjusting the riving knife To align the riving knife:
1. Remove blade guard.
2. Turn the flat head screw (74) of thetable insert extrusion (73) clockwiseby 1/4 turn and remove the tableinsert.
To adjust the riving knife position exactlyto the saw blade, it is adjustable in twoplanes:
− in the distance to the saw blade;
− in its lateral alignment.
Distance to the saw blade:The distance between the saw blade'speripheral edge and the riving knife shallbe between 3...8 mm. The riving knife must project at least thesame distance over the saw table as thesaw blade.
1. Loosen the Keps nut (75) holdingthe riving knife by one turn.
2. Adjust distance of the riving knife tothe saw blade.
3. Make sure that both parts of theinner riving knife holder are not off-set against each other (marking)(76).
4. Tighten the Keps nut.
Lateral alignment: riving knife and saw blade must be per-fectly in line. The lateral riving knife posi-tion is factory preset and indicated by amarking (76).
In case a fine setting should becomenecessary:
1. Loosen the Keps nut (75) holdingthe riving knife by one turn.
2. Adjusting the riving knife's lateralposition:
• To move riving knife to the left: turnhexagon socket screw (77) furtherin.
• To move riving knife to the right: turnhexagon socket screw (77) furtherout. When making this adjustmentensure the inner section of the innerriving knife holder rests against thehexagon socket screw.
3. Tighten the Keps nut.
After the alignment:
1. Fit table insert extrusion (78) flushinto the saw table.
2. Turn the countersunk screw (79)counter-clockwise against the stop.
3. Install blade guard on the rivingknife.
Installing the dust collection gear
1. Raise saw blade fully.
2. Install blade guard (80) on the rivingknife (81).
3. Push one end of the suction hose(83) on the blade guard's suctionport (82).
4. Fit other end of the suction hose tothe dust extraction port (84) on thechipcase.
5. Installing the hose carrier (87):− put two hexagon head screws
from the outside through the hosecarrier and table panel;
− from the inside screw on flangenuts (85) – do not yet tightenfully.
70
72
71
73
74
75
76
77
78
79
Item Description Qty.
80 Blade guard 1 83 Suction hose 1 85 Flange nut M8
( ) = already installed1
(1)87 Hexagon head screw
M8 x 16( ) = already installed
1(1)
87 Hose carrier with bracket for table exten-sion
1
8081
82 83
84
25
ENGLISH
6. Align hose carrier, tighten hexagonhead screws and flange nuts. Hookthe suction hose into the hose car-rier (87).
7. Connect the saw's dust extractionport at the chipcase to a suitabledust collector (see "Dust collector" inchapter "Operation").
Mitre fence assembly
1. Attaching the front mounting bracket(92) to the left-hand front side of thesaw: − Remove the hexagon head
screws (91) from the left-handfront and rear side of the tablepanel.
− Put two each hexagon headscrews (91) fitted, from the out-side through the mountingbracket (92) and the table panel;
− from the inside screw on flangenuts (90) – do not yet tightenfully.
2. Mounting the guide bar (88): Insertthe guide bar into the mountingbracket (92) so that the nose fits intothe slot in the guide bar. A slight turnof the guide bar keeps it from slidingoff.
3. Slide the lower fence carrierl (89),with the angle facing the front of thesaw on the guide bar and swing itdown.
4. Put the rear mounting bracket (93)on the guide bar and secure by turn-ing it sligthly.
5. Attach the rear mounting bracket,with the bracket (95) for table exten-sion installation to the saw.
6. Align guide bar exactly parallel withthe saw blade.
7. Tighten all screws holding themounting brackets.
8. Fit plugs (94) to both ends of theguide bar.
9. Swing the lower fence carrier up.
10. Install the upper fence carrier (99)with washer (98) and star-knobscrew (97).
11. Put the short fence extrusion (100)on and secure with knurled nuts(101): − the plastic nose of the fence
extrusion must point towards thesaw blade;
− the washers (102) must be fittedbetween between upper fencecarrier and knurled nuts.
