Training manual Sinumerik 808D Commissioning Guide · 2020. 10. 5. · 西门子建筑电气Sinumerik 808D Commissioning Guide Training manual Version 05.12

西门子建筑电气Sinumerik 808D Commissioning Guide

Training manual

Version 05.12

808D Turning and Milling Commissioning Guide

Workflows

For

go to page 35

go to page 30

go to page 5

Commissioningof PrototypeMachine usingSample PLC

SeriesMachine

Production

PLC programdesign andadjustment

For

For

End

Commissioning Guide 808D Turning and Milling

Notes

Page 5808D Turning and Milling Commissioning Guide

Commissioningof Prototype

Basic Commissioning procedure for prototype machines using thestandard PLC

Step 1 Go to page 6

Go to page 6

Go to page 8

Go to page 17

Go to page 19

Go to page 19

DeliveryCheck

MountingDimensions

Wiring

Switch onand

Prepare

CommissioningDiagram

Commissioningthe Prototype

Step 2

Step 3

Step 4

Step 5

Step 6

End

Commissioning Guide 808D Turning and MillingPage 6


Machine usingSample PLC

In the following diagram the most common Siemens components areshown. For detailed information refer to :-Commissioning manual: chapter 1 pages 7 to 11

In the following technical drawing the mounting dimensions for the PPUand the MCP are shown.You must provide sufficient space (recommended distance: 80 mm) between the maintenance door and the cabinet wall for replacing the batteryor CF card:For further components refer to :-Commissioning manual chapter 2page 13 - 19

PPU = Panel Processing UnitMCP = Machine Control Panel

MCP

+24V DC power supply

Handwheels

USB

Delivery Check Mounting dimensionsStep 1 Step 2

Cut-out dimensions

Thickness2 to 5mm

Cabinet panel

Motor Motor Motor

SINAMICS V60 SINAMICS V60 SINAMICS V60

PC/PGInverter or servo spindle drive

Spindle motor

Spindle encoder

SINUMERIK808D PPU

80 mm


In order to mount the PPU and MCP use the clamps provided as shown below :-

The clamps are located at the positions indicated with the black triangles.The black triangles can be seen in the following picture with red circles.

MCP8 clamps for mounting PPU.6 clamps for mounting MCP.

Mounting dimensions Step 2

调试指南调试指南调试指南调试指南第第第第页页页页

BB AA

X10 NC

使用下图中展示的卡扣来安装PPU和MCP：

使用标准使用标准使用标准使用标准进行原型进行原型进行原型进行原型

机调试机调试机调试机调试

安装尺寸安装尺寸安装尺寸安装尺寸

安装PPU需要8个卡扣安装MCP需要6个卡扣

PPU

MCP

卡扣的位置位于黑色三角形标注处。下图中红圈标注的就是黑色三角形的位置。



BB AA

X10 NC

In order to mount the PPU and MCP use the clamps provided as shown below

8 clamps for mounting PPU. 6 clamps for mounting MCP.

PPU

MCP

The clamps are located at the positions indicated with the black triangles. The black triangles can be seen in the following picture with red circles.

Commissioning Guide 808D Turning and Milling Page 8



When connecting the components in the electrical cabinet, the wiringshould comply with the relevant safety standards.For further information refer to :-Commissioning manual 2012-03V60 manual 2012-03

In order to connect cables and wires, the location of all connectors andterminal blocks need to be known.

Connector overview of the PPU is shown:

PPU back

PPU front

Wiring Step 3




连接电缆和电线时，需要弄清楚相关接口和相关接线端子的位置。下图是PPU连接器一览：

接线接线接线接线

图例图例图例图例接口接口接口接口注释注释注释注释背面背面背面背面1 X100, X101, X102 数字输入接口 2 X200, X201 数字输出接口 3 X21 快速I/O接口 4 X301, X302 分布式I/O接口 5 X10 手轮输入接口 6 X60 主轴编码器接口 7 X54 模拟主轴接口 8 X2 RS232接口 9 X51, X52, X53 脉冲驱动器接口 10 X30 USB接口, 用于连接MCP 11 X1 电源接口, +24V DC电源 12 电池接口 13 CF卡插槽

正面正面正面正面14 USB

第第第第步步步步

14 PPU正面

PPU背面

8 9 10

11

12

13

7 6 5

4 3

2 1

在连接电柜中的元件时，接线程序必须遵循相关的安全标准。更多信息请参考：调试手册调试手册调试手册调试手册手册手册手册手册

Legend Interface CommentPPU Back1 X100, X101, X102 Digital inputs2 X200, X201 Digital outputs3 X21 FAST I/O4 X301, X302 Distributed I/O5 X10 Hand-wheel inputs6 X60 Spindle encoder interface7 X54 Analog spindle interface8 X2 RS232 interface9 X51, X52, X53 Pulse drive interfaces10 X30 USB interface, for connection with the MCP

11 X1 Power supply interface, +24V DC powersupply

12 - Battery interface13 - Slot for the System Compact Flash Card(CF card)PPU Front14 - USB interface

In order to connect cables and wires, the location of all connectors and terminal blocks need to be known. Connector overview of the PPU is shown:

1 X100, X101, X102 Digital inputs 2 X200, X201 Digital outputs 3 X21 FAST I/O 4 X301, X302 Distributed I/O 5 X10 andwheel inputs 6 X60 Spindle encoder interface 7 X54 Analog spindle interface 8 X2 RS232 interface 9 X51, X52, X53 Pulse drive interfaces 10 X30 USB interface, for connection with the

MCP 11 X1 Power supply interface, +24V DC power

supply 12 Battery interface 13 Slot for the System Compact Flash Card

(CF card) 14 USB interface

PPU front

PPU back

8 9 10

11

12

13

7 6 5

4 3

2 1

When connecting the components in the electrical cabinet, the wiring should comply with the relevant safety standards. For further information refer to :

14


NoteConnect USB cable between X30 on PPU and X10 on MCP.



MCP back

Wiring Step 3

Legend Interface CommentMCP Back1 X10 USB interface, for connection

with the PPUU




电池连接：电池位于电池插槽中，接通控制器之前应先接通电池。

说明电池:锂电池3V DC 使用寿命：3年 (出现2100报警信号时，应更换电池) 订货号：C0BC000AA0 换电池时请带电更换，否则系统内的数据会丢失

接线接线接线接线第第第第步步步步

图例图例图例图例接口接口接口接口注释注释注释注释背面背面背面背面1 X10 USB接口，用于连接PPU

BB AA

X10 NC

MCP背面

1

说明在PPU上的X30端子和MCP上的X10端子之间连接一个USB电缆

电池仓(第页所示位置) 电池电池插槽电池接口12




电池连接：电池位于电池插槽中，接通控制器之前应先接通电池。

说明电池:锂电池3V DC 使用寿命：3年 (出现2100报警信号时，应更换电池) 订货号：C0BC000AA0 换电池时请带电更换，否则系统内的数据会丢失

接线接线接线接线第第第第步步步步

图例图例图例图例接口接口接口接口注释注释注释注释背面背面背面背面1 X10 USB接口，用于连接PPU

BB AA

X10 NC

MCP背面

1

说明在PPU上的X30端子和MCP上的X10端子之间连接一个USB电缆

电池仓(第页所示位置) 电池电池插槽电池接口12

Battery connection :

A battery is placed in the battery compartment, this battery has to beconnected prior to switching on of the control.

