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TREK PRODUCTION ASSOCIATION

TREK PRODUCTION ASSOCIATION. COMPANY 2 Engineering and production of socket joints 1 000 000 pcs per month Year of foundation1995 Ownershipprivate No

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Page 1: TREK PRODUCTION ASSOCIATION. COMPANY 2 Engineering and production of socket joints 1 000 000 pcs per month Year of foundation1995 Ownershipprivate No

TREKPRODUCTION ASSOCIATION

Page 2: TREK PRODUCTION ASSOCIATION. COMPANY 2 Engineering and production of socket joints 1 000 000 pcs per month Year of foundation1995 Ownershipprivate No

COMPANY

2

Engineering and production of socket joints

1 000 000 pcs per month

Year of foundation 1995

Ownership private

No. of employees 320

Working areas 3580 m2

CEO Elena Paduchina

Page 3: TREK PRODUCTION ASSOCIATION. COMPANY 2 Engineering and production of socket joints 1 000 000 pcs per month Year of foundation1995 Ownershipprivate No

OUR MISSION

3

We open Russia for the

World making production

of European quality.

Технологии Российские Европейское КачествоRussian Technology, Еuropean

Quality

Page 4: TREK PRODUCTION ASSOCIATION. COMPANY 2 Engineering and production of socket joints 1 000 000 pcs per month Year of foundation1995 Ownershipprivate No

PRODUCTION

4

Our brand has been ensuring consumer confidence for many years:• Fourteenfold laureate of the «100 Best Products of Russia» contest;• Russian Government Quality Award winner;• Russian Government Quality Award diploma 2013.

Results of the RPORC survey on customer satisfaction with TREK production (2012, %):

Page 5: TREK PRODUCTION ASSOCIATION. COMPANY 2 Engineering and production of socket joints 1 000 000 pcs per month Year of foundation1995 Ownershipprivate No

5

Quality Management System

Производственные площади

QMS certified for compliance with ISO/TS

16949:2009

QMS certified for compliance with ISO 9001:2008 in 1995

Page 6: TREK PRODUCTION ASSOCIATION. COMPANY 2 Engineering and production of socket joints 1 000 000 pcs per month Year of foundation1995 Ownershipprivate No

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QUALITY

Производственные площади

Laureate of the «Quality Leader» award(«100 Best Products of Russia» programme)

Russian Government Quality Award.The only winner among Russian automotive parts manufacturers.

Chelyabinsk Region Governor award for quality in the industrial sector.

Fourteenfold laureate of the «100 Best Products of Russia» contest.

Elevenfold diploma winner of the «100 Best Products of Russia» contest.

Russian Government Quality Award diploma 2013.

Page 7: TREK PRODUCTION ASSOCIATION. COMPANY 2 Engineering and production of socket joints 1 000 000 pcs per month Year of foundation1995 Ownershipprivate No

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CAR PLANTS

Производственные площади

• Certified Level 1 supplier for «GAZ Group»: supply of ball joints for the production line of «GAZ», OJSC (Nizhny Novgorod) since 2003;•Production approval from KIA Motors Corporation for the production line of «IzhAuto», OJSC.

GM-AVTOVAZ, stabilizer link

VALEO, shaft drive

MITSUBA, shaft drive

2014-2015 PROJECTS

PSA Peugeot Citroën, stabilizer link

Page 8: TREK PRODUCTION ASSOCIATION. COMPANY 2 Engineering and production of socket joints 1 000 000 pcs per month Year of foundation1995 Ownershipprivate No

MODERN TECHNOLOGIES

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• Modern equipment from EMAG, GTS, Topper, Wenzel, LG;• In-house production of tooling;• In-house equipment maintenance and repair facilities by means of 1С ERP ТОиР system.

Page 9: TREK PRODUCTION ASSOCIATION. COMPANY 2 Engineering and production of socket joints 1 000 000 pcs per month Year of foundation1995 Ownershipprivate No

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QUALIFIED PERSONNEL

Производственные площади

• Synergy of experience, knowledge, skills of specialists in automotive, aircraft, defense industry;• Visualized indicators of key processes;• Continuous studying and implementation of best practices;• QMS implementation concerns all processes of the company.

