Tooling Supplis Section C

8/10/2019 Tooling Supplis Section C

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Tooling Suppl ies Section C Contents

A Air File ............................................................... 299

BBall Point Metal Markers ..................................287

Bolts Eye Bolts .................................................... 294 Shoulder Bolts ........................................... 292 Stripper Bolts ............................................292

CCarbide Burr Sets ..............................................302Carbide Burrs ............................................301302

DDiamond Files ...................................................303Die Grinders ...................................................... 300

EEye Bolts ............................................................294EZ Torque Hoist Rings ......................................297

FFasTie .........................................................278285Forged Eye Bolts ............................................... 294

GGrinders .............................................................300

HHand Controlled Magnetic Lifters ................... 297Heavy Duty Lifting Slings ................................ 298Hoist Rings ................................................295297

LLatch Lock System ............................................ 293Lifting Slings ..................................................... 298Limit Switches ...........................................274277Locating Ring - Poly Carbonate ........................ 286

MMaglift ...............................................................297Magnetic Lifters ................................................297Metal Markers ...................................................287Mold Handling Latch Lock System .................. 293Mold Handling and Storage Eye Bolts .................................................... 294 FasTie ................................................278285 Hoist Rings........................................295297 Latch Lock System ....................................293 Lifting Slings ............................................. 298 Magnetic Lifters .......................................297 Metal Markers...........................................287 Plate Puller ................................................ 287 Status Identification Markers .................. 286 Tie Bar Covers ........................................... 293Mold Status Identification Markers ................ 286

NNeedle Files .......................................................303

PPlate Puller ........................................................287Pneumatic Mini Grinder ............................................. 300

Polishing Air File ....................................................... 299 Wands ........................................................ 299Poly Carbonate Locating Ring .......................... 286

Q Quick Ejector Tie in System .....................278285

SScrews Socket Head Cap Screws ...................288292Shoulder Bolts ...................................................292Side Pull Hoist Rings.........................................296Slide Lock ..........................................................277Slings.................................................................. 298Smart Caps ........................................................ 286Smartlock ..........................................................277Socket Head Cap Screws ...........................288292Stripper Bolts .................................................... 292Switches Limit Switches ..................................274277 Slide Lock .................................................. 277 Smartlock .................................................. 277 Thinswitch ........................................274275 Versaswitch ............................................... 276Swivel Hoist Rings ............................................ 295

TThinswitch .................................................274275Tie Bar Covers ................................................... 293Torque Hoist Rings ...........................................297

V Versaswitch........................................................ 276


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Limit Switch-Thinswitch

1.2502.0002.156

1.000

1.500

.394TO MOUNT TAP HOLE #1024 3 / 8 DP.FOR #10 BUTTON HEAD SCREW (INCLUDED) TYP (2 PLC'S)

.187 thick, same height as rest buttonsWire to machine controls to prevent mold closing beforeejector plate has completely returned Use two in series in opposite corners of ejector housing oflarger molds to ensure return of ejector plate Mounts inside ejector housing where it cannot be damaged Operating height adjustment between .187 and .250

Verifies ejector plate return before closingmold. Mount inside ejector housing and wireto ma chine controls. Use for core slides orany place where space is limited.

Prevents costly mold damage3 16 thickFits behind ejector plateRequires only 2 screw holes

Very econom ical to installTen million cycle mechanical life

Adjustable operating point Electrical capacity at 240V4 AMP inductive 5 AMP resistiveSPDT

6 wire included - leads stripped & tinned U.S. Patent # 5,446,252 Made in the U.S.A.

Switch contact adjustment

T222for use up to 175F

HT291for use up to 250F

AdjustableDesign!

MATERI ALSBODY Fiberglass reinforced nylonSPRING Stainless steelWIRE 22 GA stranded, 3-conductor w/jacketSCREWS Hardened steel, black oxide finishBACK COVER Polyester filmMAX. AMBIENTTEMPERATURE 175FMAX. VOLTAGE 250Electrical Specifications 250 VAC 5 AMPS resistive 4 AMPS inductive28 VDC (sea level) 5 AMPS resistive 4 AMPS inductive

QUANTITYDISCOUNT

Discount applies tocurrent net pricing

1024 switches less 5%25+ switches less 10%


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Liquid ResistantLimit Switch-Thinswitch

SpecificationsPart Number/Operating Temperature

T222LRStandard Model ....................................... 175F max. (79.4C max.)HT291LRHigh Temp Model .................................... 250F max. (121C max.)Switching ............................................................SPDTElectrical250VAC ............................................5 AMPS resistive 4 AMPS inductive28VDC (sea level) ............................5 AMPS resistive 4 AMPS inductive

General DescriptionSmartflow Thinswitch Liquid-ResistantLimit Switch is designed to verify ejector

plate return in areas where occasional wateror oil spray is present. The Thinswitch helpsprevent accidental mold close in injectionmolding applications by providing a positionswitch that is tied to the injection moldingmachine control. The liquid resistant switchuses the same mounting hole locations asthe original Thinswitch. The Thinswitchhas been tested for reliability over 10 millioncycles without failure. Two switches can beused in series for larger molds to ensurethe ejector plate return, preventing costlymold damage.

Features and Benefits

Over 10 million cycle life 175F (79.4C) standard temperaturerating 250F (121C) high temperature unitfor higher temperature needs Adjustable actuation between .187and .250 from the mold base 3 16 thick design fits snugly behind theejector plate between the rest buttons Stripped and tinned 6 ft. wire leads Mounting screws and wire clips included

Cable Drill and Tap #1024 3 / 8 deep to accept #10 button head screwsincluded with Thinswitch limit switchLinear =

mminches

4.80.18

59.92.36

31.81.25

6.40.25

25.41.00

38.11.50

9.50.375

Design and specifications are subject tochange without notice.

US Patent 5,446,252EU Patent 6,982,392

Rated Current vs. Steel TemperatureT222LR HT291LR

AMPS F C AMPS F C5.0 85 29.4 5.0 100 37.74.0 120 49.0 4.5 155 68.33.0 155 68.3 4.0 210 98.82.0 175 79.4 3.5 250 121.1

The Thinswitch Limit Switch is designed for use in very low powermold protection control circuits. It is not intended to switch heavyloads in power applications.

MaterialsBody ................. Fiberglass-reinforced nylonDome ............... PolyurethaneBack Cover ....... Polyester filmWire Leads ....... 22ga stranded, 3-conductor, shielded cable,

6 ft. (1.8m) long, ends strippedand tinned


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PreventsCostly Mold

Dam age

Limit Switch-Versaswitch

MODEL V222 MATERIALSBODY Anodized aluminumPLUNGER Stainless steelLOCKNUT Stainless steelWIRE 22 ga stranded, 3 conductor with jacket

Maximum ambient temperature 180F

Maximum voltage 240 VAC Operating force 1.6 kg./3.5 lb. Pretravel to operating point .060 Over travel .010

Fits behind core Simply screw into mounting hole Very economical to install One million cycle mechanical life Adjustable operating pointElectrical capacity at 240V, 3 AMPinductive, 5 AMP resistive

SPDT 6 wire included - leads stripped & tinned

All dimensions in inches.