12. By means of the set screw (96) thefence extrusion can be set exactlysquare to the saw blade. The setscrew (96) is accessible when themitre fence is swung down.
3Note: When the mitre fence is not
required swing it down, out of the way.
Adjusting the rip fence 1. Slide rip fence (106) on the guide
rail adn lock with the lock lever(105).
2. Install the fence extrusion (103) asillustrated below and secure it withthe two knurled thumb screws.
3. Slightly loosen both set screws(104) of the rip fence and align thefence extrusion parallel with the sawblade. Retighten both set screwsafterwards.
4. Set rip fence against the right-handside of the saw blade, across itsentire diameter. Crank saw bladeup, if necessary.
5. Adjust scale so that its zero positioncoincides exactly with the scalereading edge (107) of the rip fence.
6. Tighten the scale fastening screwand verify the setting by making atrial cut.
Item Description Qty.88 Guide bar 189 Fence carrier, lower 190 Flange nut M8
( ) = already installed2
(2)91 Hexagon head screw
M8 x 20 ( ) = already installed
2
(2)92 93
Mounting bracket 2
94 Plug 295 Bracket for table
extension1
97 Star-knob screw M8 198 Washer 8.4 199 Fence carrier, upper 1
100 Fence extrusion, short
1
85 86
87
88 89 90
9192
93
94
95
97
98
99
96
100
102 101
103
104
105106
107
26
ENGLISHWheel set installation
The wheel set attaches to the rear legsof the saw.
1. Through each of the wheel setbrackets (108) two hexagon headscrews (109) with washers fitted(110) must be put from the rear.
2. Screw on the flange nuts (111) frominside the leg.
3. Adjust position of brackets so thatthe wheels are approx. 1 mm abovethe floor when the saw is standingon all four legs.
4. Tighten flange nuts.
Table extension installation
ACaution! When installing the rear table
extension, both panel and supportstruts need to be held as long as theyare only bolted to one end.
1. Fasten extension panel (112) withtwo bearing bolts (115), two wash-ers (113) and two flange nuts(114)to the two brackets as illus-trated.
If necessary, adjust the position ofthe brackets to match the width ofthe table extension – retighten thescrew fitting.
2. Attach the supports (118) with oneeach bearing bolt (119), washer(116) and flange nut (117) to thetable extension (see illustration).
3. Tigthen all bolted connections of thetable extension handtight using asuitable tool.
3Note: The supports of the table exten-
sions can be stationary fastened. Alter-natively they can be installed in suchway that the table extension can swingdown.
Installing the supports stationary 1. Insert the offset ends of the supports
into the slots of the short strut at thereat of the saw and slide themtowards the outside.
2. Fasten the supports with one eachcountersunk screw (121) and pre-vailing torque-type hexagon nut(120) to the strut as illustrated.
Installing the supports to allow the table extension to swing down 1. Attach one each countersunk screw
(123) and prevailing torque-type
hexagon nut (122) to the lower endof the struts.
2. Insert the lower ends of the supportsinto the slots of the short strut at thereat of the saw and slide themtowards the outside (see illustra-tion).
Tightening the bolted connections • Check all bolted connections of the
saw. Tighten all bolted connectionshand-tight with a suitable tool.
Observe the following when tighten-ing the screws:− After tightening the machine must
stand firmly and securely; − Table extension alignment: The
top of the table extension mustbe parallel and level with thesaw's table top.
Swinging the table extension down1. Slide the lower ends of the supports
towards each other.
2. Lift supports out of the strut andswing table extension down as illus-trated.
Transport handle installation
The transport handles are installed tothe front legs of the saw.
Item Description Qty.
108 Wheel set 1109 Hexagon head screw
M6 x 164
110 Washer 6.4 4111 Flange nut, M6 4
Item Description Qty.
