to download the entire Donaldson Hydraulic Catalog!

2006Hydraulic Filters + Accessories

Donaldson Delivers...

• Industry’s Largest Selection

of In-Stock Filters

• Complete Range of

Hydraulic Accessories

• Consistent, High

Quality Performance

• Prompt, Accessible

Customer Service

• Expert Technical Support

2006H

YD

-100D

onald

son

Industrial

Hyd

raulic

Filters+

Accesso

ries

NEW Fast-Acting T.R.A.P.™ Breather Technology

with Donaldson Eliminates Moisture from

Hydraulic Reservoirs!

For more information see pages 125 & 191.

Duramax®

Spin-Ons,p 58

NOW! Coreless Elements, see page 96.

High Pressure Filters, p 74

Low Pressure Filters, p 10

click here to return to website

Precision Filtration Products • P.O. Box 218 Pennsburg, PA 18073Phone: 215-679-6645 Fax: 215-679-6648 E-mail: [email protected] web site: www.precisionfiltration.com

www.precisionfiltration.com/products/

www.precisionfiltration.com

www.precisionfiltration.com

LOW

HIGH Failure would cause severedamage to equipment, danger to personnel........................3

Failure likely to cause hazards..............................................1

Some hydraulic component test rigs....................................0

LOW

HIGH

LOW

HIGH

Steel mill, plastic injection ..................................................5

High volume production plant ..............................................3

Mobile installations ..............................................................2

Equipment not critical to production ....................................1

LOW

HIGH

Large piston pumps, high torque motors ............................5

Cylinders, servo valves, piston pumps ................................3

Valves, subplate industrial....................................................2

Manual valves, gear pumps..................................................1

HOSTILE

OPTIMAL

Hi-performance servo valves ................................................8

Industrial servo valves ..........................................................6

Piston pumps, proportional valves........................................4

Vane pumps, spool valves ....................................................3

Gear pumps, manual & industrial valves ............................2

Safety Liabilities

Economic Liabilities (Operational)The cost of downtime

Economic Liabilities (Components)The cost of component replacement

Component SensitivitySensitivity of components to contamination

Environment

Clean areas & labs................................................................0General machine shops, lifts ................................................1Mobile plants ........................................................................2Foundries, drilling, mining underground, die cast shops ......................................................................3

1

ENVIRONMENT ....................................

COMPONENT SENSITIVITY..................

COMPONENT LIABILITIES....................

OPERATIONAL LIABILITIES ..................

SAFETY LIABILITIES ............................

PRESSURE ............................................

LIFE EXPECTANCY ................................

0-70 bar 1 3 3 41-1000 psi70-150 bar 1 3 4 51000-2200 psi150-250 bar 2 3 4 62200-3600 psi250-350 bar 3 5 6 73600-5000 psi350+ bar 4 6 7 85000+ psi

Pressure LIGHT MED HEAVY SEVERE

SEVERE

LIGHT Continuous operation at rated pressure or lower

Medium pressure changes up to rated pressure

Zero to full pressure, cyclic flow

Zero to full pressure with transients at high frequency

PressureOperating & Duty Cycle

LOW

HIGH 0-1000 hours ............................................................................01000-5000 hours ......................................................................15000-10000 hours ....................................................................210000-20000 hours ..................................................................320000+ hours ............................................................................5

Life ExpectancyService life required for components

MED

IA

If Your DonaldsonScore is: Advises:

22+......................................................................#1 Media17+......................................................................#2 Media15+......................................................................#2½ Media10+......................................................................#9 Media

9+......................................................................#20 Media

3

STEP 3:Using the filter media table at bottom of page, find the suggested Donaldson medianumber for your application.

STEP 2:Add the numbers from each category to get your TOTAL score.

STEP 1:Using the form below, circlethe number in each categorythat best describes yourhydraulic application.

Guide to Selecting the Right Filter Media

TOTA

LS

APPL

ICAT

ION

QUE

STIO

NS

2

Your Total Score:

CFM

GPM

U.S. Patent 5,575,832

75 CFM Max.

*Apply T.R.A.P. based on fluid exchange rate,

not reservoir size.

• Operating Temperature Range

-40°F to +150°F / -40°C to 66°C

• Highly Efficient

40306c_IFC_IBC.qxp 8/15/2006 9:25 AM Page 1




http://www.precisionfiltration.com

TM

HighPressureFilters, p 74

Duramax®

Spin-Ons, p 58

Low PressureFilters, p 10

page

page

page

page

153-173162172-173

182-189

191-193

96

2-78-9

147-149150150151152174-181

10-1112-1516-1920-2324-2728-3132-3334-3940-4344-4748-5152-55

56-5758-5960-6364-6768-73

74-7576-7980-8384-8788-9192-95

969898-100101-105106-111112-118

119120-123124-135136-137138-141142143-144145-146

INTRODUCTIONOverview of Industrial Hydraulic Products ................................Filter Media & Ratings Info ............................................................

FILTER SPECIFICATIONSLow Pressure Filters - summary ..................................................

LPS04, SP15/25 ............30 gpm, 150 psi ......................................................

HBK05 ............................60 gpm, 150 psi ......................................................

SP50/60 (LPS05)............60 gpm, 150 psi ......................................................

SP80/90 ..........................100 gpm, 150 psi ......................................................

SP100/120 ......................100 gpm, 150 psi ......................................................

TT15/30/60......................50 gpm, 100 psi ........................................................

FIK ..................................211 gpm, 145 psi ....................................................

TI25 ................................60 gpm, 100 psi ........................................................

HDK06 ............................150 gpm, 350 psi ....................................................

HFK08..............................300 gpm, 350 psi ....................................................

HEK11 ............................600 gpm, 150 psi ....................................................

Filter Service Indicators ................................................................Duramax® Spin-On Filters - summary ........................................

HMK03............................25 gpm, 1000 psi ....................................................

HMK04/24 ......................35-60 gpm, 500 psi ................................................

HMK05/25 ......................50-100 gpm, 350 psi ..............................................

High Pressure Filters - summary ................................................HPK02 ............................20 gpm, 2000 psi ....................................................

FPK02..............................25 gpm, 6090 psi ....................................................

HPK03 ............................60 gpm, 3000 psi ....................................................

HPK04 ............................120 gpm, 6000 psi ..................................................

HPK05 ............................200 gpm, 3000 psi ..................................................

Replacement Elements ..................................................................Hydraulic Line Accessories - summary ....................................

Pressure Gauges..............................................................................................

Test Points, Adapters, Hose Assemblies ..................................................

Valves ................................................................................................................

Port Flanges ......................................................................................................

Reservoir Accessories - summary ..............................................Suction Strainers, Tank Mount Strainers, Diffusers ................................

Breathers ..........................................................................................................

Sight Glasses ....................................................................................................

Fluid Level Gauges ..........................................................................................

Reservoir Magnets ..........................................................................................

Caps, Plugs, Vents............................................................................................

Flanges, Risers..................................................................................................

ADDITIONAL INFO & SERVICESOil Analysis Service ........................................................................How to Read Indicators ................................................................How Donaldson Derives Performance Data ..............................Warranty............................................................................................Worldwide Supply Chain ................................................................About Donaldson (corporate information) ..................................

TECHNICAL INFORMATIONTechnical Reference Guide (The Blue Pages) ................................

Viscosity/Temperature Chart ........................................................................

Filter Positioning in the Circuit ....................................................................

Application Guide ............................................................................

NEW T.R.A.P.™ Brochure ................................................................

NEW Coreless Elements ................................................................

TABLE OF CONTENTS

31958_001to008.qxp 1/22/2006 8:36 PM Page 1



Rich Horton

Text Box

Click on listing to go directly to that page.



2

Product Line Overview

Our broad line of low

pressure hydraulic filters

perform optimally in

return-line applications

with working pressures

up to 150 psi, and static

pressures up to 300 psi.

In-tank and in-line

configurations are available

to accommodate virtually

any industrial application.

Low PressureFilters for Return Line and Kidney Loop Filtration

Hydraulic Flow Range Pressure (NFPA/t3.10.17) Porting Types Media Series Working Static Choices

LPS04 0-30 gpm 150 psi 300 psi ½", ¾" NPT, or SYNTEQ®

SP15/25 0-114 l/min 1034 kPa 2070 kPa SAE-8 (½"), SAE-12 (¾") Cellulose, 10.3 bar 20.7 bar O-Ring Wiremesh, or

Water Removal

HBK05 0-60 gpm 150 psi 250 psi SAE-20 (1¼") SYNTEQ®

0-227 l/min 1034 kPa 1724 kPa O-Ring,10.3 bar 17.2 bar or 1¼" NPT

SP50/60 0-60 gpm 150 psi 250 psi 1¼" NPT Cellulose, Synthetic,0-227 l/min 1034 kPa 1724 kPa SAE-20 (1¼") O-Ring Wiremesh, or

10.3 bar 17.2 bar Water Removal

SP80/90 0-100 gpm 150 psi 250 psi 1½" NPT, SAE-24 O-Ring Cellulose, Synthetic,0-380 l/min 1034 kPa 1724 kPa and 2" SAE Flange Wiremesh, or


SP100/120 0-100 gpm 150 psi 250 psi 1½" NPT Cellulose, Synthetic,0-380 l/min 1034 kPa 1724 kPa Wiremesh, or


TT15/30/60 0-50 gpm 100 psi 150 psi ¾", 1½" NPT Cellulose0-189 l/min 690 kPa 1030 kPa

6.9 bar 10.3 bar

31958_001to008.qxp 1/22/2006 8:36 PM Page 2





3


Donaldson Low PressureFilters In Use

HEK11 Filters

HEK11 low-pressure filters are used effectively in parallel at an oil depot to clean oil before it gets shipped to customers.

Donaldson-developed Synteq® syntheticfilter media has smooth, rounded fibers for low resistance to fluid flow.

Effective kidney loop

filtration can be achieved

with a mobile filter cart

or as an integrated part of

the industrial hydraulic

circuit. Our HFK08 kidney

loop filter provides fine

filtration while maintaining

a steady flow rate.

Phot

o co

urte

sy o

f D

K M

ann

& A

ssoc

.

HFK08 Kidney Loop filter

Donaldson-developed SYNTEQ® Synthetic Media

Hydraulic Flow Range Pressure (NFPA/t3.10.5.1) Porting Types Media Series Working Static Choices

FIK 0-211 gpm 145 psi 217 psi SAE-8, -12, -16, -20, -24, Synthetic,0-800 l/min 1000 kPa 1500 kPa (½", ¾", 1, 1¼", 1½") O-Ring, Cellulose, or

10 bar 15 bar 2" SAE 4-Bolt Flange Wiremesh

TI25 0-60 gpm 150 psi 200 psi 1½" NPT Cellulose0-227 l/min 1030 kPa 1380 kPa or Synthetic

10.3 bar 13.8 bar

HDK06 0-150 gpm 350 psi 500 psi 2½" NPT SYNTEQ®

0-568 l/min 2413 kPa 3448 kPa or Wiremesh24.1 bar 34.5 bar

HFK08 0-300 gpm 350 psi 500 psi 3" NPT, or SAE-20 SYNTEQ®

0-1136 l/min 2413 kPa 3448 kPa (1¼") O-Ring or Wiremesh24.1 bar 34.5 bar

HEK11 0-600 gpm 150 psi 250 psi 4" NPT, or SYNTEQ®

0-2271 l/min 1034 kPa 1724 kPa 2½" SAE 4-Bolt Flange or Wiremesh10.3 bar 17.2 bar

Synteq®

synthetic

media is ideal

for filtering

synthetic fluids,

water glycols,

water/oil

emulsions,

HWCF and

petroleum-

based fluids.

31958_001to008.qxp 1/22/2006 8:36 PM Page 3





4


Hydraulic Flow Range Pressure (NFPA/t3.10.17) Porting Types Media Series Working Static Choices

HMK03 0-25 gpm 1000 psi 2000 psi SAE-12 (¾") SYNTEQ®

0-95 l/min 6895 kPa 13790 kPa O-Ring Port Boss69 bar 137.9 bar

HMK04 0-35 gpm 500 psi 1000 psi SAE-12, -16 (1") O-Ring SYNTEQ®, Cellulose,

0-132 l/min 3448 kPa 6895 kPa Port Boss, ¾" or 1" NPT or Water Removal34.5 bar 69 bar

HMK05 0-50 gpm 350 psi 800 psi SAE-20 (1¼") SYNTEQ®,

189 l/min 2413 kPa 5516 kPa O-Ring Port Boss, Wiremesh, or24 bar 55 bar or 1¼" NPT Water Removal

HMK24 0-60 gpm 500 psi 1000 psi 1¼" SAE O-Ring, or SYNTEQ®,

(dual head, 0-230 l/min 3450 kPa 6895 kPa 1¼" SAE 4-Bolt Flange or Water Removaltwo elements) 34.5 bar 69 bar

HMK25 0-100 gpm 350 psi 800 psi 1½" SAE 4-Bolt Flange SYNTEQ®,

(dual head, 0-378 l/min 2413 kPa 5516 kPa Optional: SAE-24 (1½") Wiremesh, ortwo elements) 24 bar 55 bar O-Ring & 1½" NPT Water Removal

Donaldson DURAMAX®

Highest Pressure Spin-On Available

Donaldson’s famous Duramax® filters are the

highest rated medium pressure filters available

in a spin-on configuration.

Duramax® are reliable, sturdy, long-lived and

easy to install. Most often used as return-

line filters, they are designed for working

pressures up to 1000 psi and static pressures

up to 2000 psi.

Donaldson Durmax®

spin-on filters protect

hydraulic oil in thou-

sands of applications

around the world.

Here we see them

on a gas turbine

installation in Hungary.

Media choices include: SYNTEQ® (Donaldson’s

synthetic filter media specially made for fluid filtration),

natural fiber cellulose and stainless steel wiremesh

for harsh environments.

Offered in both single- and dual-head designs

to accommodate a broad range of flow ranges.

31958_001to008.qxp 1/22/2006 8:36 PM Page 4

click here to return to website click here to return to website




5


Hydraulic Flow Range Pressure (NFPA/t3.10.5.1) Porting Types Media Series Working Static Choices

HPK02 0-30 gpm 2000 psi 4500 psi SAE-12 (¾") SYNTEQ®

0-114 l/min 13790 kPa 31028 kPa O-Ring Port Boss 137.9 bar 310.3 bar

FPK02 0-25 gpm 6090 psi 9135 psi SAE-12 (¾") SYNTEQ®

0-95 l/min 42000 kPa 63000 kPa O-Ring Port Boss420 bar 630 bar

HPK03 0-60 gpm 3000 psi 6000 psi SAE-12 & -16 (¾" & 1") SYNTEQ®

0-227 l/min 20685 kPa 41370 kPa O-Ring Port Boss or Stainless 206.9 bar 413.8 bar Steel Wiremesh

HPK04 0-100 gpm 6000 psi 12000 psi SAE-20 & -24 (1¼" & 1½") SYNTEQ®

0-378 l/min 41370 kPa 82740 kPa O-Ring Port Boss, and or Stainless413.8 bar 827.6 bar 1¼" & 1½" SAE 4-Bolt Flange Steel Wiremesh

HPK05 0-200 gpm 3000 psi 6000 psi 2" SAE SYNTEQ®

0-757 l/min 20685 kPa 41370 kPa 4-Bolt Flange206.9 bar 413.8 bar

Heavy-Duty Filtersfor High Pressure LocationsDonaldson HPK Series high pressure filters help

protect the most expensive components within a

hydraulic system, typically the valves and actuators.

Designed with heavy-duty housings for working

pressures 2000 - 6000 psi.

All HPK filters contain SYNTEQ®, a Donaldson

proprietary synthetic media.

This HPK04 pressure filter

cleans the oil coming

from the bulk storage

tanks into the factory.

The oil is then used

for operating hydraulic

tools. Our SYNTEQ®

synthetic media removes

the contamination that is

common in new oil.

31958_001to008.qxp 1/22/2006 8:37 PM Page 5





6


Hydraulic Line Accessories

Comprehensive Line ofReplacement FiltersIn-Stock & Ready to Ship

Along with our complete line of hydraulic filter heads and housings for low, medium,and high pressure applications, Donaldson offers a comprehensive line of replacement filters. Spin-ons and cartridges are available in your choice of media.

When replacing another filter brand, our comprehensive and up-to-date cross-reference guide(available on our website) can lead you through the possibilities for performance improvement.

Our worldwide network of authorized hydraulic distributors is ready to serve you with their solidknowledge of Donaldson hydraulic filters and vastexperience with hydraulic circuits. Most of them stock our filters, and we have quick-ship programs so thatyou can get the filter you need, when you need it. To find a distributor near you, access our website andclick on Industrial Hydraulics, then on Where to Buy.

More of the hydraulic components you need are now availablefrom the fluid power experts at Donaldson. Pressure gauges formonitoring system pressure. Hoses and test points for samplingoil and determining ISO cleanliness levels. Flanges to connectcomponents. Valves for system control. All available fromDonaldson, your one stop shop.

Pressure Gauges

Test Points Ball Valves Port Flanges

31958_001to008.qxp 1/22/2006 8:37 PM Page 6





7


Reservoir Accessories

� Suction Strainers� Line Mount� Tank Mount

� Diffusers� Line Mount� Tank Mount

� Level Gauges

� Sight Gauges

� Filler BreatherAssemblies

� Breathers

Introducing NEWT.R.A.P.™BreatherTechnology!

T.R.A.P. = No Moisture Ingression No Condensation

Protect your pump from damage.

Diffusers are highly effective in reducing aeration,foaming, turbulence and noise caused by return lines.

A variety of Sight & Level Gauges is available.Besides standard 5" and 10" versions, Donaldsonhas several screw-in styles in plastic and steel foruse in a variety of applications.

Donaldson’s range of plastic Plugs, Caps & Ventsare a rare find! They’re great for small power unitsand gearboxes.

Donaldson Filler Breathers and Caps come in chrome,zinc, epoxy-coated weatherproof finishes and corrosion-resistant technopolymer. Lockable versions,dipsticks and side-mount versions are available.

T.R.A.P.™ (Thermally Reactive Advanced Protection)Breather provides fast-acting protection against airborne moisture and particulate contamination.It stops solid particulate down to 3μm at 97% efficiency as well as prevents moisture from enteringthe reservoir. Water-holding capacity is regeneratedwith every oil return phase for long service life.It senses and removes moisture at as low as 15% relative humidity.

� Plugs, Caps, Vents

31958_001to008.qxp 1/22/2006 8:37 PM Page 7





8

Filter Media

Donaldson-developed SYNTEQ® Synthetic Media

Not pictured: Wiremesh media. Made of stainless steel for durability and long life, Donaldson wiremesh media is designed extra tough for environments where large,rough particulate needs to be filtered.

Donaldson also offers waterremoval media. This is mediaformulated with dessicants andresins to remove moisture andcondensation from petroleum-based fluids. (For concentrationof water greater than half of 1percent [.005%] in the hydraulicoil, we recommend using a vacuum dehydrator unit.)

Further media discussion can be found in our TechnicalReference Guide, “the bluepages” of this catalog.

The low resistance of Synteq®

to fluid flow makes it ideal forsynthetic fluids, water glycols,water/oil emulsions, HWCF,and petroleum-based fluids.

In the photo on the right, yousee magnification of our naturalfiber cellulose media.

Note that the natural cellulosefibers are larger than syntheticfibers and jagged in shape, socontrolling pore size is difficultand there is less open volume.

Lower beta ratings mean thereare smaller pores in the media;smaller media pores cause moreflow resistance, in turn causinghigher pressure drop.

While cellulose provides effectivefiltration for a wide variety ofpetroleum-base fluids, in certainapplications it results in poorfiltration performance as compared to synthetic filters.

Choose Donaldson Synteq® synthetic, natural fiber cellulose, or wiremesh to obtain exactlythe cleanliness level you need.

A Closer Look at MEDIA — the Heart of the Filter

Natural Fiber (Cellulose) Media

Media is, of course, the main factor influencing pressure

drop; indeed, it causes pressuredrop. That’s why having a low-friction, high-flowing media isso important. See the differencesin media in these close-up photosfrom our scanning electronmicroscope in which the mediamat is magnified hundreds of times.

Above left you see Donaldson-developed Synteq® syntheticfilter media with its smooth,rounded fibers consistentlyshaped so that we can controlthe fiber size and distributionpattern throughout the mediamat, and still allow the smoothest,least inhibited fluid flow.

Consistency of fiber shapeallows the maximum amount of contaminant-catching surfacearea and specific pore size control.The result is media with pre-dictable filtration efficiencies atremoving specified contaminants(i.g., 10μm) and maximum dirtholding capacity.

31958_001to008.qxp 1/22/2006 8:37 PM Page 8






9

Filter Media Ratings

Donaldson Filter Media Efficiency Ratings Per ISO 16889 Test Standards

Fluid to be RecommendedFiltered MediaPetroleum-based Synteq

CellulosePhosphate Ester SynteqDiester SynteqWater Glycol SynteqWater-Oil Emulsion SynteqBiodegradable SynteqFluidHWCF (high water Synteqcontent fluids)Coarse Filtration Wire Mesh

ISO 16889 is the international standard for Multi-Pass Testing todetermine the efficiency (beta ratingor beta ratio) and the dirt-holdingcapacity of the filter element. Itreplaced the ISO 4572 test standard.

Donaldson filter media has been re-tested per the new standard andthe current beta ratios are shown atright. New beta ratios are shown at200 and 1000, with a (c) to indicatetest adherence to the ISO 16889standard and traceability to NISTtest dust.

Learn more about ISO 16889 in theBlue Pages of this catalog.

NEW Donaldson Filter MediaEfficiency Ratings

Per ISO 16889 Test Standards

FORMERMedia Rating NEW Rating NEW RatingNumber Beta

X=75 Beta

X(C)=200 Beta

X(C)=1000

per ISO 4572 per ISO 16889 per ISO 16889

Donaldson Synteq® Synthetic MediaNo. ½ 2μm <3μm(c) <3μm(c)

No. 1 3μm 4μm(c) 6μm(c)


No. 2½ 10μm 8μm(c) 10μm(c)

No. 3 15μm 12μm(c) 14μm(c)

No. 4 16μm 15μm(c) 20μm(c)

No. 6 13μm 10μm(c) 13μm(c)

No. 9 22μm 18μm(c) 23μm(c)

No. 16 37μm 16μm(c) 22μm(c)

No. 20 40μm >50μm(c) >50μm(c)

Donaldson Cellulose MediaNo. 3 16μm 18μm(c) 24μm(c)

No. 10 25μm 19μm(c) 23μm(c)

No. 15 35μm 25μm(c) 29μm(c)

No. 25 na 32μm(c) >40μm(c)

Donaldson Wire Mesh MediaNo. 44 45μm nominalNo. 74 75μm nominalNo. 149 150μm nominal

31958_009to016.qxp 1/22/2006 8:28 PM Page 9





Digging for GoldHeavy-duty HBK05 low pressure filters aremounted on an underground railway systemin South Africa, at one of the richest goldmines in the world.

HBK05

LevelGauge

FIK filter

Reservoir AccessoriesFIK filters with pressure gauges aremounted on the tops of these smallreservoirs, destined for use on heavyduty construction equipment.

Low

Pre

ssur

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lters

10

Low Pressure Filters

LowPressureFilters:Where andWhy UsedLow pressure filters are the mostcommonly used typeof filter in hydrauliccircuits, used mostoften as return line filters in applicationswith working pres-sures up to 1000 psi,depending uponmodel selected.

31958_009to016.qxp 1/22/2006 8:28 PM Page 10





Bulk Oil ProcessingAt this bulk oil processing facility,HFK08 low pressure filters are used in parallel configuration to meet thechallenges of high volumes andheavy flow rates.

Low

Pre

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lters

11

Low Pressure Filters

Hydraulic Flow Range Pressure (NFPA/t3.10.17) Porting Types Media Go to:Series Working Static Choices

LPS04 0-30 gpm 150 psi 300 psi ½", ¾" NPT, or SYNTEQ® page 12SP15/25 0-114 l/min 1034 kPa 2070 kPa SAE-8 (½"), SAE-12 (¾") Cellulose,

10.3 bar 20.7 bar O-Ring Wiremesh, orWater Removal

HBK05 0-60 gpm 150 psi 250 psi SAE-20 (1¼") SYNTEQ® page 160-227 l/min 1034 kPa 1724 kPa O-Ring,

10.3 bar 17.2 bar or 1¼" NPT

SP50/60 0-60 gpm 150 psi 250 psi 1¼" NPT Cellulose, Synthetic, page 200-227 l/min 1034 kPa 1724 kPa SAE-20 (1¼") O-Ring Wiremesh, or

10.3 bar 17.2 bar Water RemovalSP80/90 0-100 gpm 150 psi 250 psi 1½" NPT Cellulose, Synthetic, page 24

0-380 l/min 1034 kPa 1724 kPa 2" SAE Flange or Wiremesh, or10.3 bar 17.2 bar SAE-24 O-Ring Water Removal

SP100/120 0-100 gpm 150 psi 250 psi 1½" NPT Cellulose, Synthetic, page 280-380 l/min 1034 kPa 1724 kPa Wiremesh, or

10.3 bar 17.2 bar Water RemovalTT15/30/60 0-50 gpm 100 psi 150 psi ¾", 1½" NPT Cellulose page 32

0-189 l/min 690 kPa 1030 kPa6.9 bar 10.3 bar

FIK 0-211 gpm 145 psi 217 psi SAE-8, -12, -16, -20, -24, Synthetic, page 34 0-800 l/min 1000 kPa 1500 kPa (½", ¾", 1, 1¼", 1½") O-Ring, Cellulose, or

10 bar 15 bar 2" SAE 4-Bolt Flange WiremeshTI25 0-60 gpm 150 psi 200 psi 1½" NPT Cellulose page 40

0-227 l/min 1030 kPa 1380 kPa or Synthetic10.3 bar 13.8 bar

HDK06 0-150 gpm 350 psi 500 psi 2½" NPT SYNTEQ® page 44 0-568 l/min 2413 kPa 3448 kPa or Wiremesh

24.1 bar 34.5 bar

HFK08 0-300 gpm 350 psi 500 psi 3" NPT, or SAE-20 SYNTEQ® page 480-1136 l/min 2413 kPa 3448 kPa (1¼") O-Ring or Wiremesh

24.1 bar 34.5 bar

HEK11 0-600 gpm 150 psi 250 psi 4" NPT, or SYNTEQ® page 52 0-2271 l/min 1034 kPa 1724 kPa 2½" SAE 4-Bolt Flange or Wiremesh

10.3 bar 17.2 bar

31958_009to016.qxp 1/22/2006 8:29 PM Page 11





Maximum Working 150 psi Pressures to: 1034 kPa

10.3 bar

Rated Static Burst to: 375 psi2590 kPa25.9 bar

Flow Ranges to: 30 gpm114 l/min

Standard Bypass Ratings• 25 psi / 172.5 kPa / 1.7 bar• 15 psi / 97 kPa / .97 bar• 5 psi / 34.5 kPa / .34 bar• No Bypass

Assembly Weight• 2.2 lbs / 1 kg (approx.)

Operating Temperatures• -20°F to 225°F / -27°C to 107°C

Collapse Ratings• 100 psid / 690 kPa / 6.9 bar (standard)

Beta Rating• Performance to ß9(c)=1000

Porting Sizes• ½", ¾" NPT or ½", ¾" O-Ring

Replacement Filter Lengths• Synteq® 5.35" / 136mm

7.87" / 200mm• Cellulose 5.35" / 136mm

7.87" / 200mm• Wiremesh 5.35" / 136mm• Water Removal 5.35" / 136mm

LPS04, SP15/25 Spin-On Filters

FeaturesThe LPS04 and SP15/25 series are economical, low pressure filters with spin-on convenience and a wide range of cleanliness ratings. Filters are available with thebypass ratings of your choice—25 psi, 15 psi, 5 psi or no bypass.

Take advantage of our Mix ’n Match system of in-stockheads & elements, so you can get exactly what you need!

Likewise, choose the media type and configuration that’sbest for your application. Options include Donaldson’sexclusive Synteq®, natural fiber cellulose, stainless steelwiremesh or water absorbing media.

Low

Pre

ssur

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lters

12

30 gpm, 114 l/min

31958_009to016.qxp 1/22/2006 8:29 PM Page 12





3.74 [95]

All dimensions above are shown in inches [millimeters]

For available element lengths,see page 14.

Low

Pre

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13

LPS04

Head Dimensions

Element Dimensions for: In-Plant SystemsAg Equipment MiningConstruction Logging

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Media Betax(c)=200 Betax(c)=1000 Length Donaldson Part No. CommentsType Rating Rating (in./mm)

Cellulose Media # 3 24 5.35/136 P565061Cellulose Media # 10 23 5.35/136 P562198Cellulose Media # 10 23 7.87/200 P565059Synteq Media # 2 9 7.87/200 P564357 Synthetic MediaSynteq Media # 2-1/2 10 5.35/136 P560693 Synthetic MediaSynteq Media # 2-1/2 10 7.87/200 P179089 Synthetic MediaSynteq Media # 9 23 5.35/136 P560694 Synthetic MediaSynteq Media # 1 6 5.35/136 P564967 Synthetic Media

Cellulose Media # 25 32 5.35/136 P562199Cellulose Media # 25 32 7.87/200 P565060

Water absorbing Media 32 5.35/136 P565062 Absorbs Approx. 6 oz/170 ml of water @ 20 psid

Wiremesh Media # 149 150 5.35/136 P550274

Element Choices

½'' NPT 15 psi / 103.4 kPa / 1.34 bar (2) 1/8'' NPT upstream side P563288¾'' NPT 25 psi / 172.5 kPa / 1.72 bar (2) 1/8'' NPT upstream side P561131¾'' NPT 5 psi / 34.5 kPa / .34 bar (2) 1/8'' NPT downstream side P561132¾'' NPT 25 psi / 172.5 kPa / 1.72 bar none na P561134¾'' NPT 5 psi / 34.5 kPa / .34 bar none na P561135¾'' NPT none none na P561136¾'' NPT 15 psi / 103.4 kPa / 1.34 bar none na P563278SAE-12 none none na P561133SAE-12 none (1) SAE-4 upstream side, LH P561137SAE-12 5 psi / 34.5 kPa / .34 bar none na P561140SAE-12 25 psi / 172.5 kPa / 1.72 bar none na P561141SAE-12 15 psi / 103.4 kPa / 1.34 bar none na P563279SAE-12 25 psi / 172.5 kPa / 1.72 bar (2) 1/8'' NPT upstream side P563280SAE-12 15 psi / 103.4 kPa / 1.34 bar none M6 mtg. Thrds P563287SAE-8 25 psi / 172.5 kPa / 1.72 bar none na P561138

Head Choices for LPS04 and SP15/25Port Bypass Gauge ports Gauge Port DCI Size Range (drill, tap, plug) Location Part No.

LPS04 Components

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30 gpm, 114 l/min

Mix ’n Match...Donaldson’s Mix ’n Matchsystem provides the greatperformance and functionaladvantages of custom-engineered filters with theconvenience and speedydelivery of in-stock parts.Choose your options andbuild a filter model to suityour specifications.

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Filter Service Gauges - Visual IndicatorsDonaldson Pressure Use With Bypass Valve Rating TypePart No. Range

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LPS04

P563978 5 to 30 psi 15 psi / 103.4 kPa / 1.34 bar Return indicator, electricalfield adj.* or 25 psi / 172.5 kPa / 1.72 bar

or No BypassP563979 -5 to 15 in 5 psi / 34.5 kPa / .34 bar Suction indicator, electrical

Hg field adj.* or No BypassP563296 0 to 100 psi 15 psi / 103.4 kPa / 1.34 bar Return indicator, numeric scale

or 25 psi / 172.5 kPa / 1.72 bar or No Bypass

P563297 0 to 100 psi 15 psi / 103.4 kPa / 1.34 bar Return indicator, color codedBypass

P563298 0 to 100 psi 25 psi / 172.5 kPa / 1.72 bar Return indicator, color-codedor No Bypass

P563299 0 to -20 Hg 5 psi / 34.5 kPa / .34 bar Suction indicator, numeric scaleor No Bypass

Notes* NOT PRESET: Setting adjustable for desired application

0 5 10 15 20 25 300

1

2

3

4

#2 1/2

kPa/bar

0/.00

5/.05

10/.10

15/.15

20/.20

25/.25

(Liters/minute)

1007550250

Pre

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rop

(p

si)

Flow (gpm)

#2

LPS04 Head Only

LPS04 Filter Only (Cellulose Media, 7.87"/200mm)

LPS04 Filter Only (Cellulose Media, 5.35"/136mm)

LPS04 Filter Only (Synthetic Media, 7.87"/200mm)

Performance DataFor a full explanation of how our performance curves were derived, see page 150.

0 5 10 15 20 25 300

5

10

15

20

0.75" Port

Pre

ssure

Dro

p (

psi)

Flow (gpm)

0 25 50 75 100

0

20

40

60

80

100

120

(l/min)

kPa / bar

0.0

0.2

0.4

0.6

0.8

1.0

1.2

/

/

/

/

/

/

/

0 5 10 15 20 25 300

10

20

30

40

Wat

er A

bsor

ptio

n - 2

5u

3

10

25

150

Pre

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(p

si)

Flow (gpm)

0 25 50 75 100

0

50

100

150

200

250

(l/min)

kPa / bar

0.0

0.5

1.0

1.5

2.0

2.5

/

/

/

/

/

/

0 5 10 15 20 25 300

1

2

3

4

Pre

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rop

(p

si)

Flow (gpm)

0 25 50 75 100

0

5

10

15

20

25

kPa / bar

0.00

0.05

0.10

0.15

0.20

0.25

25

10

(l/min)

/

/

/

/

/

/

0 5 10 15 20 25 300

2

4

6

8

10

12kPa/bar

80/.6

70/.7

60/.6

50/.5

40/.4

30/.3

20/.2

0/.0

10/.1

(l/min)

# 9

# 2 1/2

1007550250

Flow (gpm)

Pre

su

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rop

(p

si)

LPS04 Filter Only (Synthetic Media, 5.35"/136mm)

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60 gpm, 227 l/min


Standard Bypass Ratings• 25 psi / 172.5 kPa / 1.7 bar• 5 psi / 34.5 kPa / .34 bar

Assembly Weight• 6.9 lbs / 3.1 kg (long)• 5.7 lbs / 2.6 kg (short)


Element Collapse Ratings• 125 psid / 863 kPa / 8.6 bar


Porting Sizes• 1¼" NPT• SAE-20 O-Ring

Replacement Filter Lengths• 6.7" / 170mm (short)• 10.7" / 271mm (long)

HBK05 Spin-On Filter

Working Pressures to: 150 psi 1034 kPa10.3 bar


FeaturesHBK05 is a strong and durable low pressure filter with a spin-on design that simplifies servicing and reduces maintenance costs. Its heavy-duty steel canister has a rigid steel attachment plate for added strength, and the head-to-canister O-ring seal is designed to ensure seal integrity beyond 250 psi. The head is made of die-cast aluminum.

Take advantage of our Mix ’n Match system of in-stock heads and elements—so you can get exactly what you need! HBK05 is available with your choice ofvisual or electrical service indicators, and bypass ratings of 25 psi or 5 psi. Thefilter media is Synteq®, our proprietary synthetic media specifically designed forliquid filtration.

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HBK05


Short Assembly

Head - Top View

Assembly - Side View for: Case DrainsFluid ConditioningReturn-Line/Side-LoopHydrostatic Charge Pump SuctionLube Oil & Process SystemsPower Transmissions Cooling CircuitsLong Assembly

with DC Electrical Service Indicator with AC/DC Electrical Service Indicator

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60 gpm, 227 l/min

Mix ‘n Match SystemDonaldson’s Mix ’n Match systemprovides the great performance and functional advantages of custom-engineered filters with theconvenience and speedy delivery of in-stock parts. Choose youroptions and build an HBK05 filter to suit your specifications. HBK05spin-ons are interchangeable withSP50/60 spin-ons....see pg 20.

Service Indicator Options

What’s so special about Donaldson-developed Synteq® synthetic filter media?Go to page 8 to find out!

Indicator Notes(1)All electric models have a maximum operating temperature

of 250°F/ 121°C.(2)All non-electric models have a maximum operating temperature

of 180°F/ 82°C.(3)See indicator illustrations on facing page.

Visual Models (Non-Electric)(2)

Use with Bypass Indicator Valve Pressure of: Part No. Style(3)

5 psi / 34.5 kPa P162694 D15 psi / 103 kPa P162642 D25 psi / 172.5 kPa P162696 Dn/a P165984 (blank plate)

Media Bx(c) = 1000 Length Part Rating (in.) (mm) No.

No. ½ <3μm 10.7 271 P167796with Viton Seal

No. 1 6μm 6.7 170 P16943010.7 271 P167832

No. 2 9μm 6.7 170 P16716210.7 271 P165762

No. 2½ 10μm 6.7 170 P16587510.7 271 P165876

No. 6 13μm 6.7 170 P167944with Viton Seal

10.7 271 P167945with Viton Seal

No. 9 23μm 6.7 170 P16587710.7 271 P165878

No. 20 >50μm 6.7 170 P16587910.7 271 P165880

Spin-On Element Choices

Note* Donaldson uses the inlet port as the reference point. “Left side”, for instance, means that the

indicator mounts on the side of the filter head that is on your left when you face the inlet port.

Port Size Bypass Rating Indicator Part Style & Location No.

1¼" NPT 25 psi Visual, P166418172 kPa Both Sides

1¼" NPT 5 psi Visual, P16666534 kPa Both Sides

SAE-20 25 psi Visual, P166439O-Ring 172 kPa Both sides

Head Choices

HBK05 Components

Electric Models(1)

Use with Bypass IndicatorValve Pressure of: Part No. Style(3) Description5 psi / 34.5 kPa P163642 A Single post DC. Normally open.15 psi / 103 kPa P163601 A Single post DC. Normally open.25 psi / 172.5 kPa P163839 A Single post DC. Normally closed.25 psi / 172.5 kPa P162400 A Single post DC. Normally open.25 psi / 172.5 kPa P171143 B 2-wire with Cannon connector.

Normally open.25 psi / 172.5 kPa P173944 C 3-wire: White = normally open

Red = normally closedBlack = common

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HBK05

- oil before assembling

A

B

C

D

Filter Notes• If you’re filtering petroleum-based oil, filters

with seals made of BunaN are appropriatefor most applications.

• If you’re filtering diester, phosphate esterfluids, water glycol, water/oil emulsions, and HWCF over 150°F/ 83°C, use filterswith seals made of fluorocarbon, such asViton® from DuPont Dow Elastomers, orFluorel® from 3M Company.

• Synteq® filter media, which is in all HBK05 filter cartridges, is compatible with petroleum based fluids, as well as with most phosphate esters, water oil emulsions, and HWCF (high water content fluids).

P169028 Viton O-Ring

For a full explanation of how our performancecurves were derived, see page 150.

HBK05 Filter Only (10.7"/272mm) HBK05 Head Only

HBK05 Filter Only (6.7"/170mm)

Performance Data

HBK05 Service Parts

Spin-OnFilter

Head to Filter SealP166435 #246P165641 - Square cut gasket for use with Non-Donaldson heads

Service Indicator Styles(See table on opposite page)

O-Rings

PlugP165983 (remove only forinstallation of Electric Indicator)

0 10 20 30 40 50 600

2

4

6

8

/

#1

#1/2

Pre

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(p

si)

Flow (gpm)

0 50 100 150 200

0

10

20

30

40

50

/

(l/min)

kPa / bar

0.0

0.1

0.2

0.3

0.4

0.5

#20

#4

#9

#2#6

/

/

/

/

0 10 20 30 40 50 600

1

2

3

4

5

Pre

ssu

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rop

(p

si)

Flow (gpm)

0 50 100 150 200

0

10

20

30

/

/

/

/

kPa / bar

(l/min)

0.0

0.1

0.2

0.3

1.25" Port

0 5 10 15 20 25 30 35 400

2

4

6

8

/

/

/

/

/

#9

#20

#4#2

#6

#1

Pre

ssu

re D

rop

(p

si)

Flow (gpm)

0 50 100 150

0

10

20

30

40

50

(l/min)

0.0

0.1

0.2

0.3

0.4

0.5/

kPa / bar

D

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60 gpm, 227 l/min

Standard Bypass Ratings• 25 psi / 172.5 kPa / 1.7 bar• 15 psi / 103.4 kPa / 1.03 bar• 5 psi / 34.5 kPa / .34 bar• 2.5 psi / 17.2 kPa / .17 bar• No Bypass

Assembly Weight• 4.7 lbs / 2.1 kg (short)• 5.6 lbs / 2.5 kg (long)



Porting Sizes• 1¼" NPT• SAE-20 (1¼") O-Ring

Replacement Filter Lengths• 6.7" / 170mm • 10.7" / 271mm

Outer Diameter• 5" / 127mm

Element Collapse Ratings• 100 psid / 690 kPa / 6.9 bar

SP50/60 Spin-On Filter (Replaces LPS05)



Flow Range to: 60 gpm227 l/min

FeaturesThe SP50/60 spin-on filter is an econmical, low-pressure model with a broad selection of media ratings. The die cast aluminum head and steel body ensure strength and durability—perfect for a wide variety of mobile and in-plant applications.

Take advantage of Donaldson’s Mix ’n Match system of in-stockheads and element choices—so you can get exactly what you need!Element options include: synthetic media, natural-fiber cellulose,water-absorbing cellulose media and wire mesh media.

SP50/60 spin-on filters are interchangeable with HBK05 filters, aslisted on page 18. Please note gasket options on page 22.

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1.14 [29.0]

6.7 [169]or

7.0 [178]or

10.7 [271]

2.52 [64]

5.0 [127]

Element removal clearance = 1.2" [30 mm]

9.2 [233]or

9.5 [242]or

13.2 [335]

21

SP50/60

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Head - Top View

Assembly - Side View

5.38 [137] /16"-18 UNC-2B0.8 (20mm) deep2 places1.88" apart(center to center)

5

1/8" NPT Ports(Both Sides)

2.28 [58]

for: Process SystemsFluid ConditioningIn-plant & Mobile EquipmentPower TransmissionsFilter Cart

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Media Betax(c)=200 Betax(c)=1000 Length Donaldson CommentsType Rating Rating (in./mm) Part No.

Cellulose Media #3 24μm 6.7/169 P550386Cellulose Media #3 24μm 10.7/271 P550250Cellulose Media #10 23μm 6.7/169 P550388Cellulose Media #10 23μm 10.7/271 P550251Cellulose Media #10 23μm 6.7/169 P562201Cellulose Media #10 23μm 7.00/178 P550148 1¼'' BSP threadCellulose Media #10 23μm 10.7/271 P562204Cellulose Media # 3 24μm 6.7/169 P562200Beta-10 Absolute Synthetic 10μm 6.7/169 P562207 SyntheticBeta-10 Absolute Synthetic 10μm 10.7/271 P562208 SyntheticBeta 3 Absolute Synthetic 6μm 6.7/169 P562209 SyntheticBeta 3 Absolute Synthetic 6μm 10.7/271 P167832 SyntheticCellulose Media #25 32μm 6.7/169 P550387Cellulose Media #25 32μm 10.7/271 P550252Cellulose Media #25 32μm 6.7/169 P562202Cellulose Media #25 32μm 7.0/178 P171616 1¼'' BSP threadCellulose Media #25 32μm 10.7/271 P562205Water Absorbing 10μm water absorption 10.7/271 P561183 Absorbs 24 oz./700 ml waterWiremesh 150μm nominal 6.7/169 P550275 Stainless Steel Wiremesh 150μm nominal 10.7/271 P550276 Stainless Steel Wiremesh 150μm nominal 6.7/169 P562203 Stainless Steel

Element Choices

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60 gpm, 227 l/min

All models have 1½ -16 UNF threads except for P550148 and P171616 which have 1¼" BSP threads. All models measure 5.0"/ 127mm outer diameter.

