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ALIMASTER High efficiency machining of aluminium alloys Complete range for high efficiency machining of aluminium alloy y High speed milling over 6,000cc/min(Roughing type) B118E 2008.4 Update

TOOLS NEWS B118E High efficiency machining of aluminium ... · ALIMASTER High efficiency machining of aluminium alloys Complete range for high efficiency machining of aluminium alloy

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Page 1: TOOLS NEWS B118E High efficiency machining of aluminium ... · ALIMASTER High efficiency machining of aluminium alloys Complete range for high efficiency machining of aluminium alloy

ALIMASTERHigh efficiency machining of aluminium alloys

Complete range for highefficiency machiningof aluminium alloyyHigh speed milling over 6,000cc/min(Roughing type)

B118E2008.4 Update

Page 2: TOOLS NEWS B118E High efficiency machining of aluminium ... · ALIMASTER High efficiency machining of aluminium alloys Complete range for high efficiency machining of aluminium alloy

1

ALIMASTER

R0.5─R10

&3─&25

&3─&20

&6─&16

&20─&25

&10─&25

&10─&25

&10─&25

&3─&20

&12─&25

&3─&25

y

y

AM2MB

AM2MR

AM2SC

AM3MF

AM4MF

AM3SS

AMSR

AMMR

AMSRRB

AM2SCRB

AM3SSRB

Expansion

Expansion

Features

Series

aHigh efficiency machining for aluminium alloys.aMachining for aerospace and general aluminium alloy.

Ball nose end mill

Ball nose end mill, 2 flute, Short cut length, Relieved neck

End mill, Medium cut length, 2 flute, General purpose cutter

End mill, Short cut length, 2 flute, Relieved neck, Centre cutting

End mill, Medium cut length, 3 flute, Centre cutting

End mill, Medium cut length, 4 flute, Finishing type, Centre cutting

End mill, Short cut length, 3 flute, Relieved neck, Non centre cutting

Roughing end mill, Short cut length, 3 flute, Relieved neck

Roughing end mill, Medium cut length, 3 flute, Relieved neck

Roughing end mill, Corner radius, 3 flute, Short cut length, Relieved neck

Squear end mill

Roughing end mill

Corner radius end mill, Short cut length, 3 flute, Relieved neck

Corner radius end mill, Short cut length, 2 flute, Relieved neck

Corner radius end mill

Page 3: TOOLS NEWS B118E High efficiency machining of aluminium ... · ALIMASTER High efficiency machining of aluminium alloys Complete range for high efficiency machining of aluminium alloy

2

AM2SCD0300A060D0400A060D0500A060D0600A075D0800A075D1000A075D1000A100D1200A075D1200A100D1200A125D1600A075D1600A100D1600A125D2000A100D2000A125

34568

10101212121616162020

6688

1012121515151515152020

121215162030353035403040454050

2.7 3.7 4.7 5.7 7.4 9.4 9.411.411.411.415.415.415.418.018.0

606060757575

10075

10012575

100125100125

66668

10101212121616162020

222222222222222

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

111222222222222

AM2SC

a

D1 ap L1L3 D4D5 N

D1= 3 3<D1<6 6<D1<1616<D1

-0.005 ─ -0.028-0.015 ─ -0.038-0.020 ─ -0.047-0.020 ─ -0.053

37.5°UWC

øD4

L1L3

D5

ap

øD1

15°

øD4

L1L3

ap

øD1

D5

End mill, Short cut length, 2 flute, Relieved neck, Centre cutting

Optimum choice for high speed machining of aluminium.

Unit : mm

Length ofCut

Dia.Order Number

ShankDia.

NeckLength

OverallLength

NeckDia.

No. ofFlutes

Stoc

k

Type

Type2

Type1

The neck diameter is only applied to items produced after July 2007.

