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TÜV SÜD Rail Consulting, training, engineering, testing and certification solutions 08.04.2015 Klaus Bosch CEO
TÜV SÜD 20/04/2015 Rail Presentation Slide 1 TÜV SÜD Slide 1 Introduction TÜV SÜD Rail 15-04-08
Overview
1 TÜV SÜD Rail
2 TÜV SÜD Group
TÜV SÜD 20/04/2015 Rail Presentation Slide 2 TÜV SÜD Slide 2 Introduction TÜV SÜD Rail 15-04-08
Safety assessment of the High-Speed Line
Ankara/Istanbul, Turkey
Our solution
TÜV SÜD Rail services
• Independent expert judgement for
approval by authority of the single sub-
systems and the overall railway system
About the project
Project description • Safety Assessment of the under-
structure, super-structure, bridges, tunnel, electrification, rolling stock and signalling
• ETCS Level 1 Performance Period • 2009
TCDD Turkish State Railways, Istanbul, Turkey
Outcome / Customer benefits
• Achieve a safe railway with an
independent assessment from an
experienced and globally recognized
institution like TÜV SÜD Rail
TÜV SÜD Slide 3 15-04-08 Introduction TÜV SÜD Rail
Delivering value-added solutions and expertise
Engineering
Services
(SIGNON)
Consulting
Services (SIGNON & TÜV SÜD)
Testing Services
ISA &
Certification
Services
Training
Services
Rai
l Ser
vice
s
Infrastructure Earthworks – track works – civil works & tunnel
Signalling Train protection systems – Signalling – Telecom & SCADA
Rolling stock High speed – conventional rail – light rail & metro
Embedded systems Programmable electronics – safety components – rail automation (HW, SW) – industrial IT security
Energy Power supply & Catenary
TÜV SÜD 20/04/2015 Rail Presentation Slide 4 TÜV SÜD Slide 4 Introduction TÜV SÜD Rail 15-04-08
TÜV SÜD Rail – Holistic solutions across the value chain
Overall Services
Complete Systems
Metro/Urban Rail
Systems
Embedded
Systems
Infrastructure Rolling Stock
Rail Energy Signalling Systems
TÜV SÜD 20/04/2015 Rail Presentation Slide 5 TÜV SÜD Slide 5 Introduction TÜV SÜD Rail 15-04-08
Business Unit – Brand philosophy
TÜV SÜD 20/04/2015 Rail Presentation Slide 6 TÜV SÜD Slide 6 Introduction TÜV SÜD Rail 15-04-08
Consulting
Engineering
Verification
Conformity assessment
Certification (acc. to TSI)
ISA ISA
Testing
Certification
Training
Global expertise coupled with local knowledge
Global Headquarter:
Munich, Germany
Peabody, US
São Paulo, Brazil
Istanbul/Ankara,
Turkey
New-Delhi, India Shanghai, China
Tokyo, Japan
Seoul, Korea
Legende:
TÜV SÜD Rail coverage
Regional rail office locations
Munich
Zurich
Turin
Fareham Ede
Copenhagen
Schwerin
Vienna
Graz
Berlin
Kirchmöser Braunschweig
Duisburg
Erfurt
Görlitz
Dresden Halle/Saale
Singapore
Dubai, U.A.E. Hongkong, China
Bejing, China
TÜV SÜD 20/04/2015 Rail Presentation Slide 7 TÜV SÜD Slide 7 Introduction TÜV SÜD Rail 15-04-08
Offering a comprehensive suite of services
Overall services TÜV SÜD provides services for:
Safety management and approval management
Independent safety assessment and certification
Project management
System integration
Training (Operational rules, system concepts e.g. ETCS, regulations, standards)
Management system certification (IRIS; ISO 9001; ISO 14001)
Damage and cause analyses
RAMS / CSM analyses
Interface management
TÜV SÜD 20/04/2015 Rail Presentation Slide 8 TÜV SÜD Slide 8 Introduction TÜV SÜD Rail 15-04-08
TÜV SÜD Rail: Overview of our Rolling Stock Test Areas
Safety against derailment
Crash tests
Container tests
Component testing
Brake tests
Running dynamics
Other stationary tests
TÜV SÜD 20/04/2015 Rail Presentation Slide 10 TÜV SÜD Slide 10 Introduction TÜV SÜD Rail 15-04-08
Static and dynamic tests at our own test areas
Görlitz test area
TÜV SÜD 20/04/2015 Rail Presentation Slide 11 TÜV SÜD Slide 11 Introduction TÜV SÜD Rail 15-04-08
Testing facility for rolling stock in Halle/Saale
Was war sonst noch los?
