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1.5 to 2.0 tons Electric Powered Forklifts 3-4 wheels www.toyota-forklifts.eu

Toyota Traigo 48

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Brochure about Toyota Material Handling counterbalanced forklift Traigo 48

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Page 1: Toyota Traigo 48

1.5 to 2.0 tonsElectric Powered Forklifts 3-4 wheels

www.toyota-forklifts.eu

Page 2: Toyota Traigo 48

2

ToyotaTraigo48

Page 3: Toyota Traigo 48

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ThenewToyotaTraigo48

ToyotaTraigo48

Safety–Productivity–Durability–DriveabilityToyotaTraigo48isthelatestrangeofelectriccounterbalancedforklifttrucksfromToyotaMaterialHandlingEurope.ThenewtruckshavebeendevelopedbytalkingwithcustomersthroughoutEurope,andasaresultwehaveidentifiedthemostimportantrequire-mentsfromthistypeoftruck.TheTraigo48isbasedon4corevalues:safety,productivity,durabilityanddriveability.

Thenewrangeoffersachoiceofloadcapacitiesfrom1.5upto2.0tons.Youcanchooseyouridealchassisconfiguration,dependingonyourneeds–3wheelsformaximummanoeuvrabilityor4wheelsformaximumhigh-levelstabilityandforworkonunevensurfaces.ThenewTraigo48alsoallowsyoutoenhanceyourtruckinseveralareas.ByselectingtheTraigo48+formulathatsuitsthewayyourbusinessisrun,youcanspecifyadditionalfeaturestofulfilyourspecificbusinessneeds.

ThenewToyotaTraigo48isourmostcompact48-voltforkliftyet.Agileandversatile,theToyotaTraigo48deliversintuitiveoperationforsafe,productivehandlinganddriveability–providingoptimumproductfitevenincompactspaces.Wecallthis‘i-fit’.

Page 4: Toyota Traigo 48

WorldClassSafetyThe Traigo 48 is designed for high-level safety in the workplace. The forklift operator and goods are actively protected by the industry’s most advanced safety features and technologies, including Toyota’s unique System of Active Stability (SAS).

Stability of vehicle and loads Toyota’sSASisanexclusivetechnologydesignedtoactivelyenhanceforkliftsafety.Byprotectingboththeoperatorandloadwhenthetruckisdriving,turningandlifting,SASprovidesadvancedtechnologicalsupportforsafeoperatingpractices.

More lateral stability

If the SAS Active Control Rear

Stabiliser system senses instability

when the vehicle is turning,

it immediately reacts by locking

the rear axle, helping to reduce

the risk of lateral tip-overs.

(4-wheel model only)

ToyotaTraigo48-Safety

Maximum mast control

The SAS Active Mast Function helps

prevent loads from slipping or falling,

and the truck from tipping over due to

longitudinal instability. It activates two

vital functions:

1) Active mast front tilt angle

control senses load weight and mast

height, and then automatically

overrides the operator’s manual

control to limit forward tilt,

decreasing the chance of dropped

loads or worse, tip-over accidents.

2) Active Mast Front and Rear Tilt

Speed Control limits the mast tilting

speed at height, helping to prevent

loose loads from dropping onto the

driver’s cabin.

Safer manoeuvring

The SAS Active Steering Synchronizer

aligns the position of the steering wheel

with the position of the wheels so that

the driving knob is always in the same

position in relation to the wheels.

The aim: a safe and comfortable

driving position.

Easier stacking and loading

SAS Fork Levelling Control ensures

quicker positioning of pallets and helps

to prevent damage to goods.

It enables drivers to place the forks

in a perfectly horizontal position

with the push of a button. This helps

to simplify loading and unloading.

Automatic speed reduction

when cornering

This feature provides safety during

travel for 3-wheel models. The speed

of the truck is automatically reduced

when cornering to enhance lateral

stability and reduce the risk of tipping.