: Inventory maintained.a

Page 4: TOOLS NEWS B118E High efficiency machining of aluminium ... · ALIMASTER High efficiency machining of aluminium alloys Complete range for high efficiency machining of aluminium alloy

3

AM2MRD0300A060 D0300A060S06 D0400A060 D0400A060S06 D0500A060 D0500A060S06 D0600A060 D0800A075 D1000A075 D1200A075 D1400A075 D1600A100 D2000A100 D2500A125

33445568

101214162025

99

121215151820252532323838

6060606060606075757575

100100125

36465668

101216162025

22222222222222

[

a

[

a

[

a

a

a

a

a

a

a

a

a

21212122221222

AM2MR

a

a

apD1 D4L1 N

D1< 6 D1= 6 6<D1<1010<D1<1616<D1

0 ─ -0.020 ─ -0.0080 ─ -0.0090 ─ -0.0110 ─ -0.013

*********

55°UWC

L1ap

øD1

øD4

15°

L1ap

øD1

øD4

End mill, Medium cut length, 2 flute, General purpose cutter

Unit : mm

ALIMASTER END MILLS

Optimum choice for high speed rough and finish machining of aluminium.For ultra high metal removal rates.

Order NumberLength of Cut Shank Dia.

Stoc

k

TypeDia. Overall Length No. of

Flutes

: Inventory maintained.a

Type2

Type1

* Expand

** Will be discontinued at the end of September 2008.

: Inventory maintained. To be replaced by new products.[

Page 5: TOOLS NEWS B118E High efficiency machining of aluminium ... · ALIMASTER High efficiency machining of aluminium alloys Complete range for high efficiency machining of aluminium alloy

4

AM3SSD1000A075 D1000A100 D1200A075

D1200A100D1200A125D1600A075D1600A100D1600A125D2000A100D2000A125D2000A150D2500A100D2500A125D2500A150

1010121212161616202020252525

1212151515151515202020202020

3035303540304045406085506590

9.49.4

11.411.411.415.415.415.418.018.018.023.023.023.0

7510075

10012575

100125100125150100125150

1010121212161616202020252525

33333333333333

a

a

a

a

a

a

a

a

a

a

a

a

a

a

11111111111111

AM3SS

a

D1 ap L1L3 D4D5 N

10<D1<1616<D1

-0.020 ─ -0.047-0.020 ─ -0.053

**

37.5°UWC

øD1

L1

øD4

L3

ap

D5

End mill, Short cut length, 3 flute, Relieved neck, Non centre cutting

Optimum choice for high speed machining of aluminium.

Unit : mm

Length ofCut

Dia.Order Number

ShankDia.

NeckLength

OverallLength

NeckDia.

No. ofFlutes

Stoc

k

Type

Type1

The neck diameter is only applied to items produced after July 2007.* Expand

Page 6: TOOLS NEWS B118E High efficiency machining of aluminium ... · ALIMASTER High efficiency machining of aluminium alloys Complete range for high efficiency machining of aluminium alloy

5

D1= 66<D1<16

-0.015 ─ -0.038-0.020 ─ -0.047

AM3MFD0600A050D0800A060D1000A075D1200A075D1600A090

68

101216

1319222632

5060757590

68

101216

33333

a

a

a

a

a

11111

AM3MF

a

a

NapD1 D4L1

-0.020 ─ -0.053

AM4MFD2000A100D2500A125

2025

3845

100125

2025

44

a

a

11

AM4MF

a

a

NapD1 D4L1

50°UWC

L1

ap

øD4

øD1

50°UWC

apL1

øD4

øD1

Unit : mm

End mill, Medium cut length, 3 flute, Centre cutting

Versatile end mill for slotting and end milling of aluminium.For high tolerance and precision finish machining.

Stoc

k

TypeNo. ofFlutesOrder Number

Length of Cut Shank Dia.Dia. Overall Length

Type1

ALIMASTER END MILLS

: Inventory maintained.a

End mill, Medium cut length, 4 flute, Finishing type, Centre cutting

Versatile 4 flute end mill for aluminium.For high tolerance and precision finish machining.