Test benches and rail tracks in Halle/Saale
Examination of driving characteristics, driving
capability and driving safety of railway vehicles,
including analysis of kinematic vehicle envelopes
Brake application examinations
TÜV SÜD 20/04/2015 Rail Presentation Slide 12 TÜV SÜD Slide 12 Introduction TÜV SÜD Rail 15-04-08
Metro/Urban Rail Systems – Ensure safety and reliability
Consulting services
Evaluation of system requirements and
moderation of risk analysis
Detailed design review of technical documentation
Monitoring of manufacturing and installation of
Subsystems
Evaluation of operational procedures
Testing services
Acceptance tests
ISA and certification services
Assessment acc. to EN 50126
Metro/Urban rail systems
TÜV SÜD 20/04/2015 Rail Presentation Slide 15 TÜV SÜD Slide 15 Introduction TÜV SÜD Rail 15-04-08
Implement safe and reliable railway infrastructure networks
Infrastructure Consulting services
For rehabilitation measures of earthworks, track works and civil works
For certification and homologation processes as well as RAMS (EN50126)
For construction of earthworks, track works and civil works
Testing
Testing of track components
(e.g. sleeper, rail, fastening, welding, track fencing)
ISA and certification services
Assessment of infrastructure (understructure, superstructure, civil works, energy, interface track / civil works,
interface track understructure, interface track/ rolling stock, interface rolling stock / catenary, interface track /
energy, interface track / signalling)
ISA of infrastructure (e.g. in acc. to EN 50126) and EC-Certification
Assessment of fire protection, emergency and rescue concepts (e.g. railway stations, tunnels)
Assessment of maintenance procedures related to the safety aspects
Conformity assessment according to EN standards or any other national standard of track component
Factory and on track acceptance tests, damage evaluation
Evaluation of earthworks (geological and geotechnical) and civil works (incl. static calculation)
Certification of track components (acc. EN, TSI etc.) as well as FATs
TÜV SÜD 20/04/2015 Rail Presentation Slide 16 TÜV SÜD AG Slide 16 Rail Image Presentation
TÜV SÜD Rail: Proprietary Tools guarantee success
TÜV SÜD 20/04/2015 Rail Presentation Slide 19 TÜV SÜD Slide 19 Introduction TÜV SÜD Rail 15-04-08
TÜV SÜD Rail Tools include
Measurement systems for approval of
pantograph and monitoring for catenary
TRAS
SAT.engine
SAT.valid
Key connect
ELBAS OLACAD
ELBAS-SINANET
ELBAS-WEBANET
ELBAS-IMAFEB
Tools
High Speed Train – safety assessment of the complete vehicle
Our solution
TÜV SÜD Rail services
• Safety assessment of the train
according to the European state of the
art.
About the project
Project description
• High Speed Train TCDD CAF 120
TCDD Turkish State Railways, Istanbul, Turkey
Outcome / Customer benefits
• Achieve a safe vehicle with an
independent assessment from an
experienced and globally recognized
institution like TÜV SÜD Rail
TÜV SÜD Slide 21 15-04-08 Introduction TÜV SÜD Rail
Functional Safety – Vehicle Level
Rotem EMU – CR2 Marmaray Project
Our solution
• Assessment of functional safety of complete
vehicle including integration of TCMS and
other sub-systems (brake system, traction
control, door systems).
• Evaluation of safety features according to
employer requirements.