(3-wheel model only)

4

Without SAS With SAS

Without SAS With SAS

Without SAS With SAS

Intuitive and safe drivingThestandardpedallayoutisthesameasinacar,forintuitivedriving,andasteeringwheelindicatoronthedashboardallowsthedrivertocheckthedirectionoftravel.EventhefloormatoftheTraigo48hasbeencarefullydesignedtoincreasesafety,withanon-slipsurface.Apro-grammablemaximumdrivespeedsettingalsohelpstoenhancesafety.

Page 5: Toyota Traigo 48

Upward visibility

Tilted bars on the

overhead guard

provide clearer

upward visibility

when handling loads

at height.

Forward visibility

Repositioning the

mast tie-bar provides

optimal visibility

when driving, loading

and unloading.

Fork tip visibility

The low dashboard,

relocated display and

redesigned mast give

the operator clear

visibility right to the

tip of the forks when

working at low levels.

Rear visibility

An optional swivel

seat gives outstand-

ing visibility when

reversing.

SafetyIfyoustillfeeltheneedforadditionalfeatures,theTraigo48+formulaoffersanadvancedtravelcontrolsafetysystem:• Maximumdrivingspeedlimitationandcontrolledaccelerationwhencarryingloadatheight

• Loadweightindicator• Masttiltindicator• Emergencypushbuttoninarmrest• Hornbuttoninarmrest

Outstanding all-round visibilitySafetyisfurtherreinforcedbytheTraigo48’soutstandingall-roundvisibility.Theinterior,roofandmastaredesignedtogivetheoperatorclearvisibilityrightuptothetipoftheforks,bothwhendrivingandwhenhandlingloadsfromthegroundandatheight.

ToyotaTraigo48-Safety

Horn in armrest

This allows fast and effortless

activation of the horn by simply

pressing a yellow button conveniently

located within the armrest.

Load weight indicator

To help prevent over-loading which

may lead to accidents and vehicle

damage, the multi-functional display

indicates the weight of the load.

Emergency push button

This easy-to-reach push button

disables the truck’s electrical system

in the event of an emergency.

A simple twist release allows

the truck to restart.

5

Page 6: Toyota Traigo 48

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ToyotaTraigo48-Productivity

PerformanceforProductivityToyota Traigo 48 is a truck that is intuitive to drive, and designed to fit perfectly in your operation with energy and performance for maximum productivity.

Compact and manoeuvrableThedesignoftheTraigo48allowseasyuseinthetightestsituations,formaximumproductivity.The3-wheelchassisisparticularlyagile,with the tightest turning radius.ThismeansthatTraigo48 isaseffectiveworkinginsidewithinpalletrackingasitisworkingoutsideintheyardorinaloadingbay.

AC2 TechnologyTheToyota48-voltmotorsandcontrollershavebeendevelopedforfullcompatibility,thusdeliveringmaximumperformance,andofferingincreasedefficiency.Thecontrolleralsooptimisestheperfor-manceofthemotors,ensuringconstantperformanceregardlessoftheloadweightevenwhenthebatteryenergyislow.Everytimethetruckdeceleratesorthebrakesareapplied,energyisregeneratedandreusedtoextendtheworkinghoursofthebatterybeforerechargingisrequired.

Maximum horizontal performanceTraigo48 delivers high performance when travelling, withsmoothandrapidaccelerationandahightopspeed.Achoiceofthreepowersettingsasstandardallowstheoperatortoselectthe idealmodeofoperation.Forexample, ‘standard’modeensures minimal energy consumption, whilst ‘performance’modegivesmaximumpower.‘Accel-off’ function isalsoavailable,meaningtheTraigo48willbrakesmoothlybysimplyreleasingtheaccelerator.

Maximum vertical performanceProductivityissignificantlylinkedtotheverticalperformanceofthetruck.Traigo48ensuresfastworkcyclesbydeliveringhighspeedliftandloweringfunctions,andtheoptionofheightpre-selectionincreasesefficiencyforrepetitiveworkpatterns,withtheabilitytopresetthreedifferentliftheights.

