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1 Tool Management More than just tools. We’re Tool Management! Audience: Power Industry

Tool Management Power Industry 04262010

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RSC Equipment Tool Management System for Power Plant Shut downs and Turn Arounds

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Page 1: Tool Management Power Industry 04262010

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Tool Management

More than just tools.We’re Tool Management!

Audience: Power Industry

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Safety First Culture

Safety is first in all that we do Only one accident in the last 6 years in Region

11 (sprained knee) All tools meet or exceed OSHA, ANSI and

MSHA standards All tools are inspected and tested before every

rental

SAFETY1st

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Tool Management Offerings

RSC ProBox

Provides a convenient, secure and productive solutions

Order process just takes 3 EASY STEPS

Onsite Tool Room

15 years of experience managing client owned, contractor owned and Total Control® customer tool rooms

Experienced tool technicians are capable of managing any size tool room

Tool Packages

When the project requires fewer tools

Rent a single tool or pallet(s) of tools

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Tool Container

Provides a smaller job site solution

Stocked per craft and job type

Blast resistant option is available

RSC’s Mobile Tool Room

Provides productive solutions for shutdowns, turnarounds, maintenance and capitol construction projects

Manned tool trailers include RSC owned custom software and experienced tool technicians

Tool Management Offerings

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Industry Experience 25 Years of Experience

— Petrochemical— Refinery— Power— Government— Steel — Cement— Capital Construction— Mining— Marine— Industrial Manufacturing— Pulp and Paper— Food Processing

200 per-shiftCement

ManpowerSupport

Industry

Industrial Projects

$2BPower

$2BGovernment

20 per-shiftConstruction

250 per-shiftSteel

500 per-shiftMarine Yards

2,500 per shiftPetrochemical

1,500 per-shiftGovernment

2,500 per-shiftPower

$2.5BPetrochemical

Construction Projects

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Not Just Tools… Value!

Tool Management

Safety

Service

Productivity

Savings

Accountability

Reliability

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All tools issued are inspected daily

RSC meets OSHA and MSHA standards on safety inspections

Only one Mobile Tool Room Blast Resistant tool rooms from

RSC certified to 8PSI

RSC’s Tool Management performs scheduled routine safety inspections.

Tool safety OSHA and MSHA requirements Multiple trailers for contractors Blast resistant tool rooms

Project Challenges Tool Management Solutions

Safety

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Centralized tool management system

Young fleet age and reliable tools

Tools are returned Asset accountability

Increase productivity by managing the process and providing the

workforce with quality tools when they need them.

Management reporting Workforce productivity Tool utilization Tool availability

Project Challenges Tool Management Solutions

Productivity

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Tool accountability by person and unit

Maximize tool utilization Custom tool packages by craft No cost associated for backup

tools No cost of ownership

Save time and money by minimizing tool loss and maximize utilization.

Tool Loss Inability to share tools

between cost centers and contractors

Tool utilization Tool support Burden of ownership

Project Challenges Tool Management Solutions

Savings

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Preventive maintenance and inspection programs

One of the youngest fleet ages in the industry

Onsite testing services Repair services are available

upon request

RSC provides reliable tools by using quality products,

maintenance programs and onsite tool services.

Top quality, reliable tools

Project Challenges Tool Management Solutions

Reliability

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Prompt substitutions and additions

Flexible tool room support Tool customization assistance

RSC’s Tool Room Management service provides 24/7 dedicated small tool support and industry expertise.

Response time Daily support Tool selection

Project Challenges Tool Management Solutions

Service

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Case Study

Current Process Focus Points RSC Solutions

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Plant Comparison

•Multiple contractors

•Duplication

•Under-utilized tools

•Tool loss

•Reliability / delays

•Centralized location•Smaller Footprint

•Tool consolidation•Fewer tools

•Highly utilized tools•Better utilization through management

•Tool accountability•Tool cost tracking & reporting

•Impact productivity•Provide safe and reliable tools

•Reduce downtime & delays

vs.

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*12 hours per shift*12 hours per shift

Plant RSC Equipment Rental

Plant Savings

$187,200 to

$302,400

Total

$0.65 - $1.05Tool Cost/ Man-Hrs

288,000Total Man-Hrs

30 DaysLength of Job

400/Shift*Manpower

< $1,500Tools

4Trailers

4Contractors

17% to 26%Average Savings

288,000Total Man-Hrs

30 DaysLength of Job

400/Shift*Manpower

< $1,500Tools

1Trailer

4Contractors

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3 Contractors3 Trailers Tools < $1000Manpower: 250/Shift*Length: 45 Days

270,000 – total man-hrs

Cost to ABC:Tool cost: $1.05/ man-hr

= $283,500Labor: 6 tool room attendants

($26.00/HR) = $104,832Total: $380,250

Plant ABC Outage 1 Trailer2 Tool technicians1 Management systemTools < $1,000Manpower: 250/Shift*Length: 45 Days

270,000 – total man-hrs

Cost to ABC:Rental cost: $229,500

Rental savings: $54,000

Labor: 2 tool techs = $34,944($26.00/HR) = Labor savings: $69,888Total: $264,444Total Savings: $115,806

RSC Equipment

Case Study: Power

*12 hours per shift*12 hours per shift

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Customized Software

Benefits Fast and accurate

transactions Real time reporting Safety validation 24/7 up-to-date

reporting Multiple reporting

capabilities

Report Types Detailed utilization

report Cost separation report Detailed consumable

usage report Real-time outstanding

tool loss report

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Issue Screen

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Outstanding Tool Report

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2 ,3 68 .3 1

441.2 8

2 ,8 9 0 .8 4

153 .5 4

1,7 2 4 .6 4

228 .7 1 200 .3 3508 .4 4

1,3 7 2 .2 6

3 ,9 8 9 .7 3

284 .3 5

7 ,5 9 0 .3 7

47 .3 8 294 .0 186 .8 4

$0

$2,000

$4,000

$6,000

$8,000

DAILY MAIN

FAB YARDU10 KIT

U10 PULV

U7CONPUMP

U7 FANS

U7 FEEDERS

U7 LTSUPT

U7 PLVRZ

U7 SPRHT

U7 TURBINE

U7 WATER

U9 PLVRZRUNIT 7

U7 SOOTBL

Assign rental cost upon completion of project!

Cost Separation Analysis

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Fast Tool Check Out

Bar code entry creates an efficient and speedy order and return process.

Tool Room Inventory

Custom Software that manages all

transactions

Barcode identifies

employer and employee*

*The badge is provided by the plant.

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Set-up Process Start

— Customer inquiry Selling the Concept

— Project parameter defined— Deal negotiated— Project finalized

Planning & Loading — Set-up and finalize order

Mobilization— Order is shipped to project

site

Set-up— Tool inventory finalized— Tracking system activated and

tested Performance

— Issue and check-out tools— Project reporting— Excellent 24/7 customer

service Completion

— Tool trailer removed— Customer receives final bill

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Planning A Project?

Premier provider of equipment, tools and supplies any project type

Assistance is available

Long history of tools used on previous projects by craft and job type

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How do we get started?

Submit tool list Deliver estimate Ready when you are

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Any Questions?

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