• Evaluation of safety analysis.
Performance of functional and fault injection
tests on vehicle.
TÜV SÜD Rail services
• Functional Safety Assessment
Standards covered
• EN 50126
• EN 50128
• EN 50129
• EN 50159
• EN 50155
• Yellow Book
and related standards
About the project
Project description
• Functional Safety Assessment of complete
vehicle including integration of TCMS
system and other sub-components.
Performance period
• Start date: about 2013
• Duration: until October 2013
Manufacturer: HYUNDAI-Rotem, Changwon, Gyeongsangnam-do, Korea
Outcome / benefits
• Third-party assessment of safety features
according to project requirements.
• Management and coordination of interface
between train manufacturer and project
stakeholder to support on-time delivery of
complete vehicle safety case and
assessment report.
Customer contact:
Mr. Fernando Solan Nuno
TÜV SÜD AG 20/04/2015 Referenzprojekt Folie 22 von 2 (EN) TÜV SÜD Slide 22 15-04-08 Introduction TÜV SÜD Rail
Outcome / benefits
About the project
Marmaray railways line safety assessment, Turkey
Our solution
TÜV SÜD services
• The Marmaray project links the Asian and the
European side of Turkey. An immersed tunnel
beneath the Bosporus channel at a depth of
65 m now connects the two densely populated
areas of the metropolis Istanbul within four
minutes.
• TÜV SÜD Rail was involved in the safety
assessment at system and subsystem level
following EN 50126.
• System Independent Safety Assessment (S-
ISA) of CR3, BC1: The assessment is related
to the following subsystems: permanent way,
under structure (geological and seismic), civil
works (tunnels, stations, viaducts), energy,
signalling, telecommunication, SCADA,
automatic fare collection, E & M etc.
• System Independent Safety Assessment (S-
ISA) of CR2 (ROTEM rolling stock)
• Federal Independent Safety Assessment (F-
ISA) of the overall system including the related
interfaces
Project description
• F-ISA and S-ISA of the Marmaray project
• S-ISA of all subsystems and F-ISA of the
system
Performance period
• Start date: November 2012
• Duration: until June 2015
ODJV (OHL, Dimetronic Joint Venture), Spain and Turkey
• Achieve a safe railway with an independent
judgment from an experienced and to
worldwide recognized institution like TÜV
SÜD Rail
Customer contact:
Mr. Fernando Solan Nuno
TÜV SÜD Slide 23 15-04-08 Introduction TÜV SÜD Rail
DeBo-, NoBo- and AssBo-activities for VECTRON DE Locomotive
Our solution / TÜV SÜD Rail services
TÜV SÜD Rail services
• Assessment report concerning nearly all technical areas according to VV IBG by the means of EBA-accredited assessor
• NNTR-certification and NNTR-dossier as “Interims-DeBo”
• EC-certification of the locomotive and wheels by Notified Body (NoBo) Railcert (subsidiary of TÜV SÜD Rail)
• Safety Assessment report according to regulation (EC) 352/2009 as AsBo
• Type testing by TÜV SÜD Rail inspection body for Rolling Stock
Standards covered:
• TEIV • EC-guideline 2008/57/EG • CR LOC&PAS TSI (2011/291/EU) • CR NOI TSI (2011/229/EU) • SRT TSI (2008/163/EG) • Regulation (EC) 352/2009 • VV IBG • National regulations in Germany (NNTR)
according to EBA checklist for VV IBG
About the project
Project description:
• EC-certification of the interoperability component wheels
• EC-certification of the locomotive • Assessment report on national regulations
in Germany for the locomotive • Safety evaluation report for the locomotive • NNTR-certificate during in the MoU-process
Issuing of the NNTR-certificate and the
EC-certificates summer 2014
Siemens AG - Germany
Outcome / Customer benefits
• Delivery on schedule of all necessary
documents for the authorization for putting
into service
• Small number of interfaces, due to the fact
that TÜV SÜD Rail was responsible for all
authorization-related segments merely
one assessment or evaluation
organization!
