Tools that th ink ahead

PRODUCT CATALOG 2015

Smart Tools

Handheld toolsNutrunner Controls

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Pistol-grip nutrunners | Page 20To

Angle nutrunners | Page 22

Controls | Page 30

Straight nutrunners | Page 26

Cables | Page 28

Accessories | Page 29

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We at Alfing Montagetechnik GmbH like well

thought out, comprehensive solutions. Precisely

because of this, we not only supply nutrunner tech-

nology but also offer in-house engineering design

and assembly. As such, we are system providers.

And partners with well-respected automobile man-

ufacturers and suppliers around the world.

> As a subsidiary of the Alfing Group, AMT devel-

ops and manufactures forward-looking, integrated

solutions in the Swabian city of Aalen. Our areas of

expertise include nutrunner technology, assembly

systems and automation. AMT’s 180 specialists of-

fer the right manpower and flexibility to satisfy the

unique requirements of our demanding customers.

> There are many good reasons why AMT is recog-

nized as one of the leading suppliers of electroni-

cally controlled handheld and built-in nutrunners.

One in particular: our tools think ahead. They in-

form the user promptly if preventive maintenance

is required. As a result, availability is increased, and

reductions in assembly workflow due to sudden

and unscheduled maintenance interruptions are a

thing of the past.

ol s tha t t h i n k a h e a d

2 | 3

The new AMT control

The AMT team can look back on a successful com-

pany history of more than 3 decades – because we

are consistently looking forward as the innovation

drivers for nutrunner technologies. As a result,

AMT inspires the market on a regular basis with in-

novative products and patents.

> As we developed the latest generation in nut-

runner technology, we asked ourselves: which meg-

atrends are relevant? How can we improve the daily

hustle and bustle of our customers? What will ad-

vance the market?

We are proud of the fact that the newly developed

AMT nutrunner system provides top-quality answers

three essential demands on progressive technolo-

gies:

> communication with mobile devices> user-friendly operation >

> A glance at the inner workings of the AMT controls

architecture provides the basis for so much future ca-

pability – it has what it takes:

the control uses an extremely thrifty low-power pro-

cessor, embedded Linux, as well as an integrated web

server.

SMX 400 control

4 | 5

Architecture of the future

Straight nutrunner

Angle nutrunner

Pistol-grip nutrunner

Communication with mobile devices

Smartphone or tablet is all you need

You are so free

It doesn’t matter when or where – our new genera-

tion of nutrunner technology offers maximum free-

dom and can be remotely operated from anywhere,

at your convenience. Access to the control is avail-

able from a mobile device with a network connec-

tion, e.g. tablet or Smartphone.

> Programming, troubleshooting, repair – each ac-

tion can now be accomplished independent of loca-

tion or time. For example, if the service technician

receives an error message via email, he can directly

access the control from his mobile device. This con-

venient operation saves travel time. And money, of

course.

> An additional innovation is the QR code now

located on the control. Once scanned by a mobile

device, connection to the control occurs automati-

cally. Fast and easy, the service technician can now

modify critical parameters.

6 | 7

Use in the automobile industry

Communication with mobile devices

Less is more

In order to define parameters or program the con-

trol, it will no longer be necessary to install special

software on a PC or mobile device.

> Instead, we have integrated a web server in our

control. This eliminates all updating and compati-

bility problems. The control hardware already in-

cludes any required programming software.

> All that our customer will need in the future is

a web browser – the user interface to the control

will then appear on the mobile device. Whether PC

or Smartphone – the display will be optimized to

match the best mobile device format.

8 | 9

Simple operation

Graphics programming

The new easy

To make your life easier, the AMT team has worked

hard on the new user interface and placed an abun-

all to achieve the most user-friendly operation pos-

sible. This is represented in the three newly created

programming tools: the library, the assistant and

the graphics programming environment. Together

they cover the complete spectrum of nutrunner pro-

grams, from basic to extremely complex.

