TS 3 Conveyor Modules - dc-us.resource.bosch.com · DANGER BOSCH TS 3 Conveyor Modules Spare Parts Listing Publication Number: 8981500165 7/98 BOSCH PALLET TRAVEL 4 1 7 3 2 5 6 1

DANGER

BOSCH

TS 3 Conveyor ModulesSpare Parts ListingPublication Number: 8981500165 7/98

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��

BOSCH

PALLET TRAVEL

4

1

7

3

25

6

13

2

8

9

7

4

5

610

LEFT

RIGHT

BOSC

H

Modular Transfer Systems

Automation Technology

Ref. # S Description Qty. Part Number Recommended PriceStocking Qty.

S/W Spare Part/Wear Part

1

PRICES SUBJECT TO CHANGE WITHOUT FURTHER NOTICE.ALL ORDERS AND PRICES SUBJECT TO ACCEPTANCE BY BOSCH.

Customer Application Notes:

Table of Contents

AS 3/ C Flat-top Chain Drive ..............................................................................................................2

AS 3/R Roller Chain Drive ..................................................................................................................4

AS 3/B Belt Drive AS 3/B...................................................................................................................6

UM 3/C Flat-top Chain Return ............................................................................................................8

UM 3/R Roller Chain Return .............................................................................................................10

UM 3/B Belt Return ..........................................................................................................................12

HP 3/4 Lift Position Unit ...................................................................................................................14

EQ 3/4 Belt Lift Transverse Unit ......................................................................................................20

BS 3 Transverse Conveyor (Old Style) .............................................................................................26

WI 3 Rocker Stops ............................................................................................................................30

VE 3 Standard and Cushioned Stop Gates ......................................................................................32

BS 3 Transverse Conveyor (New Style) ...........................................................................................38

2

AS 3/C Flat-top Chain Drive

13

162

4

7

8

5

10

15

14 12

1

6RIGHT

LEFT

17

18 9

919

11



3



1 W Guide Block 2 89810020832 W Guide Profile (left) 1 89810020593 W Guide Profile (right) 1 89810020604 W Guide Block (right) 1 89810020815 W Guide Wheel 2 89810020686 S DIN1481 6x30 Pin (oil) 2 29177601557 S Tensioner Housing 2 89810020658 S Compression Spring 2 38425001069 S DIN988 28x40x2 Oil Spacer 4 291628002410 S Threaded Sleeve 2 898100206611 S Threaded Rod 2 898100206712 W Bearing (6010-2RSR) 2 190090517213 S DIN471 30x1.5 Ext. Ret./Oil Ring 2 291665001714 S Chain Wheel, 27 T 2 898100205715 W Guide Block (left) 1 898100208216 W Guide Key 4 898100206417 S Motor 208-230 480V/60hz 1 8981003700

S Motor 575V/60hz 1 898100369918 S Gear Reducer 6m/min 1 3842519120

S Gear Reducer 9m/min 1 3842519119S Gear Reducer 12m/min 1 3842519117S Gear Reducer 18m/min 1 3842519115

19 W Hex Drive Shaft 300 mm/center mount 1 8981002071W Hex Drive Shaft 400 mm/center mount 1 8981002072W Hex Drive Shaft 600 mm/center mount 1 8981002073W Hex Drive Shaft 800 mm/center mount 1 8981002074W Hex Drive Shaft 300 mm/side mount 1 8981002076W Hex Drive Shaft 400 mm/side mount 1 8981002077W Hex Drive Shaft 600 mm/side mount 1 8981002078W Hex Drive Shaft 800 mm/side mount 1 8981002079

AS 3/C Flat-top Chain Drive

4

AS 3/R Roller Chain Drive

RIGHT

3

6

8

7

1011

9

1

13

2 LEFT

14

15

12

1716

16

5

4

18



5



AS 3/R Roller Chain Drive

1 W Block, Guide 2 89810020872 W Profile, Guide 2 89810020623 W Profile, Guide 1 89810020614 S Gear Reducer 6m/min 1 3842519120


5 S Motor, Nema 208-230 460/60 1 8981003700S Motor, Nema 575/60 1 8981003699

6 W Block, Guide L. 1 89810020867 W Block, Guide R. 1 89810020858 W Hex Drive Shaft 300 mm/center mount 1 8981002097

W Hex Drive Shaft 400 mm/center mount 1 8981992099/80W Hex Drive Shaft 600 mm/center mount 1 8981992099/280W Hex Drive Shaft 800 mm/center mount 1 8981992099/480W Hex Drive Shaft 1000 mm/center mount 1 8981992099/680W Hex Drive Shaft 300 mm/side mount 1 8981002076W Hex Drive Shaft 400 mm/side mount 1 8981002077W Hex Drive Shaft 600 mm/side mount 1 8981002078W Hex Drive Shaft 800 mm/side mount 1 8981002079W Hex Drive Shaft 1000 mm/side mount 1 8981002080