Customer contact:
TÜV SÜD AG 20/04/2015 Referenzprojekt Folie 24 von 2 (EN) TÜV SÜD Slide 24 15-04-08 Introduction TÜV SÜD Rail
Assessment and Approval Services for Hoteltrain Berlin-Moscow
About the project
Project description
• EC-Certification of Trainset
• Assessment reports on national regulations in
Germany
• Support for EC-certification of interoperability
components by the manufacturers
• Aim of Putting into Service: 12/2015
Performance period
• Since 09/2012, ongoing
Outcome
• Pending, since project is currently ongoing
PATENTES TALGO S.L.U. , Paseo del Tren Talgo, 2 - E-28290 Las Matas. Madrid - Spain
Outcome / Customer benefits
• Introduction to the approval procedure in accordance with German VV IBG
• Support in preparation of required documentation for product verification, based on the relevant standards
• Direct communication between Test- and Inspection Bodies
• Professional competence of TÜV SÜD Rail Experts by cooperation in current working groups and standards committees enables the identification and implementation of any necessary modification measures in time
• Monthly report for project status and progress
TÜV SÜD AG 20/04/2015 Referenzprojekt
Customer contact (optional):
Mr. Félix Álvarez Pérez (Mail to: [email protected])
Folie 25 von 2 (EN)
TÜV SÜD Rail services
• Monitoring of approval process in Germany, including the
preparation or assessment of approval-relevant documents, e.g.
verification plan, assessment reports and chapter dossiers in all
technical areas according to VV IBG through EBA-accredited
assessors
• One-Face-to-the-Customer-Projectmanagement
• EC-Certification of train by Notified Body (NoBo) Railcert (part of
TÜV SÜD Rail Group)
• Organization and implementation of test runs and type tests by
our EBA-approved and accreditated Testing Body
• Cross-Acceptance-Support Germany-Poland
• Witness-Tests
Standards covered
• TEIV
• VV IBG
• National Notified Technical Rules
in Germany (NNTR) according
EBA-Checklist for VV IBG
• EC-Directive 2008/57/EC
• SRT TSI (2008/163/EG)
• PRM TSI (2008/164/EC)
• HS RST TSI (2008/232/EC)
• Specific Cases Germany and
Poland
Our solution
TÜV SÜD Slide 25 15-04-08 Introduction TÜV SÜD Rail
Accreditations, notifications & recognitions
Testing centre for vehicles:
DIN EN ISO/IEC 17025
CAN/CGSB-43,147-2005 CSA B625-08
Testing centre for safety components:
DIN EN ISO/IEC 17025
Inspection body for infrastructure, energy, signalling,
IT security and rolling stock:
DIN EN ISO/IEC 17020 Typ A
DIN VDE V 0831-102, IEC 62443
Associated partner of EBC
EBA approved experts, including ECM
NE railways, BOStrab
Interims designated Body (DeBo)
NL: Inspection body: ISO/IEC 17020 Typ A
EU & CH & N: Notified Body (NoBo)
NL: Designated Body / Keuringsinstantie
EU & CH & N: Assessment Body (AsBo)
according to the EU regulation 402/2013
DE: Interims designated Body (DeBo)
LUX: Designated Body / Organisme
Compétent
TÜV SÜD Rail GmbH
TÜV SÜD Landesgesellschaft Österreich GmbH
Certification of ECM for freight wagons
Railcert B.V.
TÜV SÜD Danmark ApS
Inspection body: DS/EN ISO/IEC 17065
Notified Body (NoBo)
TÜV SÜD China
CNAS fire lab ISO/IEC 17025
TÜV SÜD 20/04/2015 Rail Presentation Slide 27 TÜV SÜD Slide 27 Introduction TÜV SÜD Rail 15-04-08
TÜV SÜD’s Business Unit Rail: a Partner for homologation bodies
1 One-stop technical
solution provider
28 locations worldwide
employees worldwide 500
50 years of experience
TÜV SÜD 20/04/2015 Rail Presentation Slide 29 TÜV SÜD Slide 29 Introduction TÜV SÜD Rail 15-04-08
TÜV SÜD – Your business benefits
Gain world-class
expertise
Get independent and
impartial services
Receive value added
services
Save money and
time
The TÜV SÜD experts are recognised by and work in close collaboration
with numerous national and international authorities including EBA.