112 Plate, table rear extension
1
113116
Washer 8.4 4
114117
Flange nut M8 4
115119
Bearing boltM8 x 10
4
118 Support 2120122
Hexagon nut, prevail-ing torque-type M6
2
121123
Countersunk screw M6 x 10
2
108
109
110
111
112
114
115
113
119
117
118
116
120
121 Item Description Qty.
124 Transport handle 2125 Hexagon head screw
M6 x 164
126 Washer 6.4 4127 Flange nut, M6 4
123 122
27
ENGLISH1. From the front put through each
transport handle (124) two hexagonhead screws (125) with washers(126) fitted.
2. Install transport handle in such waythat the tubes can be folded down.
3. From inside, screw on one eachflange nut (127)
Accessory holder installation
In a final assembly step, two hexagonhead screws are fitted as holders for thepush stick, push block handle andassembly wrench to front legs:
1. Turn one each flange nut (128)approx. 10 mm on the two hexagonhead screws (129).
2. Fit hexagon head screw from theoutside through the hole on the sideof the left-hand front leg and securewith another flange nut.
3. Attach the other hexagon headscrew likewise to the right-handfront leg.
7.1 Mains connection
B Danger! Electrical hazardOperate saw in dry environ-
ment only.
Operate saw only on a power sourcematching the following requirements(see also "Technical specifications"):
− Outlets properly installed,earthed and tested.
− Three-phase outlets with neutralwire.
− Mains voltage and system fre-quency conform to the voltageand frequency shown on themachine's rating label.
− Protection against electric shockby a residual current device(RCD) of 30 mA sensivity.
− Fuse protection of 16 A maximumagainst short circuits.
− System impedance Zmax. at thehouse service connection: seeseparate supplement.
3Note: Check with your local Electricity
Board or electrician if in doubt whetheryour house service connection meetsthese requirements.
Position power supply cable so itdoes not interfere with the work andis not damaged.
Protect power supply cable from heat,aggressive liquids and sharp edges.
Use only rubber-jacketed extensioncables with sufficient lead cross-sec-tion (see "Technical specifications").
Do not pull on power supply cable tounplug.
B Changing the direction of rota-tion! (three-phase motors only) Depending on the phase sequence ofthe electric supply it is possible thesaw blade will turn in the wrong direc-tion. This can lead to the workpiecebeing hurled away when attempting tomake a cut. The direction of rotationmust therefore be check every time thesaw is connected to another outlet. Incase of an incorrect direction of rota-tion, the wiring of the outlet must bechanged by a qualified electrician:
1. After the saw and all of its safetydevices have been assembled, con-nect it to the mains supply.
2. Raise saw blade fully.
3. Start saw and switch OFF immedi-ately.
4. Check the saw blade's direction ofrotation from the left-hand side ofthe saw. The saw blade must rotateclockwise.
5. If the saw blade rotates counter-clockwise, unplug the power cableat the saw.
6. Have the electric supply changed bya qualified electrician!
7.2 Installation • Place the machine on a firm, level
floor.
• Ensure there is sufficient space tohandle larger workpieces.
For maximum upright stability the sawcan be bolted to the floor:
1. Place the fully assembled saw at asuitable site and mark the boreholes on the floor.
2. Move saw aside and drill the holes.
3. Align saw with the holes and bolt tothe floor.
A Risk of injury!This saw may only be operated
by one person at a time. Other per-sons shall stay only at a distance tothe saw for the purpose of feeding orremoving stock.
Before starting work, check to seethat the following are in proper work-ing order:
− power cable and plug;
− ON/OFF switch
− riving knife
− blade guard
− feeding aids (push stick, pushblock and handle).
Use personal protection gear:
− dust respirator;
− hearing protection;
− safety goggles.
Assume proper operating position:
− at the front of the saw;
− in front of the saw;
− to the left of the line of cut;
− when working with two persons,the other person must remain atan adequate distance to the saw.
If the type of work requires, use thefollowing:
− suitable workpiece supports – ifotherwise workpiece would falloff the table after cutting;
− dust collector.