Page 10: TREK PRODUCTION ASSOCIATION. COMPANY 2 Engineering and production of socket joints 1 000 000 pcs per month Year of foundation1995 Ownershipprivate No

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Производственные площади

LEAN MANUFACTURING

Pull system of parts deliverywith use of Kanban cards and on-line registration

5S, STANDARDIZATION, TPM, SMED

Page 11: TREK PRODUCTION ASSOCIATION. COMPANY 2 Engineering and production of socket joints 1 000 000 pcs per month Year of foundation1995 Ownershipprivate No

• Russian and Eurasian patents;

• Using of nanomaterials;

• Electronic development and management of design documentation (PDM, PLM systems);

• FMEA analysis;

• Strength calculation by finite-element method.

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RESEARCH AND DEVELOPMENT

Производственные площади

Page 12: TREK PRODUCTION ASSOCIATION. COMPANY 2 Engineering and production of socket joints 1 000 000 pcs per month Year of foundation1995 Ownershipprivate No

List of tests:• Spectral analysis of the chemical composition of alloys based on Fe;• rupture, compression, deflection, torsion tests;•corrosion resistance tests for all types of coatings;• evaluation of quality of metal heat treatment and metal structure;• 3D control of geometrical parameters;• vibration resistance and dynamic strength tests ;• environmental tests (-70⁰С to +150⁰С).

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TESTING LABORATORY

Производственные площади

Equipment:• FOUNDRY-MASTER UVR (Germany),• EUROTEST-С 200 (Spain), • SP 510 (Welltech Hong Kong),• FORCIPOL (Turkey),• 206 RTD Digitronic (Italy),• HLT 710 HD (France, Germany),• Nikon Eclipse MA 100 (Japan),• WENZEL (Germany),• Servopulser SHIMADZU (Japan).

Testing laboratory accredited for compliance to ISO/IEC 17025

Page 13: TREK PRODUCTION ASSOCIATION. COMPANY 2 Engineering and production of socket joints 1 000 000 pcs per month Year of foundation1995 Ownershipprivate No

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Производственные площади

TESTING LABORATORY

Page 14: TREK PRODUCTION ASSOCIATION. COMPANY 2 Engineering and production of socket joints 1 000 000 pcs per month Year of foundation1995 Ownershipprivate No

LOGISTICS

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• Distributing center in Moscow;• Using of modern logistics tools: WMS, Kanban, EDI, GPS.• IT field: 1С:ERP, 1С:Accounting, 1С:Payroll&HR, 1С:Logistics, 1С:Docflow, 1С:Facilities Management, 1С:PDM, self-engineered electronic archives, Compas, Solid Works, Wi-Fi network covering 100% of the territory of the production building.

Page 15: TREK PRODUCTION ASSOCIATION. COMPANY 2 Engineering and production of socket joints 1 000 000 pcs per month Year of foundation1995 Ownershipprivate No

ЗАО «ПО «Трек»

Производственная площадка в г. Миасс

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LOGISTIC MAP

Page 16: TREK PRODUCTION ASSOCIATION. COMPANY 2 Engineering and production of socket joints 1 000 000 pcs per month Year of foundation1995 Ownershipprivate No

SALES

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Page 17: TREK PRODUCTION ASSOCIATION. COMPANY 2 Engineering and production of socket joints 1 000 000 pcs per month Year of foundation1995 Ownershipprivate No

POTENTIAL FOR DEVELOPMENT• Unused working areas S =5500 m2,• Warehouse complex in Moscow region,• Location in the region of rolled metal production,• Highly qualified personnel,• Launch of new products related to socket joints on a full cycle basis from engineering and development to series supplies in 4-6 months.

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Page 18: TREK PRODUCTION ASSOCIATION. COMPANY 2 Engineering and production of socket joints 1 000 000 pcs per month Year of foundation1995 Ownershipprivate No

Thank you for your attention

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