TRAILER WIRING / ELECTRICAL · PDF fileTRAILER WIRING / ELECTRICAL CONNECTORS ... Fifth circuit added for surge brake lockout or backup light circuit on trailers (some units will come

94

TRAILER WIRING / ELECTRICAL CONNECTORS

T-ONE® CONNECTORS

T-One® Connectors require no splicing of vehicle wires. Simply locate your vehicles wiring harness connector, unplug the connection and insert the T-One® Connector into the vehicle’s harness. No special tools required.

• “Factory” appearance • Quick and easy installation • Solid, weatherproof, one-piece construction• No cutting, splicing or taping of vehicle wires • Includes converter where needed • 16 gauge wire with 4-Flat plug & cap

CALL US FOR HELP WITH YOUR VEHICLE APPLICATION!

REPLACEMENT FACTORY TOW PACKAGE WIRING HARNESSES• Exact replacement for damaged factory wiring harnesses • Installs in seconds on vehicles not factory pre-wired• Upgrades vehicles from 4-Flat factory wiring to 6 or 7-Way connectors• Connects directly to standard factory connector • Attractive point-of-purchase packaging

CALL US FOR HELP WITH YOUR VEHICLE APPLICATION!

118015

11-893

2004711-916

40955

20135

7-WAY U.S. CAR ELECTRICAL CONNECTORS• Replacement for O.E.M. Connectors • Durable plastic shell• Weather tight seal

Part No. Description Packaging

11801511-893

7-Way U.S. Car Connector (car end) GM / Ford (See Application Guide for fit information)

Clam - Tow ReadyBulk - Pollak

2004711-916

7-Way U.S. Car Connector (car end) GM / Ford (See Application Guide for fit information)

Clam - Tow ReadyBulk - Pollak

Note: Use Installation Bracket 20212

20137

MULTI-PLUG T-ONE® CONNECTORS• Ability to tow trailers with different style trailer connectors• Durable plastic shell • Weather tight seal • Attractive point-of-purchase packPart No. Description Packaging

40955 7/4-Way Multi-Plug T-One® Connector GM / Ford / Nissan (See Application Guide For Fit Information)

Clam - Hoppy

20135 7/4-Way Multi-Plug T-One® Connector Chrysler/Dodge/Jeep (See Application Guide For Fit Information)

Clam - Tow Ready

20137 7/4-Way Multi-Plug T-One® Connector Toyota / Lexus (See Application Guide For Fit Information)

Clam - Tow Ready

TRAILER LIGHT POWER MODULE WITH INTEGRATED CIRCUIT PROTECTIONZCI™ UNIVERSAL T-CONNECTOR - ZCI™ sensor technology and direct connection to the tow vehicle battery, eliminates all electrical connection and interference with the tow vehicle electrical system. Vehicles with 12 volt system only.• NO CUTTING OR SPLICING VEHICLE WIRING!• Isolates Trailer Light Operation from Tow Vehicle’s Electrical System • Works with 2 or 3 wire systems • Works with PWM or Multiplexed systems requiring 2, 3 or 4 wire hookup • Rated for up to 4.2 amps for turn/stop & 7.5 amps for taillight trailer circuits • Works with low side switched vehicles (Ford Windstar) • Lead-free surface mount technology • Will work with standard & LED bulbs


119250 ZCI™ Power Module Clam - Tekonsha119251 ZCI™ Power Module & Wiring Kit (119250 & 118151) Clam - Tekonsha 119250

NEW!

HOW IT WORKS• ModuLite® connects directly to vehicle’s battery & powers the towing lights• ModuLite® provides from 2.1 to 7.5 amps of power per circuit to the trailer lights, depending on the unit

INSTALLATIONModuLite® power modules typically install in 30 to 45 minutes depending on the ease of routing the power supply wire from the battery to the rear of the vehicle.

COMPATIBLE VEHICLES FOR MODULITE®

• Vehicles that have separate turn and stop light circuits (3 wire system)• ModuLite® can also be used on vehicles with standard 2 wire systems to reduce electrical load• Hazard flasher override to illuminate the trailer brake lights during tow vehicle flasher operation is provided

WHEN YOU NEED MODULITE®

• Trailer has more than one light assembly per side and is equipped with multiple clearance or running lights• If the tow vehicle may tow a variety of different trailers• Vehicle is equipped with lamp out sensors or other electronic devices that could be damaged by voltage fluctuations• Owners manual cautions against adding additional loads to electrical circuits For example: Jeep Grand Cherokee “Do not connect trailer lighting system directly to the lighting system of your vehicle. Failure to comply could damage

the vehicles electrical system and/or result in personal injury.”

HOW TO DETERMINE THE RIGHT MODULITE® FOR YOUThe converter you choose depends on the type of trailer you’ll be towing and the car or truck you’ll be towing it with. The electrical systems on some vehicles are designed to handle the power needs of the vehicle only. Be sure to consult your owner’s manual for their recommendations.• 2 wire systems have stop

and turn on the same circuit• 3 wire systems have brake and

turn lights on separate circuits

Bulb Type Candle Power Rated Amps Watts

57—1895 2 0.27 3.7802057 32 2.10 26.880

2 0.48 6.720MR16 — — 35921 21 1.40 17.920922 15 0.98 12.5441141 21 1.44 18.43293 15 1.04 13.312105 12 1.07 13.6961156 32 2.10 26.8801157 32 2.10 26.880

