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SPONSORS LINKS ISSUE 90
THE ON-LINE NEWS AND INFORMATION SERVICE
FOR THE TRENCHLESS INDUSTRY.
MEDIA PARTNER OF THE UNITED KINGDOM
SOCIETY FOR TRENCHLESS TECHNOLOGY
AND SUPPORTING THE AIMS AND OBJECTIVES
OF THE INTERNATIONAL SOCIETY FOR
TRENCHLESS TECHNOLOGY (ISTT)
FEBRUARY 2014
© 2014 NoDig Media Services
T RENCHLESS
W ORKS
Supplier of TBM, Microtunnel, Pipe Jacking and Tunnel
excavation Navigation &
Guidance systems & Services.
VMT GmbH
U MOLE Supplier for hire or sale of:
Vac Ex, Mole & Rammers,
Bursting, Coil Trailers, SBUs and
Accessories
TORO and
American Augers Directional Drills
Auger Boring Equipment
Tooling & Drill Rods
Drilling Fluids
Recycling & Mixing Systems
Moles & Bursters
Digital Location Equipment
T A Drilling
FOR INDIVIDUAL NEWS SECTIONS THIS ISSUE:
CONTENTS PAGE click here
INDUSTRY, COMPANY AND INSTITUTION click here
PIPE JACKING, MICROTUNELLING etc click here
PIPELINE REHABILITATION click here
PIPELINE ONLINE REPLACEMENT click here
ASSET MANAGEMENT AND SURVEY click here
SUPPORT EQUIPMENT AND ACCESSORIES click here
EVENTS AND MEETINGS click here For the latest
NEWS click here
REFURBISHING AN
HISTORIC BRISTOL
AQUEDUCT Click for link to Story
Hammerhead Hammerhead piercing, bursting &
ramming products are used by
contractors worldwide to install or
replace fibre, communication,
water, sewer and gas lines with
minimal disruption to landscapes,
structures and traffic flow.
TT-Group: A leading
manufacturer of Trenchless
Technologies: Moles, Pipe
Rammers, HDD, Pipe
Replacement and Auger boring
systems and NoDig-equipment
TT Group
ER TECHNICAL SERVICES
Providing
independent pipe
renovation services
including:
International
Training, Hire,
Consultancy and a
Global Skills
Network
ARTICLES BY NEWS/TECHNOLOGY SUBSECTION PAGE
INDUSTRY, COMPANY AND INSTITUTION NEWS
Navigator Nation Website For Peer-To-Peer HDD Contractors Interaction link 3
Developments For Holistic Pipe Networks Management link 3
NADC Launches New Course link 4
PIPE JACKING, MICROTUNNELLING,
TUNNELLING & AUGER BORING
Between A Rock And A Hard Place link 5
XXL TBMs In The Yangtze River Delta link 6
Multiple Site Success for Robbins TBMs link 8
PIPELINE REHABILITATION
Refurbishing An Historic Bristol Aqueduct link 11
Refurbishing And Strengthening An Ageing Highway Culvert With
UV Lining link 14
ONLINE PIPE REPLACEMENT
Replacing A Cast Iron Pipe With A 100 mm Diameter Upsize link 17
ASSET MANAGEMENT AND SURVEY
New CCTV Reporting Software To Meet Growing Industry Demand link 18
SUPPORT EQUIPMENT, ACCESSORIES & SERVICES
Robots Now Compatible With CCTV Inspection Cameras link 21
Viking Cutter Trailer link 22
UKSTT NEWSLETTER
UKSTT News link 23
UKSTT Events link 23
UKSTT Members News link 24
ISTT Affiliated Society News link 25
EVENTS
Masterclass Programme Announced for NO-DIG SOUTH AFRICA 2014 link 27
New sponsors announced for INTERNATIONAL NO-DIG MADRID 2014 link 27
NO-DIG LIVE 2014 - Exhibition Open Day link 28
Full house at TRENCHLESS ASIA 2014 link 28
EVENTS DIARY link 32
CURRENT ISSUE CONTENTS (A full index of previous articles is available online click here)
© 2014 NoDig Media Services
SPONSORS LINKS
Supplier of TBM, Microtunnel, Pipe Jacking and Tunnel
excavation Navigation &
Guidance systems & Services.