TÜV SÜD Rail is recognised worldwide as an independent and neutral
technical service provider.
We offer a complete range of customer-focused services on safety & quality
throughout the entire lifecycle of project. Our holistic approach covers the
whole railway system, including gap analysis and maintenance procedures.
Our experts support to increase safety, save time and add tangible
economic value to your railway operations.
TÜV SÜD AG Slide 30 Rail Image Presentation
Minimise risk
As one-stop solution provider we ensure safety of the entire rail system.
We are working together with a global network of international and local
experts in all key markets worldwide who provide global knowledge of
processes and procedures in the rail sector.
Overview
1 TÜV SÜD Rail
2 TÜV SÜD Group
TÜV SÜD 20/04/2015 Rail Presentation Slide 31 TÜV SÜD Slide 31 Introduction TÜV SÜD Rail 15-04-08
Our heritage: 149 years of business success
Establishment of a Mannheim-based steam boiler
inspection association by 21 operators and
owners of steam boilers, with the objective of
protecting man, the environment and property
against the risk emanating from a new and largely
unknown form of technology
1866
First vehicle periodic technical inspection (PTI) 1910
1958 Development of a Bavaria-wide network of vehicle
inspection centres in the late 1950s
1990s Conglomeration of TÜVs from the southern part of
Germany to form TÜV SÜD and the expansion of
business operations into Asia
TÜV SÜD continues to pursue a strategy of
internationalisation and growth
Today
1926 Introduction of the “TÜV mark / stamp” in Germany
TÜV SÜD 20/04/2015 Rail Presentation Slide 32 TÜV SÜD Slide 32 Introduction TÜV SÜD Rail 15-04-08
Global expertise. Local experience.
Global Headquarters:
Munich, Germany
INTERNATIONAL
Euro 750 mio
9,800 staff
GERMANY
Euro 1,190 mio
10,400 staff
Legend:
Countries with TÜV SÜD offices
Regional headquarters
TÜV SÜD 20/04/2015 Rail Presentation Slide 34 TÜV SÜD Slide 34 Introduction TÜV SÜD Rail 15-04-08
Independence and impartiality
TÜV SÜD e.V.
INDUSTRY MOBILITY CERTIFICATI
ON
TÜV SÜD Foundation
74.9% 25.1%
Subsidiaries in
CENTRAL & EASTERN
EUROPE
Subsidiaries in
GERMANY
Subsidiaries in
MIDDLE-EAST & AFRICA
Subsidiaries in the
ASIA-PACIFIC REGION
Subsidiaries in
WESTERN EUROPE
Subsidiaries in the
AMERICAS
TÜV SÜD AG
TÜV SÜD 20/04/2015 Rail Presentation Slide 37 TÜV SÜD Slide 37 Introduction TÜV SÜD Rail 15-04-08
Note: Figures have been rounded off
TÜV SÜD in numbers: Growing from strength to strength
1 One-stop technical
solution provider
800 locations worldwide
employees worldwide 20,200
million Euro in sales
revenue 2013
1,900
150 years of experience
TÜV SÜD 20/04/2015 Rail Presentation Slide 38 TÜV SÜD Slide 38 Introduction TÜV SÜD Rail 15-04-08
Sales revenue Euro 1,940 million
Robust growth above industry average
1,410 1,550
1,680 1,820
1,940
2009 2010 2011 2012 2013
▲ 6.5 %
Note: Figures have been rounded off.
TÜV SÜD 20/04/2015 Rail Presentation Slide 39 TÜV SÜD Slide 39 Introduction TÜV SÜD Rail 15-04-08
20,200 dedicated employees collaborating with clients worldwide
14,500 16,100 17,200
18,800 20,200
2009 2010 2011 2012 2013
▲ 7.4 %
No. of employees* 20,200 headcount
*As of 31 Dec 2013
Note: Figures have been rounded off.