3 0.59 8.260168 3 0.35 4.900194 2 0.27 3.780

MODULITE® PROTECTOR• The unit is rated for up to 2.1 amps for Turns/Stops circuits and 5.6 amps for the Taillight circuit• Draws power directly from the vehicle battery and uses less than 5mA of the vehicle circuit for sensing to turn the trailer

functions on and off• Will work with either LED/Incandescent bulbs (vehicle & trailer)• Has integrated re-settable Short Circuit and Overload protection, to safeguard itself and the tow vehicle from shorts and

installation wiring mishaps• Designed not to send feedback thru the vehicle circuits• The trailer brakes will override the hazard lamps when the brake is activated• The taillight circuit has been upgraded to work with vehicles that use a pulse width modulation (PWM), this will allow the

converter to turn on fully and gives the trailer lights full brightness during activation• Will work with most vehicles that have a multiplex system for lighting • Will not work with vehicles with low-side switch• Can be used on a 2 wire or 3 wire system • All solid-state components in potted encapsulation• Includes integrated protective cover Part No. Description Packaging

119179 Modulite® Protector Clam - Tow Ready119180 Modulite® Protector & Wiring Kit (119179 & 118151) Clam - Tow Ready

119179

119180

REPLACES 119176

95


MODULITE® HD PROTECTOR• The unit is rated for up to 4.2 amps for Turns/Stops circuits and 7.5 amps for the Taillight circuit• Draws power directly from the vehicle battery and uses less than 5mA of the vehicle circuit for sensing to turn the trailer functions on

and off• Will work with either LED/Incandescent bulbs (vehicle & trailer)• Has integrated re-settable Short Circuit and Overload protection, to safeguard itself and the tow vehicle from shorts and installation

wiring mishaps• Designed not to send feedback thru the vehicle circuits• The trailer brakes will override the hazard lamps when the brake is activated• The taillight circuit has been upgraded to work with vehicles that use a pulse width modulation (PWM), this will allow the converter to

turn on fully and gives the trailer lights full brightness during activation• Will work with most vehicles that have a multiplex system for lighting • Will not work with vehicles with low-side switch• Can be used on a 2 wire or 3 wire system • All solid-state components in potted encapsulation


119147 Modulite® HD Protector Clam - Tow Ready119148 Modulite® HD Protector & Wiring Kit (119147 & 118151) Clam - Tow Ready

119148

119147

REPLACES 119146

MODULITE® HD PLUS• The unit is rated for up to 4.2 amps for Turns/Stops circuits and 7.5 amps for the

Taillight circuit• Universal ModuLite designed to be used on most vehicles plus the hard to wire

vehicles• Draws power directly from the vehicle battery and uses less than 5mA of the

vehicle circuit for sensing to turn the trailer functions on and off• Will work with either LED/Incandescent bulbs (vehicle & trailer)• Has integrated re-settable Short Circuit and Overload protection, to safeguard

itself and the tow vehicle from shorts and installation wiring mishaps• Designed not to send feedback thru the vehicle circuits• The trailer brakes will override the hazard lamps when the brake is activated• Advanced circuitry works in all standard applications as well as vehicles with ST

and STT pulse width modulation (PWM) systems• Interprets/decodes multiplex signal inputs (i.e. Audi, BMW, Mercedes and VW)• Will not work with vehicles with low-side switch• Can be used on a 2 wire or 3 wire system• All solid-state components in potted encapsulation• Includes integrated protective cover


119190 Modulite® HD Plus Clam - Tow Ready119191 Modulite® HD Plus Includes Wiring Kit (119190 & 118151) Clam - Tow Ready

119190

NEW DESIGN!

119191

MODULITE® WIRING KITSPart No. Description Packaging

118151 Wiring Kit For Installing All ModuLites®, Includes 10 Amp Fuse (20’ Length)

Clam - Tow Ready 118151

96


MODULITE® HD PROTECTOR W/BACKUP• The unit is rated for up to 4.2 amps for Turns/Stops circuits and 7.5 amps for the Taillight circuit and 4.2 amps for Back-Up circuit• Draws power directly from the vehicle battery. Uses less than 5mA of the vehicle circuit for sensing to turn the trailer functions on and off• Will work with either LED/Incandescent bulbs (vehicle & trailer)• Has integrated re-settable Short Circuit and Overload protection, to safeguard itself and the tow vehicle from shorts and

installation wiring mishaps • Designed not to send feedback thru the vehicle circuits• The trailer brakes will override the hazard lamps when the brake is activated• The taillight circuit has been upgraded to work with vehicles that use a pulse width modulation (PWM), this will allow the converter to

turn on fully and gives the trailer lights full brightness during activation• Will work with most vehicles that have a multiplex system for lighting • Will not work with vehicles with low-side switch• Integrated 5-flat electrical wiring connector. Fifth circuit added for surge brake lockout or backup light circuit on trailers (some units will

come with a 5-way cap, mounting bracket sold separately)• Can be used on a 2 wire or 3 wire system • All solid-state components in potted encapsulation • Includes integrated protective cover


119177 Modulite® HD Protector w/Backup & 5-Flat Connector for Backup Light or Surge Brake Lockout Circuit

Clam - Tow Ready

MODULITE® ULTRA• The unit is rated for up to 4.2 amps for Turns/Stops circuits and 16 amps for the Taillight circuit• Universal ModuLite designed to be used on most vehicles plus the hard to wire vehicles• Draws power directly from the vehicle battery. Uses less than 5mA of the vehicle circuit for sensing to turn the trailer functions on and off• Will work with either LED/Incandescent bulbs (vehicle & trailer)• Has integrated re-settable Short Circuit and Overload protection, to safeguard itself and the tow vehicle from shorts and

installation wiring mishaps • Designed not to send feedback thru the vehicle circuits• The trailer brakes will override the hazard lamps when the brake is activated• Advanced circuitry works in all standard applications as well as vehicles with ST and STT pulse width modulation (PWM) systems• Interprets/decodes multiplex signal inputs (i.e. Audi, BMW, Mercedes and VW)• Will not work with vehicles with low-side switch • Can be used on a 2 wire or 3 wire system • All solid-state components • Includes integrated protective coverPart No. Description Packaging

119192 ModuLite® Ultra Clam - Tow Ready

119177

119192

NEW DESIGN!

NEW DESIGN!

