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TOYOTA

Moving Forward

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HISTORY Sakichi Toyoda and Kiichiro Toyoda established Toyota Motor Co.,

Ltd.

Company hits a financial crisis

Toyota Motor Sales Co., Ltd. is formed

Crown becomes the first passenger car to be made in Japan andexported to USA

First overseas vehicle plant is established in Brazil

First Asian vehicle plant outside Japan is established in Thailand

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HISTORY Toyota Motor Co., Ltd. and Toyota Motor Sales Co., Ltd. merged to

form Toyota Motor Corporation

Toyota launches LEXUS (a luxury car brand) in USA

Toyota sets up an assembling plant as a joint venture with GeneralMotors in California

Toyota Motor Manufacturing USA commences operations

Toyota Motor Manufacturing UK initiates commercial production

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HISTORY

Toyota launches the mass production of Prius, the first hybrid car

Toyota takes majority shareholding in Diahatsu Motor Company

Sichuan Toyota Motor Co. starts operations in China

Toyota Motor Manufacturing France becomes operative

Toyota acquires majority stake in Hino Motor Ltd.

Toyota produces 6.78 million vehicles to overtake Ford Motor Co.to become worlds 2nd largest automaker after General Motor Co.

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HISTORY

Toyota acquires minorityshareholding in ISUZU Motor Ltd.

Toyota achieves a global sales of8.808million vehicles to beatGeneral Motor Co. and become

the worlds largest automobilemanufacturer

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MISSION & VISION

Mission

to provide safe & sound journey. Toyota is developing various newtechnologies from the perspective of energy saving and diversifyingenergy sources. Environment has been first and most important issuein priorities of Toyota and working toward creating a prosperoussociety and clean world

Vision to be the most respected and successful enterprise, delightingcustomers with a wide range of products and solutions in theautomobile industry with the best people and the best technology".

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CORPORATE PROFILE

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TOYOTA

Yaris Corolla

Matrix

Ca ry

Trious Avalon

Si nna

RAV4 Venza

Hig Landor

FJ Cruiser

4Runner Sequoia

LandCruiser

Prius Ca ry

y rid

Hig Landor

y rid

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LEXUS

Is

Es

Gs

Ls

Rx

Gx

Lx

Ct

Hs

Rx

Gs

Ls

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DAIHATSU

Materia Terrious Srion

Copen Coure Gran Max

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MANUFACTURING FACILITIES

51 manufacturing plants in 26 countries excluding Japan

GeographicalDistributionNorthAmerica

Canada

United States

LatinAmerica

Argentina

Brazil

Mexico Venezuela

Europe

Czech

Republic

France

Poland Portugal

Turkey

UnitedKingdom

Russia

Africa

Kenya

South Africa

Asia

China

Taiwan

India

Indonesia Malaysia

Pakistan

Philippines

Thailand

Vietnam

Oceania

Australia

MiddleEast

Bangladesh

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REGIONAL HEADQUARTERS

North America

United States Toyota MotorNorth America

Toyota MotorEngineering &

ManufacturingNorth America

Europe

Belgium Toyota Motor

Europe

Asia

Singapore Toyota Motor

Asia Pacific

Thailand

Toyota MotorAsia PacificEngineering &Manufacturing

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SIGNIFICANCE F GEOGRAPHICAL

DISTRIBURTION

Access to cheaper inputs

Low labor costs due to local workforce

Easy access to respective target markets

Strong supply chain and distribution links

Competitive advantage of low cost producer

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LEAN PROD

UC

TION

Jidoka

Automation

Human involvement

Incase of problem, equipment stops,avoiding defective production lot

Just-in-time

Preceding process gives enough outputto run continuous flow in proceedingprocesses

Elimination of higher inventory levels,reducing inventory cists

Quickest andmost effectivemanufacturingof vehicle, and

faster deliveryto the customer

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TOYOTAS OPERATIONS

Low cost, highvariety and rapid

adjustment tochanges incustomers

desires

Right sizingmachines for

actual volumeneeded

Introducingself

monitoring toensure quality

Lining up machines inprocess sequence to

ensure that each stepproduces according to

next steps requirement

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SUPPLYCHAINMANAGEMENT

System designed to minimize supply chain

costs while maintaining;

Quality On time delivery

Reasonable level of service

Customer satisfaction

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Integrated SupplyChainManagement

RAWMATERIALSUPPLIERS

1ST & 2ND

TIRESUPPLIERS

MANUFACTURING PLANTS

WAREHOUSE

DEALER

ENDCUSTOMER

INTERNATIONAL

COLLABORATION

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FlowofSupplyChain

OVERSEASNETWORK

(EXIM)

PARTS/SERVICE

CENTERS

COMPONENTSSUPPLIER

GROUPRAW

MATERIAL

SUPPLIERS

WAREHOUSE

DISTRIBUTOR

ASSEMBLY

PLANT

DEALER

CUSTOMER

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INVENTORYMANAGEMENT SYSTEM

Use of Just In Time (JIT) allows lower cost

Advantages of JIT;

Elimination of unnecessary activities Elimination of in-plant inventory

Elimination of in-transit inventory

Elimination of poor supplier

JIT at Toyota; Use of pull system to move inventory

Reduction in setup time

Reduction in lot size

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QUALITY TESTS

Performance testing at low temperatures toensure that equipment failure is eliminated

Low TemperatureDurability Test

Testing of car at high temperatures to ensurethat vehicle delivers in extreme conditionsigh TemperatureDurability Test

Drive test in rough roads to check the comfortand handling in unexpected circumstances

Rough RoadDurability Test

Testing of vehicles performance in poorweather to ascertain passenger safety

Flooded RoadDurability Test

Testing of vehicles safety in case of accidentsCrash test

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SAFETY TECHNOLOGIES

Avoid dangerous situations

Prediction of frontal collision damage

After crash safety measures

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PEEK INTO THE FUTURE

Alternative Fuel

Cars running on electric batteries

Cars running on solar energy

Cars running on bio fuel

Fuel Efficiency

Development on new mechanics that require minimum fuelconsumption

Greener Environment

Adopting ways to make Administrative and production operationsenvironment friendly

Developing technologies to manufacture greener cars

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