> The library contains a variety of pre-written nut-

runner programs, from which the user can select a

suitable one to use without any additional need for

parameterization.

> New programs can be created with the help of an

assistant, who guides the user through the program

creation process in just a few steps. The nutrunner

program is then automatically created and parame-

terized.

> The graphic programming interface is ideal for

extremely complex tasks. Symbols are dragged

down to the user’s desktop and combined to create

a rundown sequence. Even complex programs can

be created with this tool in a very visible and easily

understood process.

10 | 11

Intelligente Fehlerdiagnose

The key component to any control is the Production

screen. In order to customize it to the specific re-

quirements of each user, we have made it very flex-

ible and user-configured. The information is dis-

played in windows, which are placed on the screen

according to individual preference and can be over-

layed or masked. As a result, the most unique infor-

mation displays are only a few clicks away.

> When it comes to the topic user-friendly opera-

tion, Troubleshooting can, of course, not be over-

looked. This is why the new AMT control analyzes

which errors could have occurred, based on the er-

ror message, and makes suggestions for efficient

error correction. This results in fast troubleshoot-

ing and reliable error correction.

Simple operation

Few clicks, many possibilities

12 | 13

Maximum power, minimum energy

The megatrend towards energy efficiency is not

new but still extremely important. It plays an im-

portant role in resource and cost savings. It also

factored into the development of the current con-

trol: critical factors were already taken into con-

sideration during the design process by AMT spe-

cialists, resulting in a considerable reduction in the

control’s energy requirements.

> The heart of the control is a high-performance,

energy-efficient low-power processor. Other re-

ductions in energy consumption are achieved in the

new design by low-loss amplifiers, as well as indi-

vidually switchable control components which can

be shut down in standby mode.

Exemplary energy consumption in standby mode

Socket tray -8 W

Nutrunner electronics -2 W

FPGA + Processor -4 W

W RESULTS: 12 W

26 W

50 W

SMX 20 SMX 100

14 | 15

Old New

Savings around the clock

Many systems continue to run during non-production periods,

in order to guarantee a trouble-free resumption of production

at a later time. Whoever wants to save energy cannot ignore

this phase. For exactly this reason, the innovative AMT ener-

gy design allows a user-programmable configuration of which

control components are to be shut down whenever the control

is inactive. During a running operating system, these elements

can be individually designated to switch in standby mode. As

many as possible for the best results.

> The result: our new generation of nutrunner technology

saves up to 75 % in energy compared to its predecessor.

Minimal energy consumption

16 | 17

Improved ergonomics

Innovative design Intelligent status display

Smart for the senses

The highlights density for the new AMT nutrunner

technology is enormous. As a result, several chang-

es have also been made to our handheld and built-in

nutrunners – the designation of Smart Tools is well

deserved. Above all, in regards to ergonomics, the

newly designed handle now feels better in the hand,

due to its smoother surface. The motor protection

hose, on the other hand, is nonslip and feels more

comfortable.

> Since the data transfer between control and hand-

held nutrunner will take place digitally in the future,

the cables are thinner, lighter, more flexible and, as a

result, more robust and easier to use.

> The status display uses LEDs, which can be seen

from all directions and which correspond to our prov-

en color concept for our rechargeable nutrunners.

Ergonomic handle Reduced cable diameter

18 | 19

> Since the data transfer between control and hand-

Technical Data

Model Part No. Torque Range[Nm]

Speed [rpm]

Weight[kg]

Length[mm]

Drive

PSX1013ZV38 70058391 3-13 1481 1,08 210,0 3/8“

PSX1025ZV38 70058392 5-25 772 1,08 210,0 3/8“

PSX1013ZH14 70058393 3-13 1481 1,10 222,5 1/4“

Model Part No. Torque Range[Nm]

Speed [rpm]

Weight[kg]

Length[mm]