TAILLIGHT CONVERTERS• Rated for up to 2.1 amps for Turns/Stops circuits and 7.5 amps for the Taillight circuit• Adapts import and domestic vehicles with separate turn and stop lights (3 wire system) to standard trailer taillight wiring (2 wire system)• Will work with either LED/Incandescent bulbs (vehicle & trailer) • Designed not to send feedback thru the vehicle circuits• All solid-state components in potted encapsulation • Will not work with vehicles with low-side switch• Includes integrated protective cover


119130 Taillight Converter with 60” 4-Flat Car End Connector Clam - Tow Ready119178 Taillight Converter with 60” 4-Flat Car End Connector

CIRCUIT PROTECTED CONVERTERClam - Tow Ready

118158 Connects A Tow Vehicle With A 2 Wire System To A Towed Vehicle With A 3 Wire System

Clam - Tow Ready

119130

119178

11815897


98


4-WAY FLAT TRAILER END WIRE HARNESSES• 7.5 Amps max per circuit


118004 12” Trailer End Clam - Tow Ready118009 21’ Trailer End Clam - Tow Ready118033 48” Trailer End Clam - Tow Ready

4-WAY FLAT CAR & TRAILER WIRE HARNESSES• 7.5 Amps max per circuit• Includes both car and trailer 4-Flat Connectors wired end to end


118045 60” Car & Trailer End Loop - includes 4 wire taps Clam - Tow Ready118185 18” Car & Trailer End Loop - includes 4 wire taps Clam - Tow Ready

4-WAY FLAT CAR END WIRE HARNESSES• 7.5 Amps max per circuit


118002 60” Car End - Includes 4 Wire Taps Clam - Tow Ready

4-WAY FLAT WIRE HARNESSESAll Tow Ready® 4-Flat Wiring conforms to SAE Spec. J1128 assuring you of consistent quality and reliability. 4-Flat harnesses come in a variety of lengths and packages to fit your every need.Features Include: • 18 gauge bonded wires • Taillight, stop and turn functions printed on wire • Ground wire runs full length of assembly

11807711-408P

4-WAY FLAT DUST COVERPart No. Description Packaging

20112 Dust Cover For 4-Flat Connector Clam - Tow Ready

4-WAY ROUND CONNECTORSPart No. Description Packaging

11807711-408P

4-Way Round Chrome Car End & Trailer End Plug Connectors Clam - Tow ReadyBoxed - Pollak

11810111-410P

4-Way Round Chrome Car End Connector Clam - Tow ReadyBoxed - Pollak

11810211-409P

4-Way Round Chrome Trailer End Connector Clam - Tow ReadyBoxed - Pollak

11-400P 4-Way Round Heavy-Duty Car & Trailer End Plug Connectors Boxed - Pollak11-402P 4-Way Round Heavy-Duty Trailer End Connector Boxed - Pollak11-403P 4-Way Round Heavy-Duty Trailer End Connector with Guard Boxed - Pollak11-404P 4-Way Round Heavy-Duty Car End Connector Boxed - Pollak

11-403P

11-400P

118140

ATTACHMENT & MOUNTING BRACKETSPart No. Description Packaging

118140 Attachment Bracket For 4-Flat, 5-Flat, 4-Way & 5-Way Round Connectors, Includes Clamp (Piece 1 Of 2, Short Bracket)

Clam - Tow Ready

118144 Mounting Bracket For 4-Flat Connectors, (Piece 2 Of 2) Clam - Tow Ready118137 Mounting Bracket For 4, 5 & 6-Way Round Connectors, (Piece 2 Of 2) Clam - Tow Ready

118144

118137

5-WAY FLAT ELECTRICAL WIRE HARNESSES• Fifth wire added for surge brake lockout or backup light circuit

on today’s newer trailers• 7.5 amps maximum per circuit


118016V5500B

5-Flat 72” Car End Wiring Harness Clam - Tow ReadyClam - Peterson

118017V5500A

5-Flat 48” Trailer End Wiring Harness Clam - Tow ReadyClam - Peterson

5-WAY ROUND CONNECTORSPart No. Description Packaging

11-500 5-Way Round Chrome Car End & Trailer End Plug ConnectorsSpring Loaded Cover Mounting holes 1-3/4” on centers

Boxed - Pollak

11-501 5-Way Round Chrome Trailer End Connector Boxed - Pollak11-502 5-Way Round Chrome Car End Connector Boxed - Pollak

11-500

6-WAY HD METAL CONNECTORSHeavy duty die cast corrosion resistant housing, spring loaded car end cover, and coded terminals. Interchangeable with other standard 6-way connectors.


11-603 6-Way Metal Car End (11-609) and Trailer End (11-604) Bulk - Pollak11-604 6-Way Metal Trailer End Only Bulk - Pollak11-609 6-Way Metal Car End Only Bulk - Pollak11-608 6-Way Metal Car End With Rubber Boot (11-616) Boxed - Pollak11-605 6-Way Metal Trailer End With Spring Guard Only Bulk - Pollak11-616 Connector Boot for the Pollak Part#: 11-607 & 11-608 Boxed - Pollak

6-WAY ELECTRICAL CONNECTORS• Durable metal shell


118036 6-Way Heavy-Duty Metal Car End Socket Connector Clam - Tow Ready118037 6-way Heavy-Duty Metal Trailer End Plug Connector Clam - Tow Ready

11-605

11-616

11-617

118140 ATTACHMENT & MOUNTING BRACKETSPart No. Description Packaging

118140 Attachment Bracket For 4-Flat, 5-Flat, 4-Way & 5-Way Round Connectors, Includes Clamp (Piece 1 Of 2, Short Bracket)

Clam - Tow Ready

11-617 Mounting Bracket For 4 & 6-Way Round Connectors, Zinc Bulk - Pollak118137 Mounting Bracket For 4, 5 & 6-Way Round Connectors, (Piece 2 Of 2) Clam - Tow Ready20046 Mounting Bracket For 5-Flat Connectors, (Piece 2 Of 2) Clam - Tow Ready