5/ 8 -24 NEF THREAD

.50.56

.11

1.37

.60

.25

ACCESSORIESP222 Twist lock electrical plug

BCR222 Electrical box, cover plate,and receptacle

VB222 Mounting Bracket(Red Anodized Aluminum)

2.25

1.125 .950 (4)1.06 -20

thru (4)

.25 (4)

.50 1.00

5 / 8-24 NEF thread thru

.36 x .22 DeepC Bore (2)

.575 (2) TAP -20 DeepFrom Bottom (2)

.500

.221 (2)

.125

QUANTITYDISCOUNT


1024 switches less 5%25+ switches less 10%

Versaswitch Part # V222


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Mode of OperationInstalled in the slide, the plunger movesinto a recess in the locking plate of theswitch assembly, which is installed in themold plate. The switch actuator, locatedin the bottom of the recess, closes thenormally open switch contacts whenthe plung er is seated in the locking platerecess. When the break away force isapplied to the slide, the lock is re leased,and the switch returns to its normal state.Slide Retainer & Limit Switch A revolutionary detent and safety switch. Confirms slide position and prevents mold damage from premature molded part ejection.The Smartflow SMARTLOCK slide retainer and limitswitch is designed for injection molders to provideswitching plus slide retention in one unique package. TheSMARTLOCK locking function prevents premature slidemovement during molded part ejection while the SPDTswitch is simultaneously actuated.The SMARTLOCK slide retainer and limit switch has beentested for reliability over 10 million cycles without failure.Two or more switches may be used for larger molds, ormolds with multiple slides. Increased safety and preventionof mold damage result when the SMARTLOCK slideretainer and limit switch is installed in a mold.Features & Benefits

Over 10 million cycle life provides long dependable service. 1727 pounds holding force: adjustable for optimumoperation 175F (79.4C) standard temperature rating allowsinstallation into most molding applications 250F (121C) high temperature unit providesadditional application flexibility

Superior flush mount switch shielded from damage bymounting inside a pro tective milled pocket Stripped and tinned 6 ft. wire leads make the switchready to install without modification Included mounting screws and wire clips help installthe SMARTLOCK switch neatly and easily

The SMARTLOCK slide lock and limit switch provides aslide lock and SPDT switch in one unique package for usein molding applications to verify slide position and preventmold damage. Install the plunger and switch assemblies intocorresponding milled pockets in the slide and mold plate.In operation, the plunger moves into a recess in the lockingplate, providing a lock with 25 lbs maximum breakawayforce. (the breakaway force is adjustable by changing theplunger bore depth.) The switch actuator is located in thebottom of locking plate recess. When the plunger is seatedin the locking plate, the normally open contacts are closed.Specifications: Maximum Breakaway Force:1727 lbs. (812 kg)-user adjustableElectrical:250VAC, 28VDC (4 AMPS Inductive, 5 AMPS Resistive)

Operating Temperature: SL222: 175F max. (79.4C) SL291: 250F max. (121C)Switching: SPDT

Materials:Body: Fiberglass-reinforced nylon.Locking Plate: Hardened Steel.Plunger and Spring: Hardened Steel.

Wire Leads: 22ga stranded, 3-conductor, shielded cable,6ft (1.8m) long, ends stripped and tinned

Parts Included:(1) Switch Assembly (1) Plunger Assembly(2) 632 flat head switch mounting screws(2) 1024 wire clamp mounting screws(2) Wire clamps(1) Instruction sheet

SL222 Standard Smartlock

SL291 Hi-Temp Smartlock

Smartlock

Normally Closed (red)

Normally Open (black)Common (white)

Schematic Diagram

SwitchActuator

hole thrufor at head screw(supplied)

Locking Plate

Linear =

Spring

Adjustment Screw

Switch Assembly Locking Plunger Assembly

4.1

0.16

28.71.13

14.30.56

mminches

mminches

15.50.61

11.10.44

9.10.36

10.20.40

18.30.72

4.10.16

30.21.18

4.00.157

15.10.594

19.10.75

4.80.19

Slide

Slide Travel

Angle Pin(Typical)Locking

Plunger Assembly

Center of Plunger to Center ofSwitch Assembly

Slide Locked Slide Unlocked

SMARTLOCK

Switch AssemblySMARTLOCK

4.157

Sample Application Dimensions


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Quick Ejector Tie-In SystemFasTie

FasTie Couplers U.S. Patent No. 6,379,072 FasTie Studs Ideal for Center

Knock-Out

13 4-Inch Original

1-Inch High Strength

2-Inch

* 1-inch only

Description & UseIn an injection molding press, the FasTie system quickly ties-in the mold ejector plate to the pressejection system, dramatically reducing mold change time. The greatest time savings are realized in presseswhere space is limited and the ejector system is difficult to tie in using solid knock-out bars.

The FasTie coupler may be permanently mounted to the press ejector plate. The quick-connect lockingmechanism in the coupler snaps mechanically onto the mold-mounted stud during mold installation.

To release the ejectors, apply shop air to the coupler. The coupler opens to release the stud, disconnectingthe press and tooling ejector plates. The coupler remains in the open position, ready for a new mold to be set.

For multiple ejector locations, an air manifold is recommended to release all couplers simultaneously.See the following catalog pages for installation examples.

The FasTie couplers and studs are available in 3 sizes to suit various applications: 1, 1- 3 8 and 2

Features & Benefits FasTie installs easily into existing tapped holes, no additional machining is required FasTie reduces mold setting time by quickly uncoupling, plus there are no loose parts to stow FasTie remains coupled during mold cycling for increased tie-in reliability and reduce wear SpeedBar adjusts quickly without tools to the exact length required ( 1 2 (12.7mm) from nominalin .006 (.15mm) increments)*

SpeedBar relieves molders from the time and trouble of machining ejector bars to fit different molds*


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Quick Ejector Tie-In System Installation ExamplesFasTie

This setup is designed for captive molders, orshops with tools using a standard thicknessejector housing.

This setup is designed for custom molderswho use a variety of injection molds withdifferent ejector patterns and ejector housingthicknesses.

Typical Application for 2 or 4 EjectorPositions

Alternate Application for 2 or 4 EjectorPositions

Couplers are located at the end of the ejectorbars mounted to the press ejector plate. Studs aremounted to each mold in storage. Ejector connectionis made without changing ejector bars. Ejectorhousing shown is 1.062 thick. Air Manifold suppliescompressed air to the end of each ejector bar forsimultaneous coupler release. Fixed length bars arefinished on site, cut to length and tapped with -13female thread.

Parts ListQty Part

2 or 4 FasTie Stud2 or 4 FasTie Coupler2 or 4 Fixed Length Ejector Bars or SpeedBar Adjustable Length Bars1 Air Manifold with tubing

Couplers are installed next to the Press Ejector Plate.

Studs are placed at the end of the mold-mountedejector bars for easy removal. Molds are changedquickly without accessing the back of the PressEjector Plate. For example, a press with 4 ejectorpositions may be running molds using only thehorizontal positions, but the next mold may needthe 2 vertical ejector positions. Ejector housingshown is 1.062 thick. Air Manifold supplies air tothe end of each ejector bar for simultaneous couplerrelease.

Parts ListQty Part2 or 4 FasTie Stud2 or 4 FasTie Coupler2 or 4 Fixed Length Ejector Bars or SpeedBar Adjustable Length Bars1 Air Manifold with tubing


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Quick Ejector Tie-In System Installation ExamplesFasTie

This setup is used where there is limited accessto the back of the Press Ejector Plate. Custommolders using smaller presses will benefit fromthis application.

For small presses with a center ejector, replacethe cylinder bolt with a Center Ejector Bar andFasTie coupler.

Alternate Applicationfor 2 or 4 Ejector Positions

Center Ejector Position

Couplers are installed next to the Press Ejector Plate.Studs are placed at the end of the mold-mountedejector bars for easy removal. Molds are changedquickly without accessing the back of the PressEjector Plate.

For example, a press with 4 ejector positions may berunning molds using only the horizontal positions, butthe next mold may need the 2 vertical ejector positions.Ejector housing shown is 1.062 thick. Air Manifoldsupplies air to the mold side of the Press Ejector Platewith the use of adapters.

Parts ListQty Part2 or 4 FasTie Stud2 or 4 FasTie Coupler2 or 4 Center Adapters2 or 4 Fixed Length Ejector Bars or SpeedBar Adjustable Length Bars1 Air Manifold with tubing

Center Ejector Bar and Coupler are installed into thePress Ejector Plate, with the Coupler attached to theend. The stud is installed in the Mold Ejector Plate.Molds are changed quickly without accessing the backof the Press Ejector Plate. Ejector housing shown is1.062 thick. Shop air is supplied to the side of thecenter adapter. No Air Manifold is needed. Fully-threaded Center Ejector Bar may be shortened toproper length on-site. In many small machines, theremay not be room for an ejector bar.

Parts ListQty Part1 FasTie Stud1 FasTie Coupler1 Center Adapters

High Strength Couplers and Studs are recommendedfor 1 applications.