Drive

S 2D-Scanner

PSX1013ZV38S 70058394 3-13 1481 1,25 210,0 3/8“

PSX1025ZV38S 70058395 5-25 772 1,25 210,0 3/8“

PSX1013ZH14S 70058396 3-13 1481 1,27 222,5 1/4“

UT Ubisense-WAS-Tag

PSX1013ZV38UT 70058397 3-13 1481 1,19 210,0 3/8“

PSX1025ZV38UT 70058398 5-25 772 1,19 210,0 3/8“

PSX1013ZH14UT 70058399 3-13 1481 1,22 222,5 1/4“

Nutrunner Overview

Nutrunner Overview with Options

20 | 21

> Size 1up to 25 Nm

Model designation example: P SX 1 013 Z V 38 UT

Pistol-grip

SX-series

Size

Max. torque in Nm

Centric design

Square drive

H Internal hex

Drive with cylindrical spring pin

Option: Ubisense WAS Tag

S Option: 2D-scanner

Pistol-Grip Nutrunner PSX

Technical Data

Model Part No. Torque Range[Nm]

Speed [rpm]

Weight[kg]

Length[mm]

Drive Angle Head Ø [mm]

Size 1

HSX1015WV14 70058335 5-15 1534 1,57 438 1/4“ 23

HSX1025WV38 70058336 7-25 1366 1,61 446 3/8“ 28

HSX1032WV38 70058337 8-32 1366 1,67 448 3/8“ 31

HSX1039WV38 70058338 10-39 977 1,69 451 3/8“ 33

HSX1050WV38 70058339 13-51 862 1,81 459 3/8“ 38

HSX1064WV38 70058340 16-64 660 1,82 463 3/8“ 38

HSX1100WV12 70058341 27-105 380 2,57 532 1/2“ 48

Size 2

HSX2100WV12 70058342 25-100 569 3,11 548 1/2“ 41

HSX2150WV12 70058343 38-152 412 3,47 574 1/2“ 51

HSX2200WV34 70058344 52-208 303 3,95 584 3/4“ 66

HSX2250WV34 70058345 63-250 253 4,25 593 3/4“ 74

Nutrunner Overview

22 | 23

Angle Nutrunner HSX

> Size 1 > Size 2up 105 Nm up 250 Nm

Model designation example: H SX 1 015 W V 14 T

Handheld nutrunner

SX series

Size

Max. torque in Nm

Angle design

Square drive

F Spring travel

Drive with cylindrical spring pin

Option: Telescope installation

B Option: lighting

S Option: 2D-scanner

GF Option: GyroFlex

UT Option: Ubisense-WAS-Tag

Technical Data

Model Part No. Torque Range [Nm]

Seed [rpm]

Weight[kg]

Length[mm]

Drive Angle Head Ø [mm]

