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COMPANY PRESENTATION ASSANHANİL GENERAL

COMPANY · Tofaş PSA Audit 2014 %35 Capacity Increase Bursa Plant New i20 Karsan Business Milestones. Product Capability. Plastic Inj. & Blow Mold. Seats NVH&Trims PRODUCTION. Brands

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Page 1: COMPANY · Tofaş PSA Audit 2014 %35 Capacity Increase Bursa Plant New i20 Karsan Business Milestones. Product Capability. Plastic Inj. & Blow Mold. Seats NVH&Trims PRODUCTION. Brands

COMPANYPRESENTATION

ASSANHANİL GENERAL

Page 2: COMPANY · Tofaş PSA Audit 2014 %35 Capacity Increase Bursa Plant New i20 Karsan Business Milestones. Product Capability. Plastic Inj. & Blow Mold. Seats NVH&Trims PRODUCTION. Brands

Reason of Presence

To provide the best solutions comfort,

aesthetic and safety to transportation vehi

cle sector.

VISION

Page 3: COMPANY · Tofaş PSA Audit 2014 %35 Capacity Increase Bursa Plant New i20 Karsan Business Milestones. Product Capability. Plastic Inj. & Blow Mold. Seats NVH&Trims PRODUCTION. Brands

MISSION

Purpose of Existence

To choose and perform the best businesses with the best outcoming results for all stakeholders among all alternatives by using the most advanced management techniques with its Design - R&D capabilities and creative approach. Ultimate efficiency, zero defect, competitiveness, environmental consciousness, just in time and place “Production – Supply/Delivery – Solution” factors are always kept foreground in its each and every implementation. The company plans, composes and develops all the resources accordingly.

Page 4: COMPANY · Tofaş PSA Audit 2014 %35 Capacity Increase Bursa Plant New i20 Karsan Business Milestones. Product Capability. Plastic Inj. & Blow Mold. Seats NVH&Trims PRODUCTION. Brands

1997

210 million USD

PLANT 1 Land: 29.000 m² Building: 21.000 m² PLANT 2 Land: 39.000 m² Building: 18.000 m² Bursa PLANT Land: 11.800 m² Building: 9.000 m²

1100

%60 Kibar Holding , %40 Hanil E-HWA

Foundation

T/O ( 2014 )

Plants

Employees

Share Structure

Customers

Milestones

Page 5: COMPANY · Tofaş PSA Audit 2014 %35 Capacity Increase Bursa Plant New i20 Karsan Business Milestones. Product Capability. Plastic Inj. & Blow Mold. Seats NVH&Trims PRODUCTION. Brands

1997

2004

ISO/TS 16949 Certification

2005

ISO/14001 Certification

FORD Business2007

FORD Q1

Certification

2008

VW Quality Audit

Degree A2009

Daimler Mercedes Turkey

Subcontractor Category I

ISUZU Business

2010

R&D Center was established2011

Establishment of JVC with Turkish

Airlines to produce aircraft seats

Honda Business

2012

ISUZU CV Passenger Seat

Supply Agreement

ISO 18001 Certification

2013

IRIS Certification

ASD Seat Design

New Plant with Paintshop

Tofaş PSA Audit

2014

%35 Capacity Increase

Bursa Plant

New i20

Karsan Business

Milestones

Page 6: COMPANY · Tofaş PSA Audit 2014 %35 Capacity Increase Bursa Plant New i20 Karsan Business Milestones. Product Capability. Plastic Inj. & Blow Mold. Seats NVH&Trims PRODUCTION. Brands

Product Capability

Page 7: COMPANY · Tofaş PSA Audit 2014 %35 Capacity Increase Bursa Plant New i20 Karsan Business Milestones. Product Capability. Plastic Inj. & Blow Mold. Seats NVH&Trims PRODUCTION. Brands

Plastic Inj. &

Blow Mold.NVH&TrimsSeats

PRODUCTION

Page 8: COMPANY · Tofaş PSA Audit 2014 %35 Capacity Increase Bursa Plant New i20 Karsan Business Milestones. Product Capability. Plastic Inj. & Blow Mold. Seats NVH&Trims PRODUCTION. Brands

Brands & Models (On Production)

Seat, Plastic and Trim Parts.