118137

20046

6-WAY SQUARE WIRE HARNESSES• Used on tent trailers • 7.5 amps maximum per circuit


12-601 6-Way Square Connector Kit (Male & Female Ends) 48” Wire Leads on Female End - 12" Wire Leads on Male End

Boxed Pollak

118104 6-Way Square to 4-Flat Adapter - 12" Loop Bagged - Tow Ready12-601

99


6-WAY SUPER SEALED CAR END WITH CABLEPrewired, 6-Way car end sealed with 4 ft. of UL listed 6-way cable (White, Blue and Red-10 gauge; Yellow, Brown and Green-14 gauge). Solid brass terminals and housing of industrial-strength, glass-filled thermoplastic, door with EPDM rubber gasket and heavy duty stainless steel spring.Part No. Description Packaging

50-86-004 6-Way Super Sealed Car End w/4 Ft. Cable Bulk

6-WAY MOLDED TRAILER END CONNECTOR WITH CABLEEncapsulated terminals and wires to form one weather resistant, non-corrosive assembly. Molded connector can be used with thermo-plastic or metal 6-way car end connectors.


50-61-006 6-Way Molded Trailer Cord w/6 Ft. Cable, 6-14 gauge Bulk

7-WAY RV BLADE STYLE CONNECTORSPart No. Description Packaging

11802012-707

7-Way Plastic Car End Socket Connector Clam - Tow ReadyBulk - Pollak

11802112-706

7-Way Plastic Trailer End Plug Connector Clam - Tow ReadyBulk - Pollak

12-705 7-Way Plastic Trailer End & Car End Plug ConnectorIncludes 12-706 & 12-707

Bulk - Pollak

11803012-703

7-Way Metal Car End Socket Connector Clam - Tow ReadyBulk - Pollak

11803112-702

7-Way Metal Trailer End Plug Connector Clam - Tow ReadyBulk - Pollak

12-700 7-Way Metal Trailer End & Car End Plug ConnectorIncludes 12-703 & 12-703

Bulk - Pollak

7-WAY PIN STYLE CONNECTORSPin Style Plug has round brass pins to ensure minimum voltage drop and pull grips for easy insertion and removal. Available in Poly or Die-Cast


11-720 7-Way Die-Cast Truck End Only Bulk - Pollak11-700 7-Way Die-Cast Trailer End Only Bulk - Pollak11-750 7-Way Die-Cast Truck & Trailer End (11-720 & 11-700) Bulk - Pollak11-702 7-Way Die-Cast Trailer End Only With Spring Guard Boxed - Pollak11-723 7-Way Plastic Truck End Only Bulk - Pollak11-704 7-Way Plastic Trailer End Only Bulk - Pollak11-752 7-Way Plastic Truck & Trailer End (11-723 & 11-704) Bulk - Pollak11-710EP 7-Way Plastic Trailer End Only With Spring Guard Boxed - Pollak11-761 Boot for 7-Way Truck End Bulk - Pollak11-762 Boot for 7-Way Trailer End Bulk - Pollak11-763 Cable Guard for 11-700 & 11-704 Bulk - Pollak11-771 Zinc Mounting Bracket for 11-XXX Series Connectors Bulk - Pollak

118136ATTACHMENT & MOUNTING BRACKETSPart No. Description Packaging

118136 Attachment Bracket For 6 & 7-Way Round Connectors, Includes Clamp (Piece 1 Of 2, Long Bracket)

Clam - Tow Ready

20212 Mounting Bracket For 7-Way Car Connectors, (Piece 2 Of 2) Clam - Tow Ready118138 Mounting Bracket For 7-Way Car Connectors, (Piece 2 Of 2) Clam - Tow Ready12-701 Mounting Bracket For 7-Way Car Connectors, Zinc Bulk- Pollak12-711 Mounting Bracket For 7-Way Car Connectors, Coated Bulk- Pollak118156 6-Way and 7-Way Connector Mounting Box For Hitches

w/2-1⁄2” Sq. Cross TubesDisplay Box - Tow Ready

118159 6-Way and 7-Way Connector Mounting Box With Universal Fit For Both Square And Round Tube Hitches

Display Box - Tow Ready

12-701

20212

118138

118159

100


7-WAY SUPER SEALED CAR END WITH CABLEPrewired 7-way car end sealed with 4 ft. of UL listed 7-way cable. Solid brass terminals, housing of industrial-strength, glass-filled thermoplastic, door with EPDM rubber gasket and heavy duty stainless steel spring.


50-87-004 7-Way Super Sealed Car End w/4 Ft. Cable Bulk

7-WAY MOLDED TRAILER END CONNECTORSWITH CABLE - RV CLOCKING*

7-way plastic trailer connector molded to heavy duty 7-way insulated cable. Primary wire gauges within the insulated cable are: Black and White-10 gauge, Blue-12 gauge, Brown-Red-Green-Yellow-14 gauge. Can be used with thermo-plastic or metal 7-way car end connectors.


50-67-001 7-Way Molded Trailer Cord w/6 Ft. Cable Bulk50-67-003 7-Way Molded Trailer Cord w/8 Ft. Cable Bulk50-67-005 7-Way Molded Trailer Cord w/10 Ft. Cable Bulk

Double Ended 7-Way Molded Trailer End with CablePart No. Description Packaging

50-67-901 Double Ended 7-Way Molded Trailer Cord w/6 Ft. Cable Bulk

6-WAY / 7-WAY TRAILER EXTENSION• Durable connectors • 7 ft. lead reaches almost anywhere


118666 6-Way Connector - extension cable 7’ Bagged118664 7-Way Connector - extension cable 7’ Bagged

7-WAY MOLDED TRAILER END CONNECTOR REPLACEMENT KIT - RV CLOCKING*

Features self cleaning contacts, one foot of cable, butt connectors and weather resistant shrink tubing.