Avoid typical operator mistakes:
− Do not attempt to stop the sawblade by pushing the workpieceagainst its side. Risk of kickback.
− Always hold the workpiece downon the table and do not jam it.Risk of kickback.
− Never cut several workpieces atthe same time – and also no bun-dles containing several individualpieces. Risk of personal injury ifindividual pieces are caught bythe saw blade uncontrolled.
c Drawing-in/trapping hazard!Never cut stock to which
ropes, cords, strings, cables or wiresare attached or which contain suchmaterials.
Item Description Qty.
128 Flange nut M6 4129 Hexagon head screw
M6 x 502
124
125
126127
128129
8. Operation
28
ENGLISH
8.1 Dust collector
A Danger! Dust of certain timber species
(e.g. beech, oak, ash) can cause can-cer when inhaled. Use a suitable dustcollector when working in enclosedspaces The dust collector must meetthe following requirements:
− suitable for the outer diameter ofthe suction ports (blade guard38 mm; chipcase 100 mm);
− air flow volume ≥ 460 m3/h;
− vacuum at dust extraction port ofsaw ≥ 530 Pa;
− air speed at dust extraction portof saw ≥ 20 m/ s.
The dust extraction ports are located atthe chipcase assembly and at the sawblade guard.
The sliding plate (131) at the undersideof the chipcase must be closed.
Observe the dust collector's operatinginstructions as well!
Operation without a dust collector is onlypossible:
− outdoors;
− for short-term operation (up to a maximum of 30 minutes);
− with dust respirator.
ACaution! If no dust collector is hooked
up the sliding plate on the chipcasemust be opened, otherwise chips andsawdust build up inside the chipcase.
To open the sliding plate:
1. Loosen booth screws (130) at theunderside of the chipcase slightly.
2. Slide sliding plate (131) to the side.
3. Tighten screws (130).
If there is sawdust build-up in the chip-case nevertheless, the chipcase needscleaning:
1. Remove blade guard and tableinsert.
2. Dismount the saw blade (see “Sawblade change” in chapter “Care andMaintenance”).
3. Clean chipcase.
4. Mount saw blade, replace tableinsert and blade guard.
8.2 Setting the depth of cut
A Danger! Parts of the body or objects in
the setting range can be caught bythe running saw blade! Set the depthof cut only with the saw blade atstandstill!
The saw blade's cutting height must beadapted to the workpiece height: Theblade guard must rest with its front edgeon the workpiece.
• Adjust cutting height by turning thehandwheel (132) on the chipcase.
3Note: To compensate for possible play
in the blade height setting mechanism,always raise the blade to the desiredposition.
8.3 Setting the saw blade tilt
A Danger! Parts of the body or objects in
the setting range can be caught bythe running saw blade! Set the depthof cut only with the saw blade atstandstill!!
The saw blade tilt is steplessly adjusta-ble between 0° and 47°.
1. Loosen wing nut at the front (134) ofthe chip case by approx. one turn. A retaining nut on the opposite sideof the chip case prevents an unin-tended change on the angle of incli-nation while the wing nut is not tight-ened.
2. Set the desired saw blade tilt withthe handwheel (133).
3. Arrest the set angle of inclination bytightening the wing nut (134).
8.4 Sawing with the rip fence 1. Adopt fence extrusion to the work-
piece height: To do so, loosen the knurled nuts(137).
− Small edge (135) = for cutting thin stock
− Wide edge (136) = for cutting thick stock
2. The rip fence (140) is set from thetop on the guide extrusion (141) atthe front of the saw.
3. Set the rip fence to the cutting width.The cutting width is measured fromthe scale reading edge (138).
3Note: The scale's zero position is
adjusted with reference to the wide edgeof the fence extrusion. If the small edge of the fence extrusion isinstalled there will be 47 mm offset fromthe reading.
4. Lock the rip fence in position withthe lock lever (139).
131
130
132
133 134
135 136
137
138
139140141
29
ENGLISH
A Danger! Always use the push stick if
the distance between saw blade andrip fence is less than 120 mm.