SP50/60 Components

P170894 L Shaped

Use with Donaldson LPS05 head. Shipped with each Donaldson-branded spin-on element.

GasketsSP50/60 spin-on filters can be used with three gasket styles. Donaldson-branded elements ship with all three types of gasket; LHA-branded elements ship with square cut gasket only. Other gaskets may be ordered separately using the part numbers below:

P165641 Square Cut

Use with SP50/60 and non-Donaldson head. Shipped with each Donaldson- and LHA-branded spin-on element.

P166435 O-Ring

Use with Donaldson HBK05 head. Shipped with each Donaldson-branded spin-on element.

1¼'' NPT 15 psi / 103.4 kPa / 1.34 bar (2) 1/8'' NPT upstream side P5632671¼'' NPT 25 psi / 172.5 kPa / 1.72 bar (2) 1/8'' NPT upstream side P5632681¼'' NPT 5 psi / 34.5 kPa / .34 bar (2) 1/8'' NPT downstream side P5632691¼'' NPT 15 psi / 103.4 kPa / 1.34 bar none na P5632701¼'' NPT Blocked (2) 1/8'' NPT downstream side P561952 1¼'' NPT 2.5 psi / 17.3 kPa / .17 bar none na P5634901¼'' NPT 2.5 psi / 17.3 kPa / .17 bar (2) 1/8'' NPT downstream side P5634911¼'' NPT 25 psi / 172.5 kPa / 1.72 bar none na P563492SAE - 20 15 psi / 103.4 kPa / 1.34 bar (2) 1/8'' NPT upstream side P563271SAE - 20 25 psi / 172.5 kPa / 1.72 bar (2) 1/8'' NPT upstream side P563272SAE - 20 Blocked (2) 1/8'' NPT upstream side P564147SAE - 20 25 psi / 172.5 kPa / 1.72 bar none na P563493

Head Choices for SP50/60Port Bypass Gauge Ports Gauge Port DCI LHASize Rating (drill, tap, plug) Location Part No. Part No.

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SP50/60

SP50/60

SP50/52

SP50/60-BTAPerformance DataFor a full explanation of how our performance curveswere derived, see page 150.

15

12.5

10

7.5

5

2.5

0

Pre

ssur

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rop

(PS

I)

Flow Rate (GPM)

1

.86

.7

.52

.34

.17

Pre

ssur

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rop

(Bar

)

Flow Rate (L/Min) 19 38 57 76 95 114 132 151 170 189 208 227

0 5 10 15 20 25 30 35 40 45 50 55 60

P551183

P550386P550275

2.1

1.4

.7

30

20

10

0

Pre

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rop

(PS

I)

Flow Rate (GPM)

Pre

ssur

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rop

(Bar

)

0 10 20 30 40 50 60 70 80

Flow Rate (L/Min) 38 76 114 151 189 227 265 303

P562208P167832

P562207

15

12.5

10

7.5

5

2.5

0

Pre

ssur

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rop

(PS

I)

Flow Rate (GPM)

1

.86

.7

.52

.34

.17

Pre

ssur

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rop

(Bar

)

Flow Rate (L/Min)

0 10 20 30 40 50 60 70 80 90 100 110 120

38 76 114 151 189 227 265 303 341 379 416 454

P562201

P550148

P562202

P564053

This handy pressure gauge, mounted on the side of an SP50/60 filter head,will tell you when it’s time to service the filter element.

Optional Filter Service Indicators

Donaldson Pressure Use With Bypass TypePart No. Range Valve RatingP563978 5 to 30 psi 15 psi / 103.4 kPa / 1.34 bar Return indicator, electrical

field adj.* or 25 psi / 172.5 kPa / 1.72 bar or No Bypass

P563979 -5 to 15 in 5 psi / 34.5 kPa / .34 bar Suction indicator, electricalHg field adj.* or No Bypass

P563296 0 to 100 psi 15 psi / 103.4 kPa / 1.34 bar Return indicator, numeric scaleor 25 psi / 172.5 kPa / 1.72 bar or No Bypass





#1 Common; #2 Normally Closed; #3 Normally Open

Adjustment screw located in center of elec. prongs

Instructions1. Remove DIN adaptor2. Remove small brass screw3. Using 1/8" allen wrench adjust clockwise to increase

set point/counter-clockwise to decrease set point4. NO / NC

P563978 P563979

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100 gpm, 380 l/min

Standard Bypass Ratings• 25 psi / 172.5 kPa / 1.72 bar• 15 psi / 103.4 kPa / 1.34 bar• 5 psi / 34.5 kPa / .34 bar• No Bypass


Assembly Weight• 10.0 lbs (short)• 11.8 lbs (long)


Porting Sizes• 1½" NPT, 2" SAE Flange, SAE-24

Replacement Filter Lengths• 6.7" / 170mm• 7.0" / 178mm • 10.7" / 271mm

SP80/90 Spin-On Filters




FeaturesSP80/90 double element head allows for doublethe flow capacity, with two filters to hold morecontaminant. Aluminum casting and Buna-N sealsstandard. SP80/90 elements are interchangeablewith SP50/60 filters.

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SP80/90

5.5 [140]2.38 [60]

6.73 [171]

11.2 [282]

1.6 [40.6]

6.7 [169]or

7.0 [178]or

10.7 [271]

1.4 [36]


Head - Top View


Element removal clearance = 1.2 [30]

Combination

11/2" NPT and 2" SAE

4 Bolt Flange (Both Ends) or

SAE-24 & 2" SAE 4 Bolt

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100 gpm, 380 l/min


Cellulose Media #3 24μm 6.7/169 P550386Cellulose Media #3 24μm 10.7/271 P550250Cellulose Media #10 23μm 6.7/169 P550388Cellulose Media #10 23μm 10.7/271 P550251Cellulose Media #10 23μm 6.7/169 P562201Cellulose Media #10 23μm 7.00/178 P550148 1¼'' BSP threadCellulose Media #10 23μm 10.7/271 P562204Cellulose Media # 3 24μm 6.7/169 P562200Beta-10 Absolute Synthetic 10μm 6.7/169 P562207 SyntheticBeta-10 Absolute Synthetic 10μm 10.7/271 P562208 SyntheticBeta 3 Absolute Synthetic 6μm 6.7/169 P562209 SyntheticBeta 3 Absolute Synthetic 6μm 10.7/271 P167832 SyntheticCellulose Media #25 32μm 6.7/169 P550387Cellulose Media #25 32μm 10.7/271 P550252Cellulose Media #25 32μm 6.7/169 P562202Cellulose Media #25 32μm 7.0/178 P171616 1¼'' BSP threadCellulose Media #25 32μm 10.7/271 P562205Water Absorbing 10μm water absorption 10.7/271 P561183 Absorbs 24 oz./700 ml waterWiremesh 150μm nominal 6.7/169 P550275 Stainless Steel Wiremesh 150μm nominal 10.7/271 P550276 Stainless Steel Wiremesh 150μm nominal 6.7/169 P562203

Element Choices


SP80/90 Components

1½'' NPT & 15 psi / 103.4 kPa / 1.34 bar (4) 1/8'' NPT upstream & P5632732'' SAE 4 BOLT downstream sides1½'' NPT & 25 psi / 172.5 kPa / 1.72 bar (4) 1/8'' NPT upstream & P5632742'' SAE 4 BOLT downstream sides1½'' NPT & Blocked (4) 1/8'' NPT upstream & P5632752'' SAE 4 BOLT downstream sides1½'' NPT & 5 psi / 34.5 kPa / .34 bar (4) 1/8'' NPT upstream & P5632762'' SAE 4 BOLT downstream sidesSAE-24 & 25 psi / 172.5 kPa / 1.72 bar (4) 1/8'' NPT upstream & P5648922'' SAE 4 BOLT downstream sides

Head Choices for SP80/90Port Bypass Gauge Ports Gauge Port DCI Size Rating (drill, tap, plug) Location Part No.

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15

12.5

10

7.5

5

2.5

0

Pre

ssur

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rop

(PS

I)

Flow Rate (GPM)

1

.86

.7

.52

.34

.17

Pre

ssur

e D

rop

(Bar

)

Flow Rate (L/Min)

0 10 20 30 40 50 60 70 80 90 100 110 120

38 76 114 151 189 227 265 303 341 379 416 454

P550251

P550252

15

12.5

10

7.5

5

2.5

0

Pre

ssur

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rop

(PS

I)

Flow Rate (GPM)

1

.86

.7

.52

.34

.17

0

Pre

ssur

e D

rop

(Bar

)

Flow Rate (L/Min)

0 10 20 30 40 50 60 70 80 90

38 76 114 151 189 227 265 303 341

P550387

P550275

P550388

P562209

SP90 SP80

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SP80/90



Performance Data

Donaldson Pressure Use With Bypass TypePart No. Range Valve Rating













P563978P563979

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28

100 gpm, 380 l/min

Standard Bypass Ratings• 25 psi / 172.5 kPa / 1.72 bar


Assembly Weight• 7.0 lbs (short)• 8.8 lbs (long)


Porting Sizes• 1½" NPT

Replacement Filter Lengths• 6.7" / 170mm• 7.0" / 178mm• 10.7" / 271mm

SP100/120 Spin-On Filters




FeaturesSP100/120 double element head allows for double theflow capacity and a unique, space-saving configuration.Aluminum casting and Buna-N seals standard. SP100/120elements are interchangeable with SP50/60 filters.

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6.6 [167]

16.2 [408]or

16.8 [426]or

24.1 [612]

5.5 [140]5.0 [127]

2.76[70]

2.56 [65]

1/8" NPT Ports

Element removal clearance = 1.2 [30]

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SP100/120

All dimensions are shownin inches [millimeters]


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100 gpm, 380 l/min


Cellulose Media #3 24μm 6.7/169 P550386Cellulose Media #3 24μm 10.7/271 P550250Cellulose Media #10 23μm 6.7/169 P550388Cellulose Media #10 23μm 10.7/271 P550251Cellulose Media #10 23μm 6.7/169 P562201Cellulose Media #10 23μm 7.00/178 P550148 1¼'' BSP threadCellulose Media #10 23μm 10.7/271 P562204Cellulose Media # 3 24μm 6.7/169 P562200Beta-10 Absolute Synthetic 10μm 6.7/169 P562207 SyntheticBeta-10 Absolute Synthetic 10μm 10.7/271 P562208 SyntheticBeta 3 Absolute Synthetic 6μm 6.7/169 P562209 SyntheticBeta 3 Absolute Synthetic 6μm 10.7/271 P167832 SyntheticCellulose Media #25 32μm 6.7/169 P550387Cellulose Media #25 32μm 10.7/271 P550252Cellulose Media #25 32μm 6.7/169 P562202Cellulose Media #25 32μm 7.0/178 P171616 1¼'' BSP threadCellulose Media #25 32μm 10.7/271 P562205Water Absorbing 10μm water absorption 10.7/271 P561183 Absorbs 24 oz./700 ml waterWiremesh 150μm nominal 6.7/169 P550275 Stainless Steel Wiremesh 150μm nominal 10.7/271 P550276 Stainless Steel Wiremesh 150μm nominal 6.7/169 P562203

Element Choices


SP100/120 Components

1½'' NPT 25 psi / 172.5 kPa / 1.72 bar (2) 1/8'' NPT upstream & P563277downstream sides

Head Choices for SP100/120Port Bypass Gauge Ports Gauge Port DCI Size Rating (drill, tap, plug) Location Part No.

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SP100/120

SP100 SP120

Performance DataFor a full explanation of how our performance curveswere derived, see page 150.

P562209

P550388

P550387P550275

P550251

P550252

This handy pressure gauge, mounted on the side of an SP100/120 filter head,will tell you when it’s time to service the filter element.


Donaldson Pressure Use With Bypass TypePart No. Range Valve Rating









P563296 - P563299





P173978P563979

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50 gpm, 190 l/min

Standard Bypass Ratings• 22 psi / 150 kPa / 1.5 bar


Assembly Weight• 2.0 lbs TT15

• 4.3 lbs TT30

• 5.2 lbs TT60


Porting Sizes• ¾" NPT, 1½" NPT

Replacement Filter Lengths• 5.83" / 148mm TT15

• 7.05" / 179mm TT30

• 9.29" / 236mm TT60

TT15/30/60 Spin-On Tank Top Return Filters



FeaturesTT15/30/60 Tank Top filters are designed for industrialservice. Aluminum casting and Buna-N seals standard.For use with mineral and synthetic based fluids

These return filters conveniently mount to tank tops withfour screws. Common holes are used to mount the filterhead to the reservoir without welding. A down pipe isattached to a threaded port and the gasket surface provides a watertight seal. Each element provides a new bypass valve and anti-drainback valve for easy element change.

Media Betax(c)=1000 Length Donaldson ElementType Rating (in./mm) Part # Thread

10 Micron Nominal Cellulose 23μm 5.9 P171625 ¾" BSP10 Micron Nominal Cellulose 23μm 7.05 P550269 1¼" BSP10 Micron Nominal Cellulose 23μm 9.29 P171640 1¼" BSP

Element Choices

TT15/30/60 Components

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TT15/30/60

¾'' NPT 22 psi / 150 kPa / 1.5 bar (2) 1/8'' NPT upstream side P564038 TT15 Series1½'' NPT 22 psi / 150 kPa / 1.5 bar (2) 1/8'' NPT upstream side P563973 TT30/60 Series

Head Choices for TT15/30/60Port Bypass Gauge Ports Gauge Port DCI DescriptionSize Rating* (drill, tap, plug) Location Part No.

Optional Filter Service IndicatorsDonaldson Pressure Use With Series TypePart No. RangeP563300 0 to 30 psi TT15/30/60 Return indicator, color-codedP563978 5 to 30 psi TT15/30/60 Return indicator, electrical

field adj.*P563298 0 to 100 psi TT15/30/60 Return indicator, color-coded


Note* Bypass valve is integral part of replacement filter

P550269P171625

P171640


Performance Data

TT15/30/60

P563298

#1 Common#2 Normally Closed#3 Normally Open

Adjustment screw located in center ofelec. prongs

P563300

Instructions1. Remove DIN adaptor2. Remove small brass screw3. Using 1/8" allen wrench adjust

clockwise to increase setpoint/counter-clockwise todecrease set point

4. NO / NC

P563978

1/8"- 27 NPTF threads• Built in snubber to

minimize damage causedby pressure surges

• Compatible with petroleum and mineral-based fluids

• Anti-splash

Head - Top ViewAll dimensions aboveare shown in inches[millimeters]


H

A

BC

D

0.8 [20]

6.51

1 [25]

0.63 [16]1.4[36]

H

A

BC

D

1.0 [25]

1.5 [38]

0.8 [20]2.3[58]

9.9 [251] or

7.8 [198]

3.6 [90]

2.5[64]

3.8 [96]

3.0[76]

4.7[120]3.9

[100]

4.7 [120]

3.7[94]

5.1 [130]

3.7[94]

4.7[120]3.9

[100]

TT15

TT30/60

TT15 TT30/60

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40 gpm, 150 l/min and 211 gpm , 800 l/min



Collapse Ratings• 145 psid / 1000 kPa / 10 bar

Beta Rating• Performance to ß10=75

Porting Sizes• SAE-8, -12, -16 and -20 (low flow)• SAE-16, -20, -24 O-Ring and

2" SAE 4-Bolt Flange (high flow)

FIK In-Tank Filters

FeaturesFIK in-tank filters are economical, space-saving units with simple screw-on covers, ideal for low pressure in-tank applications. This is a heavy-duty filter, with die cast aluminum head and steel canister.

The head (and inlet) sit above the tank, with the housing in the tank. Element flow is outside to inside.

Three service indicators are available: pressure gauge,visual indicator, and electrical indicator. Optional air breathers are also available.

FIK filter assemblies are provided from the factory with cellulose media.Replacement cartridges are offered in a range of media types and performance ratings.

Working Pressures to: 145 psi 1000 kPa10 bar

Rated Static Burst to: 217 psi1500 kPa15 bar


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FIK low flow and high flow

Port for service indicator(1/8”-19 BSP)

Head - Top ViewAll dimensions above are shown ininches [millimeters]

Bypass Valve is anintegral part of thereplacement filter.

Assembly - Side View for: Return LinesSide Loop SystemsFluid Conditioning SystemsProcess Systems Case DrainsCooling CircuitsLube Oil Systems

Low Flow

FIK-030319, FIK-040811, FIK-040812, FIK-040813

High Flow

Port for Service Indicator (1/8" - 19 BSP)

FIK-040799FIK-070248, FIK-070249, FIK-070250

FIK-051204

Optionalair breathermounts here

A½-inch ¾-inch 1-inch 1¼-inch 1-inch 1¼-inch 1½-inch 2-inch SAE 2-inch SAESAE O-Ring SAE O-Ring SAE O-Ring SAE O-Ring SAE O-Ring SAE O-Ring SAE O-Ring 4-Bolt Flange 4-Bolt Flange

B2.4 inches 3.4 inches 3.4 inches 3.4 inches 3.54 inches 5.2 inches 6.9 inches 6.8 inches 6.8 inches60mm 89mm 86mm 86mm 90mm 131mm 175mm 174mm 174mm

C7.2 inches 4.1 inches 5.9 inches 9.3 inches 5.7 inches 9 inches 9.5 inches 11.7 inches 15.9 inches184mm 104mm 150mm 235mm 145mm 230mm 242mm 297mm 405mm

D13.3 inches 4.4 inches 4.4 inches 4.4 inches 4.52 inches 6.9 inches 8.66 inches 8.66 inches 8.66 inches84mm 112mm 112mm 112mm 115mm 175mm 220mm 220mm 220mm

D23.46 inches 4.56 inches 4.56 inches 4.56 inches

NA NA NA NA NA88mm 116mm 116mm 116mm

E0.4 inches 0.43 inches 0.43 inches 0.43 inches 0.33 inches 0.4 inches 0.4 inches 0.4 inches 0.4 inches10mm 11mm 11mm 11mm 8.4mm 10.5mm 10.5mm 10.5mm 10.5mm

F0.87 inches 1.1 inches 1.1 inches 1.6 inches 1.1 inches 1.57 inches 1.97 inches 2.5 inches 2.5 inches22mm 28mm 28mm 40mm 28mm 40mm 50mm 63.5mm 63.5mm

G NA0.47 inches 0.47 inches 0.47 inches 0.4 inches 0.4 inches 0.4 inches 0.4 inches 0.4 inches42mm 42mm 42mm 10mm 10mm 10mm 10mm 10mm

H1.9 inches 2.67 inches 2.67 inches 2.67 inches 2.6 inches 3.7 inches 4.7 inches 4.7 inches 4.7 inches48mm 68mm 68mm 68mm 66mm 95mm 119mm 119mm 119mm

I1.85 inches 2.56 inches 2.56 inches 2.56 inches 1.7 inches 2.1 inches 2.5 inches 2.5 inches 2.5 inches47mm 65mm 65mm 65mm 43mm 53mm 64mm 64mm 64mm

L0.82 inches 1.26 inches 1.26 inches 1.26 inches 1.1 inches 1.4 inches 1.6 inches 1.6 inches 1.6 inches21mm 32mm 32mm 32mm 28mm 35mm 41mm 41mm 41mm

M2.9 inches 4.2 inches 4.2 inches 4.2 inches


N2.4 inches 3.4 inches 3.4 inches 3.4 inches


Weight1.8 lbs. 2.1 lbs. 3.2 lbs. 4.1 lbs. 2.1 lbs. 7.0 lbs. 10.0 lbs. 13.1 lbs. 18.6 lbs.0.8 kg. 0.95 kg. 1.45 kg. 1.86 kg. 0.95 kg. 3.2 kg. 4.5 kg. 5.9 kg. 8.4 kg.

FIK Model K030319 K040811 K040812 K040813 K040799 K051204 K070248 K070249 K070250

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FIK Assemblies & Service Parts

Media Beta Fits Assembly Model:Type Rating K030319 K040811 K040812 K040813

Synteq® ß10 = 75 P171845 P171525 P171531 P171846

Synteq® ß25 = 75 P171526 P171532 P171843

Cellulose ß10 = 2 P171839 P171527 P171533 P171840

Cellulose ß25 = 2 P171528 P171534 P171837

Wiremesh 60 Absolute P171529 P171535 P171834

Wiremesh 90 Absolute P171524 P171530

Port Bypass Service Beta FIK Assembly Provided with FlowSize Rating* Indicator Rating Model this Element Range

SAE-8 O-Ring 22 psi / 150 kPa / 1.5 bar Port Available ß10 = 2 K030319 P171839 10 gpm




1" SAE O-Ring 22 psi / 150 kPa / 1.5 bar Port Available ß10 = 2 K040799 P171533 20 gpm

1¼" SAE O-Ring 22 psi / 150 kPa / 1.5 bar Port Available ß10 = 2 K051204 P171539 40 gpm

1½" SAE O-Ring 22 psi / 150 kPa / 1.5 bar Port Available ß10 = 2 K070248 P171557 60 gpm

2" SAE 4-Bolt Flange 22 psi / 150 kPa / 1.5 bar Port Available ß10 = 2 K070249 P171575 120 gpm

2" SAE 4-Bolt Flange 22 psi / 150 kPa / 1.5 bar Port Available ß10 = 2 K070250 P171581 211 gpm

FIK Filter Assemblies

K040799

K070248

K070250

Replacement Element Choices

K030319

K040811

K040812

Note* Bypass valve is integral part of replacement filter

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Optional air breather is easilyinstalled on filter head.

Part No. Beta Rating Fits Assembly Models:

P172434 10μm K040811, K040812, K040813

air breather

pressure gauge

FIK ApplicationFIK in-tank return filters are usedon small reservoirs to clean the oilbefore it goes into vehicles. Shownhere, the P171956 pressure gaugeand P173330 air breather areinstalled on the filter heads.

Replacement Element Choices

Media Beta Fits Assembly Model:Type Rating K040799 K051204 K070248 K070249 K070250Synthetic ß10=75 P171531 P171537 P171555 P171573 P171579

Synthetic ß25=75 P171532 P171538 P171556 P171574 P171580

Cellulose ß10=2 P171533 P171539 P171557 P171575 P171581

Cellulose ß25=2 P171534 P171540 P171558 P171576 P171582



G 1/8(bottom mount)

G 1/8(center back)

G 1/8 G 1/8

-14.5 to 72 psi-1 to +5 bar

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Service Element Part NumbersA. P171845 (Synthetic)C. P171839* (Cellulose)D. P171836 (Cellulose)E. P171833, P171830 (Wiremesh)

Service Element Part NumbersA. P171846 (Synthetic)B. P171843 (Synthetic)C. P171840* (Cellulose)D. P171837 (Cellulose)E. P171834, P171831 (Wiremesh)




0 5 10 15 20 25 30 350

1

2

3

4

5

6

7

E

D

CBA

(l/min)FSK040812 Assembly

kPa / bar

Pre

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rop

(psi

)

Flow (gpm)

0 24 48 72 96 120

0

10

20

30

40

0.0

0.1

0.2

0.3

0.4

/

/

/

/

/

0 5 10 15 20 25 30 35 40 45 500

1

2

3

4

5

6

7

Pre

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rop

(psi

)

Flow (gpm)

0 36 72 108 144 180

0

10

20

30

40

ED

CB

A


kPa / bar

0.0

0.1

0.2

0.3

0.4

/

/

/

/

/

0 2 4 6 8 10 12 14 160

1

2

3

4

5

6

7

Pre

ssur

e D

rop

(psi

)

Flow (gpm)

0 12 24 36 48 60

0

10

20

30

40

/

EDCBA


0.0

0.1

0.2

0.3

0.4

kPa / bar

/

/

/

/

0 2 4 6 8 10 12 14 16 18 20 220

1

2

3

4

5

6

7A

B C D

E

Pre

ssur

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rop

(psi

)Flow (gpm)

0 16 32 48 64 80

0

10

20

30

40

kPa / bar

(l/min)

0.0

0.1

0.2

0.3

0.4

/

/

/

/

/

K040813 AssemblyK040812 Assembly

K030319 Assembly K040811 Assembly

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Service Element Part NumbersA. P171555 (Synthetic)B. P171556 (Synthetic)C. P171557* (Cellulose)D. P171558 (Cellulose)

Service Element Part NumbersA. P171579 (Synthetic)B. P171580 (Synthetic)C. P171581* (Cellulose)D. P171582 (Cellulose)E. P171583 (Wiremesh)

Service Element Part NumbersA. P171537 (Synthetic)B. P171538 (Synthetic)C. P171539* (Cellulose)D. P171540 (Hvy Duty Cellulose)E. P171541, P171536 (Wiremesh)

Service Element Part NumbersA. P171573 (Synthetic)B. P171574 (Synthetic)C. P171575* (Cellulose)D. P171576 (Cellulose)E. P171572 (Wiremesh)



0 10 20 30 40 50 60 70 80 900

1

2

3

4

5

6

7

Pre

ssur

e D

rop

(psi

)

Flow (gpm)

0 66 132 198 264 330

0

10

20

30

40

E

DCB

A

(l/min)

kPa/bar

0.0

0.1

0.2

0.3

0.4

/

/

/

/

/

0 5 10 15 20 25 30 350

1

2

3

4

5

6

7

ED

CBA

Pre

ssur

e D

rop

(psi

)

Flow (gpm)

0 24 48 72 96 120

0

10

20

30

40

kPa / bar

0.0

0.1

0.2

0.3

0.4

(l/min)

/

/

/

/

/

0 10 20 30 40 50 600

1

2

3

4

5

6

7

(l/min)

E

D

CBA

Pre

ssur

e D

rop

(psi

)

Flow (gpm)

0 44 88 132 176 220

0

10

20

30

40

kPa / bar

0.0

0.1

0.2

0.3

0.4

/

/

/

/

/

0 20 40 60 80 100 120 140 1600

1

2

3

4

5

6

7EDCBA

Pre

ssur

e D

rop

(psi

)

Flow (gpm)

0 120 240 360 480 600

0

10

20

30

40

kPa / bar

(l/min)

0.0

0.1

0.2

0.3

0.4

/

/

/

/

/

0 25 50 75 100 125 150 175 200 2250

1

2

3

4

5

6

7

E

DC

B

A

Pre

ssur

e D

rop

(psi

)

Flow (gpm)

0 160 320 480 640 800

0

10

20

30

40

(l/min)

kPa / bar

0.0

0.1

0.2

0.3

0.4

/

/

/

/

/

K040799 Assembly K051204 Assembly

K070250 AssemblyK070249 Assembly

K070248 Assembly

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60 gpm, 227 l/min



Assembly Weight• 5.5 lbs

Element Collapse Pressure• 150 psid / 1035 kPa / 10.3 bar

Beta Rating• Performance to ß10=75

Porting Sizes• 1¼" NPT

Replacement Filter Length• 9" / 229mm

TI25 Tank Immersed Filters

FeaturesTI25 tank immersed filter mounts to tank, with the head and inlet above the tank and the housing inside the tank. Elements replaceable through the filter cover. Features aluminum casting, Buna-N seals and steel bowls. For use with petroleum and water-based fluids.

Electrical and visual service indicators and a variety of replacement filter media options are available.



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TI25

Mounting bolt circle: 6.25" [159mm]Tank cut-out: 5.00" [127mm]

Mounting bolt holes: 5/16" [7.9mm]



Head - Top View

6.26 [159]

2.2 [56]

9.3 [236]

1.38 [35]

4.4 [112]

1.56 [40]

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60 gpm, 227 l/min

Port Bypass Service Bowl Donaldson ElementSize Rating Indicator Length Part No.

1¼" NPT 25 psi / 172.5 kPa / 1.7 bar Port Available 9.3" / 236 mm K052051 Cellulose Media # 10

1¼" NPT 25 psi / 172.5 kPa / 1.7 bar Visual 9.3" / 236 mm K052046 Cellulose Media # 10

1¼" NPT 25 psi / 172.5 kPa / 1.7 bar Visual 9.3" / 236 mm K052047 Synteq Media # 2-1/2

TI25 Filter AssembliesTI25 Assemblies & Service Parts


Cellulose Media # 3 24 9.02/229 P167514Cellulose Media # 10 23 9.02/229 P167410Cellulose Media # 25 32 9.02/229 P167425

Synteq Media # 1 6 9.02/229 P169341 Synthetic MediaSynteq Media # 1 6 9.02/229 P174622 Synthetic Media, Viton sealsSynteq Media # 2 9 9.02/229 P169344 Synthetic MediaSynteq Media # 2 9 9.02/229 P174623 Synthetic Media, Viton sealsSynteq Media # 2-1/2 10 9.02/229 P163903 Synthetic MediaSynteq Media # 4 20 9.02/229 P174624 Synthetic Media, Viton sealsSynteq Media # 9 23 9.02/229 P163910 Synthetic Media

Wiremesh Media # 74 75 9.02/229 P173781 Wire MeshWiremesh Media # 149 150 9.02/229 P173780 Wire Mesh

Element Choices

Optional Filter Service IndicatorsDonaldson Pressure Use With Bypass TypePart No. Range Valve RatingP563978 5 to 30 psi 15 psi / 103.4 kPa / 1.34 bar Return indicator, electrical

field adj.* or 25 psi / 172.5 kPa / 1.72 bar or No Bypass




Optional Filter Service PartsDonaldson DescriptionPart No.P563959 Cover Bolt 5/16-18 x 1"P563966 Cover Seal O-RingP563965 Bowl SealP563968 Standard Reservoir SealP563969 Thick Reservoir SealP563970 Bypass Cartridge 25 psiP563960 Metal Bowl

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TI25

P563297P563298

Instructions1. Remove DIN adaptor2. Remove small brass screw3. Using 1/8" allen wrench

adjust clockwise to increaseset point/counter-clockwiseto decrease set point

4. NO / NC


Adjustment screwlocated in center ofelec. prongs

P563978


TI25 Elements

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150 gpm, 568 l/min

FeaturesHDK06 low pressure filters come in two styles: In-Line and Tank Mount. It features a die cast aluminum head and steel body for strength and durability; service is made easier with a single,center retention bolt on top of the head. Element flow is inside to outside. BunaN seals are standard.

HDK06 assemblies come complete with our ß20(c)=1000 rated Synteq® filter cartridge. Other ratings are available,depending on your cleanliness requirements. HDK06 comes with an easy-to-read visual service indicator.


Beta Rating• Performance to ß<3(c)=1000

Porting Sizes• 2½" NPT

Assembly Weight• 26 lbs / 12 kg


HDK06 In-Line/Tank Mount Filter



See what’s so special about Donaldson-developedSynteq® synthetic filter media on page 8 .

Standard Bypass Rating• 25 psi / 172.5 kPa / 1.7 bar

Operating Temperatures• Synthetic media -20°F to 250°F

-29°C to 121°C

Element Burst Ratings• 100 psid / 690 kPa / 6.9 bar

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HDK06

See page 150 forinformation on howto read the visualservice indicator.

1/2” NPTdrain plug hole


In-Line Model

In-Tank NoteA 6" / 152mm diameter hole in reservoir is recommended for in-tank installation.

Head - Top View

In-TankModel

Assembly - Side View for: Cooling CircuitsReturn-Line/SuctionLube Oil SystemsFluid Conditioning

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150 gpm, 568 l/min

Element Notes• Standard HDK06 replacement filters have BunaNappropriate for most applications involving petrolseals made of flurorcarbon elastomer (such as VDow Elastomers and Fluorel from 3M Company)using diester, phosphate ester fluids, water glycoand HWCF (high water content fluids) over 150°F

• Donaldson Synteq® synthetic filter media is compbased fluids, most phosphate esters, water oil em(high water content fluids).

No. ½ Synteq® <4 mNo. 2 Synteq® 5 mNo. 2½ Synteq® 11 mNo. 4 Synteq® 21 mNo. 9 Synteq® 20 mNo. 16 Synteq® 35 mNo. 20 Synteq® 35 m

No. 149 Wiremesh 150 m nomin

Media MediaNumber Technology

Style Part No. Port Size Bypass Rating Indicator 1 Includes Filter CartridgeIn-Tank K060173 2½" NPT 25 psi / 172.5 kPa Visual P164697 Synteq®

In-Line K060160

Media Media Bx(c) = 1000 Part Number Technology Rating No.

No. ½ Synteq® <3μm P161016No. 2 Synteq® 9μm P165628No. 2½ Synteq® 10μm P176221No. 4 Synteq® 20μm P164697No. 9 Synteq® 23μm P164699No. 16 Synteq® 22μm P161571No. 20 Synteq® >50μm P166597

Replacement Filter Cartridges

In-Stock Assemblies

HDK06 Components

Media Media Part Number Technology No.

No. 149 Wiremesh 150μm nominal P160700

All HDK06 filter cartridges are16"/406mm in length.

Element Notes• Standard HDK06 replacement filters have BunaN seals, which are appropriate for most

applications involving petroleum oil. Filters with seals made of flurorcarbon elastomer(such as Viton® from DuPont Dow Elastomers and Fluorel from 3M Company) arerequired when using diester, phosphate ester fluids, water glycol, water/oil emulsions,and HWCF (high water content fluids) over 150°F.

• Donaldson Synteq® synthetic filter media is compatible with petroleum based fluids,most phosphate esters, water oil emulsions, and HWCF (high water content fluids).

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HDK06

Optional Tee Handlefor Easier Servicing!

The first step in changing the HDK06 cartridge is loosening the top nut with awrench. Our optional tee handle makes

this job easier. The P160135 kit, comprisedof the handle, an o-ring, and a clip ring,

replaces the entire top nut assembly.

Tee HandleP160135

(not shown)

Bypass SpringP160128 5 psi / 35 kPaP160130 25 psi / 170 kPa

Baffle Assmbly Kit (Blue Plastic)P160293 BunaN sealP166048 Fluorocarbon seal

Replacement FilterLength 16" / 406mm(Inside-Out element flow)

Bypass Indicator O-Ring(Size 227)P160125 BunaN seal P161851 Fluorocarbon seal

Cup SealP160476 BunaN seal P164896 Fluorocarbon seal

Visual Indicator Repair KitP160710 BunaN SealP166049 Fluorocarbon Seal

Visual Indicator AssemblyP160473 BunaN SealP161847 Fluorocarbon Seal

Bleed ValveP161598

Hex Nut Retainer KitP160779

Nut Assembly KitP160365

Bypass Valve AssemblySnaps into Element End Cap

P160371 No BypassP160373 Bypass

Head O-RingP160137 BunaN seal P166047 Fluorocarbon seal

HDK06 Element Only HDK06 Head Only


Not all service parts are in-stock.Call for availability.

HDK06 Service Parts

0 25 50 75 100 125 1500

2

4

6

8

y

Pres

sure

Dro

p (p

si)

Flow (gpm)

0 100 200 300 400 500

0

10

20

30

40

50

/

/

/

/

/

/kPa / bar

(l/min)

0.0

0.1

0.2

0.3

0.4

0.5

2.50" Port

kPa/bar

50 / 0.5

40 / 0.4

0 / 0.0

30 / 0.3

20 / 0.2

10 / 0.1

0 25 50 75 100 125 1500

2

4

6

8

10

#149

#4

#2

#1/2

Pre

ssu

re D

rop

(p

si)

Flow (gpm)

0 100 200 300 400 500

0

10

20

30

40

50

60

(l/min)

0.0

0.1

0.2

0.3

0.4

0.5

0.6

/

/

/

/

/

/

/

kPa/bar

Drain Port½ - 14 NPT

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300 gpm, 1136 l/min


HFK08 In-Line/Tank Mount Filter



FeaturesHFK08 is available in two styles: In-Line and In-Tank.Both styles feature a cast aluminum head and steel body for maximum strength and durability. Its single, center retention bolt simplifies servicing. Flow is from inside to outside the filter cartridge.

Our HFK08-0087 in-line model, seen at left, comes with a smaller SAE 20 inlet/outlet port and 50gpmflow capacity— one good choice for kidney loop filtration applications. Dedicated off-line circuits or kidney loops are very effective in ensuring thorough fluid conditioning.

Three in-stock HFK08 models offer our proprietary Synteq® synthetic media designed especially for liquid filtration. A wider range of filter media is available to purchase separately, as are fluoroelastomer seals. A visual service indicator is built into the HFK08 head; see the service parts list.

Standard Bypass Ratings• 25 psi / 172.5 kPa / 1.7 bar


-29°C to 121°C

Element Burst Ratings• 75 psi / 517 kPa / 5.2 bar (synthetic)

• 100 psi / 689 kPa / 6.9 bar (wiremesh)


Porting Size• 3" NPT or SAE-20 O-Ring

Assembly Weight• 34 lbs / 15.4 kg


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HFK08

Drain Plugin bottom: 1/2” NPT


In-Line Model

In-Tank Model


Head - Top View

HFK08-0087 In-Line Model

Smaller port size (SAE-20) works well for Kidney Loop filtration.

for: Return LinesLube Oil SystemsKidney Loop Systems Fluid ConditioningSuction Lines

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300 gpm, 1136 l/min

Media Media PartNumber Technology No.



Media Media Bx(c) = 1000 PartNumber Technology Rating No.

No. ½ Synteq® <3μm P164405

No. 2 Synteq® 9μm P166462

No. 2½ Synteq® 10μm P176222

No. 4 Synteq® 20μm P164701

No. 6 Synteq® 13μm P164407w/Viton seal

No. 9 Synteq® 23μm P164703The K080087 model has features that are perfect for kidney loop filtration:

• SAE-20 port size• 50gpm flow capacity

(enables constant face velocity and prevents sloughing)

• High-efficiency Synteq media

HFK08 replacementfilters are availablewith synthetic or wiremesh media.

Assembly Notes1 Donaldson uses the inlet port as the reference point. “Left side,” for instance, means that the


Replacement Filter Choices

Filter Notes• HFK08 replacement filters have seals made of BunaN, except as noted above, which is a

material appropriate for most applications involving petroleum oil. Filters with seals made ofViton® (a fluoroelastomer) are required when using diester, phosphate ester fluids, water glycol,water/oil emulsions, and HWCF (high water content fluids) over 150°F. (Viton® is a registeredtrademark of DuPont Chemical Corp.)

• Synteq® filter media is compatible with petroleum based fluids, most phosphate esters, wateroil emulsions, & HWCF (high water content fluids).

In-Stock HFK08 AssembliesPort Bypass Indicator Style Assembly Length FilterSize Rating & Location Part No. Media (in./mm) Part No.

3" NPT 25 psi / 172.5 kPa Visual, Left side K080051, In-Tank No. 9 18"/457mm P164703

Visual, Right side K080033, In-Line No. 9 18"/457mm P164703

K080085, In-Line No. 6 18"/457mm P164407 all seals are Viton

SAE-20 25 psi / 172.5 kPa Visual, Right side K080087, In-Line No. ½ 18"/457mm P164405

HFK08 Components

Learn more about Donaldson-developed Synteq® synthetic filter media on page 8.

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HFK08


HFK08-0087 Assembly

See page 150 for information on how toread the visual service indicator.


Replacement Filter18" / 457mm(Inside-Out element flow)

½ - 14 NPTF

Drain Plug(In-line filter only)P160788

O-RingP161282 BunaN, size 341P169912 Viton

Cup SealP161277P169913 Viton

Visual IndicatorRepair KitP160710 BunaN Seal P161848 Viton Seal

Visual IndicatorAssemblyP160473 BunaN Seal P161847 Viton Seal P161855 Viton O-Ring , size 119

Bleed ValveP161598

Nut Retainer KitP160779P166050 Viton O-Ring, size 119

Nut Assembly KitP162759

Bypass Valve AssemblyP164071 25 psiP163457 No BypassP169909 25 psi Viton

Head O-RingP161275 BunaN P169910 Viton, size 444

HFK08 Service Parts

Performance DataFor a full explanation of how our performance curves werederived, see page 150.

HFK08 Element Only HFK08 Housing Only

0 50 100 150 200 250 3000

2

4

6

8

Pre

ssu

re D

rop

(p

si)

Flow (gpm)

0 200 400 600 800 1000

0

10

20

30

40

50

(l/min)

0.0

0.1

0.2

0.3

0.4

0.5

3.0" Port

/

/

/

/

/

/

kPa / bar

0 50 100 150 200 250 300

0

2

4

6

8

10

# 2 1/2

Flow (gpm)

0 200 400 600 800 1000

0

10

20

30

40

50

60

#149

#4

#2

#6

/

/

/

/

/

/

/

kPa/bar

(l/min)

0.0

0.1

0.2

0.3

0.4

0.5

0.6

0 10 20 30 40 50 600

5

10

15At Viscosity of 32 cSt (150 SUS)

Pre

ssu

re D

rop

(

psi)

Flow (gpm)

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600 gpm, 2271 l/min


Standard Bypass Ratings• 25 psi / 172.5 kPa / 1.7 bar (standard)

• Optional: No Bypass


-29°C to 121°C

Element Burst Rating• 100 psi / 689 kPa / 6.9 bar


Porting Sizes• 4" NPT• 2½" SAE 4-Bolt Flange, code 61

Assembly Weight• 125 lbs / 57 kg

Assembly Length• In-Line model: 32.50" / 825.5mm

HEK11 In-Line High-Flow Filter



FeaturesThe HEK11 low-pressure, high flow filter features a castaluminum head, steel body and a head-to-canister bandclamp that simplifies servicing. Flow is inside-to-outside.BunaN seals are on the in-stock models.

Filter media is Synteq®, Donaldson’s exclusive syntheticmedia designed especially for liquid filtration. A wire mesh media is available for harsh applications. HEK11comes standard with a visual service indicator available via service parts.

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HEK11


Bolts of head clamp MUST be positioned 90° from inlet port, as shown.TORQUE bolts to 30 ft/lb,alternating tighteningsequence between the two clamp bolts.


Head - Top View

for: Cooling CircuitsFluid ConditioningReturn-Line/Suction/Side-LoopLube Oil SystemsMobile and In-Plant

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600 gpm, 2271 l/min

No. 149 Wiremesh P160078150μm nominal

Media Media PartNumber Technology No.

4" NPT 25 psi / 172.5 kPa Visual, Left side K110056 P164707, media No. 92½" SAE 25 psi / 172.5 kPa Visual, Right side K110125 P176417, media No. 24-Bolt Flange

What’s so special aboutDonaldson-developedSynteq® synthetic filtermedia? Find out onpage 8 !

All HEK11 filter cartridges are 22"/559mm inlength, and contain Synteq® synthetic filter media,except for the P160078.

Media Bx(c) = 1000 PartNumber Rating No.

No. ½ <3μm P163472No. 2 9μm P176417No. 2½ 10μm P176223No. 6 13μm P165449No. 9 23μm P164707No. 20 >50μm P171279

Replacement Element Options

In-Stock Assemblies

Port Bypass Indicator Style1 Assembly Includes Size Rating & Location2 Part No. this filter

Assembly Notes1 Donaldson uses the inlet port as the reference point. “Left side,” for instance, means that the


Filter Notes • Synteq® filter media is compatible with petroleum based fluids,

most phosphate esters, water oil emulsions, and HWCF (highwater content fluids.)

HEK11 Components

HEK11Filters

HEK11 at Oil DepotHigh-flow/low pressure HEK11 filters are used at this oil depot to remove both ingressed and inducedcontamination from oil that is piped around from reservoir to tank.

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HEK11


Replacement FilterLength 22"/ 559mm(Inside-Out element flow)

Housing

Valve Body SealP160234 BunaN

Visual IndicatorRepair KitP160710 BunaN Seal P161848 Fluorocarbon Seal

Visual IndicatorAssemblyP160473 BunaN Seal P161855 Fluorocarbon Seal

��Drain Port PlugP173572 1" NPTF

A Note on Seals• Filters with seals made of BunaN are appropriate for

most applications involving petroleum oil. Filters withseals made of flurorcarbon elastomer (such as Viton®

from DuPont Dow Elastomers and Fluorel from 3MCompany) are required when using diester, phosphateester fluids, water glycol, water/oil emulsions, andHWCF (high water content fluids) over 150°F.