54-67-525 7-Way Molded Trailer End Connector Replacement Kit w/1 Ft. Cable Bagged - Bargman

*NOTE: Reference Wiring Diagrams for pin locations.

90° 7-WAY PRE-WIRED CABLES FOR HOOK-UP OF FIFTH WHEEL AND GOOSENECK TRAILERS7-way 90° connector molded to heavy duty 7-way insulated cable for fifth wheel or gooseneck trailer applications. Allows remote wiring in pickup beds or other hard to access areas.Part No. Description Packaging

50-97-407 90° 7-Way Molded Trailer Cord w/7 Ft. Cable Bulk51-97-410 90° 7-Way Molded Trailer Cord w/9 Ft. Cable (GM / Ford Applications) Box- Bargman

50-67-901

CALL US FOR HELP WITH YOUR VEHICLE SPECIFIC APPLICATION!

VEHICLE SPECIFIC USCAR 7-WAY PRE-WIRED CABLES FORHOOK-UP OF FIFTH WHEEL AND GOOSENECK TRAILERSAllows remote wiring in pickup beds or other hard to access areas when towing a fifth wheel or gooseneck trailer, using an OEM USCAR connector. Features durable plastic housing with weather tight seal.

50-87-004

101


102

TRAILER WIRING / ELECTRICAL ADAPTERS

Step-Up StyleStep-Up Style

BA

VEHICLE/TRAILER ADAPTERSFor a quick switch from one style plug to another when towing multiple trailers.

Dual Port Vehicle/Trailer Adapters - Step - Up StylePart No. Description Packaging

2014447185

4-Way Flat to 4-Way Flat and 7-Way Blade (Photo A) Clam - Tow ReadyClam - Hoppy

20143 4-Way Flat to 4-Way Flat and 6-Way Round (Photo B) Clam - Tow Ready

118704V5417

1187025414

1187035415

20136

4, 5, 6 and 7-WAY Vehicle AdaptersPart No. Description Packaging

20136 4-Flat To 5-Flat Adapter Clam - Tow ReadyV5412 4-Way Round Pin to 4-Flat Adapter Clam - Peterson118700V5413

6-Way Round Pin To 4-Flat Adapter Clam - Tow ReadyClam - Peterson

1187025414

7-Way Flat Pin To 4-Flat Adapter Clam - Tow ReadyBagged - Peterson

118704V5417

7-Way To 6-Way Adapter, Electric Brakes To Outer Pin (S) Clam - Tow ReadyClam - Peterson

118708 7-Way To 6-Way Adapter, Electric Brakes To Center Pin (A) Clam - Tow Ready1187035415

7-Way To 5-Flat Adapter Clam - Tow ReadyBagged - Peterson

6-WAY AND 7-WAY ELECTRICAL ADAPTERS• Used to convert any trailer wiring component, T-One® or Taillight Converter

with a 4-Flat Trailer End Connector to a 6 or 7-Way Round Connector• For simple mounting, choose 6 & 7-Way Mounting Box Part Numbers 118156,

118157 or 118159 (sold separately)


20320 4-Flat To 6-Way Round Pin Connector Clam - Tow Ready20321 4-Flat To 7-Way Flat Pin Connector - Plastic Clam - Tow Ready20322 4-Flat To 7-Way Flat Pin Connector - Metal Clam - Tow Ready20125 4-Flat To 7-Way Flat Pin U.S. Car Connector - Plastic Clam - Tow Ready

20321

20125

7-WAY PRE-WIRED ADAPTERS• Used to convert any trailer wiring component, T-One® or Taillight Converter

with a 4-Flat Trailer End Connector to a 7-Way Round Connector. Each kit includes 20’ of wire.

• For simple mounting, choose 7-Way Mounting Box Part Numbers 118156, 118157 or 118159 (sold separately)


118799 7-Way Flat Pin Connector w/ Pre-wired Brake Wire Clam - Tow Ready118799

BRAKE MATE™ KIT - 7-WAY PRE-WIRED ADAPTERSIncludes all necessary parts required to completely install all brake controls. No other parts are necessary. Each BRAKE MATE™ KIT includes:• Pre-wired 7-way round connector • Scotch locks (5 pcs.) • 4-Flat trailer end • Ring connectors (7 pcs.) • Heavy-Duty flasher • Self tapping screws (8 pcs.) • Heavy-Duty breakers (2 pcs.) • Tie straps (6 pcs.) • For simple mounting, choose 7-Way Mounting Box

Part Numbers 118156, 118157 or 118159 (sold separately)


118607 7-Way Flat Pin Brake Mate™ Kit Clam - Tow Ready 118607

VEHICLE / TRAILER ADAPTERSThe Hopkins line of wiring adapters includes 7 RV Blade, 6 Pole Round, 5 Wire Flat and 4 Wire Flat adapters that will allow you to tow multiple trailers without the need for rewiring trailers or vehicles.

PART # Description Truck Side Trailer Side Packaging

47465 4 Pole Round to 4 Way Flat 4 Pole Round 4 Way Flat Clam - Hoppy47175Multi-Tow

4 Wire Flat to 6 Pole Round & 4 Way Flat

4 Wire Flat 6 Pole Round& 4 Way Flat

Clam - Hoppy

47185Multi-Tow

4 Wire Flat to 7 Way RV Blade Style & 4 Way Flat

4 Wire Flat 7 Way RV& 4 Way Flat

Clam - Hoppy

47435 6 Pole Round to 7 Way RV Blade Style

6 Pole Round 7 Way RV Clam - Hoppy

20143 6 Pole Round to 4 Way Flat 6 Pole Round 4 Way Flat Clam- Tow Ready47565Multi-Tow

7 Way RV Blade Style to 6 Pole Round & 4 Way Flat

7 Way RV 6 Pole Round& 4 Way Flat

Clam - Hoppy

47385Multi-Tow

7 Way RV Blade Style to 4 Way Flat & 5 Way Flat

7 Way RV 4 Way Flat& 5 Way Flat

Clam - Hoppy

47595 7 Way RV Blade Style to 7 Way Round Pin

7 Way RV 7 Way Round Pin Clam - Hoppy

47055Extension

6 Pole Round Coiled Extension 6 Pole Round 6 Pole Round Clam - Hoppy

47465

47175

4718547435

4756547385

47595

47055

ELECTRICAL JUNCTION BOXProvide a fast, simplified way of connecting wires from the trailer connector to the trailer wiring. The box, complete with 4 wire enter/exit ports, includes hardware, rubber grom-mets, and features external mounting flanges.