5. Set the cutting height of the sawblade. The blade guard must restwith its front edge on the workpiece.
6. Set and arrest the saw blade tilt.
7. Start motor.
8. Cut workpiece in a single pass.
9. Switch machine off if no further cut-ting is to be done immediately after-wards.
8.5 Sawing with the mitre fence
1. Swing mitre fence on the table top.
2. Set to desired mitre angle and lockin that position. For mitre cuts, thefence extrusion is adjustable to45°maximum.
ACaution! The plastic nose must have at
least 10 mm distance to the line ofcut.
3. Set the cutting height of the sawblade.
4. Set and arrest the saw blade tilt.
5. Start motor.
6. Cut workpiece in a single pass.
7. Switch machine off if no further cuttingis to be done immediately afterwards.
• Before cutting a workpiece to sizemake trial cuts on pieces of scrap.
• Always place a workpiece on thesaw table in such way that it cannottilt or rock (e.g. always place acurved board on the table with theconvex side up).
• When working long stock use suitablesupports, such as roller support ortable extension (optional accessories).
• Keep surfaces of saw table andextension tables clean – in particu-lar, remove resin residue with a suit-able cleaning and maintenancespray (optional accessory).
A Danger!Unplug before servicing.
− Repair and maintenance work otherthan described in this section shouldonly be carried out by qualified spe-cialists.
− Replace defective parts, especiallyof safety devices, only with genuinereplacement parts. Parts not testedand approved by the equipmentmanufacturer can cause unforeseendamage.
− Check that all safety devices areoperational again after each service.
10.1 Saw blade change
A Danger! Directly after cutting the saw
blade can be very hot – burning haz-ard! Let a hot saw blade cool down.Do not clean the saw blade with com-bustible liquids. Risk of injury, even with the blade atstandstill. Wear gloves when chang-ing blades. When fitting a saw blade, observe thedirection of rotation!
1. Raise saw blade fully.
2. Remove blade guard.
3. Turn the flat head screw (142) of thetable insert extrusion (143) clock-wise by 1/4 turn and remove thetable insert.
4. Loosen arbor bolt (144) with span-ner (L.H. thread!). Hold outer bladecollar (145) with open jaw wrench tocounter.
5. Remove outer blade collar (145)and saw blade from the saw spin-dle.
6. Clean clamping surfaces of sawspindle and saw blade.
A Danger! Do not use any cleaning
agents (e.g. to remove resin resi-dues), which could corrode the lightalloy components; the stability of thesaw may be adversely affected.
7. Put on a fresh saw blade (observedirection of rotation!).
A Danger! Use only suitable saw blades
(see "Available accessories") – whenusing unsuitable or damaged bladesparts could be explosive-like hurledfrom it by centrifugal force.
Do not use:
− saw blades made of high speedsteel (HSS or HS);
− saw blades with visible damage;
− cut-off wheel blades.
A Danger! − Mount saw blade using only gen-
uine parts.
− Do not use loose-fitting reducingrings; the saw blade could workloose.
− Saw blades have to be mountedin such way that they do not wob-ble or run out of balance and can-not work loose during operation.
8. Put on outer blade collar (145) (theinner blade collar's (146) lug mustengage in the groove of the outerblade collar).
9. Tips and tricks
10. Care and maintenance
142
143
146144 145
30
ENGLISH9. Turn arbor bolt (144) into saw spin-
dle (left-handed thread!) and tighten.Hold outer blade collar (145) withring spanner to counter.
A Danger! − Do not extend arbor bolt tighten-
ing wrench.
− Do not tighten arbor bolt by hit-ting on the wrench.
− After the arbor bolt has beentightened, remove all tools usedduring saw blade installation!