9 S DIN47130x1.5 2 291665001710 W Bearing 6010 , 2RSR 2 190090517211 W Sprocket 2 898100205812 W Wheel, Guide 2 898100206913 S Key, Parallel 2 898100207014 S Housing, Tensioner 2 898100206515 S Spring 2 284250010616 S DIN988 28 I.D.x40 O.D.x1.5 4 291628002417 S Rod, Threaded 2 898100206718 S Threaded sleeve 2 8981002066

6

AS 3/B Belt Drive

RIGHT

LEFT

4

8

109

6 7

111

3

3

5

2



7



AS 3/B Belt Drive

1 W Wheel, Drive 2 38421983412 S Gear Reducer 6m/min 1 3842519120


3 S Profile, Guide DR/RET 2 38423052104 W Hex Drive Shaft 300 mm/center mount 1 8981009950

W Hex Drive Shaft 400 mm/center mount 1 3842506857W Hex Drive Shaft 600 mm/center mount 1 8981009951W Hex Drive Shaft 800 mm/center mount 1 3842506862W Hex Drive Shaft 1000 mm/center mount 1 8981009952W Hex Drive Shaft 300 mm/side mount 1 8981010480W Hex Drive Shaft 400 mm/side mount 1 3842010481W Hex Drive Shaft 600 mm/side mount 1 8981010482W Hex Drive Shaft 800 mm/side mount 1 3842010483W Hex Drive Shaft 1000 mm/side mount 1 8981010484

5 S Motor, Nema 208-230 460/60 1 8981003700S Motor, Nema 575/60 1 8981003699

6 W Wheel, Idler 2 38421983407 S DIN 471 65x2.5 Ring, Ext. RET 2 29166500428 S Key, Parallel 2 89810020709 W Scraper, Belt 2 384230521110 S DIN 1477 4x12 4 291774009511 S DIN 471 30x1.5 Ring, EXT. RET 2 2916650017

8

UM 3/C Flat-top Chain Return

5

13

2

46

7

5

RIGHT

LEFT



9



UM 3/C Flat-top Chain Return

1 S Bearing, 6010, 2RSR 2 19009051722 S DIN471 50x2 External Ring 2 29166500233 S Chain Wheel, 27 T 2 89810020894 W Guide Key 4 89810020645 W Guide Block 2 89810020846 W Guide Profile (left) 1 89810020597 W Guide Profile (right) 1 8981002060

10

UM 3/R Roller Chain Return

13

2

8

9

7

4

5

610

LEFT

RIGHT



11



UM 3/R Roller Chain Return

1 W Bearing 6010, 2RSR 2 19009051722 S DIN 471 50x2 2 29166500233 W Sprocket 2 89810020904 S Key, Parallel 2 89810020705 W Block, Guide 2 89810020886 S DIN 912 M6x45 4 29101412117 W Profile, Guide 1 89810020628 W Profile, Guide 1 89810020619 S DIN 7991 M5x16 6 291054115810 W Hex Shaft 300 1 3842992746/205

W Hex Shaft 400 1 3842992746/305W Hex Shaft 600 1 3842992746/505W Hex Shaft 800 1 3842992746/705W Hex Shaft 1000 1 3842992746/905

12

UM 3/B Belt Return

1

2

34

RIGHT

LEFT



13



UM 3/B Belt Return

1 W Wheel, Idler 4 38421983402 S DIN 471 65x2.5 Ring, Ext. Ret. 4 29166500423 W Profile, Guide Dr/RET 2 38423052104 S Din 1477 4x12 6 291774095

14

HP 3/4 Lift Position Unit (Long Stroke)

4

5

1

7

2

6

3



15



HP 3/4 Lift Position Unit (Long Stroke)

1 S Lift Cylinder 2 or 4 8981550143S Plate-Cylinder Mount (2Post) 2 8981011307S Plate-Cylinder Mount (4Post) 2 8981011311

2 W Tensioner 1 89810113033 W Chain 400 long -2 Post 1 8981010564

W Chain 600 long -2 Post 1 8981010565W Chain 800 long -2 Post 1 8981010566W Chain 600 x 600 long -4 Post 1 8981010567W Chain 600 x 800 long -4 Post 1 8981010568W Chain 800 x 800 long -4 Post 1 8981010569