HEK11 Element Only (22" / 559mm)


HEK11 Head Only


0 100 200 300 400 500 600 7000

2

4

6

8

10

Pre

ssu

re D

rop

(p

si)

Flow (gpm)

0 400 800 1200 1600 2000 2400

0

10

20

30

40

50

60

(l/min)

kPa / bar

0.0

0.1

0.2

0.3

0.4

0.5

0.6

4.0" Port

/

/

/

/

/

/

/

0 50 100 150 200 250 300 3500

2

4

6

8

10

# 2 1/2

Pre

ssu

re D

rop

(p

si)

Flow (gpm)

0 200 400 600 800 1000 1200

0

10

20

30

40

50

60

#149

#20

#2

#6#1kPa/bar

(l/min)

0.0

0.1

0.2

0.3

0.4

0.5

0.6

/

/

/

/

/

/

/

HEK11 Service PartsPower Fill PortPlug Assembly1 5/8" - 12 UNC THRDP160276 BunaN SealP166049 Fluorocarbon Seal

BleedValveP161598

Head Clamp AssemblyP160220

Head SealP160215 BunaNP164856 Fluorocarbon

Bypass Valve AssemblyP165455 No bypassP170044 25 psi / 172 kPa, mag tips

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Electrical Service Indicators

Electrical Schematics

P170926

P173944P174396P173893

P171087P171143

P162400P163601P163642P163839P165194P167455

P171966

Style B

Style E

Style A

Styles C & F

Part Use with Bypass Description Where Used IllustrationNo. Valve Pressure of:

P162400 25 psi/ 172 kPa DC/single post. Normally open. HBK04, HBK05, Style AHMK04/24, HMK05/25



P163839 25 psi/ 172 kPa DC/single post. HBK04, HBK05, Style ANormally closed. HMK04/24, HMK05/25

P165194 50 psi/ 345 kPa DC/single post. HMK03, HMK04/24, Style ANormally open. HMK05/25

P166298 50 psi/ 345 kPa AC/DC 3-wire. Red: normally open; HPK02, HPK03, HPK04, pg 79blue: normally closed; white: common. HPK05

P167455 50 psi/ 345 kPa DC/single post. Normally closed. HMK04/24, HMK05/25 Style A

P170926 50 psi/ 345 kPa DC 2-wire. Normally closed. Gold HMK04/24, HMK05/25 Style Econtacts. Microprocessor compatible.

P171087 50 psi/ 345 kPa DC 2-wire. Packard Weatherpack HMK03, HMK04/24, Style Bconnector. Normally open. HMK05/25

P171143 25 psi/ 172 kPa DC 2-wire. Cannon connector. HBK04, HBK05, HMK03, Style BNormally open. HMK04/24, HMK05/25

P171966 22 psi/ 150 kPa AC/DC. 0.5A resistive, FIK at right0.2A inductive

P173893 50 psi/ 345 kPa DC 3-wire. Gold alloy contacts. Micro- HMK04/24, HMK05/25 Style Fprocessor compatible. White: normallyopen; red: normally closed; black: common.

P173944 25 psi/ 172 kPa AC/DC 3-wire. Silver alloy contacts. HBK04, HBK05, HMK03, Style CWhite: normally open; red: normally HMK04/24, HMK05/25closed; black: common.

P174396 50 psi/ 345 kPa AC/DC 3-wire. Silver alloy contacts. HMK03, HMK04/24, Style CWhite: normally open; red: normally HMK05/25closed; black: common.

P761056 87 psi/ 592 kPa AC/DC Normally open or closed. FPK02 pg 83250 VAC or 30 VDC max.0.5A resistive, 02A inductive.

P170926

Style E: DC 2-Wire Indicator(Maximum:100 mA DC @ 30 VDC)

P162400P163601P163642P165194

Style A: Single Post DC Indicator(Maximum: 200 mA DC @ 30 VDC)

P167455P163839

P171087

Style B: DC 2-Wire Indicator(Maximum: 200 mA DC @ 30 VDC)

P171143

Style C, F: AC/DC 3-Wire Indicator(Maximums: 2 amps @ 24 VDC or 2 amps @ 110 VAC)

P173944

Electrical Service Indicators All electric models have a maximum operating temperature of 250°F/ 114°C.

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Visual Indicators & Pressure Gauges

P171956for FIK series

-1 to +5 bar14.5 to 72.5 psi-100 to +500 kPa

P162642 P162694P162696P165965P167580

NOTE on Style D Indicators:Our oldsquare-style visual indicatorhas been improvedin a design revision. If you have this style and order a replace-ment, you will receive the new roundedStyle D shown above. Exception:P162694 is still made per the old style.

Style D

All non-electric models have a maximum operating temperature of 180°F/ 82°C.

Part Use with Bypass Where Used IllustrationNo. Valve Pressure of:

P162642 15 psi / 103 kPa HBK04, HBK05, HMK04/24 Style DHMK05/25

P162694 5 psi / 34 kPa HBK04, HBK05 Style D (old style)

P162696 25 psi / 172 kPa HBK04, HBK05, HMK04/24, Style DHMK05/25

P164315 50 psi / 345 kPa HPK02, HPK03, HPK04, page 79HPK05

P165965 50 psi / 345 kPa HMK03 Style D

P166603 50 psi / 345 kPa HPK04 page 91(reverse flow)

P167580 50 psi / 345 kPa HMK04/24, HMK05/25 Style D

P171958 17 psi/ 116 kPa FIK at left

P171945 72 psi / 493 kPa FPK02 page 83

P171958

Visual Indicators & Pressure Gauges

P171953

Visual Indicators (non-Electric)

Pressure Gauges

Part No. Pressure Range Function

P563978 5 to 30 PSI Field Adj. Return

P563979 -5 to 15 in. Hg Field Adj. Suction

Part No. Pressure Range Function

P563296 0 to 100 PSI Numeric Scale Return

P563297 0 to 100 PSI Color Coded (15 PSI) Return

P563298 0 tp 100 PSI Color Coded (25 PSI) Return

P563299 0 to -20 Hg Suction

P563300 0 to 30 PSI Color Coded (15 PSI) Return



Instructions1. Remove DIN adaptor2. Remove small brass screw3. Using 1/8" allen wrench adjust

clockwise to increase setpoint/counter-clockwise todecrease set point

4. NO / NC

P563978 P563979

15/8"

G 1/8

G 1/8

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DURAMAX® Medium Pressure Filters

Mounted in ParallelDURAMAX® units at this ore mine filter the bulk oil as it runs from the storagetanks into the delivery trucks for transport to the customer. The filters weremounted in parallel, with the objective of obtaining a higher flow rate.

DURAMAX®

Filters:Where and Why UsedDonaldson DURAMAX®,well-known as the highestpressure spin-on filtersavailable, are most often used in return-linepositions and bulk oilapplications. As spin-ons,they are particularly well-suited for duplex circuits.DURAMAX® workingpressures range from 350 psi up to 1000 psi;static pressures from 800 psi up to 2000 psi.

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DURAMAX® Medium Pressure Filters

Gas Turbine InstallationDonaldson DURAMAX® units filter thehydraulic controls circuit on this gas turbine installation in Hungary.

Hydraulic Flow Range Pressure (NFPA/t3.10.17) Porting Types Media Go to:Series Working Static

HMK03 0-25 gpm 1000 psi 2000 psi SAE-12 O-Ring SYNTEQ® page 600-95 l/min 6895 kPa 13790 kPa or Cellulose

69 bar 137.9 bar

HMK04 0-35 gpm 500 psi 1000 psi SAE-12, -16 O-Ring SYNTEQ®, page 640-132 l/min 3448 kPa 6895 kPa or 1" NPT, ¾" NPT Cellulose, or

34.5 bar 69 bar Water Removal

HMK05 0-50 gpm 350 psi 800 psi SAE-20 O-Ring or SYNTEQ®, page 68189 l/min 2413 kPa 5516 kPa 1¼" NPT Cellulose,

24 bar 55 bar Wiremesh, orWater Removal

HMK24 0-60 gpm 500 psi 1000 psi SAE-20 O-Ring SYNTEQ®, page 64(dual head, 0-230 l/min 3450 kPa 6895 kPa or 1¼" SAE 4-Bolt Flange Cellulose, ordual elements) 34.5 bar 69 bar Water Removal

HMK25 0-100 gpm 350 psi 800 psi 1½" SAE 4-Bolt Flange SYNTEQ®, page 68(dual head, 378 l/min 2413 kPa 5516 kPa or SAE-24 O-Ring Cellulose, dual elements) 24 bar 55 bar or 1½" NPT Wiremesh, or

Water Removal

Case Study: Bearing Lube Circuit Upgrade in a Steel Mill

Before• Messy, convoluted

• Filter changeout was difficult & complicated

• Didn’t maintain necessary cleanliness level!

After• Duplex arrangement— change

filters without shutting down system

• East to service spin-on filters

• Donaldson guaranteed cleanlinesslevel of ISO 16/11 for 20 years!Actual consistent level so far is ISO 13/10!

• Most cost effective solution, beatingall competitors in customer tests

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25 gpm, 95 l/min

Working Pressures to: 1000 psi 6895 kPa69 bar



Standard Bypass Ratings• 50 psi or No Bypass


Housing Fatigue Strength Ratings• 100,000 Cycles: 0-1000 psi / 0-6895 kPa / 68 bar• 300,000 Cycles: 0-800 psi / 0-5516 kPa / 55 bar• 1,000,000 Cycles: 0-700 psi / 0-4826 kPa / 48 bar• Standard Head Construction Cast Aluminum


Porting Sizes• ¾" SAE O-Ring (standard)

Assembly Weight• Short: 3.3 lbs / 1.5 kg• Long: 4.2 lbs / 1.9 kg

Replacement Filter Lengths• 5.5" / 140mm• 9.5" / 242mm

HMK03 DURAMAX® Spin-On Filter

FeaturesHMK03 Series Duramax® spin-on filters offer twice the capacity of competitive filters, yet they are physically smaller than traditional housing/cartridge filter assembles.It features a die cast aluminum head and a unique radial seal O-Ring gasket design that eliminates leakage.

Take advantage of Donaldson’s Mix ’n Match system of in-stock heads, housings and mediachoices—so you can get exactly what you need! A full range of media options are available,including: natural-fiber cellulose and Donaldson’s exclusive Synteq® synthetic media designedespecially for liquid filtration. Likewise, select the exact indicator types and bypass options tosuit your application.

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HMK03

Head with Visual Indicator

All dimensions above areshown in inches [millimeters]

Short Assembly

Long Assembly

Head with AC/DC Electrical Indicator

Head with DC Electrical Indicator

Head with Indicators

Assembly - Side View for: Pilot Control CircuitsRefrigeration Compressor CircuitsHydrostatic Transmission —Charge Pumps

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25 gpm, 95 l/min

1 This filter not recommended for use with the “No Bypass” head assembly P170327

Media Media Bx(c) = 1000 Length Part SealNo. Tech Rating (in.) (mm) No. Material

No. 1 Synteq® 6μm 5.5 140 P170306 BunaN9.5 242 P170307 BunaN

No. 2 Synteq® 9μm 5.5 140 P170308 BunaN9.5 242 P170309 BunaN

No. 2½ Synteq® 10μm 9.5 242 P176107 BunaNNo. 3 Synteq® 14μm 9.5 242 P173702 BunaNNo. 4 Synteq® 20μm 5.5 140 P170310 BunaN

9.5 242 P170311 BunaNNo. 9 Synteq® 23μm 5.5 140 P170312 BunaN

9.5 242 P170313 BunaNNo. 10 Cellulose 23μm 5.5 140 P1704801 BunaN

9.5 242 P1700891 BunaN

Element Choices

Synteq® is Donaldson’s synthetic filter media that was specially developed for liquid filtration.Its low-friction, high-flow properties result inconsistently low differential pressure over the life of the filter.

Note the smooth rounded fibers in this photo from the scanning electron microscope. Donaldson designed this consistently-shaped fiber pattern to control fiber size, pore size, and flow patterns throughout the media mat. The result is a media with predictable filtrationefficiencies, maximum dirt holding capacity, and low pressure drop.

Filter Notes• Synteq® filter media is compatible with petroleum based fluids,

most phosphate esters, water oil emulsions, and HWCF (highwater content fluids).

1 All electric models have a maximum operating temperature of 250°F/121°C. 2 See illustration of indicator styles on next page and complete details on all service

indicators on page 56-57.

In-Oil Service Indicator ChoicesUse with Bypass Part Style2 Description1

Valve Pressure of: No.25 psi / 172.5 kPa P171143 B Electric 2-wire DC

P173944 C Electric 3-wire AC/DC50 psi / 345 kPa P165194 A Electric Single post DC

P171087 B Electric 2-wire DCP174396 C Electric 3-wire AC/DCP165965 D Visual*Head is machined to accept optional electrical indicators.

See Indicator list at right for the available choices.

HMK03 Head Port Bypass Indicator HeadSize Rating Part No.

¾" SAE-12 No Bypass None* P170327O-Ring 50 psi None* P170773

345 kPaVisual* P179460

HMK03 Components

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HMK03


A

B

C D


Spin-OnFilter

Service Indicator Styles(See table on opposite page)

PlugP165983 (remove only for installation ofElectric Indicator)

HMK03 Element Only (9.5"/242mm) HMK03 Head Only

HMK03 Service Parts

Lubricate filter-to-

head threads when

installing new filter.

Heavy weight gear

lube, such as SAE 75

moly type grease, is

recommended.

0 5 10 15 20 250

2

4

6

8

10

12

#2 1/2

kPa / bar

#4

#9

#10

#1

#2

Pre

ssu

re D

rop

(p

si)

Flow (gpm)

0 20 40 60 80

0

10

20

30

40

50

60

70

80

(l/min)

0.0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

/

/

/

/

/

/

/

/

/

0 5 10 15 20 250

1

2

3

4

5kPa / bar

Pre

ssu

re D

rop

(p

si)

Flow (gpm)

0 20 40 60 80

0

10

20

30

(l/min)

0.0

0.1

0.2

0.3

0.75" Port

/

/

/

/

0 5 10 15 20 250

5

10

15

20

25

30

Pre

ss

ure

Dro

p (

ps

i)

F low (gpm)

0 20 40 60 80

0

20

40

60

80

100

120

140

160

180

200

kPa / bar(l/min)

0.0

0.2

0.4

0.6

0.8

1.0

1.2

1.4

1.6

1.8

2.0

#4

#9

#10

#2

#1

/

/

/

/

/

/

/

/

/

/

/

HMK03 Element Only (5.5"/140mm)

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35 gpm, 130 l/min

HMK04

HMK24

Working Pressures to: 500 psi3450 kPa34.5 bar


Flow Range to: HMK04 HMK2435 gpm 60 gpm130 l/min 230 l/min

Standard Bypass Ratings• 25 psi, 50 psi, No Bypass

Operating Temperatures• -20°F to 250°F / -29°C to 121°C (synthetic)• -20°F to 225°F / -29°C to 107°C (cellulose)

Housing Fatigue Strength Ratings• 100,000 Cycles: 0-500 psi/ 0-3450 kPa /34.5 bar• 300,000 Cycles: 0-400 psi/ 0-2758 kPa /27.6 bar• 1,000,000 Cycles: 0-350 psi/ 0-2415 kPa /24 bar

Element Collapse Rating• 150 psid• 300 psid also available• Standard Head Construction Cast Aluminum


Porting Sizes

• SAE-12, -16 O-Ring • SAE-20 O-Ring• ¾" & 1" NPT • 1¼" SAE 4-Bolt

Assembly Weight• HMK04 with short element: 3.9 lbs/1.8 kg• HMK04 with long element: 4.8 lbs/2.2 kg• HMK24: 13 lbs/ 5.9 kg

Replacement Filter Lengths• 6" / 152mm• 9.4" / 240mm

HMK04/24 DURAMAX® Spin-Ons

FeaturesHMK04 (single) and HMK24 (double) Duramax® spin-on filters feature a heavy-duty steel body, with diecast top plate for added strength. A special head-to-canister O-Ring seal prevents leakage. BunaN seals are standard; Viton® seals are available on some models.

Since both HMK04 and HMK24 models use the same replacement filter elements, they make a great team for your application. Both filters feature identical pressure ratings, but HMK24 handlesdouble the flow capacity as HMK04. So there’s no need to inventory two different part numbers for replacement elements.

A full range of media options is available, including natural-fiber cellulose and Donaldson’s exclusiveSynteq® synthetic media designed especially for liquid filtration. Likewise, select the exact indicatortypes and bypass options to suit your application.

HMK24HMK04

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HMK04/24

Long Assembly

Short Assembly

HMK24 Head Side View

HMK04 Head Top Viewwith AC/DC Electrical Indicator

HMK04 HeadTop Viewwith DC ElectricalIndicator



Heads - Top & Side Views

for: Return-LinesCase DrainsSide Loop SystemsBearing/Gear Lube SystemsHydrostatic Charge PumpsPower TransmissionsCooling CircuitsFuel Transfer

HMK24 Head Top View

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35 gpm, 130 l/min

Media Bx(c) = 1000 Media Length PartNumber Rating Technology (in.) (mm) No.No. ½ <3μm Synteq® 9.4 240 P165185

Viton Seal No. 1 6μm Synteq® 9.4 240 P167590No. 2 9μm Synteq® 6 52 P165354

9.4 240 P165332No. 2½ 10μm Synteq® 6 152 P176565

9.4 240 P176566No. 3 24μm Cellulose 6 152 P163405

9.4 240 P163323No. 4 20μm Synteq® 6 152 P163542

300 psi collapse 9.4 240 P163555No. 4 20μm Synteq® 6/ 152 P164375

9.4 240 P164378No. 6 13μm Synteq® 9.4 240 P164056

Viton SealNo. 7 33μm Synteq® 6 152 P164381



9.4 240 P163322No. 16 22μm Synteq® 9.4 240 P164059

Viton SealNo. 20 >50μm Synteq® 6 152 P165335

9.4 240 P165338na Water Removal 9.4 240 P560584

HMK04 & HMK24 Heads Only

Spin-On Elements for both HMK04 and HMK24

Long Filter Only (9.4"/240mm)

IMPORTANT:The filter head snout/postmust be lubricated beforespinning on a new filter toprevent thread damage.

Short Filter Only (6"/152mm)

0

400.26

1150.76

1400.93

1 Reference illustration on next page for indicator styles.

Port Bypass Indicator PartSize Rating Options

1No.

SAE-20 O-Ring None A,B,C P1796091¼" 4-Bolt 50 psi A,B,C P179582

Head Choices for HMK24 (double)

Notes on Spin-On Elements• Filters with seals made of BunaN are appropriate for most applications

involving petroleum oil. Filters with seals made of Viton (a fluoroelastomer)are required when using diester, phosphate ester fluids, water glycol,water/oil emulsions and HWCF (high water content fluids) over 150°F.Donaldson offers both types.

• Synteq® filter media is compatible with petroleum based fluids, mostphosphate esters, water emulsions, and HWCF.

• Standard element collapse rating is 150 psi, except as noted.

HMK04/24 Components

0 5 10 15 20 25 30 35 40 45 50 55 600

5

10

15

Pre

ssu

re D

rop

(k

Pa

)

(Liters/Min)

2252001751501251007550250

HMK24 Head with 1.0" Port

HMK04 Head with 1.0" Port

HMK04 Head with 0.75"Port

Pre

ssure

Dro

p (

PS

I)

Flow (GPM)0 5 10 15 20 25 30 35

0

2

4

6

8

10

Pre

ssu

re D

rop

(p

si)

Flow (gpm)

0 20 40 60 80 100 120

0

10

20

30

40

50

60

kPa / bar

(l/min)

0.0

0.1

0.2

0.3

0.4

0.5

0.6

#2 1/2

#20

#9#4

#25

#15

#2

#10#5#3

/

/

/

/

/

/

/

0 5 10 15 20 25 30 350

2

4

6

8

10

Pre

ssu

re D

rop

(p

si)

Flow (gpm)

0 20 40 60 80 100 120

0

10

20

30

40

50

60

kPa / bar

(l/min)

0.0

0.1

0.2

0.3

0.4

0.5

0.6

#2 1/2

#20

#9

#4 & 25

#15

#2 & 16

#10

#5

#6

#3#1#1/2

/

/

/

/

/

/

/

Mix ’n Match to Get What You NeedDonaldson’s Mix ’n Match system provides thegreat performance and functional advantages ofcustom-engineered filters with the convenience and speedy delivery of in-stock parts. Choose your options and build a filter model that exactlysuits your cleanliness requirements.

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HMK04/24

Port Bypass Standard Indicator Indicator HeadSize Rating Style & Location1,2 Options Part No.¾"NPT 25 psi None None P169317

172 kPa D (Visual), Left Side None P169310SAE-12 O-Ring 25 psi None None P167473

172 kPa D (Visual), Left Side None P166387No Bypass D (Visual), Left Side (25 psi) None P169320

None None P165434No Bypass D (Visual), Left Side (50 psi) None P173750

SAE-12 O-Ring 50 psi A (Electrical) B,C P167529(3 ports) 345 kPa1" NPT 25 psi D (Visual), Both Sides A, B, C P166086

172 kPa None None P169309D (Visual), Left Side None P166416

SAE-16 O-Ring 15 psi None A P176569100 kPa

SAE-16 O-Ring 25 psi None None P163681172 kPa D (Visual), Left Side None P166417

D (Visual), Both Sides A, B, C P166088E (Electrical) None P176568A (Electrical) B, C P165537

No Bypass D (Visual), Both Sides (25 psi) A, B, C P166664A (Electrical) B, C P166902

50 psi D (Visual, Right Side) All P179381No Bypass None None P16466750 psi None None P167201345 kPa A (Electrical) B, C P166862

SAE-16 O-Ring 5 psi D (Visual), Both Sides All P5648501" NPT No Bypass D (Visual), Left Side (25 psiD) None P5644841" NPT 25 psi D (Visual), Left Side (25 psiD) None P564485

Use with Bypass IndicatorValve Pressure of: Part No. Style3

15 psi / 103 kPa P162642 D

25 psi / 172. kPa P162696 D

50 psi / 345 kPa P167580 D

n/a (blank plate) P165984 n/a

NOTE: PSI is marked on the face of the visual indicators.

Use with Bypass IndicatorValve Pressure of: Part No. Style3 Description

5 psi / 34.5 kPa P163642 A Single post DC.

15 psi / 103 kPa P163601 A Single post DC.



25 psi / 172.5 kPa P171143 B DC 2-wire.

25 psi / 172.5 kPa P173944 C AC/DC 3-wire.



50 psi / 345 kPa P171087 B DC 2-wire.

50 psi / 345 kPa P170926 E DC 2-wire.

50 psi / 345 kPa P173893 F DC 3-wire.

50 psi / 345 kPa P174396 C AC/DC 3-wire.

Plug

D Plug P165983 is removedonly for installation ofelectric indicator

Service Indicator Choices

EB

A

C, F

The P167529 head isdesigned with a 50 psithird port bypass valvethat diverts all bypassflow back to thereservoir, instead ofgoing straight throughthe head and into the system as it does in 2-ported heads.Unfiltered fluid isNOT allowed into the system in the caseof plugged filters.Designed primarily for charge pumpapplications.

3-Port Head forCharge Pumps

Electric Models1 Visual Models (non-electric) 2

Head Choices for HMK04 (single)

Head Notes1 Reference illustration below for

indicator styles. 2 Donaldson uses the inlet port as

the reference point. “Left side,” forinstance, means that the indicatormounts on the side of the filter headthat is on your left when you face theinlet port.

The filter head snout/post must belubricated before spinning on a newfilter to prevent thread damage.


Indicator Notes1 All electric models have a maximum operating temperature

of 250°F/ 121°C.2 All non-electric models have a maximum operating

temperature of 180°F/ 82°C.3 Indicator styles are illustrated above and detailed on page

56-57.

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100 gpm, 378.5 l/min

Working Pressures to: 350 psi2413 kPa24.1 bar


Flow Range to: HMK05 HMK2550 gpm 100 gpm189.3 l/min 378.5 l/min

HMK05

HMK25

Operating Temperatures• -20°F to 250°F / -29°C to 121°C (synthetic)• -20°F to 225°F / -29°C to 107°C (cellulose)• -20°F to 250°F / -29°C to 121°C (wire mesh)

Housing Fatigue Strength Ratings• 100,000 Cycles: 0-350 psi / 0-2413 kPa / 24.1 bar• 300,000 Cycles: 0-300 psi / 0-2068 kPa / 20.7 bar• 1,000,000 Cycles: 0-250 psi / 0-1734 kPa / 17.3 bar

Element Collapse Ratings• 200 psi

Filter Head Construction• Standard Head Cast Aluminum• Ductile Iron Available in HMK25


Porting sizes

• 1¼" NPT • 1½" NPT• SAE-20 O-Ring • 1½" SAE 4-Bolt Flange

• SAE-24 O-Ring

Assembly Weight• 7.5 lbs / 3.4 kg (single) • 16 lbs / 7.3 kg (double)

Replacement Filter Lengths• 11.63" / 295.4mm• 14.2" / 361mm

Standard Bypass Ratings• 25 psid or No Bypass

HMK05/25 DURAMAX® Spin-Ons

FeaturesHMK05 (single) and HMK25 (double) Duramax®

spin-on filters are perfect for high-flow applications,featuring a heavy-duty steel body and diecast top plate for added strength.A special head-to-canister O-Ring seal prevents leakage. BunaN seals are standard. Seals made of fluorocarbon (such as Viton® from DuPont Dow Elastomers or Fluorel™ from 3M Company) are available.

Since both HMK05 and HMK25 models use the same replacement filter elements, they make a great team within your application. Both filters feature identical pressure ratings, but the HMK25 double element head means double flow capability, with two filters to hold more contaminant. So there’s no need to inventory two different part numbers for replacement elements!

Take advantage of Donaldson’s Mix ’n Match system of in-stock heads, housings and media choices—so you can get exactly what you need! Media options include natural-fiber cellulose, wire mesh andDonaldson’s exclusive Synteq® synthetic media designed especially for liquid filtration.

HMK05 HMK25

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HMK05/25


HMK25HMK05

with AC/DC Electrical& Visual Indicators

HMK25

HMK05

with DC Electrical& Visual Indicators

with AC/DC Electrical& Visual Indicators

TO REMOVE SPIN-ON ASSEMBLY

.93 MINIMUM CLEARANCE

11.63

14.51

4.60

1.54

5.00

1.88

4.04

6.43

4 PLACESX .60 DEEP3/8-16 UNC-2B

1.88

2.39

1.88

2.60

2.39

4.99

4 PLACES

X .60 DEEP

3/8-16 UNC-2B

1.88

with DC Electrical& Visual Indicators


Head - Top View

for: Case DrainsFluid ConditioningPower TransmissionsReturn-Line & Side Loop SystemsHydrostatic Charge PumpsLube Oil SystemsCooling CircuitsFuel Transfer

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100 gpm, 378.5 l/min

No. 149 Wiremesh 150μm nominal 11.6/294 P173943Water Removal na 11.6/294 P179075

Media Media Length Part Number Technology (in./mm) No.

Media Media Bx(c) = 1000 Length PartNumber Type Rating (in./mm) No.No. ½ Synteq® <3μm 14.2/361 P564468No. 1 Synteq® 6μm 11.6/294 P170906

11.6/294 P1712732 VitonNo. 2 Synteq® 9μm 11.6/294 P165675

11.6/294 P1712742 Viton14.2/361 P179763

No. 2½ Synteq® 10μm 11.6/294 P176567No. 3 Synteq® 14μm 14.2/361 P170949No. 4 Synteq® 20μm 11.6/294 P165659

11.6/294 P1712752 VitonNo. 9 Synteq® 23μm 11.6/294 P165569

11.6/294 P1712762 Viton14.2/361 P173789

No. 10 Cellulose 23μm 11.6/294 P165705No. 20 Synteq® >50μm 11.6/294 P165672

14.2/361 P170546

Spin-On Elements for HMK05 and HMK25

Choose thedual head, single head, or 3-port head

Head Choices are shown on page 71.

In-Oil Service Indicator Options (illustrated on page 72)

Indicator Notes(1) All electric models have a maximum operating

temperature of 250°F/ 114°C.(2) All non-electric models have a maximum operating

temperature of 180°F/ 82°C.

Detailed descriptions of service indicators are on page 56-57.

Visual Models (Non-Electric)(2)

Use with Bypass Indicator Valve Pressure of: Part No. Style(3)

15 psi / 103 kPa P162642 D25 psi / 172.5 kPa P162696 D50 psi / 345 kPa P167580 Dn/a P165984 (blank plate)

Electric Models(1)

Use with Bypass IndicatorValve Pressure of: Part No. Style(3) Description5 psi / 34.5 kPa P163642 A Single post DC.15 psi / 103 kPa P163601 A Single post DC. 25 psi / 172.5 kPa P163839 A Single post DC.25 psi / 172.5 kPa P162400 A Single post DC.25 psi / 172.5 kPa P171143 B DC 2-wire.25 psi / 172.5 kPa P173944 C AC/DC 3-wire.50 psi / 345 kPa P165194 A Single post DC.50 psi / 345 kPa P167455 A Single post DC. 50 psi / 345 kPa P171087 B DC 2-wire. 50 psi / 345 kPa P170926 E DC 2-wire. 50 psi / 345 kPa P173893 F DC 3-wire. 50 psi / 345 kPa P174396 C AC/DC 3-wire.

Filter Notes1 Synteq® filter media is compatible with petroleum based fluids, most phosphate esters, water oil

emulsions, and HWCF (high water content fluids).2 Filters with seals made of BunaN are appropriate for most applications involving petroleum oil. Filters

with seals made of Viton® (a fluoroelastomer) are required when using diester, phosphate ester fluids,water glycol, water/oil emulsions, and HWCF (high water content fluids) over 150°F. Donaldson offersboth types, as shown in the table above. (Viton® is a registered trademark of DuPont Dow Elastomers.)

HMK05/25 Components

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HMK05/25

HMK05 (single) Head Only

0 10 20 30 40 500

1

2

3

4

5

Pre

ssu

re D

rop

(p

si)

Flow (gpm)

0 50 100 150

0

10

20

30

(l/min)

0.0

0.1

0.2

0.3

1.25" Port

/

/

/

/

kPa/bar

HMK25 (double) Head Only

0 20 40 60 80 1000

2

4

6

8

Pre

ssu

re D

rop

(p

si)

Flow (gpm)

0 100 200 300

0

10

20

30

40

50

(l/min)

kPa/bar

0.0

0.1

0.2

0.3

0.4

0.5

1.5" Port

/

/

/

/

/

/

HMK05/25 Filter Only

0 10 20 30 40 500

1

2

3

4

5

6

Pre

ssur

e D

rop

(psi

)

Flow (gpm)

0 50 100 150

0

10

20

30

40

(l/min)

kPa/bar

0.0

0.1

0.2

0.3

0.4

#2 1/2

#149

#20

#10

#4

#9#2

#1

/

/

/

/

/

Head Choices for HMK05 (single)

Head Choices for HMK25 (double)Port Bypass Indicator Style Indicator Part Size Rating & Location1 Options2 No.

1½" NPT 25 psi D (Visual), A,B,C,E,F P169985172 kPa Both Sides1½" SAE 25 psi D (Visual), A,B,C,E,F P1672964-Bolt 172 kPa Both sidesFlange No D (Visual), A,B,C,E,F P169984

Bypass Both Sides1½" SAE 25 psi D (Visual), A,B,C,E,F P167297O-Ring 172 kPa Both sides1½" 4-Bolt 50 psi Visual RH A,B,C,E,F P560855*Flange

*Ductile Iron Construction

Head Notes1 Donaldson uses the inlet port as the reference point. “Left side,” for instance, means the indicator

mounts on the Left side when you face the inlet port.2 May be purchased separately. See indicator illustrations on page 72.

Port Bypass Standard Indicator Indicator Part Size Rating Style & Location1 Options2 No.

1¼" NPT 25 psi D (Visual), Both Sides (25 psi) A, B, C, E, F P167294172 kPa A (Electrical) (25 psi) A, B, C, E, F P167621

1¼" NPT 25 psi D (Visual), Left Side (25 psi) D P167622SAE-20 25 psi D (Visual), Both Sides (25 psi) A, B, C, E, F P165973O-Ring 172 kPa None None P167619

No Bypass D (Visual), Both Sides (25 psi) A, B, C, E, F P166663No Bypass D (Visual), Right Side (25 psi) D P564486No Bypass D (Visual), Both Sides (50 psi) A, B, C, E, F P564858

HMK05/25 Components continued...

Head Choice for HMK05 (3rd port return)Port size of inlet & outlet ports: 1¼" SAE 4-Bolt Flange Size of 3rd port: 1" SAE 4-Bolt Flange

Bypass Service Indicator Part Rating Options2 No.50 psi A,B,C,E,F P561924364 kPa

Dual head

Single head

3-port head

Note that the filter head snout/post must be lubricated beforespinning on a new

filter to preventthread damage.


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100 gpm, 378.5 l/min

C


D

HMK05/25 Components

HMK05

See how to bank severalof these dual headstogether to create ahigher flow circuit, described on page 73.

HMK25

- oLubricate filter-to-headthreads when installing new filter. Heavy weightgear lube recommended.

E

C

B

A

Plug

A

B

C

D


E

Plug

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HMK05/25

Banks of HMK25 Heads with ManifoldEnable Higher Flow or Higher ViscosityIf you need to filter hydraulic fluid at higherflow rates or filter higher viscosity oil—yet wantthe economy and convenience of spin-on filters,consider banking several Donaldson HMK05dual heads together with our manifold, asshown at left.

This arrangement can also be used to achievehigher dirt-holding capacity—while retainingthe convenience of spin-on filters that are easyto change and require less clean-up.

The heads (2, 3, 4 or more) are piped together,sharing common inlet and outlet pipes.

Whereas a single HMK25 can potentially handle 100 gpm, two HMK25 filters together(with common inlet/outlet pipes) can potentiallyhandle 200 gpm.

The multiple HMK25 configuration is ideal forany bulk oil storage tank—like the kind foundat refineries, mines, oil processing plants, andhundreds of other operations that use a lot ofoil. Oil stored in tanks can pick up bacteria,metal particles, and other contamination thatmust be filtered out of the oil before it’s used inexpensive machinery.

HMK25 dual heads specs are on facing page;manifolds are custom made to suit yourrequirements. Call your Authorized DonaldsonDistributor for further information onDonaldson manifold options.

COST-EFFECTIVE DUPLEX ALTERNATIVE: In this application, the manifolds have on/off valves so that filters can be changed without shutting down the whole system.

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74

High Pressure FiltersH

igh

Pres

sure

Filt

ers

Donaldson hydraulic filters protect hydraulic presses like these and many other types of production machinery.

High PressureFilters:Where and Why UsedDonaldson heavy-duty high pressure filters are positioned betweenpumps and criticalhydraulic components such as cylinders, motorsand valves. All contain our SYNTEQ® synthetic filter media, specially developed for high efficiency liquid filtration. Working pressures range from 2000 psi up to 6090 psi.

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75

High Pressure Filters

Hig

h Pr

essu

re F

ilter

s

HPK04 at work in the factoryThis HPK04 pressure filter (circled) cleansthe oil coming from the bulk storage tanksinto the factory. The oil is then used foroperating hydraulic tools. Donaldson’sexclusive Synteq® synthetic media removes contamination that is commonwith new oil.

Hydraulic Flow Range Pressure (NFPA/t3.10.5.1) Porting Types Media Go to:Series Working Static Choices

HPK02 0-30 gpm 2000 psi 4500 psi SAE-12 (¾") SYNTEQ® page 76

0-114 l/min 13790 kPa 31028 kPa O-Ring Port Boss

137.9 bar 310.3 bar

FPK02 0-25 gpm 6090 psi 9135 psi SAE-12 (¾") SYNTEQ® page 80

0-95 l/min 42000 kPa 63000 kPa O-Ring Port Boss

420 bar 630 bar

HPK03 0-60 gpm 3000 psi 6000 psi SAE-12 & -16 (¾" & 1") SYNTEQ® page 84

0-227 l/min 20685 kPa 41370 kPa O-Ring Port Boss or Stainless

206.9 bar 413.8 bar Steel Wiremesh

HPK04 0-100 gpm 6000 psi 12000 psi SAE-20 & -24 (1¼" & 1½") SYNTEQ® page 88

0-378 l/min 41370 kPa 82740 kPa O-Ring Port Boss, and or Stainless

413.8 bar 827.6 bar 1¼" & 1½" SAE 4-Bolt Flange Steel Wiremesh

HPK05 0-200 gpm 3000 psi 6000 psi 2" SAE SYNTEQ® page 92

0-757 l/min 20685 kPa 41370 kPa 4-Bolt Flange

206.9 bar 413.8 bar

This hydraulic filtration system for a Fine Blanking Pressuses two 16" HPK04 filters and has a recirculation loop wtih an air-cooled heat exchanger.

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76

20 gpm, 75 l/minH

igh

Pres

sure

Filt

ers

FeaturesThe HPK02 is a heavy-duty filter built for high pressure applications, with cast aluminum head and impact-extruded aluminum housing for strength and durability at relatively light weight.

Take advantage of our Mix ’n Match system of in-stock heads, housings and cartridges—so you can get exactly what you need! HPK02 is available with your choice of visual or AC/DC electrical indicators. Likewise, choose the bypass option that’s right for your application—50 psi bypass, or no bypass. Seals made of fluorocarbon (such as Viton® and Fluorel®) or BunaN are available with HPK02.

All HPK02 filters contain Synteq®, our synthetic filter media designed especiallyfor liquid filtration.

Working Pressures to: 2000 psi 13,790 kPa137.9 bar

Rated Static Burst to: 4500 psi31,030 kPa310.3 bar


HPK02 Highlights


T-Type Porting Sizes• SAE-12 O-Ring

Assembly Weight• 4.3 lbs / 1.95 kg (short)• 5.5 lbs / 2.49 kg (long)

Replacement Filter Lengths• 4.37" / 111mm• 8.12" / 206mm

Standard Bypass Ratings• 50 psi / 345 kPa / 3.5 bar• No Bypass


Element Collapse Ratings• 150 psi / 1035 kPa / 10.6 bar (standard)• 3000 psi / 20,700 kPa / 206.9 bar

(high collapse)

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HPK02

Head - Top View


Long Assembly

with Visual Service Indicatoron both sides

with Electrical Service Indicator on left sideand Visual Indicator on right side

Short Assembly


for: Servo Valve CircuitsIn-Plant & Mobile Equipment Meets HF2 SpecificationPower Steering CircuitsHigh Pressure Circuits

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HPK02 Components

Housing ChoicesLength* Part No.

short P167443long P167452

* See dimensional drawings on page 77.

Port Size Bypass Rating Indicators1 Part No.

Head Choices

SAE-12 O-Ring 50 psi Visual indicator, left side1,2 P167728SAE-12 O-Ring No bypass Visual indicator, left side1,2 P167730

Element ChoicesMedia Bx(c) = 1000 Length Part CommentsNumber Rating (in./mm) No.

No. 1 6μm 4.37/111 P169429 BunaN SealP167180 Fluorocarbon Seal

High Collapse8.12/203 P167838 BunaN Seal

P167182 Fluorocarbon SealHigh Collapse

No. 2 9μm 4.37/111 P165041 BunaN Seal 8.12/203 P165043 BunaN Seal

No. 2½ 10μm 4.37/111 P165006 BunaN SealP167181 Fluorocarbon Seal

High Collapse 8.12/203 P165015 BunaN Seal


No. 9 23μm 4.37/111 P165136 BunaN Seal8.12/203 P165138 BunaN Seal

Filter Notes• Synteq® filter media, which is in all FPK02 filter cartridges, is compatible with petroleum based fluids, as

well as with most phosphate esters, water oil emulsions, and HWCF (high water content fluids).• If filtering petroleum-based oil, filters with seals made of BunaN are appropriate for most applications. • If filtering diester, phosphate ester fluids, water glycol, water/oil emulsions, or HWCF over 150°F/ 83°C,

use filters with seals made of fluorocarbon, such as Viton® from DuPont Dow Elastomers, or Fluorel®

from 3M Company.• Donaldson “high collapse” elements, with their steel endcaps and wire-backed media, are rated to with-

stand up to 3000 psi/ 20,700 kPa before collapsing.

Notes on Indicators1 Donaldson uses the inlet port as the reference point. “Left side,” for instance, means that the indicator mounts on the side

of the filter head that is on your left when you face the inlet port.2 Alternate indicator choice: Electrical Indicator (P166298, illustrated on pages 56-57) mounts in place of the visual indicator

on the left side. Visual indicator can then be moved to the right side of the head, which is drilled and tapped with blankplate installed.

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HPK02

When installing the HPK02 housing onto an installed head, torque it to 15 ft-lbs.

�

Blank PlateP166134 installed with two

P161315 Fluorocarbon O-Rings on R side of head

Replacement FilterSynteq® Filter Media(see list, page 78)

Head SealP167268 Fluorocarbon

Head AssemblyP167730 no bypassP167728 50 psi(Includes head seal)

O-RingP161315FluorocarbonSize 006

HousingP167443 short P167452 long

Visual Service IndicatorP164315 (includes O-Ring & hardware)Max Temp: 180°F/83°CSet: 50 psi/345 kPaor use blank plate P166134

AC/DC Electrical Service IndicatorP166298 (3-wire switch in conduit box, for left side of head only)Max Temp: 250°F/121°CSet: 50 psi/345 kPaVoltage: 120 VAC / 28 VDCCurrent: 250 mACircuit: Normally open (red) /normally closed (blue) / common (white)

HPK02 8" Element Only HPK02 Housing OnlyHPK02 4" Element Only


HPK02 Service Parts


- o

5 10 15 20 25 300

5

10

15

20

0.75 " PORT

PR

ES

SU

RE

DR

OP

(P

SID

)

FLOW (gpm)

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25 gpm, 95 l/min

FPK02 Highlights

Standard Bypass Ratings• 87 psi / 600 kPa / 6 bar• 87 psi Bypass with reverse-flow

check valve• No Bypass


Element Collapse Ratings• 290 psi / 2000 kPa / 20 bar (standard)• 3000 psi / 20,700 kPa / 207 bar

(high collapse)


T-Type Porting Sizes• SAE-12 O-Ring Ports (standard)

Assembly Weight• 4" Assembly: 9.2 lbs / 4.2 kg• 8" Assembly: 13.2 lbs / 6.0 kg

Replacement Filter Lengths• 4" / 101.5mm• 8" / 203mm

Working Pressures to: 6090 psi 42,000 kPa420 bar

Rated Static Burst to: 9135 psi63,000 kPa630 bar


FeaturesThe FPK02 is built to withstand pressures upwards of 6000 psi. It features a cast iron head and cold-extruded steel housing for ultimate strength and durability. This filter meets the HF2 in-plant automotive specification.

Bypass options include 87 psid bypass, bypass with reverse-flowcheck valve, or no bypass.

Take advantage of our Mix ’n Match system of in-stock heads,housings & cartridges—so you can get exactly what you need! Likewise, choose the media type and configuration that’s best for your application. All FPK02 filters contain Synteq®, Donaldson’s exclusive synthetic fiber media formulated especially for liquid filtration! (See page 8 for details on Synteq.)

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81

FPK02

Indicator PlugRemove plug to install visual or electrical indicator.


90.0

332.5

13.09

HOUSING

HOUSING

231.5

9.11

1.61

41.0

3.54

46.0

94

3.7

42

83.4

M8 X 17 2X

.91

3.28

23.0

1.81

1.7

OUTLETINLET

4.47

113.5


Head - Top View

Head - Side View

for: Servo Valve CircuitsIn-Plant & Mobile EquipmentPower Steering CircuitsHigh Pressure CircuitsMeets HF2 Specification

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25 gpm, 95 l/min

NOTE: Port is machined and plugged. Replace plug with indicator of choice: P171945 (visual)or P761056 (electrical). See illustration on opposite page for details.