NoteBattery: Lithium 3V DCLife time: 3 yearsOrder number: 6FC5548-0BC00-0AA0.

①maintenance door (as P8) ②battery ③Battery interface ④battery connector


The connections for the hand wheel are shown.

1A 1A 1B 1B +5V M

1 2 3 4 5 6 7 8 9 10

X10

3 phase AC 380V

+PULS/1(green)+PULS/1(green)+PULS/1(green)+PULS/1(green)

----PULS/PULS/PULS/PULS/2222(yellow)(yellow)(yellow)(yellow) +DIR/3 (+DIR/3 (+DIR/3 (+DIR/3 (graygraygraygray)))) ----DIR/DIR/DIR/DIR/4444 ( ( ( (pinkpinkpinkpink)))) ++++ENA/ENA/ENA/ENA/5555 ( ( ( (brownbrownbrownbrown)))) ----ENA/ENA/ENA/ENA/6666 ( ( ( (whitewhitewhitewhite))))

RST/8(RST/8(RST/8(RST/8(white/greenwhite/greenwhite/greenwhite/green))))

M24M24M24M24////9 9 9 9 (red)(red)(red)(red) ALM1/ALM1/ALM1/ALM1/10101010((((red/bluered/bluered/bluered/blue)))) ALM1/ALM1/ALM1/ALM1/11111111(blue)(blue)(blue)(blue) RDY1RDY1RDY1RDY1////12121212(black)(black)(black)(black)

M24/16M24/16M24/16M24/16((((brown/greenbrown/greenbrown/greenbrown/green))))

+24V/14+24V/14+24V/14+24V/14((((yellow/whiteyellow/whiteyellow/whiteyellow/white)))) RDY2RDY2RDY2RDY2////13131313(purple)(purple)(purple)(purple)

ZZZZ----M/15M/15M/15M/15((((gray/gray/gray/gray/pinkpinkpinkpink ))))

Isolation Transformer Contact

Breaker

Powersupply Filter option (EMC)

3 phase AC 220V

The connections for the SINAMICS V60 drives to the PPU are shown. (X51: axis X for an example).

Selection of 24V DC supply

Set point cable

Those 4 aspects should be considered during selection of 24V DC supply 1. 24V DC consumed on 808D :

♦ Starting current:5 A (momentary) ♦ Basic consumption :1.5A

2. 24V DC consumed on Sinamics V60 drive: ♦ V60+1FL5 (w/o break):0.8A/axes ♦ V60+1FL5(w. break):1.2A/axes

3. Max. current of digital output: 0.25A/Digital output 4. Other devices(e.g.:fan, hydraulic/pneumatic valve ):calculation base on name shield Consideration of redundancy coefficient base on regulation of OEM

Encoder cable

Break cable

Power cable

white

black


1A 1A 1B 1B +5V M

1 2 3 4 5 6 7 8 9 10

X10

3 phase AC 380V

+PULS/1(green)+PULS/1(green)+PULS/1(green)+PULS/1(green)

----PULS/PULS/PULS/PULS/2222(yellow)(yellow)(yellow)(yellow) +DIR/3 (+DIR/3 (+DIR/3 (+DIR/3 (graygraygraygray)))) ----DIR/DIR/DIR/DIR/4444 ( ( ( (pinkpinkpinkpink)))) ++++ENA/ENA/ENA/ENA/5555 ( ( ( (brownbrownbrownbrown)))) ----ENA/ENA/ENA/ENA/6666 ( ( ( (whitewhitewhitewhite))))

RST/8(RST/8(RST/8(RST/8(white/greenwhite/greenwhite/greenwhite/green))))

M24M24M24M24////9 9 9 9 (red)(red)(red)(red) ALM1/ALM1/ALM1/ALM1/10101010((((red/bluered/bluered/bluered/blue)))) ALM1/ALM1/ALM1/ALM1/11111111(blue)(blue)(blue)(blue) RDY1RDY1RDY1RDY1////12121212(black)(black)(black)(black)

M24/16M24/16M24/16M24/16((((brown/greenbrown/greenbrown/greenbrown/green))))

+24V/14+24V/14+24V/14+24V/14((((yellow/whiteyellow/whiteyellow/whiteyellow/white)))) RDY2RDY2RDY2RDY2////13131313(purple)(purple)(purple)(purple)

ZZZZ----M/15M/15M/15M/15((((gray/gray/gray/gray/pinkpinkpinkpink ))))

Isolation Transformer Contact

Breaker

Powersupply Filter option (EMC)

3 phase AC 220V

The connections for the SINAMICS V60 drives to the PPU are shown. (X51: axis X for an example).

Selection of 24V DC supply

Set point cable

Those 4 aspects should be considered during selection of 24V DC supply 1. 24V DC consumed on 808D :

♦ Starting current:5 A (momentary) ♦ Basic consumption :1.5A

2. 24V DC consumed on Sinamics V60 drive: ♦ V60+1FL5 (w/o break):0.8A/axes ♦ V60+1FL5(w. break):1.2A/axes

3. Max. current of digital output: 0.25A/Digital output 4. Other devices(e.g.:fan, hydraulic/pneumatic valve ):calculation base on name shield Consideration of redundancy coefficient base on regulation of OEM

Encoder cable

Break cable

Power cable

white

black



Selection of 24V DC supply The connections for the SINAMICS V60 drives to the PPU are shown.(X51: axis X for an example).


Those 4 aspects should be considered during selection of 24V DC supply1. 24V DC consumed on 808D :� Starting current:5 A (momentary)� Basic consumption :1.5A2. 24V DC consumed on Sinamics V60 drive:� V60+1FL5 (w/o break):0.8A/axes� V60+1FL5(w. break):1.2A/axes3. Max. current of digital output: 0.25A/Digital output4. Other devices(e.g.:fan, hydraulic/pneumatic valve ):calculation base on name shieldConsideration of redundancy coefficient base on regulation of OEM

Wiring Step 3




The connections of the distributed I/O are shown for the Sample PLC.