4 W #35 Master Link 1 89810105555 W #35 Offset Link 1 89810110366 S Covering Box (2 Post) R.H. 1 8981010561

S Covering Box (2 Post) L.H. 1 8981010562S Covering Box (4 Post) R.H. 1 8981010558S Covering Box (4 Post) L.H. 1 8981010559S Covering Box (4 Post) 2 8981010560

7 S Flow Control 1 0821200145S 1/8"-8mm Swivel Elbow 1 1823391239

16

HP 3/4 Lift-Position Unit Lift Plate (Long Stroke)

5

1

6

2

3

4



17



HP 3/4 Lift-Position Unit Lift Plate (Long Stroke)

1 S Pin Round-Positioner 1 38422423902 S Pin Diamond-Positioner 1 38422423953 S Rod Exciter 1 89810084634 S Set Collar 2 DIN705A M105 S Jig Rest Button 6 89810084646 S M8x16 S.H.C.S. DIN912 (Jig Rest Mount) 6 2910141238

18

HP 3/4 Lift-Position Unit Cylinder (Long Stroke)

6

4

1110

14

8

9

14

10

1

12

11

13

7

3

5

15

2

16 & 17



19



HP 3/4 Lift-Position Unit Cylinder (Long Stroke)

1 S Collar Screw 1 89810115822 S Rod Threaded 1 89810115833 S 6.0 DIA.X50 Spiral Pin 1 89810115854 S Cap-Cyl. Rod End 1 89810113655 S Cap-Threaded End 1 89810113666 S Bushing (Cyl. Shaft Guide) 18mm Dia. 2 89810116087 S Piston O-Ring 2 89810105778 W 63.0 DIA. Guide Band 1 89810105739 S 63.0 DIA. Piston 1 898101158410 S 18.0 DIA. Rod Seal 2 898101057511 S Static O-Ring- Apple Rubber 2 898120001712 S Thrust Needle Roller Brg. 2 898120000313 S Thrust Washer (40mm I.D.) 4 898120000414 S 63.0 DIA. Piston Seal 2 898101057615 S #35A17 Plate Sprocket 1 898101053316 S Flow Control Valve 1 082120014517 S 1/8"-8mm Swivel Elbow Fitting 1 1823391239

20

EQ 3/4 Belt Lift Transverse Unit Base

4

5

7

2

6

3

8

9

1



21



1 S Lift Cylinder 2 or 4 8981011580S Plate-Cylinder Mount (2Post) 2 8981011307S Plate-Cylinder Mount (4Post) 2 8981011311

2 W Tensioner 1 89810113033 W Chain 400 long -2 Post 1 8981010564

W Chain 600 long -2 Post 1 8981010565W Chain 800 long -2 Post 1 8981010566W Chain 600 x 600 long -4 Post 1 8981010567W Chain 600 x 800 long -4 Post 1 8981010568W Chain 800 x 800 long -4 Post 1 8981010569

4 W #35 Master Link 1 89810105555 W #35 Offset Link 1 89810110366 S Covering Box (2 Post) R.H. 1 8981010561

S Covering Box (2 Post) L.H. 1 8981010562S Covering Box (4 Post) R.H. 1 8981010558S Covering Box (4 Post) L.H. 1 8981010559S Covering Box (4 Post) 2 8981010560

7 S Flow Control 1 0821200145S 1/8"-8mm Swivel Elbow 1 1823391239

8 S Spring Cartridge 2 38425168849 S Proximity Switch 1 8981004462

EQ 3/4 Belt Lift Transverse Unit Base

22

112

12

1

4 5

3

13

14

6

8A

8B

97

10

15

EQ 3/4 Belt Lift Transverse Unit Conveyor



23



1 S Cap (LH) 1 89810112952 S Cap (RH) 1 89810112963 S T10-Toothed Belt

300 BWT 2 8981011267400 BWT 2 8981011268600 BWT 2 8981011269800 BWT 2 8981011270

4 S T10-24T Pulley Drive 2 89810112485 W Bearing 4 19009051696 S T10-24 Pulley 1 89810112517 S External Retaining Ring DIN# 471, 32x1.5 2 29166500198A S Take-Up Bracket 18B S Pulley Wheel 1 89810112519 S Shim Ring 1 291619022410 W Belt Guide