Filter Notes• Synteq® filter media, which is in all FPK02 filter cartridges, is compatible with petroleum

based fluids, as well as with most phosphate esters, water oil emulsions, and HWCF (highwater content fluids).

• If you’re filtering petroleum-based oil, filters with seals made of BunaN are appropriate formost applications.

• If you’re filtering diester, phosphate ester fluids, water glycol, water/oil emulsions, andHWCF over 150°F/ 83°C, use filters with seals made of fluorocarbon, such as Viton® fromDuPont Dow Elastomers, or Fluorel® from 3M Company.

• Donaldson “high collapse” elements, with their steel endcaps and wire-backed media, are rated to withstand up to 3000 psi/ 20,700 kPa before collapsing.

Media Bx(c) = 1000 Length Part CommentsNumber Rating (in./mm) No.

No. 1 6μm 4.37/111 P169429 BunaN SealP167180 Fluorocarbon Seal

High Collapse8.12/203 P167838 BunaN Seal


No. 2 9μm 4.37/111 P165041 BunaN Seal 8.12/203 P165043 BunaN Seal

No. 2½ 10μm 4.37/111 P165006 BunaN SealP167181 Fluorocarbon Seal

High Collapse 8.12/203 P165015 BunaN Seal


No. 9 23μm 4.37/111 P165136 BunaN Seal8.12/203 P165138 BunaN Seal

Element Choices

3/4" O-Ring* 87 psi Bypass P7627663/4" O-Ring* 87 psi Bypass P762767

with reverse-flowcheck valve

3/4" O-Ring* No Bypass P762768

Head ChoicesPort Size4 Bypass Rating Part No.

Housing Choices

FPK02 Components

All FPK02 filters containSynteq®, our synthetic filtermedia designed especially forliquid filtration. Learn moreabout Synteq® on page 8 !

Length Part(in./cm) No.

4" element P762769 8" element P762770

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FPK02

FilterElement

Housing

Head

Plugremove only wheninstalling indicator.

FPK02 Housing Only

FPK02 4" Element Only

AC/DC ElectricalIndicatorP7610565 bar, 72.5 psiD

Visual IndicatorP1719455 bar, 72.5 psiD

FPK02 8" Element Only

When installing the FPK02housing onto an installed head,torque it to 15 ft-lbs.


FPK02 Service Parts


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60 gpm, 227 l/min

Standard Bypass Ratings• 50 psi / 345 kPa / 3.5 bar• No Bypass



(high collapse)


T-Type Porting Sizes• SAE-12 O-Ring• SAE-16 O-Ring

Assembly Weight• 26 lbs / 11.8 kg

Replacement Filter Lengths• 8" / 203mm

HPK03 HighlightsWorking Pressures to: 3000 psi

20,700 kPa206.9 bar



FeaturesThe sturdy HPK03 filter is constructed of ductile iron for durability in high pressure applications. Standard bowl drain plug means simplified servicing. Bowl includes a fluoroelastomer head-to-housing seal. Meets HF3 specification.

Take advantage of our Mix ’n Match system of in-stock heads andcartridges—so you can get exactly what you need! HPK03 is availablewith your choice of visual or AC/DC electrical indicators. Likewise,choose the bypass option that’s right for your application—50 psi orno bypass. Seals made of fluorocarbon (such as Viton® and Fluorel®)or BunaN are available with HPK03.

All HPK03 filters contain Synteq®, our synthetic filter media designed especially for liquid filtration.

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HPK03

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sTorque housing to 75 ft-lbs.


Alternate Head - Top Viewwith Electrical Service Indicator left side

Standard Head - Top Viewwith Visual Service Indicator left side, blank plate right side


Head - Top View

for: High Pressure CircuitsIn-Plant & Mobile EquipmentServo Valve CircuitsMeets HF3 specifications

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Media Part Seal CommentsNumber No.

No. 74 75μm nominal P162233 BunaN Wire Mesh Media

The P179579 housing is 10.73 inches (273mm) long and accepts the filterelement that is 8 inches (203mm) long. It includes a head-to-housing seal.

Housing

Port Size4 Bypass Rating Indicators1 Part No.

SAE-16 O-Ring 50 psi Visual indicator, left side1,2 P166353SAE-12 O-Ring 50 psi Visual indicator, left side1,2 P170489SAE-12 O-Ring No bypass Visual indicator, left side1,2 P170491

Head Choices

Notes 1 Donaldson uses the inlet port as the reference point. “Left side,” for instance, means that the indicator mounts on the side of the filter

head that is on your left when you face the inlet port.2 Alternate indicator choice: electrical indicator (P166298) mounts in place of the visual indicator on the left side. Visual indicator can

then be moved to the right side of the head, which is drilled and tapped with blank plate installed.

Filter Notes• SEALS: Filters with seals made of BunaN are appropriate for most applications involving petroleum oil. Filters

with seals made of Viton® (a fluoroelastomer) are required when using diester, phosphate ester fluids, water glycol, water/oil emulsions, and HWCF (high water content fluids) over 150°F. (Viton® is a registered trademark of DuPont Dow Elastomers.)

• SYNTHETIC MEDIA: Synteq® filter media is compatible with petroleum based fluids, most phosphate esters, wateroil emulsions, and HWCF (high water content fluids).

• Donaldson high collapse filters are physically designed to withstand up to 3000 psi /20,700 kPa before collapsing.

Media Bx(c) = 1000 Part Seal CommentsNumber Rating No.

No. 1 6μm P167842 BunaNNo. 1 6μm P167185 Viton High Collapse for

No Bypass applications. No. 2 9μm P164594 BunaNNo. 2 9μm P164601 VitonNo. 2½ 10μm P164166 BunaNNo. 2½ 10μm P167186 Viton High Collapse for

No Bypass applications. No. 4 20μm P164365 VitonNo. 9 23μm P164174 BunaNNo. 20 >50μm P165319 BunaN

Element Choices

HPK03 Components

All HPK03 filters containSynteq®, our synthetic mediaspecially-developed for liquidfiltration. Find out more onpage 8 !

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HPK03 Housing OnlyHPK03 Element Only

Replacement FilterSynteq® media on all, except No.74,which has Wiremesh media(listed in table on p.86)

O-RingSize 908P163275 BunaNP169563 Viton

Drain Plug Kit:P169564(with Viton O-Ring)

Head O-RingSize 238P162005 BunaNP165882 Viton

Head Assembly(3 choices, listed in table on p.86)

O-RingP161315 VitonSize 006

HousingP179579(with Viton O-Ring)

Visual Service IndicatorP164315(includes O-Ring & hardware)Max Temp: 180°F/83°CSet: 50 psi/345 kPaor use blank plate P166134

AC/DC Electrical Service IndicatorP166298 (3-wire switch in conduit box, for left side of head only)Max Temp: 250°F/121°CSet: 40 psi/276 kPaVoltage: 120 VAC / 28 VDCCurrent: 250 mACircuit: Normally open (red) /normally closed (blue) / common (white)

HPK03 Service Parts

10 20 30 40 50 600

2

4

6

8

10

3/4" PORT

1" PORT

PR

ES

SU

RE

DR

OP

(P

SID

)

FLOW (gpm)10 20 30 40 50 60

0

2

4

6

8

10

#20

#9

#2.5

#2

#1

PR

ES

SU

RE

DR

OP

(P

SID

)

FLOW (gpm)

- o

- o

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HPK04 Highlights

Standard Bypass Ratings• 60 psi / 414 kPa / 4.1 bar• 90 psi / 621 kPa / 6.2 bar with reverse-

flow check valve• No Bypass



(high collapse)


T-Type Porting Sizes• SAE-20 O-Ring• 1¼" & 1½" SAE 4-Bolt Flange (codes 61, 62)

Assembly Weight• 8" Assembly: 26 lbs / 12 kg• 16" Assembly: 39.5 lbs / 18 kg

Replacement Filter Lengths• 8" / 203mm• 16" / 406mm




FeaturesThe HPK04 high pressure filter series is made of ductile iron for strength and durability. Machined bypass valves are case-hardened at critical points to provide maximum strength and reliability. Reverse flow bypass valve allows bi-directional flow through the filter head, and filter changeout is simplified with standard bowl drain plug.Meets HF3 specification.

Take advantage of our Mix ’n Match system of in-stock heads, housings& cartridges—so you can get exactly what you need! Likewise, choose the media type and configuration that’s best for your application. Filter cartridges for HPK04 contain Synteq®, Donaldson’s exclusive synthetic fiber media formulated specially for liquid filtration.

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89

HPK04

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No Bypass90 psi / 621 kPa Bypass Valve withReverse Flow Check Valve

60 psi / 414 kPa Bypass Valve

FIL

TE

RE

D

FL

OW

BY

PA

SS

FL

OW

OU

TL

ET

INL

ET

FL

OW

BY

PA

SS

OU

TL

ET

FL

OW

FIL

TE

RE

D

INL

ET

INLET


Head - Top View

Bypass Valve Alternatives

Torque housingto 75 ft-lbs.

Torque housingto 75 ft-lbs.

With 2 VisualService Indicators

With ElectricalService Indicator

Short Assembly(8" element)

Long Assembly(16" element)

for: High Pressure CircuitsHydrostatic TransmissionsServo Valve CircuitsMeets HF3 Specifications

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Filt

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Media Bx(c) = 1000 Length Part CommentsNumber Rating (in./mm) No.

HPK04 Components

Filter Notes• SEALS: Filters with seals made of

BunaN are appropriate for most applications involving petroleum oil. Filters with seals made of Viton®

(a fluoroelastomer) are required when using diester, phosphate ester fluids, water glycol, water/oil emulsions, and HWCF (high water content fluids) over 150°F. (Viton® is a registered trademark of DuPont Dow Elastomers.)

• SYNTHETIC MEDIA: Synteq® filter media is compatible with petroleum based fluids, and most phosphate esters, water oil emulsions, and HWCF (high water content fluids.)

• Donaldson high collapse filters are physically designed to withstand up to 3000 psi/ 20,700 kPa before collapsing.

1½" SAE 4-Bolt Flange(code 61) and 3000 psi 60 psi visual LH, blank plate RH2 P166127SAE-20 O-Ring

1½" SAE 4-Bolt Flange(code 61) and 3000 psi 90 psi with visual LH, blank plate RH2 P166149SAE-20 O-Ring reverse flow check valve

1½" SAE 4-Bolt Flange(code 61) and 3000 psi no bypass visual LH, blank plate RH2 P169754SAE-20 O-Ring

1½" SAE 4-Bolt Flange 6000 psi 60 psi visual LH only2 P164346(code 62)

1½" SAE 4-Bolt Flange 6000 psi 90 psi with visual LH, blank plate RH2 P170057(code 62) reverse flow check valve

1¼" SAE 4-Bolt Flange 6000 psi 90 psi with visual LH, blank plate RH2 P170058(code 62) reverse flow check valve

1¼" SAE 4-Bolt Flange 6000 psi 90 psi with blank plate LH, drilled, tapped,3 P173887(code 62) reverse flow check valve plugged RH for P173929

Head ChoicesPort Size4 Working Pressure Bypass Rating Indicators1 Part No.

1 6μm 8/203 P167842P167185 High Collapse

16/406 P169433P167187 High Collapse

2 9μm 8/203 P164594P164601 Viton Seals

16/406 P164598P164603 Viton Seals

2½ 10μm 8/203 P164166P167186 High Collapse

16/406 P164170P164367 Viton SealsP167188 HIgh Collapse

4 20μm 8/203 P164365 Viton Seals9 23μm 8/203 P164174

16/406 P16417820 >50μm 8/203 P16531974 ----/----/75 8/203 P162233 200 wiremesh screen

Element Choices

Length Part(in./mm) No.8/203 P16245116/203 P162452Note: Head assemblies include head-to-housing seal.

Housing Choices

Head NotesOn all HPK04 heads where an indicator is NOT installed, ablank plate or a plug is there.

1 Donaldson uses the inlet portas the reference point. “Leftside,” for instance, means thatthe indicator mounts on theside of the filter head that ison your left when you face theinlet port.

2 Alternate indicator: Electricalindicator (P166298) mounts inplace of visual model on leftside only.

3 Alternate indicator: Electricalindicator (P173929) mounts on right side of head only.

4 CAUTION: Consult fitting manufacturers for maximumallowable operating pressures.

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HPK04 Service Parts

Replacement FilterSynteq® media on all, except No. 74 which has Wiremesh media(listed in table on p. 90)

O-Ring(Size 904)P161551 BunaNP163616 Viton

Drain Plug KitP161550(with BunaN O-Ring)

Head O-Ring & Back-up Kit(Size 240)P162742 BunaN O-Ring, Teflon back-upP163619 Viton O-Ring, Teflon back-up

Head AssembliesSee Head Assembly Options table

O-Ring(Size 006)P161315 Viton

HousingSee housing assembly optionstable on page 90.

Visual Service Indicator(includes O-Ring & hardware)Max Temp: 180°F/83°CSet: 50 psi/345 kPaP164315 Normal Flow modelP166603 Reverse Flow modelP166134 Blank plate

AC/DC Electrical Service IndicatorsP166298 (3-wire switch in conduit box,for left side of head only)Max Temp: 250°F/121°CSet: 40 psi/276 kPaVoltage: 120 VAC / 28 VDCCurrent: 250 mACircuit: Normally open (red)

normally closed (blue) common (white)

HPK04 16" Element Only

HPK04 8" Element Only

HPK04 Housing Only


20 40 60 80 1000

10

20

30

#20

#9

#2.5

#2

#1

PR

ES

SU

RE

DR

OP

(P

SID

)

FLOW (gpm)

20 40 60 80 1000

5

10

15

20

25

#20

#9

#2.5

#2

#1

PR

ES

SU

RE

DR

OP

(P

SID

)

FLOW (gpm)

20 40 60 800

5

10

15

20

25

30

1.50" port

1.25" port

Reverse flow check valve standard flow direction

Reverse flow check valve reverse flow direction

No reverse flow check valve 1.25" ports

No reverse flow check valve 1.5" ports

STANDARD FLOW

REVERSE FLOW

PR

ES

SU

RE

DR

OP

(P

SID

)

FLOW (gpm)

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HPK05 Highlights

Standard Bypass Ratings• 60 psi / 414 kPa / 4.1 bar with

reverseflow check valve• No Bypass



(high collapse)


T-Type Porting Sizes• 2" SAE 4-Bolt Flange (code 61)

Assembly Weight• 63 lbs / 28.5

Replacement Filter Length• 25.53"/648mm




FeaturesThe HPK05 high pressure filter series is made of ductile iron for strength and durability. Machined bypass valves are case-hardened at critical points to provide maximum strength and reliability!

Reverse flow bypass valve allows bi-directional flow through the filter head, with head up or head down mounting capabilities.

Available with your choice of visual or AC/DC electrical service indicator; choose Viton® or BunaN seals. The HPK05 filters contain Synteq®, Donaldson’s exclusive synthetic fiber media formulated especially for liquid filtration!

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HPK05


3.625

7.88

3.00

O-RING

BOLTED FLANGE

CONNECTION

2" NOMINAL

FLANGE SIZE

6.81

3000 PSI

3.06

1.688

NO BYPASS

BACK-UPRING

1/2-13UNC-2B X 1.06DEEP, 8 PLACES

INL

ET

BY

PA

SS

FL

OW

FIL

TE

RE

D

FL

OW

OU

TL

ET

Assembly Side View

Bypass Valve Alternatives

Head Top View

Torquehousindto 75 ft-lbs.

No Bypass

With 2 VisualIndicators

With Visual & ElectricalIndicators

60 psi /414 kPa Bypass Valve with Reverse Flow Check Valve

for: High Pressure CircuitsIn-Plant & Mobile EquipmentHydrostatic TransmissionsCentralized Lube Systems

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200 gpm, 757 l/min

In this photo from our scanning electronmicroscope that shows DonaldsonSynteq® filter media magnified hundredsof times, you can see the rounded fibersthat are specially designed for lowresistance to flow. Filters made withDonaldson Synteq® maintain low pressure drop over the life of the filter.

Port Bypass Indicator Assembly Media Element Size4 Rating Style/Location1 Number Number Part No.

2" SAE 4-Bolt Flange 60 psi / 414 kPa Visual, Left side2 K052024 No. 9 P164229(Code 61) Reverse flow check valve

No Bypass Visual & Electrical3 K052039 No. 9 P171037 4

Element Notes• Filters with seals made of BunaN are appropriate for most applications involving petroleum oil. Filters with seals

made of fluoroelastomer (such ad Viton® or Fluorel®) are required when using diester, phosphate ester fluids, waterglycol, water/oil emulsions, and HWCF (high water content fluids) over 150°F. (Viton® is a registered trademark ofDuPont Dow Elastomers and Fluorel is a registered trademark of the 3M Company.)

• Synteq® filter media is compatible with petroleum based fluids, and most phosphate esters, water oil emulsions,and HWCF (high water content fluids).

• Donaldson high collapse filters, with their steel endcaps and reinforcing wire-backed media, are rated to withstandup to 3000 psi / 20,700 kPa before collapsing.

Media Bx(c) = 1000 Length Part Seal &Number Rating (in./mm) No. Comments

No. 1 6μm 25.5 / 648 P167841 BunaNNo. 2 9μm 25.5 / 648 P164585 BunaNNo. 2½ 10μm 25.5 / 648 P164227 BunaN

P164435 VitonBuilt to order

No. 9 23μm 25.5 / 648 P164229 BunaN P171037 Viton

High Collapse

Synteq® Element Choices

Head AssembliesHPK05 Components

Assembly Notes1 Donaldson uses the inlet port as the reference point. “Left side,” for instance, means that the indicator

mounts on the side of the filter head that is on your left when you face the inlet port.2 Alternate choice: Electrical indicator (P166298) is available for mounting in place of the visual indicator

on either side. 3 Visual indicator is mounted on left side of the head; electrical indicator (P170365) is mounted on the

right side.4 Rated as high collapse (3000 psi / 20700 kPa); has Viton® seals.

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HPK05


Set ScrewP162296

Cap AssemblyP162866 (includes BunaN O-Ringand Back-Up Kit)

O-Ring & Back-Up KitP162860 BunaNP166010 Viton

HousingP162485, 26" length

O-Ring & Back-Up KitP162860 BunaNP166010 Viton

Replacement FilterSynteq® Filter MediaLength 25.5" 648mm

O-RingSize 904P161551 BunaNP163616 Viton

Drain Plug KitP161550(7/16-20 UNF SAE-4)

Head AssemblyP165695 Reverse Flow Bypass

O-RingSize 006P161315 VitonVisual Service Indicator

P164315(includes O-Ring & hardware)Max Temp: 180°F/83°CSet: 50 psi/345 kPaor use blank plate P166134

AC/DC Electrical Service IndicatorP166298 (shown) (3-wire switch in conduit box, for left side of head only)Max Temp: 250°F/121°CSet: 40 psi/276 kPaVoltage: 120 VAC / 28 VDCCurrent: 250 mACircuit: Normally open (red)

normally closed (blue)common (white)


HPK05 Service Parts

HPK05 Element Only

HPK05 Housing with Standard ReverseFlow ValveHPK05 Housing Only

25 50 75 100 125 150 175 2000

3

5

8

10

13

15

#20

#9

#4

#2

#1

PR

ES

SU

RE

DR

OP

(PS

ID)

FLOW (gpm)

25 50 75 100 125 150 175 2000

5

10

15

20

25

30

Standard flow with 2" port

Reverse flow with 2" port

PR

ES

SU

RE

DR

OP

(PS

ID)

25 50 75 100 125 150 175 2000

2

4

6

8

10

PR

ES

SU

RE

DR

OP

(PS

ID)

2" Port

FLOW (gpm)

- o

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Replacement Elements

Coreless Hydraulic Filter Elements -Pall Replacements

Dimensions are shown in inches

Pall Donaldson Betax(c)=1000 ID (1) ID (2) LengthPart No. Part No. per ISO 16889

HC8314FKP16H P564543 6 3.76 3.88 14.48HC8314FKN16H P564544 9 3.76 3.88 14.48HC8314FKS16H P564545 10 3.76 3.88 14.48HC8314FKP39H P564546 6 3.76 3.88 36.38HC8314FKN39H P564547 9 3.76 3.88 36.38HC8314FKS39H P564548 10 3.76 3.88 36.38HC9604FKP8H P564549 6 2.01 7.95HC9604FKN8H P564550 9 2.01 7.95HC9604FKS8H P564551 10 2.01 7.95HC9604FKP13H P564552 6 2.01 12.69HC9604FKN13H P564553 9 2.01 12.69HC9604FKS13H P564554 10 2.01 12.69HC9604FKP16H P564555 6 2.01 16.56HC9604FKN16H P564556 9 2.01 16.56HC9604FKS16H P564557 10 2.01 16.56HC8914FKP13H P564558 6 2.53 12.44HC8914FKN13H P564559 9 2.53 12.44HC8914FKS13H P564560 10 2.53 12.44HC8914FKP16H P564561 6 2.53 16.03HC8914FKN16H P564562 9 2.53 16.03HC8914FKS16H P564563 10 2.53 16.03HC9404FKP13H P564840 6 2.53 2.53 12.95HC9404FKN13H P564841 9 2.53 2.53 12.95HC9404FKS13H P564842 10 2.53 2.53 12.95HC9404FKP16H P564843 6 2.53 2.53 15.31HC9404FKN16H P564844 9 2.53 2.53 15.31HC9404FKS16H P564845 10 2.53 2.53 15.31HC9404FKP26H P564846 6 2.53 2.53 25.08HC9404FKN26H P564847 9 2.53 2.53 25.08HC9404FKS26H P564848 10 2.53 2.53 25.08HC9404FKS12H P564849 10

OD

6.00 6.00 6.00 6.00 6.00 6.00 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.12 3.88 3.88 3.88 3.88 3.88 3.88 3.88 3.88 3.88 3.88 3.88 3.88 3.88 3.88 3.88 3.88 2.53 2.53 12.31

• Replacement elements fit Pall housing • All plastic/synthetic media, no steel

• Excellent performance• In-stock, ready to ship!• Competitively priced

• Easy disposal: compact or incinerate• 21 models

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Replacement Elements

Donaldson has the industry’sLargest Selection

of Replacement Hydraulic Filters!

In-stock, ready to ship to you!

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Line Accessories

New! Hydraulic Line Accessories! More of the hydraulic components youneed are now available from the fluidpower experts at Donaldson. Pressuregauges for monitoring system pressure.Hoses and test points for sampling oiland determining ISO cleanliness levels.Flanges to connect components. Valvesfor system control. All available fromDonaldson, your one stop shop.

We have new reservoir accessories, too!See page 119 for our expanded line ofbreathers, vents, diffusers, level gaugesand much more.

Description:Stainless steel (304SS)Phosphor bronze bourdon tubeAcrylic lensesBuilt-in snubberGlycerin Filled

Pressure gauges

FeaturesDonaldson PGL series gauges are mechanical bourdon tube pressure gauges. Each gauge has a glycerinfilled stainless steel bezel and case that is robust and will not discolor or rust. The bourdon tube andmovement is constructed from brass and bronze alloys. PGL series gauges are easy to install for contin-uous readings with face diameters of 2½" (63mm) and 4" (100mm).

Dial Sizes• 2½"and 4"

Mounting• Stem, Panel, Front Flange

Thread Type• 2½" size ¼" NPT, ¼" SAE, ¼" BSP• 4" ¼" NPT

Operating Temperature • 30ºF to 160ºF

Accuracy• +/- 3% of full scale

Scale• psi• bar

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Stem Mount

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Pressure Gauges

PGL-A2½" Stem • • • • • • • • • • • • • • • • •

2½" SAE Stem • • • • • • •2½" Panel • • • • • • • • • • • • • • •4" Stem • • • • • • • • •4" Panel • • • • • • • •

Pressure Range Options

2½" Gauges

Donaldson Description Pressure Thread Part No. Range Type

P562718 PGL-A-63-N-B-30-CS 30'' Hg + 20 psi 1/4'' NPT

P562719 PGL-A-63-N-B-30-S 0 - 30 psi 1/4'' NPT

P562721 PGL-A-63-N-B-30-VS 0 - 30'' Hg 1/4'' NPT

P562733 PGL-A-63-N-B-60-S 0 - 60 psi 1/4'' NPT

P562705 PGL-A-63-N-B-100-S 0 - 100 psi 1/4'' NPT

P562709 PGL-A-63-N-B-160-S 0 - 160 psi 1/4'' NPT

P562717 PGL-A-63-N-B-300-S 0 - 300 psi 1/4'' NPT

P562727 PGL-A-63-N-B-500-S 0 - 500 psi 1/4'' NPT

P562731 PGL-A-63-N-B-600-S 0 - 600 psi 1/4'' NPT

P562703 PGL-A-63-N-B-1000-S 0 - 1,000 psi 1/4'' NPT

P562707 PGL-A-63-N-B-1500-S 0 - 1,500 psi 1/4'' NPT

P562711 PGL-A-63-N-B-2000-S 0 - 2,000 psi 1/4'' NPT

P562713 PGL-A-63-N-B-3000-S 0 - 3,000 psi 1/4'' NPT

P562723 PGL-A-63-N-B-4000-S 0 - 4,000 psi 1/4'' NPT

P562725 PGL-A-63-N-B-5000-S 0 - 5,000 psi 1/4'' NPT

P562729 PGL-A-63-N-B-6000-S 0 - 6,000 psi 1/4'' NPT

P562701 PGL-A-63-N-B-10,000-S 0 - 10,000 psi 1/4'' NPT

P562696 PGL-A-63-B-B-1500-S 0 - 1,500 psi 1/4'' BSP

P562739 PGL-A-63-S-B-500-S 0 - 500 psi 1/4'' SAE

P562734 PGL-A-63-S-B-1000-S 0 - 1,000 psi 1/4'' SAE

P562735 PGL-A-63-S-B-1500-S 0 - 1,500 psi 1/4'' SAE

P562736 PGL-A-63-S-B-2000-S 0 - 2,000 psi 1/4'' SAE

P562737 PGL-A-63-S-B-3000-S 0 - 3,000 psi 1/4'' SAE

P562738 PGL-A-63-S-B-5000-S 0 - 5,000 psi 1/4'' SAE

P562740 PGL-A-63-S-B-6000-S 0 - 6,000 psi 1/4'' SAE

2½" Dial, Stem Mount


P562720 PGL-A-63-N-B-30-VP 0 - 30'' Hg 1/4'' NPT

P562732 PGL-A-63-N-B-60-P 0 - 60 psi 1/4'' NPT

P562704 PGL-A-63-N-B-100-P 0 - 100 psi 1/4'' NPT

P562708 PGL-A-63-N-B-160-P 0 - 160 psi 1/4'' NPT

P562716 PGL-A-63-N-B-300-P 0 - 300 psi 1/4'' NPT

P562726 PGL-A-63-N-B-500-P 0 - 500 psi 1/4'' NPT

P562730 PGL-A-63-N-B-600-P 0 - 600 psi 1/4'' NPT

P562702 PGL-A-63-N-B-1000-P 0 - 1,000 psi 1/4'' NPT

P562706 PGL-A-63-N-B-1500-P 0 - 1,500 psi 1/4'' NPT

P562710 PGL-A-63-N-B-2000-P 0 - 2,000 psi 1/4'' NPT

P562712 PGL-A-63-N-B-3000-P 0 - 3,000 psi 1/4'' NPT

P562722 PGL-A-63-N-B-4000-P 0 - 4,000 psi 1/4'' NPT

P562724 PGL-A-63-N-B-5000-P 0 - 5,000 psi 1/4'' NPT

P562728 PGL-A-63-N-B-6000-P 0 - 6,000 psi 1/4'' NPT

P562700 PGL-A-63-N-B-10,000-P 0 - 10,000 psi 1/4'' NPT

P562697 PGL-A-63-B-B-3000-P 0 - 3,000 psi 1/4'' BSP

P562698 PGL-A-63-B-B-4000-P 0 - 4,000 psi 1/4'' BSP

2½" Dial, Panel Mount

Donaldson Description DialPart No. Size

P562699 PGL-A-63-FF 2-1/2"

P562671 PGL-A-100-FF 4"

Front Flange Option

0-10

000

psi

0-60

00 p

si

0-50

00 p

si

0-40

00 p

si

0-30

00 p

si

0-20

00 p

si

0-15

00 p

si

0-10

00 p

si

0-60

0 ps

i

0-50

0 ps

i

0-30

0 ps

i

0-16

0 ps

i

0-10

0 ps

i

0-60

psi

30 H

g-20

psi

0-30

psi

0-30

in. H

g

With Front FlangePanel Mount71.0

[2.80]33.0[1.30]

64.0[2.52]

Ø

Ø

1/4" NPT OR1/4" 85PP OR1/4" SAE THREAD

27.0[1.06]

90.0[3.54]

33.0 [1.30]

63.0 [2.48]

71.0[2.80]

Ø1/4" NPT 1/4" BSPP

NOTE MOUNTING BRACKETCONFIGURATION MAY VARY

R (2.25) 6X[ (.09)]

3X

78.5[(3.09)]

(120° ) 3X

(6.5)[(.26)]

(88.0)[(3.46)]

Ø

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Line Accessories

4" Gauges


P562682 PGL-A-100-N-B-300-P 0 - 300 psi 1/2'' NPT

P562687 PGL-A-100-N-B-600-P 0 - 600 psi 1/2'' NPT

P562674 PGL-A-100-N-B-1000-P 0 - 1,000 psi 1/2'' NPT

P562676 PGL-A-100-N-B-1500-P 0 - 1,500 psi 1/2'' NPT

P562678 PGL-A-100-N-B-2000-P 0 - 2,000 psi 1/2'' NPT

P562680 PGL-A-100-N-B-3000-P 0 - 3,000 psi 1/2'' NPT

P562684 PGL-A-100-N-B-5000-P 0 - 5,000 psi 1/2'' NPT

P562672 PGL-A-100-N-B-10,000-P 0 - 10,000 psi 1/2'' NPT

4" Dial, Panel Mount


P562683 PGL-A-100-N-B-300-S 0 - 300 psi 1/2'' NPT

P562688 PGL-A-100-N-B-600-S 0 - 600 psi 1/2'' NPT

P562675 PGL-A-100-N-B-1000-S 0 - 1,000 psi 1/2'' NPT

P562677 PGL-A-100-N-B-1500-S 0 - 1,500 psi 1/2'' NPT

P562679 PGL-A-100-N-B-2000-S 0 - 2,000 psi 1/2'' NPT

P562681 PGL-A-100-N-B-3000-S 0 - 3,000 psi 1/2'' NPT

P562685 PGL-A-100-N-B-5000-S 0 - 5,000 psi 1/2'' NPT

P562686 PGL-A-100-N-B-6000-S 0 - 6,000 psi 1/2'' NPT

P562673 PGL-A-100-N-B-10,000-S 0 - 10,000 psi 1/2'' NPT

4" Dial, Stem Mount

Stem Mount Panel Mount With Front Flange

MOUNTING BRACKETCONFIGURATION MAY VARY

(106.0)[(4.17)]

Ø(44.0)[(1.73)]

(34.0)[(1.34)]

(130.0)[(5.12)]

1/2 NPT

R (2.75) 6X[(.108)]

3X

(120° ) 3X

(7.9)[(.31)]

(131.0)[(5.16)]

Ø

(116.9)[(4.60)]

Ø

(106.0)[(4.17)]

Ø

(98.5)[(3.88)]

Ø

(39.0) [(1.54]

1/2" NPT

(71.0) [(2.80)]

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Test Points

Description:Working Pressure: 9000 psiSeals: Buna-NCaps: Plastic or metalLeak-free connection at full pressure

FeaturesTest points can be used as a connection into the hydraulic system on the suction side, pressure side or return. They allow connection for pressure and temperature transducers and provide ports for fluid sampling (so you can monitor cleanliness and keep your system operating optimally). If you have filters installed in hard-to-access locations, test points and hose assemblies can be used to plumb up a bulkhead to read pressure differentials.

For Test Point Adapters, see page 104.

For Test Point Hose Assemblies, see page 105.

Temperature Range• Metal cap:

-22ºF to 248ºF / -30ºC to 120ºC• Plastic cap:

-22ºF to 212ºF / 30ºC to 100ºC

Styles • Pressure and/or Temperature

Applications• Fluid or gas

Test Points TPP-1215

TPM-1620

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Line Accessories

TPM/TPP-1215 Assembly Views M12x1.5 ThreadPlastic Cap Metal Cap

Donaldson Description Working A E F G Cap CommentPart No. Pressure psi/bar Thread Type (in./mm) (in./mm) (in./mm)

P563200 TPP-1215-04B 9000 / 630 ISO 228-G 1/4" BSPP 1.26/32 .39/10 0.75/19 Plastic

P563192 TPM-1215-04G 9000 / 630 1/4" BSPP, Form G 1.30/33 .33/8.5 0.55/14 Metal

P563202 TPP-1215-04J 9000 / 630 #4 37° JIC Female 2.17/55 n/a 0.67/17 Plastic

P563197 TPP-1215-02N 5800 / 400 1/8" NPTF 1.14/29 .47/12 0.55/14 Plastic

P563198 TPP-1215-02N-V 5800 / 400 1/8" NPTF 1.14/29 .47/12 0.55/14 Plastic Viton seals

P563193 TPM-1215-04N 9000 / 630 1/4" NPTF 1.14/29 .59/15 0.55/14 Metal

P563205 TPP-1215-04N-V 9000 / 630 1/4" NPTF 1.14/29 .59/15 0.55/14 Plastic Viton seals

P563203 TPP-1215-04N 9000 / 630 1/4" NPTF 1.14/29 .59/15 0.55/14 Plastic

P563199 TPP-1215-03S 9000 / 630 3/8"-24 UNF (#3 SAE) 1.42/36 .39/10 0.87/22

P563206 TPP-1215-04S 9000 / 630 7/16"-20 UNF (#4 SAE) 1.26/32 .35/9 0.67/17 Plastic

P563207 TPP-1215-06S 9000 / 630 9/16"-18 UNF (#6 SAE) 1.22/31 .39/10 0.75/19 Plastic

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Test Points

TPM/TPP-1620 Assembly Views M16x2 ThreadTPM Metal Cap Pressure/TemperatureTPP Plastic Cap JIC Style

Donaldson Description Working A B C D Cap CommentPart No. Pressure psi/bar Thread Type (in./mm) (in./mm) (mm)P563210 TPM-1620-02B 5800 / 400 ISO 228-G 1/8" BSPP 1.5/38 0.31/8 17 Metal

P563215 TPM-1620-04B 9000 / 630 ISO 228-G 1/4" BSPP 1.42/36 0.39/10 19 Metal

P563216 TPM-1620-04B-T 9000 / 630 ISO 228-G 1/4" BSPP 1.42/36 0.39/10 19 Metal Temperature

P563987 TPM-1620-06B 9000 / 630 ISO 228-G 3/8" BSPP 1.42/36 0.39/10 22 Metal

P563211 TPM-1620-02I 5800 / 400 ISO 7/I-R 1/8" BSPT 1.3/33 0.51/13 17 Metal

P563219 TPM-1620-04J 8100 / 600 #4 37° JIC Female 2.17/55 – 17 Metal

P563231 TPM-1620-06J 4500 / 315 #6 37° JIC Female 2.26/57.5 – 19 Metal

P563212 TPM-1620-02N 5800 / 400 1/8" NPTF 1.3/33 0.51/13 17 Metal

P563213 TPM-1620-02N-T 5800 / 400 1/8" NPTF 1.3/33 0.51/13 17 Metal Temperature

P563214 TPM-1620-02N-V 5800 / 400 1/8" NPTF 1.3/33 0.51/13 17 Metal Viton Seals

P563220 TPM-1620-04N 9000 / 630 1/4" NPTF 1.3/33 0.65/16.5 17 Metal

P563222 TPM-1620-04N-T 9000 / 630 1/4" NPTF 1.3/33 0.65/16.5 17 Metal Temperature

P563223 TPM-1620-04N-V 9000 / 630 1/4" NPTF 1.3/33 0.65/16.5 17 Metal Viton Seals

P563238 TPP-1620-04S 9000 / 630 7/16"-20 UNF (#4 SAE) 1.46/37 0.35/9 17 Plastic

P563224 TPM-1620-04S 9000 / 630 7/16"-20 UNF (#4 SAE) 1.46/37 0.35/9 17 Metal

P563226 TPM-1620-04S-T 9000 / 630 7/16"-20 UNF (#4 SAE) 1.46/37 0.35/9 17 Metal Temperature

P563228 TPM-1620-04S-V 9000 / 630 7/16"-20 UNF (#4 SAE) 1.46/37 0.35/9 17 Metal Viton Seals



P563234 TPM-1620-06S-V 9000 / 630 9/16"-18 UNF (#6 SAE) 1.42/36 0.39/10 19 Metal Viton Seals

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Line Accessories

Test Point AdaptersA variety of adapters to suit your application.

Hose Union GaugeDonaldson Description G L SWPart No. Thread PSI (in./mm) (in./mm)

P563263 AHU-1215 M12 x 1.5 9000 1.14/29 .55/14

P563264 AHU-1620 M16 x 2 9000 1.65/42 .67/17

Direct Gauge AdapterDonaldson Description G G1 LO SWPart No. Int. Thread Thread PSI (in./mm) (in./mm)

P563808 ADG-1215-04N 1/4" NPT M12 x 1.5 9000 1.14/29 .55/14

P563809 ADG-1620-04N 1/4" NPT M16 x 2 9000 .55/14 .75/19 G1

Bulkhead Gauge AdpaterDonaldson Description G1 G2 L SWPart No. Thread Thread (in./mm) (in./mm)

P563800 ABH-1215-04N 1/4" NPT 1215M 12 x 1.5 1.52/39.5 .75/27

P563807 ASC-1620-04N 1/4" NPT 1620/M16 x 2 1.52/38.5 .75/19

Series ConverterDonaldson Description G1 G2 ØD L SWPart No. Thread Thread (in./mm) (in./mm) (in./mm)

P563265 ASC-1215 M16 x 2 M12 x 1.5 .67/17 1.30/33 .67/17

P563266 ASC-1620 M12 x 1.5 M16 x 2 .79/20 1.04/26.5 .67/17

Pressure Gauge ConnectionDonaldson Description G G1 L SWPart No. Thread Thread PSI (in./mm) (in./mm)

P563262 AHG-1215-04N 1/4" NPT M12 x 1.5 9000 .71/18 .74/19

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Test Points Accessories

Description:Working Pressure to 9000 psi

FeaturesDonaldson test point hoses are made of Polyamide II core with polyesterbraid reinforcement and Polyamid II cover. They are suitable for use withpetroleum-based fluids. Hoses are standard straight on both ends and include plastic dust caps.

For hydraulic filters installed in hard-to-access locations,hose assemblies and test points can be used to plumb up a bulkhead to read pressure differentials.

Length• 12" to 180"

Temperature Range• -4ºF to 212ºF / -20ºC to 100ºC

Test Point Hose Assemblies

L R

Donaldson Description Hose PSI LengthPart No. Rating (inches)

P563240 H-1215-B-0101-012 9000 12

P563243 H-1215-B-0101-024 9000 24

P563244 H-1215-B-0101-036 9000 36

P563245 H-1215-B-0101-048 9000 48

P563246 H-1215-B-0101-072 9000 72

P563247 H-1215-B-0101-096 9000 96

P563248 H-1215-B-0101-120 9000 120

P563249 H-1215-B-0101-180 9000 180

1215 Series M12x1.5 Thread

Donaldson Description Hose PSI LengthPart No. Rating (inches)

P563250 H-1620-B-0101-012 9000 12

P563251 H-1620-B-0101-018 9000 18

P563252 H-1620-B-0101-024 9000 24

P563254 H-1620-B-0101-036 9000 36

P563255 H-1620-B-0101-048 9000 48

P563256 H-1620-B-0101-072 9000 72

P563257 H-1620-B-0101-096 9000 96

P563259 H-1620-B-0101-120 9000 120

P563260 H-1620-B-0101-144 9000 144

P563261 H-1620-B-0101-180 9000 180

1620 Series M16x2 Thread

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Line Accessories

Opening Pressure (Cracking)• 5 psi or 65 psi

Sizes• ¼", 3/8", ½", ¾", 1", 1¼", 1½"

and 2" NPT• #4, #6, #8, #12, #16, #20, #24

and #32 SAE

In-Line Check Valves

FeaturesSteel constructed check valves are compatiblewith all non-corrosive liquids. Valves contain noelastimeric seals. Restricted orifice (.062) optionavailable on some models.

Working Pressures to: 4350 psi

Flow Ranges to: 200 gpm

The above charts are based on Hydraulic Oil 100 SUS, S.G. = 0.86

Optional Orifice

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Valves

Donaldson Description Max Working Max. Rated Opening Port A BPart No. Pressure (PSI) Flow (gpm) Pressure (PSI) (in./mm) (in./mm)P562297 CV-02P-5 4350 6 5 1/4" NPT 0.75/19 2.36/60

P562298 CV-02P-65 4350 6 65 1/4" NPT 0.75/19 2.36/60

P562299 CV-02S-5 4350 6 5 #4 SAE 0.75/19 2.36/60

P562300 CV-02S-65 4350 6 65 #4 SAE 0.75/19 2.36/60

P562301 CV-03P-5 4350 10 5 3/8" NPT 0.95/24 2.75/70

P562302 CV-03P-65 4350 10 65 3/8" NPT 0.95/24 2.75/70

P562303 CV-03S-5 4350 10 5 #6 SAE 0.95/24 2.75/70

P562304 CV-03S-65 4350 10 65 #6 SAE 0.95/24 2.75/70

P562305 CV-04P-5 4350 16 5 1/2" NPT 1.18/30 3.03/77

P562306 CV-04P-65 4350 16 65 1/2" NPT 1.18/30 3.03/77

P562307 CV-04S-5 4350 16 5 #8 SAE 1.18/30 3.03/77

P562308 CV-04S-65 4350 16 65 #8 SAE 1.18/30 3.03/77

P562309 CV-06P-5 4350 25 5 3/4" NPT 1.42/36 3.54/90

P562310 CV-06-P-5-.062-ORF 4350 25 5 3/4" NPT 1.42/36 3.54/90

P562311 CV-06P-65 4350 25 65 3/4" NPT 1.42/36 3.54/90

P562312 CV-06S-5 4350 25 5 #12 SAE 1.42/36 3.54/90

P562313 CV-06S-65 4350 25 65 #12 SAE 1.42/36 3.54/90

P562314 CV-08P-5 4350 45 5 1" NPT 1.77/45 4.17/106

P562316 CV-08P-65 4350 45 65 1" NPT 1.77/45 4.17/106

P562317 CV-08S-5 4350 45 5 #16 SAE 1.77/45 4.17/106

P562318 CV-08-S-5-.062-ORF 4350 45 5 #16 SAE 1.77/45 4.17/106

P563307 CV-08S-65 4350 45 65 #16 SAE 1.77/45 4.17/106

P562319 CV-10P-5 4350 95 5 1-1/4" NPT 2.16/55 4.92/125

P562320 CV-10P-65 4350 95 65 1-1/4" NPT 2.16/55 4.92/125

P562321 CV-10S-5 4350 95 5 #20 SAE 2.16/55 4.92/125

P562322 CV-10S-65 4350 95 65 #20 SAE 2.16/55 4.92/125

P562323 CV-12P-5 4350 130 5 1-1/2" NPT 2.56/65 5.51/140

P562324 CV-12P-65 4350 130 65 1-1/2" NPT 2.56/65 5.51/140

P562325 CV-12S-5 4350 130 5 #24 SAE 2.56/65 5.51/140

P562326 CV-12S-65 4350 130 65 #24 SAE 2.56/65 5.51/140

P562327 CV-16P-5 2900 200 5 2" NPT 2.95/75 6.30/160

P562328 CV-16P-65 2900 200 65 2" NPT 2.95/75 6.30/160

P562329 CV-16S-5 2900 200 5 #32 SAE 2.95/75 6.30/160

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Ball Valves - Low Pressure

FeaturesLow pressure ball valves are rated for water, oil orgas (WOG) applications. Two-way/two-position,quarter turn operation. Full-ported sizes from ¼" to 2" NPT. T-handle available on some models.Suitable for temperatures from -22ºF to 350ºF (-30ºC to 162ºC).