T Telescope installation

HSX1015WV14T 70058356 5-15 1534 1,68 438 1/4“ 23

HSX1025WV38T 70058357 7-26 1366 1,72 446 3/8“ 28

HSX1032WV38T 70058358 8 - 32 1366 1,78 448 3/8“ 31

HSX1039WV38T 70058359 10 -39 977 1,80 451 3/8“ 33

HSX1050WV38T 70058360 13 -51 862 1,92 459 3/8“ 38

HSX1064WV38T 70058361 16 -64 660 1,93 463 3/8“ 38

HSX1100WV12T 70058362 27 -105 380 2,68 532 1/2“ 48

B Lighting

HSX1015WV14B 70058363 5-15 1534 1,60 438 1/4“ 23

HSX1025WV38B 70058364 7-26 1366 1,64 446 3/8“ 28

HSX1032WV38B 70058365 8-32 1366 1,70 448 3/8“ 31

HSX1039WV38B 70058366 10-39 977 1,72 451 3/8“ 33

HSX1050WV38B 70058367 13-51 862 1,84 459 3/8“ 38

HSX1064WV38B 70058368 16-64 660 1,85 463 3/8“ 38

HSX1100WV12B 70058369 27-105 380 2,60 532 1/2“ 48

S 2D-scanner

HSX1015WV14S 70058370 5-15 1534 1,74 438,0 1/4“ 23

HSX1025WV38S 70058371 7-26 1366 1,78 446,0 3/8“ 28

HSX1032WV38S 70058372 8-32 1366 1,84 448,0 3/8“ 31

HSX1039WV38S 70058373 10-39 977 1,86 451,0 3/8“ 33

HSX1050WV38S 70058374 13-51 862 1,98 459,0 3/8“ 38

HSX1064WV38S 70058375 16-64 660 1,99 463,0 3/8“ 38

HSX1100WV12S 70058376 27-105 380 2,74 532,0 1/2“ 48

GF GyroFlex

HSX1015WV14GF 70058377 5-15 1534 1,71 438,0 1/4“ 23

HSX1025WV38GF 70058378 7-26 1366 1,75 446,0 3/8“ 28

HSX1032WV38GF 70058379 8-32 1366 1,81 448,0 3/8“ 31

HSX1039WV38GF 70058380 10-39 977 1,83 451,0 3/8“ 33

HSX1050WV38GF 70058381 13-51 862 1,95 459,0 3/8“ 38

HSX1064WV38GF 70058382 16-64 660 1,96 463,0 3/8“ 38

HSX1100WV12GF 70058383 27-105 380 2,71 532,0 1/2“ 48

UT Ubisense-WAS-Tag

HSX1015WV14UT 70058384 5-15 1534 1,68 438,0 1/4“ 23

HSX1025WV38UT 70058385 7-26 1366 1,72 446,0 3/8“ 28

HSX1032WV38UT 70058386 8-32 1366 1,78 448,0 3/8“ 31

HSX1039WV38UT 70058387 10-39 977 1,80 451,0 3/8“ 33

HSX1050WV38UT 70058388 13-51 862 1,92 459,0 3/8“ 38

HSX1064WV38UT 70058389 16-64 660 1,93 463,0 3/8“ 38

HSX1100WV12UT 70058390 27-105 380 2,68 532,0 1/2“ 48

Nutrunner Overview with Options

24 | 25

Angle Nutrunner HSX

Notes

Technical Data

Model Part No. Torque Range[Nm]

Speed [rpm]

Weight[kg]

Length[mm]

Drive

Size 1

HSX1015ZV38 70058346 3 - 15 2388 1,60 420,0 3/8“

HSX1030ZV38 70058347 6 - 30 1466 1,62 420,0 3/8“

HSX1S40ZV38 70058348 8 - 40 1122 1,63 424,0 3/8“

HSX1015ZF50 70058351 3 - 15 2388 1,64 420,0 spring trav 50mm

HSX1030ZF50 70058352 6 - 30 1466 1,66 420,0 spring trav 50mm

HSX1040ZF50 70058353 8 - 40 1122 1,68 424,0 spring trav 50mm

Size 2

HSX2087ZV12 70058349 18 -87 759 2,77 509,5 1/2“

HSX2131ZV12 70058350 27 -131 505 2,81 513,5 1/2“

HSX2087ZF50 70058354 18 -87 759 2,87 509,5 spring trav 50mm

HSX2131ZF50 70058335 27 -107 505 2,90 513,5 spring trav 50mm

Nutrunner Overview

26 | 27

> Size 1 > Size 2up to 40 Nm up to 131 Nm

Model designation example: H SX 1 015 Z V 38

Handheld nutrunner

SX-series

Size

Max. torque in Nm

Centric design

Square drive

F Spring travel

Drive size

Straight Nutrunner HSX

Cables

Technical Data

> Tool cable for handheld tools

Tool cable for HSX and PSX, straight, permanent

Model Length in [m] Part No.