VMT GmbH
U MOLE
Supplier for hire or sale of: Vac Ex, Mole & Rammers,
Bursting, Coil Trailers, SBUs
and Accessories
To submit editorial for Trenchless Works Issue 91
please email copy and pictures to:
[email protected] by 10 March, 2014
For TW Sponsorship and advertising rates click here
Hammerhead Hammerhead piercing, bursting
& ramming products are used by
contractors worldwide to install
or replace fibre, communication,
water, sewer and gas lines with
minimal disruption to landscapes, structures and traffic flow.
ER TECHNICAL SERVICES
Providing
independent pipe
renovation services
including:
International
Training, Hire,
Consultancy and a
Global Skills
Network
TORO and
American Augers Directional Drills
Auger Boring Equipment
Tooling & Drill Rods
Drilling Fluids
Recycling & Mixing Systems
Moles & Bursters
Digital Location Equipment
T A Drilling
TT-Group: A leading
manufacturer of Trenchless
Technologies: Moles, Pipe
Rammers, HDD, Pipe
Replacement and Auger boring
systems and NoDig-equipment
TT Group
NAVIGATOR NATION WEBSITE FOR PEER-TO-PEER HDD
CONTRACTORS INTERACTION
V ermeer recently launched an all-new Navigator®
Nation website designed to be a social media
channel where horizontal directional drill (HDD)
professionals can share information with each other in
order to enhance the profession and the industry. The new
website has been completely redesigned to be a sharing
platform for HDD contractors all over the globe.
“There is not another website in the industry like
Navigator Nation.” said Jason Zylstra, brand marketing
manager for Vermeer. “The website is accessible to any
HDD professional and not just Vermeer customers. Our
goal was to create a community where drill operators and
owners can share their stories, their successes, challenges,
and best practices, in order to create a worldwide
community and build camaraderie.”
Navigator Nation first launched in January 2013 as a
campaign and video contest to promote horizontal
directional drilling and the skilled professionals who
contribute to the industry. The website was created to show the passion and expertise drill operators
have for their profession and elevate awareness for the new generation of HDD operators. The
progression of Navigator Nation is about connecting operators with other professionals in the
industry.
Anyone can join Navigator Nation. However, the site is limited to HDD-related content. Users
register using one of their existing social media accounts (Facebook, Google+, LinkedIn or Yahoo!).
Once registered, operators can upload photos and video from a desktop or mobile device; comment
on other users’ posts and share on their personal social media sites; check in or post where their drill
job is located; post statistics on projects, such as bore length, soil conditions and challenges; and
pose questions and offer insights to others.
Vermeer plans to roll out new features later this year in order to enhance the user experience.
Those new features include a news section that will cover current industry topics, operator pages
where operators can share tips and best practices, and a game element that will allow users to earn
badges for various activities such as engaging other users and pinning jobsite locations. To join
Navigator Nation, visit: www.navigatornation.com
DEVELOPMENTS FOR HOLISTIC PIPE NETWORKS MANAGEMENT
S EKISUI SPR is presenting a comprehensive product and
service portfolio at the IFAT trade fair in Munich from the 5 to
9 May, 2014. With ‘Underneath the City’ as its slogan, the
corporation introduces reliable and new technologies for pipe
rehabilitation at stand 121 in hall B5. The Spiral-Wound method
SPR™ will be demonstrated live at the booth.