TÜV SÜD 20/04/2015 Rail Presentation Slide 40 TÜV SÜD Slide 40 Introduction TÜV SÜD Rail 15-04-08
Adding value through quality, safety and sustainability solutions
across the 3 Strategic Business Segments
MOBILITY
Ensure 100 years in safe
mobility:
• Periodical Technical
Inspections
• Car business services
• Fleet management
• Automotive
INDUSTRY
Maximise reliability, safety &
efficiency for:
• Chemical, oil & gas
• Power & energy
• Manufacturing & industrial
machinery
• Rail
• Real estate and infrastructure
CERTIFICATION
Achieve market access for:
• Manufacturing & industrial machinery
• Consumer products & retails
• Healthcare & medical devices
• Telecommunications & IT
• Transportation (Automotive, Aerospace and Marine Component)
TÜV SÜD 20/04/2015 Rail Presentation Slide 41 TÜV SÜD Slide 41 Introduction TÜV SÜD Rail 15-04-08
How can we help you?
www.tuv-sud.com/rail
TÜV SÜD 20/04/2015 Rail Presentation Slide 42 TÜV SÜD Slide 42 Introduction TÜV SÜD Rail 15-04-08
Assistance in the homologation of different traction vehicle types
of the Bombardier TWINDEXX
Our solution
TÜV SÜD Rail services • Assessment reports of subsystems done by
assessors admitted by the German NSA (EBA) • EG Certification of the traction vehicles done
by the NoBo Railcert a 100% subsidiary company of the TÜV SÜD Rail
• Assistance and consulting in the homologation • Assistance in the cooperation with national
safety authorities (BMVIT, BAV, EBA) • Safety assessment report CSM-REA
(402/2013/EU)
Standards covered • TEIV • VV IBG, AB-EBV, EisbBBV • 2008/57/EC • TSI LOC&PAS (2011/291/EU) • TSI HS RST (2008/232/CE) • TSI PRM (2008/164/EC) • TSI SRT (2008/163/EC) • TSI ZZS (2006/679/EC) • German, Swiss and Austrian NNTRs
About the project
Project description • Assistance in the homologation and
requirements management • EC Certification of different traction vehicle
types • Coordination of internal/ external assessors
for national assessment reports • Multinational homologation DACH Performance period • Start date: 2011 • Duration: until today
Bombardier Transportation GmbH
Outcome / Customer benefits
• Efficient homologation process due to
reduced interfaces
• Control of changes in regulations (e.g. TSI,
standards, etc.) with reduced impact.
Customer contact: Jens Krawczyk
TÜV SÜD AG 20/04/2015 Referenzprojekt Folie 43 von 2 (EN) TÜV SÜD Slide 43 15-04-08 Introduction TÜV SÜD Rail
Pantograph Tests on KISS ODEG
Our solution
We work as an EN 17025 accredited test
laboratory so you choose certainty and add value.