Milling 1

X301 Distributed I/O 1

MillingDigital Inputs

Wiring Step 3

Estop Limit X+ Limit X Limit Y+ Limit Y Limit Z+ Limit Z Ref X M

1 2 3 4 5 6 7 8 9 10

X100

+ 24V

Ref Y Ref Z Magazine count Magazine at spindle position Magazine at original position Magazine at release position Magazine at clamp position M

1 2 3 4 5 6 7 8 9 10

+ 24V

X101

Digital Inputs


11 andheld unit axis X selected 12 andheld unit axis Y selected 13 andheld unit axis Z selected 14 andheld unit 4th axis selected 15 andheld unit IC X1 16 andheld unit IC X10 17 andheld unit IC X100 18 andheld unit enabled

+ 24V DC

External power Supply + 24V DC

M

Estop Limit X+ Limit X Limit Y+ Limit Y Limit Z+ Limit Z Ref X M

1 2 3 4 5 6 7 8 9 10

X100

+ 24V

Ref Y Ref Z Magazine count Magazine at spindle position Magazine at original position Magazine at release position Magazine at clamp position M

1 2 3 4 5 6 7 8 9 10

+ 24V

X101

Digital Inputs


11 andheld unit axis X selected 12 andheld unit axis Y selected 13 andheld unit axis Z selected 14 andheld unit 4th axis selected 15 andheld unit IC X1 16 andheld unit IC X10 17 andheld unit IC X100 18 andheld unit enabled

+ 24V DC


M




MillingDigital Inputs

MillingDigital outputs

Step 3Wiring

+24V

Working lamp Clamp remover advancing Clamp remover retracting Cooling pump Lubrication pump M

1 2 3 4 5 6 7 8 9 10

+ 24V

X200

+24V

Disk magazine: magazine rotating CW Disk magazine: magazine rotating CCW Disk magazine: magazine in spindle position Disk magazine: magazine in original position Disk magazine: spindle tool release Handheld unit active M

1 2 3 4 5 6 7 8 9 10

+ 24V

X201

Digital outputs

Coolant level low Cooling motor overload Lubrication level low Lubrication motor overload M

1 2 3 4 5 6 7 8 9 10

X102

+ 24V

Connect 24V DC to pin 1 and 10 of X200: Otherwise the V60 drive cannot be enabled.

X200

1 2 3 4 5 6 7 8 9 10

Digital Inputs

+24V

Working lamp Clamp remover advancing Clamp remover retracting Cooling pump Lubrication pump M

1 2 3 4 5 6 7 8 9 10

+ 24V

X200

+24V

Disk magazine: magazine rotating CW Disk magazine: magazine rotating CCW Disk magazine: magazine in spindle position Disk magazine: magazine in original position Disk magazine: spindle tool release Handheld unit active M

1 2 3 4 5 6 7 8 9 10

+ 24V

X201

Digital outputs

Coolant level low Cooling motor overload Lubrication level low Lubrication motor overload M

1 2 3 4 5 6 7 8 9 10

X102

+ 24V


X200

1 2 3 4 5 6 7 8 9 10

Digital Inputs




The connections of the distributed I/O are shown for the Sample PLC. TurningDigital Outputs

Wiring Step 3

Turning 1

X301 Distributed I/O 1

Estop Limit X+ Limit X Limit Z+ Limit Z Ref X M

1 2 3 4 5 6 7 8 9 10

X100

+ 24V

Digital Inputs

Ref Z T1 T2 T3 T4 T5 T6 M

1 2 3 4 5 6 7 8 9 10

+ 24V

X101


11 andheld unit axis X selected 13 andheld unit axis Z selected 14 andheld unit 4th axis selected 15 andheld unit IC X1 16 andheld unit IC X10 17 andheld unit IC X100 18 andheld unit enabled

+ 24V DC


M

Estop Limit X+ Limit X Limit Z+ Limit Z Ref X M

1 2 3 4 5 6 7 8 9 10

X100

+ 24V

Digital Inputs

Ref Z T1 T2 T3 T4 T5 T6 M

1 2 3 4 5 6 7 8 9 10

+ 24V

X101


11 andheld unit axis X selected 13 andheld unit axis Z selected 14 andheld unit 4th axis selected 15 andheld unit IC X1 16 andheld unit IC X10 17 andheld unit IC X100 18 andheld unit enabled

+ 24V DC


M


Turret motor overload Reserved for other turret Chuck Coolant level low Cooling motor overload Lubrication level low Lubricating motor overload M

1 2 3 4 5 6 7 8 9 10

X102

+ 24V

Digital Inputs

+24V

Work lamp Tail advancing Tail retracting Cooling pump Lubrication pump Chuck M

1 2 3 4 5 6 7 8 9 10

+ 24V

X200

+24V

Turret motor CW Turret motor CCW Reserved for other turret Reserved for other turret Gear change: high Gear change: low Handheld unit active M

1 2 3 4 5 6 7 8 9 10

+ 24V

X201

Digital Outputs


X200

1 2 3 4 5 6 7 8 9 10



TurningDigital Inputs

TurningDigital Outputs

Wiring Step 3

Turret motor overload Reserved for other turret Chuck Coolant level low Cooling motor overload Lubrication level low Lubricating motor overload M

1 2 3 4 5 6 7 8 9 10

X102

+ 24V

Digital Inputs

+24V

Work lamp Tail advancing Tail retracting Cooling pump Lubrication pump Chuck M

1 2 3 4 5 6 7 8 9 10

+ 24V

X200

+24V

Turret motor CW Turret motor CCW Reserved for other turret Reserved for other turret Gear change: high Gear change: low Handheld unit active M

1 2 3 4 5 6 7 8 9 10

+ 24V

X201

Digital Outputs


X200

1 2 3 4 5 6 7 8 9 10




The connections for the inverter or the spindle drive to the PPU are shown.

Wiring Step 3


Unipolar connection 3AC 380V

Spindle/ inverter motor

(black)

Bipolar connection 3AC 380V

black

black black



Unipolar connection 3AC 380V


(black)

Bipolar connection 3AC 380V

black

black black





The connection overview for Milling is shown. The connection overview for Turning is shown.

Wiring Step 3

The connection overview for Milling is shown.

The connection overview for Turning is shown.

The connection overview for Milling is shown.

The connection overview for Turning is shown.


To set the password :-

Press button

Press SK

Type in“SUNRISE”

Press SK

Setting of the time and date :-For detailed information refer to :-Commissioning manualchapter 4 page 38To set the time and date :-

Press SK

Type in time and date using the keyboard and the andbuttonPress SK



Before powering on the controller, you should familiarise yourself with theoperation of the PPU and MCP For detailed information refer to :-Commissioning manual chapter 4 page 31 to 33

1. Apply 24V DC to the PPU (X1).2. Apply 3P 220VAC to V60 drives (L1 L2 L3).

2. Check that the status LED’s on the front face of thePPU are in the ready state.For detailed information refer to :-Commissioningmanual Chapter 4 page 33

3. Check that the status LED’s on the front face of the V60 drives are in aready state.For detailed information refer to :-Commissioning manual chapter 4 page 34

Setting of the password :-For detailed information refer to :-Commissioning manualchapter 4 page 36

Before the control can be commissioned , loading of standard NC datahave to be carried out,, the password has to be set to manufacturer, thetime and the date have to be set,.

Switching on and Prepare for Commissioning Step 4

Status description on SINAMICS V60Item Description8.8.8.8.8.8 Initializing the drive, will stay 1 sec

during the processS-2 Waiting for 220V power supplyS-3 Wait for drive enable from

Terminal 65 at X6S-4 Wait for pulse enable from

terminal ENA+ and ENA– at X5S-RUN Drive is running properlyS-A01...S-A45 Alarm codes in the drive system





接通和准备调试接通和准备调试接通和准备调试接通和准备调试第第第第步步步步

加载标准数据： PPU 需要先通电

按下

在接下来的画面中选择“使用默认

数据调试” ，使用按键

按下

当PPU显示如下画面时：

接受选择

输入SUNRISE

按下软键

按下软键

按下按键

完成上述操作后需要重新设置密码

哪里可以找到调试指南：详细信息请参考：

按下

PPU显示这个画面

选择语言，按下

按下软键

按下软键

按下按键

设置语言：

使用“快速调试向导”来调试机床。

PPU显示这个画面



Load standard data :-The control must be powered on.