300 BWT 4 8981992137/63400 BWT 4 8981992137/163600 BWT 4 8981992137/363800 BWT 4 8981992137/563

11 S Belt Guide Side300 BWT 2 8981992142/214400 BWT 2 8981992142/314600 BWT 2 8981992142/514800 BWT 2 8981992142/714

12 S Drive Shaft400 length 1 8981011271600 length 1 8981011272800 length 1 8981011273

13 S Gear Box6m/min 1 38425035809m/min 1 384250357912m/min 1 3842503067

14 S Motor480/60-380/50 1 8981001822415/50-220/50 1 8981001822575/60 1 8981001823208-220/60 1 8981001825

15 S Cushion Stop 1 8981005382

EQ 3/4 Belt Lift Transverse Unit Conveyor

24

6

4

18

10

12

11

13

7

3

5

15

2

16 & 17

11

14

8

9

14

10

1

EQ 3/4 Belt Lift Transverse Unit Cylinder



25



EQ 3/4 Belt Lift Transverse Unit Cylinder

1 S Collar Screw 1 89810115822 S Rod Threaded 1 89810115833 S 6,0 DIA.X50 Spiral Pin 1 89810115854 S Cap-Cyl. Rod End 1 89810113655 S Cap-Threaded End 1 89810113666 S Bushing (Cyl. Shaft Guide) 18mm DIA. 2 89810116087 S Piston O-Ring 2 89810105778 W 63.0 DIA. Guide Band 1 89810105739 S 63.0 Dia. Piston 1 898101158410 S 18.0 Dia Rod Seal 2 898101057511 S Static O-Ring - Apple Rubber 2 898120001712 S Thurst Needle Roller Brg. 2 898120000313 S Thrust Washer (40mm I.D.) 4 898120000414 S 63.0 DIA. Piston Seal 2 898101057615 S #35A17 Plate Sprocket 1 898101053316 S Flow Control Valve 1 082120014517 S 1/8"-8mm Swivel Elbow Fitting 1 182339123918 S Compression Spring 1 8981010491

26

BS 3 Transverse Conveyor (Old Style)

10

12

13A

11

2

47 8

1

98

6

3

5

13B



27



1 S Cap-Conveyor End (LH) 2 89810115142 S Cap-Conveyor End (RH) 2 89810115153 S Belt 2

L=600 8981011549L=900 8981011550L=1200 8981011551L=1500 8981011553L=1800 8981011554L=2100 8981011555L=2400 8981011556L=2700 8981011557L=3000 8981011558

4 W LH Belt Guide 2L=600 8981992148/203L=900 8981992148/353L=1200 8981992148/503L=1500 8981992148/653L=1800 8981992148/803L=2100 8981992148/951L=2400 8981992148/1101L=2700 8981992148/1251L=3000 8981992148/1401

5 W RH Belt Guide 2L=600 8981992149/203L=900 8981992149/353L=1200 8981992149/503L=1500 8981992149/653L=1800 8981992149/803L=2100 8981992149/951L=2400 8981992149/1105L=2700 8981992149/1251L=3000 8981992149/1401

6 W Belt Guide#-Side 2L=600 8981992143/592L=900 8981992143/892L=1200 8981992143/1192L=1500 8981992143/1492L=1800 8981992143/1792L=2100 8981992143/2092L=2400 8981992143/2392L=2700 8981992143/2692L=3000 8981992143/2992

7 S Drive Pulley 1 89810125668 S Bearing 4 89810115309 S Idler Pulley 1 8981012567


28

10

12

13A

11

2

47 8

1

98

6

3

5

13B




29



10 S Drive Shaft 1400 Wide 8981011532600 Wide 8981011533800 Wide 8981011534

11 S Gear Reducer 19m/min 384250307012m/min 384250306918m/min 3842503068

12 S Motor 1380/50, 415/50 8981001834220/50 & 480/60575/60 8981001835208/60-220/60 8981001837

13A W Take-Up Assembly 600mm-2400mm longTake-Up Bracket 2 8981011256

13B W Take-Up Assembly 2700mm & 3000mm longPulley Wheel 2 8981010596Roller Bearing 2 8981010604


30

WI 3 Rocker Stops

BOSCH

4

5

3

6

2

1



31



1 S Basic Rocker Element 1 38422106852 S Rocker Bar 1 89810123693 W Stop Piece-Rocker 1 89810123684 S Prox. Switch 24V DC 1 89810044625 S 5-100kg Stop 1 89810053826 W Stop Piece 1 8981012368