TÜV SÜD services
• Optimizing and approval tests of pantograph
• Type test coordination of subcontractors for
operational service on German Railway
Network
Standards covered
• EN 50317
• Various German national rules
About the project
Project description • Coordination and execution of the on track
tests • Working together with the customer and the
assessor for a successful permission of the German approval office EBA
Performance period • Start date: April 2012 • Duration: until December 2012 (EBA
approval)
Stadler Pankow GmbH
Outcome / benefits
• Coordination of on track tests as one-stop
service
• Successful tests on time with a high-level
standard on quality and performance
• Objective focused trouble shooting
• Organization with competent partners for
operation service on the German railway
network
Contact Test Center :
TÜV SÜD AG 20/04/2015 Referenzprojekt Folie 44 von 2 (EN) TÜV SÜD Slide 44 15-04-08 Introduction TÜV SÜD Rail
Outcome / Customer benefits
About the project
Technical Documentation for MOVIA - Metro Singapore, Singapore
Our solution
Provision of an integrated platform consisting of
FrameMaker®, Acrobat® and
PARTS-PUBLISHER® to write and display
technical documentation
TÜV SÜD Rail services
• Advice on the selection of tools and
technologies (FM/XML/PP)
• EDD/DTD development
• Terminology management
• Technical writing in English in a team of up to
seven technical writers
• Import of the railway vehicle manufacturer’s
PDM data to create an interactive electronic
spare parts catalogue
• Bi-directional links between parts information
and service information
Standards covered
• ANSI Z535
Project description
• Provision of end-customer documentation
for the Singapore metro, Downtown Line
(C951)
• Project language: English
• Main focus: Operation manual, preventive
and corrective maintenance manual,
illustrated parts catalogue
Performance period
• From 04/2010 to 05/2014
Bombardier Transportation GmbH / Bombardier (Singapore) Pte Ltd, railway vehicle manufacturer
• One-stop consulting expertise,
technological knowledge and technical
documentation in English
• Quick and efficient response to changes to
the vehicle
• Efficient project management and
budget control
• Quick access to service information for the
operator
Customer contact:
rdier.com
TÜV SÜD 20/04/2015 Rail Presentation Slide 45 TÜV SÜD Slide 45 Introduction TÜV SÜD Rail 15-04-08
Train Control Monitoring Systems (generic), SIBAS 32, Germany
Our solution
Assessment of generic system, including all
components and architecture patterns, to realise
safety-related functions at train level
TÜV SÜD Rail services
• Functional Safety Assessment
• Certification of Generic System
Standards covered
• EN 50126
• EN 50128
• EN 50129
• EN 50159
• EN 50155
and related standards
About the project
Project description • Functional Safety Assessment of complete
SIBAS 32 generic system (standard Siemens system for train control and monitoring systems)
• Development accompanying assessment
Performance period • Start date: Approx.1990 • Duration: To present • Total hours: > 5000 hours
Siemens AG, Mobility Division
Outcome / benefits
• Development accompanying assessment
(including concept phases) to minimise
project risks
• Proven assessment processes for fast
response during maintenance phase
Kundenkontakt: Hr. M. Heid
TÜV SÜD AG 20/04/2015 Referenzprojekt Folie 46 von 2 (EN) TÜV SÜD Slide 46 15-04-08 Introduction TÜV SÜD Rail
Metro system „RUBIN“ Nuremberg
Driverless trains for fully-automated and mixed operation
Our solution
TÜV SÜD Rail carried out the Independent
Safety Assessment (ISA) from project start
(concept, risk analysis) to placing into revenue
service. From a rolling-stock design viewpoint,
the focus was on integration with wayside
systems and operational provisions.
TÜV SÜD Rail services
• Assessment of risk analysis
• Design review of technical documentation
• Inspections of manufacturing processes
• Acceptance inspections and testing for
approval
Standards covered
• BOStrab and directives
• EN 13452 series
• EN 14752 / VDV 111
• DIN 5510 / EN 45545 series
• VDV 152 / DIN 6700
• Further European and German standards
About the project
Project description • ISA on new rolling stock • Train-sets for driverless operation (train type
DT3) and for driverless and manned operation (train type DT3-F)
• Mixed operation of driverless and conventional trains on a single track (global innovation)
• Conversion of conventionally operated line into driverless operation during full service
Performance period • Start date: 04 / 2002 • Duration: Ongoing
City of Nuremberg, Germany
Outcome / Customer benefits
• Verification of safety, particularly for
innovative design and functions
• Mediation between operating company,
system supplier and sub-suppliers
• Independent expert judgement for
approval by authority
• Extensive testing of accessibility by
persons with disabilities or reduced mobility
• Setting new standards in metro operation
Customer contact:
Mr. Konrad Schmidt, Operations Manager VAG
TÜV SÜD AG 20/04/2015 Referenzprojekt Folie 47 von 2 (EN) TÜV SÜD Slide 47 15-04-08 Introduction TÜV SÜD Rail
New eight-car metro train sets for urban lines of MTR network
in Hong Kong
MTR Corporation
Outcome / Customer benefits
• Independent evaluation of manufacturer
and suppliers, also considering operation
procedures and maintenance provisions
• Early identification of weaknesses and
support of improvements
• Discussion of technical solutions with
acknowledged TÜV SÜD experts
• Improvement of safety-related design
• Checks on quality of workmanship
Project description • Independent Safety Assessment of new
rolling stock • Focus on safety-related subsystems, such
as interfaces including train-borne signalling equipment
• 8-car metro trains for urban lines, manufactured by CRC
• Automatic train control Performance period • Start date: September 2009 • Duration: To December 2011
Our solution
About the project
Our task was to perform Independent Safety
Assessment (ISA) with a strong technical
background and experience in system audits.