Tool cable 3 Meter 700 58303

Tool cable 5 Meter 701 58305

Tool cable 7 Meter 701 58307

Tool cable 10 Meter 701 58310

Tool cable 15 Meter 701 58315

Cable Sets

Accessories

28 | 29

> PUR scratch quard for angle nutrunner HSX

Developed to protect your parts.

SpindleModel

Wall Thickness[mm]

Scratch GuardPart No.

Size 1

HSX1015WV14 3 701 7743

HSX1025WV38 3 701 7744

HSX1032WV38 3 701 7745

HSX1039WV38 3 701 7746

HSX1064WV38 3 701 7769

Note: Also available for other models.

Socket adapters for straight nutrunners

> Standard socket adapters with 50mm spring travel and external square drive

Technical Data

Socket Adapter Model

Fits with Model

Drive Spring Path [mm]

Spring Force min/max [Nm]

Max. Torque

[Nm]

Part No.

Size 1

SK-1 HSX1 3/8" 50 12 - 30 63 700 2230

Size 2

SK-2 HSX2 1/2" 50 20 - 40 165 700 2049

Scratch guard for HSX handheld tools

Technical Data

> Interfaces> Ethernet 100Mbit with 2-port switch

> 8 digital outputs 24V

> MS trigger signal (isolated)

> 8 digital inputs 10-30V

> 2 digital inputes (isolated)

> 2 digital inputs for Integrated Safety (safe stop)

> Counter input for incremental encoder signals

> 1 x serial interface RS232/422/485 for ID systems (COM1)

> 1 x serial interface RS485 for AMT AFS bus system (COM2)

> 2 x USB A (Host) for external devices

> 1 x USB Mini-B (Device) for diagnostics

>> Interface to nutrunner using hybrid plug

> SMX100 Nutrunner Control> 2 LEDs for rundown status display (OK/NOK)

> 2 LEDs for status display (Ready/Bus)

> 7-digit error and status display

>

Smartphone (LAN)

> Dimensions: 180mm x 300mm x 366mm (WxHxD)

> SMX300 Nutrunner Control>> Master controller for additional control functions

> Dimensions: 180mm x 300mm x 366mm (WxHxD)

> SMX400 Nutrunner Control>> Integrated Master controller for additional control functions

> Dimensions: 350mm x 300mm x 211mm (WxHxD)

30 | 31

Controls for handheld nutrunners

> Nutrunner Controls

> Control housing and wall bracket IP54

> Installed with 4 mounting holes in the wall bracket

>>>> Digital interface to nutrunner

Notes

Notes

32 | 33

Notes

Credits

34 | 35

> Publisher:AMT

Auguste-Kessler-Straße 20

D-73433 Aalen

> Legally accountable:Dr.-Ing. Thomas Koch, Anton Harsch

Editor:

Jürgen Taglang

> In cooperation with:SL innovativ GmbH

Innovativ-Ring 1

D-91550 Dinkelsbühl

www.sl-i.de

> Photography:

> Copyright:Reproduction or copying of articles or photos only upon prior written

Alfing Montagetechnik GmbH reserves exclusive rights to the produc-tion, designation, design and illustration of products in this catalog. Any reproduction is subject to civil and criminal legal action. Any reprinting or unauthorized copying, even in partial form, is expressly prohibited. Violators will be prosecuted. Design, dimensions and specifications are subject to change.

This document was created with due diligence. All information has been checked for accuracy. However, no liability will be assumed, should erroneous or incomplete information appear. Due to continuous developments in our product line, all information is subject to change.

Alfing Montagetechnik GmbH

Auguste-Kessler-Straße 20

D-73433 Aalen

Deutschland

Telefon +49 7361 501-2701

Telefax +49 7361 501-2709

E-Mail info@amt.alfing.de

Internet www.alfing.de

Service Hotline

Telefon +49 7361 501-2999

E-Mail service@amt.alfing.de

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