When the PPU shows the followingscreen:-Press

In the following screen select“startup with default data” usingbutton

Press To accept the selection.

To set the password as the Sample PLC will set to “NO PASSWORD”

Press button

Press SK

Type in SUNRISE

Press SK

To set the language:-

Press button

Press SK

Select the language with

Press SK

The machine will be commissioned using the “Startup guide”.

Where to find the Startup GUIDE :-For detailed information refer to :-The PPU shows this screen.

Press

The PPU shows this screen.

Switching on and prepare for Commissioning Step 4


1

2



Commissioning diagram

Commissioning manual chapter 5 page 411 Commissioning the prototype.2 Series production

Commissioning the prototype.For further information please go to:-Commissioning manual chapter 6 page 43

To start the guide

Press

The PPU shows the following screen.

Press

The PPU shows the following screen.In the box shown you can enter thePLC MD values.

Commissioning diagram Commissioning the prototypeStep 5 Step 6

START

Commissioning the PLC with the default PLC application

Commissioning the NC

Series commissioning

NC data compensation

END

Data backup• production archive• Startup archive for the prototype

Data backup• Startup archive• Original status archive for delivery




MILLINGSet PLC related parameters.For further information please go to :-Commissioning manualchapter 7 page 66

MILLING continued (all default values are set to 0 )

Commissioning the prototype Step 6

MD14510 PLC interface Unit Range Fuction

14510[12] DB4500.DBW24 * - =0,vertical ；=1，horizontal

MD14510[13] DB4500.DBW26 0.1sec 5~200 Spindle breaking time

MD14510[20] DB4500.DBW40 Max.64 Max Tool number in magazine

MD14514 PLC interface Function

14514[0] DB4500.DBD2000 Tool magazine：spindle poisoning angle

MD14514[1] DB4500.DBD2004 Tool magazine: Preparation position of Z axes for tool change

MD14514[2] DB4500.DBD2008 Tool magazine: Tool changing posion of Z axes

MD14514[3] DB4500.DBD2012 Tool magazine: velocity of Z axis, Go to toolchange preparation position

MD14514[4] DB4500.DBD2016 Tool magazinevelocity of Z axis, back to toolchange preparation position

MD14512 Function

Bit 7 Bit 6 Bit 5 Bit4 Bit3 Bit2 Bit1 Bit0

14512[16]

DB4500.

DBB101

6

Selction of

axis to be

controlled

by hand

wheel via

MCP

Z axis:

rotary

monitoring

Y axis:

rotary

monitoring

X axis:

rotary

monitoring

Safty door

open

when M1/

M2

programe

d

Safety

door

activate

Chip

remover

activate

14512[17]

DB4500.

DBB101

7

Selction

of

handwheel

controlled

axis via

HHU

Tool

magazine

activate

14512[18]

DB4500.

DBB101

8

One

hardware

limit

triggered

per axis

Hardware

limit is

independent

of the

PLC

application

Fixed

direction

of

spindle

External

stop signal

of the

spindle

14512[19]DB4500.DBB1019

Delete

system

password

when

power

on

Spindle

break

activate

MILLING Set PLC related parameters. For further information please go to :

MILLING continued (all default values are set to 0 )

MD14510 PLC interface Unit Range Fuction

14510[12] DB4500.DBW24 * - =0,vertical ；=1，horizontal

MD14510[13] DB4500.DBW26 0.1sec 5~200 Spindle breaking time

MD14510[20] DB4500.DBW40 Max.64 Max Tool number in magazine

MD14514 PLC interface Function

14514[0] DB4500.DBD2000 Tool magazine：spindle poisoning angle

MD14514[1] DB4500.DBD2004 Tool magazine: Preparation position of Z axes for tool change

MD14514[2] DB4500.DBD2008 Tool magazine: Tool changing posion of Z axes

MD14514[3] DB4500.DBD2012 Tool magazine: velocity of Z axis, Go to tool change preparation position

MD14514[4] DB4500.DBD2016 Tool magazinevelocity of Z axis, back to tool change preparation position

MD14512 Function

Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

14512[16] DB4500.DBB1016

Selction of axis to be controlled by hand wheel via MCP

Z axis: rotary monitoring

Y axis: rotary monitoring

X axis: rotary monitoring

Safty door open when M1/M2 programed

Safety door activate

Chip remover activate

14512[17] DB4500.DBB1017

Selction of handwheel controlled axis via HHU

Tool magazine activate

14512[18] DB4500.DBB1018

One hardware limit triggered per axis

Hardware limit is independent of the PLC application

Fixed direction of spindle

External stop signal of the spindle

14512[19] DB4500.DBB1019

Delete system password when power on

Spindle break activate



Machine usingStandard PLC

TURNINGSet PLC related parameters.For further informationplease go to :-Commissioning manual


MD14510Machine data -Integer

Unit Range Function Subroutine

14510[12] * - JOG key layout

14510[20] - 2 to 64 The maximum numberof tool positions

47 - TURRET2_BINT

14510[21] 0.1s 5 to 30 Time for locking aturret

47 - TURRET2_BINT

14510[22] 0.1s 30 to 300 The monitoring time forsearching a tool

47 - TURRET2_BINT48 - TURRET3_CODE_T

14510[24] 1min 5 to 300 Lubrication interval 45 - LUBRICATE

14510[25] 0.01s 100 to 2000 Lubrication duration 45 - LUBRICATE

MD14512Machinedata -Integer

Function

Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0

14512[17] Tail-stockfunc-tion

Chuckfunc-tion

Disk-style toolmaga-zine

14512[18] Onehardwarelimittriggeredper axis(enabledwhen bit6=0)

Hardwarelimit isindepend-entof thePLCapplica-tion

Fixingthedirectionof thespindle

Stopsignalfor anexternalspindle

Controlof driveenable

Onetimeauto-maticlubri-cationafterthepower-on

40 -AXES_CTL

40 -AXES_CTL

33 -EMG_STOP

37-MCP_NCK

TURNING (all default values are set to be zero) Set PLC related parameters. For further information please go to :

MD14510 PLC interface unit Range

Functionality

14510[12] DB4500.DBW24 =0，flat bed;=1, inclined bed

MD14510[13]

DB4500.DBW26 0.1sec

5~200

Spindle breaking time

MD14510[20]

DB4500.DBW40 4, 6 Max Tool number in turret.