Visitors to the exhibition will be presented with a holistic
approach to the management of pipe systems with services and
technologies from the fields of inspection, design, installation and
maintenance. The focus is on a broad technology portfolio for
trenchless rehabilitation of potable water, water as well as sewage
pipes with:
Spiral-Wound pipe: SPR™, SPR™ EX, SPR™ PE,
SPR™ RO
Cured-in-Place-Pipe: NORDIPIPE™, TUBETEX™,
NORDIWALL™, KM-INLINER®
Fold-and-Form: r.tec® Close-Fit
The technologies fulfil the various requirements of maintaining
the worldwide infrastructure. Additionally, they are characterised
by very short construction times, lower costs and less strain on local
residents and the environment.
INDUSTRY, COMPANY AND
INSTITUTION NEWS AND RESEARCH
© 2014 NoDig Media Services
SPONSORS LINKS Click Name for website access
McElroy Manufacturing is the leading manufacturer of
polyethylene pipe fusion
equipment and provider of
customer-driven solutions to
PE engineers and contractors
worldwide.
McElroy
ONSITE/PERCO No-Dig contractors for: Sewer
installation, renovation &
maintenance including CIPP,
Structural, Infi ltration & Connection linings; Patch repairs;
CCTV pipe inspection and
assessment; pipe cleaning, flow
monitoring; Augerboring; HDD;
Microtunnelling; Shaft Sinking;
Headings; Lateral Cutting; Pipe
B u r s t i n g ; S l i p l i n i n g & Consultancy
Developing and marketing techniques for the repair,
replacement and
decommissioning of underground pipes, for over 30
years, including Pipe Coil
Trailers, Pipe Handlers and Pipe Crackers.
Steve Vick
International
A screen shot from the new website
The r.tec® Close-Fit pipe-
in-pipe rehabilitation
process is intended for
pressure and gravity pipes
up to 400 mm diameter.
The visitor can also expect
to see a live demonstration
of the Spiral -Wound
technology in action at the
booth. Just like the slogan of
their exhibit says: Pipe
rehabilitation with SPR™
Spiral-Wound technology takes place ‘underneath the
city’. With this method, the endless PVC profile strip
is fed from a spool placed above ground into the
machine stationed directly in the sewer and formed
into a watertight pipe inside the old pipe. The live demo, the comprehensive concept for the
management of pipe systems and latest technology developments of SEKISUI Chemical are
presented by SEKISUI SPR Group at stand 121, hall B5. Website: www.sekisuispr.com
NADC LAUNCHES NEW COURSE
T he Uk’s National Association of Drainage
Contractors (NADC) is very pleased to
report that the ‘all new’ Certified Drain Surveyor
Course has now been completed by Water
Research Centre (WRc). The new course includes
all the very latest information from the Manual of
Sewer Condition Classification 5th Edition
(MSCC5) and is certified by EU Skills.
The course is designed to ensure that drainage
surveyors carrying out CCTV survey on domestic
and light commercial drainage systems are
working to the correct procedures and using the
appropriate codes.
The NADC has also been working in
co-operation with the Environment Agency with
regard to misconnections. The EA has been consulting with NADC on various aspects of detection
of misconnections and this has now been included in the course. This makes it the first of its kind in
the UK. In addition to identifying faults within drainage system surveyors will also be trained and
certified in the identification and reporting of misconnections.
The new courses will be run from training facilities in London, Devon, Manchester and Glasgow,
which will ensure that the vast majority of
contractors will have easy access to the training
they require.
The new CCTV course is now part of the NADC
certified contractor scheme which includes:
High Pressure Water Jetting
Electro-Mechanical Machines
Drain Lining
Shea
Confined Space
Over 150 companies have begun the process of
certification to meet with health and safety as part
of the PUWER regulations.
NADC is also reporting that other industries are
now starting to recognise this scheme including
major construction companies, Hospital Trusts and
RICS surveyors. NADC fully expect this list to
grow over the coming months.
