TRS Quality Plan - Complete

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TRS QUALITY PLAN

LEGEND FOR IMPLEMENTATIONRESPONSIBILITY

X Assigned / ResponsibilityD Alternate Delegate

V Verify

Project CoordinatorTRS SupervisorWorkshop Supervisor / TRS TechniciansTorque Turn Supervisor / TechniciansMaterial Dispatch CoordinatorCrew Supervisor / Chief

No.ActivityLegendReference DocumentGenerated DocumentsTask Completed

1Receiving Equipments from rig or from supplier and storageVXDTRS-001 Receiving Equipments; GMP-20 Product Identification & Traceability;GMP 22 Preservation of ProductBackload Manifest;Shipping Invoice;

Fault Report;

OEM/COC

2Receiving Material RequestXDTRS-002 Handling Material Request and DispatchEquipment Request Form

3Preparation, testing of handling and power equipmentXDDTRS-003 Diesel Hydraulic Power Unit maintenance;

TRS-004 Hydraulic Power Tong Maintenance;

TRS-005 Hydraulic Lift Cylinder;

TRS-006 Spring Hanger Maintenance;

TRS-009 FMS and Control Panel Maintenance;

TRS-010 200, 350 & 500 Ton Spider Elevator Maintenance;

TRS-011 Side Door and Centre Latch Elevator Maintenance;

TRS-012 Single Joint Elevator Type J Maintenance;

TRS-013 Single Joint Elevator Type P Maintenance;

TRS-014 Single Joint Compensator Maintenance;

TRS-015 Handslips Maintenance;

TRS-016 Safety Clamp;

TRS-017 Y Series Slip Type Elevator;

TRS-018 Bowl and Slip Maintenance;

TRS-019 Petol Surgrip and Manual Tong Maintenance;

TRS-020 Stabbing Guide Maintenance;

TRS-021 Thread Protector Maintenance;

TRS-022 Fill-up and Circulating Tool maintenance;

TRS-023 Skid and Cargo Box Maintenance; GMP- 021 Control of Customer PropertyPower Unit Checklist;

Power tong Checklist;

Lift Cylinder Checklist;

Spring Hanger Checklist;

FMS & Control Panel Checklist;

200, 350 & 500 Ton Spider Elevator Checklist;

Side Door & Centre Latch Checklist;

Single Joint Elevator Checklist;

Single Joint Compensator Checklist;

Handslips Checklist;

Safety Clamp Checklist;

Y-Series Slip Type Elevator Checklist;

Bowl and Slip Checklist;

Petol Surgrip & Manual Tong Checklist;

Stabbing Guide Checklist;

Thread Protector Checklist;

Fill-up and Circulating Tool Checklist; Load-out List

4Preparation and testing of torque turn computer systemXTRS-007 Torque Gauge Maintenance;

TRS-008 Torque Turn Computer System Maintenance;Calibration Certificate; Torque Turn Computer System Checklist; Third party Inspection report

5Control of Non-conforming productVXXGMP-26 Non-Conforming ProductFault Report;

Non-conforming Product Report Form

6Identifying Lifting Tackles / equipmentVXCustomer RequirementThird Party Inspection reports

7Pre-Dispatch InspectionXXXTRS-002 Handling Material Request and DispatchEquipment Pre-Dispatch Checklist

8Delivery Ticket Preparation and onward submissionXDelivery Ticket

9Follow-up whether equipment already reached its locationXD

10Selecting Crew for the job.XTRS Operations Board; Training Matrix

11Conducting personnel pre-dispatch briefingXTRS-024 Personnel Dispatch to Rig SiteJob Briefing Form;

Journey Plan

12Crew arrival and stay on the rig siteVDXTRS-026 Personnel on LocationDaily Operations Report

13Checking of equipment on locationDDXOn-Site Equipment Checklist

14Conduct Tool box Talk (on-site)XTRS-030 General Instructions in Conducting Pre-job or Tool Box TalkTool Box Talk Form;

Job Safety Analysis;

Permit to work

15Perform the jobDDXTRS-031 General Instruction on Rigging-up and Rigging Down;

TRS-027 Cargo Box Handling Procedure;

TRS-028 Lifting and Lowering Equipment Procedure;

TRS-029 Hanging Equipment in the Derrick;

TRS-032 Diesel Hydraulic Power Unit Operations;

TRS-033 Hydraulic Power Tong Operations;

TRS-034 Lift Cylinder Operations;

TRS-035 Spring Hanger Operations;

TRS-036 Torque Turn Computer Systems Operations;

TRS-037 Torque gauge and link Operations;

TRS-038 Flush Mounted Spider Operations;

TRS-039 FMS Control Panel Operations;

TRS-040 200, 350 & 500 Ton Spider Elevator Operations;

TRS-041 Side Door and Centre Latch Elevator Operations;

TRS-042 Single Joint Elevator Operations;

TRS-043 Single Joint Compensator Operations;

TRS-044 Y Series Slip Type Elevator Operations;

TRS-045 Handslips Operations;

TRS-046 Safety Clamp and Clampmaster Operations;

TRS-047 Bowl and Slip Operations;

TRS-048 Petol Surgrip and Manual Tong Operations;

TRS-049 Stabbing Operations;

TRS-050 Stabbing Guide Operations;

TRS-051 Thread Protector Operations;

TRS-052 Workstand Operations;

TRS-053 Fill-up and Circulating Tool Operations;

TRS-054 Drift Operations;

TRS-055 Dope Application ProcedureJob Report;

Stabbing Board Checklist;

Torque Turn Computer Graph;

Crew Practical Evaluation Report;

16Final Acceptance of the JobDXTRS-026 Personnel on Location; TRS-036 Computer Torque Turn System OperationsPost Job Customer Evaluation

17Personnel Return from Rig siteVVXTRS-056 Personnel Returning From Rig SiteJourney Plan

18Crew De-briefing and collecting reportsXDe-briefing Form;

19Receive Job Non-conformances (if any)XDGMP-26 Non Conforming ProductNon-conforming Product Report; NCR from Client

20Investigation of the non-conformance to identify root cause and necessary actions to prevent recurrenceXDGMP-30 Corrective Action;GMP 31 Preventative ActionCAR; PAR

21Submission of response to NCR and subsequent closure (if any)XDGMP-03 Communication ProcessEmail / Fax Correspondence

22Filling of documentation for recordXXXGMP-02 Control of Records

23Continual ImprovementGMP-29 Improvement; GMP-24 Internal AuditMeeting Attendance Sheet; Training Attendance Sheet; Minutes of Meeting; Performance Appraisal; Internal Audit Checklist