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Specifications and AccessoriesFasTie

SpeedbarU.S. Patent No. 6,315,544

Fixed Length Ejector Bar

Center Ejector Bar

Center Adapter

Air Manifold

Accessories Additional parts to aid installation and use:

SPEEDBAR Adjustable Length Ejector Bar*Changes length without tools 1 2 in increments of .006. Air passes through the bar for air hook-up at the back ofthe press ejector plate. Fixed Length Ejector BarProvides an air passage to the back of the press ejectorplate. Several lengths are stocked with one blank end foron-site finishing. Center Ejector Bar and Center AdapterProvide an air passage in front of the press ejector platefor center knockout. Also use for multiple knockouts. Air ManifoldSplits single air supply into four circuits to aid airconnection. Comes with 1 8 diameter tubing andpneumatic connectors.

SpecificationsMaximum operating temp ..................................... 300F (149C) Air pressure range ....................................................... 80100 psiStud material .....................................Hardened Steel (5862 Rc)Ejector bar and coupler material ..................High Strength SteelThreaded Studs ...................................... B7 Alloy or Comparable Air manifold material .................................................. Aluminum Air tubing material.................................................... 1 8OD Nylon

Press Requirements:

Recommended FasTie Size per Press Size& Knockout Qty

For best results, use the largest FasTie that will fit into the press.

Coupler Size1-inch 1- 3 8-inch 2-inch

Platen thru hole min. 1.063 1.45 2.06327 mm 36.8 mm 52.4 mm

Ejector plate thruhole min.

0.512 0.641 0.76514 mm 16.5 mm 19.4 mm

Ejector force percoupler max. 2.5 tons 5.5 tons 7.5 tons

Knockout QuantityPress Tonnage 1 (Center) 2 4

0250 1HS 1HS 1HS250500 1- 3 8 1HS or 1- 3 8 1HS or 1- 3 8500750 2 1- 3 8 or 2 1- 3 8 or 2

7501000 2 1- 3 8 or 2 1- 3 8 or 2

1000+ Don not use 2 2

Ask about special thread sizes forEjector Bars and Center Adapters

*1-inch, 1 2-13 threaded only


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1-Inch Couplers and StudsFasTie - Quick Ejector Tie-In System

FasTie Coupler Bearing Surface Cross-SectionsOriginal FasTie Coupler Design uses 6 ball bearings supplying6 points of contact for load-bearing surface area.

High Strength Coupler Design employs three locking lugs, dramaticallyincreasing the load-bearing surface area of the components.

Original FasTie Couplers and Studs

ModelNumber

ThreadSize

FTM38 3 8-16FTM50 -13FTM63 5 8-11FTMM12 M12 1.75FTMM16 M16 2FTMM20 M20 2.5

ModelNumber

ThreadSize

FTMHS38 3 8-16FTMHS50 -13FTMHS63 5 8-11FTMHSM12 M12 1.75FTMHSM16 M16 2FTMHSM20 M20 2.5

FASTIE Strength Coupler

ModelNumber

ThreadSize

FTF50 -13FTF63 5 8-11FTFM12 M12 1.75FTFM16 M16 2

FASTIE Coupler

High Strength FasTie Couplers and StudsDo not use HS FasTie Couplers in combination with original version(above). Damage to couplers will result.Center knock-out, multiple and high speed ejection indicate the needfor High Strength FasTie Couplers and Studs. High Strength Couplersand Studs are longer than the original parts (see above), and arenot to be used in combination with Original Couplers and Studs. Allaccessories are compatible with both styles of Couplers and Studs.

FASTIE Strength Stud

642.5

421.65

HS13.50

271.062

HEX

Threads perModel Number

Original 1 FasTie High Strenght 1 FasTie

FasTie Studn Locked Position

FasTie Studn Locked Position

Contact AreaContact Area

Locking Lugs (3)Bal Bearings (6)

512.00

722.825

26.31.03

5 / 811 InternalThread (Ref)Threads perModel Number

FASTIE Stud

612.4

401.58

13.50

271.062

HEX


793.10

532.10

26.31.03

5 / 8-11 InternalThread (Ref)Threads perModel Number

HSModelNumber

ThreadSize

FTFHS50 -13FTFHS63 5 8-11FTFHSM12 M12 1.75FTFHSM16 M16 2


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FasTie 1-Inch AccessoriesFasTie - Quick Ejector Tie-In System

Model Number LengthFTBB50-8 8FTBB50-10 10FTBB50-12 12FTBB50-14 14

7 / 8 Wrench Flats-13 (M) UNC

Per Model Number

25.41.00

Fixed Length Ejector Bar -13 threads

Model Number LengthSBAB50-6 6SBAB50-7 7SBAB50-8 8SBAB50-9 9SBAB50-10 10SBAB50-11 11

SBAB50-12 12SBAB50-13 13SBAB50-14 14

-13 (M) UNC

Per Model Number

25.41.00

7 / 8 Wrench Flats

-13 (F) UNC

SPEEDBAR Adjustable Ejector Bar-13 threads

Model Number Thread SizeFTCA63 5 8-11FTCAM16 M16 2FTCAM20 M30 25

Air Handling PartsFTAM100 Air Manifold Assembly

FTPF2Pneumatic Fitting90 Elbow, 1032 1 8 OD tube

FTT125 Tubing 1 8OD, nylon7 / 8 Wrench FlatsElbow Air Fittingfor 1 / 8OD Tubing

5

/ 811 (M)Threads per

Model Number

60.92.4

38.11.50

12.7.50

Center Adapter

FTAM100

Includes: Manifold (4) 1 8 elbow pneumatic fittings (4) 1 8 4ft tubing

Linear = mm inch(TYP)

69.82.75

101.64.0

190.75

3.90.154

18.2.72

25.41.00

25.41.00

NPT (F)

1032 (F)4 PLCS Air Manifold


7 / 8 Wrench Flats

89.2

3.51

25.41.00

5 / 811 (F) UNC67mm/2.65Min. Thd. Depth

1032 (F)for Air Fitting

Center Bar (use with FTF-63 or FTFHS-63 only)

Model Number Thread SizeFTCA63-63 5 8-11FTCAM16-63 M16 2

Call for a quote on threadsizes not shown


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FasTie - Quick Ejector Tie-In System

FasTie 2-Inch Components

Ejector Bars for 1- 3 8-inch and 2-inch FasTies are special orders.Contact your representative for information.

Model Number Thread SizeFTF2-63 5 8-11FTF2-75 -10

FasTie Coupler

Model Number Thread SizeFTM2-63 5 8-11FTM2-75 -10FTM2M16 M16 2FTM2M24 M24 2.5

2 FasTie Stud

FasTie 1- 3 8-Inch Components

2 Center Adapter Model Number Thread Size

FTCA2-75 -10FTCA2M16 M16 2FTCA2M20 M20 2.5

Linear = mm inch(TYP)

Model Number Thread Size

FTF1.4-635

8

-11FTF1.4-75 -10FTF1.4-M16 M16 2FTF1.4-M20 M20 2.535.11.38

72.8

14

7 / 89 InternalThread (Ref)

2.8725.41.00

1-3 8 FasTie Coupler

Model Number Thread Size

FTF1.4-63 5 8-11FTF1.4-75 -10FTF1.4-M16 M16 2FTF1.4-M20 M20 2.5

30.31 Hex1.19

31.81.25

1-3 8 FasTie Stud

Model Number Thread SizeFTCA1.4-75 -10FTCA1.4-M16 M16 2FTCA1.4-M20 M20 2.5

15.9.63

31.7

WrenchFlats

1.25

12.7.50

38.11.50

1-3 8 Center Adapter

512.00

11 / 812 InternalThread (Ref)


512.00

98.433.875


50.12.0

38.11.5

1 HEX

Threads perModel Number 11 / 812 Thread

Elbow Air Fittingfor 1 / 8OD Tubing

12.7.50

38.11.50

15.9.63

Ref.