Description:Hot pressed brass body and ball OT 58Materials (ball and body): BV Series

chromium platedAluminum handleTeflon seals (ball and stem)

Donaldson Description Max. Working Port A B C D E DN (T-handle)Part No. Pressure (PSI) Thread (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm)P562331 BV-04-N 710 1/4" NPT 1.89/48 0.98/25 1.69/43 3.15/80 0.40/10 -

P562333 BV-06-N 710 3/8" NPT 1.89/48 0.98/25 1.69/43 3.15/80 0.40/10 -

P562336 BV-08-N 710 1/2" NPT 2.00/51 1.22/31 1.77/45 3.15/80 0.60/15 -

P563311 BV-12-N 570 3/4" NPT 2.24/57 1.46/37 2.36/60 4.44/113 0.80/20 -

P562338 BV-16-N 570 1" NPT 2.75/70 1.81/46 2.48/63 4.44/113 1.00/25 -

P562339 BV-20-N 430 1-1/4" NPT 3.15/80 2.24/57 3.11/79 5.43/138 1.25/32 -

P562341 BV-24-N 430 1-1/2" NPT 3.66/93 2.75/70 3.27/83 5.43/138 1.57/40 -

P562343 BV-32-N 360 2" NPT 4.41/112 3.31/84 3.94/100 6.22/158 1.97/50 -

P562345 BV-40-N† 260 2-1/2" NPT 5.31/135 3.82/97 3.98/101 7.75/197 2.12/54 -

P562346 BV-48-N† 230 3" NPT 6.25/159 4.80/122 5.08/129 9.84/250 2.56/65 -

Replacement handlesDonaldson Description Handle Fits Part No. Style Valve Size

P562353 BVH-468 Standard 04-N, 06-N, 08-N

P562354 BVH-468-T T Handle 04-N, 06-N, 08-N

P562348 BVH-1216 Standard 12-N, 16-N

P562349 BVH-1216-T T Handle 12-N, 16-N

P562350 BVH-20 Standard 20-N

P562351 BVH-2432 Standard 24-N, 32-N

P562352 BVH-40 Standard 40-N

P562355 BVH-4864 Standard 48-N, 64-N

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Valves

Ball Valves - Medium/High Pressure

FeaturesMedium duty (MBV) and high pressure (HBV) ball valvesare compatible with petroleum-based fluids. Two-way,two-position valves are suited for on/off control. Optionallocking tabs provide added safety. Valves come standardwith bent handles; straight handles are available for somemodels. Operating temperatures from -22ºF to 212ºF /-30ºC to 100ºC.

Description:Steel bodyBrass ball with chrome plating

(MBV-04 thru MBV-16)Steel ball with chrome plating

(HBV, MBV-20 thru MBV-32)Steel zinc stem (MBV)Delrin ball sealStem seal: Buna-N (MBV); Viton (HBV)Aluminum handles on HBV larger sizes

Donaldson Description Port Pressure L I B H h m V SW KPart No. Thread (PSI) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm)P562387 MBV-04-N 1/4" NPT 7250 2.7/69 1.4/36 1.0/26 1.7/43 1.3/32 0.5/12.5 0.4/11 0.4/9 4.6/118

P562388 MBV-04-S 7/16-20 SAE 7250 2.7/69 1.4/36 1.0/26 1.7/43 1.3/32 0.5/12.5 0.4/11 0.4/9 4.6/118

P563308 MBV-06-N 3/8" NPT 7250 3.1/79 1.7/43 1.3/32 1.7/43 1.5/38 0.7/17.5 0.4/11 0.4/9 4.6/118

P562389 MBV-06-S 9/16-18 SAE 7250 3.1/79 1.7/43 1.3/32 1.7/43 1.5/38 0.7/17.5 0.4/11 0.4/9 4.6/118

P562390 MBV-08-N 1/2" NPT 7250 4.1/104 1.9/48 1.4/35 1.7/43 1.6/40 0.75/19 0.4/11 0.4/9 4.6/118

P563309 MBV-08-S 3/4-16 SAE 7250 4.1/104 1.9/48 1.4/35 1.7/43 1.6/40 0.75/19 0.4/11 0.4/9 4.6/118

P562391 MBV-12-N 3/4" NPT 4500 4.3/109 2.4/62 1.9/49 2.3/58 2.2/57 1.0/24.5 0.6/14 0.6/14 7.2/182

P562392 MBV-12-S 1-1/16-12 SAE 4500 4.3/109 2.4/62 1.9/49 2.3/58 2.2/57 1.0/24.5 0.6/14 0.6/14 7.2/182

P562394 MBV-16-N 1" NPT 4500 4.6/117 2.6/66 2.3/58 2.3/58 2.6/65 1.2/29.5 0.6/14 0.6/14 7.2/182

P562395 MBV-16-S 1-5/16-12 SAE 4500 4.6/117 2.6/66 2.3/58 2.3/58 2.6/65 1.2/29.5 0.6/14 0.6/14 7.2/182

P562396 MBV-20-N 1-1/4" NPT 5000 4.3/110 3.2/80 3.0/76 2.3/58 3.3/84 1.5/38 0.6/15 0.7/17 8.5/218

P562397 MBV-20-S 1-5/8-12 SAE 5000 4.3/110 3.2/80 3.0/76 2.3/58 3.3/84 1.5/38 0.6/15 0.7/17 8.5/218

P562398 MBV-24-N 1-1/2" NPT 5000 5.1/130 3.3/85 3.6/92 2.3/58 3.9/99 1.8/46 0.6/15 0.7/17 8.5/218

P563310 MBV-24-S 1-7/8-12 SAE 5000 5.1/130 3.3/85 3.6/92 2.3/58 3.9/99 1.8/46 0.6/15 0.7/17 8.5/218

P562399 MBV-32-N 2" NPT 5000 5.5/140 3.9/100 4.2/106 2.3/58 4.4/111 2.1/53 0.6/15 0.7/17 8.5/218

Medium Duty Ball Valves - MBV

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Donaldson Description Port Pressure L I B H h m V SW KPart No. Thread (PSI) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm)P562356 HBV-04-N 1/4" NPT 7250 2.7/69 1.4/36 1.0/26 1.7/43 1.3/32 0.5/12.5 0.4/11 0.4/9 4.6/118

P562357 HBV-04-S 7/16-20 SAE 7250 2.7/69 1.4/36 1.0/26 1.7/43 1.3/32 0.5/12.5 0.4/11 0.4/9 4.6/118

P562358 HBV-06-N 3/8" NPT 7250 3.1/79 1.7/43 1.3/32 1.7/43 1.5/38 0.7/17.5 0.4/11 0.4/9 4.6/118

P562359 HBV-06-S 9/16-18 SAE 7250 3.1/79 1.7/43 1.3/32 1.7/43 1.5/38 0.7/17.5 0.4/11 0.4/9 4.6/118

P562360 HBV-08-N 1/2" NPT 7250 4.1/104 1.9/48 1.4/35 1.7/43 1.6/40 0.75/19 0.4/11 0.4/9 4.6/118

P562361 HBV-08-S 3/4-16 SAE 7250 4.1/104 1.9/48 1.4/35 1.7/43 1.6/40 0.75/19 0.4/11 0.4/9 4.6/118

P562362 HBV-12-N 3/4" NPT 4500 4.3/109 2.4/62 1.9/49 2.3/58 2.2/57 1.0/24.5 0.6/14 0.6/14 7.2/182

P562363 HBV-12-S 1-1/16-12 SAE 4500 4.3/109 2.4/62 1.9/49 2.3/58 2.2/57 1.0/24.5 0.6/14 0.6/14 7.2/182

P562364 HBV-16-N 1" NPT 4500 4.6/117 2.6/66 2.3/58 2.3/58 2.6/65 1.2/29.5 0.6/14 0.6/14 7.2/182

P562365 HBV-16-S 1-5/16-12 SAE 4500 4.6/117 2.6/66 2.3/58 2.3/58 2.6/65 1.2/29.5 0.6/14 0.6/14 7.2/182

P562368 HBV-20-N 1-1/4" NPT 5000 4.3/110 3.2/80 3.0/76 2.3/58 3.3/84 1.5/38 0.6/15 0.7/17 8.5/218

P562369 HBV-20-S 1-5/8-12 SAE 5000 4.3/110 3.2/80 3.0/76 2.3/58 3.3/84 1.5/38 0.6/15 0.7/17 8.5/218

P562370 HBV-24-N 1-1/2" NPT 5000 5.1/130 3.3/85 3.6/92 2.3/58 3.9/99 1.8/46 0.6/15 0.7/17 8.5/218

P563315 HBV-24-S 1-7/8-12 SAE 5000 5.1/130 3.3/85 3.6/92 2.3/58 3.9/99 1.8/46 0.6/15 0.7/17 8.5/218

High Pressure Ball Valves - HBV

Donaldson Description Style Valve Part No. Size

P562376 HBVH-040608 Bent Handle 04, 06, 08

P562377 HBVH-1216 Bent Handle 12, 16

P562378 HBVH-202432 Bent Handle 20, 24, 32

Replacement PartsHandles

Donaldson Description Valve Part No. Size

P562332 LD-1 04, 06, 08

P562335 LD-2 12, 16

P562340 LD-3 20, 24, 32For use on MBV, HBV and 3W-HBV

Lock Device Kits

Donaldson Description Valve Part No. Size

P562379 HBV-SK-04 04

P562380 HBV-SK-06 06

P562629 HBV-SK-08 08

P562630 HBV-SK-12 12

P562381 HBV-SK-16 16

P562382 HBV-SK-20 20

P562383 HBV-SK-24 24

Seal Kit

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J

H

AD

K

Port Size

B

F G

E

C

SW

Three-Way Selector Ball Valve

Description:Maximum pressure 7250 psi / 500 barSteel constructionOperating temperature

-22ºF to 212ºF / -30ºC to 100ºC

Donaldson Description Port Max A B C D E F G H J K SWPart No. Size Pressure (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm)P562342 3W-HBV-08-N 1/2'' NPT 7250 psi 4.09 1.50 1.57 1.89 0.75 0.69 1.63 2.13 0.43 4.53 0.3

50000 kPa 104 38 40 48 19 17.5 41.5 54 11 115 9

P562344 3W-HBV-12-N 3/4'' NPT 4500 psi 4.02 2.05 2.24 2.44 0.96 0.96 1.87 2.95 0.55 7.87 0.5531028 kPa 102 52 57 62 24.5 24.5 47.5 75 14 200 14

P562404 3W-HBV-16-N 1'' NPT 4500 psi 4.69 2.40 2.56 2.60 1.16 1.14 2.22 3.27 0.55 7.87 0.5531028 kPa 119 61 65 66 29.5 29 56.5 83 14 200 14

P562405 3W-HBV-16-S SAE -16 4500 psi 4.72 2.80 3.33 3.19 1.54 1.54 2.36 4.17 0.65 12.60 0.6731028 kPa 120 71 84.5 81 39 39 60 106 16.5 320 17

P562406 3W-HBV-20-N 1-1/4'' NPT 5000 psi 4.72 2.80 3.33 3.19 1.54 1.54 2.36 4.17 0.65 12.60 0.6734500kPa 120 71 84.5 81 39 39 60 106 16.5 320 17

P562407 3W-HBV-24-N 1-1/2'' NPT 5000 psi 5.51 3.74 4.17 4.09 2.09 2.09 2.76 5.00 0.65 12.60 0.6734500kPa 140 95 106 104 53 53 70 127 16.5 320 17

Open cross-over (no zero position)

Pressure inlet only from port 2

Pos. 1

3 1

2

Pos. 2

3 1

2

2

3 1

Operation:

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F G

DE

H

A

BC

JSplit Flanges

Description:Code 61 and Code 62BunaN O-Ring

Each kit includes: 2 split flange halves 4 hex head mounting bolts

and lockwashers 1 BunaN O-Ring

Code 61Mounting Hardware

Flange MaximumDonaldson Desc. Size A B C D E F G H J (Dia.) O-Ring Hex Head WorkingPart No. (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) Cap Screw PressureP563042 L-12SF-3 0.75 0.98 2.56 1.875 0.88 0.56 1.531 1.265 0.245 0.406 214 3/8-16x11/4 5000 psi

19 25 65 48 22 14 39 32 6 10 34500kPa

P563044 L-16SF-3 1.00 1.11 2.75 2.062 0.94 0.62 1.781 1.515 0.295 0.406 219 3/8-16x11/4 5000 psi25 28 70 52 24 16 45 38 7 10 34500kPa

P563047 L-20SF-3 1.25 1.39 3.12 2.312 0.88 0.56 2.031 1.720 0.295 0.469 222 7/16-14x11/2 4000 psi32 35 79 59 22 14 52 44 7 12 27580 kPa

P563050 L-24SF-3 1.50 1.58 3.69 2.750 1.00 0.62 2.406 2.000 0.295 0.531 225 1/2-13x11/2 3000 psi38 40 94 70 25 16 61 51 8 13 20685 kPa

P563053 L-32SF-3 2.00 1.86 4.00 3.062 1.03 0.62 2.844 2.470 0.355 0.531 228 1/2-13x11/2 3000 psi51 47 102 78 26 16 72 63 9 13 20685 kPa

P563056 L-40SF-3 2.50 2.09 4.50 3.500 1.50 0.75 3.344 2.950 0.355 0.531 232 1/2-13x13/4 2500 psi64 53 114 89 38 19 85 75 9 13 17240 kPa

P563057 L-48SF-3 3.00 2.53 5.31 4.188 1.62 0.88 4.031 3.580 0.355 0.656 237 5/8-11x13/4 2000 psi76 64 135 106 41 22 102 91 9 17 13790 kPa

Code 62Mounting Hardware

Flange MaximumDonaldson Desc. Size A B C D E F G H J (Dia.) O-Ring Hex Head WorkingPart No. (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) Cap Screw PressureP563043 L-12SFX-6 0.75 1.14 2.81 2.000 1.12 0.75 1.656 1.280 0.325 0.406 214 3/8-16x11/2 6000 psi

19 29 71 51 28 19 42 33 8 10 41370kPa

P563046 L-16SFX-6 1.00 1.33 3.19 2.250 1.31 0.94 1.906 1.530 0.355 0.469 219 7/16-14x13/4 6000 psi25 34 81 57 33 24 48 39 9 12 41370kPa

P563049 L-20SFX-6 1.25 1.48 3.75 2.625 1.50 1.06 2.156 1.750 0.385 0.531 222 1/2-13x13/4 6000 psi32 38 95 67 38 27 55 44 10 13 41370kPa

P563051 L-24SFX-6 1.50 1.83 4.44 3.125 1.69 1.19 2.531 2.030 0.475 0.656 225 5/8-11x21/4 6000 psi38 46 113 79 43 30 64 52 12 17 41370kPa

P563054 L-32SFX-6 2.00 2.20 5.25 3.812 2.06 1.44 3.156 2.660 0.475 0.781 228 3/4-10x23/4 6000 psi51 56 133 97 52 37 80 68 12 20 41370kPa

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Port Flanges

Gage Port Spacer

Description:Code 61 and 62Spacer block has ¼" NPT gauge port

and SAE-4 gauge port

Donaldson Desc. Pad A B C D E H J KPart No. Type Size (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm)P563188 SB-16-30 Code 61 1"/25mm 2.31/59 2.75/70 1.031/26 2.062/52 0.88/22 1.002/25 1.56/40 0.406/10

P563189 SB-20-30 Code 61 1.25"/32mm 2.87/73 3.12/79 1.188/30 2.312/59 0.94/24 1.252/32 1.75/44 0.469/12

P563191 SB-24-30 Code 61 1.5"/38mm 3.25/83 3.68/93 1.406/36 2.750/70 1.19/30 1.502/38 2.115/54 0.531/13

P563190 SB-20-60 Code 62 1.25"/32mm 3.06/78 3.75/95 1.250/32 2.625/67 1.50/38 1.252/32 1.75/44 0.531/13

SAE-4 Port ¼" NPT Port

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Blanking Flanges

Description:Code 61 and 62O-Ring

Donaldson Desc. Pad A B C D E F G Mounting HardwarePart No. Size (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) O-Ring SHCSP563059 LIB-08-08-30 1/2"/13mm 1.813/46 2.125/54 0.688/17 1.500/38 0.75/19 1.000/25 0.344/9 210 5/16-18x1.50

P563060 LIB-12-12-30 3/4"/19mm 2.063/52 2.563/65 0.875/22 1.875/48 0.75/19 1.280/33 0.406/10 214 3/8-16x1.50

P563061 LIB-16-16-30 1"/25mm 2.313/59 2.750/70 1.031/26 2.063/52 0.88/22 1.560/40 0.406/10 219 3/8-16x1.75

P563063 LIB-20-20-30 1-1/4"/32mm 2.875/73 3.125/79 1.188/30 2.313/59 0.94/24 1.750/44 0.469/12 222 7/16-14x1.75

P563065 LIB-24-24-30 1-1/2"/38mm 3.250/83 3.688/94 1.406/36 2.750/70 1.19/30 2.115/54 0.531/13 225 1/2-13x2.25

P563067 LIB-32-32-30 2"/51mm 3.813/97 4.000/102 1.688/43 3.063/78 1.44/37 2.490/63 0.531/13 228 1/2-13x2.50

Blanking Flanges, Code 61

Donaldson Desc. Pad A B C D E F G Mounting HardwarePart No. Size (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) O-Ring SHCSP563062 LIB-16-16-60 1"/25mm 2.750/70 3.190/81 1.093/28 2.250/57 1.50/38 1.560/40 0.492/12 219 7/16-14x2.50

P563064 LIB-20-20-60 1-1/4"/32mm 3.060/78 3.750/95 1.250/32 2.625/67 1.43/36 1.750/44 0.531/13 222 1/2-13x2.50

P563066 LIB-24-24-60 1-1/2"/38mm 3.750/95 4.440/113 1.437/36 3.125/79 1.82/46 2.115/54 0.656/17 225 5/8-11x3.00

P563068 LIB-32-32-60 2"/51mm 4.500/114 5.250/133 1.750/44 3.812/97 1.82/46 2.490/63 0.781/20 228 3/4-10x3.00

Blanking Flanges, Code 62

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Port Flanges

4-Bolt NPTF Threaded Flange

Description:Code 61 and 62NPT ThreadBunaN O-RingMounting hardware and O-Ring included

on O-Ring modelsMaximum temperature with O-Ring

250ºF / 121ºC

Donaldson Desc. Port Pad A B C D E F G H J K (dia.) Mounting HardwarePart No. Size Size (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) NPTF Drill O-Ring SHCSP563088 LI-12-12P-30 0.75 0.75 1.97 2.56 0.875 1.875 1.42 0.71 1.250 0.752 3/4-14 0.406 214 3/8-16 x 1.25

19 19 50 65 22 48 36 18 32 19 10

P563093 LI-16-16P-30 1.00 1.00 2.17 2.75 1.031 2.062 1.50 0.71 1.560 1.002 1-11.5 0.406 219 3/8-16 x 1.5025 25 55 70 26 52 38 18 40 25 10

P563100 LI-20-20P-30 1.25 1.25 2.68 3.12 1.188 2.312 1.61 0.83 1.750 1.252 1-1/4-11.5 0.469 222 7/16-14 x 1.5032 32 68 79 30 59 41 21 44 32 12

P563107 LI-24-24P-30 1.50 1.50 3.07 3.66 1.406 2.750 1.77 0.98 2.115 1.502 1-1/2-11.5 0.531 225 1/2-13 x 1.7538 38 78 93 36 70 45 25 54 38 13

P563113 LI-32-32P-30 2.00 2.00 3.54 4.00 1.688 3.062 1.77 0.98 2.490 2.002 2-11.5 0.531 228 1/2-13 x 1.7551 51 90 102 43 78 45 25 63 51 13

P563117 LI-40-40P-30 2.50 2.50 4.09 4.49 2.000 3.500 1.97 0.98 2.995 2.502 2-1/2-8 0.531 232 1/2-13 x 2.2564 64 104 114 51 89 50 25 76 64 13

P563118 LI-48-48P-30 3.00 3.00 4.88 5.28 2.438 4.188 1.97 1.06 3.615 3.002 3-8 0.656 237 5/8-11 x 2.5076 76 124 134 62 106 50 27 92 76 17

4 Bolt Threaded FlangesCode 61 NPTF Thread, O-Ring (Figure 1)

Figure 2Figure 1

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Donaldson Description Port Pad A B C D E F G H J L TapPart No. Size Size (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) NPTF UNC-2BP563164 LIC-16-16P-60 1.00 1.00 2.56 3.19 1.093 2.250 1.65 0.98 1.560 1.002 1-11.5 7/16-14

25 25 65 81 28 57 42 25 40 25

P563167 LIC-20-20P-60 1.25 1.25 3.07 3.75 1.250 2.625 1.77 1.06 1.750 1.252 1-1/4-11.5 1/2-1332 32 78 95 32 67 45 27 44 32

P563172 LIC-32-32P-60 2.00 2.00 4.50 5.25 1.750 3.812 2.56 1.46 2.490 2.002 2-11.5 3/4-1051 51 114 133 44 97 65 37 63 51

4 Bolt Threaded FlangesCode 62 NPTF Thread, Flat Face (Figure 2)

Donaldson Description Port Pad A B C D E F G H J L TapPart No. Size Size (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) NPTF UNC-2BP563161 LIC-12-12P-30 0.75 0.75 1.97 2.56 0.875 1.875 1.42 0.71 1.250 0.752 3/4-14 3/8-16

19 19 50 65 22 48 36 18 32 19

P563163 LIC-16-16P-30 1.00 1.00 2.17 2.75 1.031 2.062 1.50 0.71 1.560 1.002 1-11.5 3/8-1625 25 55 70 26 52 38 18 40 25

P563166 LIC-20-20P-30 1.25 1.25 2.68 3.12 1.188 2.312 1.61 0.83 1.750 1.252 1-1/4-11.5 7/16-1432 32 68 79 30 59 41 21 44 32

P563169 LIC-24-24P-30 1.50 1.50 3.07 3.66 1.406 2.750 1.77 0.98 2.115 1.502 1-1/2-11.5 1/2-1338 38 78 93 36 70 45 25 54 38

P563171 LIC-32-32P-30 2.00 2.00 3.54 4.00 1.688 3.062 1.77 0.98 2.490 2.002 2-11.5 1/2-1351 51 90 102 43 78 45 25 63 51

Code 61 NPTF Thread, Flat Face (Figure 2)

Donaldson Description Port Pad A B C D E F G H J K (Dia.) Mounting HardwarePart No. Size Size (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) NPTF Drill O-Ring SHCSP563089 LI-12-12P-60 0.75 0.75 2.17 2.80 0.937 2.000 1.38 0.83 1.250 0.752 3/4-14 0.406 214 3/8-16 x 1.25

19 19 55 71 24 51 35 21 32 19 10

P563094 LI-16-16P-60 1.00 1.00 2.56 3.19 1.093 2.250 1.65 0.98 1.560 1.002 1-11.5 0.492 219 7/16-14 x 1.5025 25 65 81 28 57 42 25 40 25 12

P563101 LI-20-20P-60 1.25 1.25 3.07 3.75 1.250 2.625 1.77 1.06 1.750 1.252 1-1/4-11.5 0.531 222 1/2-13 x 1.5032 32 78 95 32 67 45 27 44 32 13

P563108 LI-24-24P-60 1.50 1.50 3.70 4.41 1.437 3.125 1.97 1.18 2.115 1.502 1-1/2-11.5 0.656 225 5/8-11 x 1.7538 38 94 112 36 79 50 30 54 38 17

P563114 LI-32-32P-60 2.00 2.00 4.50 5.28 1.750 3.812 2.56 1.46 2.490 2.002 2-11.5 0.781 228 3/4-10 x 1.7551 51 114 134 44 97 65 37 63 51 20

4 Bolt Threaded FlangesCode 62 NPTF Thread, O-Ring (Figure 1)

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Port Flanges

4-Bolt SAE Threaded Flange

Description:Code 61 and 62SAE Straight ThreadBunaN O-RingMounting hardware and O-Ring included

on O-Ring modelsMaximum temperature with O-Ring

250ºF/ 21ºC

Donaldson Desc. Port Pad A B C D E F G H J K (Dia.) Mounting HardwarePart No. Size Size (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) UN/UNF-2B Drill O-Ring SHCSP563090 LI-12-12S-30 0.75/19 0.75/19 1.97/50 2.56/65 0.875/22 1.875/48 1.42/36 0.71/18 1.250/32 0.752/19 1 1/16-12 0.406/10 214 3/8-16 x 1.25

P563095 LI-16-16S-30 1.00/25 1.0/25 2.17/55 2.75/70 1.031/26 2.062/52 1.50/38 0.71/18 1.560/40 1.002/25 1 5/16-12 0.406/10 219 3/8-16 x 1.50

P563102 LI-20-20S-30 1.25/32 1.25/32 2.68/68 3.12/79 1.188/30 2.312/59 1.61/41 0.83/21 1.750/44 1.252/32 1 5/8-12 0.469/12 222 7/16-14 x 1.50

P563109 LI-24-24S-30 1.50/38 1.50/38 3.07/78 3.66/93 1.406/36 2.750/70 1.77/45 0.98/25 2.115/54 1.502/38 1 7/8-12 0.531/13 225 1/2-13 x 1.75

P563115 LI-32-32S-30 2.00/51 2.00/51 3.54/90 4.00/102 1.688/43 3.062/78 1.77/45 0.98/25 2.490/63 2.002/51 2 1/2-12 0.531/13 228 1/2-13 x 1.75

4 Bolt Threaded FlangesCode 61 Straight Thread, O-Ring (Figure 1)

Donaldson Desc. Port Pad A B C D E F G H J L TapPart No. Size Size (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) UN/UNF-2B UNC-2BP563162 LIC-12-12S-30 0.75/19 0.75/19 1.97/50 2.56/65 0.875/22 1.875/48 1.42/36 0.71/18 1.250/32 0.752/19 1 1/16-12 3/8-16

P563165 LIC-16-16S-30 1.00/25 1.00/25 2.17/55 2.75/70 1.031/26 2.062/52 1.50/38 0.71/18 1.560/40 1.002/25 1 5/16-12 3/8-16

P563168 LIC-20-20S-30 1.25/32 1.25/32 2.68/68 3.12/79 1.188/30 2.312/59 1.61/41 0.83/21 1.750/44 1.252/32 1 5/8-12 7/16-14

P563170 LIC-24-24S-30 1.50/38 1.50/38 3.07/78 3.66/93 1.406/36 2.750/70 1.77/45 0.98/25 2.115/54 1.502/38 1 7/8-12 1/2-13

P563173 LIC-32-32S-30 2.00/51 2.00/51 3.54/90 4.00/102 1.688/43 3.062/78 1.77/45 0.98/25 2.490/63 2.002/51 2 1/2-12 1/2-13

Code 61 Straight Thread, Flat Face (Figure 2)

Donaldson Desc. Port Pad A B C D E F G H J K (Dia.) Mounting HardwarePart No. Size Size (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) UN/UNF-2B Drill O-Ring SHCSP563091 LI-12-12S-60 0.75/19 0.75/19 2.17/55 2.80/71 0.937/24 2.000/51 1.38/35 0.83/21 1.250/32 0.752/19 1 1/16-12 0.406/10 214 3/8-16 x 1.25P563096 LI-16-16S-60 1.00/25 1.00/25 2.56/65 3.19/81 1.093/28 2.250/57 1.65/42 0.98/25 1.560/40 1.002/25 1 5/16-12 0.492/12 219 7/16-14 x 1.50P563103 LI-20-20S-60 1.25/32 1.25/32 3.07/78 3.75/95 1.250/32 2.625/67 1.77/45 1.06/27 1.750/44 1.252/32 1 5/8-12 0.531/13 222 1/2-13 x 1.75P563110 LI-24-24S-60 1.50/38 1.50/38 3.70/94 4.41/112 1.437/36 3.125/79 1.97/50 1.18/30 2.115/54 1.502/38 1 7/8-12 0.656/17 225 5/8-11 x 2.25P563116 LI-32-32S-60 2.00/51 2.00/51 4.50/114 5.28/134 1.750/44 3.812/97 2.56/65 1.46/37 2.490/63 2.002/51 2 1/2-12 0.781/20 228 3/4-10 x 2.75

Code 62 Straight Thread, O-Ring (Figure 1)

Figure 2Figure 1

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Line Accessories

Donaldson Desc. Pipe Pad A B C D E F G H J L Part No. Size Size (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) UNC-2BP563176 LIC-12-12W-30 0.75/19 0.75/19 2.063/52 2.563/65 0.875/22 1.875/48 0.75/19 0.560/14 1.250/32 0.752/19 1.062/27 3/8-16

P563177 LIC-16-16W-30 1.00/25 1.00/25 2.313/59 2.750/70 1.031/26 2.063/52 0.88/22 0.630/16 1.560/40 1.002/25 1.328/34 3/8-16

P563178 LIC-20-20W-30 1.25/32 1.25/32 2.875/73 3.125/79 1.188/30 2.313/59 0.94/24 0.690/18 1.750/44 1.252/32 1.672/42 7/16-14

P563179 LIC-24-24W-30 1.50/38 1.50/38 3.250/83 3.688/94 1.406/36 2.750/70 1.19/30 0.750/19 2.115/54 1.502/38 1.922/49 1/2-13

P563180 LIC-32-32W-30 2.00/51 2.00/51 3.813/97 4.000/102 1.688/43 3.063/78 1.38/35 0.875/22 2.490/63 2.002/51 2.406/61 1/2-13

P563181 LIC-40-40W-30 2.50/64 2.50/64 4.281/109 4.500/114 2.000/51 3.500/89 1.75/44 1.000/25 2.995/76 2.502/64 2.906/74 1/2-13

Code 61, Flat Face (Figure 2)

Flat Socket Weld Flange

Description:Code 61 and 62

Donaldson Desc. Pipe Pad A B C D E F G H J K Mounting HardwarePart No. Size Size (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) O-Ring SHCSP563119 LI-08-08W-30 0.50/13 0.50/13 1.813/46 2.125/54 0.688/17 1.500/38 0.75/19 0.560/14 1.000/25 0.502/13 0.855/22 0.344/9 210 5/16-18x1.5

P563120 LI-12-12W-30 0.75/19 0.75/19 2.063/52 2.563/65 0.875/22 1.875/48 0.75/19 0.560/14 1.250/32 0.752/19 1.062/27 0.406/10 214 3/8-16x1.5

P563121 LI-16-16W-30 1.00/25 1.00/25 2.313/59 2.750/70 1.031/26 2.063/52 0.88/22 0.630/16 1.560/40 1.002/25 1.328/34 0.406/10 219 3/8-16x1.75

P563122 LI-20-20W-30 1.25/32 1.25/32 2.875/73 3.125/79 1.188/30 2.313/59 0.94/24 0.690/18 1.750/44 1.252/32 1.672/42 0.469/12 222 7/16-14x1.75

P563123 LI-24-24W-30 1.50/38 1.50/38 3.250/83 3.688/94 1.406/36 2.750/70 1.19/30 0.750/19 2.115/54 1.502/38 1.922/49 0.531/13 225 1/2-13x2.25

P563124 LI-32-32W-30 2.00/51 2.00/51 3.813/97 4.000/102 1.688/43 3.063/78 1.38/35 0.875/22 2.495/63 2.002/51 2.406/61 0.531/13 228 1/2-13x2.5

P563126 LI-40-40W-30 2.50/64 2.50/64 4.281/109 4.500/114 2.000/51 3.500/89 1.75/44 1.000/25 2.995/76 2.502/64 2.906/74 0.531/13 232 1/2-13x2.75

P563127 LI-48-48W-30 3.00/76 3.00/76 5.156/131 5.313/135 2.438/62 4.188/106 2.12/54 1.250/32 3.615/92 3.002/76 3.547/90 0.656/17 237 5/8-11x3.5

*P563077 WS-48-48-5 3.00/76 3.00/76 5.120/130 5.310/135 2.438/62 4.188/106 1.38/35 1.120/28 3.615/92 3.002/76 3.547/90 0.656/17 237 5/8-11x2.50

P563078 WS-56-56-5 3.50/89 3.50/89 5.500/140 6.000/152 2.750/70 4.750/121 1.44/37 1.190/30 4.095/104 3.502/89 4.047/103 0.656/17 241 5/8-11x2.75

P563079 WS-64-64-5 4.00/102 4.00/102 6.000/152 6.380/162 3.062/78 5.125/130 1.5/38 1.250/32 4.595/117 4.002/102 4.578/116 0.656/17 245 5/8-11x2.75

Note: *500 PSI max of P563077

Code 61, O-Ring (Figure 1) Figure 2Figure 1

Donaldson Desc. Pipe Pad A B C D E F G H J L Part No. Size Size (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) UNC-2BP563080 WSC-20-20-60 1.25/32 1.25/32 3.060/78 3.750/95 1.250/32 2.625/67 1.5/38 0.690/18 1.750/44 1.252/32 1.672/42 1/2-13

Code 62, Flat Face (Figure 2)

Donaldson Desc. Pipe Pad A B C D E F G H J K Mounting HardwarePart No. Size Size (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) O-Ring SHCSP563073 WS-16-16-60 1.00/25 1.00/25 2.750/70 3.190/81 1.093/28 2.250/57 1.5/38 0.630/16 1.560/40 1.002/25 1.328/34 0.492/12 219 7/16-14x2.50

P563074 WS-20-20-60 1.25/32 1.25/32 3.060/78 3.750/95 1.250/32 2.625/67 1.5/38 0.690/18 1.750/44 1.252/32 1.672/42 0.531/13 222 1/2-13x2.50

P563075 WS-24-24-60 1.50/38 1.50/38 3.750/95 4.440/113 1.437/36 3.125/79 1.75/44 0.750/19 2.115/54 1.502/38 1.922/49 0.656/17 225 5/8-11x3.00

P563076 WS-32-32-60 2.00/51 2.00/51 4.500/114 5.250/133 1.750/44 3.812/97 1.75/44 0.875/22 2.490/63 2.002/51 2.406/61 0.781/20 228 3/4-10x3.00

Code 62, O-Ring (Figure 1)

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Port Flanges

New! Hydraulic Reservoir Accessories!

Suction Strainers•Line Mount•Tank Mount

Diffusers•Line Mount•Tank Mount

Level Gauges

Sight Gauges

Filler Breather Assemblies

Breathers

Plugs, Caps, Vents

When it comes to designing a fluid power system, look to Donaldson for reliable filters and a wideselection of accessories. Everything you need for your reservoir—breathers, vents, strainers, diffusers,gauges and more. All available from Donaldson, your one stop shop.

We have hydraulic line accessories, too! See pages 98-118 for test points, pressure gauges,valves and port flanges.

See page 56 for our selection of filter service indicators.

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Suction Strainers

FeaturesDonaldson suction strainers are zinc-plated, with stainless steel mesh screens and rugged steel core centersepoxy bonded to heavy gauge connector and end caps. Suction strainers filter petroleum-based hydraulicfluids, phosphate esters, water glycols, lubricating oils, coolants, fuels and water in fluid reservoirs,sumps and similar applications. They are cleanable and reusable. Clean by swishing in non-caustic solvent,then blow dry from inner diameter to outer diameter with compressed air.

Flow Range: 0-300 gpm / 0-1,140 l/min

Outlet Port Size: 3/8" NPT to 4" NPT

Stainless Steel MeshSteel or nylon fittingsOperating temperatures:

Steel fitting to 250ºF / 121ºCNylon fitting to 210ºF / 100ºC

Relief valve available

Note: PEC and SEH model strainers have hex nut style outlet fittings (pictured at top of page). SEC model strainers have pipe coupling style (round) outlet fittings. All styles have NPT threads inside.

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1.2

1.0

.8

.6

.4

.2

0

Pre

ssur

e D

rop

(PS

I)

Flow Rate (GPM)

Pre

ssur

e D

rop

(Bar

)

Flow Rate (L/Min)

0 50 100 150 200 250 300 350 400 450 500 550 600

.08

.07

.06

.04

.03

.01

189 379 568 757 946 1136 1325 1514 1703 1893 2072 2271

200

- 3

"

50 -

2"

1.0

.8

.6

.4

.2

0

Pre

ssur

e D

rop

(PS

I)

Flow Rate (GPM)

.07

.06

.05

.03

.02

Pre

ssur

e D

rop

(Bar

)

Flow Rate (L/Min)

0 10 20 30 40 50 60 70 80 90 100 110 120 130

38 76 114 151 189 227 265 303 341 379 416 454 492

100 - 3"

50 -

11 / 2

"

30 -

11 / 2

"

20 -

11 / 4

"

10 -

1"

8 -

3 / 4"

5 -

1 /2"

3 -3

/ 8"

75 - 2

1 / 2"

0

Pre

ssur

e D

rop

(PS

I)

Flow Rate (GPM)

Pre

ssur

e D

rop

(Bar

)

Flow Rate (L/Min)38 76 114 151 189 227 265 303 341 379 416

.14

.3

10 20 30 40 50 60 70 80 90 110 120

.01

.02

.4 .03

30 -

11 / 2

"

10 -

1"

8 -

3 /4"

3 -

1/ 2

"

3 -

3/ 8

"

20 -

11 / 4

"

75 -

21 / 2

"

100 - 3"

50 -

11 / 2

"

50 -

2"

0

SEC 200-300

SEH/SEC 3-100

PEC 3-100



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Suction Strainers

Donaldson Description Relief Valve Outlet Wire Dim. A Dim. B Screen Max. Part No. Setting Pipe Size Mesh Size Area (sq.in.) Flow (gpm)

P562235 PEC-3-3/8-100 n/a 3/8'' NPT 100 1.9 2.7 20 3P562240 PEC-5-1/2-100 n/a 1/2'' NPT 100 1.9 4.3 25 5P562245 PEC-8-3/4-100 n/a 3/4'' NPT 100 2.7 4.3 40 8P562246 PEC-8-3/4-100-RV3 3 psid 3/4'' NPT 100 2.7 4.3 40 8P562244 PEC-8-1-100 n/a 1'' NPT 100 2.7 4.3 40 8P562226 PEC-10-1-100 n/a 1'' NPT 100 2.7 5.6 70 10P562227 PEC-10-1-100-RV3 3 psid 1'' NPT 100 2.7 5.6 70 10P562228 PEC-20-1.1/4-100 n/a 1-1/4'' NPT 100 3.4 5.6 128 20P562229 PEC-20-1.1/4-100-RV3 3 psid 1-1/4'' NPT 100 3.4 5.6 128 20P562231 PEC-20-1.1/4-200 n/a 1-1/4'' NPT 200 3.4 5.6 128 20P562232 PEC-30-1.1/2-100 n/a 1-1/2'' NPT 100 3.4 5.6 128 30P562233 PEC-30-1.1/2-100-RV3 3 psid 1-1/2'' NPT 100 3.4 5.6 128 30P562236 PEC-50-1.1/2-100 n/a 1-1/2'' NPT 100 4 8 200 50P562237 PEC-50-1.1/2-100-RV3 3 psid 1-1/2'' NPT 100 4 8 200 50P562238 PEC-50-2-100 n/a 2'' NPT 100 4 10.4 200 50P562239 PEC-50-2-100-RV3 3 psid 2'' NPT 100 4 10.4 200 50P562242 PEC-75-2.1/2-100 n/a 2-1/2'' NPT 100 5.2 8.5 316 75P562243 PEC-75-2.1/2-100-RV3 3 psid 2-1/2'' NPT 100 5.2 8.5 316 75P562223 PEC-100-3-100 n/a 3'' NPT 100 5.2 10.9 379 100P562224 PEC-100-3-100-RV3 3 psid 3'' NPT 100 5.2 10.9 379 100P562225 PEC-100-3-100-SST n/a 3'' NPT 100 5.2 10.9 379 100

P562221 SEH-3-3/8-100 n/a 3/8'' NPT 100 1.9 2.5 34 3P169012 SEH-5-1/2-100 n/a 1/2'' NPT 100 2.63 3.1 62 5P563305 SEH-5-1/2-100-RV3 3 psid 1/2'' NPT 100 2.7 3.1 62 5P169013 SEH-8-3/4-100 n/a 3/4'' NPT 100 2.63 3.55 68 8P173910 SEH-8-3/4-100-RV3 3 psid 3/4'' NPT 100 2.63 3.55 68 8P169014 SEH-10-1-100 n/a 1'' NPT 100 2.63 5.35 110 10P173911 SEH-10-1-100-RV3 3 psid 1'' NPT 100 2.63 5.35 110 10P169015 SEH-20-1.1/4-100 n/a 1-1/4'' NPT 100 3.38 6.85 162 20P173912 SEH-20-1.1/4-100-RV3 3 psid 1-1/4'' NPT 100 3.38 6.85 162 20P169016 SEH-30-1.1/2-100 n/a 1-1/2'' NPT 100 3.38 8.01 225 30P173913 SEH-30-1.1/2-100-RV3 3 psid 1-1/2'' NPT 100 3.38 8.01 225 30P169017 SEH-50-1.1/2-100 n/a 1-1/2'' NPT 100 3.94 9.8 340 50P173914 SEH-50-1.1/2-100-RV3 3 psid 1-1/2'' NPT 100 3.94 9.8 340 50P562222 SEH-50-1.1/2-60 n/a 1-1/2'' NPT 60 3.94 9.8 340 50P169018 SEH-50-2-100 n/a 2'' NPT 100 3.94 9.8 340 50P173915 SEH-50-2-100-RV3 3 psid 2'' NPT 100 3.94 9.8 340 50P169019 SEC-75-2.1/2-100 n/a 2-1/2'' NPT 100 5.12 10.1 400 75P173916 SEC-75-2.1/2-100-RV3 3 psid 2-1/2'' NPT 100 5.12 10.1 400 75P169020 SEC-100-3-100 n/a 3'' NPT 100 5.12 11.78 500 100P173917 SEC-100-3-100-RV3 3 psid 3'' NPT 100 5.12 11.78 500 100P562211 SEC-100-3-60 n/a 3'' NPT 60 5.12 11.78 500 100P562212 SEC-100-3-60-RV3 3 psid 3'' NPT 60 5.12 11.78 500 100P562213 SEC-200-3-100 n/a 3'' NPT 100 8.1 11.3 965 200P563304 SEC-200-3-100-RV3 3 psid 3'' NPT 100 8.1 11.3 965 200P562214 SEC-300-4-100 n/a 4'' NPT 100 8.1 15 1370 300P562215 SEC-300-4-100-RV3 3 psid 4'' NPT 100 8.1 15 1370 300ST

EEL

FITT

ING

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Tank Mounted Strainers

FeaturesTank mounted strainers offer easyinstallation. Access to reservoir interioris not needed. You can mount theseunits through a sidewall or through the tank top and into a standpipe.