(for tool amount >6, PLC to be programmed by customer themselves)

MD14510[21]

DB4500.DBW42 0.1sec

5~30 HED turret: Tool clamping time for

MD14510[22]

DB4500.DBW44 0.1sec

30~200

HED turret: Time monitoring for tool change

MD14512 Functionality

Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

14512[16] DB4500.DBB1016

Selction of axis to be controlled by hand wheel via MCP

Z axis: rotary monitoring

X axis: rotary monitoring

14512[17] DB4500.DBB1017

Selction of handwheel controlled axis via HHU

Tailstock function activate

Chuck function activate

HED turret activate

14512[18] DB4500.DBB1018

One hardware limit triggered per axis

Hardware limit is independent of the PLC application

Fixed direction of spindle

External stop signal of the spindle

14512[19] DB4500.DBB1019

MM+ (option) activate

Delete system password when power on

Spindle break activate

TURNING (all default values are set 0)




Set PLC relatedparameters

PLC MD is to be adapted to suit the OEM machine It may be that the machine tool builder requires further PLC functionality,if this is required the PLC has to be modified.To install PLC programming tool, follow the information in :-PLC Subroutines manualChapter 2 page 15 to 19 (install PLC programming tool)

To make a connection to the PPU, press SKThen follow the information in:-PLC Subroutines manualChapter 2 page 25 to 28

Changes will be activated

MD set to default value

MD set to previous value

To continue press the SK To continue press the SK

Commissioning PLC


Set PLC related parameters

PLC MD is to be adapted to suit the OEM machine

To continue press the SK




Commissioning PLC

It may be that the machine tool builder requires further PLC functionality, if this is required the PLC has to be modified. To install PLC programming tool, follow the information in To make a connection to the PPU, press SK Then follow the information in


Set PLC related parameters

PLC MD is to be adapted to suit the OEM machine





Commissioning PLC

It may be that the machine tool builder requires further PLC functionality, if this is required the PLC has to be modified. To install PLC programming tool, follow the information in To make a connection to the PPU, press SK Then follow the information in






The“connect status”should now be green.

First the “Sample PLC blocks” should be uploaded to the PC, then themodifications can be made to achieve the required functionality. Oncethis has been completed, the PLC should be put into stop and the modifiedPLC should be downloaded into the PPU. The PLC must then be“restarted”.

PLC Subroutines manualChapter 2 page 31

All I/O status must be checked with the electrical drawing using thefollowing SK’s. The status is shown on the right hand side as shown above.Below are SK’s that allow you to select digital inputs or outputs and selectionof the byte required.

Basic digital I/O check


Choose digital input

Choose digital output

Choose the digital O/I addresses of Pre Byte

Choose the digital O/I addresses of Next Byte

The “connect status” should now be green.

First the “Sample PLC blocks” should be uploaded to the PC, then the modifications can be made to achieve the required functionality. Once this has been completed, the PLC should be put into stop and the modified PLC should be downloaded into the PPU. The PLC must then be “restarted”.



All I/O status must be checked with the electrical drawing using the following SK’s. The status is shown on the right hand side as shown above. Below are SK’s that allow you to select digital inputs or outputs and selection of the byte required.






The “connect status” should now be green.

First the “Sample PLC blocks” should be uploaded to the PC, then the modifications can be made to achieve the required functionality. Once this has been completed, the PLC should be put into stop and the modified PLC should be downloaded into the PPU. The PLC must then be “restarted”.



All I/O status must be checked with the electrical drawing using the following SK’s. The status is shown on the right hand side as shown above. Below are SK’s that allow you to select digital inputs or outputs and selection of the byte required.









Edit PLC alarm textFor further informationplease go to:-Commissioning manualchapter 7 page 71

Set feed axis parameters.For further informationplease go to:-Commissioning manual

The data below must be set as default values:

Machine data Setting

30130 2

30240 3

34200 2


You can edit the PLC user alarm text either directly on the HMI, or off lineand transferring the file using a USB stick.Below are SK’s that allow you to import and export the text file from theHMI, and SK that that allows the text file to be directly edited on the HMI.

You can edit the axis machine data for the required axis.Below are SK’s that allow you to edit, activate or set as default value.

To continue press the SKTo continue press the SK

Used to select the axis (X or Z turning or X, Y, or Z milling)




Import the backup alarm text into the PPU

Export the finished alarm text from the PPU

Edit the alarm text

Edit PLC alarm text For further information please go to:

You can edit the PLC user alarm text either directly on the HMI, or off line and transferring the file using a USB stick. Below are SK’s that allow you to import and export the text file from the HMI, and SK that that allows the text file to be directly edited on the HMI.


You can edit the axis machine data for the required axis. Below are SK’s that allow you to edit, activate or set as default value.






Set feed axis parameters. For further information please go to:


Edit the alarm text



30130 2 30240 3 34200 2

Edit PLC alarm text For further information please go to:

You can edit the PLC user alarm text either directly on the HMI, or off line and transferring the file using a USB stick. Below are SK’s that allow you to import and export the text file from the HMI, and SK that that allows the text file to be directly edited on the HMI.


You can edit the axis machine data for the required axis. Below are SK’s that allow you to edit, activate or set as default value.






Set feed axis parameters. For further information please go to:


Edit the alarm text



30130 2 30240 3 34200 2




Reference axis.For further informationplease go to:-Commissioning manualchapter 6 page 48

Set spindle parameters.For further information please go to:-Commissioning manualchapter 6 page 44



You can edit the axis machine data and the for the required axis.Below are SK’s that allow you to edit, activate or set as default

Used to select the axis (X or Z turn or X, Y, or Z mill)




An axis referenced will be performed

You can edit the spindle machine data required.Below are SK’s that allow you to edit, activate or set as default





Axis will be referenced

Reference axis. For further information please go to:

You can edit the axis machine data and the for the required axis. Below are SK’s that allow you to edit, activate or set as default







Set spindle parameters. For further information please go to:

You can edit the spindle machine data required. Below are SK’s that allow you to edit, activate or set as default








30130 2

30240 3

30134 0：output value is Bipolar 1：output value is Unipolar 2：output value is Unipolar

30200 0: without spindle endcoder


Reference axis. For further information please go to:

You can edit the axis machine data and the for the required axis. Below are SK’s that allow you to edit, activate or set as default







Set spindle parameters. For further information please go to:

You can edit the spindle machine data required. Below are SK’s that allow you to edit, activate or set as default








30130 2

30240 3

30134 0：output value is Bipolar 1：output value is Unipolar 2：output value is Unipolar





30130 2

30240 3

30134 0：output value is Bipolar1：output value is Unipolar2：output value is Unipolar



Generate production archive. For further information please go to:

To create the “production archive” press SK “Pack”.


Create production archive

Note: When creating the production backup, store archive to USB memory stick.

Set SW limit. For further information please go to:

You can edit the axis machine data for the required axis. Below are SK’s that allow you to edit, activate or set as default





















Generate productionarchive.For further informationplease go to:-Commissioning manualchapter 6 page 55

Set SW limit.For further informationplease go to:-Commissioning manualchapter 6 page 49

To create the “production archive” press SK “Pack”. Create production archive

Note:When creating the productionbackup, store archive to USBmemory stick.