1.25 Wrench flats


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FasTie - Quick Ejector Tie-In System

Determine Ejector Bar Length

Determine length of Solid Ejector Bar Select Connected FasTie length from table Subtract Connected FasTie length from Solid Ejector Bar length Subtract Center Adapter length if needed Result is FasTie Ejector Bar length

Connected FasTie LengthsDescription Part Numbers X LengthOriginal 1 FasTie FTF-xx and FTM-xx 3.062/77.8mmHigh Strength1 FasTie FTFHS-xx and FTMHS-xx 3.162/80.3mm13 8 FasTie FTF14-xx and FTM 14-xx 4.300/109.2mm2 FasTie FTF2-xx and FTM2-xx 5.875/149.2mm


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Mold Status Identification MarkersSmartCaps

4

2

.940

2

Made of engineering grade materials 30% fiber filled flameretardant PolycarbonateTensile strength 16,500 PSI @ 73Flex strength 23,000 PSICompressive strength 21,000 PSIShear strength 9,500 PSI

2 Aluminum inserts for 5 16 cap screwsReduce platen damage and nozzle band contact

Form fits to worn platens Speeds set-up, easy to clean-off Materials do not stick, PEEL RIGHT OFF! Prevents electrical shorts Replaces standard 6501 & 6501 LN locators Withstands 428F continuous temperatures Mounting hole pattern fits DME or National Low prices! High quality!

Yellow P.M.REQD caps

also available!

Part Number DescriptionSCG Green Ready to MoldSCR Red Needs WorkSCY Yellow P.M. Required

Part Number DescriptionP-6501 Poly Locating Ring

Poly Carbonate Locating Rings

Smart Caps snap on or off your moldlocating rings quickly.

Tells at a glance, even 50 feet away, thestatus of your molds.

Holds a condition note or workorder safely under the Smart Cap.

Three color coded status caps available: GREEN Ready to mold

RED Mold needs work YELLOW Mold needs preventivemaintenance before storage

Now our molds tell us what needs to happen. The mold doesnt sit, waiting for someone to find outif it needs work. And we never hang a mold until its ready. Its so simple. Darryl Lawrence,

President Excelerated Mold Group


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Metal Markers

Metal MarkerThe Nissen Metal marker utilizes a specially-formulated polyurethane paintto provide permanent marking under almost any conditions. The marks willremain bright, clear, and legible even on ma terial that will be stored outsidefor long periods of time or material that will receive heavy abuse.

The Nissen Ball Point Metal marker is available in an un break able plasticbottle for marking with paint on metal, wood, plastic, glass, etc. The toughmetal tip has a 1 8 precision stainless steel ball and comes with a plastic capto keep the tip clean and to allow the marker to be carried in your pocket.

Marks on all metals, wood, rubber, glass, etc. Writes on any surface; rough,smooth or rusty, wet, oily, or dry. Marks with stand heat andweathering, they wont chip,peel, fade or rub-off. Fast-drying Marker is refillable.

27.5mm 27.5mm

20mm 15mm 20mm

1 5

. 5 m m

2 1 m m

1 9 m m

8 m m

2 5 m m

2 9 m m7mm

24mm

55mm

6mmBolt 6 30mm

5mm Pin

5mm Pin

Male

Female

6mmBolt 6 30mm

PPS300Needed for PP300K

PPS200Needed for PP200K

and PP300K PPS100Needed for PP100K,PP200K andPP300K

* Plate Puller is 55mm widewith 1 set of springs it is 60mm wide

with 2 sets of springs it is 63mm wide with 3 sets of springs it is 66mm wide

Part Number Description Color PointMMWHB Metal Marker White 3 16

MMORB Metal Marker Orange 3 16MBWHM Metal Marker in a bottle White 1 8MBORM Metal Marker in a bottle Orange 1 8

Plate PullerPart Number Description Wt. of PlatePP100K Male and Female Plate Puller with Spring 50 lbs.PP200K Male and Female Plate Puller with Spring 100 lbs.PP300K Male and Female Plate Puller with Spring 150 lbs.

Part Number Description Wt. of PlatePPS100 Replacement Spring 50 lbs.PPS200 Replacement Spring 100 lbs.PPS300 Replacement Spring 150 lbs.

Plate Puller-for 3 Plate Molds


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Sock et Head Cap Screws

Diameter LengthUnder Head

Coarse Threads Fine Threads QuantityPer Box

Threads/Inch

PartNumber

Threads/Inch

PartNumber

#0.060 Dia.0.05Hex Key

1 8 80 SH00018F 1003 16 80 SH00316F 1001 4 80 SH00014F 1003 8 80 SH00038F 100

#1.073 Dia.

1 16 Hex Key

1 8 72 SH01018F 1003 16 72 SH01316F 1001 4 72 SH01014F 1003 8 72 SH01038F 100

#2.086 Dia.

5 64 Hex Key

3 16 56 SH02316C 1001 4 56 SH02014C 1003 8 56 SH02038C 1001 2 56 SH02012C 100

#3.099 Dia.

5 64 Hex Key

3 16 56 SH03316C 1001 4 56 SH03014C 1003

8 56 SH03038C 1001 2 56 SH03012C 100

#4.112 Dia.

3 32 Hex Key

1 4 40 SH04014C 1003 8 40 SH04038C 1001 2 40 SH04012C 1005 8 40 SH04058C 1003 4 40 SH04034C 100

#5.125 Dia.

3 32 Hex Key

1 4 40 SH05014C 1003 8 40 SH05038C 1001 2 40 SH05012C 1005 8 40 SH05058C 1003 4 40 SH05034C 100

#6.138 Dia.

7 64 Hex Key

1 4 32 SH06014C 40 SH06314F 1003 8 32 SH06038C 40 SH06038F 1001 2 32 SH06012C 40 SH06012F 1005 8 32 SH06058C 40 SH06058F 1003 4 32 SH06034C 40 SH06034F 1007 8 32 SH06078C 1001 32 SH06100C 100

#8.164 Dia.

9 64 Hex Key

1 4 32 SH08014C 1003 8 32 SH08038C 36 SH08038F 1001 2 32 SH08012C 36 SH08012F 1005 8 32 SH08058C 1003 4 32 SH08034C 36 SH08034F 1007 8 32 SH08078C 1001 32 SH08100C 100

11 4 32 SH08114C 10011 2 32 SH08112C 100

#10.190 Dia.

5 32 Hex Key

3 8 24 SH10038C 32 SH10038F 1001 2 24 SH10012C 32 SH10012F 1005 8 24 SH10058C 32 SH10058F 1003 4 24 SH10034C 32 SH10034F 1007 8 24 SH10078C 32 SH10078F 1001 24 SH10100C 32 SH10100F 100

11 4 24 SH10114C 32 SH10114F 10011 2 24 SH10112C 32 SH10112F 10013 4 24 SH10134C 32 SH10134F 1002 24 SH10200C 32 SH10200F 100

ANSI/ ASMEB13.3ASTMA574

Boxes are factorysealed with certified

traceability.


17/32

289

Socket Head Cap Screws



Threads/Inch

PartNumber

Threads/Inch

PartNumber

1 4.250 Dia.

3 16 Hex Key

3 8 20 SH14038C 28 SH14038F 1001 2 20 SH14012C 28 SH14012F 1005 8 20 SH14058C 28 SH14058F 1003 4 20 SH14034C 28 SH14034F 1007 8 20 SH14078C 28 SH14078F 1001 20 SH14100C 28 SH14100F 100


21 4 20 SH14214C 28 SH14214F 10021 2 20 SH14212C 10023 4 20 SH14234C 1003 20 SH14300C 100

5 16.3125 Dia.

1 4 Hex Key

3 8 18 SH56038C 1001 2 18 SH56012C 24 SH56012F 1005 8 18 SH56058C 24 SH56058F 1003 4 18 SH56034C 24 SH56034F 1007 8 18 SH56078C 24 SH56078F 1001 18 SH56100C 24 SH56100F 100


21 4 18 SH56214C 24 SH56214F 10021 2 18 SH56212C 24 SH56212F 10023 4 18 SH56234C 1003 18 SH56300C 100

31 4 18 SH56314C 10031 2 18 SH56312C 100

3 8.375 Dia.

5 16 Hex Key

1 2 16 SH38012C 24 SH38012F 1005 8 16 SH38058C 24 SH38058F 1003 4 16 SH38034C 24 SH38034F 1007 8 16 SH38078C 24 SH38078F 1001 16 SH38100C 24 SH38100F 100


21 4 16 SH38214C 24 SH38214F 10021 2 16 SH38212C 24 SH38212F 5023 4 16 SH38234C 503 16 SH38300C 24 SH38300F 50

31 4 16 SH38314C 5031 2 16 SH38312C 504 16 SH38400C 50

41 2 16 SH38412C 505 16 SH38500C 50

7 16.4375 Dia.

