TM01 - Developing Machines for the Fourth Industrial ... · The Fourth Industrial Revolution Industrie 4.0 “INDUSTRIE 4.0 is the German strategic initiative to take up a pioneering

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Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 1

TM01 - Developing Machines for the Fourth Industrial Revolution

Bob Hicks

OEM Segment Manager

PUBLIC Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved. 2

Agenda

Step 3 - Competitive

Step 2 - Connected

Step 1 - Compliant

Smart Machines and Equipment

Industry 4.0 and The Connected Enterprise


What is Industrie 4.0The Fourth Industrial Revolution

Industrie 4.0

“INDUSTRIE 4.0 is the German strategic

initiative to take up a pioneering role in

industrial IT which is currently revolutionizing

the manufacturing engineering sector.”

Professor Henning KagermannPresident acatech –

National Academy of Science and Engineering

Spokesperson of the Communication

Promoters Group of the Industry-Science

Research Alliance and Co-Chair of the

INDUSTRIE 4.0 Working Group


What is Rockwell Automation’s Strategy for I4.0?

Rockwell Automation supports I4.0’s visions and themes, as well as other government sponsored initiatives focused on smart manufacturing, through…


Actuators Intelligent Motor Control TerminalsAutomation ControlSensors

SMART MACHINES

SMARTDEVICES

SMART PLANTS

THE CONNECTED ENTERPRISEROCKWELL AUTOMATION’s VISION FOR SMART MANUFACTURING


What is a ‘SMART’ Machine

Insert Sub Title here


MANUFACTURING EXCELLENCE

8

Flexibility

Integration &

Standardization

Performance/OEE

After Market Service

& Support

Total Cost to Design,

Develop & Deliver

SMART

MACHINES & EQUIPMENT

Faster Time to Market

Lower Total Cost of Ownership

Improved AssetUtilization

Enterprise Risk Management

OEM

Innovation to Drive

Differentiation

END USER

Exceed Productivity &

Efficiency Goals

Manufacturing Excellence Business Drivers


CONTEXTUALIZATION“Energy/Product, OEE”

“Voltage, Kwh ,Running Time,Temperature, Faults etc.”

Real-time Data

InformationANALYTICS

“Why are we using additional power?”

KnowledgeOPTIMIZE

“Use improved control algorithms”

Wisdom

SecurityPROTECT

Securing the data flow

MANUFACTURING EXCELLENCEDemands Smart Machines & Equipment


Smart Machines are COMPLIANT



Industrie 4.0: RAMI 4.0A Connected Enterprise Relies on Existing Standards


Compliant Smart MachinesLeveraging Existing ISA Programming Standards

ISA 101 Effective displaysLibrary of contextual display objects to drive productivity

ISA S88 / TR88 Procedural controlPre-Built sequencers automate procedures to free operator

to focus on process

ISA 18.2 Standards-based alarmingEffectively direct the operator’s attention with alarms to

improve the productivity, safety, and environment of your

plant


Power MonitoringEnergy Monitoring products capture an

exhaustive amount of data about your

energy network, keeping you well-informed

on:

• How much power you use

• What your major loads are

• When you use electric power the most

• How much you pay for it

• The quality of the power you use

Condition MonitoringOEMs can reduce unplanned downtime

and perform predictive maintenance.

• Measurement, signal processing and

integration tools present the

indicators of condition or fault

• Configurable for any machine, easily

integrated to Logix over EtherNet/IP.

• Integrated detection, identification,

and notification, and actions

Compliant Smart MachinesDirectly Integrate Compliant Safety, Power, and Condition Monitoring

Integrated SafetySmart Machines combine safety and

standard control and utilize contemporary

safety solutions. CIP Safety provides safe

speed, direction, position & Zone Control

with functional safety designed in, opening a

new window into the OEMs machine

• How often is the systems tripped?

• Where is safety impeding productivity?

• Are safeguards being defeated?


Smart Machines are securely CONNECTED



Smart Machines in a Connected EnterpriseSecure, Remote Access – ‘Good’, ‘Better’ & ‘Best’

Good• Modems, eg Inhand, eWon,

Prosoft, HMS

• Inbound and/or Outbound

• Secure VPN tunnels

• Basic User Authentication

• Basic Access Audit Trail

• Basic End-User Control (On/Off)

Better• RA’s Secure Remote Access Platform

• CPwE compliant

• Outbound Only Comms (443)

• SSL Certification/Fingerprint

• Limit access by User and/or IP address

• User Authentication

• Remote Access Audit Trail

• Remote Access Surveillance

• Complete End-User control

Best• RA/Cisco Reference Architecture

• Globally recognized best practice

• Validated Design for remote access

• Enables secure plant-to-business

network convergence• Security applied at all levels of the

architecture


No single product, technology or methodology can fully secure Industrial Automation

and Control System (IACS) applications.

Protecting IACS assets requires a defense-in-depth security approach, which

addresses internal and external security threats.