10. Fit table insert extrusion (147) flushinto the saw table.
11. Turn the countersunk screw (148)counter-clockwise against the stop.
12. Install blade guard on the rivingknife.
10.2 Cleaning the saw blade's height adjustment mech-anism
1. Crank saw blade up to its uppermostposition.
2. Clean spindle with brush, vacuum,or compressed air.
3. Apply a light coat of Care and Main-tenance Spray.
4. Grease slide faces of the heightadjustment mechanism (149) andcrank the saw blade up and downseveral times to distribute thegrease evenly on the slide faces.
10.3 Saw storage
A Danger! Store saw so that
− it cannot be started by unauthor-ized persons, and
− nobody can get injured.
ACaution! Do not store saw unprotected
outdoors or in damp environment.
10.4 Maintenance
Before switching ONVisual check if distance saw blade – riv-ing knife is 3...8 mm.
Visual check of power cable and powercable plug for damage; if necessaryhave damaged parts replaced by a qual-ified electrician.
After switching OFFCheck to see if the saw blade post-runsfor more than 10 seconds; if so, have theelectronic motorbrake replaced by aqualified electrician.
Monthly (if used daily)Remove saw dust and chips with vac-uum or brush; apply light coat of oil toguide elements:
− threaded rod of height adjustment;
− swivel segments.
Every 300 hours of operationCheck all screwed joints, retighten ifnecessary.
A Danger! Repairs to electric tools must
be carried out by qualified electri-cians only!
Electric tools in need of repair can besent to the service centre of your coun-try. Refer to the spare parts list for theaddress.
Please attach a description of the fault tothe electric tool.
• Lower saw blade fully.
• Dismount add-on parts (fence, slid-ing carriage, table extension).
If possible use original carton for ship-ping.
For special tasks the following accesso-ries are available at your specializeddealer – see back cover for illustrations:
A Sliding Carriage For convenient guiding of longstock.
B Table Side Extension, right-handtabel size 1000 mm x 600 mm;with foldable support legs.
C Suction Adapter To connect a shop vacuum to thedust collection attachment.
D Care and Maintenance Spray To remove resin residue and pre-serve metal surfaces.
E Saw blade CV 315 x 1.8 x 30 56 multiple combination teeth for solid wood and particle board.
F Saw blade CV 315 x 1.8 x 30 80 neutral multiple teeth For especially smooth cuts in solidwood and particle board.
G Saw blade TCT 315 x 2.8 x 30 48 universal alternate bevel teeth For all woods and wood-derivedmaterials.
H Saw blade TCT 315 x 2.8/1.8 x 30 20 square teeth, combination borewith locating holes For rip and crosscuts in solid wood.
I Saw blade HW 315 x 3.0/2.0 x 30 24 alternate bevel teeth General purpose blade for rip andcross cuts, also in particle board.
J Roller Stand RS 420
K Roller Stand RS 420 W
L Roller Stand RS 420 G
The machine's packing can be 100%recycled.
Worn out power tools and accessoriescontain considerable amounts of valua-ble raw and rubber materials, which canbe recycled.
These instructions are printed on paperproduced with elemental chlorine-freebleaching process.
A Danger! Before carrying out any fault
service or maintenance work, always:
1. switch machine OFF;
2. unplug power cable;
3. wait for saw blade to come tostandstill.
Check that all safety devices areoperational again after each faultservice.
Motor does not run Undervoltage relay tripped by power failure:
− switch on again.
No mains voltage:
− Check cables, plug, outlet andmains fuse.
Motor overheated, e.g. by a blunt sawblade or chip build-up in the chipcase:
− remove cause for overheating, waitfor a few minutes, then start sawagain.
Motor supply voltage too low:
− use a shorter extension cable orextension cable with larger leadcross section (≥ 1.5 mm2).
147
148
149
11. Repairs
12. Transportation
13. Available accessories
14. Environmental Protection
15. Trouble Shooting
31
ENGLISH− Have power supply checked by a
qualified electrician.
Loss of cutting performance Saw blade blunt (possibly temperingmarks on blade body or workpiece):
− replace saw blade (see chapter"Care and maintenance").