3 8 Hex Key

3 4 14 SH76034C 1007 8 14 SH76078C 1001 14 SH76100C 20 SH76100F 100

11 4 14 SH76114C 20 SH76114F 10011 2 14 SH76112C 20 SH76112F 100

ANSI/ ASMEB13.3ASTMA574

Boxes are factory sealedwith certified traceability.


18/32

290




Threads/Inch

PartNumber

Threads/Inch

PartNumber

7 16.4375Dia.

3 8Hex Key

13 4 14 SH76134C 1002 14 SH76200C 20 SH76200F 50

21 4 14 SH76214C 5021 2 14 SH76212C 5023 4 14 SH76234C 503 14 SH76300C 50

31 4 14 SH76314C 5031 2 14 SH76312C 504 14 SH76400C 50

1 2.5000 Dia.3 8 Hex Key

3 4 13 SH12034C 1007 8 13 SH12078C 1001 13 SH12100C 20 SH12100F 100


21 4 13 SH12214C 20 SH12214F 5021 2 13 SH12212C 20 SH12212F 5023 4 13 SH12234C 503 13 SH12300C 20 SH12300F 50

31 4 13 SH12314C 2531 2 13 SH12312C 254 13 SH12400C 25

41 2 13 SH12412C 255 13 SH12500C 25

51 2 13 SH12512C 256 13 SH12600C 25

61 2 13 SH12612C 257 13 SH12700C 258 13 SH12800C 25

5 8.625 Dia.

1 2 Hex Key

1 11 SH58100C 18 SH58100F 5011 4 11 SH58114C 18 SH58114F 5011 2 11 SH58112C 18 SH58112F 5013 4 11 SH58134C 18 SH58134F 502 11 SH58200C 18 SH58200F 50

21 4 11 SH58214C 2521 2 11 SH58212C 18 SH58212F 2523 4 11 SH58234C 253 11 SH58300C 25

31 4 11 SH58314C 2531 2 11 SH58312C 254 11 SH58400C 25

41 2 11 SH58412C 255 11 SH58500C 25

51 2 11 SH58512C 256 11 SH58600C 25

61 2 11 SH58612C 257 11 SH58700C 258 11 SH58800C 25

3 4.750 Dia.

5 8 Hex Key

11 4 10 SH34114C 2511 2 10 SH34112C 2513 4 10 SH34134C 252 10 SH34200C 25

ANSI/ ASMEB13.3

ASTMA574



19/32


20/32

292


Shoulder Dia. 1 4 5 16 3 8 1 2 5 8 3 4Thread Size 1024 1 420 5 1618 3 816 1 213 5 811Thread Length 3 8 7 16 1 2 5 8 3 4 7 8Head Diameter 3 8 7 16 9 16 3 4 7 8 1Head Height 3 16 7 32 1 4 5 16 3 8 1 2Hex Size 1 8 5 32 3 16 1 4 5 16 3 8

ShoulderLength

PartNumber

PartNumber

PartNumber

PartNumber

PartNumber

PartNumber

5 8 SB4-58 SB5-58 SB6-58 SB8-583 4 SB4-34 SB5-34 SB6-34 SB8-341 SB4-100 SB5-100 SB6-100 SB8-100

1 1 4 SB4-114 SB5-114 SB6-114 SB8-114 SB10-1141 1 2 SB4-112 SB5-112 SB6-112 SB8-112 SB10-112 SB12-1121 3 4 SB5-134 SB6-134 SB8-134 SB10-134 SB12-1342 SB5-200 SB6-200 SB8-200 SB10-200 SB12-200

2 1 4 SB6-214 SB8-214 SB10-214 SB12-2142 1 2 SB6-212 SB8-212 SB10-212 SB12-2122 3 4 SB6-234 SB8-234 SB10-234 SB12-2343 SB6-300 SB8-300 SB10-300 SB12-300

3 1 4 SB6-314 SB8-314 SB10-314 SB12-3143 1 2 SB6-312 SB8-312 SB10-312 SB12-3123 3 4 SB6-334 SB8-334 SB10-334 SB12-3344 SB6-400 SB8-400 SB10-400 SB12-400

4 1 4 SB8-414 SB10-414 SB12-4144 1 2 SB8-412 SB10-412 SB12-4124 3 4 SB8-434 SB10-434 SB12-4345 SB8-500 SB10-500 SB12-500

5 1 2 SB12-5126 SB12-600

Diameter Length

Under Head

Coarse Threads Fine ThreadsQuantityPer BoxThreads/

Inch Part Number Threads/

Inch Part Number

1 1 41.250 Dia.

7 7 SH114700C Each8 7 SH114800C Each9 7 SH114900C Each

10 7 SH1141000C Each12 7 SH1141200C Each

1 1 21.500 Dia.

3 6 SH112300C Each3 1 2 6 SH112312C Each4 6 SH112400C Each

4 1 2 6 SH112412C Each5 6 SH112500C Each

5 1 2 6 SH112512C Each6 6 SH112600C Each

6 1 2 6 SH112612C Each7 6 SH112700C Each

8 6 SH112800C Each9 6 SH112900C Each10 6 SH1121000C Each12 6 SH1121200C Each

ANSI/ ASMEB13.3ASTM

A574


Shoulder (Str ipper) Bolts


21/32

293

Tie Bar Covers

Latch Sys tem-for Mold -Hand ling

B.A.R. Barrier Against Repairs

12 Long

9 Long~ How it works ~The T.O.I (Tool Opening In ter rupt er) holds the mold closed for

trans port ing, set up, teardown or storage.The T.O.I is two pieces; a fixed piece that bolts to the sta tion arymold half, and a slide that moves within a track on the fixedpiece. The slide bolts to the movable mold half. As the mold islifted, the slide wedg es tightly to the fixed piece, pre vent ingthe mold from open ing.To prevent damage to the tooling and ma chine, if the installerforgets to remove the T.O.I after installing the mold onthe ma chine, the latch is designed to safely break apartwhen the machine opens the mold, Thus not damagingeye bolts on handling hole.

Caution: Close Mold Parting Linethen install, T.O.I.

9 LongPart Number TOI9(Ref# MAI0266)

12 LongPart Number TOI12(Ref# MAI0264) Note: Hoist Rings or Shoulder type eye bolts

MUST be used with T.O.I. - not included .

Movable Mold Half

Stationary Mold Half

Slide Eyebolt

Fixed Piece

Slide

Fixed PieceEyebolt

5 8 ClearanceHole

(not visiblehere)

Cutting Guide

3 4 ClearanceHole

Prevent damage to those ex pen sive tie bars!! cover each tie bar with expandable nylon rings inalter nat ing yellow and black colors. Molds may then

be installed or removed without gouging, scrap ing orscratch ing tie bars. When ma chine is op erat ing, therings remain in the forward position. When in stall ingor removing a mold, simply spread out the rings alongthe tie bars (see photo). Rings have 5 32 wall thicknessand are of tough and resilient nylon. Easily spreadopen (by hand) to install or remove. Sug gest installingpermanently no need to remove. Rings should beinstalled in prop er quantities to ac commodate minimumshut die-height, and are shipped in packages of 32(16 yellow, 16 black).

All One Price:Kit of 32 total(16 black, 16 yel low)any size

PartNumber

For TieBar Dia.

RingI.D.