5601100 Junction Box Bagged

TRAILER WIRING HARNESS25’, split four conductor harness Designed to split at trailer tongue and run down each side of frameFlat four-way plug Includes trunk connector Color-coded wire meets SAE J1128 specsPart No. Description Packaging

V5425Y Split Trailer Harness - Complete Kit Display Pack

V5425Y

5601100

38660 38659

HEAVY DUTY FLASHERS & RELAYSPart No. Description Packaging

39552 Heavy-Duty 552 Flasher Clam - Tow Ready536/552 Heavy-Duty Variable Load Flasher Bulk38659 SPDT 5 Terminal Micro Relay,12 Volt, 30 Amp, 1997-Up Ford F-150/F-250 Bulk38660 SPDT 5 Terminal Relay,14 Volt, 20 Amp, 1999-Up Ford F-250/F-350 Bulk38665 4 Terminal Relay, 12 Volt, 2007-Up Chevrolet Equinox, Pontiac Torrent &

Suzuki XL-7/2008-Up Ford Escape, Mazda Tribute & Mercury MarinerBagged

BLACK CONVOLUTED SLIT LOOMPart No. Description Packaging

05750 3/8” Conduit - 100 Foot Coil 1 Box05751 1/2” Conduit - 100 Foot Coil 1 Box

39552536/552

38665

0575005751

103

TRAILER WIRING / ELECTRICAL ADAPTERS

CIRCUIT BREAKERSUsed in 6, 12 and 24V DC applications. Automotive, R.V., air conditioners, battery chargers, any application requiring over-current protection. Non-corrosive molded cover eliminates grounding when operating against a fault line. Available with or without 90 degree mounting bracket.


54-11554-215

15 Amp Circuit Breaker, Cycling Automatic Reset - No Mounting Bracket15 Amp Circuit Breaker, Cycling Automatic Reset - W/ Mounting Bracket

Bulk

54-12054-220


Bulk

54-125 25 Amp Circuit Breaker, Cycling Automatic Reset - No Mounting Bracket Bulk54-13054-230


Bulk

54-135 35 Amp Circuit Breaker, Cycling Automatic Reset - No Mounting Bracket Bulk54-14054-240


Bulk

54-250 50 Amp Circuit Breaker, Cycling Automatic Reset - W/ Mounting Bracket Bulk54-730 30 Amp Circuit Breaker, Blade Type Terminal - Non-Cycling - Modified Reset

Special “snap off” feature provides three lengths of .300, .500, or .750.Bulk

54-891 15 Amp Circuit Breaker, Plug in Type Blade- Terminals (Mack) Non-Cycling - .250 inch Quick Connect Terminals - Designed with an additional resistive component this style breaker remains open as long as power is available or until the load is removed.

Bulk

54-920 20 Amp Circuit Breaker, Sealed Circuit Breaker (Type I) Designed for exposed applications (moisture, dust, oil). Supplied with 12” wire loop.

Bulk

54-921 20 Amp Circuit Breaker, Sealed Circuit Breaker (Type I) Designed for exposed applications (moisture, dust, oil). Supplied with 12” wire loop. W/ Mounting Bracket

Bulk

54-871PL 100 AMP - Single Rate Thermal Type Breaker Type III Switchable Manual Surface Mount Stud insulators are provided. Housing: Thermoset plastic: UL rated 94VO; 3110°F 155°C. Splash Proof, Dust Proof

Boxed

CB60PB 60 Amp Circuit, Manual Push Button Reset BulkCB90PB 90 Amp Circuit, Manual Push Button Reset BulkCB120PB 120 Amp Circuit, Manual Push Button Reset BulkCB150PB 150 Amp Circuit, Manual Push Button Reset Bulk

FUSES AND FUSE HOLDERSPart No. Description Packaging

52-116 Heavy Duty 30 Amp. Fuse Holder, 12 gauge Wire Bulk

52-216 Heavy Duty In-Line Fuse Holder for use with 25 or 30 Amp ATO fuses Supplied with two 4” leads of 12 gauge wire

Bulk

18167-010 20 Amp fuse holder with protective cover (10 pack) 10 PackAG Fuses All Glass - Available in 1,3,5, 7.5,10,15,20, 25 & 30 amp, and AGW 15 5 Pack

SFE Fuses Glass fuses. SFE fuses available in 7.5, 9, 14, 20 & 30 amps. 5 Pack

GBC Fuses Ceramic type. GBC fuses available in 8 & 16 amps. 5 PackATO Fuses Autofuse® Blade Fuses - Available in 3, 4, 5, 7.5, 10, 15, 20, 25, 30 & 40 amps. 5 PackMINI Fuses MINI® Blade Fuses - Available in 2, 3, 4, 5, 7.5, 10, 15, 20, 25, 30, & 40 amps. 5 PackMAXI Fuses MAXI™ Blade Fuses - Available in 20, 30, 40, 50, & 60 amps. BulkPAL Fuses PAL™ Bolt-On Fuses - Available in 20, 30, 40, 50, & 60 amps. Bulk

54-730

54-215

54-891

54-920

54-115

54-871PL

52-116

52-216

AG STYLESFE STYLE

GBC STYLE

MINI

MAXI

ATO STYLE

PAL

18167-010

11755

DIELECTRIC GREASE Using dielectric grease on electrical connectors helps prevent corrosion and increases reliability.