Multiple choices for sideways battery extraction Forapplicationsrequiringmultipleshiftoperation,theTraigo48offers two ‘push/pull’ sidewaysbatteryextractionoptions.Optionalforkpocketsunderthebatteryallowfastbatteryremovalandreplacementusingaforklifttruck.Thealternativesystemhasthebatterymountedonabuilt-inroller-bedforeasybatteryhandling.

Battery side extraction with fork pockets

Battery side extraction with roller bed

Productivity

The Toyota Traigo 48 with AC2 technology is designed for longworking hours. But if your operation requires frequent reversinganddrivingonunevensurfaces,theTraigo48+Productivityformulacandelivermoreproductivitywith:• Swivelseat:turnsandlocksforeasierreversing• Rearassistgripthatrelievesoperatorbackstrainwhenreversing• Hydrauliccushionedforksfordrivingonunevenfloors

Swivel Seat

Comfort increases productivity.

The operator can swivel the Traigo 48

seat to the right and lock it, for better

visibility in reverse. The seat also

swivels to the left, making it easier

to get on and off the truck.

Hydraulic cushioned forks

The damper on the mast enables

the Traigo 48 to increase productivity

when carrying a load on uneven

surfaces.

Rear Assist Grip

Enhances reverse travel comfort

and productivity by reducing

operator back strain.

Page 7: Toyota Traigo 48

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ToyotaTraigo48-Productivity

Page 8: Toyota Traigo 48

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ToyotaTraigo48-Durability

Page 9: Toyota Traigo 48

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ToyotaTraigo48-Durability

ToyotadurabilitymeansmoreuptimeOperators need trucks that simply keep working. It’s all about maximising uptime by minimising down time.

Strength through designTheToyotaTraigo48isbuilttomoveloadsuptotwotons,andtodo sowith confidence. The ruggedexterior isdesigned towithstand the demands of tough applications. Toyota designprinciples ensure durable strength, reassuredwith the use ofToyota-manufacturedcomponents,andwithrigorousquality-assurancechecksthroughoutthemanufacturingprocess.

Extended service intervals Traigo48hasbeendesignedtoreduceservicerequirements.TheToyota motors and controllers require minimummaintenancewithbrush-freemotors.The braking system is regenerative, and wet disc brakes areoil-immersed,todelivermaintenance-freeoperation.Anoutputlimitationfunctionmeansthatifthedriverattemptstodrivewiththeparkingbrake on,motor outputwill be limited to reducemotorwear,andthedriverisalerted.

When servicing is required, access to allcomponents is fast and straightforward,andon-boarddiagnosticsquicklypinpointany faults or errors, informing the driverimmediately,usingindicationcodes.Theresult?Maximumuptime.

Rugged steel exterior Maintenance hour meter

Durability

Forevengreaterprotectionoftruckcomponents,theDurability+formulaprotectsyourinvestmentwith:• Fullyoil-chargedliftcylinder• Shocklesslandinglift(cushionedimpactwhenforksareloweredtogroundlevel)

• Shocksensor

Shock sensor

A buzzer alarm and display indicator

warn the driver that the shock sensor

has detected and registered an

intense shock impact on the forklift.

This feature induces good driving

behaviour and decreases unnecessary

costs due to repair.

Page 10: Toyota Traigo 48

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Clear, concise informationDriveabilitywiththeToyotaTraigo48isfurtherenhancedbythemultifunctiondisplay,builtintothedashboard.Keyinformationisavailableataglance,withmoredetaileddataavailablethroughsimplepush-buttoncontrol.

Informationshownincludes:• Batterydischargeindicator• Digitalspeedometer• Steeringwheelindicator• Maindrivedirectionindicator• Powermodeindicator• Lowspeedsetting(turtle)indicator• Parkingbrakeindicator• ‘Operatorpresence’indicator

Themultifunction display is also used to set performanceparameters,andtoallowfaultdiagnosis.