Ringwidth

TBR125 11 2 1 7 8 1 1 2 1

TBR200 2 23

8 2 1TBR250 21 2 2 7 8 2 1 2 1 1 8TBR300 3 3 3 8 3 1 1 8TBR350 31 2 3 7 8 3 1 2 1 1 4TBR400 4 4 7 8 4 1 1 4TBR500 5 5 7 8 5 1 1 2TBR600 6 6 7 8 6 1 1 2


22/32

294

Forged Eye Bol ts

U.S. Thread (UNC-2A) A-B-C-D Refer to PhotoPartNumber

Reference #

Safe WorkingLoad [lbs]

ThreadSize A

ShankLgth B

Eye I.D.C

Eye O.D.D

EB250 EB21 500 1 4-20 1 3 4 1 3 16EB312 EB22 900 5 16-18 1 1 8 7 8 1 7 8EB375 EB23 1300 3 8-16 1 1 4 1 1 11 16EB437 EB24 1800 7 16-14 1 3 8 1 1 16 1 13 16EB500 EB25 2400 1 2-13 1 1 2 1 3 16 2 1 8EB625 EB27 4000 5 8-11 1 3 4 1 3 8 2 9 16EB750 EB28 5000 3 4-10 2 1 1 2 2 13 16EB875 EB29 7000 7 8-9 2 1 4 1 5 8 3 3 16EB1000 EB30 9000 18 2 1 2 1 13 16 3 9 16EB1125 EB31 12000 1 1 8-7 2 3 4 2 4 1 16EB1250 EB32 15000 1 1 4-7 3 2 3 16 4 7 16EB1500 EB34 21000 1 1 2-6 3 1 2 2 1 2 5 3 16EB1750 28000 1 3 4-5 3 3 4 2 7 8 6EB2000 38000 24 1 2 4 3 1 4 6 7 8

High quality U.S. forged eye bolts Shoulder designShows full engagement

Huge savings, always in stock!Material: C1030 steel forged heat treated quenched and drawnTensile strength: 65,000 PSI min.Yield strength: 50,000 PSI min.Elongation: 30% min.Reduction of area: 60% min.

Warning: Rated capacity is substantially reduced when loading at any anglegreater than 45 from bolt centerline. At an angle of 45 rated capacity is reducedto 1 4 of shown rating.

Metric SizesPartNumber

Reference #

Safe WorkingLoad [lbs]

ThreadSize A

ShankLgth B

Eye I.D.C

Eye O.D.D

EBM6 EBM6EBM8 EBM8 500 M8 1.25 16 mm 25 mm 43 mmEBM10 EBM10 740 M10 1.5 20 mm 27 mm 46.0 mmEBM12 EBM12 1030 M12 1.75 24 mm 30 mm 54.0 mmEBM16 EBM16 1600 M16 2.0 32 mm 35 mm 65.0 mmEBM20 EBM20 2860 M20 2.5 40 mm 41 mm 81.0 mmEBM24 EBM24 3850 M24 3.0 48 mm 46 mm 90.4 mmEBM30 EBM30 6400 M30 3.5 60 mm 55 mm 112.7 mmEBM36 EBM36 8970 M36 4.0 72 mm 63 mm 131.8 mmEBM42 11960 M42 4.5 84 mm 73 mm 152.4 mmEBM48 16400 M48 5.0 96 mm 82 mm 174.6 mm


23/32

295

Hoist Rings

100% magnetic particle inspected OSHA approved Minimum 5 to 1 safety factor in ratings Range of movement: swivel 360, pivot 180 Meets Military Specification No.MIL-STD 1365 (11) or MIL-STD 209C. Independent laboratory tested Manufactured for over 25 years Mil. Spec. Mil.-Std. 1365 (11) or 209C Dont accept Look Alike imitations

Hoist Rings vs. EyeboltsSide or angle pulling forces can cause eyeboltsto twist, bend or break when heavy, angularunbalanced loads are involved.

PartNumber

GThread

Lbs.Cap.

Dimensions Footlbs. Wt.

Spare Bolt w/Ring

PartNumberA B C E F K

33212 5 1618 800 0.65 2.29 0.96 0.56 3.23 1.25 7 0.52 3325233214 5 1618 800 0.65 2.29 0.96 1.06 3.23 1.25 7 0.54 3325433312 3 816 1000 0.65 2.29 0.96 .56 3.23 1.25 12 0.56 3335233314 3 816 1000 0.65 2.29 0.96 1.06 3.23 1.25 12 0.58 3335433515 1 213 2500 1.00 3.50 1.50 1.00 5.31 1.89 28 1.72 3355533516 1 213 2500 1.00 3.50 1.50 1.25 5.31 1.89 28 1.82 3355633614 5 811 4000 1.00 3.50 1.50 1.00 5.31 1.89 60 1.78 33654

336155

8

11 4000 1.00 3.50 1.50 1.25 5.31 1.89 60 1.88 3365533714 3 410 5000 1.00 3.50 1.50 1.00 5.31 1.89 100 1.89 3375433716 3 410 5000 1.00 3.50 1.50 1.50 5.31 1.89 100 2.02 3375633102 3 410 7000 1.4 5.10 2.05 1.20 7.00 2.81 100 7.23 3312233103 3 410 7000 1.4 5.10 2.05 1.45 7.00 2.81 100 7.25 3312333101 7 89 8000 1.4 5.10 2.05 1.20 7.00 2.81 160 7.33 3312133105 18 10000 1.4 5.10 2.05 1.45 7.00 2.81 230 7.57 3312533106 18 10000 1.4 5.10 2.05 1.20 7.00 2.81 230 7.63 3312633107 18 10000 1.4 5.10 2.05 2.20 7.00 2.81 230 7.81 3312733401 11 47 15000 2 6.75 2.87 2.63 9.22 2.88 470 16 3342133420 13 86 20000 2 6.75 2.87 2.63 9.22 2.88 670 17.233424 11 26 24000 2 6.75 2.87 2.63 9.22 2.88 800 18.1 3342233427 24 1 2 30000 2.25 8.00 2.81 2.96 12.47 4.20 800 36

Metric sizes34212 M8 1.25 400 16.50 58.20 24.40 16 82 31.80 .24 3310834312 M10 1.5 450 16.50 58.20 24.40 16 82 31.80 .25 3340234515 M12 1.75 1050 25.40 88.90 38.10 25 134.9 48.00 .78 3352134614 M16 2.0 1900 25.40 88.90 38.10 25 134.9 48.00 .81 3361234714 M20 2.5 2200 25.40 88.90 38.10 25 134.9 48.00 .86 3410134102 M24 3.0 4200 35.60 129.50 52.10 28 177.8 71.40 3.29 3410334105 M30 3.5 4500 35.60 129.50 52.10 38 177.8 71.40 3.44 3410734401 M30 3.5 7000 50.80 171.50 72.90 67 234.2 73.20 7.26 3421434402 M36 4.0 11000 50.80 171.50 72.90 67 234.2 73.20 8.21 3431434403 M42 4.5 12500 57.20 203.20 71.40 79 316.7 106.70 15.91 3451634404 M48 5.0 13500 57.20 203.20 71.40 79 316.7 106.70 16.36 34615

The quality you need at a price you can afford. American DrillBushing is The Name in hoist rings. Made to OSHA specs, thesehoist rings are often spe cifically required by many companies andmarked by num ber on many blue prints. Weve added many largersizes and longer bolt lengths for your convenience. If you are lookingfor something we dont list, please ask one of our knowl edgeable salespeople, we can prob ably special order it for you.

BUSHING FLANGE

G THREADK

E

C

D

B

M

F

ARADIUS


24/32

296

Side Pul l Hoist Rings

C

L EG Thread Size

M2

O

F

B

A H

M1 A*2

K

N

P

D

Part Number Description36805 400KG M8X1.25 14MM TP36810 450KG M10X1.5 24MM TP36815 1050KG M12X1.75 37MM TP36820 1900KG M16X2.0 37MM TP36825 2200KG M20X2.5 37MM TP36830 3000KG M20X2.5 39MM TP36835 4200KG M24X3.0 43MM TP

Self-aligning in the direction of the load Rotates 360 Alloy steel, blackoxide finish 100% magneticparticle inspected

PartNumber

RatedLoad (KG) G A B C D E F H K L M1 M2 N O P

TLft/Ibs

36305 800 5 16 18 3 4 7 8 121 64 1 2 .479 4 23 32 37 8 23 16 7 32 257 64 33 16 11 4 51 8 41 4 736310 1000 3 8 16 3 4 7 8 125 64 1 2 .479 4 23 32 37 8 23 16 7 32 227 32 33 16 11 4 51 8 41 4 1236315 2500 1 2 13 3 4 7 8 117 32 1 2 .979 4 23 32 37 8 23 16 7 32 245 64 33 16 11 4 51 8 41 4 2836320 4000 5 8 11 3 4 7 8 141 64 1 2 .979 4 23 32 37 8 23 16 7 32 259 64 33 16 11 4 51 8 41 4 6036325 5000 3 4 10 3 4 7 8 125 32 1 2 1.229 4 23 32 37 8 23 16 7 32 215 16 33 16 11 4 51 8 41 4 10036330 7000 3 4 10 7 8 11 4 21 4 3 4 11 4 61 4 51 4 31 8 5 16 4 4 3 16 15 8 63 4 55 8 10036335 8000 7 8 9 7 8 11 4 23 8 3 4 11 4 61 4 51 4 31 8 5 16 37 8 43 16 15 8 63 4 55 8 16036340 10000 1 8 7 8 11 4 21 2 3 4 11 2 61 4 51 4 31 8 5 16 33 4 43 16 15 8 63 4 55 8 23036345 15000 1 1 4 7 3 2 1 4 47 16 11 4 19 16 12 8 1 2 53 4 9 16 615 16 8 3 13 11 47036350 24000 1 1 2 6 3 2 1 4 411 16 11 4 3 12 8 1 2 53 4 9 16 611 16 8 3 13 11 80036355 30000 2 4 1 2 3 2 1 4 53 16 11 4 35 16 12 8 1 2 53 4 9 16 63 16 8 3 13 11 800

PartNumber

RatedLoad (KG) G A B C D E F H K L M1 M2 N O P

TLN.M.