Unit : mm

Stoc

k

TypeNo. ofFlutesOrder Number

Length of Cut Shank Dia.Dia. Overall Length

Type1

Page 7: TOOLS NEWS B118E High efficiency machining of aluminium ... · ALIMASTER High efficiency machining of aluminium alloys Complete range for high efficiency machining of aluminium alloy

6

R<66<R

e 0.01e 0.02

D1<33<D1<66<D1

0 ─ -0.0200 ─ -0.0280 ─ -0.038

AM2MBR0050A040R0100A060R0150A060R0200A060R0250A060R0300A060R0400A075R0500A075R0600A075R0800A100R1000A100

0.5 1 1.5 2 2.5 3 4 5 6 810

1234568

10121620

2.5 6 6 6 8101215182430

406060606060757575

100100

4666668

10121620

22222222222

11111222222

──

──

a

a

a

a

a

a

a

a

a

a

a

AM2MB

91215182430364045

2.7 3.7 4.7 5.7 7.4 9.411.415.419.0

a

a

D5R ap D4D1 NL3 L1

30°

R

UWC

D1<2

37.5°

3<D1

øD1

øD1

L1

D5

Rap

L3

L1

apL3

D5

R

15°

øD4

øD4

Unit : mm

High accuracy long reach ball nose cutter for aluminium.For machining to extreme tolerances with a superior surface finish.

Order NumberNeckDia. Type

Length ofCut

ShankDia.

Stoc

kRadius ofBall Nose

Dia. No. ofFlutes

NeckLength

OverallLength

Type2

Type1

Ball nose end mill, 2 flute, Short cut length, Relieved neck

Page 8: TOOLS NEWS B118E High efficiency machining of aluminium ... · ALIMASTER High efficiency machining of aluminium alloys Complete range for high efficiency machining of aluminium alloy

7

D1 ap L1L3 D4 R ND5

AM2SCRB

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

0.30.50.30.50.30.50.30.510.30.511.62.50.30.511.62.50.30.511.62.50.30.511.62.53.240.30.511.62.53.24

33445566688888

101010101010101010101212121212121212121212121212

666688888

1010101010121212121212121212121515151515151515151515151515

60606060606075757575757575757575757575

10010010010010075757575757575

100100100100100100100

2.7 2.7 3.7 3.7 4.7 4.7 5.7 5.7 5.7 7.4 7.4 7.4 7.4 7.4 9.4 9.4 9.4 9.4 9.4 9.4 9.4 9.4 9.4 9.4

11.4 11.4 11.4 11.4 11.4 11.4 11.4 11.4 11.4 11.4 11.4 11.4 11.4 11.4

1212121215151616162020202020303030303035353535353030303030303035353535353535

66666666688888

101010101010101010101212121212121212121212121212

22222222222222222222222222222222222222

11111122222222222222222222222222222222

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

0 ─ -0.020 ─ -0.03

D1<1212<D1

a

37.5°UWC

øD4

L1L3

D5

ap

øD1

15°

øD4

L1

L3

ap

øD1

D5

R

R

Type1

Type2

Length ofCut

Dia.Order Number

No. ofFlutes

ShankDia.

Corner RNeckLength

OverallLength

Stoc

k

TypeNeck Dia.

Unit : mm

Corner radius end mill, Short cut length, 2 flute, Relieved neck

High efficiency machining of aluminium alloy.

: Inventory maintained.a

ALIMASTER END MILLS

Page 9: TOOLS NEWS B118E High efficiency machining of aluminium ... · ALIMASTER High efficiency machining of aluminium alloys Complete range for high efficiency machining of aluminium alloy

8

D1 ap L1L3 D4 R ND5

AM2SCRBD1200A125R030D1200A125R050D1200A125R100D1200A125R160D1200A125R250D1200A125R320D1200A125R400D1600A075R100D1600A075R160D1600A075R250D1600A075R320D1600A075R400D1600A100R100D1600A100R160D1600A100R250D1600A100R320D1600A100R400D1600A125R100D1600A125R160D1600A125R250D1600A125R320D1600A125R400D2000A100R100D2000A100R160D2000A100R250D2000A100R320D2000A100R400D2000A125R100D2000A125R160D2000A125R250D2000A125R320D2000A125R400

