05/02/23 Process Traceability 1

Process TraceabilityTo Have the ability to Trace, Identify and Validate Several stages on the Process.

05/02/23 Process Traceability 2

Process Traceability Production Lines

System LayoutEach Station Collect data for Verification,Validation and Record on SQL Data Baseand on Others Data Base for Sharing Information

SQLData Base

Panel PCB Aging Adjustment Final Assy. Packing

OtherData Base

05/02/23 Process Traceability 3

Process Traceability Production Lines

Panel StationVerification and Validation of Aluminumcross check with Panel Plus ProductionData and Reports SQL

Data Base

Panel PCB Aging Adjustment Final Assy. Packing

Other Data Base

05/02/23 Process Traceability 4

Process Traceability Production Lines

PCB Station Travel Tag and Panel cross check,Master Data for TV Set, Other ItemsBecome slave data

SQLData Base

Panel PCB Aging Adjustment Final Assy. Packing

OtherData Base

05/02/23 Process Traceability 5

Process Traceability Production Lines

Aging Station Verification, Validation and crosscheck of Main Board, Power BoardAnd Other with Travel Tag

SQLData Base

Panel PCB Aging Adjustment Final Assy. Packing

OtherData Base

05/02/23 Process Traceability 6

Process Traceability Production Lines

Repair Station Change Status of TV set to Repair and All Components, Fill Up Repair DataBefore Introduce Again to Line

SQLData Base

Panel PCB Aging Adjustment Final Assy. Packing

OtherData Base

05/02/23 Process Traceability 7

Process Traceability Production Lines

Packing Station Verification, Validation and crosscheck of Pedestal, Packing Boxwith Travel Tag

SQLData Base

Panel PCB Aging Adjustment Final Assy. Packing

OtherData Base

05/02/23 Process Traceability 8

Process Traceability Others Benefits

Panel Control : Track Panel Input, Output and Defects By Serial Number Process Balance : Review Input, Output and WIP of Production Set’s,

plus balance of Input Against Output and Process Time of Each Set, Plus Missing Set’s

Repair Control : Tag Production Set’s Plus All Components to trace changeable partsInside the Set and Follow up repair data

Add Components : Ready for Adding Components as soon as they came with Barcode or other form of ID

Dual Backup : Information will be duplicated in 2 Servers (SQL and Other) Linked to Backend and SMT : Information will be Share Between Servers for Analysis and Quick Action in case of Problems Panel PCB Aging AdjustmentFinal Assy. Packing

05/02/23 Process Traceability 9

Process Traceability Production Lines

First Phase Aging Station will Collect : Travel Tag, Panel Serial Number and Main Board Packing Station will Collect : Travel TagAnd Panel Serial Number for ValidationWith Previous Data

SQLData Base

Panel PCB Aging Adjustment Final Assy. Packing

OtherData Base

05/02/23 Process Traceability 10

Process Traceability Others Issues

Biometric Log In : All Application Require Employee to Register on Training

GO - NO GO : Application are “Go - No Go” Stile, Good and Bad Process are Recorded for Log’s but only Good Can Continue and Validated on Next Process

Repair Control : Tag Production Set’s Plus All Components to trace changeable

parts Inside the Set and Follow up repair data Add Components : Ready for Adding Components as soon as they came

with Barcode or other form of ID

Dual Backup : Information will be duplicated in 2 Servers (PAVCA and Other) Linked to Backend and SMT: Information will be Share Between Servers for Analysis and Quick Action in case of Problems

Panel PCB Aging AdjustmentFinal Assy. Packing

05/02/23 Process Traceability 11

Process Traceability Others Issues

Laboratory Equipment : This System will Replace Lab Equipment of Panel, Travel Tag, Pedestal and Packing Box Reading

Data : Data will be on a Different Server and Data Base from Lab DataWill have same Information Plus Additional Information and Validation’s

Reports : Reports can be Generated form SQL but Mainly we will use Other DB andWeb Base Page and custom Made Reports

Custom Request : All are customize, base on Line configuration and Company size

Time for Full Implementation : 6 to 8 MonthsPanel PCB Aging AdjustmentFinal Assy. Packing

05/02/23 Process Traceability 12

Process Traceability System Screens

Panel PCB Aging AdjustmentFinal Assy. Packing

05/02/23 Process Traceability 13

Process Traceability Production Lines

SQLData Base

OtherData BaseTV Set

Panel Tuner Block Pedestal Packing Box

Main Board

Others

Model Name, Serial Number, Input Date, Status, Output Date, In/Out Person, Unique ID

New Item New ItemPart Number Verification, Input Date, In Person, Unique ID

Part Number, Serial Number, Input Date, In Person, Unique ID

N-Item’s can be AddedPart Number, Serial Number or Only Verification, Input Date, In Person, Unique ID

Material, Machine, Shift’s, Operator, LineSMT

Back

Front

05/02/23 Process Traceability 14

Process Traceability Production to SMT

Frontend

Backend

SMT

05/02/23 Process Traceability 15

Process Traceability Production Lines

SQLData Base

OtherData Base

Data can be Filter or Search base on Custom Request as :From Date to Date, By Model by Date, By Serial Number of any of the Components, Etc.

05/02/23 Process Traceability 16

Process Traceability Backend Lines

SQLData Base

OtherData Base

Data can be Filter or Search base on Custom Request as :From Date to Date, By Model by Date, By Serial Number of any of the Components, Etc.

05/02/23 Process Traceability 17

Process Traceability SMT Lines

SQLData Base

OtherData Base

Data can be Filter or Search base on Custom Request as :From Date to Date, By Model by Date, By Serial Number of any of the Components, Etc.