Flow Range: 0-100 gpm / 0-380 lpm

Outlet Port Size: 3/8" NPT to 1¼" NPT or SAE-8 to SAE-20

140 Micron Stainless Steel MeshSteel SAE bushingCast iron NPT bushingOperating temperatures to 250ºF / 121ºCRelief valve available

Donaldson Description Relief Valve Wire Dim. A Dim. B Dim. C Dim. D Dim. E Screen Max. Part No. Setting Mesh Size Area (sq.in.) Flow (gpm)

P562270 TM-3-100 n/a 100 3/4'' NPT 3/8'' NPT 4 0.97 0.87 29 3

P562274 TM-5-100 n/a 100 1'' NPT 1/2'' NPT 5.34 1.06 1.17 35 5

P562275 TM-5-100-RV5 5 psid 100 1'' NPT 1/2'' NPT 5.34 1.06 1.17 35 5

P562256 TM-10-100 n/a 100 1-1/4'' NPT 3/4'' NPT 8.17 1.2 1.36 64 10

P562257 TM-10-100-RV5 5 psid 100 1-1/4'' NPT 3/4'' NPT 8.17 1.2 1.36 64 10

P562258 TM-10-60 n/a 60 1-1/4'' NPT 3/4'' NPT 8.17 1.2 1.36 64 10

P562259 TM-10-60-RV5 5 psid 60 1-1/4'' NPT 3/4'' NPT 8.17 1.2 1.36 64 10

P562260 TM-15-100 n/a 100 1-1/2 NPT 1'' NPT 8.2 1.22 1.66 86 15

P562264 TM-15-100-RV5 5 psid 100 1-1/2 NPT 1'' NPT 8.2 1.22 1.66 86 15

P562265 TM-15-200-RV5 5 psid 200 1-1/2 NPT 1'' NPT 8.2 1.22 1.66 86 15

P562266 TM-25-100 n/a 100 2'' NPT 1-1/4'' NPT 9.04 1.35 2.12 125 25

P562267 TM-25-100-RV5 5 psid 100 2'' NPT 1-1/4'' NPT 9.04 1.35 2.12 125 25

P562268 TM-25-200-C=6.29" n/a 200 2'' NPT 1-1/4'' NPT 6.29 1.35 2.12 80 15

P562269 TM-25-200-RV5 5 psid 200 2'' NPT 1-1/4'' NPT 9.04 1.35 2.12 125 25

P562271 TM-50-100 n/a 100 3'' NPT 2'' NPT 9.7 1.7 3 260 50

P562272 TM-50-100-RV3 3 psid 100 3'' NPT 2'' NPT 9.7 1.7 3 260 50


P563306 TM-100-100 n/a 100 4'' NPT 3'' NPT 11.3 1.8 4 315 100


P562253 STM-5-100 n/a 100 1-5/16'' -- 12 UN 3/4'' -- 16 UN 5.34 1.06 1.17 35 5

P562254 STM-5-100-RV5 5 psid 100 1-5/8'' -- 12 UN 3/4'' -- 16 UN 5.34 1.06 1.17 35 5

P562247 STM-10-100 n/a 100 1-5/8'' -- 12 UN 1-1/16'' -- 12 UN 8.17 1.2 1.36 64 10

P562248 STM-10-100-RV5 5 psid 100 1-5/8'' -- 12 UN 1-1/16'' -- 12 UN 8.17 1.2 1.36 64 10

P562249 STM-15-100 n/a 100 1-7/8'' -- 12 UN 1-5/16'' -- 12 UN 8.2 1.22 1.66 86 15

P562250 STM-15-100-RV5 5 psid 100 1-7/8'' -- 12 UN 1-5/16'' -- 12 UN 8.2 1.22 1.66 86 15

P562251 STM-25-100 n/a 100 2-1/2'' -- 12 UN 1-5/8'' -- 12 UN 9.04 1.35 2.12 125 25

P562252 STM-25-100-RV5 5 psid 100 2-1/2'' -- 12 UN 1-5/8'' -- 12 UN 9.04 1.35 2.12 125 25

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Tank Mounted Strainers & Diffusers

A

B

D C

E

240°

120°

Perforated

Non-Perforated

TMD

DFD

Diffusers

FeaturesDiffusers are highly effective in reducing aeration, foaming,turbulence and noise caused by return lines. Reservoirbaffles can usually be eliminated, provided that the holes inthe tube are positioned facing away from the pump suctioninlet and below the reservoir oil level. Can be vertically orhorizontally mounted with discharge side directed away from suction and preferably toward a tank wall or bottom.

Description: Perforated SteelCast iron bushings (TMD-tank mount)Zinc-plated steel (DFD-return line)Operating temperatures to 250ºF / 121ºC

Flow Range: 0-450 gpm / 0-1,710 lpm DFD

TMD

DFD - Line Mount DiffusersDonaldson Desc. Rated Flow Pipe A BPart No. gpm/l/min Size (in./mm) (in./mm)

P562287 DFD-30 33/125 3/4'' NPT 3.4/86.3 3.0/76

P562288 DFD-60 53/201 1'' NPT 3.4/86.3 4.2/107

P562289 DFD-90 93/342 1-1/4'' NPT 3.4/86.3 6.5/165

P562290 DFD-120 126/479 1-1/2'' NPT 4.5/114.3 6.6/168

P562291 DFD-200 209/794 2'' NPT 4.5/114.3 10.3/262

P562292 DFD-250 300/1140 2-1/2'' NPT 5.25/133.4 13.0/330

P562293 DFD-300 450/1748 3'' NPT 5.25/133.4 12.3/394

TMD - Tank Mount DiffusersDonaldson Desc. Rated Flow Dim. A Dim. B C D EPart No. gpm/l/min Pipe Size Pipe Size (in./mm) (in./mm) (in./mm)

P562281 TMD-5 5/19 1/2'' NPT 1'' NPT 5.34/135 1.06/28 1.17/29

P562282 TMD-10 10/38 3/4'' NPT 1-1/4'' NPT 8.17/207 1.2/30 1.36/34

P562283 TMD-15 15/59 1'' NPT 1-1/2'' NPT 8.2/208 1.22/31 1.66/42

P562284 TMD-25 25/95 1-1/4'' NPT 2'' NPT 9.04/229 1.35/34 2.12/53

P562285 TMD-50 50/189 2'' NPT 3'' NPT 9.7/246 1.7/43 3.0/76

A

B

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Male PipeThread

ElementAttachmentThread

AluminumConstruction

O-Ring(Buna-N)

Installation TipsA pipe flange, weld collar, or halfcoupling may be used to connect thebreather adapter to the reservoir. Makesure that air cannot leak around theadapter. When mounting on the side ofthe reservoir, make sure the installationis as high as possible to stay above thesurface of the fluid.

Maintenance TipsChange the filter after each 500 hours ofoperation. More frequent replacementmay be required when operating inheavily contaminated areas such asgrinding operations, primary metal mills,and on mobile equipment. Under suchconditions, Donaldson recommendsreplacement every 250 hours.

ApplicationAdapting your hydraulic reservoirwith a Donaldson breather filter...

• Reduces your parts inventory;

• Improves your filtration to extend equipment life;

• Lengthens filter service intervals.

To create a tank breather, chooseeither of the two threaded adaptersbelow, then select a breather spin-onfilter based on your desired efficiencylevel, filter dimensions and themaximum rate of reservoir drawdownor air exchange rate. As a rule ofthumb, clean pressure drop should belimited to 0.18 psi / 5" H2O.

Threaded Adapters for Creating Tank Breathers

ThreadedAdapter

P564425 Spin-On Breather & AdapterP564424 Spin-On Breather only

Specifications:Diameter: 3.69" / 93.7mmHeight: 3.6" / 91mmThreads on adaptor: 3/4-14 NPT

Replacement for Schroeder ABF3/10

BreathersBreathers are available in a variety of styles, materialsand sizes. Breathers provide clean airflow into reservoirsand other storage containers where there is an exchangeof air during changing fluid levels. In high moisture

environments or applications with large changes inmachine attitudes, breather caps with pressure relief and vacuum breakers limit air exchange and provide a positive suction head at the pump inlet.

Direct Replacements for Schroeder BreathersA replacement for Schroeder part ABF-3/10 is available as a breather+adapter set. For other Schroeder replacements and as an alternative on the ABF-3/10, you may purchase adapters and spin-on filters as separate items.

Male Element Donaldson LHA Pipe Attachment Length Part No. Part No. Thread Thread (in./mm) MaterialP173544 GBF-15 3/4'' NPT 1''-12 UN 2.50/64 Aluminum

P173545 GBF-50/60 1-1/4'' NPT 1-1/2''-16 UN 3.00/76 Aluminum

P562627 GBF-10 3/4'' NPT 1-1/8''-16 UN 1.65/42 Steel

P562628 ABGBA Bayonet Fitting 1-1/8''-16 UN 1.36/35 Technopolymer

Schroeder Donaldson Spin-On Adapter Spin-On Part No. Breather + Adapter Set BreatherABF-3/10 P564425 P562627 P564424

ABF-3/10-F - P562628 P564424

MBF-3-M-P20 - P173545 P550386

MBF-10-M-P20 - P173545 P550388

Breather

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Breathers

Spin-On Breather FiltersDonaldson Use with Micron Length Diameter Flow Part No. Adapter Rating (in./mm) (in./mm) (scfm/gpm)P564424 P562627 or P562628 10 micron nom. 3.6/91 3.7/94 15/112

P556005 P562627 or P562628 10 micron nom. 5.4/137 3.7/94 23/172

P562198 P173544 10 micron nom. 5.4/137 3.7/94 23/172

P565069 P173544 10 micron nom. 7.9/200 3.7/94 28/216

P560693 P173544 10 micron abs. 5.4/137 3.7/94 23/172

P564357 P173544 5 micron abs. 7.9/200 3.7/94 28/216

P179089 P173544 10 micron abs. 7.9/200 3.7/94 28/216

P169430 P173545 3 micron abs. 6.7/170 5.0/127 35/262

P167832 P173545 3 micron abs. 10.7/272 5.0/127 42/314

P550386 P173545 3 micron nom. 6.7/170 5.0/127 35/262

P550250 P173545 3 micron nom. 10.7/272 5.0/127 42/314

P167162 P173545 5 micron abs. 6.7/170 5.0/127 59/440

P165762 P173545 5 micron abs. 10.7/272 5.0/127 64/479

P550388 P173545 10 micron nom. 6.7/170 5.0/127 59/440

P550251 P173545 10 micron nom. 10.7/272 5.0/127 64/479

P165875 P173545 10 micron abs. 6.7/170 5.0/127 59/440

P165876 P173545 10 micron abs. 10.7/272 5.0/127 64/479

NEW T.R.A.P.™ Breather Part Number P564669Features and Benefits

• Patented MediaReduces dewpoint temperatures toprevent condensation inside tanksand reservoirs to help preventcorrosion, maintain fluid quality, and extend fluid life.

• Reversible FlowReversible flow through media allowsmoisture to exit the tank or reservoir.

• Visual IndicatorActuated by pressure differential,flashes red to indicate change out is needed. Indicator setting, 1 PSID

• Highly EfficientStops particle sizes down to 3μm @ 97%.

• Easy To InstallLightweight....simply hand tighten.

• Rugged DesignEffective to -40°F. Robust housingprotects media. Because it with-stands high vibration, T.R.A.P. is suitable for both stationary and mobile applications.

• Rated Airflow: 75 SCFM Max.

• Operating temperature range -40°F to +150°F / -40°C to 66°C

NEW! Donaldson Breathers with ThermallyReactive Advanced Protection (T.R.A.P.)provide fast-acting protection for hydraulicreservoirs against airborne moisture andparticulate contamination.

Patented Donaldson T.R.A.P. technologyeliminates moisture condensation in hydraulicsystem reservoirs. Moisture is prevented fromentering and is actually “pumped” out witheach flow cycle.

For more detailed specifications see page 191.

Eliminates Water & Dirt from Hydraulic Reservoirs Faster Than Silica Gel Breathers!

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ABS, MBS Series

Airflow Donaldson Description Micron Capacity A B C D E FinishPart No. Rating (CFM) * (in./mm) (in./mm) (in./mm) (in./mm)P562510 MBS-10-N04 10 10 1.85/47 2.0/51 .75/19 1/4'' NPT .2/5 Chrome Plated

P562511 MBS-10-N06 10 10 1.85/47 2.0/51 .75/19 3/8'' NPT .2/5 Chrome Plated



P562515 MBS-Z-10-N04 10 10 1.85/47 2.0/51 .75/19 1/4'' NPT .2/5 Zinc Plated

P562516 MBS-Z-10-N06 10 10 1.85/47 2.0/51 .75/19 3/8'' NPT .2/5 Zinc Plated

P562517 ABS-03-N12 3 30 3.15/80 2.8/71 1.18/30 3/4'' NPT .5/13 Chrome Plated

P562518 ABS-10-B12 10 30 3.15/80 2.8/71 1.18/30 3/4'' BSP .5/13 Chrome Plated



P562521 ABS-10-N16 10 30 3.15/80 2.8/71 1.18/30 1'' NPT .5/13 Chrome Plated



P562524 ABS-40-N16 40 30 3.15/80 2.8/71 1.18/30 1'' NPT .5/13 Chrome Plated

P562525 ABS-W-03-N12 3 30 3.15/80 2.8/71 1.18/30 3/4'' NPT .5/13 Epoxy Coated Black



P562528 ABS-W-10-N16 10 30 3.15/80 2.8/71 1.18/30 1'' NPT .5/13 Epoxy Coated Black

P563901 ABS-W-40-B12 40 30 3.15/80 2.8/71 1.18/30 3/4'' BSP .5/13 Epoxy Coated Black



P562530 ABS-W-40-N16 40 30 3.15/80 2.8/71 1.18/30 1'' NPT .5/13 Epoxy Coated Black

P562531 ABS-Z-10-N16 10 30 3.15/80 2.8/71 1.18/30 1'' NPT .5/13 Zinc Plated

P562532 ABS-Z-40-N08 40 30 3.15/80 2.8/71 1.18/30 1/2'' NPT .5/13 Zinc Plated

P562533 ABS-Z-40-N12 40 30 3.15/80 2.8/71 1.18/30 3/4'' NPT .5/13 Zinc Plated

Description: Chrome plated, epoxy coated or zinc

plated steel capAir flow to 30 CFMCompatible with petroleum based fluidsTemperature to 212°F / 100°C1/2", 3/4" and 1" NPT on ABS1/4" and 3/8" NPT on MBS

Options: 3, 10 and 40 micron (ABS),10 and 40 micron (MBS)

Dipstick available on some ABS models

Zinc and epoxy coated weather-proof cap versions

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Breathers

PBS SeriesPressure Filler BreatherCap - Screw In Style

Description: Chrome plated or epoxy coated steel capAir intake valve opens at 0.435 psiCompatible with petroleum based fluidsTemperature range

-22°F to +240°F / -30°C to 115°CBuna gaskets standard10 and 40 micron availableRelief valve settings at 5 or 10 psi

full rate flow

10 PSI

Air intake in the reservoirthrough vacuum breakerwhen pressure decreases(.435 psi)

Venting to atmospherethrough relief valve tomaintain a 5 or 10 psifull rated flow

5 PSI

Airflow Relief ValveDonaldson Description Micron Capacity Setting Dim. A Dim. B Dim. C Dim. D Dim. E FinishPart No. Rating (CFM) * (psi) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm)P563362 PBS-10-10-N12 10 30 10 3.15 / 80 2.8 / 71 1.18 / 30 3/4'' NPT .5 / 13 Chrome Plated

P563363 PBS-10-10-N16 10 30 10 3.15 / 80 2.8 / 71 1.18 / 30 1'' NPT .5 / 13 Chrome Plated

P563364 PBS-10-5-B12 10 30 5 3.15 / 80 2.8 / 71 1.18 / 30 3/4'' BSP .5 / 13 Chrome Plated

P563365 PBS-10-5-N12 10 30 5 3.15 / 80 2.8 / 71 1.18 / 30 3/4'' NPT .5 / 13 Chrome Plated



P563867 PBS-40-5-B12 40 30 5 3.15 / 80 2.8 / 71 1.18 / 30 3/4'' BSP .5 / 13 Chrome Plated



P563370 PBS-W-10-5-N12 10 30 5 3.15 / 80 2.8 / 71 1.18 / 30 3/4'' NPT .5 / 13 Epoxy Coated Black



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Filler Breather Caps

Description: High impact-resistant technopolymer

constructionCap diameters 1.22", 1.65", 2.25"

and 2.75"Compatible with petroleum and water

based fluidsTemperature range

-22°F to +240°F / -30°C to +115°CDisplacements to 250 GPM without baffleDisplacements to 144 GPM with

anti-splash baffleDipstick option available

CPS / DPS / LPS BPS / RPS

Airflow Relief ValveDonaldson Description Micron Capacity Setting Dim. A Dim. B Dim. C Dim. D Dim. EPart No. Rating (CFM) * (psi) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm)P562486 LPS-40-N04 40 4.9 n/a 1.22/31 1.18/30 .39/10 1/4'' NPT 1.14/29P562487 LPS-40-N04-A 40 2.1 n/a 1.22/31 1.18/30 .39/10 1/4'' NPT 1.14/29P562494 DPS-40-N04 40 4.9 n/a 1.65/42 2.05/52 .71/18 1/4'' NPT 1.2/30P562495 DPS-40-N04-A 40 2.1 n/a 1.65/42 2.05/52 .71/18 1/4'' NPT 1.2/30P562496 DPS-40-N06 40 11.7 n/a 1.65/42 2.05/52 .71/18 3/8'' NPT 1.2/30P562497 DPS-40-N06-A 40 5 n/a 1.65/42 2.05/52 .71/18 3/8'' NPT 1.2/30P562500 DPS-40-N08-A 40 5.3 n/a 1.65/42 2.05/52 .71/18 1/2'' NPT 1.2/30P562502 DPS-40-N12 40 12.5 n/a 1.65/42 2.05/52 .71/18 3/4'' NPT 1.2/30P562503 DPS-40-N12-A 40 5.4 n/a 1.65/42 2.05/52 .71/18 3/4'' NPT 1.2/30P562483 CPS-40-N12 40 27 n/a 2.24/57 1.85/47 .87/22 3/4'' NPT 1.53/39P562484 CPS-40-N12-A 40 13.5 n/a 2.24/57 1.85/47 .87/22 3/4'' NPT 1.53/39P562479 BPS-10-N12 10 33.4 n/a 2.75/70 2.6/66 1.02/21 3/4'' NPT 2.68/68P562480 BPS-10-N12-A 10 19.3 n/a 2.75/70 2.6/66 1.02/21 3/4'' NPT 2.68/68P562481 BPS-40-N12 40 33.4 n/a 2.75/70 2.6/66 1.02/21 3/4'' NPT 2.68/68P562482 BPS-40-N12-A 40 19.3 n/a 2.75/70 2.6/66 1.02/21 3/4'' NPT 2.68/68P562489 RPS-10-5-N12 10 30 5 2.75/70 2.6/66 1.02/21 3/4'' NPT 2.68/68P562491 RPS-40-2-N12 40 30 2 2.75/70 2.6/66 1.02/21 3/4'' NPT 2.68/68P562492 RPS-40-5-N12 40 30 5 2.75/70 2.6/66 1.02/21 3/4'' NPT 2.68/68

DPO ABOAirflow Donaldson Desc. Micron Capacity Dim. A Dim. B Dim. C Dim. D CommentPart No. Rating (CFM)* (in./mm) (in./mm) (in./mm) (in./mm)P562476 ABO-10 10 30 2.75/70 1.5/39 .25/7 1.77/45 Fits over 1.50''

OD tubeP562477 ABO-40 40 30 2.75/70 1.5/39 .25/7 1.77/45 Fits over 1.50''

OD tubeP562493 DPO-40-A 40 5 1.7/42 1.89/48 .76/19 1.05/27 Fits 1'' ID tube

D D

®

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Breathers

P173292 --- fits P171855, P171856, P171859

P173364 for pressurized reservoir --- fits P171860

Filler Cap Only (Replacement)

* For pressurized reservoirs

Breather Filter is inside cap

Air In

AttachingFlange

Strainer

Air Out

P171859with weldable flange

P171848with pre-drilled holes,

gasket and screws

P171855with pre-drilled holes,gasket and screws

P171856without pre-drilled holes

Filler Breather SpecificationsFLANGE SPECIFICATIONS FILLER BREATHER SPECIFICATIONS

Part Outer Dia. No. of Hole Dia. Bolt Flow A B C DNo. (in./mm) Holes (in./mm) Circle (gpm/lpm) (in./mm) (in./mm) (in./mm) (in./mm)P171848 2.01/51 3 .22/5.5 2.00/51 70/270 1.81/45 1.38/35 2.48/63 1.1/28

P171855 3.31/84 6 .22/5.5 2.88/73 124/470 2.76/70 1.81/46 3.94/100 1.5/38

P171856 3.31/84 n/a n/a 124/470 2.76/70 1.81/46 3.94/100 1.15/38

P171859 n/a - weldable 124/470 2.76/70 7.09/180 2.50/64

P171860 * n/a - weldable 124/470 2.76/70 7.09/180 2.50/64

P171859P171860

P171848P171855P171856

How They WorkAs fluid levels rise and fall inside the reservoir, air flows in and outthrough the strainer and breather as shown below. The breather filterinside the cap removes contaminantsas small as 10μm from the air to keep airborne contaminant fromentering the fluid. The strainerremoves large particles from fluid as it is added to the reservoir.

FeaturesRemovable 500μm mesh strainer.(Except model P171848, which has a non-removable strainer.)

10μm air breather/filter.

Models P171855 & P171848 includedrilled flanges with attaching screws.

Filler Breather Assemblies

D

B

AA

D

B

C

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ABB SeriesFiller Breathers - Bayonet Style

Airflow Donaldson Description Features Micron Capacity FinishPart No. Rating (CFM)P562610 ABB-W-03-8S-IG 8'' STAINLESS BASKET, INNER GUARD 3 30 Epoxy Coated, Black

P562611 ABB-W-10-3S 3'' STAINLESS BASKET 10 30 Epoxy Coated, Black

P562612 ABB-W-10-3S-LT 3'' STAINLESS BASKET, LOCK TAB 10 30 Epoxy Coated, Black

P562613 ABB-W-10-3S-R 3'' STAINLESS BASKET, BUNA GASKET 10 30 Epoxy Coated, Black

P562614 ABB-W-10-N NYLON BASKET 10 30 Epoxy Coated, Black

P562615 ABB-W-10-N-LT NYLON BASKET, LOCK TAB 10 30 Epoxy Coated, Black

P562616 ABB-W-10-N-R NYLON BASKET, BUNA GASKET 10 30 Epoxy Coated, Black

P562617 ABB-W-10-N-SMB NYLON BASKET, SIDE MOUNT KIT 10 30 Epoxy Coated, Black



P562620 ABB-W-40-N NYLON BASKET 40 30 Epoxy Coated, Black

P562623 ABB-Z-40-3S 3'' STAINLESS BASKET 40 30 Zinc Plated

P562624 ABB-Z-40-3S-LT 3'' STAINLESS BASKET, LOCK TAB 40 30 Zinc Plated

P562625 ABB-Z-40-N NYLON BASKET 40 30 Zinc Plated

P562626 ABB-Z-40-N-R NYLON BASKET, BUNA GASKET 40 30 Zinc Plated

Description: Chrome plated, epoxy coated or

zinc plated steel capsAir flow to 30 CFMCompatible with petroleum based fluids30 mesh technopolymer basketSelf tapping screws for flange mountCork gaskets3, 10, or 40 micron

3"76mm

6"152mm

8"203mm

3S

6S

8S IG-18

IG-16

IG-13

F

H

.217"5.5 mmHoles

No. 10-32 x 1/2"screws

Metal

LOCKING TABS (AB ONLY)

30 MESHSTAINLESS

STEEL BASKETSINNER

GUARDS

2.88[73]

3.25[83]

3.14[80]

3.18[80.8]

2.17[55]

3.82[97]

1.9[48]

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Breathers

Airflow Donaldson Description Features Micron Capacity FinishPart No. Rating (CFM)P562573 ABB-03-N NYLON BASKET 3 30 Chrome

P562574 ABB-10 FLANGE, SCREWS & GASKET, NO BASKET 10 30 Chrome

P562575 ABB-10-3S 3" STAINLESS BASKET 10 30 Chrome

P562576 ABB-10-3S-LT 3" STAINLESS BASKET, LOCK TAB 10 30 Chrome

P562577 ABB-10-3S-R 3" STAINLESS BASKET, BUNA GASKET 10 30 Chrome

P562578 ABB-10-3S-SMB 3" STAINLESS BASKET, SIDE MOUNT KIT 10 30 Chrome





P562583 ABB-10-8S-D-IG 8" STAINLESS BASKET, DIPSTICK, INNER GUARD 10 30 Chrome

P562584 ABB-10-N NYLON BASKET 10 30 Chrome

P562585 ABB-10-N-LT NYLON BASKET, LOCK TAB 10 30 Chrome

P562587 ABB-10-N-R NYLON BASKET, BUNA GASKET 10 30 Chrome

P562589 ABB-40 FLANGE, SCREWS & GASKET, NO BASKET 40 30 Chrome




P562593 ABB-40-3S-SMB 3" STAINLESS BASKET, SIDE MOUNT KIT 40 30 Chrome


P562595 ABB-40-6S-D 6" STAINLESS BASKET, DIPSTICK 40 30 Chrome



P562599 ABB-40-8S-D 8" STAINLESS BASKET, DIPSTICK 40 30 Chrome


P562601 ABB-40-CWOF CAP ONLY 40 30 Chrome

P562602 ABB-40-LT LOCK TAB, NO BASKET 40 30 Chrome

P562603 ABB-40-N NYLON BASKET 40 30 Chrome

P562605 ABB-40-N-LT NYLON BASKET, LOCK TAB 40 30 Chrome

P562608 ABB-40-N-R NYLON BASKET, BUNA GASKET 40 30 Chrome

P562609 ABB-40-N-SMB NYLON BASKET, SIDE MOUNT KIT 40 30 Chrome

Dipsticks available for some models. See Features section on assembly tables.

SIDE MOUNTCan be used with allBayonet and ThreadedFlange Breathers (except MBB & Pressurized Breathers).Maximum torque forfastening 112 in. lbs. with washers.

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Mini Filler Breather H

.217"5.5 mmHoles

FAirflow Donaldson Description Micron Capacity FinishPart No. Rating (CFM)P562561 MBB-10-N 10 10 Chrome

P562562 MBB-40-N 40 10 Chrome

1.85[47]

4.33[110]

1.81[46]

2.52[64]

1.14[29]

2.0[50]

1.61[41]

Non-Vent Filler Breather, Bayonet

F

H

.217"5.5 mmHoles


MetalDonaldson Description Feature FinishPart No.P562563 NVB-00-3S FILLER CAP ASSY W/3'' Chrome

STAINLESS BASKET

P562564 NVB-00-N FILLER CAP ASSY W/ ChromeNYLON BASKET

P562565 NVB-W-00-8S FILLER CAP ASSY W/8'' Epoxy coated, BlackSTAINLESS BASKET

3.14[80]

5.85[149]

2.17[55]

3.82[97]

1.9[48]

3.25[83]

2.88[73]

Non-vent Filler Breather, Threaded NVT

Donaldson Description Feature FinishPart No.P562549 NVT-00-3S-R FILLER CAP ASSY W/3'' Black Technopolymer

STAINLESS BASKET, BUNA GASKET

P562550 NVT-00-N FILLER CAP ASSY W/ Black TechnopolymerNYLON BASKET

®

2.88"73 mm

60°

1 1/4" BSP

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Breathers

Filler Breathers

Airflow ReliefDonaldson Description Feature Micron Capacity Valve FinishPart No. Rating (CFM) Setting (psi)P562552 RPB-10-5-N NYLON BASKET 10 30 5 Black TechnopolymerP562553 RPB-10-5-N-D-TAD NYLON BASKET, DIPSTICK 10 30 5 Black TechnopolymerP562554 RPB-40-5-3S 3'' STAINLESS BASKET 40 30 5 Black TechnopolymerP562555 RPB-40-5-6S 6'' STAINLESS BASKET 40 30 5 Black TechnopolymerP562556 RPB-40-5-N NYLON BASKET 40 30 5 Black TechnopolymerP562534 BPB-10-A CAP ONLY BREATHER CAP 10 30 N/A Black TechnopolymerP562535 BPB-10-N BREATHER 10 30 N/A Black TechnopolymerP562536 BPB-10-N-A BREATHER 10 30 N/A Black TechnopolymerP563813 BPB-40 CAP ONLY BREATHER CAP 40 30 N/A Black TechnopolymerP562537 BPB-40-3S BREATHER W/3" STEEL BASKET 40 30 N/A Black TechnopolymerP562538 BPB-40-3S-A BREATHER 40 30 N/A Black TechnopolymerP562539 BPB-40-6S-D FILLER BREATHER W/DIP STICK 40 30 N/A Black TechnopolymerP562540 BPB-40-A CAP ONLY BREATHER CAP 40 30 N/A Black TechnopolymerP562541 BPB-40-N BREATHER 40 30 N/A Black TechnopolymerP562542 BPB-40-N-A BREATHER 40 30 N/A Black TechnopolymerP562544 BPB-40-N-SMB BREATHER W/SIDE MOUNT KIT 40 30 N/A Black Technopolymer

Description: High impact technopolymerTemperature range

-22°F to +240°F / -30°C to +115 °C2.75" diameter capAvailable with bayonet or threaded flangeAirflow to 30 CFMCompatible with petroleum and

water based fluids30 mesh technopolymer basket

Options: Dipstick3", 6" and 8" stainless steel baskets

Bayonet Style (RPB) (BPB)

Airflow ReliefDonaldson Description Feature Micron Capacity Valve FinishPart No. Rating (CFM) Setting (psi)P562557 RPT-40-5-6S 6'' STAINLESS BASKET 40 30 5 Black TechnopolymerP562558 RPT-40-5-8S 8'' STAINLESS BASKET 40 30 5 Black TechnopolymerP562560 RPT-40-5-N NYLON BASKET 40 30 5 Black TechnopolymerP562559 RPT-40-5-CAP ONLY CAP ONLY 40 30 5 Black TechnopolymerP563817 BPT-40-CAP-ONLY THREADED BREATHER CAP 40 30 N/A Black TechnopolymerP562548 BPT-40-N THREADED BREATHER 40 30 N/A Black Technopolymer

Threaded Flange Style (RPT) (BPT)

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PBB SeriesPressure Filler BreatherCap - Bayonet Style

Description: Chrome plated, epoxy coated or zinc

plated steel capAir intake valve opens at 0.435 psiCompatible with petroleum based fluidsTemperature range

-22°F to +240°F / -30°C to 115°CBuna gaskets standard10 and 40 micron availableRelief valve settings at 5 or 10 psi

full rate flow

5 PSI

F

H

.217"5.5 mmHoles


Metal

10 PSIPBB Bayonet Style

1.9[48]

3.14[80]

2.17[55]

3.82[97]

5.85[149]

3.25[83]

2.88[73]

3.25"83 mm

2.88"73 mm

.217"5.5 mmHoles

No. 10-32 x 1/2"

Metal

2.88"73 mm

60°

1 1/4" BSP

RPT/BPTRPB/BPB

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Breathers

Donaldson Description Feature Micron Airflow Capacity Relief Valve FinishPart No. Rating (CFM) * Setting (psi)P562631 PBB-10-10-6S 6'' STAINLESS BASKET 10 30 10 Chrome

P562632 PBB-10-10-N NYLON BASKET 10 30 10 Chrome

P562633 PBB-10-10-N-LT NYLON BASKET, LOCK TAB 10 30 10 Chrome

P563862 PBB-10-5 FLANGE, SCREWS & GASKET, NO BASKET 10 30 5 Chrome

P563346 PBB-10-5-3S 3'' STAINLESS BASKET 10 30 5 Chrome



P563349 PBB-10-5-N-LT NYLON BASKET, LOCK TAB 10 30 5 Chrome


P563351 PBB-40-5 FLANGE, SCREWS & GASKET, NO BASKET 40 30 5 Chrome




P563863 PBB-40-5-8S-LT-D 8'' STAINLESS BASKET, LOCK TAB & DIPSTICK 40 30 5 Chrome


P563356 PBB-W-10-5-N NYLON BASKET 10 30 5 Epoxy Coated, Black

P563357 PBB-W-10-5-N-LT NYLON BASKET, LOCK TAB 10 30 5 Epoxy Coated, Black


P563358 PBB-W-40-5-3S 3'' STAINLESS BASKET 40 30 5 Epoxy Coated, Black


P563360 PBB-Z-10-10-N NYLON BASKET 10 30 10 Zinc Plated

P563361 PBB-Z-10-5-N NYLON BASKET 10 30 5 Zinc Plated

Donaldson Description LengthPart No.

P562668 WR-5565 1.13"

Steel stamped constructionPredrilled holes align

with standard breather tank flanges

Provides for easy installation of filler breathers

3 / "5 8

1"2 / " Dia. Hole

1 8

.171 Dia.6 Holes Equally Spaced on a 2 / " Dia. B.C.7 8

Weld Risers For Filler Breathers

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Sight GlassesFeaturesLeak-free sight glasses come in plastic or metal with avariety of threads, seals and lenses. In low visibilityareas, prism lens sight glasses are a good solution forquick and accurate readings. In applications involvinghigh pressure or temperatures, steel sight glasses arepreferred. Locking nuts provide mounting into sheetmetal with minimum thickness and without welding.

Description:Transparent polyamid lensShock resistantAnodized aluminum reflectorOperating temperature 210°F / 100°CBunaN sealFor use with mineral, petroleum and

water-based fluidsAny contact with alcohol or solvents

must be avoidedDesign HFTX

Thread SizeDonaldson Description Dim. A Dim. B Dim. C Dim. D Dim. E Dim. FPart No. (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm)P562419 SG-04 1/4'' BSP .35/9 .71/18 .28/7 .24/6 .59/15

P562420 SG-06 3/8'' BSP .43/11 .87/22 .32/8 .28/7 .75/19

P562421 SG-08 1/2'' BSP .55/14 1.02/26 .32/8 .32/8 .87/22

P562423 SG-08-S 3/4'' - 16 UN .51/13 1.02/26 .59/15 .32/8 .87/22

P562426 SG-12 3/4'' BSP .79/20 1.22/31 .35/9 .39/10 1.06/27

P562427 SG-12-S 1-1/16 - 12 UN .75/19 1.38/35 .59/15 .39/10 1.18/30

P562428 SG-16 1'' BSP 1.00/25 1.58/40 .43/11 .39/10 1.34/34

P562430 SG-20 1-1/4'' BSP 1.18/30 1.85/47 .47/12 .51/13 1.61/41

®

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Sight Glasses

Prism Sight Glasses

Description:Prism lenses: special translucent

polyamide technopolymerFor low light applicationsBody: special black polyamide

technopolymerAvailable in ½", ¾" and 1" NPT sizesResistant to solvents, oils, greases,

alkaline acidsAvoid alcohol and detergents

containing alcoholFlat BunaN seal

Description:All nickel-plated steel constructionGlass prism lenses hermetically sealedLeak-proof serviceGreater mechanical strengthEasy installationReflects light in the presence of any liquidMaximum operating temp. 500°F / 260°CSuitable for petroleum and water

based fluids

Thread SizeDonaldson Description Dim. A Dim. B Dim. C Dim. D Dim. E Dim. FPart No. (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm)P562416 PSG-08 1/2'' NPT 0.55/14 1.10/28 0.40/10 0.31/8 0.95/24

P562417 PSG-12 3/4'' NPT 0.70/18 1.38/35 0.40/10 0.33/8.5 1.26/32

P562418 PSG-16 1'' NPT 0.90/23 1.70/43 0.43/11 0.36/9 1.50/38

Thread SizeDonaldson Description Dim. A Dim. B Dim. C Dim. D Dim. EPart No. (in./mm) (in./mm) (in./mm) (in./mm) (in./mm)P562408 SVM-04 1/4'' NPT 0.34/8 0.19/5 0.44/11 0.63/16

P562409 SVM-06 3/8'' NPT 0.44/11 0.22/6 0.5/13 0.75/19

P562410 SVM-08 1/2'' NPT 0.56/14 0.22/6 0.56/14 0.94/24

P562411 SVM-12 3/4'' NPT 0.75/19 0.31/8 0.63/16 1.06/27

P562412 SVM-16 1'' NPT 0.94/24 0.31/8 0.94/24 1.38/35

P562413 SVM-20 1-1/4'' NPT 1.19/30 0.41/10 0.81/21 1.75/44

P562414 SVM-24 1-1/2'' NPT 1.44/37 0.41/10 0.81/21 2.00/51

P562415 SVM-32 2'' NPT 1.88/48 0.41/10 0.88/22 2.50/64

®

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Fluid Level Gauges

FeaturesDonaldson offers a wide variety of fluid level gauges that let you accurately measure fluid levels in your tanks and reservoirs. Gauges are made with transparentlens material and are suitable for lubricants, mineral,petroleum and water based fluids. They offer 180°visibility of fluid level.

Description:Steel frame Acrylic lensSteel zinc plated bolts5" mounting bolt centersMaximum wall thickness: ½"Maximum temperature:

SLT 225°F / 107°C; SLG 180°F / 80°C

Donaldson Desc. Feature SealsPart No.

P562432 SLG-5 5'' Level Gauge, Black Steel Frame BunaN

P562433 SLT-1214 5'' Level Gauge w/ Red Thermometer, Chrome Steel Frame Neoprene

Bolt torque: 15 ft./lbs. Do not exceed 20 ft./lbs.

SLT-1214P562433

SLG-5P562432

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Fluid Level Gauges

Description:Transparent lens material BunaN sealsMaximum working pressure

for pressurized tanks: 14.5 psi / 1 bar / 100 kPa.

Oil level and temperature or oil level onlyTemperature scale:

35º to 210ºF / 30º to 90ºC.

(shown above right)

(shown above left)Oil Level/Temperature Gauge Specifications (35°- 210°F / 30°- 90°C)Part A B C D E F G H INo. (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm)

P171920 6.22/158 3.22/82 .89/22.5 1.57/40 .61/15.5 5/127 m12 .78/20 1.57/40P171922 11.22/285 8.23/209 .89/22.5 1.57/40 .61/15.5 10/254 m12 .78/20 1.57/40

Oil Level Gauge SpecificationsPart A B C D E F G H INo. (in./mm) (in./mm) (n./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm)

P171918 6.22/1.58 3.23/82 .89/22.5 1.57/40 .61/15.5 5/127 m12 .78/20 1.57/40P171913 4.21/107 1.22/31 .89/22.5 1.57/40 .61/15.5 3/76 m10 .78/20 1.57/40

Bolt torque: 10 ft. lbs.Inside nut for tightening directly on the tank.Suggested mounting hole diameter: 11mm or 13mm.

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Note: Any contact with alcohol, alcohol-based washingfluids, or petroleum distillates must be avoided. Do notchamfer tank mounting holes.

Options:1/2-13 bolts (LG-5)Protective guard (LG-5)Viton sealsRed and blue thermometersAlcohol resisitant versionFast mount kit (requires no internal

access or threads to mount)

Description:Ultrasonically welded polyamideSuitable for pressurized reservoirs

(260 psi max.)Maximum operating temperature:

212°F / 100°CScale: 32°F to 212°F / 0°C to 100°CMaximum wall thickness:

LG-3 - 1/2", LG-5/LG-10 - 3/8"BunaN O-Ring sealsZinc plated bolts

Fluid Level Gauge Guard (LG-5 Series only)Donaldson Description Feature Bolt Center Part No. Dim. A Dim. B Dim. C Dim. D

P562453 LG-G 5'' Level Gauge Guard 5.00/127 6.65/169 1.53/39 .98/25

Bolt torque: 9 ft./lbs. (7 ft./lbs. fast mount)

NUT

BOLT

BUSHING

Installation: Tighten nuts on bolts to the pointwhere nuts are snug against bushings. Applyone drop of thread lock to last exposed threadat end of bolts. Mount on tank and tighten to 7 ft. lbs. (DO NOT OVER-TIGHTEN).

Removal: Loosen bolts and remove.(IMPORTANT: THREAD LOCK PREVENTSOVER-LOOSENING OF BOLTS TO POINTWHERE NUTS DROP OFF INTO TANK.)

LG Series LGZ Series LG-5G Guard

LG-3 FM option E dia. = 0.625 (5/8)LG-5, 10 FM option E dia. = 0.688 (11/16)

Fast MountAssembly Instructions

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Fluid Level Gauges

Transparent Polyamide Fluid Level GaugesDonaldson Description Feature Bolt Center Hole Dia. Part No. Dim. A Dim. B Dim. C Dim. D Dim. E Bolt Size Dim. F Dim. G Dim. H Dim. I

P562438 LG-3 3'' Level Gauge 3.00/76 4.17/106 1.06/27 .63/16 .42/10 M10 x 1.5 .71/18 1.31/33 .83/21

P562440 LG-3-FM 3'' Level Gauge w/ 3.00/76 4.17/106 1.06/27 .63/16 .625/16 M10 x 1.5 .71/18 1.31/33 .83/21Fast Mount kit

P562441 LG-3-T 3'' Level Gauge w/ 3.00/76 4.17/106 1.06/27 .63/16 .42/10 M10 x 1.5 .71/18 1.31/33 .83/21Red Thermometer

P562442 LG-3-TB 3'' Level Gauge w/ 3.00/76 4.17/106 1.06/27 .63/16 .42/10 M10 x 1.5 .71/18 1.31/33 .83/21Blue Thermometer

P562454 LG-Z-3 3'' Level Gauge 3.00/76 3.90/99 .90/22 .57/14.5 .42/10 M10 x 1.5 .70/18 1.30/33.6 .90/23 0.06/1.5

P562455 LG-Z-3-T 3'' Level Gauge w/ 3.00/76 3.90/99 .90/22 .57/14.5 .42/10 M10 x 1.5 .70/18 1.30/33.6 .90/23 0.06/1.5Red Thermometer

P562444 LG-5 5'' Level Gauge 5.00/127 6.34/161 1.22/31 .71/18 .47/12 M12 x 1.75 .90/23 2.91/74 .90/23

P562445 LG-5-13 5'' Level Gauge w/ 5.00/127 6.34/161 1.22/31 .71/18 .50/13 1/2 - 13 UNC .90/23 2.91/74 .90/231/2'' -13 bolt kit

P563910 LG-5-AR 5'' Level Gauge, 5.00/127 6.34/161 1.22/31 .71/18 .47/12 M12 x 1.75 .90/23 2.91/74 .90/23Alcohol resistant

P562447 LG-5-FM 5'' Level Gauge w/ 5.00/127 6.34/161 1.22/31 .71/18 .688/17.5 M12 x 1.75 .90/23 2.91/74 .90/23Fast Mount kit

P562448 LG-5-T 5'' Level Gauge w/ 5.00/127 6.34/161 1.22/31 .71/18 .47/12 M12 x 1.75 .90/23 2.91/74 .90/23Red Thermometer

P562449 LG-5-T-13 5'' Level Gauge w/ 5.00/127 6.34/161 1.22/31 .71/18 .50/13 1/2 - 13 UNC .90/23 2.91/74 .90/23Red Thermometer & 1/2''-13 bolt kit

P562450 LG-5-TB 5'' Level Gauge w/ 5.00/127 6.34/161 1.22/31 .71/18 .47/12 M12 x 1.75 .90/23 2.91/74 .90/23Blue Thermometer

P562451 LG-5-T-FM 5'' Level Gauge w/ 5.00/127 6.34/161 1.22/31 .71/18 .688/17.5 M12 x 1.75 .90/23 2.91/74 .90/23Red Thermometer & Fast Mount kit

P563913 LG-5-T-G 5'' Level Gauge w/ 5.00/127 6.34/161 1.22/31 .71/18 .47/12 M12 x 1.75 .90/23 2.91/74 .90/23Red Thermometer & Guard

P562452 LG-5-T-SS 5'' Level Gauge w/ 5.00/127 6.34/161 1.22/31 .71/18 .47/12 M12 x 1.75 .90/23 2.91/74 .90/23Red Thermometer, Stainless Bolt kit

P562456 LG-Z-5 5'' Level Gauge 5.00/127 5.9/150 .90/22 .57/14.5 .47/12 M12 x 1.75 .93/23.5 2.90/73.7 .90/23 0.06/1.5

P562457 LG-Z-5-T 5'' Level Gauge w/ 5.00/127 5.9/150 .90/22 .57/14.5 .47/12 M12 x 1.75 .93/23.5 2.90/73.7 .90/23 0.06/1.5Red Thermometer

P562458 LG-Z-5-V 5'' Level Gauge w/ 5.00/127 5.9/150 .90/22 .57/14.5 .47/12 M12 x 1.75 .93/23.5 2.90/73.7 .90/23 0.06/1.5Viton seals

P562434 LG-10 10'' Level Gauge 10.00/254 11.42/290 1.38/35 .71/18 .47/12 M12 x 1.75 1.02/26 7.60/193 .90/23

P562435 LG-10-LF 10'' Level Gauge w/ 10.00/254 11.42/290 1.38/35 .71/18 .47/12 M12 x 1.75 1.02/26 7.60/193 .90/23Level Float

P562436 LG-10-T 10'' Level Gauge w/ 10.00/254 11.42/290 1.38/35 .71/18 .47/12 M12 x 1.75 1.02/26 7.60/193 .90/23Red Thermometer

P562437 LG-10-TB 10'' Level Gauge w/ 10.00/254 11.42/290 1.38/35 .71/18 .47/12 M12 x 1.75 1.02/26 7.60/193 .90/23Blue Thermometer

P563909 LG-10-TB-SS 10'' Level Gauge w/ 10.00/254 11.42/290 1.38/35 .71/18 .47/12 M12 x 1.75 1.02/26 7.60/193 .90/23Blue Thermometer & Stainless Bolt kit

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Reservoir Magnets

FeaturesReservoir magnets trap and hold ferrous metals. If not contained these particulars will cause collateral damage to significant components. Magnets are typically located in a reservoir or at another point in the system with low fluid velocity. Magnets should be positioned in the tank at apoint where all flow returning from the system intersects.