0.30.511.62.53.2411.62.53.2411.62.53.2411.62.53.2411.62.53.2411.62.53.24

1212121212121216161616161616161616161616161620202020202020202020

1515151515151515151515151515151515151515151520202020202020202020

1251251251251251251257575757575

100100100100100125125125125125100100100100100125125125125125

11.411.411.411.411.411.411.415.415.415.415.415.415.415.415.415.415.415.415.415.415.415.418.018.018.018.018.018.018.018.018.018.0

4040404040404030303030304040404040454545454540404040405050505050

1212121212121216161616161616161616161616161620202020202020202020

22222222222222222222222222222222

22222222222222222222222222222222

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

Unit : mm

Length ofCut

Dia.Order Number

No. ofFlutes

ShankDia.

Corner RNeckLength

OverallLength

Stoc

k

TypeNeck Dia.

Page 10: TOOLS NEWS B118E High efficiency machining of aluminium ... · ALIMASTER High efficiency machining of aluminium alloys Complete range for high efficiency machining of aluminium alloy

9

D1 ap L1L3 D4 R ND5

AM3SSRBD1200A075R100D1200A075R160D1200A075R250D1200A075R320D1200A075R400D1200A100R100D1200A100R160D1200A100R250D1200A100R320D1200A100R400D1200A125R100D1200A125R160D1200A125R250D1200A125R320D1200A125R400D1600A075R100D1600A075R160D1600A075R250D1600A075R320D1600A075R400D1600A100R100D1600A100R160D1600A100R250D1600A100R320D1600A100R400D1600A125R100D1600A125R160D1600A125R250D1600A125R320D1600A125R400D2000A100R100D2000A100R160D2000A100R250D2000A100R320D2000A100R400D2000A125R100D2000A125R160D2000A125R250

11.62.53.2411.62.53.2411.62.53.2411.62.53.2411.62.53.2411.62.53.2411.62.53.2411.62.5

1212121212121212121212121212121616161616161616161616161616162020202020202020

1515151515151515151515151515151515151515151515151515151515152020202020202020

7575757575

1001001001001001251251251251257575757575

100100100100100125125125125125100100100100100125125125

11.4 11.4 11.4 11.4 11.4 11.4 11.4 11.4 11.4 11.4 11.4 11.4 11.4 11.4 11.4 15.4 15.4 15.4 15.4 15.4 15.4 15.4 15.4 15.4 15.4 15.4 15.4 15.4 15.4 15.4 18.0 18.0 18.0 18.0 18.0 18.0 18.0 18.0

3030303030353535353540404040403030303030404040404045454545454040404040606060

1212121212121212121212121212121616161616161616161616161616162020202020202020

33333333333333333333333333333333333333

11111111111111111111111111111111111111

0 ─ -0.020 ─ -0.03

D1<1212<D1

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

AM3SSRB

a

37.5°UWC

øD1

L1

øD4

L3

apR

Corner radius end mill, Short cut length, 3 flute, Relieved neck

High efficiency machining of aluminium alloy.

Type1

Length ofCut

Dia.Order Number

No. ofFlutes

ShankDia.

Corner RNeckLength

OverallLength

Stoc

k

TypeNeck Dia.

Unit : mm

: Inventory maintained.a

ALIMASTER END MILLS

Page 11: TOOLS NEWS B118E High efficiency machining of aluminium ... · ALIMASTER High efficiency machining of aluminium alloys Complete range for high efficiency machining of aluminium alloy

10

AM3SSRBD2000A125R320D2000A125R400D2000A150R100D2000A150R160D2000A150R250D2000A150R320D2000A150R400D2500A100R160D2500A100R250D2500A100R320D2500A100R400D2500A100R500D2500A125R160D2500A125R250D2500A125R320D2500A125R400D2500A125R500D2500A150R160D2500A150R250D2500A150R320D2500A150R400D2500A150R500

3.2411.62.53.241.62.53.2451.62.53.2451.62.53.245

20202020202020252525252525252525252525252525

20202020202020202020202020202020202020202020

125125150150150150150100100100100100125125125125125150150150150150

18.018.018.018.018.018.018.023.023.023.023.023.023.023.023.023.023.023.023.023.023.023.0

60608585858585505050505065656565659090909090

20202020202020252525252525252525252525252525

3333333333333333333333

1111111111111111111111

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

a

D1 ap L1L3 D4 R ND5

Unit : mm

Length ofCut

Dia.Order Number

No. ofFlutes

ShankDia.