36805 400 M8 1.25 19 22 34 13 14 120 99 56 5 73 81 32 130 108 9.536810 450 M10 1.5 19 22 36 13 24 120 99 56 5 71 81 32 130 108 16.036815 1050 M12 1.75 19 22 38 13 37 120 99 56 5 69 81 32 130 108 37.036820 1900 M16 2.0 19 22 42 13 37 120 99 56 5 65 81 32 130 108 80.036825 2200 M20 2.5 19 22 46 13 37 120 99 56 5 61 81 32 130 108 135.036830 3000 M20 2.5 22 32 57 19 39 159 133 79 8 83 106 41 171 143 135.036835 4200 M24 3.0 22 32 61 19 43 159 133 79 8 79 106 41 171 143 311.036840 4500 M30 3.5 76 57 113 32 58 305 206 146 14 178 203 76 304 279 637.236845 11000 M36 4.0 76 57 113 32 78 305 206 146 14 172 203 76 304 279 1085.5

36850 12500 M42 4.5 76 57 113 32 80 305 206 146 14 166 203 76 304 279 1085.536855 13500 M48 5.0 76 57 113 32 80 305 206 146 14 166 203 76 304 279 1085.5

STANDARD

METRIC

Part Number Description36305 HDSP .8K LB 5 16-18 .479 TP36310 HDSP 1K LB 3 8-16 .479 TP36315 HDSP 2.5K LB 1 2-13 .979 TP36320 HDSP 4K LB 5 8-11 .979 TP36325 HDSP 5K LB 3 4-10 1.229 TP36330 HDSP 7K LB 3 4-10 1 1 4 TP36335 HDSP 8K LB 7 8-9 1 1 4 TP

36340 HDSP 10K LB 1-8 11

2 TP


25/32

297

EZ-Torque Hoist Rings

Hoist Ring eliminates the need of locating and using expensive hydraulic tensioners or torque multipliers for heavy load(WLL) capacity hoist rings.

A 75,000 lb. WLL Hoist Ring requires the mounting bolt to be torqued to 4,300 lbs-ft. ADBs EZ-Torque requires onlya standard torque wrench and 92 lbs-ft of torque per screw

Bunt ing Magli ftBunting MagLift Hand-Controlled Permanent Magnetic LiftersBunting MagLift Permanent Magnetic Lifters are powered by blocks of high-energy neodymium magnetic material. Switching is achieved by making one ofthese blocks reversible. In the on position, the reversible block is in parallelwith the static blocks so that a concentrated magnetic field is produced at thepole feet for lifting. In the off position, the reversible block is rotated through180 degrees to provide a total magnetic short circuit within the lifter body.

CF

D

E

BA

Standard Magnetic LifterMagLift 4400MagLift 2200MagLift 1100MagLift 550

45004000

350030002500

2000

1500

1000

500

0 10 20 30 40 50 60 70 80 90 100

Force

(lbs)

Air Gap(in/1000)

Force/Air Gap Curve

Hand Controlled

Dimensions Flat Section Round Section

ModelLifter

Weight(lbs)

A(in)

B(in)

C(in)

D(in)

E(in)

F(in)

SafeWorkLoad(lbs)

Min.Thick-ness(in)

MaxLength(inches)

SafeWorkLoad(lbs)

MaxDia-

meter(in)

MaxLength

(in)

MAGLIFT275 9.9 4.3 5.9 3.0 2.4 2.1 5.9 275 0.6 60 110 10 60MAGLIFT550 18.7 6.5 8.3 3.5 2.8 3.0 7.9 550 0.8 60 220 12 60MAGLIFT1100 38.5 8.9 11.1 4.2 3.5 4.1 9.6 1100 1.0 80 440 16 80MAGLIFT2200 80.3 12.8 15.4 5.4 4.1 4.4 14.4 2200 1.4 120 880 18 120MAGLIFT4400 173.8 15.7 19.0 7.3 5.2 6.7 20.7 4400 2.8 120 1760 24 120

The maximum stated length is not the maximum diameter (always work within the stated Safe Work Load).Above values are based on cold rolled mild steel.

Part Number WLL Normal Torque(lbs-ft.)EZ-Torque

(lbs.-ft.) Thread

23490 15,000# 470 10 1 1 4-723494 24,000# 800 18 1 1 2-623290 30,000# 800 23 2-4 1 223590 50,000# 2,100 49 2 1 2-823592 50,000# 2,100 49 2 1 2-423690 75,000# 4,300 92 3-423790 100,000# 6,600 98 3 1 2-423792 150,000# 12,000 123 4 1 4-423794 200,000# 19,800 193 5-423798 250,000# 29,000 207 6-4


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298

Heavy Duty L ifting Slings

Sling-To-Load Angle is always the angle between the sling legand the horizontal surface.

RATED SLING CAPACITY (one leg)SLING

LIFTINGEFFICIENCY

100%96.6%86.6%70.7%50.0%25.8%8.7%

SLINGCAPACITY

AT 90

1000# 100010001000100010001000

ACTUALSLING

CAPACITY

1000# 96686670750025887

90 75 60

4530

155

TON

Sling-to-Load Angle

Sling Load Chart

As the sling-to-load angledecreases, so does therated ca pacity of a sling.

Use this chart forall type slings; rope,chain or synthetic web.

Dont Take AChance On

Worn Slings!

Meets O.S.H.ARequirements

Part

Number Size

Rated Capacity-Lbs.

Vertical Choker BasketEE2-801 1 3 FT. 3,100 2,480 6,200EE2-801-4 1 4 FTEE2-801-6 1 6 FT.EE2-801-8 1 8 FTEE2-802 2 3 FT. 6,200 4,960 12,400EE2-802-4 2 4 FT.EE2-802-6 2 6 FT.EE2-802-8 2 8 FT

Red Safety Alert threads sewn into plys- red shows when sling shouldbe replaced. Protects employees and employer! Meets OSHA requirements

3

16 Thick - 2 ply nylon web Coated for abrasion resistance Use to 200F Do not overload!Follow all manufacturersrecommendations. Eye lengths:1 wide sling = 5 1 22 wide sling = 6 1 23 foot overall length Use for: Barrels, Screws, End Caps, Molds andother lifting re quire ments within their lifting range

Slings are impervious to most chemicals

QUANTITYDISCOUNT


2-5 less 2%6 or more less 6%


27/32

299

Hi-Cycle Air File

9 mm stroke means fastercutting and less heat buildup Rear exhauston/off switch on unit 3700 strokes per minute Includes 4 files shown -accepts any 1 4 tang files 1 Year Warranty Weight: 2.2 lbs. length: 6.9air consumption: 6 CFM

Part Number AF825

Polishing WandsThese disposable wands make it possible to use diamondcompound or carborundum grit with the air filer. Applydiamond compound directly to the side of the wand withradiused edges. It may also be used as a sander by gluing asmall piece of carborundum cloth to the flat side of the wand.Instruction sheet included.

Part Number AFW Set of 12 wands, 2 each of 6 different sizes

Check Out Section D fora complete listing of Mill Files

and other abrasives!