Plastic and Trim Parts

Plastic and T rim Parts

TourneoCustom

V363

B460

Seating Systems , Bumper , NVH

Plastic and Trim Partsi10

Seating Systems , Bumper , NVH

Plastic and Trim Partsi20

Bumper, Plastic and Trim PartsH350

Page 9: COMPANY · Tofaş PSA Audit 2014 %35 Capacity Increase Bursa Plant New i20 Karsan Business Milestones. Product Capability. Plastic Inj. & Blow Mold. Seats NVH&Trims PRODUCTION. Brands

Plastic and Trim Parts

Seating Systems

P700

Monokoç

Brands & Models (On Production)

Civic Plastic and Trim Parts

Page 10: COMPANY · Tofaş PSA Audit 2014 %35 Capacity Increase Bursa Plant New i20 Karsan Business Milestones. Product Capability. Plastic Inj. & Blow Mold. Seats NVH&Trims PRODUCTION. Brands

TSI / ASSAN HANIL

AFFILIATE

TSI Seats is a JV company of THY and Assan Hanil Automotive. (%50-%50)

Scope of TSI is to design, produce and market aircraft passenger seats.

TSI has finished the design of singleaisle short range economy class and convertible

class aircraft seats.

TSI is the first domestic aircraft seat manufacturer in Turkey.

TSI seats have gained ADOA, POA and ETSO certificates from EASA.

First order was placed for the retrofit project of 25 Boeing 737NG aircraft byTHY in 2014.

TSI has a production capacity of 10,000 seats per year and this will be increased to around

100.000 seats per year in the near future.

Page 11: COMPANY · Tofaş PSA Audit 2014 %35 Capacity Increase Bursa Plant New i20 Karsan Business Milestones. Product Capability. Plastic Inj. & Blow Mold. Seats NVH&Trims PRODUCTION. Brands

Commercial Vehicle Passenger Seat

Urban Group

Intercity Group

Coach Group

Page 12: COMPANY · Tofaş PSA Audit 2014 %35 Capacity Increase Bursa Plant New i20 Karsan Business Milestones. Product Capability. Plastic Inj. & Blow Mold. Seats NVH&Trims PRODUCTION. Brands

QUALITIES

Certification

ISO TS 16949 Quality Management

ISO 14001 Environmental Management

FORD Q1 Quality Management System

VW Quality Audit Degree A

Daimler Mercedes Subcontractor Category – I

OHSAS 18001 Occupational Health and Safety Management

IRIS Quality Management System

HMC 4 Star Category (5 star evaluation)

Page 13: COMPANY · Tofaş PSA Audit 2014 %35 Capacity Increase Bursa Plant New i20 Karsan Business Milestones. Product Capability. Plastic Inj. & Blow Mold. Seats NVH&Trims PRODUCTION. Brands

TESTABILITIES

SALT SPREY

MELT POINT

MELT FLOW

OVEN

DUST CHAMBER

BALANCER

Page 14: COMPANY · Tofaş PSA Audit 2014 %35 Capacity Increase Bursa Plant New i20 Karsan Business Milestones. Product Capability. Plastic Inj. & Blow Mold. Seats NVH&Trims PRODUCTION. Brands

Min. Application Force; 200 N, Max. Application Force; 12000 NCycle Parameter; Max. 60 cycle/minDistance Parameter; Max. 500 mm

ENDURANCE TESTS

FATIGUE TESTS

'Between -40ᴼ C , +120ᴼ C , Max. %95 humidity

ENVIRONMENTAL

CHAMBER

Pull & Push max force 2500 NZWICK

daylightUV lightfluorescent light

DAY LIGHT

CABINET

TESTING CAPABILITIES

Page 15: COMPANY · Tofaş PSA Audit 2014 %35 Capacity Increase Bursa Plant New i20 Karsan Business Milestones. Product Capability. Plastic Inj. & Blow Mold. Seats NVH&Trims PRODUCTION. Brands

R&D CENTER PROJECT

Teydeb Goverment Projects

The Modular System Design and Prototype Production Study of Bus Passenger Seats - ( Completed )

Economy Class Aircraft Seat Design and Prototype Production Study – ( Completed )

Pneumatic Valve System Development for Air Suspended Driver Seat – ( Completed )

Seat Parts Design with Composite Materials – ( Completed )

Cradle Motion Mechanism Development Project – Completed

Ensuring lightweight seat with water injection method – ( Continued )

Development of Seat mechanisms to increase the comfort – ( Continued )

Santez Goverment Projects

Magnesium Alloy Development Project – With Muğla University – ( Continued )

Increase the bumper paint quality and enerjy saving project with plasma method – ( Contiuned )

Page 16: COMPANY · Tofaş PSA Audit 2014 %35 Capacity Increase Bursa Plant New i20 Karsan Business Milestones. Product Capability. Plastic Inj. & Blow Mold. Seats NVH&Trims PRODUCTION. Brands

THANK YOU