Corner RNeckLength

OverallLength

Stoc

k

TypeNeck Dia.

Unit : mm

The neck diameter is only applied to items produced after July 2007.

Page 12: TOOLS NEWS B118E High efficiency machining of aluminium ... · ALIMASTER High efficiency machining of aluminium alloys Complete range for high efficiency machining of aluminium alloy

11

D1 ap L1 D4 N

D1 ap L1L3 D4 ND5

AMSRD1000D1200D1600D1800D2000D2200D2500

10121618202225

12151822252530

253035─50─60

7575

100100125125125

9.411.415.4

─ 18.0

─ 23.0

10121616202025

3333333

a

a

a

a

a

a

a

AMMRD0300D0400D0500D0600D0800D1000D1200D1600D2000D2500

34568

1012162025

8111313192226323845

50505050607575

100125125

66668

1012162025

3333333333

r

r

a

a

a

a

a

a

a

a

1112121

1112222222

a

AMSR

AMMR

a

37.5°UWC

øD4

apL3

L1

D5

øD1

øD4

ap

L1

øD1

37.5°UWC

øD4

ap

L1

15°

øD1

øD4

ap

L1

øD1

Dia.Order Number

No. ofFlutes

Length of Cut Overall Length Shank Dia.

Stoc

k

Type

Length ofCut

Dia.Order Number

No. ofFlutes

Shank Dia.NeckLength

OverallLength

Stoc

k

TypeNeck Dia.

Type1

Type2

3 flute uncoated end mill for roughing aluminium alloy.

3 flute uncoated end mill for roughing aluminium alloy.

Unit : mm

Type1

Type2

Unit : mm

The neck diameter is only applied to items produced after July 2007.

Roughing end mill, Medium cut length, 3 flute, Relieved neck

Roughing end mill, Short cut length, 3 flute, Relieved neck

ALIMASTER END MILLS

: Inventory maintained.a : Non stock, produced to order only.r

Page 13: TOOLS NEWS B118E High efficiency machining of aluminium ... · ALIMASTER High efficiency machining of aluminium alloys Complete range for high efficiency machining of aluminium alloy

12

D1 ap L1L3 D4 R ND5

AMSRRBD1000R100D1000R200D1200R100D1200R200D1600R200D1600R300D1600R320D1600R400D2000R200D2000R300D2000R320D2000R400D2000R500D2500R300D2500R320D2500R400D2500R500

1212233.24233.24533.245

1010121216161616202020202025252525

1212151518181818252525252530303030

75757575

100100100100125125125125125125125125125

9.49.4

11.411.415.415.415.415.418.018.018.018.018.023.023.023.023.0

2525303035353535505050505060606060

1010121216161616202020202025252525

33333333333333333

a

r

a

r

a

r

a

a

a

r

a

a

a

a

a

a

r

11111111111111111

AMSRRB

a

37.5°UWC

øD1

øD4

apL3

L1

R

D5

Unit : mm

Length ofCut

Dia.Order Number

No. ofFlutes

ShankDia.

Corner RNeckLength

OverallLength

Stoc

k

TypeNeck Dia.

Type1

High productivity roughing of aluminium alloys.

Roughing end mill, Corner radius, 3 flute, Short cut length, Relieved neck

The neck diameter is only applied to items produced after July 2007.