Part No. Description

11755 Dielectric Grease, 2 oz. tube Display Pack - Tow Ready

104

TRAILER WIRING COMPONENTS

105


PRIMARY WIRESingle conductor copper stranded insulated primary wire for OEM and replacement in the automotive equipment industry. Available in 8. 10, 12, 14, and 16 gauge.

PARALLEL PRIMARY WIRE (RIBBON WIRE)Color coded parallel copper stranded primary wire is constructed of three or four standard wallprimary wires bonded together side by side so that the wires are held by a thermoplastic insulation.


02912 16 Gauge - 3 Conductor - Green/Yellow/Brown, 100 ft. roll02913 16 Gauge - 3 Conductor - Green/Yellow/Brown, 500 ft. roll02915 16 Gauge - 4 Conductor - Green/Yellow/Brown/White, 100 ft. roll02916 16 Gauge - 4 Conductor - Green/Yellow/Brown/White, 500 ft. roll

DUPLEX BRAKE WIREDuplex brake cable is made with two insulated primary wires laid parallel and covered with a high quality 30 mil. vinyl jacket. 12 gauge recommended for electric brakes.


03221 10 Gauge - 2 Conductor 100 ft. roll03212 12 Gauge - 2 Conductor 100 ft. roll03213 12 Gauge - 2 Conductor 500 ft. roll03218 12 Gauge - 2 Conductor 100 ft. roll w/Red Vinyl Jacket03219 12 Gauge - 2 Conductor 500 ft. roll w/Red Vinyl Jacket03206 14 Gauge - 2 Conductor 100 ft. roll03207 14 Gauge - 2 Conductor 500 ft. roll


0255202550

8 Gauge - 100 ft. roll, Black8 Gauge - 100 ft. roll, Red

0251002514025080250902512

10 Gauge - 100 ft. roll, Black10 Gauge - 100 ft. roll, Blue10 Gauge - 100 ft. roll, Red10 Gauge - 100 ft. roll, White10 Gauge - 100 ft. roll, Yellow

0257402578025720257302576

10 Gauge - 500 ft. roll, Black10 Gauge - 500 ft. roll, Blue10 Gauge - 500 ft. roll, Red10 Gauge - 500 ft. roll, White10 Gauge - 500 ft. roll, Yellow

02460024640245802459024620246102463

12 Gauge - 100 ft. roll, Black12 Gauge - 100 ft. roll, Blue12 Gauge - 100 ft. roll, Red12 Gauge - 100 ft. roll, White12 Gauge - 100 ft. roll, Yellow12 Gauge - 100 ft. roll, Green12 Gauge - 100 ft. roll, Brown

02474024780247202473024760247502477



02410024140240802409024120241102413


02424024280242202423024260242502427


02360023640235802359023620236102363


02374023780237202373023760237502377


106


TRAILER WIRING CABLEThis trailer cable is made with a plastic over-all jackets. The single conductors are standard copper and color coated for identification purposes. Good resistance to abrasion, oil, grease, acid and weather. This cable is the most durable of all.


0490004901

16 Guage, 4 Conductor, Black/Brown/Red/White, 100 Foot Roll16 Guage, 4 Conductor, Black/Brown/Red/White, 500 Foot Roll

Spool

04902 16 Guage, 6 Conductor, Black/Brown/Red/Green/Blue/White, 100 Foot Roll Spool0490404905

14 Guage, 4 Conductor, Black/Brown/Red/White, 100 Foot Roll14 Guage, 4 Conductor, Black/Brown/Red/White, 500 Foot Roll

Spool

04906 14 Guage, 6 Conductor, Yellow/Brown/Red/Green/Blue/White, 500 Foot Roll Spool0490804909

14 Guage, 7 Conductor, Yellow/Brown/Red/Green/Black/Blue/White, 100 Foot Roll14 Guage, 7 Conductor, Yellow/Brown/Red/Green/Black/Blue/White, 500 Foot Roll

Spool

0491404927

12/6-10/1, 7 Conductor, Yellow/Brown/Red/Green/Black/Blue/White, 100 Foot Roll12/6-10/1, 7 Conductor, Yellow/Brown/Red/Green/Black/Blue/White, 500 Foot Roll

Spool

04915 14/4-10/1-12/2, 7 Conductor, Yellow/Brown/Red/Green/Black/Blue/White, 500 Foot Roll Spool

d d

TRAILER WIRING HARNESS25’, split four conductor harness Flat four-way plug Designed to split at trailer tongue and run down each side of frameIncludes trunk connector Color-coded wire meets SAE J1128 specsPart No. Description Packaging

V5425Y Split Trailer Harness - Complete Kit Display Pack

V5425Y

057430574405745

0570105702057030570405705

05709

TERMINALS AND CONNECTORSPart No. Description Packaging

05713 Butt Connectors, 22-16 gauge wire, Red (100 pack) 100 Pack05714 Butt Connectors, 16-14 gauge wire, Blue (100 pack) 100 Pack05715 Butt Connectors, 12-10 gauge wire, Yellow (100 pack) 100 Pack36618 3M™ FP301 Heat Shrink Tubing 10 Pack , 3/32 in x 6 in 10 Pack36619 3M™ FP301 Heat Shrink Tubing 10 Pack , 1/8 in x 6 in 10 Pack36620 3M™ FP301 Heat Shrink Tubing 10 Pack , 3/16 in x 6 in 10 Pack36621 3M™ FP301 Heat Shrink Tubing 10 Pack , 1/4 in x 6 in 10 Pack37677 3M™ Heat Shrink Tubing FP-301, Color-Assortment Kit 10 Pack0574305743C

Heat Shrink Butt Connectors, 22-18 gauge wire, (25 pack)Heat Shrink Butt Connectors, 22-18 gauge wire, (100 pack)