ToyotaTraigo48-Driveability

BuiltforthedriverMoving goods efficiently and safely depends not only on the performance of the trucks – but also on the performance of the driver. The Toyota Traigo 48 is designed and built for the driver, to ensure maximum productivity at all times.

More comfort – less fatigueComfortisnota‘nice-to-have’–it’sa‘must-have’inordertogetpeakperformance.Traigo48takesdriverergonomicsveryseriously.Itstartswhenyouenterthedrivercompartment.Thestepislowandwidewith a non-slip surface and this, combinedwith alargeassist-grip,makesenteringandexitingthetruckeasyandeffortless.Onceinsidethetruck,thedriverhasthebenefitofafullyadjust-ableOperatorRestraintSystem(ORS)withside-wingsandlumbarsupport,alongwithanadjustablesteeringcolumn.Thesteeringcolumnitselfisveryslim,formaximumlegroom,whichisfurtherimproved with the design of the parking brake lever, whichalwaysreturnstotheuprightposition,welloutofthewayofthedriver’skneesandofferingaclearandopenentrancespace.Anotherconsiderationisvibration,whichhasbeenreducedtoimprovedrivercomfort,andthereforebetteroverallperformance.

Putting the driver in controlThe Toyota Traigo48 has been designed to put the driver incontrol.Thetruck’scompactdesignallowseasymanoeuvringinthetightestspaces.Thesmallsteeringwheelallowseffortless,power-assistedhydraulicsteering,andthesteeringsynchroniserhelpsdeliverthemostcomfortabledrivingposition.TheTraigo48offersachoiceofhydrauliccontrols.Thestandardmini-leversallowsmooth,effortlessandprecisecontrolofthelift,lower,tiltandside-shiftfunctions.Youcanalsochooseeasy-to-usemultifunctionleversforcomfortableproductiveloadhandling.

Small diameter steering wheelLow step height Floor space Multifunction levers

Page 11: Toyota Traigo 48

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ToyotaTraigo48-Driveability

Page 12: Toyota Traigo 48

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ToyotaTraigo48-Environment

Page 13: Toyota Traigo 48

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ToyotaTraigo48-Environment

OurCommitmenttotheEnvironmentGetting the job done with minimum impact on our environment is a challenge Toyota takes very seriously. The new Traigo 48 forklift demonstrates this commitment. It raises the bar for performance and environmental responsibility in the materials handling industry.

ToyotaMaterialHandlingEurope(TMHE)believesthatenviron-mentalresponsibilityisacornerstoneofgoodbusinesspractice.Wedesign-in environmental improvements inour equipmentand processes to limit environmental impact throughout thefour product life cycle stages: development, manufacturing,operationandrecycling.

Demanding manufacturing standardsFromthestart,our forklift trucksareproduced in ISO14001-certifiedfactory,ensuringminimumimpactontheenvironment.

99% recyclableThat’sright,Toyotaengineershavedesignedatruckthatis99%recyclable,reducingendoflifedisposalimpacttoanabsoluteminimum.Asbestos,mercuryandcadmiumhavebeentotallyeliminated,whilethequantitiesofleadandhexavalentchromiumhavebeendramaticallyreduced.These achievements are Toyota’s commitment to you that theTraigo 48 will get the job done, while reducing as much aspossible its impactontheenvironment.TheTraigo48istrulytheperfectfitforyourbusiness.

99% of components are recyclable.

Motors

Counterbalancedweights

Mast,frames,forks

Oil,tyres

Seat,hoses,wiring

99% Recyclable

Page 14: Toyota Traigo 48

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ToyotaTraigo48

Overtheyears,ToyotahasdevelopedastrongEuropeanpresence,establishing close geographic links with its customers in orderto better respond to their needs.With operations inmore than30countries,ToyotaMaterialHandlingEurope(TMHE)hasEuropeanOffice functionsbased inAncenis (France),Bologna(Italy), Brussels (Belgium) and Mjölby/Linköping (Sweden) andproductioncentresinAncenis,BolognaandMjölby.