You can edit the axis machine data for the required axis.Below are SK’s that allow you to edit, activate or set as default






















Backlash compensation.For further informationplease go to:-Commissioning manualchapter 6 page 50

Lead screw pitch errorcompensation.For further informationplease go to:-Commissioning manualchapter 6 page 50








Used to enter compensation data via the HMI



Backlash compensation. For further information please go to







Lead screw pitch error compensation. For further information please go to

































Generate startup archive. For further information please o to:


To create the Startup archive press SK ack.

reate Startup archive

Note: hen creatin the Startup archive, store archive to USB memory stick

nce the Guide is completed.


To exit the GUIDE press the SK



















Once the Guide is completed.


To create the “Start-up archive” press SK “Pack”. Create Start-up archive

Note:When creating the Start-uparchive, store archive to USBmemory stick




Generate start-uparchive.For further informationplease go to:-Commissioning manualchapter 6 page 56












Now that the commissioningis completed a“SAVE DATA” is performed.



Commissioning the prototype 第6步


SeriesMachine

Production

Basic Commissioning procedure for series machines

To perform

End

Go To page 29Commissioning

theseries


SeriesMachine

Production

For further information please go to:-Commissioning manualchapter 8 page 75

To start the guide

Press Followed by


Press

Load archive file.For further informationplease go to:-Commissioning manualchapter 8 page 75

To load the “production archive” press SK “Load Archive”.

Loads production archive

Note:When loading the productionarchive, use archive on USBmemory stick.

Commissioning the series machine Step 1


Load archive file. For further information please go to:




Note: When loading the production archive, use archive on USB memory stick.

For further information please go to:

Press


Press

Followed by







Press


Press

Followed by







Press


Press

Followed by



SeriesMachine

Production

Set SW limit.For further informationplease go to:-Commissioning manualchapter 6 page 50

Backlash compensation.For further informationplease go to:-Commissioning manualchapter 6 page 50














SeriesMachine

Production


To create the “start-up archive” press SK “Pack”.

Create start-up archiveUsed to select the axis (X or Z turn or X, Y, or Z mill)


Control will activate MD

Lead screw pitch errorcomp.For further informationplease go to:-Commissioning manualchapter 6 page 50

Generate backupsettings.For further informationplease go to:-Commissioning manualchapter 8 page 77

Note:When creating the start-uparchive, store archive into OEMdirectory and on a USBmemory stick



Basic PLC design and adjustment.


To Do

To Do

To Do

ProgrammingtoolPLC

Signals ofthe PLC

interface

Operationsymbols

PLCSubroutine

library

PLCalarm

PLCOnline

diagnosis

To Do

To Do

To Do

Go to page 35

Go to page 41

Go to page 43

Go to page 47

Go to page 49

Go to page 53

End



In order to connect 808D numerical control system and the machine wemust use Programming Tool PLC V3.2 or higher .

Using the PLC programming tool you can:-

Create the PLC program Edit the PLC programMake a connection between the programming tool and the systemCompiling of the PLC program Download the PLC programUpload the PLC program Monitoring of the PLC conditions

The software is started by double clicking the icon on your desktop.

Open up the “default PLC” program and save this file to a new name sothat the default program is not over written.

Programming tool PLC


The PLC programming tool has included 5 languages that can be selectedwhen installing the software, you can then choose the displaylanguages by using the following sequence.

The programming tool will prompt you that the software will close automatically and you will have to start the programming tool again.

Overview of PLC programming tool.




The address of each instruction can be edited at any time by highlightingthe instruction.

A connection must be made so that the PLC programming tool cancommunicate with PPU.

Press the CommunicationsIcon.

Double click this icon.




808D can only useRS232 toCommunicate.

Activate the PLC connection setting in 808D (under password “sunrise”)

Follow the steps 1-3 on you PC

Operating processes：

Press key:

Press soft key



Confirm the baud rate setting in 808Dis same as the setting in PC(38400 for example)

Press SK

Illustration

Connection established

Same baud rate setting in

Connection activate

3.Refresh

1.PPU interface: 2

2.confirm baud rate setting is same as the setting on PPU


The connection is now established. To check syntax errors use “compiling” after editing and modification ofthe PLC program.

The correct system mustBe chosen.




To compile thePLCprogram press thecompile icon

The location of the syntax errorcan be located easily, usingthe bottom window.



To download themodified PLC programpress icon.

Place the PLC into STOP.


Once the PLC is successfullydownloaded, it must be placedin RUN mode.

To place the modified PLCprogram in RUN mode, press icon.



808D Turning and MillingPage 42

To display the online conditionsof the PLC, press



The blue represents an online connection showing the status.

Commissioning Guide

To displa the online conditions of the PLC, press

Status : 0: LOW, 1: HIGH


To displa the online conditions of the PLC, press

Status : 0: LOW, 1: HIGH



Please confirm the Step 7 connection should be deactivated after thePLC commissioning finished

Press the soft key

Disappear ,connection closed

The signals of the PLC interface and the signals of the input and output.The PLC program exchanges information between NCK, HMI,MCP and I/O through the signals of the interface and the signals of the input andoutput.

Programming tool PLC Signals of the PLC interface


The signals of the PLC interface and the signals of the input and output. The PLC program exchanges information between NCK, HMI,MCP and I/O through the signals of the interface and the signals of the input and output.

PLC Application Program

NCK

HMI

MC

P

I/O

Ele

ctric

al

Com

pone

nt

Of t

he M

/C

The signal of PLC interface

The signal of input and output

Please confirm the Step 7 connection should be deactivated after the PLC commissioning finished

Press the soft key




NCK

HMI

MC

P

I/O

Ele

ctric

al

Com

pone

nt

Of t

he M

/C




Press the soft key




NCK

HMI

MC

P

I/O

Ele

ctric

al

Com

pone

nt

Of t

he M

/C




Press the soft key




NCK

HMI

MC

P

I/O

Ele

ctric

al

Com

pone

nt

Of t

he M

/C




Press the soft key




Commissioning Guide

The signals of the interface

Signals of the PLC interface

NCK channel

PLC application

HMI NCK axis

DB1400.DBB0

Can keep the

data area

DB1600.DBB0

Alarm activation

Alarm variables

DB1600.DBB1

DB1600.DBB2 DB4500.DBB2 DB4500.DBB1 DB4500.DBB0 PLC parameter

DB3801.DBB x DB3800.DBB x Axis control signal

DB3901. DBBx DB3900.DBBx Shaft state signals

DB2500.DBB1 DB2500.DBB0 Auxiliary function

DB2700 .DBB0 DB2600.DBB0 NCK Signal of control

DB3100.DBB1 DB3000.DBB0 Way selection signal

DB3300.DBB1 DB3200.DBB0 Channel control signal

DB1100.DBB0 DB1000.DBB0 MCP signal

DB1700 DBB0Program controlsignal

DB1800.DBB0HMI

Selection signal

DB1900.DBB0Hand-wheelselection signal

The signals of the interface V11000000.1 VB16001000The system provides adequate and clearlydefined signals of the interface



Special mask registers

0.5 second 0.5 second

30 second

Operation symbols of PLC programming language

Special flag register can simplify the design ofPLC application program

PLC scan period

always “1” state

SM0.0

SM0.1

SM0.2

SM0.3

SM0.6

SM0.5

SM0.4

PLC scan at

Buffer data loss

System restarts

2 x PLC scan period

1 second pulse

1 minute pulse



The signal of input and output. Address

form

Accumulator carriage and storageAccumulator carriage: AC (four at most)

Flag register: M


Input; I output; Q

bit I0.0, I4.6; Q2.1, Q1.7

byte IB4, IB12; QB3, QB7

word IW2, IW4; QW0, QW6

(address mantissa can be divided with noremainder by 2)double word ID2, IW8; QD0, QD4

(address mantissa can be divided with noremainder by 4)

bit M0.1, M124.5

byte MB21, MB12

word MW22, MW106


double word MD4, MD28


Form; Arithmetic accumulators AC0 AC1, logicalaccumulator AC2, AC3.