Description:RemovableEasily CleanedCatch ferrous contaminantsSelection of lengths available

Easy Clean Rod StyleDonaldson Description Length (A)Part No. (in./mm)

P562649 M-11 10.8 / 273

P562650 M-13 13.3 / 337

P562651 M-16 15.8 / 400

P562652 M-18 18.3 / 464

P562653 M-21 20.8 / 527

P562654 M-23 23.8 / 605

P562655 M-26 25.8 / 655

P562656 M-28 28.3 / 719

P562657 M-31 30.8 / 782

Tank Trapper StyleDonaldson Description Length (A) CommentPart No. (in./mm)

P562658 MT-10 10.1 / 256 5 Magnets

P562659 MT-13 13.3 / 338

NPT Mounting PlugDonaldson Description Size SeriesPart No.

P562666 PM-6 3/4" NPT M

P562667 PM-8 1" NPT M

P562662 PM-10 1-1/4" NPT M

P562663 PM-12 1-1/2" NPT M

P562664 PM-16 2" NPT M, MT

P562665 PM-20 2-1/2" NPT M, MT

Allow 1" minimum clearance betweenmagnet and reservoir bottom.

Easy Clean Rod Style Tank Trapper Style NPT Mounting Plug

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Reservoir Magnets & Caps, Plugs, Vents

Caps, Plugs, VentsFeaturesCaps, plugs and vents are used to prevent oil spills, sealreservoirs, tanks and crankcases. They are available inplastic resins and a variety of thread configurations.Vents keep positive pressure in crankcases and eliminateair exchange, which can cause condensation in the lubrication fluids. Lubrication oil contaminated withmoisture from condensation has a reduced life and poorlubrication quality. Pressurized vents allow for thermalexpansion of the fluids during machine operation.

Black duroplast, resistant to solvents, oils, grease and other chemical agents

Square cut BunaN synthetic rubber seal ring

Maximum continuous working temperature: 250°F / 120°C

Can be supplied with dipstick option

Special black matte finish glass fiber reinforced technopolymer

Maximum operating temperature:212°F / 100°C

FC CapDonaldson Description FeaturePart No.

P562475 FC-32-N 2" NPT/BSP Cap

®

T-240 CapsDonaldson Description d h D LPart No. Size (in./mm) (in./mm) (in./mm)

P562466 T-240-06 3/8" BSP .35/9 1.02/26 .83/21

P562467 T-240-08 1/2" BSP .39/10 1.26/32 .94/24

P562468 T-240-12 3/4" BSP .39/10 1.53/39 .98/25

P562469 T-240-16 1" BSP .47/12 1.77/45 1.10/28

P562470 T-240-20 1-1/4" BSP .47/12 2.16/55 1.22/31

P562471 T-240-24 1-1/2" BSP .47/12 2.40/61 1.34/34

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TN PlugsDonaldson Description d h D LPart No. Size (in./mm) (in./mm) (in./mm)

P562459 TN-04 1/4" NPT .35/9 .75/19 .63/16

P562460 TN-06 3/8" NPT .35/9 .87/22 .63/16

P562464 TN-08 1/2" NPT .43/11 1.02/26 .71/18

P562465 TN-12 3/4" NPT .47/12 1.25/32 .79/20

SFV VentsDonaldson Description d h D L d2 Valve Setting Part No. Size (in./mm) (in./mm) (in./mm) (in./mm) mb

P562472 SFV-06-N 3/8" NPT .39/10 1.22/31 1.18/30 .39/10 100

P562473 SFV-08-N 1/2" NPT .39/10 1.22/31 1.18/30 .39/10 100

Special black matte finish glass fiber reinforced technopolymer

Resistant to solvents, oils,grease and other chemical agents

Square cut BunaN seal ring

Maximum continuous working temperatures: 266°F / 130°C

Unidirectional gaseous ventingSpecial polyamide technopolymer,

RAL 2004 orange cover with graphic symbol “valve”, and black threaded connector

Resistant to solvents, oils,greases and other chemical agents

Square cut BunaN synthetic rubber seal ring

Aluminum valve covered with adhesion-resistant material sealing against an O-Ring

Stainless steel springValve setting 100mb: valve

opens when pressure exceeds 1.4 PSI / 0.100 bar

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Plugs, Vents & Flanges

FlangesFeaturesThese Suction and Return Flanges with zinc-plated steelstamping are designed for tank top mounting. Flangesprovide a seal to the pipe and reservoir without welding.Each flange provides access to the inside of the reservoirto service in-tank immersed suction strainers and diffusers.

B C

D

AC

F

StiffeningRibs

1/8" R

GasketInternal Washer

ENominal Pipe Size

Top ofTank

BottomPlate

TopPlate

G

Drill and Tap5/16-18NC Thread

Suction FlangesNominal Dimensions

Donaldson E A B C D F SLOT GPart No. Pipe Size (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm)

P562641 1/2" 5.25/133 5.50/140 4.25/108 2.125/54 .38x.62/10x16 4.0/102

P562642 3/4" 5.25/133 5.50/140 4.25/108 2.125/54 .38x.62/10x16 4.0/102

P562643 1" 5.25/133 5.50/140 4.25/108 2.125/54 .38x.62/10x16 4.0/102

P562644 1-1/4" 5.25/133 5.50/140 4.25/108 2.125/54 .38x.62/10x16 4.0/102

P562645 1-1/2" 5.25/133 5.50/140 4.25/108 2.125/54 .38x.62/10x16 4.0/102

P562646 2" 5.25/133 5.50/140 4.25/108 2.125/54 .38x.62/10x16 4.0/102

P562647 2-1/2" 7.50/190 7.50/190 6.25/159 3.125/79 .44x.88/11x22 6.62/168

P562648 3" 7.50/190 7.50/190 6.25/159 3.125/79 .44x.88/11x22 6.62/168

Seal suction lines passing through the top plate of a hydraulic reservoir or similar application

Includes: (1) top plate,(1) internal washer,(1) bottom plate,(1) gasket, and (4) 5/16-18 thread

forming screws

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4 / "4"

3 4

ADia. Hole

/ " / "5 916 x 16Slot 1 / " Rad9 16

/ "1 4OutsideFlange

InternalWasher

Top ofTank

Return FlangesDonaldson Description Hole Dia. PipePart No. A Size

P562634 RF-1369 1-3/16 1/2

P562636 RF-1370 1-3/4 3/4

P562637 RF-1371 1-3/4 1

P562638 RF-1372 2-1/2 1-1/4

P562639 RF-1373 2-1/2 1-1/2

P562640 RF-1374 2-1/2 2

Zinc-plated steel stampingDesigned to seal return

lines passing through the top plate of a hydraulic reservoir or similar application

Includes: (1) flange,(1) internal washer, and (2) 1/4-20 thread

forming screws

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Oil Analysis Service

Oil AnalysisKit: Part No.X007377Includes samplingbottle, instructions,forms, plus oilanalysis service & report

It is vitally important to inform us ofany mechanical work or operatingproblems with the sampled system.This feedback influences our future recommendations and interpretations.Good communication between you and the laboratory is essential for aneffective oil analysis program.

3. Label the Sample The label on the sampling containershould always be filled out completelyto assist in our correct identificationand analysis of the sample.

4. Send theSample to LabAlways use FirstClass Mail, UPS,FEDEX, or othercommercial delivery service for quick transportof samples.We strongly recommend you do not holdsamples for anylength of timebefore mailing them.

5. Review the Results The summary on the next page shows the basic layout of our typical oil analysis report.

WHAT YOU GET: Features of the Report:• Up to 6 sets of test results (current

and 5 previous) are displayed.• Spectrochemical and physical results

are underlined where applicable.• There are full headings for all results.• Guide to tests and their meaning are

on the back of the report.

(See illustration on next page)

Accessories:Sampling Pump(P176431) &Plastic Tubing(P176433)

Collecting the SampleObtaining a representative sample is the most important part of a scheduledoil analysis program. If a sample doesnot represent the true condition of thelubricant and component at the time of sampling, the reliability of the testresults and their interpretation is dramatically affected.

General comments on sampling• Areas where oil flow is restricted or

where contaminants and wear productstend to settle/collectshould be avoided assampling points.• We recommend that

you sample a compo-nent while it is running(if it is safe to do so)or within 30 minutesafter shutdown.

• Both of these practicesensure that wearproducts and lubri-cant contaminants are thoroughly mixedwith the lubricant and that the heavierwear particles havenot settled out.

Recommended sampling points:A good sampling point is between thepump and the first control valve bank,at an elbow or tee where the fluid ismost turbulent and well mixed.

5 Processing Steps in the Donaldson Oil Analysis Service

1. Collect the SampleYou remove a portion of oil from yourmachine and send to our lab. Samplingdevices are ordered through your localDonaldson distribution outlet. (Use partnumber above listed above.)

2. Complete the Sample Processing Form For each piece of equipment to be sampled, complete one of the sampleprocessing forms found in the kit.

Order our handy oil analysis kit andsampling pump & tubing to help youmaintain clean oil.

The Donaldson oil analysis service provides the quality testing necessaryfor effective preventive maintenance.Using an independent laboratory,Donaldson provides fast, low-cost,accurate and detailed informationabout the status of your oil and equipment. The program is based on proven laboratory techniques and covers a range of systems and applications.


NOTE: Once a proper samplingpoint and method is chosen for aparticular component, oil samplesfrom that component shouldalways be taken from the samepoint with the same method.

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SECTION AIn Section A you will see the date when the oilsample was drawn and its status. You will alsofind the unit ID number along with the name ofthe component being sampled. The ComponentReference Number is assigned by our system for quick access to your results. Just below theComponent Reference Number is your purchaseorder or accounting number.

SECTION BSection B lists specific information about the unitand component sampled; the worksite or location,and the oil type in service.

SECTION CThis portion of the report is where our Data Analysts make their evaluations and recommendations. This evaluation is based on the specific tests performed on the individual samples and the information provided by you about the sample and the sampled system.

SECTION DThe Spectrochemical Analysis section identifies and reports 21 metallic elements from the atomicemission spectrometer. These elements provide a positive means of identifying wear, contaminationand additive content. This section also documentsthe date when each sample was drawn, and showsthe lab ID number we assigned to each sample.

SECTION ESection E consists of unit operating information provided by you.

SECTION FSection F lists the Physical Test Results, a seriesof related tests run to determine the classification,contamination and degradation of a lubricant.

Reviewing the Oil Analysis Lab ReportA

B

D

E

F

C

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Normal 11-AUG-04DONALDSON COMPANY #16D.A. BEMBENEKTED OSENGA5200 COYE DRSTEVENS POINT WI 54481

ISO 9001 REGISTERED

STATUS WAS DNL

ON

UNIT I.D.: 014175-E CAN PRESS

COMPONENT: HYDRAULIC

COMP. REF. NO.: 664801

P.O. / REF. NO.:

WORKSITE UNIT MANUFACTURERNOT SPECIFIED

OIL TYPEBENZ ISO 68

COMPONENT TYPEHYDRAULIC SYSTEM

COMPONENT MANUFACTURER AND MODELNOT SPECIFIED

COMPONENT SERIAL NUMBER

MAINTENANCE RECOMMENDATIONS FOR LAB NO. 0197 Received on 16-AUG-04

ANALYSIS INDICATES COMPONENT & LUBRICANT CONDITIONS ARE ACCEPTABLE. If still in service, the oil is suitable for

continued use. RESAMPLE a the next scheduled intervel.

EVAL ID:# 1267

LAB NO.

SPECTROCHEMICAL ANALYSIS IN PARTS PER MILLION BY WEIGHT

SAMPLE INFORMATION PHYSICAL TEST RESULTS

UNDERLINED FIGURES INDICATE SIGNIFICANT VALUES. MAINTENANCE THAT MAY BE REQUIRED IS INDICATED ABOVEUNDER MAINTENANCE RECOMMENDATIONS AND SHOULD BE PERFORMED BY A QUALIFIED MECHANIC. PLEASEADVISE US OF ANY MAINTENANCE PERFORMED ON THIS UNIT.ACCURACY OF RECOMMENDATIONS IS DEPENDENT ON REPRESENTATIVE SAMPLE AND COMPLETE CORRECT DATAON BOTH UNIT AND SAMPLE. THIS REPORT IS NOT AN ENDORSEMENT OR RECOMMENDATION OF ANY PRODUCT OR SYSTEM. ORIGINAL REPORT MAINTAINED IN ANALYSTS, INC. DATA FILES.

FOR LEGEND AND EXPLANATION OF PHYSICAL PROPERTIES TESTS PLEASE SEE REVERSE SIDEN/R = TEST NOT PERFORMED

COPYRIGHT © 1990 ANALYSTS, INC. FORM NO. 6081-A 09/02

A

B

D

E

F

C

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"How...?" Information

How to read the Donaldson Visual Indicator

Filter OK Filter Needs Service

This simple device will tell you whenthe filter needs to be changed. Alwayscheck when the fluid is at operatingtemperature and the system is at normal operating flow.

If the top of the white panel is belowthe lower half of the window, the filterneeds servicing.

Visual Indicators are found on theseDonaldson filter assembly models:HAK05, HDK06, HFK08 & HEK11.

Donaldson Testing Procedures

The numbers on the performance curves refer to specific Donaldson media formulations such as #1, #6, #20, etc.Beta ratings and part numbers specific to each media can be found on the individual filter pages of this catalog.All flow measurements were made with 32cSt [150 SSU] hydraulic oil at 100°F (37.7°C), fluid specific gravity of 0.9.

Pressure Drop Calculation

Clean Filter Assembly = head P + element P

Calculation Definitions

PE = Element pressure drop from curvePM = Corrected element pressure drop

S.G. = New specific gravitySSU = New SSU viscosity (Saybolt Seconds Universal)cSt = New cSt viscosity (centistokes)cP = New cP viscosity (centipoise)

Corrections

To correct element drops for viscosity and/or specific gravity, use one of these formulae:

• PM = PE x (SSU/150) x (S.G./0.9)- or -• PM = PE x (cSt/32) x (S.G./0.9)- or -• PM = PE x (cP/29)

How Donaldson Derives Filter Performance Data

0 5 10 15 20 25 30 35 400

2

4

6

8

/

/

/

/

/

#9

#20

#4#2

#6

#1

Pre

ssu

re D

rop

(p

si)

Flow (gpm)

0 50 100 150

0

10

20

30

40

50

(l/min)

0.0

0.1

0.2

0.3

0.4

0.5/

kPa / bar

EXAMPLE

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Action Items to Process a Warranty Claim?It’s simple. Call your customer service representative immediately.Your rep will ask you for the following information to start the process: • Donaldson part number;• Problem description;• Customer business name;• Customer location—specify where

the product was purchased;• Individual to contact (including

phone and fax number); and• Location of defective product.

What to Do with the Product Do not destroy the product—please hold the defective product until contacted by Donaldson technical support specialist.

If the Donaldson technical supportspecialists asks you to return the product to Donaldson, you will receive a warranty claim package that will include: • the Donaldson Return Material

Authorization form (RMA);• a special shipping label

(UPS-Authorized Return System—this UPS-ARS process will be usedonly for the return of product forwarranty or liability review); and

• and special packaging instructions.• Contact UPS for pickup

Application of WarrantyWith the objective of providing themaximum amount of protection withthe least amount of inconvenience tothe customer, we will apply theWarranty Policy as follows:

1. Every effort will be made to deter-mine the cause of failure. Cause offailure will be used to determine theresponsible party(s). In the event ofdamage to the equipment on which the product is installed, if the causeof failure cannot be clearly deter-mined, and there is no evidence ofcustomer fault, Donaldson Companywill contribute toward repair of thedamage on a shared expenses basisrather than leave the customer with-out any recovery.

2. In cases where there is evidence of customer responsibility in the failure, we will negotiate a settle-ment that is fair and reasonable to all parties. With the customer’sagreement, we will provide failureinvestigation and product mainte-nance and service training with thegoal of preventing future failures.

ProvisionsWarranty coverage begins on the datethe part is purchased by the user andexpires when the specified number ofyears has passed.

Donaldson Company, Inc.warrants its products against failuredue to defects in materials and work-manship for the period specified underTerms and Conditions for the particularpart. Donaldson Company’s obligationunder this warranty covers replacementof the failed part including transportationcharges. If the Donaldson product failureis the sole and direct cause of damage to the equipment on which the productwas installed, Donaldson Company willreimburse reasonable costs to restore the equipment to the condition it was in immediately before the failure. Thiswarranty does not cover failure due tomisapplication, misuse, abuse, neglect,rust through and corrosion, improperservice practices or non-Donaldsonapproved modification. This warrantygives you specific legal rights. You mayhave other rights which may vary from state to state. Engine and EquipmentManufacturers warranties remain ineffect when Donaldson products areused. Donaldson Company must benotified of any claims covered by thiswarranty within one year of the date of failure.

Warranty and Claims

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Worldwide Distribution

another facility in the Quincy area.In the 20 years that Donaldson waslocated here, the distribution centergrew to a total of 165,000 square feet.

In 1994, Donaldson moved its NorthAmerican warehouse operations into anew, state-of-the-art distribution center,centrally located in Rensselaer, Indiana.See details on next page.

supply chainWorldwide

Capability our distri-bution center adjacent to our manufacturing facility inAguascalientes, Mexico.

Many Donaldson customers in otherregions around the world place theirexport orders through the DonaldsonEuropean distribution center in Bornem,Belgium or our Asia/Pacific distributioncenter in Singapore.

30 Years of On-Time Service to our Distribution PartnersIn 1974, the first Donaldson distribu-tion center was located in the beautifulriver bluff country of Quincy, IllinoisUSA. This ware-house was located inthe caves along the Mississippi River.

After a few years, the caves did nothave adequate space nor facilities tomeet the growing demands of our independent and OE dealer distributionchannels, so Donaldson moved into

Donaldson DistributionCenters WorldwideDonaldson has developed the expertiseto ensure a constant supply of productsto meet the demands of our worldwide customers. For example, each monthDonaldson’s distribution center inRensselaer loads and ships over 95ocean containers.

Donaldson’s export distribution partnersrely on our ability to consistently processand ship inter-national ocean and airshipments quickly and accurately.

The majority of stocked product ordersfrom Donaldson’s customers outside of North America are enroute to theirfinal destination via ocean containerwithin five working days.

To minimize the duty and freightexpenses for our customers in Centraland South America, Donaldson canship international export orders from

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Technical Reference Guide

Why Hydraulic Components Need Protection 154

How Contamination Damages Precision Parts 154

Types of Contaminant 154

Sources of Contamination 155

Fluid Conditioning 156

Proper Filter Application 157

Fluid Properties 157

Types of Hydraulic Fluid 158

Basic Hydraulic Filtration Principles 159

Hydraulic Filtration Pressure Drop ( P) 161

Fluid Viscosity Graph 162

Physical Characteristics of Filter Elements 163

Micron Size: Comparison of Familiar Particles 164

ISO Beta Rating System 165

Application Guide for Donaldson Media 166

Filter Efficiency Standards 167

Efficiency of Donaldson Filter Media(Re-rated per ISO 16889) 169

Cleanliness Level Correlation Table 170

Compatibility of Donaldson Filter Media with Various Hydraulic Fluids 171

Filter Positioning 172

Technical Reference Guide “The Blue Pages”

Donaldson provides this technical reference as a short course in “Hydraulic

Filtration 101”— for those who want to gain abetter understanding of fluid power filtration.

In industrial applications at factories all overthe world, we too often see hydraulic circuitsthat don’t include proper fluid filtration, orinclude it as an afterthought. Good filtrationneeds to be an integral part of the hydrauliccircuit to ensure the long life and proper operation of the pumps, valves and motors.A $100 filter protects your $100,000 equipment.

This guide is offered to aid in choosing the filter that will help you achieve the ideal cleanliness levels and longest life for your critical components.

Material in this section is in the public domain, not confidential, and may be copied for educational purposes at any time.Information was collected from many sources,both public and private, including DonaldsonCompany, Inc. Engineering Departments,Eaton Corporation, the Lightning® ReferenceHandbook from Berendsen Fluid Power,Hydraulics & Pneumatics Magazine, NationalFluid Power Association (NFPA), and variousindustry authorities.

Symbols Usedß Beta Ratio

cSt CentistokesP Pressure Drop or Differential Pressure

ISO International Standards Organizationμm Micron or micrometerppm Parts per millionSSUSUS

Saybolt Seconds Universal

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Studies show thatmost (typically 70%)of hydraulic compo-nent replacement isnecessary because ofsurface degradation,and most of that isdue to mechanicalwear. Proper filtration ofhydraulic fluids can lengthen component life.

Typical Factors in Component Life

This cutaway view of a simplehydraulic valveillustrates how particles damagecomponents. Innormal operation,

the spool slides back and forth in the valve body,diverting oil to one side of the valve or the other. If a particle lodges between the spool and valve body,it will erode small flakes from the metal surfaces. Asthese flakes are moved back and forth by the actionof the spool, they can roll into a burr that jams thespool and disables the valve.

Fluid power circuits are designed in all shapes andsizes, both simple and complex in design, and theyall need protection from damaging contamination.Abrasive particles enter the system and, if unfiltered,damage sensitive components like pumps, valvesand motors. It is the job of the hydraulic filter toremove these particles from the oil flow to help prevent premature component wear and system failure. As the sophistication of hydraulic systemsincreases, the need for reliable filtration protectionbecomes ever more critical.

Many different types of contamination may bepresent in hydraulic fluid, causing various problems.Some are:

Particulate (dust, dirt, sand, rust, fibers,elastomers, paint chips)

Wear metals, silicon, and excessive additives(aluminum, chromium copper, iron, lead, tin,silicon, sodium, zinc, barium, phosphorous)

Water

Sealant (Teflon tape, pastes)

Sludge, oxidation, and other corrosion products

Acids and other chemicals

Biological, microbes (in high water based fluids)

Hydraulic Components Need Protection

Types of Contaminant

How Contamination Damages Precision Parts

70% mechanical wear from:• abrasion• fatigue• adhesion

70% Surface Degradation

30% corrosion

15% Accidents

15% Obsolescence

Component DamageLooking down the barrel of an hydraulic cylinder, we cansee the scratches along the inside surface. Don’t cut costsby eliminating hydraulic filters! It could cost you more inthe long run in major component repairs!

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Load

Clearance Size Particlesinteract with surfaces to cause abrasive wear

DynamicClearance

(μm)

Rubber & ElastomersDue to temperature, time, and high-velocity fluid streams, rubber compounds and elastomersdegrade —thus releasing particulates into the fluid.This may be from hoses, accumulator bladders,seals, or other elastomer products.

High Water Based FluidsThe water in HWBF tends to support biologicalgrowth and generate organic contamination andmicrobes.

Replacement of Failed ComponentsFailure to thoroughly clean fluid conductor linesafter replacing a failed hydraulic pump will causepremature catastrophic failure.

Donaldson recommends frequent oil sampling toensure proper contamination control. Sample testpoints should be close to hydraulic pumps and atother key locations that provide safe, reliable accessto the fluid while under full system pressure.

Where Contamination Comes From

There are surprising number of different sources ofsystem contamination in hydraulic filtration.

New Hydraulic FluidAdding new fluid can be a source; even though it’sfresh from the drum, new hydraulic fluid isn’t clean.(It may look clean, but, remember, the human eyecan only see a particle the size of about 40μm.) Oilout of shipping containers is usually contaminated toa level above what is acceptable for most hydraulicsystems: typically, new fluid has a cleanliness levelabout the same as ISO Code 21/19, and water content is typically 200 to 300 ppm. Never assumeyour oil is clean until it has been filtered.

Built-in Built-in contamination, also called primary contamination, is caused during the manufacture,assembly and testing of hydraulic components.Metal filings, small burrs, pieces of teflon tape, sandand other contaminants are routinely found in initialclean up filtration of newly manufactured systems.

Ingressed Ingressed or external contamination comes fromthe environment surrounding the system. Dirt canenter the hydraulic fluid supply through leakingseals, reservoir breather caps, and worn cylinderrod seals. Ingressed moisture, particularly, cancause long-term problems. As a hot system cools at night, cool moisture-laden air can be drawn into the reservoir; as the air condenses, water isreleased into the reservoir. Water in excess of 0.5%by volume in a hydrocarbon-based fluid acceleratesthe formation of acids, sludge and oxidation thatcan attack internal components, cause rust, andadversely affect lubrication properties. The severityof ingression and type of contaminant are dictatedby the applications and environment.

InducedMaintenance procedures can introduce contaminationinto the system. Opening the system allows airborneparticles to enter. Leaving the system open duringoperation provides continuous ambient particleingression. Keep your system closed as much as possible.

In-OperationThe major source of contamination are the pump& actuators, the hydraulic cylinder, or thehydraulic motor. Wear-generated contaminants are a hazard during normal hydraulic system operation. The circuit actually generates additionalparticles as the fluid comes into contact with theprecision machined surfaces of valves, motors andpumps. Contaminant levels can keep doubling with every new particle generated. The result can be catastrophic if these contaminants are notproperly filtered out of the system.

Chip/Grittoo large to enter clearance

Flow

Motion

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Chemical RemovalRemoval of acids, sludge, gums, varnishes, soaps,oxidation products and other chemicals generallyrequires an adsorbent (active) filter with Fuller Earth,active type clays, charcoal, or activated alumina.

Heat Removal Removing heat is important to maintain viscosityand prevent fluid breakdown. Usually performedwith heat exchangers, including air-to-oil and water-to-oil types, finned coolers, or refrigerated units.

Heat Addition Added heat is used for cold temp start-up to getfluid viscosities within operational limits. Useheaters, immersion or in-line.

Kidney Loop FiltrationOne very effective way of ensuring thorough fluidconditioning is with a dedicated off-line circulationloop, or “kidney” loop, as illustrated below. Widelyused in industrial applications, this system uses aseparate circulation pump that runs continuously,circulating and conditioning the fluid. Multiplestages and types of filters can be included in thecircuit, as well as heat exchangers and in-lineimmersion heaters. For further information onfluid conditioning, consult your fluid power supplieror a reputable manual.

Fluid Conditioning is the term for the overall conditioning of the fluid in the hydraulic system,and encompasses particulate removal via filtersalong with other various methods for removingsilt, air, water, heat, acid, sludge or chemicals.

Particulate Removal is usually done with mechanical filters. A welldesigned reservoir that allows settling will alsohelp in keeping particulates out of the mainstreamfluid. For ferrous particulates and rust, reservoirmagnets or strainer band magnets can also beused. Other methods such as centrifuging or electrostatic filtration units can also be used,particularly in continuous batch processing andfluid reclamation.

Removal of Silt Silt, defined as very fine particulate under 5μm insize, requires very fine filtration or “oil polishing.”

Air Removal Getting air out of the system is best done byadding 100 mesh screen in the reservoir,approximately 30° from horizontal to coalesceentrained air and allow larger bubbles to rise tothe surface when reservoir velocities are low.

Water Removal This requires special water removal filters, referredto as absorbent or inactive. In systems with largequantities of water, a vacuum dehydration systemmay be necessary.

Fluid Conditioning

Pump

KidneyLoopFilter

PressureFilter

Breather

SuctionStrainer

PMSuctionFilter

ReliefValve

PM

Return-LineFilter

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Lubricity The property of the fluid that keeps friction low andmaintains an adequate film between moving parts.

Viscosity The thickness of the fluid as measured by resistance toflow. The fluid must be thin enough to flow freely, heavy enough toprevent wear and leakage. Hydraulic fluids thicken when they cooland thin out as they heat up. Because some hydraulic systems workunder wide temperature extremes, viscosity can be an important factor.

Viscosity Index (VI) The rate of viscosity change with temperature:the higher the index, the more stable the viscosity as temperaturevaries. VI can sometimes be improved by additives, usually polymers.

Rust Resistance Rust inhibiting chemicals in hydraulic fluids helpovercome the effects of moisture from condensation.

Oxidation Resistance Oxidation inhibitors delay the sludgy/acidiceffects of air, heat, and contamination in the system.

Foaming Resistance Although control of foaming depends largelyon reservoir design, anti-foaming additives in the fluid also help.

Fluid Properties

When selecting a filter or replacement element,it’s important to first answer some basic questionsabout your application. Where will the filter beused? What is the required cleanliness level (ISOcode) of your system? What type of oil are you filtering? Are there specific problems that neededto be addressed?

It’s also important to think about the viscosityof the fluid in your system. In some machinerylubrication applications, for example, the oil isvery thick and has a tougher time passing throughthe layer of media fibers. Heating techniques andthe addition of polymers can make the liquid lessviscous and therefore easier to filter. Another optionis to install a filter with larger media surface area,such as the Donaldson HFK08 or HEK11 lowpressure filters, that can accommodate more viscous fluids.

Next, think about duty cycle and flow issues.Working components such as cylinders often create wide variations in flow—also called pulsating flow —that can be problematic for filters with higher efficiency ratings. On the otherhand, dedicated off-line filtration (also called “kidney loop”) produces a very consistent flow,so it makes sense to use a more efficient filter.

Filters used in applications with steady, continuousoperation at lower pressures will last longer thanfilters that must endure cycles of high pressure pulsating flow. Generally, the lower the micron rating of a filter, the more often it needs to bechanged since it is trapping more particles.

Finally, it’s wise to ask yourself, “How much is myequipment worth?” Calculate how much it wouldcost to replace the equipment in your system, incase of component failure, and make sure thoseareas are well protected with proper filtration.(For example, high performance servo valves arevery sensitive, costly components that need to beprotected with finer filtration media.)

Proper Filter Application Minimizing maintenance costs through goodcontamination control practices requires properfilter application based on the specific contami-nation problems. Good contamination controlmeans cost-effective filtration. When looking fora filter, first assess the needs of your system andany problem areas.

System Characteristics to ConsiderWhen Specifying Filtration1) Oil Viscosity

2) Flow

3) Pressure

4) What Components will be protected by the filter

5) Cleanliness level required (expressed in ISO code)

6) Type of oil/fluid

7) Environment (the system, the surrounding conditions, etc.)

8) Duty cycle

9) Operating Temperature

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Some types of HWBF:Oil-in-water emulsions: typically 95% water and5% oil, with the oil droplets dispersed through-out the water. Provide some fire resistance, butdue to oil content, other fluids are superior.

Water-in-oil emulsions (invert emulsion): typically40% water and 60% oil, with the water dispersedin the oil. Provide some fire resistance, but due tooil content, other fluids are superior.

Water-glycol: typically 40% water and 60% glycol. Excellent fire resistance. Since glycol is an antifreeze, water-glycol can be used atlower temps.

NOTE: HWBF may require reduced pressure rating of pumps and other components.

Phosphate Ester: Somewhat fire resistant andgood in higher temp operations. Aggressive fluids that attack elastomers, paints and plastics.Special seals required (EPR, Butyl rubber, orViton™). Note that synthetic fluids are typicallyphosphate esters, chlorinated hydrocarbons or a blend with good lubrication characteristics but usually with low viscosity index. As withstraight phosphate esters, use special seals, paintsand plastics.

BiodegradableWith increasing concern about the environmentalimpact of hydraulic system leaks and spills,biodegradable fluids are receiving expanded usage, particularly in Europe. There are two types of common biodegradable hydraulic fluids: (1) vegetable-based oils, such as sunflower or grapeseed oils, and (2) synthetic oils like diesters,etc. Generally, systems using biodegradable fluidsare derated for maximum and minimum tempera-tures. Users who replace standard hydraulic oilswith biodegradable oils must check with filtrationcomponent manufacturers to confirm that the fluidand components are compatible.

There are many kinds of fluids used for power,but they can basically be called petroleum-basedfluids, biodegradable fluids, and fire-resistantfluids. A brief description of some of the types ineach category are listed below; for details on theseor others, consult your fluid power supplier orrefer to a reputable manual on hydraulics, such asthe Lightning Reference Handbook, published byBerendsen Fluid Power, Whittier, CA 90601.

Petroleum Based (Hydrocarbon)These are the most commonly used fluids inhydraulic systems. Their major advantages are low cost, good lubricity, relatively low/non-toxicity,and common availability. This type of fluid is notjust plain oil; rather, it is a special formulationwith additives that make it suitable for hydraulicsystems. Mostly, the additives inhibit or preventrust, oxidation, foam and wear.

Variations:

Straight oils: same as petroleum-based oil but without the additives.

Automatic transmission fluids (ATF): excellentlow temp viscosity and very high VI.

Military hydraulic fluids (ie: MIL-H-5606 & MIL-H-83282): also called ‘red oil’ because of the color. Low viscosity, good for cold temp operations, but may have to be modified for pumps.

Fire Resistant FluidsThere are two types of fire-resistant fluids commonly used in hydraulic applications:Phosphate Esters and High Water Based Fluids(HWBF). Although generally not as viscous at cold temperatures as petroleum-based fluids,they are fire resistant due to their high content of noncombustible material. Very useful in over-coming the likelihood of fire caused by a brokenhydraulic line spraying petroleum fluid into a pit of molten metal, onto a hot manifold, into a heat-treating furnace, or other ignition source.

Types of Hydraulic Fluid��

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B. Cellulose Media

Cellulose fibers are actually wood chips, micro-scopic in size and held together by resin. As yousee in the photo below, the fibers are irregular inboth shape and size.

Celluose often has lower beta ratings, whichmeans there are smaller pores in the media.Smaller media pores cause more flow resistance,in turn causing higher pressure drop.

While cellulose provides effective filtration for awide variety of petroleum-base fluids, in certainapplications it results in poor filtration perform-ance as compared to synthetic media.

C. Water Removal Media

This is media formulated with dessicants andresins to remove moisture and condensation frompetroleum-based fluids. (For concentration ofwater greater than half of 1 percent (0.05%) in thehydraulic oil, we recommend you use a vacuumdehydrator unit.)

D. Wire-Mesh Media

Wire-mesh media consists of stainless steel, epoxy-coated wire mesh available in 3 mesh sizes:

• 100 mesh yields 150μm filtration • 200 mesh yields 74μm filtration • 325 mesh yields 44μm filtration

Typically wire-mesh filters will be applied to catchvery large, harsh particulate that would rip up anormal filter. You may also find this media usefulas a coarse filter in viscous fluid applications.

Filter MediaMedia is a term used to describe any material usedto filter particles out of a fluid flow stream. Thereare four basic types used to remove contaminationin hydraulic applications:

A. Synthetic Media

Synthetic fibers are man-made, smooth and roundedof provide the least resistance to flow. Their consis-tent shape allows us to control the fiber size anddistribution pattern throughout the media mat tocreate the smoothest, least inhibited fluid flow.

Consistency of fiber shape allows the maximumamount of contaminant-catching surface area and specific pore size control. The result is mediawith predictable filtration efficiencies at removingspecified contaminants (i.g., 4μm) and maximumdirt holding capacity.

The low resistance of synthetic media to fluid flow makes it ideal for synthetic fluids, waterglycols, water/oil emulsions, HWCF, and petroleum-based fluids.

Basic Hydraulic Filtration Principles

Donaldson’s SyntheticMedia: Synteq®

Photo of Donaldson Synteq®

synthetic filter media as seen magnified hundreds of times under the scanning electron microscope. The smooth rounded fibers provide low resistance to fluid flow.

Cellulose filter media —photo from scanning electron microscope —magnified hundreds of times.

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How Filter Media FunctionsIn a Filtration SystemThe job of the media is to capture particles andallow the fluid to flow through. For fluid to passthrough, the media must have holes or channels to direct the fluid flow and allow it to pass. That’swhy filter media is a porous mat of fibers thatalters the fluid flow stream by causing fluid totwist, turn and accelerate during passage

The fluid changes direction as it comes into contactwith the media fibers, as illustrated above. As thefluid flows through the media, it changes directioncontinuously as it works its way through the mazeof media fibers. As it works its way through thedepths of the layers of fibers, the fluid becomescleaner and cleaner. Generally, the thicker themedia, the greater the dirt-holding capacity it has.

Looking at a cross-section view of thefibers, we can see how the flowstream is accelerated as itflows into the spacesbetween the fibers.

How Filter Media Collects ParticlesThere are four basic ways media captures particles. The first, called inertia, works on large, heavy particles suspended in the flow stream. These particles are heavier than the fluid surroundingthem. As the fluid changes direction to enter thefiber space, the particle continues in a straight lineand collides with the media fibers where it istrapped and held.

The second way media can capture particles is by diffusion. Diffusion works on the smallest particles. Small particles are not held in place by the viscous fluid and diffuse within the flowstream. As the particles traverse the flow stream,they collide with the fiber and are collected.

The third method of particle entrapment is callinterception. Direct interception works on particlesin the mid-range size that are not quite largeenough to have inertia and not small enough todiffuse within the flow stream. These mid-sizedparticles follow the flow stream as it bendsthrough the fiber spaces. Particles are intercepted or captured when they touch a fiber.

The fourth method of capture is called sievingand is the most common mechanism in hydraulicfiltration. As shownat right, this is when the particle is too large to fit between the fiber spaces.

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Synteq® fibers offer the least amount of resistanceto fluid passing through the media. Consistency of fiber shape allows the maximum amount ofcontaminant-catching surface area and specificpore size control. The result is media with predictable filtration efficiencies at removingspecified contaminants (i.g., 4μm) and maximumdirt holding capacity.

Natural cellulose fibers are larger than syntheticfibers and jagged in shape, so controlling size ofthe pores in the media mat is difficult and there is less open volume. In most applications thisresults in higher P as compared to synthetic filters. Higher beta ratings mean there are smallerpores in the media; smaller media pores causemore flow resistance, in turn causing higher pressure drop.

2. Dirt, ContaminantAs dirt gets caught in the media, it eventuallybegins to build up and fill the pore openings.As the poreopenings shrink,the differentialpressure (pres-sure drop)increases. This iscalled restriction.This photo fromour scanningelectron microscope shows actual dirt particlesbuilding up in the media pores.

Excessive dirt in the media can cause dirt migrationor even filter failure. Dirt migration occurs whenthe restriction is so great that the differential pressure pushes dirt deeper into the media and,eventually, through the media and back into thesystem. Filter failure occurs when the restrictionbecomes so high that the filter cartridge collapses(outside-in flow) or bursts (inside-out flow) torelieve the upstream pressure.

To avoid such catastrophe, use of a filter serviceindicator is recommended. It measures the pressuredrop across the filter, then signals when the filter is‘full’ and needs to be changed.

Hydraulic Filtration Pressure Drop

The difference between the inlet pressure and theoutlet pressure is called pressure drop or differentialpressure. It’s symbolized by P. P is an irrecover-able loss of total pressure caused by the filter, and ismostly due to frictional drag on the fibers in the media.

P may increase as the particulate rating or efficiencyof the filter (as expressed by its beta ratio) gets better.

P also increases as the filter is being loaded withcontaminant.

Four Major Factors Contribute to Pressure Drop

1. Filter MediaMedia is, of course, the main factor influencingpressure drop; indeed, it causes pressure drop.That’s why having a low-friction, high-flowing

media is soimportant. Thenatural celluloseor paper fibers(shown at left)typically used infiltration are large,rough, and asirregular as naturemade them.

Donaldson developed a synthetic media with smooth,rounded fibers, consistently shaped so that we cancontrol the fiber size and distribution patternthroughout the media mat, and still allow thesmoothest, least inhibited fluid flow. Our syntheticmedia is named Synteq®.

Natural Fiber Cellulose media, as seen under the scanning electron microscope.

Donaldson’s synthetic Synteq® filter media —photo from scanning electron microscope —magnified hundreds of times.

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Filter media, amount of contamination, the flowrate, and fluid viscosity are all factors in theimportance of sizing the filter for the systemrequirements. Filters that are too small won’t beable to handle the system flow rate and will createexcessive pressure drop from the start. The resultscould be filter operation in the bypass mode, filterfailure, component malfunction, or catastrophicsystem failures. Filters that are too large for thesystem can be too costly. Oversized filters requiremore system oil and higher cost replacement elements. Optimimal sizing is best.

3. FlowHigher flows create higher pressure drop. Withfast moving fluid, there will be more friction causing higher pressure drop across the media.

4. Fluid ViscosityMeasured in centistokes (cSt) or Saybolt SecondsUniversal (SSU or SUS), fluid viscosity is the resist-ance of a fluid to flow. As fluid viscosity increases,the cSt rating increases. Higher fluid viscosities alsomean higher pressure drop because the thicker oilhas a tougher time passing through the layer ofmedia fibers. Cold start fluid is a good example of highly viscous fluid. See chart below.

Viscosity/Temperature ChartA.S.T.M. Standard Viscosity-Temperature Chart for Liquid Petroleum Products (D 341-43) Saybolt Universal Viscosity

MIL-H-5606KEROSENE

DIESEL FUEL

JP4 AVERAGE

AUTOMATIC TRANSMISSION FLUID

TYPE A

SAE 30

SAE 20

SAE 140 GEAR OIL

SAE 40

SAE 5010W-30

SAE 10

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Inside the element, the filter media can vary inthickness, pleat depth and pleat concentration.

For example, Donaldson hydraulic filters are generally equipped with either white (“Synteq”our synthetic material) or natural brown (paper or cellulose material) media. It is important tonote that media colors vary according to eachmanufacturer—it should not be assumed that anywhite-colored media is made of synthetic material.

Some of the most important characteristics of a filter element (structure, fiber diameter, volumesolidity, basis weight, thickness, layering) can onlybe detected under a microscope.

Physical Characteristics of Elements

There are two main differences in filter elements.The first is the design of the filter element itself,and the second is the type of media that is used in such elements.

Filter elements have some attributes that are immediately obvious to the casual observer, such as height, inside diameter, outside diameter, mediaconcentration, type of liner, seal design, and the waythe media and componets are glued or potted together.

� Liners must be structurally sturdy to withstandpressure variance, yet open enough to allowgood flow.

� Top seal design must be leak-free, with a gasketor sealing device that ensures a good sealthroughout the life of the filter. Standard sealsare made of BunaN material, which is fine formost applications. However, if the filtered fluidis diester or phosphate ester fluid, you’ll need aseal made of a fluoroelastomer such as Viton.