Page 14: TOOLS NEWS B118E High efficiency machining of aluminium ... · ALIMASTER High efficiency machining of aluminium alloys Complete range for high efficiency machining of aluminium alloy

13

R 1R 2R 3R 4R 5R 6R 8R 10

20,00020,00020,00020,00020,00015,00012,00010,000

2,0004,0006,0007,0008,0007,5007,2007,000

20,00020,00020,00017,00015,00012,00010,000

8,000

1,6002,8003,2004,0003,6003,6003,6003,200

AM2MB

368

1012162025

20,00020,00017,00015,00012,00010,000

8,0006,000

1,200 ─ 1,6002,800 ─ 4,0003,000 ─ 4,0003,600 ─ 4,5003,600 ─ 4,5003,600 ─ 4,5003,200 ─ 4,3003,000 ─ 3,600

AM2MR

0.1R

0.1R

D

D

Ball nose end mill, 2 flute, Short cut length, Relieved neck

Workmaterial

RoughingFinishing

Aluminium alloy Aluminium alloy

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

R(mm)

Depth ofcut

R:Radius

ALIMASTER END MILLS

End mill, Medium cut length, 2 flute, General purpose cutter

Workmaterial Aluminium alloy

Revolution(min-1)

Feed rate(mm/min)

Depth ofcut

D:Dia.

Dia.(mm)

* When drilling, reduce the feed rate by 50%.

Page 15: TOOLS NEWS B118E High efficiency machining of aluminium ... · ALIMASTER High efficiency machining of aluminium alloys Complete range for high efficiency machining of aluminium alloy

14

368

10121620

20,00020,00017,00015,00012,00010,000

8,000

800 ─ 1,6001,800 ─ 2,8002,200 ─ 3,4002,300 ─ 3,6002,300 ─ 3,6002,300 ─ 3,6002,200 ─ 3,300

68

101216

20,00017,00015,00012,00010,000

4,2005,1005,4005,4004,800

AM2SC

AM3MF

0.25 ─ 0.5D

D

D

0.25 ─ 0.5D

0.05D

1.5D

D

0.1 ─ 0.3D

End mill, Medium cut length, 3 flute, Centre cutting

End mill, Short cut length, 2 flute, Relieved neck, Centre cutting

Workmaterial Aluminium alloy

Revolution(min-1)

Feed rate(mm/min)

Depth ofcut

D:Dia.

Dia.(mm)

Workmaterial Aluminium alloy

Revolution(min-1)

Feed rate(mm/min)

Depth ofcut

D:Dia.

Dia.(mm)

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15

2025

8,0006,000

5,7004,800

1012162025

16,00012,00010,000

8,0006,000

1,600 ─ 2,5001,600 ─ 2,5001,300 ─ 2,1001,100 ─ 1,600

800 ─ 1,200

AM4MF

AM3SS

0.05D

1.5D

D

0.1 ─ 0.3D

0.25D ─ 0.5D

D

D

0.25 ─ 0.5D

End mill, Medium cut length, 4 flute, Finishing type, Centre cutting

End mill, Short cut length, 3 flute, Relieved neck, Non centre cutting

Workmaterial Aluminium alloy

Revolution(min-1)

Feed rate(mm/min)

Depth ofcut

D:Dia.

Dia.(mm)

Workmaterial Aluminium alloy

Revolution(min-1)

Feed rate(mm/min)

Depth ofcut

D:Dia.

Dia.(mm)

ALIMASTER END MILLS

Page 17: TOOLS NEWS B118E High efficiency machining of aluminium ... · ALIMASTER High efficiency machining of aluminium alloys Complete range for high efficiency machining of aluminium alloy

16

34568

10121620

40,00036,00030,00027,00020,00016,00013,00010,000

8,000

1,8002,4003,0003,2003,4003,6003,6003,6003,300

1,6002,1002,7002,8003,0003,2003,2003,2003,000

AM2SCRB

AM3SSRB

12162025

13,00010,000

8,0006,000

5,4005,4005,0004,500

3,2003,2003,0002,800

D

1D

<0.5D

<1D

D

0.8D

<0.3D

<0.5D

Corner radius end mill, Short cut length, 2 flute, Relieved neck

1) This table shows the cutting condition with less than 4D overhang length. If more than 4D, spindle speed, feed rate and depth of cut should be reduced.