25 Pack100 Pack

0574405744C


25 Pack100 Pack

0574505745C


25 Pack100 Pack

0570905708

Female “Quick Connect”, 16-14 guage wire, Yellow (100 pack)Male “Quick Connect”, 16-14 guage wire, Yellow (100 pack)

100 Pack100 Pack

12103L Ring Terminal, 12-10 gauge wire, 3⁄8” stud 50 Pack12105L Ring Terminal, 10-12 gauge wire, 5⁄16” stud 50 Pack05705 Insulated Ring Terminal, 16-14 gauge wire, 3/8” stud 100 Pack05703 Insulated Ring Terminal, 12-10 gauge wire, #10 stud (3⁄16”) 50 Pack05702 Insulated Ring Terminal, 16-14 gauge wire, 1⁄4” stud 100 Pack05704 Insulated Ring Terminal, 12-10 gauge wire, 1⁄4” stud 50 Pack05701 Insulated Ring Terminal, 16-14 gauge wire, #10 stud (3⁄16”) 100 Pack

CABLE (ZIP) TIESPart No. Description Packaging

05724 5 inch Black Ties (100 pack) 100 Pack05725 7 inch Black Ties (100 pack) 100 Pack05726 11 inch Black Ties (100 pack) 100 Pack05727 14 inch Black Ties (100 pack) 100 Pack

0571405715 12103L

12105L

HeatShrinkTubing

SWITCHES Since 1909 Pollak™ has developed, manufactured, and supplied a wide variety of elec-tro-mechanical products including Toggle Switches, Door Switches, Ignition Switches, Back-Up Alarms, and related items for the Truck, Off-Road, RV, and Towing Industries


34-212 50 Amps, 6-24 Volt Toggle Switch Circuitry - On-Off Terminals - 2, Voltage - 50 VDC, Handle Length - 1”

Bulk

34-213 Same as 34-212 with 1-1/2” bat handle Bulk34-576 20Amps @ 12 VDC Toggle Switch

Circuit: DPDT ON - ON, Positions: 2, Termination: 6 Screw, Mounting: 15/32” Dia. Bushing.

Bulk

35-306 75 Amp at 6-28 Volts (D.C) Push-Pull Switch2 Position, S.P.S.T Off-On. Heavy Duty Die-Cast Body, Chrome Plated, Knob, Copper Terminals, Mounting Stem 5/8” Long, 15/32” Dia.

Bulk

33-403 Marine- Push-Pull Switch3 Position- Off- On- Both On For Controlling Running Lights, etc. Large 3/4” Dia. Face Nut. Mounting Stem 1-1/4” Long 7/16” Dia.

Bulk

33-105 Marine Starter SwitchMagneto grounded in “off” position glass filled delrin housing, stainless steel ter-minals, moulded velox base.13/16” diameter mounting bushing special weather proofing seal and drain hole. Furnished with terminal Hardware, Mounting Nuts and two keys.

Bulk

31-103 Ignition Starter Switch4 Position Switch with Momentary Start and Universal Type Die-Cast Housing

Bulk

31-253 Ignition Starter Switch3 Position Switch with Momentary Start and Universal Type Die-Cast Housing

Bulk

SW700 Battery Master Disconnect Switch with FaceplateSingle pole battery disconnect, two position (on & off) 12V DC, 20A continuous 125A intermittent 15 sec. on, 5 min. off. Two 3/8” copper terminal studs. Brass mounting stem 3/4”-16 THD., 23/32” long, fits through 3/16” panel

Boxed

DOOR SWITCHESPart No. Description Packaging

52-620 Door Plunger Switch For most Ford and Chrysler products, 14V at 10 Amps, Lamp Load Overall length 2-1/8”, Plunger travel 3/16”, Self tapping thread. Self-Adjusting

Bulk

52-622 Mating Connector For 52-620 Switch. Three 8” 18 gauge wire leads. Bulk

BACKUP / BODY-UP SWITCHESBACKUP ALARMSPart No. Description Packaging

41-706 8 DC Amp Back-Up Alarm Switch For vehicles not equipped with automatic back-up light circuit. Mounts adjacent to reverse shift. Spring loaded lever - Springs to Off

Bulk

52-602 Mechanical Body-Up Switch - Multi-Use Stoplight-Mechanical SwitchSpring loaded lever - Springs to On

Bulk

BA0972 Back Up Alarm, 97 dB12-24 VDC. Low frequency tone. Epoxy sealed from moisture, dust and vibration.Self-grounding. 4” L x 1-5/8” W x 2-5/8” T

Display Boxed

41-851 Heavy-Duty Back-Up Alarm, 107 dBA Medium to Heavy Duty unit for off-highway trucks, dump trucks, loaders, etc.Size - 5”W x 4.7”D x 3.1”H Mounting - 2” x 4.25” centersOperates in temperature ranges (-40 F to 170 F)

Boxed

SK10 Body Up Indicator KitKit Includes: Weather Tight Switch, 20’ Wiring Harness, Packard Weatherproof Connectors, Body and Chassis Mounting Brackets, Red Indicator Light

DisplayBoxed

SK12 Body Up Indicator Kit with Buzzer Light Kit Includes: Weather Tight Switch, 20’ Wiring Harness, Packard Weatherproof Connectors, Body and Chassis Mounting Brackets, Red Indicator Buzzer Light

DisplayBoxed

B90 Replacement plunger switch w/ Packard connector Used in SK10 and SK12 Body Up Indicator Kits

Boxed

B95W Body Up Indicator Kit Pre-Wired, 15 Amp Boxed

34-21234-213

35-306

34-576

33-403

33-105

31-25333-103

SW700

52-620

52-622

52-602

BA0972

B90

41-706

41-851

SK10SK12

107

WIRING COMPONENTS / SWITCHES / ALARMS

Documents

TRAILER WIRING / ELECTRICAL · PDF fileTRAILER WIRING / ELECTRICAL CONNECTORS ... Fifth circuit added for surge brake lockout or backup light circuit on trailers (some units will come