Saw dust build-up No dust collector or dust collector ofinsufficient capacity connected (see“Dust collector” in chapter “Operation”):
− Connect dust collector, or
− open sliding plate or
− increase suction capacity.
Height adjustment mechanism of saw blade working stiff Spindle of height adjustment mechanismgummy:
− clean spindle and spray with Careand Maintenance Spray (see chap-ter "Care and maintenance").
Bevel tilt adjustment working stiff Wing nut or retaining nut on on the oppo-site side of the chip case tightened tomuch:
− Slightly loosen wing nut or retainingnut.
Motor carrier unit tilts independentlyIf the motor carrier unit tilts independ-ently when setting the bevel tilt, theretaining nut on the opposite side of thechip case is not tightened enough:
− Adjust retaining nut as required.
16. Technical specifications
TKHS 315 M2.5 WNB
TKHS 315 M3.1 WNB
TKHS 315 M3.4 DNB
TKHS 315 M 4.2 DNB
TKHS 315 M2,5 WNB
Voltage 230 V / 1~50 Hz 230 V / 1~50 Hz 400 V / 3~50 Hz 400 V / 3~50 Hz 110 V / 1~50 Hz
Nominal current A 10,9 13,4 5,8 7,5 23
Fuse protection min. A 1 x 16 (time-lag) 1 x 16 (time-lag) 3 x 10 (time-lag) 3 x 16 (time-lag) –
Degree of protection IP 54 IP 54 IP 54 IP 54 IP 54
Motor speed min-1 2750 2800 2700 2800 2750
Motor capacity input capacity P 1
power output P2
kW
kW
2.5 kW S6 40%
1.72 kW S6 40%
3.1 kW S6 40%
2.2 kW S6 40%
3.4 kW S6 40%
2.5 kW S6 40%
4.2 kW S6 40%
3.0 kW S6 40%
2,5 kW S6 40%
1,6 kW S6 40%
Cutting speed saw blade approx. m/s 47 47 47 47 47
Saw blade diameter (outer) mm 315 315 315 315 315
Arbor bore mm 30 30 30 30 30
Depth of cut with saw blade vertical at 45° saw blade tilt
mmmm
0 ... 850 ... 53
0 ... 850 ... 53
0 ... 850 ... 53
0 ... 850 ... 53
0 ... 850 ... 53
Dimensions length saw table width tableextension height width saw tablelength table extension (saw table)height (over all)
mmmmmmmm
mmmm
800600794510
8501000
800600794510
8501000
800600794510
8501000
800600794510
8501000
800600794510
8501000
Weight complete approx. kg 64 64 64 64 64
Sound power level according to DIN 23746*
no-load when sawing
Sound pressure levelaccording to DIN 31202*
no-load when sawing
dB (A)dB (A)
dB (A)dB (A)
84,099,3
74,885,0
84,099,3
74,885,0
84,099,3
74,885,0
84,099,3
74,885,0
84,099,3
74,885,0
Ambient temperature range °C –10 … +40 –10 … +40 –10 … +40 –10 … +40 –10 … +40
Extension cable – min. lead cross section Length of cable 10 m Length of cable 25 m Length of cable 50 m
mm2
mm2
mm2
3 x 1.53 x 2.5
–
3 x 2.53 x 2.5
–
5 x 1.05 x 1.55 x 2.5
5 x 1.55 x 2.55 x 2.5
3 x 2,5––
* The values stated here only indicate the loudness emitted by this machine. Whether the operator is required to wear hearing protec-tion can not be determined here. This depends on how much noise reaches the ear of the operator. And this, among other things,depends on the existing ambient conditions (such as other sources of noise near by). Even though it may not be explicitly required, it isin your own interest to always wear hearing protection when operating this machine.
63
A 091 005 3680 B 091 001 4030 C 091 003 1260
D 091 101 8691 E 091 000 0250 F 091 000 0195
G 091 001 2282 H 091 000 0314 I 091 005 8851
J 091 005 3353 K 091 005 3361 L 091 005 3345
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