Physical – limit physical access to authorized personnel: Cells/Areas, control panels,cabling, and

control room…. locks, gates, key cards, biometrics. This may also include policies, procedures

and technology to escort and track visitors

Network – security framework – for example, firewall policies,

access control list (ACL) policies for switches and routers,

AAA, intrusion detection and prevention systems (IDS/IPS)

Computer Hardening – patch management, Anti-X software,

removal of unused applications/protocols/services,

closing unnecessary logical ports, protecting physical ports

Application – authentication, authorization, and accounting software

Device Hardening – change management, communication encryption,

and restrictive access

Smart Machines in a Connected EnterpriseSecurity – Holistic Defense-in-Depth - IEC 62443

http://images.google.com/imgres?imgurl=http://upload.wikimedia.org/wikipedia/commons/thumb/4/4c/US_Department_of_Homeland_Security_Seal.svg/360px-US_Department_of_Homeland_Security_Seal.svg.png&imgrefurl=http://commons.wikimedia.org/wiki/Image:US_Department_of_Homeland_Security_Seal.svg&h=359&w=360&sz=82&hl=en&start=1&usg=__g68ZxZ1Czwnbm-C8k0D2deynJXk=&tbnid=fqr03iu-bFLMmM:&tbnh=121&tbnw=121&prev=/images?q=department+of+homeland+security&gbv=2&hl=en

http://images.google.com/imgres?imgurl=http://upload.wikimedia.org/wikipedia/commons/thumb/4/4c/US_Department_of_Homeland_Security_Seal.svg/360px-US_Department_of_Homeland_Security_Seal.svg.png&imgrefurl=http://commons.wikimedia.org/wiki/Image:US_Department_of_Homeland_Security_Seal.svg&h=359&w=360&sz=82&hl=en&start=1&usg=__g68ZxZ1Czwnbm-C8k0D2deynJXk=&tbnid=fqr03iu-bFLMmM:&tbnh=121&tbnw=121&prev=/images?q=department+of+homeland+security&gbv=2&hl=en


Smart Machines Utilize Defense-in-Depth Security PracticesProtecting your Smart Machines

Content ProtectionProtect viewing, editing, execution,

exchanging data and use of specific pieces

of control system content.

• (NEW)Execution Protection

• (NEW) Secured Data Exchange

• Password-based Source Protection

• License-based Source Protection

• FactoryTalk Security

Tamper DetectionDetect & Record unwanted Activity &

Modifications to the application

• (NEW) Component Change Detection

• Logix Change Detection Audit Value

• Controller Change Log

• Security Server Validation

• High integrity Add-On Instructions

Hardening the NetworkControl Access to the network, Detect

unwanted access and activity

• Stratix 5900™ Services Router

• Disabling unused ports / services

• Logix data access control

• Stratix MAC ID security / ACLs

• Logix controllers trusted slots

• CLX secure comm card (EN2TSC)


Smart Machines are COMPETITIVE



Leverage New TechnologyExamples on reducing development and delivery costs

Kinetix Tuningless Features

Smart Machine drives tune themselves!

• Load Observer dynamically

estimates the load torque & provides

a feedback signal to cancel its effect

• Adaptive Tuning w/ Tracking Notch

Filter compensates for unknown &

changing load conditions on the fly

Automatic Device Replacement

Premier Integration at its finest. Three step

process enables seamless device

replacement.

• DHCP Port Persistence

• Firmware Supervisor

• ADC – Automatic Device Configuration

Instrumentation Integration

Provide an immediate and measurable

impact on asset availability, operational

efficiency, and energy management.

• Reduced integration cost of disparate

systems

• Safe monitoring of energized devices

on operator screens.


Modular, Scalable Performance & InformationPartnering with OEMs Smart Machine vision

Machine Line EnterprisePlant

Line OEE & Performance Analytics

MES > ERP (Performance, Quality, Production Tracking, etc.)

Machine OEE Performance Reports

Pro

gres

sive

Fun

ctio

nalit

y

Low

High

Plant OEE & Performance Analytics

Plant MES(Scalable MES/FT Production Centre)

Machine +(FT ViewSE/ViewPoint/SQL Express)

Machine(PVP7/FT ViewPoint)

Line (MES ‘Lite’)(FT Historian / FT VantagePoint / RAPID)

OEMs are being asked to provide connectivity and to increase scope


Mobility & PortabilityReducing downtime through better Information Accessibility

Delivers one new experience and helps

industrial teams improve productivity!

• Zero Friction

• Designed for Industry

• Easy & Secure

Securely access, enter data, & control your

FT View app from a web browser

• No client software to install or maintain

• Real-Time and Historical Trending

• ViewPoint is now HTML5!

• Support for iOS and Android

Safely and securely deliver your CONTENT

to any combination of DEVICE, USER and

LOCATION

• Centrally manage users and devices

• Increases Security

• Provides Location-Based Mobility


Scalable AnalyticsPartnering with OEMs Smart Machine vision

PREDICTIVE

What Will Happen?

DIAGNOSTIC

Why Did it Happen?

DESCRIPTIVE

What Happened?

PRESCRIPTIVE

What Should I Do? Optimization

Orchestration / Presentation

Machine Performance

Device Health

More to Come…

Edge On-Premise Cloud

MA

CH

INE

LE

AR

NIN

G


SecurityPROTECT

Securing the data flow

Smart Machines in a Connected EnterpriseEnabling the Fourth Industrial Revolution

COMPLIANTCONNECTED COMPETITIVE


TIPS forSUCCESS

Implementing a Smart Machine will

bring POSITIVE impact

to your business

Don’t Wait

Start Small

Work with Technology Partners

Identify Opportunities

Continuously Improve

Use Modular, Standards based control

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TM01 - Developing Machines for the Fourth Industrial ... · The Fourth Industrial Revolution Industrie 4.0 “INDUSTRIE 4.0 is the German strategic initiative to take up a pioneering