2) If the rigidity of the machine or the workpiece installation is very low, or chattering and noise are generated, please reduce the revolution and the feed rate proportionately.

3) Water-soluble cutting fluid is recommended.4) Climb cutting is recommended for side milling.

Dia.(mm)

Revolution(min-1)

Feed rate(mm/min)

Workmaterial Aluminium alloy

Side milling Slotting

D:Dia.

Depth ofcut

Corner radius end mill, Short cut length, 3 flute, Relieved neck

1) This table shows the cutting condition with less than 4D overhang length. If more than 4D, spindle speed, feed rate and depth of cut should be reduced.

2) If the rigidity of the machine or the workpiece installation is very low, or chattering and noise are generated, please reduce the revolution and the feed rate proportionately.

3) Water-soluble cutting fluid is recommended.4) Climb cutting is recommended for side milling.5) Vertical feed is not recommended. To enter the work ramping should be conducted.

D:Dia.

Dia.(mm)

Depth ofcut

Revolution(min-1)

Feed rate(mm/min)

Workmaterial Aluminium alloy

Side milling Slotting

Page 18: TOOLS NEWS B118E High efficiency machining of aluminium ... · ALIMASTER High efficiency machining of aluminium alloys Complete range for high efficiency machining of aluminium alloy

17

10121618202225

19,00016,00012,00010,500

9,5008,5007,500

8,6008,2007,6007,2007,1006,9006,800

9,5008,0006,0005,3004,8004,3003,800

3,4003,2003,1002,9002,9002,8002,700

10121618202225

19,00016,00012,00010,500

9,5008,5007,500

6,8006,5006,1005,8005,7005,5005,400

9,5008,0006,0005,3004,8004,3003,800

2,7002,6002,4002,4002,3002,2002,200

10121618202225

30,00030,00024,00021,00019,00017,00015,000

11,00012,00012,00012,00011,00011,00011,000

19,00016,00012,00010,500

9,5008,5007,500

5,4005,3004,9004,7004,6004,3004,300

10121618202225

30,00030,00024,00021,00019,00017,00015,000

8,6009,9009,7009,5009,1008,7008,600

19,00016,00012,00010,500

9,5008,5007,500

4,3004,3004,0003,8003,7003,4003,400

AMSR AMSRRB

y y

y y

<1D

<0.5D

<1D

D

<1D

<0.5D D

<0.75D

D:Dia. D:Dia.

Workmaterial

Depth ofcut

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Dia.(mm)

Aluminium alloyA7075

Workmaterial

Depth ofcut

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Dia.(mm)

Aluminium alloyA7075

Side milling Slotting

Side milling Slotting

D:Dia. D:Dia.

Workmaterial

Depth ofcut

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Dia.(mm)

Aluminium alloyA7075

Workmaterial

Depth ofcut

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Dia.(mm)

Aluminium alloyA7075

Roughing end mill, Short cut length, 3 flute, Relieved neck Roughing end mill, Corner radius, 3 flute, Short cut length, Relieved neck

1) If the rigidity of the machine or the workpiece installation is very low, or chattering and noise are generated, please reduce the revolution and the feed rate proportionately, or set a smaller depth of cut.

2) If the depth of cut is shallow, the revolution and feed rate can be increased.3) Water-soluble cutting fluid is recommended.4) Climb cutting is recommended for side milling.

Using a high-speed and high-rigidity machining centre

1) If the rigidity of the machine or the workpiece installation is very low, or chattering and noise are generated, please reduce the revolution and the feed rate proportionately, or set a smaller depth of cut.

2) If the depth of cut is shallow, the revolution and feed rate can be increased.3) Water-soluble cutting fluid is recommended.4) Climb cutting is recommended for side milling.