WI 3 Rocker Stops

32

BOSCH

2

3

4

5

6

1

VE 3 Standard Stop Gate



33



1 S Stop, Delta O, No Dampener 1 38425123672 S Plate Hard Stop Mount

S BWT=300 1 8981008982S BWT=400 1 8981008983S BWT=600 1 8981008984S BWT=800 1 8981008985

3 S DIN 125A M8, Flat Washer, Zinc 4 29160110164 S Din 912 m8x25, SHCS, GRD 8.8, Zinc 4 29101412445 S T-Bolt Assembly, 24mm 4 38421468236 S DIN 1481 10x20, Pin Zinc 2 3842500162

VE 3 Standard Stop Gate

34

BOSCH

2

3

4

5

6

1

VE 3 Cushioned In-line Stop Gate



35



1 S Cushion Stop 5-100kg 1 38425123642 S Mounting Plate BTW 300 1 8981008994

S Mounting Plate BTW 400 1 8981008995S Mounting Plate BTW 600 1 8981008996S Mounting Plate BTW 800 1 8981008997

3 S M8 Flat Washer 4 29160110164 S M8x25 SHCS 4 29101412445 S 24mm T-Bolt 4 38421468236 S 10x20 Pin 2 3842500162

VE 3 Cushioned In-line Stop Gate

36

BOSCH

2

3

4

5

6

1

VE 3 Cushioned Fall-away Stop Gate



37



1 Stop, Delta BSU 5-100kg 1 89810089432 Plate. Fallaway Stop MT

300 BWT 5-100kg 1 8981008986400 BWT 5-100kg 1 8981008987600 BWT 5-100kg 1 8981008988800 BWT 5-100kg 1 8981008989300 BWT 10-200kg 1 8981008990400 BWT 10-200kg 1 8981008991600 BWT 10-200kg 1 8981008992800 BWT 10-200kg 1 8981008993

3 S DIN 125A M8, Flat Washer, Zinc 4 29160110164 S DIN 912 M8x25, SHCS, GRD 8.8, Zinc 4 29101412445 S T-Bolt Assembly, 24mm 6 38421468236 S DIN 1481 10x20 Pin Zinc 2 3842500162

VE 3 Cushioned Fall-away Stop Gate

38

1

2

3

4

5

6

7

89

1011

11

89

12

12

1314

15

16

17

1819

BS 3 Transverse Conveyors (New Style)



39



1 S Motor 1 Please call2 S Gearbox 1

34 : 1 ratio 384250306848 : 1 ratio 3842505069

3 S Hex shaft 1Mid-mount motor (L = ... mm) 3842516776/...Side-mount motor (L = ... mm) 3842516777/...

4 S Clamp pin 2 38425167755 W Pallet guide, RH 1 38425172186 W Pallet guide, LH 1 38425172177 S Cover tube (L = ... mm) 1 3842992039/...8 S Return axle 4 38425167839 S Needle bushing 8 384250203710 W Toothed belt 2

Anti-Static (L = ... mm) 3842994705/...Standard (L = ... mm) 3842994704/...

11 S Return gear 4 384251676912 W Friction washer 4 384251741113 S Expansion clamp 4 384251678614 S Cover plate 2 384251727415 S Hex shaft (L = ... mm) 1 384299470016 S Large grooved ball bearing 4 190090517617 S Toothed belt drive pulley (42 teeth) 2 384251676718 S Return roller 2 384251677019 S Small grooved ball bearing 4 190090517420 W Belt guide profile (L=...mm) 2 3842992920/...

BS 3 Transverse Conveyors (New Style)

Publication No.:8981500165 7/98

Bosch Automation TechnologyFactory Automation Products816 E. Third St.Buchanan, MI 49107www.boschat.com

Customer Service Hotline: (888) 32-BOSCH [888-322-6724]In Canada (800) 88-BOSCH [800-882-6724]Tel.: (616) 695-0151FAX: (616) 695-5363

All rights are held by BOSCH AUTOMATION TECHNOLOGY and ROBERT BOSCH GMBH, also regarding patent claims.We retain all powers of disposition, such as for copying and/or for passing-on to third parties.

We reserve the right to make technical changes at any time without notice.Errors and omissions excepted.

© 1998 Bosch Automation Technology

BOSCH AUTOMATION TECHNOLOGY

Documents

TS 3 Conveyor Modules - dc-us.resource.bosch.com · DANGER BOSCH TS 3 Conveyor Modules Spare Parts Listing Publication Number: 8981500165 7/98 BOSCH PALLET TRAVEL 4 1 7 3 2 5 6 1