Toyota Material Handling Group ToyotaMaterial Handling Group is thematerials handlingdivision of Toyota Industries Corporation, with operationsaroundtheworldandproduction facilities inEurope, Japan,China and the United States. By investing heavily in newengineeringtechnologiesandmanufacturingtechniques,Toyotaaimstobringcustomersthebestmaterialshandlingproductsandservicesonthemarket.

Toyota Production SystemTheToyotaProductionSystem(TPS)empowersteammembersto optimise quality by constantly improving processes and

eliminating unnecessary waste of resources. TPS includes acommon set of knowledge, values and procedures, entrustsemployeeswithwell-definedresponsibilitiesineachproductionstep, and encourages each staffmember to strive for overallimprovement.Today, TPS is the acknowledged reference among automotivemanufacturers and related industries. Ourmethods enablebusinesses to achieve sustained gains in productivitywhilesatisfyingcustomerexpectationsforqualityandreliability.

Research & Development ToyotaMaterialHandlingEuropebenefits fromToyota’svastexperience in the automotive industry, especially in enginedevelopment.Bytakingfulladvantageofthegroup’smassiveR&Dfacilitiesandengineeringexpertise,Toyotahasdevelopedanumberofworld-classtechnologies.Intelligentuseofelectronicandcomputercontrolleddeviceshasalsomadeasignificantcontributiontocreatingmoreergonomicanduser-friendlyoperatorenvironments,contributingtosafetyintheworkplace.

MaterialsHandlingforEurope

Page 15: Toyota Traigo 48

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ToyotaTraigo48

Our services and solutions are designed to provide different levels and types of support in response to individual customer’s needs. This approach gives our customers the power to focus on their core business.

A stronger networkToyotaMaterialHandling Europe (TMHE) aims to be close toeveryoneof its customers andaccomplishes thisbyworkingwith local teams to implement the organisationalmodel thatbestserveslocalcustomerneeds.

Eachofourmarketingandsalescompanies is strategically lo-catedtoofferoptimalmarketcoverageandserviceconveniencetokeepcustomers’businessesrunningsmoothly.Wherevercus-tomersarelocatedinourvastcoveragearea,theycanbesureofreceivingconsistentandhigh-qualityproductsandservices.

By integrating theexistingToyotaandBToperations inmanycountriesanddevelopingneworganisationsinemergingmarkets,TMHEhasdevelopedanetworkof400salesandservicecentresand nearly 5,000 highly trained service engineers, coveringmorethan30countriesacrossEurope.Thisisanon-goingpro-grammeandTMHEwill continue todeveloporganisations tomeet customers’ needs throughout an expanding Europeanmarket.

Empoweringyourbusiness

Toyota Service Contracts Toyota Rental Solutions Toyota I_Site

AUSTRIA - BELARUS - BELGIUM - BULGARIA - CYPRUS - CZECH REPUBLIC

DENMARK - ESTONIA - FINLAND - FRANCE - GERMANY - GREECE - HUNGARY

ICELAND - IRELAND - ITALY - LATVIA - LITHUANIA - LUXEMBOURG - MALTA

NETHERLANDS - NORWAY - POLAND - PORTUGAL - ROMANIA - RUSSIA

SLOVAKIA - SLOVENIA - SPAIN - SWEDEN - SWITZERLAND - TURKEY

UKRAINE - UNITED KINGDOM

Page 16: Toyota Traigo 48

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ToyotaTraigo48

Choosethefeaturesthatsuityourneeds

Productivity Standard Option

AC2technology xCarpedallayout xRearassistgrip xSwivelseat x Hydrauliccushionedforks xAutomaticheightselector xDifferenttypesofsideoutextraction xDifferenttypesofpedallayout x12Vor24Vpowersupply x