Aluminium castAC4B

Aluminium castAC4B

Aluminium castAC4B

Aluminium castAC4B

ALIMASTER END MILLS

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18

34568

1012162025

40,00036,00030,00027,00020,00016,00013,00010,000

8,0006,400

2,7002,7005,4006,1006,0005,8005,3005,1004,8004,600

25,00020,00016,00013,00010,000

8,0006,5005,0004,0003,200

1,1001,1002,2002,3002,4002,3002,1002,0001,9001,800

34568

10

30,00024,00019,00016,00012,000

9,500

1,8002,2002,3002,4002,5002,600

16,00012,00010,000

8,0006,0005,000

700900900

1,0001,0001,100

AMMR

y y

<1.5D

<0.25D

<1D

D

D:Dia.

Workmaterial

Depth ofcut

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Dia.(mm)

Aluminium alloyA7075

Roughing end mill, Medium cut length, 3 flute, Relieved neck

Side milling

1) If the rigidity of the machine or the workpiece installation is very low, or chattering and noise are generated, please reduce the revolution and the feed rate proportionately, or set the depth of cut smaller.

2) If the depth of cut is shallow, the revolution and feed rate can be increased.3) Water-soluble cutting fluid is recommended.4) Climb cutting is recommended for side milling.

Slotting

Workmaterial

D:Dia.

Depth ofcut

Revolution(min-1)

Feed rate(mm/min)

Revolution(min-1)

Feed rate(mm/min)

Dia.(mm)

Aluminum alloyA7075

Aluminium castAC4B

Aluminium castAC4B

Page 20: TOOLS NEWS B118E High efficiency machining of aluminium ... · ALIMASTER High efficiency machining of aluminium alloys Complete range for high efficiency machining of aluminium alloy

2008.4.E( - )

MMC HARDMETAL POLAND SP. z o.o.Al..Armii Krajowej 61, 50-541 Wroclaw, PolandTel. +48-71335-16-20 Fax +48-71335-16-21e-mail [email protected]

MMC HARTMETALL GmbHComeniusstr. 2, 40670 Meerbusch GermanyTel. +49-2159-9189-0 Fax +49-2159-918966e-mail [email protected]

MITSUBISHI MATERIALS ESPAÑA, S.A.Calle Emperador 2, 46136 Museros/Valencia, SpainTel. +34-96-144-1711 Fax +34-96-144-3786e-mail [email protected]

MMC HARDMETAL U.K. LTD.Mitsubishi House, Galena Close, Tamworth, Staffs. B77 4AS, U.K. Tel. +44-1827-312312 Fax +44-1827-312314e-mail [email protected]

MMC METAL FRANCE s.a.r.l.6, Rue Jacques Monod, 91400 Orsay, FranceTel. +33-1-69 35 53 53 Fax +33-1-69 35 53 50e-mail [email protected]

MMC ITALIA S.r.l.V.le Delle Industrie 20/5, 20020 Milano ItalyTel. +39-02 93 77 03 1 Fax +39-02 93 58 90 93e-mail [email protected]

MMC HARDMETAL RUSSIA OOO LTD.UL. Bolschaja Pochtovaja, 36 Bldg.1, 105082 Moscow, Russia Tel. +7-495-72558-85 Fax +7-495-98139-73e-mail [email protected]

www.mitsubishicarbide.com

12mm

12mm

25mm

25mm

AMSRRB &25─R3

AMSRRB &12×R2

y

y

y

y

ALIMASTER END MILLS

Performance Report 1

Performance Report 2

15,000min-1(1,178m/min)

10,000mm/min (0.222mm/tooth)

Work material

Revolution

Feed rate

EmulsionCutting method

MAX15,000min-1, BT50 shank(Max. 75kw spindle)

Machine

End mill

Aluminium 7075

Machining of compressor parts

Stable machining at 7,000mm/min.Excellent finish surface.No chattering or noise.

18,000mm-1(679m/min)

7,000mm/min

Aluminium alloy (Compressor parts)Work material

Revolution

Feed rate

End mill

Machining of a rib.

Chip removal volume up to 6,250cc/min Increased machining efficiency.

EmulsionCutting method

Cutting conditions (Roughing)

Cutting conditions