Sensors for Mobile Machines

Tough sensors for Tough jobs

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producTs

Position and Motion Sensors

High Precision IXARC Rotary EncodersMotion control applications – ranging from factory

automation to mobile machinery – require accurate,

realtime information about the location of mechani-

cal components. The IXArc line of absolute rotary

encoders provide precise and reliable measure-

ment of the angular positions of joints, drive shafts,

pulleys, etc... Available electronic connections range

from simple analog or incremental outputs to sophis-

ticated fieldbus and Industrial ethernet interfaces.

Absolute and Incremental Technology Optical and Magnetic Encoders up to 16bit

Compact Industrial TILTIX InclinometersAccurate measurement of tilt or inclination is very

important for motion control and safety systems. In-

clinometers provide single or dual-axis angle mea-

surement in an economical package. relying on

gravity for their measurement, these sensors have

no exposed moving parts, resulting in easy installa-

tion and high environmental protection.

High Accuracy of 0.1° and Resolution of 0.01° Measurement Range ±80° (Dual Axis) or 360° (Single Axis)

Versatile LINARIX Linear SensorsMany applications require linear motion to be mo-

nitored for system control or to ensure safety.

With lengths ranging from 1 m to 10 m (3’ to 33’),

LInArIX draw wire sensors are available in many

configurations to meet an application’s require-

ments. options include a wide variety of outputs

(including analog, fieldbus and ethernet variants),

heavy duty housings and compact designs.

Absolute Position Measurement with Resolutions up to 2 µm

Variety of Materials

Wide Selection of AccessoriesposITAL offers a wide variety of accessories that

simplify sensor installation. Mating connectors of

different styles and lengths ensure proper electrical

connections. using appropriate mounting accesso-

ries minimize wear and tear on encoders and help

to ensure a long and reliable life cycle. Interface

modules and displays are also available to provide

users with immediate access to measurements.

Different Cable Designs and Lengths Adapter Flanges for Precise Installation

F nderProduct

Check our Website for the Full Range of Products A Million Possibilities

unparalleled choice of

Mechanical features and

electrical connections!

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A Million Possibilities

unparalleled choice of

Mechanical features and

electrical connections!

IndusTrIes

Cranes

Cranes and other construction machinery are required to be safe, efficient and reliable.

positioning is of prime importance, and redundant systems are often used to de-

termine errors. To address this requirement the IXArc sIL-2 or redundant

encoders are an excellent fit, combining redundant measurement

with an easy-to-integrate interface.

Sensors for High Levels of Shock & Vibration Increased Accuracy & Safety

Rotary Encoders for Rotational Angle Control ▪ resolution up to 16 bit

▪ Certified for Safe Operation (SIL2)

▪ cAnopen, j1939, Analog, ssI,

devicenet

Linear Sensors for Boom Extension Measurement ▪ rugged draw Wire sensors

▪ Measuring range from

3 m to 15 m

▪ Long Lifetime

Rotary Encoders for Speed Control of the Cable Drums ▪ compact design, stainless steel

▪ gear- and battery-less

Multiturn Technology

▪ salt Water resistant, Ip69K

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IndusTrIes

Arm / Boom Extension

Trucks with long boom extensions such as fire trucks or concrete pumps

have to reach to high-rise buildings, often over large obstacles. IXArc

rotary encoders can be mounted directly on the rotational joints to

provide data for active damping systems. TILTIX single or dual

axis inclinometers can be used to monitor the position of

the boom arm or for base leveling.

IP69K Sensors, High Pressure and Temperature Resistant

Easy Communication with CANopen Interface

Rotary Encoders for Rotational Positioning ▪ shaft Load up to 300 n

▪ salt Water resistant

▪ optional stainless steel housing

Inclinometers for Tilt Measurement of the Boom ▪ single Axis (360°), dual Axis

(±80°)

▪ high resistance to shock and

Vibration (Ip69K)

Linear Sensors for Measurement of Boom Length ▪ up to 15 m

▪ Ip64 / Ip65 rated

▪ rugged construction

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Scissor Lifts and Aerial Work Platforms

IndusTrIes

scissor lifts need constant tilt monitoring to

prevent tip-overs, an easy job for the dual axis

TILTIX inclinometers. IXArc rotary encoders

and LInArIX linear sensors are ideal for situ-

ations where the height of the lift needs to be

known.