Commissioning Guide



counter

Counter: C


Form;

condition of counter bit C3, C25; - represents the

comparison result of the counter and present value.

Style:plus counter CTU count: counter value+1；R=1 counter resets; counter value>preset value \Cn=1

minus counter CTD count: counter value -1；LD counter value = preset; value = counter value=0Cn=1 plus and minus counter CTUD plus counter:counter value+1； minus counter: counter value R=1 counterresets: counter value>preset value C=1

PV: is

preset

value

CD: isminuscount

CU: is

R:Is resetting

LD: isLoadingpresetvalue

Plus Minuscounter

Plus andminus

counter



Timers

Timer: T


Form;

condition of timer bit T3, T25; — represent the

comparison result of timer value and preset value

timer value T3, T25; — represent timer value

Style;

open delay timer TON IN=1 begin timing ；IN=0

timer resetting ；count value>preset value Tn=1

close delay timer TOF IN=1 timer resetting ；IN=0

begin timing; count value>preset value Tn=0

keep delay timer CTUD IN=1begin timing;

IN=0 timer stops; count value>preset value Tn1

Assign word constant0”to T to make counter composite

Commissioning Guide

Keep the sequence

Timer enable

timer value

Timer bit T

preset value Form; condition of timer bit timer value

Style; open delay timer ；；count valuepreset value nclose delay timer ；begin timing; count valuepreset value nkeep delay timer begin timing; timer stops; count valuepreset value nAssign word constant to to make counter composite

Timers Timer: T



The purpose of the PLC subroutine Library.

In order to simplify design of producer PLC, refined PLC functionswhich have generality, such as initialization, machine panel signalprocessing, abrupt stop processing, shaft enable control, hard limit,reference point etc. Producers only need to add the needed subroutinesmodule to main procedure, plus other under action procedures,then you can complete PLC procedure design very quickly.

PLC project file：SAMPLE_TURN.PTP（application program

as examples for turning machine）

PLC project file：SAMPLE_MILL.PTP （ application program

as examples for milling machine）

Through these application programs as examples, you canclearly realize how to create or invoke PLC subroutines.You can reorganize PLC subroutines or modify someinternets to realize most machine functions. Test and debugsubroutines of the subroutine library on machinesoverall according to practical situation to assure the correctness of subroutine library’s functions.

Composition of PLC subroutine library.

PLC subroutine library

System resource

resource

PLC systemresource

Input I0.0 to I2.7 (24 inputs of CNC) I3.0 toI8.7 (48 allocated input)

Output Q0.0 to Q1.7 (24 outputs of CNC)Q2.0 to Q5.7 (48 allocated output)

RAM M0.0 to M255.7 (256 bytes)No volatile memory DB1400.DBX0.0 to

DB14000.DBX127.7 (128 bytes)PLC user alarm DB1600.DBX0.0 to DB16000.DBX15.7

(128 user alarms)Timer T0 to T15 (100ms timer) T16 to T32

(10ms timer)counter C0 to C63 (64 counters)

NC resource

ParameterMD14510(32)

Statistic INT: DB4500.DBW0 toDB4500.DBW62 (32 double word)

ParameterMD14514(32)

Statistic HEX: DB4500.DBB1000 toDB4500.DBB1031 (32 bytes)

ParameterMD14514(8)

Statistic REAL: DB4500.DBD2000 toDB4500.DBD2028 (8 double)

Programmingtool resource

Subroutine (64) SBR0 to SBR63 (64 subroutines)Symbol table (32) SYM1 to SYM32 (32 symbol tables)


A constant definition

Invalid output definition

PLC subroutine library


Constant input symbol locationConstant“1” ONE SM0.0Constant“2” ZERO M251.0

Statistic type symbol addressbit NULL_b M255.7

byte NULL_B M255word NULL_W MW254

Long word NULL_DW MD252

symbol List name Symbol list details

1 PP_1PP module 1 I/O defined by

manufacturer…… …… ……

4~15 Preset for manufacturer

16 IS_MCPSend to or from machine

control panel MCP…… …… ……

All the addresses in PLC subroutine library are programmed by symbols.

All the signals of interfaces are named by symbols and arranged

in different symbol table.

The name of symbols follows some conventions.

Please refer to the PLC subroutine library instructions.

Commissioning Guide

Page 51808D Turning and Milling


Commissioning Guide

PLC subroutine library PLC alarm

A constant definition

The realization of PLC basic functions is the basic condition todebug driver and 808D system parameter

0 to 19 …… Saved for producersSBR 20 AUX_MCP MT auxiliary functionSBR 21 AUX_LAMP Working lampSBR 22 AUX_SAFE_DOOR Safety doorSBR 23 AUX_CHIP Chip remover

SBR 31PLC_ini_USER_ini Initialize for PLC user data

(called in SBR 32)SBR 32 PLC_INI PLC initializeSBR 33 EMG_STOP Emergency stop

SBR 37 MCP_NCKSignal transfer from MCP &HMI to the NCK interface

SBR 38 MCP_Tool_Nr Tool number display on MCP

SBR 39 HANDWHL Hand wheel selection in HMISBR 40 AXES_CTL Axis control (feed axis and spindle)SBR 41 MINI_HHU HHU (hand held unit ) controlSBR 42 SPINDLE Spindle controlSBR 43 MEAS_JOG Measure in JOGSBR 44 COOLING Coolant controlSBR 45 LUBRICATE Lubrication controlSBR 46 PI_SERVICE ASUP control

SBR 47PLC_Select_PP

PLCNC program selection via

PLCSBR 48 ServPlan Service plannerSBR 49 GearChg1_Auto Automatic gear changeSBR 50 GearChg2_Virtual Gear change (virtual)SBR 54 TOOL_DIR Tool change direction controlSBR 58 MM_MAIN Manual machine relatedSBR 59 MM_MCP_808D Manual machine relatedSBR 63 TOGGLE Toggle switch control

34-36/57/61/62 … Reserve for OEM

PLC standard subroutine offers adequate PLC functions for machine tool

Realize through invoking PLC standard subroutine or manual writing PLC program : All the reference functions related to safety such as Emergency stop and limit Operation function works：mode select, manual control, rate set.


PLC subroutine library PLC alarm


PLC alarm is the most effective method provided for users.

Diagnosing of the machine is important.Complete designed diagnosis scheme can help users understand thecause and the location of breakdown immediately.