Durability Standard Option

Wetdiscbrakes xRuggedexteriorbody xMaintenancehourmeter xShocklesslandinglift xShocksensor xFullyoil-chargedliftcylinder xRustproofmodel x Coldstoremodel x

Driveability Standard Option

Mini-levers xLowandwidestep xLargedriverassistgrip xSlimlinesteeringcolumn xSmallsteeringwheeldiameter xAdjustablesteeringcolumnangle xDigitaldisplaysforeasyreadingofoperationalparameters xOperatorRestraintSystemseat(ORS) xFabricseat xMultifunctionlevers xFullyenclosedcabinsforcomfortinoutdoorelements xHigheroverheadguard x

Environment Standard

Nouseofasbestos,cadmiumormercuryintruck xTraigo48is99%recyclable xISO14001certificationofToyotafactory x

Safety Standard Option

Lowdashboardandrelocateddisplay xORSseatwithsidewingsandseatbelt xSASswinglockcylinder(4-wheelonly) xSASspeedreductionwhencornering(3-wheelonly) xSASmastfronttiltanglecontrol xSASmastfrontandreartiltspeedcontrol xSASforklevelling xSASactivesteeringsynchroniser xSASkeyliftinterlock xOperatorPresenceSensing(OPS) xMaximumdrivespeedsetting xMaximumdrivespeedreductionwithliftedload xAccelerationreductionwithliftedload xMasttiltindicator xLoadweightindicator x Horninarmrest xEmergencypushbuttoninarmrest x Pincodeentrysystem x Bodyguard x Widebrakepedal x Flashingbeacon x Back-upbuzzer x Panoramicmirror x

Page 17: Toyota Traigo 48

8FBET20 8FBMT20

Specifications3-Wheel 48VModel 8FBET15 8FBEKT16 8FBET16 8FBEKT18 8FBET18 8FBET20Loadcapacity 1500 1600 1600 1800 1800 2000Loadcenter 500 500 500 500 500 500Maximumliftheight 7500 7500 7500 7500 7500 7500Travelspeed,with/withoutload 16/16 16/16 16/16 16/16 16/16 16/16Liftingspeed,with/withoutload 0.44/0.61 0.43/0.61 0.43/0.61 0.42/0.61 0.42/0.61 0.38/0.54Turningradius 1434 1542 1650 1542 1650 1650Lengthtoforkface 1782 1897 2005 1897 2005 2005Heightofoverheadguard 2055 2055 2055 2055 2055 2055Wheel-base 1264 1372 1480 1372 1480 1480Overallwidth 1050 1050 1050 1050 1050 1122

4-Wheel 48VModel 8FBMT15 8FBMT16 8FBMT18 8FBMT20Loadcapacity 1500 1600 1800 2000Loadcentre 500 500 500 500Maximumliftheight 7500 7500 7500 7500Travelspeed,with/withoutload 20/20 20/20 20/20 20/20Liftingspeed,with/withoutload 0.44/0.61 0.43/0.61 0.42/0.61 0.38/0.54Turningradius 1639 1845 1845 1845Lengthtoforkface 1969 2185 2185 2185Heightofoverheadguard 2055 2055 2055 2055Wheel-base 1314 1530 1530 1530Overallwidth 1050 1050 1050 1122.2

8FBET15 8FBMT16

Q(kg)c(mm)h3(mm)(km/h)(m/s)

Wa(mm)l2(mm)h6(mm)y(mm)

b1\b2(mm)

Q(kg)c(mm)h3(mm)(km/h)(m/s)

Wa(mm)l2(mm)h6(mm)y(mm)

b1\b2(mm)

Page 18: Toyota Traigo 48

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TOYOTA MATERIAL HANDLING EUROPE, MANAGING THE TOYOTA AND BT MATERIALS HANDLING BRANDS IN EUROPE.