Compact & Economical Sensors SIL2 Certified for Safe Operation

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Rotary Encoders for Height Control ▪ resolution up to 16 bit

▪ Certified for Safe Operation (SIL2)

▪ cAnopen, j1939, Analog, ssI,

devicenet

Inclinometers for Angle Control ▪ compact housing

▪ high Accuracy 0.1° and

resolution 0.01°

▪ Large Variety of Interfaces

Linear Sensor for Height Control ▪ Linear Accuracy up to 0.35 mm

▪ User Defined Programmability

▪ different Mechanical designs

and Material

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neW sensors for MobILe MAchInes

Heavy Duty EncodersposITAL‘s absolute and incremental encoders

feature a unique combination of high performance

and rugged durability that make them ideal for the

most demanding motion and speed control appli-

cations. IXArc magnetic encoders can withstand

high shock loads (up to 300 g) and are also much

less vulnerable to dust or moisture contamination

than encoders built around optical disk technology.

heavy-duty bearings are available which enable

these units to withstand shaft loads of up to 300 n

as well as high-pressure washdown.

posITAL offers now a new heavy duty incremen-

tal encoder which can withstand even higher shaft

loads of up to 350 n. The encoder weighs up to 5 kg

and has a V4A stainless steel housing making it ide-

al for offshore applications. Its housing design and

dimensions allow also for easy mounting of various

switches and drives. Robust & Water Proof Absolute and Incremental Encoders

Long Mechanical Life Time

Tough Enough for the Harshest Environments

Unique Applications − Unique SensorsIn mobile machinery success is only possible when

safety, efficiency and reliability are combined.

posITAL encoders can be used in a variety of ap-

plications to accomplish these goals such as mo-

nitoring the stability of a platform and the careful

positioning of boom arms and blasting equipment.

To be effective, sensors must withstand years of

impact, shock, vibration, extreme temperatures and

inclement weather.

posITAL sensors are as unique as their applica-

tions. An online product finder helps users navi-

gate options for housing size and material, flange

configuration, shaft type and diameter, connection/

wiring type and level of environmental protection. In

total posITAL offers over one million sensors and

300,000 product specific data sheets in 11 different

languages. Versatile Product Finder for Easy Selection Large Variety of Mechanical Designs and Electrical Connections

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neW sensors for MobILe MAchInes

Safety Enoderssafety encoders offer the advantages of increa-

sed personnel safety, minimize the risk of machi-

nes malfunctioning and reduced development time.

IXARC safety encoders are certified to Safety Inte-

grity Level 2 (sIL 2) and performance Level d (pL

d). They feature cAnopen or profIneT communi-

cation interface and support profIsafe protocols.

POSITAL certified safety encoders are used for cri-

tical applications in mobile machines where loss of

control could result in a serious hazard.

posITAL also offers redundant encoders which can

reach a safety level of pL d, cat. 3. These encoders

consist of either two optical or one optical and one

magnetic system and are available with ssI and

cAnopen communication interfaces. posITAL red-

undant encoders can be used in applications where

safety and cost are of high importance. Certified SIL 2 PROFINET and CANopen

Encoders Redundant SSI and CANopen Encoders

POSITAL Sensors Take on the Most Demanding Jobs

Explosion Proof Enoders posITAL explosion proof sensors are designed

to operate safely in atmospheres where there are

potentially dangerous levels of explosive gases or

dust. The IXARC ATEX-certified encoders have

been certified in compliance with IECEx and ATEX

directives and utilize optical or magnetic technology.

They can be ordered with a wide range of moun-

ting and coupling options that ensure that they can

be installed in zones 1 and 21 (as defined from the

ATeX directive). Available communications inter-

faces include devicenet, cAnopen, ethernet/Ip,

Profibus, Profinet, SSI and analog output.

The TILTIX ATEX- certified inclinometers are de-

signed to operate safely in mines, oil and gas fa-

cilities, agricultural applications, chemical plants,

woodworking factories and milling operations. They

are available in single (0-360°) or dual-axis (±80°)

versions and feature resolution as high as 0.01° and

0.1° accuracy. Available communications interfaces

include devicenet, cAnopen, Modbus rTu, ssI

and analog output. Rugged and Reliable Certified Encoders Aluminum and Stainless Steel Certified Inclinometers

FRABA GroupfrAbA is a group of enterprises focused on provi-

ding advanced products for the motion control and

industrial automation markets. posITAL has been

a leading manufacturer of industrial rotary enco-

ders for over 50 years and recently has expanded

its business to tilt and linear motion sensors. other

frAbA group subsidiaries include VITecTor

which focuses on protection sensors to guard doors

and production machine covers.

History frAbA was founded by franz baumgartner in co-

logne, germany, in 1918. until the 1960s, frAbA’s

main product was mechanical relays. In 1963

frAbA started selling “brush” absolute encoders

and in 1973 FRABA introduced one the first non-

contact, optical absolute rotary encoders. Today,

frAbA companies specialize in innovative products

that use advanced technologies to deliver excep-

tional performance and value.

ServicePOSITAL’s unique online product finder is provi-

ding access to a huge variety of solutions without

requiring specialized knowledge. Many hundred

thousand specific datasheets are available in 11 lan-

guages and easy to browse. The traditional practi-

ce of customization has been replaced by this new

approach to a large extent. furthermore experienced

engineers are available in europe, north America

and Asia at different locations to support the large

global network of distributors and customers within

their time zone and in many languages.

ProductionposITAL products are manufactured in advanced

production facilities. The computer-guided semi-

automated production system tracks each device

from order, through assembly and testing, to final de-

livery. even with hundred thousands of unique con-

figurations available, standard products are ready

to ship within five working days of receiving an order.

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