24 VDC380 VAC

Coolingpump motor

Protective door lockCooling motor thermal protectionCooling liquid level detectionCooling pipe pressure test

Normal condition

I/O interface has no outputsignal, check hardwareconnection

Relay KA1 Works unusually,check component: hardware

Contactor KM1 works unusually, check components hardware connection and power supply

KA1 KM1

M

L

N

For turning onlySBR 51 Turret1_HED_T HED turret control

SBR 52Turret2_BIN_T Bi-direction changeable turret

(binary coded)SBR 53 Turret3_CODE_T Bi-direction changeable turret

(coded by turret supplier)

SBR 55 Tail_stock_T Tailstock controlSBR 56 Lock_unlock_T Chuck control

For milling only

SBR 60Disk_MGZ_M Disk magazine control (w/o

automatic tool changer)

PLC standard subroutinecan realize adequatelathe functions

PLC standard subroutinecan realize adequatemilling functions

Dig

ital

ou

tpu

tD

igit

al in

put

Commissioning Guide

Alarmnumber

PLC signal PLC alarm variable Alarm attributesetup

Alarmtext

700000 DB1600.DBX0.0 DB16000.DBD1000 MD14516[0]…… …… …… …… ……

700016 DB1600.DBX2.0 DB16000.DBD1064 MD14516[16] Driver isnot ready

700018 DB1600.DBX2.2 DB16000.DBD1072 MD14516[17] Coolantmotoroverload

…… …… …… …… ……

700127 DB1600.DBX15.7

DB16000.DBD1508 MD14516[127]

Useralarm127


PLC alarm


System provides users with 128）PLC user alarms。Every user alarmhas a corresponding NCK address bit:V16000000.0~V160000015.7The address bit“1” can activate the corresponding alarm, reset “0” can cancel the alarm.

In PLC cross reference，you can find the reason for the PLC alarmthrough looking up reference addresses to make corresponding modification.

Conditions of elimination

power-on clear ：：after the cancel of alarm，you need to re-power it

on cancel key or ： after the cancel of alarm ，you need to use the

cancel key or reset key ,then the alarm will be cancelled

self-clean：after the cancel of alarm，the alarm will be cancelled by itself

alarm reaction

React by two ways after alarmPLC reaction：the PLC program written realizes reaction throughcorresponding PLC interface, such as cancel the shaft-enable when givingan alarm.NC reaction：every alarm has a 8 configuration MD14516[0]~ [127].youcan set a cancelation condition and alarm reaction of every alarm according to current condition. The system makes corresponding reaction when alarm begins.

MD14516[n]alarm

bit 7 6 5 4 3 2 1 0 NC start

Read-in fobid

All shaft hold

Emergency stop

PLC stopping

Reset / cancel condition

Commissioning Guide

Power-on

Reset or cancelkey

Edit PLC user alarm by USB.

Press button

Press SK

Curser over HMI

Press SK


Alarm text.

PLC alarm


Create, edit alarm text correctly and reasonably can make users clearlyrealize the reason of PLC alarm and locate ,and rule resolve a breakdown.

1.choose text “PLC alarm text（alcu.txt）”，2.then press vertical soft key“copy”，3.press level soft key“USB” and press vertical soft key“paste”。

• edit PLC user alarm by USB• edit PLC user alarm by HMI

Commissioning Guide


PLC alarm


Edit PLC user alarm by USB.

Connect USB storage medium with PC USB, find PLC alarm text which isdownloaded. And open it by WordPad.

Find alarm number which needs to be edited and input your own text.

Save and close file after editing alarm text.

Disconnect USB storage from PC and connect it with USB interface onthe front panel of PPU again

Copy “PLC alarm text（alcu.txt）”which is edited back in to “HMI statistic”.

In <system>operation area，press soft key “PLC” > “edit PLC alarmtext”. You can check the result of edit.

Commissioning Guide


Edit PLC user alarm by HMI.Create PLC alarm text directly in 808D system.

Press button

Press SK

Press SK

Press SK

Check the condition of PLC and judge logical error or external electricalerror through displaying PLC program online.

Press button

Press SK

Press SK

Press SK

PLC alarm PLC online diagnosis


Move the cursor to choose the alarm numberwhich needs to be edited and go into the condition of alarm text edit.

Input alarm text combination keyALT+S, change in both English andChinese input method.

C l i c k“O K” after finishing edit.

Display producer command online which PLC needs to open

Display another program inwindow 2

On state

Find appointedtarget in the displayprogram

Symbol display/address displaying

Alter the programdisplayed in thewindow

Disp lay the condition of “can close”

Commissioning Guide

Check the condition of PLC and judge logical error or external electricalerror through displaying PLC program online.

Press button

Press SK

Press SK

Press SK

Check the PLC operating status and data.

Press button

Press SK

Press SK

Press SK


PLC online diagnosis


Running state Operand address

Display current condition of interfacesignal or bit, byte, word of I/O

condition

PLC programinformation

PLC style andversions

PLC scan period

PLC running time

Commissioning Guide

Check the correctness of hardware connection through examining the stateof input point.

Press button

Press SK

Press SK

Press SK




Check the condition of hardware connection through examining the status

of input point.

Check if there is any error of the connection in the input point according to the value of the input point.

Move the cursor to theoperand which needsmodification

Check electrical level of theoutput point (whether the relayis in absorption), check if thereis any error in the connection ofthe output point.

Set the condition of outputpoint，confirm by

If the compulsive output point,the signal of interface is used inPLC program, its state will berefreshed by the program.

Commissioning Guide

Observe the condition of PLC , judge logical error quickly or external electrical error through displaying PLC program online.

Press button

Press SK

Press SK

Press SK

Observe the condition of PLC , judge logical error quickly or external electrical error through displaying PLC program online.

Press button

Press SK

Press SK

Press SK




Display conditions ofinput point ,output point,auxiliary relay and thesignal of interface bylisting.

Amend operand addressaccurately and confirmby soft key.

Display whether signalsof I/O and interfaces areused or not and whichsubroutine and networkthey are used by.

Look up appointed targetin cross-reference table

Commissioning Guide

Commissioning guide 808D Turning Page 60

Notes

Everything ever wanted to know about SINUMERIK 808D: www.siemens.com.cn/808D

Everything about shopfloor manufacturing: www.siemens.com/cnc4you

Everything about the SINUMERIK Manufacturing Excellence portfolio of services:www.siemens.com/sinumerik/manufacturing-excellence

Information about CNC training: www.siemens.com/sinumerik/training

Subject to change without prior noticeOrder No.: Dispostelle 06311WÜ/35557 WERK.52.2.01 WS 11113.0Printed in Germany© Siemens AG 2012

Siemens AGIndustry SectorMotion Control SystemsP.O.Box 318091050 ERLANGENGERMANY

The information provided in this brochure contains merely general descriptions or characteristics of performance which in actual case of use do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of contract.

All product designations may be trademarks or product names of Siemens AG or supplier companies whose use by third parties for their own purposes could violate the rights of the owners.

Documents

Training manual Sinumerik 808D Commissioning Guide · 2020. 10. 5. · 西门子建筑电气Sinumerik 808D Commissioning Guide Training manual Version 05.12