� Media potting is key since it holds the media inplace at each end. Not only should the pottingbe fully around the ends of the media to preventleaks, it should also be of a material that canwithstand the application. For instance, epoxypotting should be used in elements that mustperform in higher temperature environments,phosphate ester fluids and some high waterbased fluids.

Damaged EquipmentDamage happens when key filtration points are ignored! The pistons in this pump are severely damaged from contamination in the oil.

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Micron Sizes of Familiar Particles

Grain of table salt 100μm

Human hair 80μm

Lower limit of visibility 40μm

White blood cell 25μm

Talcum powder 10μm

Red blood cell 8μm

Bacteria 2μm

Silt <5μm

Typical ISO CleanlinessHere are some typical ISO cleanlinessrecommendations fromcomponent manufacturers.(These are guidelines;always check the ratingsspecified by themanufacturer of yourspecific components.)

*Requires precise sampling practices to verify cleaniness levels.Source: Vickers

Combining the ISO Rating andFilter Performance RatingsWhile filter manufacturers publish beta ratings for filter media to describe efficiency performancelevels, a direct connection between the beta ratingscale and the ISO rating scale cannot be made.

The solution is monitoring filter media performanceat removing particles in the 4μm, 6μm, and 14μmranges. Oil analysis and field monitoring are theonly ways to get these measurements. Combine datafrom several tests to form a range of performance.Remember, actual filter performance will varybetween applications.

Here’s how to determine which filter media willbest protect your hydraulic components: plot anymedia performance range on the ApplicationGuide to Donaldson Filter Media (page 166),then connect the dots to make a line. On the same graph, plot your component requirement.(Reference chart below for some popularcomponents, or ask your supplier for therecommended ISO rating.) If the line of the mediafalls below the ISO line, or if the bottom line ofthe filtration range does not intersect the ISO line,the component will be protected.

40μm

25μm

10μm2μm100μm

80μm

Disaster StrikesWhen filters are not a main componentof the hydraulic circuit, disasterawaits! Here, piston rings were eatenaway by contaminants.

Pressure <3000 PSI >3000 PSI210 Bar >210 Bar

PumpsFixed Gear Pump 19/17/15 18/16/13Fixed Vane Pump 19/17/14 18/16/13Fixed Piston Pump 18/16/14 17/15/13Variable Vane Pump 18/16/14 17/15/13Varibale Piston Pump 17/15/13 16/14/12

ValvesDirectional (solenoid) 20/18/15 19/17/14Pressure (modulating) 19/17/14 19/17/14Flow Controls (standard) 19/17/14 19/17/14Check Valves 20/18/15 20/18/15Cartridge Valves 20/18/15 19/17/14Load-sensing Directional Valves 18/16/14 17/15/13Proportional Pressure Controls 18/16/13 17/15/12*Proportional Cartridge Valves 18/16/13 17/15/12*Servo Valves 16/14/11* 15/13/10*

ActuatorsCylinders 20/18/15 20/18/15Vane Motors 19/17/14 18/16/13Axial Piston Motors 18/16/13 17/15/12Gear Motors 20/18/15 19/17/14Radial Piston Motors 19/17/15 18/16/13

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Code More Than Up to & Including14 80 16013 40 8012 20 4011 10 2010 5 109 2.5 58 1.3 2.57 .64 1.36 .32 .64

Range of number of particles per milliliter:

Code More Than Up to & Including24 80,000 160,00023 40,000 80,00022 20,000 40,00021 10,000 20,00020 5,000 10,00019 2,500 5,00018 1,300 2,50017 640 1,30016 320 64015 160 320

ISO 4406 Contamination CodeThis correlates to the numbers in the boxes along the right side of the graph on the next page.

ISO 18/16/13

�μm

The Application Guide for Donaldson Filter Media on page 166 provides a data format forrating fluid contamination level and plotting filter media performance.

The vertical numbers on the left side of the chartrepresent particle counts in a logarithmic progressionof ten: .01, .1, 1,10, 102, 103, 104, 105 and 106. (Thisrepresents the number of particle in the oil sampleat the given size.) The numbers across the bottom of the chart represent particle size in microns.

Donaldson media efficiency performance levels arederived from the ISO 16889 test standard with NIST-certified on-line automatic particle countersand ISO medium test dust. The Donaldson mediaefficiency performance levels shown are based on test averages under steady flow conditions. Actualperformance levels may vary by application, viscosity,flow variance and contamination differences. ContactDonaldson or your Donaldson distributor for specificapplication calculations.

The international rating system for fluid contaminationlevels is called the ISO contamination code and it isdetailed in the ISO 4406 document. Most componentmanufacturers publish filtration level recommendationsusing the ISO code. The ISO code, located on the rightside of the media application guide on page 166, iseasy to use if you remember the 4μm, 6μm and 14μmnumbers along the bottom of the chart.

Manufacturer’s ISO contamination levels are basedon controlling the particle counts of 4μm, 6μm and14μm particles in hydraulic system oil. This level is

Media Application Guide and ISO Rating System

identified by measuring the number of particles 4μmand greater, 6μm and greater, and 14μm and greaterin one milliliter of the system hydraulic oil sample.

How to Use the ISO RatingExample: A cartridge valve manufacturer recommends an ISO cleanlinesslevel of 18/16/13.

1) On the Application Guide for Donaldson Filter Media on the next page, place a dot on the vertical 4µm line, horizontally even with the 18 box of the ISO code.

2) Place a dot on the vertical 6µm line horizontally even with the 16 box of the ISO code.

3) Place a dot on the vertical 14µm line horizontally even with the 13 box of the ISO code.

4) Connect the dots to get the ISO cleanliness level 18/16/13.

As illustrated below, particle counts falling on and above the 18/16/13 lineare damaging to the component and exceed the 18/16/13 specification setby the manufacturer.

Select a Donaldson media that falls below 18/16/13 to achieve cleanlinesslevel tolerable to the component.

4 6 14

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Application Guide for Donaldson Filter Media

μmμmμm�Logarithmic

ScaleThis represents thenumber of particles

at a given size in the oil sample

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Indicates that testing was done withAPC’s calibrated with NIST fluid

ß10(c) = 10001000 times more particlesupstream than downstreamthat are 10 μm and larger

Why the Efficiency Rating TestStandard Was UpdatedThe International Industry Standard (ISO) formulti-pass testing provides a common testingformat for filter manufacturers to rate filterperformance. This standardization gives you theability to reliably compare published filter ratingsamong different brands of filters.

ISO test standards were updated in 1999 toreflect the improved technology available inparticle counters and other test equipment. Thenewer particle counters provide more precisecounting and greater detail —reflecting a truerindication of filter performance.

The National Fluid Power Association (NFPA),the National Institute of Standards & Technology(NIST), and industry volunteers, including severalengineers from Donaldson, helped revise the ISOstandard. ISO 16889 has been in force since late1999 and ISO 4572 is officially discontinued.

Better Test Dust

The old test dust (AC fine test dust or ACFTD)was “ball milled,” which produced dust particles of varying size and shape. Particle distributionwas often different from batch to batch. Theaccuracy of ACFTD distribution and previous APCcalibration procedure was questioned by industry,due to lack of traceability and certification.ACFTD hasn’t been produced since 1992.

Now, the new test dust (ISO medium test dust) is “jet milled” to produce consistent particle size,shape, and distribution from batch to batch. Seedust size comparison chart below.

Liquid Automatic Particle Counters (APC’s)

In the old test standard (ISO 4572), fluid samplesobtained in bottles and off-line particle countingwere allowed. Now, in the updated standard (ISO 16889), on-line, laser-based automaticparticle counters, especially made for measuringliquids, are required and bottle counting methodsare disallowed, as illustrated on next page.

Understanding the Beta Rating SystemThis information is provided as an aid tounderstanding fluid filter efficiency terminologybased on current ISO, ANSI and NFPA teststandards. It is not proprietary and may bereproduced or distributed in any manner foreducational purposes.

What Is Beta Ratio?

Beta ratio (symbolized by ß) is a formula used to calculate the filtration efficiency of a particularfluid filter using base data obtained from multi-pass testing.

In a multi-pass test, fluid is continuously injectedwith a uniform amount of contaminant (i.e., ISOmedium test dust), then pumped through the filterunit being tested. Filter efficiency is determined by monitoring oil contamination levels upstreamand downstream of the test filter at specific times.An automatic particle counter is used to determinethe contamination level. Through this process anupstream to downstream particle count ratio isdeveloped, known as the beta ratio.

The formula used to calculate the beta ratio is:

Beta ratio(x)= particle count in upstream oil___ particle count in downstream oil

where (x) is a given particle size

Filter Efficiency Standards

Find further information on ISO 16889at www.NFPA.com or your ISO document source.

Ask for ISO/TR16386: 1999 “The Impact of Changes in ISO Fluid Power Particle Counting—

Contamination Control and Filter Test Standards.”

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DownStream

Up Stream

pump

pump

InjectionReservoir

TestReservoir

TestFilter

* APC = Liquid AutomaticParticle Counter

� In-Line Liquid Automatic ParticleCounters (APC) are now required for proper testing.

� APC calibration follows ISO 11171procedures

� ISO 11171 uses NIST (NationalInstistute of Standards & Technology)certified calibration fluid

ISO 16889

Test Dust Size ComparisonsACFTD calibrated size (μm) per ISO 4402 corresponds to a NIST-calibrated size [μm(c)] per ISO 11171

ACFTD 0.8 1 2 2.7 3 4.3 5 7 10 12 15 15.5 20 25 30 40 50

NIST 4 4.2 4.6 5 5.1 6 6.4 7.7 9.8 11.3 13.6 14 17.5 21.2 24.9 31.7 38.2

Overall, you can have strong confidence in filterratings resulting from tests per ISO 16889, as theyare highly accurate. As always, keep in mind thatbeta ratings are laboratory measurements understeady flow conditions with artificial contaminants —the real proof of the performance is how clean thefilter keeps the fluids in the application. A good oilanalysis program that checks the cleanliness of theoil periodically will verify that the proper filters arebeing used.

BottleSample

BottleSample

pump

pump

InjectionReservoir

TestReservoir

TestFilter

DownStream

Up Stream

ISO 4572(Discontinued)

� Either bottle samples or APC’s were allowed.

� APC calibration followed ISO4402 ACFTD(Discontinued)

The old particle counter calibration was based on only 1 dimension of an irregularly-shapedparticle (the longest cord). Today, the particlecounter calibration is based on equivalentspherical area of an irregularly-shaped particle.

NIST provides calibration suspension, which iscertified with X number of particles at a certainsize. This is verified by NIST. The new way tolist beta ratios includes a subscript (c) to indicateNIST certified test suspension and assures you oftraceability and repeatability.

flow meter

flow meter

OnlineAPC*

OnlineAPC*

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Donaldson hydraulic filter media beta ratings areaverage ratings obtained from multi-pass tests per-formed per the new ISO 16889 standard.

According to the ISO standard, each filter manu-facturer can test a given filter at a variety of flow rates and terminal pressure drop ratingsthat fit the application, system configuration and filter size. Your actual performance may vary depending on the configuration of the filter tested and test conditions.

Donaldson Hydraulic Filter Media Beta Ratings

Highlights of ISO 16889

ISO 4572 is now replaced by ISO 16889 as the international standard for Multi-PassTests to determine the efficiency (beta rating or beta ratio) and the dirt-holding capacity of the filter element.

The test bench for ISO 16889 must have On-Line Liquid Automatic Optical ParticleCounters (APC) calibrated using NIST (NationalInstitute of Standards & Technology)-certifiedcalibration fluid. This includes added enhacementsto APC’s, to allow for better resolution, accuracy,repeatability and reproducibility.

ISO 12103-1,A3 (ISO Medium, 5mm-80mm)Test Dust was selected as replacement dust forcalibration and testing procedures.

APC’s are calibrated by passing a sample of cal-ibration fluid with a known particle size distri-bution and producing a calibration curve tomatch the known count distribution.

NIST used the Scanning Electron Microscopeanalysis and statistical analysis techiques to cer-tify the particle size distribution.

Particle counts, upstream and downstream, aretaken every minute of the test.

Beta ratios are reported with (c) to designateNIST traceability.

ISO 16889 recommends reporting beta ratings at:Rating Efficiency2 ......................50%10 ....................90%75 ....................98.7%100 ..................99%200 ..................99.5%1000 ................99.9%

Example: ß4(c) =200 signifies that there are 200 timesas many particles that are 4μm and larger upstream asdownstream. This is 99.5% efficiency.

Example: ß5(c) =1000 indicates that there are 1000times as many particles that are 5μm and largerupstream as downstream. This is 99.9% efficiency.

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NEW Donaldson Filter MediaEfficiency Ratings

Per ISO 16889 Test Standards

FORMERMedia Rating NEW Rating NEW RatingNumber Beta

X=75 Beta

X(C)=200 Beta

X(C)=1000

per ISO 4572 per ISO 16889 per ISO 16889

Donaldson Synteq® Synthetic MediaNo. ½ 2μm <3μm(c) <3μm(c)



No. 2½ 10μm 8μm(c) 10μm(c)

No. 3 15μm 12μm(c) 14μm(c)

No. 4 16μm 15μm(c) 20μm(c)

No. 6 13μm 10μm(c) 13μm(c)

No. 9 22μm 18μm(c) 23μm(c)

No. 16 37μm 16μm(c) 22μm(c)

No. 20 40μm >50μm(c) >50μm(c)

Donaldson Cellulose MediaNo. 3 16μm 18μm(c) 24μm(c)

No. 10 25μm 19μm(c) 23μm(c)

No. 15 35μm 25μm(c) 29μm(c)

No. 25 na 32μm(c) >40μm(c)

Donaldson Wire Mesh MediaNo. 44 45μm nominalNo. 74 75μm nominalNo. 149 150μm nominal

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ISO Particles ISO FTD* Mil Std NASCode Per Milliliter Gravimetric 1236A 1638 SAE Level

>10 microns Level (mg/l) (1967) (1964) (1963)

26/23 140,000 100025/23 85,000 100025/20 14,000 100 70021/18 4,500 1220/18 2,400 50020/17 2,300 1120/17 1,400 1019/16 1,200 1018/15 580 9 617/14 280 300 8 516/13 140 1 7 415/12 70 6 314/12 40 20014/11 35 5 213/10 14 0.1 4 112/9 9 3 011/8 5 210/8 3 10010/7 2.3 110/6 1.4 0.019/6 1.2 08/5 0.6 07/5 0.3 506/3 0.14 0.0015/2 0.04 252/.8 0.01 10

* SAE Fine Test Dust --- ISO approved test and calibration contaminant.Source: Milwaukee School of Engineering Seminar, Contamination &Filtration of Hydraulic Systems

Cleanliness Level Correlation Table

Conversion of cleanliness specifications to filterperformance is not an exact science because thecontamination level in a hydraulic system is afunction of the ingression and generation rate aswell as the filter performance.

Factors That Affect CleanlinessLevels in a Hydraulic System

Abrasive wear in space between adjacent mov-ing surfaces of components.

Erosive wear at component edges or directionchanges where there is high fluid velocity.

Fatigue wear by particles trapped betweenmoving surfaces.

Identification of the Most SensitiveComponent

Required cleanliness level is dominated by thecomponent with smallest clearances and/orhighest loading on the lubricating film.

Best source for determining this level is thespecification published by the component man-ufacturer.

Higher pressures reduce component life, unlesscontamination level is decreased accordingly.

Operating at half the rated pressure of compo-nent will increase its life by more than fourtimes.

Percent of operating time at maximum pressure depends on individual machines and application.

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Filter Positioning Discussion

Fluid to be RecommendedFiltered MediaPetroleum-based Synteq

CellulosePhosphate Ester SynteqDiester SynteqWater Glycol SynteqWater-Oil Emulsion SynteqBiodegradable Fluid SynteqHWCF (high water

content fluids) SynteqCoarse Filtration Wire Mesh

Compatibility of Donaldson FilterMedia with Hydraulic Fluids

While Donaldson has developed many formula-tions of media, they can be divided into two broadcategories: natural fibers, usually cellulose, andsynthetic or man-made fibers.

A Note on SealsFilters with seals made of BunaN are appropri-ate for most applications involving petroleumoil and some high water content fluids. Filterswith seals made of Viton® or Fluorel® (both flu-oroelastomers) are required when using diesters,phosphate ester fluids. Donaldson offers bothtypes. (Viton® is a registered trademark ofDuPont Dow Elastomers, and Fluorel® is a reg-istered trademark of 3M Company.)

In Donaldson filters with flurorcarbon elas-tomer seals, epoxy potting is used to accommo-date higher temperature environments and forcompatibility with fluids such as phosphateester and high water based fluids. The plastisol(heat cured) and urethane (self curing) pottingmaterials used in other filters perform well withpetroleum-based fluids.

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Piston Pump DamageThe severe score marks on the piston slippers leave noquestion about why good hydraulic filtration is important.

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Pump

KidneyLoopFilter

PressureFilter

Breather

SuctionStrainer

PMSuctionFilter

ReliefValve

PM

Return-LineFilter

This portable kid-ney loop filter cart is manu-factured by DonaldsonFiltration AsiaPacific Pte Ltd in Singapore.

KIDNEY LOOP FILTERSBenefit: HighSometimes referred to as “off-line”filters, kidney loop filters achievevery fine filtration by maintainingsteady-state flow, independent ofthe hydraulic circuit.

With this type of filtration, theentire hydraulic system can keepoperating while the kidney loop fil-ter is being serviced.

A kidney loop filter utilizes low-pressure housings that are easilyaccessible and serviceable. These fil-ters can either be integrated intothe main hydraulic reservoir, orused in mobile filter carts like the

one shown at left to service manyhydraulic systems.

Note that kidney loop filters do not directly protect components—rather, their main function is to polish the oil to a very cleancondition. It’s also important to remember that an additional pump and motor will be required.

FILLER / BREATHER Benefit: HighTank breathers are placed onhydraulic reservoirs to preventatmospheric contamination fromentering and to allow for sufficient

air movementinside the reservoir.Breathers shouldprevent particleslarger than 3 microns from enter-ing the system. Thisis a sensible, afford-

able solution for any hydraulic sys-tem, but by all means cannot be theonly filter on a hydraulic system.

How to Best Position Filters in Your Hydraulic CircuitWithin every industrial hydrauliccircuit there are many possibleplaces for filters.

The best systems are strategicallyengineered to ensure that oil is fil-tered properly at each stage of itsjourney through the circuit.Ideally, filtration should occur inthe following places:

• In the Reservoir• Before/After the Pump• In the Return-line System• Off-line

In reality, many companies haveto make tough decisions aboutwhich filters they can afford andwhich ones they’ll have to livewithout.

Much depends on the cleanlinesslevel requirements of the compo-nents, environment, duty cycle ofthe equipment and other variablesthat can vary from application toapplication.

This diagram showshow various types offilters can be used inhydraulic circuits.

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173

Pressure Filters:

HFK08 (p.48)HEK11 (p.52)FIK (p.34)

HEK11 (p.52)

Suction Filtration:

HPK04 (p.88)HPK05 (p.92)

HDK06 (p.44)HFK08 (p.48)

FPK02 (p.80)HPK02 (p.76)HPK03 (p.84)

HMK24 (p.64)HMK05 (p.68)HMK25 (p.68)

Donaldson Models Designed for Return Line Filtration:

LPS04 (p.12)HBK05 (p.16)HMK04 (p.64)

Downsides are few, but worth noting…return-line filters can be subject to flow surges (whichcontribute to poor filterperformance) and they do not filter the drain lines.

NOTE regarding return-line andkidney-loop filtration: If you’relooking for a great value filterthat’s easy to maintain and withlots of media choices, this is a wise investment. Although thesefilters are very common, onedownside is that there are very few standards of consistency fromone manufacturer to thenext, soreplacement cartridges are not necessarily interchangeable.

PRESSURE FILTERBenefit: HighThis is also known as “last-chance”filtration. High pressure filters keepclean the oil that comes directly from the pumpso that themore expensivedownstreamcomponents(such as valvesand actuators)are protected.Pressure line filters offer protection fromcatastrophicpump failure.They are aworthwhileinvestment forhigh-value systems—as are found in theaircraft industry, paper and steelmills, plastic injection molding, andin die-casting machines.

One downside to high pressure filters is, ironically, the high pressure. The entire system must be stopped in order to service a high-pressure filter—unless a duplex configuration is used.When oil is shooting out of a pump at 6000+ psi, it will take out anything in its way! By nature,a high-pressure pump is a prime mover of fluids, so it will experiencesignificant wear over time. Servicecan also be more difficult because of its heavy-duty construction...asanyone who’s ever tried to change a slippery, 200-pound cast-iron filtercan attest.

RETURN-LINE FILTERBenefit: HighThe advantages of return-line filtersare many. They are usually low-pressure housings, which are lesstypically expensive. Their purpose is to collect the dirt from around the circuit as the oil returns to thereservoir. Much like the kidney loop,the return-line filter provides ultimateflexibility in positioning— it can perform almost anywhere within the return line circuit, either mountedinline or built into the reservoir.

SUCTION FILTERBenefit: MediumNormally placed between thereservoir and the pump, suctionfilters are designed to remove particles in the 5 to 150 micronrange. They are easier to service andless expensive than many other typesof filters—but because restriction inthe suction line must be kept verylow, filter housing size tends to belarger than similar flow return orpressure filter housings.

The most popular application forsuction filters is with variable-speed hydrostatic pumps commonlyfound in off-road mobile applicationsand industrial variable-speed drives.They are also often used in harshenvironments and charge pumpapplications.

SUCTION STRAINERBenefit: LowSuction strainers, or sump-type filters, are often used in hydraulicfluid reservoirs. Their only real use is to keep cigarette butts,moths, nuts & bolts and the like out of the pump. Instead,such contaminants can easily be eliminated by keeping the reservoir sealed and by using a Filler/Breather and Return-Line Filter.

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About Donaldson

Profile: North AmericanDistribution Center, Rensselaer, Indiana USA• Donaldson has over $17 million

in inventory and over 10,000products in stock

• Average growth rate of over 11%

• 18,000 orders processed permonth with an average first passfill-rate of 94% in 24 hours

• 2.2 million units shipped per month

• Over 100 people working 3 shifts

• Service network of over 1,600 domestic independent distributors, 2,000 OE dealerlocations, and an average of 95 export containers shipped each month to distribution locations around the globe

• ISO9001:2000 and

TS16949 Certified

Need it yesterday? Call your

Donaldson distributor—chancesare, he’ll have it in stock, but ifhe doesn’t, he can get it fromDonaldson overnight.

Unlike most filter manufacturersserving the aftermarket, Donaldsonhas most of our standard filtersin-stock, ready to ship when youneed them!

Combine the in-stock advantagewith our comprehensive selection(the largest in the industry, wethink) of cross-reference filters,PLUS Donaldson’s 9 decades offiltration expertise—and you’vegot filters you can count on tomeet your cleanliness require-

ments, form/fit/function needs,and your deadlines.

Count on Donaldson!

Most Filters are In-Stock, Ready to Ship per Your Schedule & JIT Needs

400,000 sq ft North AmericanDistribution Center

The 66 dock doorsenable rapid response

WHYcarry inventory...

when Donaldsoncan deliver your

filters next-day??

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175

About Donaldson

Donaldson: A World Leader in Industrial Hydraulic Filtration

Large, well-stocked distribution centers inthe USA (above) andEurope (right) enableus to get product to our customers quickly–anywhere in the world.

Donaldson Company, Inc. was founded in 1915. Since itsinception, the company has valued innovation. Over the

years, Donaldson pioneered many of the major advancementsin industrial filtration, such as new and unique filter mediatechnologies, including Synteq® synthetic media and Duramax®

high-pressure spin-on filters. Donaldson personnel hold hundredsof patents worldwide.

Our commitment to advanced products is surpassed only by our commitment to quality, as evidenced byISO9001:2000 and TS16949 certification in our own factories, as well as quality certification by over 60 of our major OEM customers, including General Electric,General Motors, Caterpillar, Ford, John Deere, Cummins,Volvo/Mack and Boeing.

Donaldson has a network of over 40 worldwide engineering,sales, manufacturing and warehouse operations. Annualrevenues now exceed a billion dollars. Three to five percentof that revenue is reinvested each year into research anddevelopment so that we can bring you the most advancedfiltration systems in the world.

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176

About Donaldson

Net sales ....................$ 1,595,733

Net earnings..................$110,554

Return on sales ..................6.9%

Return on average

shareholders’ equity ........20.6%

Employees 7/31/05............11,123

Financial Highlights Fiscal year 2005

Cook

Donaldson Company, Inc. is a leading worldwide manufacturerof filtration systems and replacement parts, including: Schwab

Giertz

In-plant air cleaning anddust/fume/mist collection systems (Torit brand);Compressed air and gas filters,dessicant dryers, oil/water separators, chillers and morefor in-plant compressed air systems (Ultrafilter brand).Air and chemical filters fordiverse applications includingfuel cells, computer disk drives,commercial aircraft, and semi-conductor processing.

A full line of hydraulic filterassemblies and replacementcartridges and spin-ons forindustrial applications;Air and liquid filters, andexhaust/emissions controlproducts for heavy dutymobile equipment;Air intake systems andreplacement filters for gasturbines and generatorsused in power generationand oil and gas processing;

A Strong Vision, A Strong Company

Donaldson Leadership Team:

William M. Cook Chairman, President and CEO

James R. Giertz Senior Vice President,Commercial and Industrial

Lowell F. Schwab Senior Vice President,Engine Systems and Parts

Geert Henk Touw Senior Vice President and General Manager, Asia Pacific

Norman C. Linnell Vice President,General Counsel and Secretary

Sandee Joppa Vice President, Human Resources

William I. Vann Vice President, Operations

Thomas R. VerHage Vice President and Chief Financial Officer

Our Value Proposition: To provide you the lowest cost of ownershipvia clean oil—i.e: less downtime, longer machine life and lowermaintenance cost. To that end, we strive to design highly effectivefilters with consistent and verifiable performance.

16 ConsecutiveRecord Years

Historical Performance Cumulative Total Return, Year Ended July 31

16 Consecutive Years of Record EPS Growth

04 05

12

8

04 05

2,203

2,716

1,012

��

��

��

��

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177

About Donaldson

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21st Century

1990’s

1980’s

1970’s

1960’s

1950’s

1940’s

1930’s1920’s

1910’s

Historical HighlightsWorking for the Bull Tractor Company, Frank Donaldson rigs up his first air cleaner, “The Twister,” from eider cloth and a tin can.Donaldson Engineering Company is founded in 1915 in St. Paul,Minnesota, USA.

Donaldson expands its product line with the addition of the Simplexand Duplex air cleaners for diesel engines, and a spark-free muffler.

The company develops and sells its new, patented, oil-washed air cleaner to Ford, Caterpillar and John Deere. Despite the major financial depression in the U.S., Donaldson continues to increase sales and expand its facilities.

Donaldson wins a significant contract to supply the U.S. Army with air filters for its tanks. Annual sales revenue tops the $1 million mark.

Donaldson Company, Inc. goes public in 1955 and sales reach $7.8 million. The company revolutionizes the industry with the introduction of the first ever dry-type air cleaner for diesel engines,and begins operations in the United Kingdom.

Overseas operations expand with the opening of subsidiaries in Japan,Belgium, Australia, South Africa, France, and Brazil.

Donaldson develops high-efficiency hydraulic filters and the companydiversifies into fluid, particle and accoustics technology. The companyacquires Torit Corp., a manufacturer of industrial air pollution controlequipment. In 1979, Donaldson stock begins trading on the New YorkStock Exchange under the symbol DCI.

Donaldson enters the exploding computer market and creates anIndustrial Group to focus on in-plant hydraulic filtration and dust collection, gas turbine air filtration, disk drives, and other non-dieselmarkets. The company sets new standards for air filtration efficiencywith the introduction of nanofiber technology, brand named Ultra-Web.

Donaldson expands and diversifies into new product and geographicmarkets with its powerful technology, strong customer access, andbroad global reach.

Donaldson continues to expand its technological expertise with furtheradvancements in nanofiber media technology, improved synthetic mediasand PTFE medias, and more acquisitions.





178

About Donaldson

FM28249

Most of Donadson’s hydraulic filters are made at our state-of-the-art liquid filter manufacturingplant in Wisconsin USA. Part of its 204,000 sq. ft. (18,950 sq. mtr.)manufacturing floor is pictured here.

The production process is auto-mated, enabling us to build filtersfaster and with greater precision.Our workforce is fully committedto consistent quality and continu-ous improvement. All Donaldsonplants are ISO9001:2000 andTS16949 certified.

It all adds up to high quality filters you can count on to protectyour machinery and equipment.

State-of-the-Art Manufacturing MeansQuality You Can Count On

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179

About Donaldson Product Development

At the controls ofone of the filterfatigue testers,which violentlyshakes the filtertwice per seconduntil it breaks. If the design doesn’thold up well, it goes back intoEngineering for re-design.

Donaldson uses UniGraphics CAD systems for designinghydraulic filter heads, bowls, spin-ons and cartridges.

At the controls of the differentialpressure testing station for filtersusing medium-viscosity oils.

MULTI-PASS TEST BENCH: In one of ourfilter media development labs, media is putinto flat sheet holder to undergo multi-passanalysis to determine its efficiency.

Quality Assurance Testing—Operatoruses this state-of-the-art 3-D CoordinateMeasuring Machine to confirm height,length, width and thread diameter, perISO/TS standards, of a filter taken fromthe manufacturing line.

Donaldson Research & Development Brings You Leading Edge Filtration Products

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180

About Donaldson

Comprehensive Industrial Filtration Solutions

Filters and Dryers for Compressed AirSystems and Process Applications

• Coalescing, particulate and specialty filters for

industrial and process applications.

• Refrigerated, desiccant and membrane air dryers

for central or point-of-use installation

• Oil-free and breathing air purification systems

• Condensate management and process water

chiller systems

Dust & Mist Collection Systems

• Dust, mist & fume collectors

• Replacement cartridge filters & bags

• Many media choices to suit your application

• ASHRAE & HEPA filters

• Dura-LifeTM twice the life filters

Industrial Hydraulic Filters

• Low, Medium & High Pressure

• Complete line of heads, housings, cartridges,

spin-ons, replacement elements and accessories

• Extensive cross-reference line

• LHA filters and accessories

• EPE Eppensteiner industrial filters

(N. America only)

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181

About Donaldson

Your Complete Filter Resource

Filters for Gas Turbine Systems

• Cartridge-style air filters, panels, pre-filters

• Media: Synthetic or Duratek®, our patented blend

of synthetic & natural fibers

• Get either base media with Spider-Web® or Spider-

Web® XP nanofiber technology to reduce blade

fouling and improve fuel efficiency

• GTMTM 4-stage marine/offshore filtration system

removes salt, dirt and water droplets

Filters for Aerospace & Defense

• Engine air filters for piston aircraft

• Antimicrobial HEPA filters for commercial airliner

cabin air systems

• Air filters for electronic equipment cooling

• Filters for military aircraft, marine platforms, tanks

and other ground vehicles

Air, Lube, & Fuel Filters for Diesel Engines

• Air cleaner housings and air filters

• Complete line of liquid filters—lube, hydraulic, fuel,

coolant and transmission

• Mufflers and exhaust accessories

• Emission systems

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Filtering Bulk Oil

At this oil depot, high-flow/low-pressure HEK11 filters are used to remove both ingressed & induced contamination from oil that is piped around from reservoir to tank.

At this bulk oil processing facility in the central USA, HFK08 low pressure filters are used in parallel configuration to meet the challenges of high volumes and high viscosity.

HEK11

When oil is filtered in the bulk storage reservoir, it’s easier to keep it clean after itenters the machine or hydrauliccircuit. In bulk applictions, oilcan easily get contaminatedwith bacterial growth, built-in,ingressed or induced particulate.

A variety of Donaldsonhydraulic filters are used inbulk oil applications aroundthe world—in reservoirtanks...in return-line systems...prior to or following transportto storage sites.

Here are a few examples of how Donaldson filters are creating clean oil bulkapplications.

Filtering Bulk Oil is Key to System Cleanliness

HFK08

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Application Guide

This custom-built kidney loop cart uses two HFK08 filters to clean themany bulk oil tanks in a steel mill innorthern California.

Donaldson Duramax units at this South Africaore mine are used to filter the bulk oil as itruns from the storage tanks into the deliverytrucks for transport to the customer. The filterswere mounted in parallel, with the objective ofobtaining a higher flow rate.

This truck transports hydraulic fluid to mines, steel mills, and other industrial sites in South Africa.Four double-head HMK25 Duramax filters, with flow rates of 100gpm, are used to clean the oilbefore it is piped into large storage tanks at the customer site.

HMK25

HFK08 HMK25

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Filtering Bulk Oil

A copper mine in southernIndonesia has found a way tosave millions of dollars a yearby continuously filtering oil.

As is typical of bulk oil deliveries,new oil coming to the site has a high particle count. More particles are added when oil is transferred from one storagecontainer to another. Additionalparticle ingression comes fromthe lines between bulk storagetanks. The result is a particlecount in excess of the desiredISO cleanliness code.

To solve the problem, the mine’sheavy equipment workshopimplemented a program to continually circulate and filter oil and antifreeze.The bulk fluids are circulated by economical basic airdiaphragm pumps. HEK11assemblies are mounted in parallel to filter oil as it comes out of the bulk tanksbefore it enters compartments.Each filter is equipped with aservice indicator.

Bulk Oil Filtration Saves Money for Mine

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Application Guide

The impact of such a rigorousoil cleanliness program is measurable and impressive.The life of 793C special rearaxle oil has been extended from 2,000 hour to 8,000hours, resulting in oil savings of $1,714 per truck per year.Total oil savings per year for rearaxle oil filtration is $78,844. Theworld cost-per-hour average for793 wheel groups is $7.00, orabout $6,619,200 per year. Theaverage cost-per-hour at this site is $3.08, about $2,912,448per year.

That’s $3,706,752 total savings per year for this 120-wheel group.

The system has been operating forover a year, producing immediateresults and showing continuedimprovements in ISO cleanlinessratings. The mine is also seeingless downtime since filtering of the new oil starts when oil was scheduled for change.Kidney loop filtering time during preventative maintenanceis also significantly reduced.

The success of the mine’s program in southern Indonesiaprovides an excellent example ofhow to save money and improveproductivity through clean oil.

The operation in southernIndonesia is an open pit minewith associated processing andsupport facilities. It produces copper concentrate containingsmall quantities of gold, which istransported to local and foreignsmelters for further processing.

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Application Guide

Filter Application Guide

Pressurefilters - seepages 74-95.

DURAMAX Spin-Ons canbe used as pressure orreturn line filters, depending on the pressure. Seepage 58.

Reservoir

Tank-MountReturn Filters

pgs16-19

pgs52-55

pgs34-43

SuctionStrainer -see pgs120-121

Pump

pg 58

pgs48-51

Dedicated Off-Line Circulation Loop(“Kidney Loop”) filters

Pump

Relief valve

Directionalcontrol valve

pgs 124-135

Filler Caps

In-line Return Filters

pgs16-19

Double-actingCylinder

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Application Guide

Donaldson Level Gauge (see pg 148)

FIK low-flow in-tank filter(see pg 34)

In-Tank Filter Keeps Oil Clean on Heavy Duty Equipment

SunSource chose our smallest FIK in-tank unit, equipped with a pressuregauge, to mount in a small reservoirthey build for heavy duty constructionequipment. The Donaldson level gaugeon the front will tell the operator whento add oil to the tank.

Two LPS05 Spin-Ons Used on Portable Filter Cart

Applied’s Filter and Transfer Cart is one of three standard styles thecompany builds. Donaldson LPS05(SP50) spin-on filter was chosenbecause it offers a wide range of filtration media, as well as an H2Oremoval element. (see page 20 formodel list)

Applied provides this unit to a varietyof food processing, maufacturing,and mobile equipment companies that require filtration of their hydraulicsystems and the fluids being introducedinto the systems. This cart has alsobeen adapted to filter fluids other thanhydraulic fluids.

Products & Systems from Our Distributors

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Product Designed by Donaldson Resellers

LPS05 filters with pressure gauges

Kidney Loop Cart for SteelMill Uses Double HFK08’s

For this high-volume custom kidneyloop cart designed to clean the bulk oil tanks in a steel mill in northernCalifornia, AIT choose two DonaldsonHFK08 low pressure in-line filters, runin series, with 2μm Synteq filter media.

The steel mill uses thousands of gallonsof hydraulic fluids and has filtersinstalled within the various circuits to clean the oil in use in the machines.This cart, as part of a preventive main-tenance program, is taken around frombulk storage tank to tank to clean thestored oil via kidney loop method on aregular basis.

The unit is 10 HP with a Denison T6Evane pump, and uses ball valves toselect filters and pressure differentialswitches to indicate filter condition.

Dual Filter UnitFor Hydro Electric Plan

Fluid Tech built this 7-gpm, dual filterunit to filter the oil for the governorson the power house generators at a PG&E hydro electric plant in northern California. The unit uses two Donaldson LPS05 (SP60) filters,one with water absorption media and one with 10 μm media. See page 20 for information on SP50/60 models.

HMK05 Protects HydraulicSystems for End Dump Trailers

CATCO found that fleets were constantly having head failures with the low pressure spin-on filters used for end dump applications.

CATCO’s solution: The DonaldsonHMK05 Duramax® filter. Although it’sa spin-on, the HMK05 Duramax® isconstructed to handle pressure spikescaused by flow surges up to 800 psi(5520 kPa), and oil flow up to 50 gpm(189 l/min).

“It’s a simple change,” CATCO’s TomNelson says, “but a very effective one.Our end dump customers no longerhave trouble with filter head failurescaused by flow surges and cold temper-atures with this assembly.”


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Application Guide

Revitalized HydraulicSystem

AirHydo Power’s customer was having many problems with the oldhydraulics on a European-made FineBlanking Press. AHP did a turnkeyproject to remove the old hydraulics,build a new system, and integrate itinto the existing electrical controls.

Since the system has several contami-nation-sensitive proportional valves,clean oil is a “must.” For this cleaningsystem, AHP chose two DonaldsonHPK04 series high-pressure filters with 16", 10 μm elements and bothvisual & electrical P indicators.They also added a recirculation loopto the system with an air-cooled heatexchanger and a Donaldson FIK in-tank filter with a 10 μm elementand visual/electrical P indicators.

HFK08 for Constant FaceVelocity

Sunsource modified the DonaldsonHFK08 by reducing its port size from3" to 1.25", which reduced the flowfrom 300 gpm to 50 gpm. This slowerflow enables constant face velocityand prevents sloughing. Customers say their systems clean up very fastwith this package! Donaldson #1/2media is used. These units are madefor a company that has numerousplastic injection molding equipment.

Custom HydraulicFilter/Transfer Cart

AirHydro Power of Kentucky built this custom kidney loop system with aDonaldson spin-on filter; a ¾ HP/115volt/single phase/1800 rpm electricmotor; a 9.6 gpm pressure plated gearpump, and a 65 psig bypass checkvalve. The inlet and outlet hoses havewands for easy use. It’s mounted andpainted on cart with custom drip tray.


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And it has a way of sneaking into your hydraulic circuits. Unless you have a Donaldson T.R.A.P.™ Breather standing guard over your system.

NO moisture slips by Donaldson’s Thermally Reactive Advanced Protection (T.R.A.P.). In fact, it removes moisture at relative humidity levels as low as 15%! T.R.A.P. filtration technology reacts instantly to thermal conditions, blocking moisture completely.

T.R.A.P. Breathers from Donaldson are the ONLY breathers on the market that literally strip moisture vapor from intake air and exhale the moisture back to the atmosphere on the outflow cycle. The filter continuously regenerates its water holding capacity!

T.R.A.P. Breathers last longer. So will your budget.As illustrated to the right, T.R.A.P. Breathers actually exhale the moisture back out, which means you won’t need to change the breather due to water saturation … unlike dessicant filters that require frequent change-out. Like the name suggests, it TRAPS water before it gets in, yet doesn’t restrict air flow, and lets your hydraulic reservoir BREATHE.

0 500 1000 1500 2000 2500 3000

T.R.A.P. Breathers last up to 50% longer!

Brand X

Brand Y

Donaldson T.R.A.P. Breather

T.R.A.P.™ Breathers arrest moisture and free your budget.

Compare T.R.A.P. Breathers and you’ll be impressed. Try T.R.A.P. Breathers and you’ll be convinced!

Compare Service life

Effectiveness

Maintenance costs

Technology

Filtration

Other Advantages

T.R.A.P. TechnologyExtended Life (exhales moisture and refreshes its holding capacity on each cycle).

Reacts instantly to conditions in the hydraulic circuit, creating a moisture barrier without impeding airflow.

Reduced man-hours.

Thermally reactive barrier that removes moisture at relative humidity levels as low as 15%.

Superior moisture blocking and particulate filtration down to 3 microns at 97%.

Will not freeze in winter.

Desiccant FiltersShorter life (due to saturation of filtering material), leading to frequent replacement.

Requires extended exposure to the air stream before absorption begins. Restricts airflow and increases pressure.

Increased man-hours.

Absorbent filtering material that loses holding capacity with each cycle.

Less effective moisture blocking and particulate filtration.

Subject to freezing in winter conditions.

The patented T.R.A.P. filtering material regenerates its water-holding capacity, leading to a much longer service life. In competitive testing, T.R.A.P. Breathers performed beyond 3,000 cycles, while silica gel breathers lost efficiency at less than 2,000 cycles.

“The T.R.A.P. Breathers last longer. They’re more durable.”– Florida





D RY

AIR

MO

IST

AIR

DR

Y A

IR

T R A P P E D M O I S T U R E

MO

IST

AIR

T.R.A.P. Breather…Moisture meets its match.

U.S. Patent #5,575,832 ISO09001:2000 TSI16949 Certified

2

3

4

1

INTAKE CYCLE (INHALATION)

The circuit “breathes in” air containing moisture vapor.

The T.R.A.P. Breather strips moisture from the incoming air, allowing only dry air to enter the circuit.

1

2

“The T.R.A.P. Breathers have a longer service life. Desiccant filters seem to plug up quickly.”

– Illinois

“We test our oil every month. With the old desiccant filters, we always had free-standing water in the sample. With the T.R.A.P. Breathers, it’s nothing but pure oil.”

– Nebraska

It’s time to stop trouble from getting into your system!

4

3

OUTFLOW CYCLE (EXHALATION)

During the “exhalation” cycle, The T.R.A.P. Breather allows unrestricted airflow outward.

The outflow of dry air picks up the moisture collected by the T.R.A.P. Breather during intake, and “blows it back out” – fully regenerating the T.R.A.P. Breather’s water-holding capacity.

HOW IT WORKS

• Minimize water in your system

• Maximize system uptime

• Put your manhours where they benefit you the most!





Part Number Construction Connection Airflow Indicator

P566151 Glass-filled ABS 1" NPT 45 CFM Max. Optional Mechanical

P566156 Glass-filled ABS Bayonet 45 CFM Max. No

P564669 Glass-filled ABS 1" NPT 45 CFM Max. Electronic

P565616 Glass-filled ABS Bayonet 45 CFM Max. Electronic

P565857 Epoxy Coated Steel 3/4" NPT 25 CFM Max. Optional Mechanical

P565858 Epoxy Coated Steel Bayonet 25 CFM Max. No

P566037 Epoxy Coated Steel 3/4" BSP 25 CFM Max. No

Donaldson T.R.A.P. Breathers

T.R.A.P. Breather… Moisture meets

its match.





Hydraulic Filtration Solutions

Donaldson delivers quality hydraulic filters,replacement elements and reservoir accessories for industrial and mobile equipment & bulk fuel and lube applications.

Consistent Quality

2006H

YD

-100D

onald

son

Industrial

Hyd

raulic

Filters+

Accesso

ries

High Pressure Filters, p 74

Low Pressure Filters, p 10





Documents

to download the entire Donaldson Hydraulic Catalog!