28/32

300

Pneumatic Mini Grinder

Part Number DG390

1 8 collet size, includes wrenches and coupler 54,000 RPM/8 CFM Ideal for access to confined areas, comfortable to use. Finger operated speed control, convenient and precise 5 Braided hose & 13 pro tector, insure long term use Smooth running Low cost!

SM512 1 4 High Speed Die Grinder

Heavy duty, lightweight construction for gen eral high speed polishing & grinding

Rear exhaust Ball bearing construction for longer tool life Grooved handle design for firm grip Variable speed throttle for positive speed control Cylinder constructed of high quality steel 1 year warranty against defects 22,000 RPM/4 CFM

SM522 Pneumatic 1 4 Angle Die Grinder Heavy duty, lightweight construction for gen eralhigh speed polishing & grinding

Chrome plated paddle safety trigger Ball bearing construction for longer tool life Grooved handle design for firm grip Variable speed throttle for positive speed control Cylinder constructed of high quality steel 1 year warranty against defects 20,000 RPM/4 CFM

ModelNumber

SpeedRPM

ColletSize

Inlet SizeNPT

HoseSize

Air Press.PSI

Air Cons.CFM Length

WeightLbs.

SM512 22,000 1 4 1 4 3 8 90 4 6 3 4 1 1 8SM512C 1 8 1 8 Collet for GrindersSM512K 22,000 1 4 1 4 3 8 90 4 6 3 4 1 1 8SM522 20,000 1 4 1 4 3 8 90 4 5- 1 2 3 4

Kit SM512KIncludes:1 - SM-512 Die Grinder 10 - Mounted wheels

1 -1

4

Collet installed 1 - Blow Molded case,1 - 1 8 extra Collet Coupler, Wrenches

Die Grinders


29/32

301

Solid Carbide Burrs

Highest quality carbide burrs in a wide selection of sizes and styles at very attractive prices!Burrs of any size, shape and cut can be manufactured to your specifications

PartNumber Dia. FaceLengthSF1 1 4 5 8SF1A 1 4 3 4

Round Tree Shape

PartNumber Dia. FaceLengthSE3 3 8 5 8SE5 1 2 7 8

Oval Shape

PartNumber Dia. FaceLengthSG3 3 8 3 4

Pointed Tree Shape

PartNumber Dia.

FaceLength

SD12 1 8 1 8SD2 5 16 5 16

SD4 7 16 7 16SD5 1 2 1 2SD6 5 8 5 8

Ball ShapePartNumber Dia.

FaceLength

SL2 5 16 7 8SL4 1 2 11 8

14 Taper-Radius EndPartNumber Dia.

FaceLength

SM1 1 4 1 2SM3 1 4 1

SM3B 5 16 3 4SM4 3 8 5 8SM6 5 8 1

Cone Shape

PartNumber Dia.

FaceLength

SA1 1 4 5 8SA3 3 8 3 4

CylindricalPartNumber Dia.

FaceLength

SC12 1 8 5 8SC14 3 16 5 8SC1 1 4 5 8SC1A 1 4 1SC2 5 16 3 4SC2A 5 16 1SC3 3 8 3 4SC3A 3 8 1SC5 1 2 1

Cylindrical Radius CutPartNumber Dia.

FaceLength

SB12M 1 8 5 8SB1M 1 4 5 8SB2M 5 16 3 4SB2AM 5 16 1SB3M 3 8 3 4SB4M 7 16 1

Cylindrical End Cut

PartNumber Dia.

FaceLength

SN1 1 4 5 16

Inverted Cone (E = End Cut)PartNumber Dia.

FaceLength

X262R 5 16 3 32X263R 3 8 1 8X264R 1 2 1 8

Carbide Thin Disk (Radius)PartNumber Dia.

FaceLength

X261F 1 4 3 32X264F 1 2 1 8

Carbide Thin Disk (Flat)

PartNumber Dia.

FaceLength

SK1 1 4 1 8SK2 3 8 3 16SK7 3 4 3 8

90 IncludedPartNumber Dia.

FaceLength

SH1 1 4 1 2SH2 5 16 3 4SH5 1 2 11 4

Flame ShapePartNumber Dia.

FaceLength

SJ1 1 4 3 16SJ3 3 8 1 4

60 Included


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302

Solid Carbide Burrs

SA43* SA42 SA41 1 8 9 16 3 32 7 16 1 16 1 4

SB41 ECO SC42* SC41 1 8 1 8 9 16 3 32 7 16

SD42* SD41 SE41* 1 8 3 32 1 8 1 4

SH41 SG44* SG43 1 8 1 4 1 8 1 2 1 8 3 8

SG41 SF42* SE41 1 8 1 4 1 8 1 2 1 8 1 4

SM43 SM42 SM41 1 8 5 87 Incl.Taper 1 8 7 16 1 8 11 32

14 Incl.Taper 12 Incl.Taper

SL42 SL41* SJ42 1 8 1 28 Incl.Taper 1 8 7 16 1 8


SK42 SN42* SN41 1 8 90 Incl.Taper 1 8 3 6 3 32 1 8


Series 40 - Solid Car bideSet #1 - The 8 Rotary Files Indicated By * - in a plastic case.Part Number SA9999

Series 51 Set #4- All files in this groupPart Number. 519999 .

Note: Does not include case

Burr Set A Burr Set BSA1 SC1 SD1 SA5 SC5 SD5

SE1 S1 SG1 SE5 SF5 SG5SH1 SL1 SM1 SH5 SL4 SM5Part Number C250-9 Part Number C500-9

Burr Set C Burr Set DSA3 SC3 SD3 SA5 SC1 SD3SE3 SF3 SG3 SE5 SF1 SG3SH2 SL3 SM4 SH5 SL3 SM1

Part Number C375-9 Part Number C927-9

SA51 1 2

SB51 3 16

SD51 1 4

SC51 1 2

SF51 1 2

SG51 1 2

SM51 1 222

SE51 3 8

SM51 1 410

1 4 Diameter Carbide Head1 8 Dia. Shank (heat treated steel)11 4 Shank Length - 1 3 4 Max overall

Carbide Burr Sets


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303

High Quality Needle Files

Economical, Swiss single-cut files do not clog as easily as double-cut.Overall length 5 1 2, Smooth cut only.

Mascot Needle FilesNumber ShapeNF33860 Equalling

NF33861 FlatNF33862 Half-RoundNF33863 RoundNF33864 SquareNF33865 Three-Square6- Shapes Above In A Plastic Pouch

NF33867 Assortment

Tell Needle Files in Sets of 6 or 12NF33906 6 Pcs/Med CutNF33907 6 Pcs/Fine CutNF33908 12 Pcs/Med Cut

NF33909 12 Pcs/Fine Cut

NEEDLE FILE STAND

Attractive metal standconveniently holdsand displays up to 12needle files. May beused free-standing onworkbench, hanging ona peg or snapped closedfor carrying. Files notincluded.# NF31685

6 Piece Sets include 1 of each Barrette, Equalling,Half-Round, Round, Square and Three-Square Files

12 Piece Med. Cut Set includes one of each style plus1 extra of the following; Equalling, Round, Three-Square

12 Piece Fine Cut Set includes one of each style exceptsquare plus 1 extra of the following; Barrette,Half-Round, Round and Three-Square

Excellent quality, economically priced files;available in the five most popular shapes.Deliver excellent performance deburring,smooth ing and finishing ultrahardmaterials, such as hardened steel, car bide,ceramics, glass. All files are 5 1 2 (14cm)long, with 2 1 2 diamond surface bondedto file faces by special process. Avail able in just one surface fineness.

Diamond Needle FilesNumber ShapeNF33961 EquallingNF33962 Half-RoundNF33963 RoundNF33964 SquareNF33965 Three-Square5- Shapes Above in a Plastic PouchNF33960 Assortment

Tell Needle FilesShape

Medium Cut Fine CutNumber Number

Barrette NF33880 NF33881Crossing NF33882 NF33883Equalling NF33884 NF33885Half-Round NF33886 NF33887Knife NF33890 NF33891Round NF33894 NF33895Square NF33898Three-Square NF33900 NF33901Warding NF33902 NF33903

Diamond Needle Files


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New Products

Defender Bench Scale

Anti-Static Tinsel

Interchangeable Temp Heat Gun

Documents

Tooling Supplis Section C