The focus was on system integration.
TÜV SÜD Rail services
• Assessment on safety-related subsystems
(brake, wheel & axles, couplers, door
systems) and their interfaces by means of
technical design review and witness audits
• Audit on safety management and quality of design and manufacturing
Standards covered • Engineering Safety Management Handbook
(The Yellow Book) • EN 50126, EN 50128, EN 50129 • EN 13452 series • EN 13103, EN 13104 • EN 14752 • Selected European and British standards
TÜV SÜD AG 20/04/2015 Referenzprojekt Folie 48 von 2 (EN) TÜV SÜD Slide 48 15-04-08 Introduction TÜV SÜD Rail
Infrastructure - Track components (rail), Ankara,Turkey
Our solution
TÜV SÜD Rail services
• Checking the rail production in
accordance to the EN 13674-1
About the project
Project description • EN 13674-1* Conformity
*) Railway applications: Track - Rail -
Part 1: Flat bottom symmetrical
railway rails 46 kg/m and above
Outcome / Customer benefits
• Conformity check on a high level with
an experienced and globally
recognized institution: TÜV SÜD Rail
TÜV SÜD Slide 49
Protem Ltd. A.T.B., Ankara, Turkey
15-04-08 Introduction TÜV SÜD Rail
High Speed Line – Ankara-Eskisehir, Turkey
Our solution
TÜV SÜD Rail services
• Safety assessment of the Signalling
• Independent expert judgment for
approval by authority
About the project
Project description
• High-Speed Line between Ankara
and Istanbul
• 200 km
• ETCS Level 1
TCDD Turkish State Railways, Istanbul, Turkey
Outcome / Customer benefits
• Minimized risks for the operator
• Cost savings
TÜV SÜD Slide 50 15-04-08 Introduction TÜV SÜD Rail
Safety Assessment, Turkey - Infrastructure
Our solution
TÜV SÜD Rail services
• Independent expert judgement for
approval by authority
About the project
Project description
• Safety assessment of the
understructure, superstructure,
bridges, tunnel, electrification and
related interfaces (for example: rolling
stock/ superstructure, electrification
etc.)
TCDD Turkish State Railways, Istanbul, Turkey
Outcome / Customer benefits
• All services from one-stop service
provider TÜV SÜD Rail
• Cost savings
TÜV SÜD Slide 51 15-04-08 Introduction TÜV SÜD Rail
Infrastructure - Track components (sleeper), Afyon, Turkey
Our solution
TÜV SÜD Rail services
• A conformity assessment according to
EN13230-1 and EN 13230-2 for the
concrete sleeper production plant in
Afyon was performed
• Furthermore EC Certifications
according to TSI Infrastructure
(2008/217/EC) have been issued
• TSI certification of the sleeper B70
(Afyon factory) acc. to module H1
About the project
Project description
• Conformity of Afyon sleeper
production to EN 13230 – 1 and EN
13230-2, Turkey
Outcome / Customer benefits
• Achieve a safe railway with an
independent assessment from an
experienced and globally recognized
institution like TÜV SÜD Rail
Yapiray Railway Construction Systems Industry and Trade Inc., Istanbul, Turkey
TÜV SÜD Slide 52 15-04-08 Introduction TÜV SÜD Rail