W e b s i t e s : w w w . n a d c . o r g . u k o r
www.nationaldrainageacademy.co.uk
INDUSTRY, COMPANY AND
INSTITUTION NEWS AND RESEARCH
© 2014 NoDig Media Services
SPONSORS LINKS Click Name for website access
McElroy Manufacturing is the leading manufacturer of
polyethylene pipe fusion
equipment and provider of
customer-driven solutions to
PE engineers and contractors
worldwide.
McElroy
ONSITE/PERCO No-Dig contractors for: Sewer
installation, renovation &
maintenance including CIPP,
Structural, Infi ltration & Connection linings; Patch repairs;
CCTV pipe inspection and
assessment; pipe cleaning, flow
monitoring; Augerboring; HDD;
Microtunnelling; Shaft Sinking;
Headings; Lateral Cutting; Pipe
B u r s t i n g ; S l i p l i n i n g & Consultancy
Developing and marketing techniques for the repair,
replacement and
decommissioning of underground pipes, for over 30
years, including Pipe Coil
Trailers, Pipe Handlers and Pipe Crackers.
Steve Vick
International
SPR™ Spiral-Wound
method for
rehabilitation of
sewers with large
diameters or with
special profiles.
The NADC Confined Space training unit.
Indoor training facilities at the new Glasgow
training centre.
BETWEEN A ROCK AND A HARD PLACE
T he ABS Trenchless new Controlled Rock
Boring System (CRBS) was recently
deployed on a project in Bristol, UK.
A £1.6 million improvement scheme is being
undertaken in the City. This includes 700 m of
new sewer being built as well as new storage
tanks along the route.
Due to the high volume of vehicular traffic on
arterial routes to the City Centre, Open Cut
methods of pipeline installation where deemed
unacceptable. At an early stage it was
highlighted that a section of the proposed new
sewer route would encounter rock.
Rock and other non-displaceable ground
conditions present difficulties in relation to
conventional Pilot Auger Boring, as the initial
Pilot Rod cannot penetrate hard and dense strata. The CRBS has been designed to work in
conjunction with conventional Auger Boring Units and allows the guided penetration of pilot rods
through many different types of non-displaceable strata.
BAUER Equipment UK, which represents ABS Trenchless in the UK, was asked to provide a
solution to pilot through the rock on the Bristol project. Mark McKeown, Sales Manager for
BAUER Equipment UK, explained: “The Controlled Rock Boring System is a new and innovative
approach to piloting in rock and the system has been trialled extensively in Germany. We had been
on the look out for an appropriate UK scheme for some time now where we could prove the CRBS
in UK subsoils. Bristol, and the variation in rock strengths, was perfect and we felt it represented an
excellent opportunity to introduce the system in the UK.”
The scope of works at Bristol was for two guided pilot drives for Bridgend based, B&W
Tunnelling. The CRBS uses dual rotary heads that drive an internal 114 mm diameter pilot rod
connected to a 187 mm diameter Tri-Cone Rock Roller Bit that penetrates into the non-displaceable
strata. An external 178 mm diameter Pilot Rod incorporating a steering shoe, controls the line and
level of the Pilot Rods as they penetrate through the strata. Drilling mud is used to both cool the bit
and transfers cuttings back to the thrust pit for disposal or recycling.
The first drive of 30 m commenced from a Thrust Pit 5 m below existing ground level, piloting to
a reception pit beneath a busy junction. The Rockhead encountered in the Site Investigation was
described as ‘very weak becoming medium strong Sandstone’. This drive was completed
successfully within 3 working days and it was noted that the final ‘as-built’ position of the Pilot
Bore head within the reception pit was within 20 mm of its theoretical position.
The second drive was 38 m long and commenced from a Thrust Pit 4 m below existing ground
level. The rock strengths were similar to that encountered in the first drive. The second drive was
completed successfully in just over 3 working days with an ‘as-built’ position of 25 mm within its
desired location.
B&W Tunnelling’s Managing Director, Steve Williams commented: “The CRBS guided pilot
system was a great success on our project at Bristol, it
dealt with the sandstone with ease. The staff and technical
support from BEUK & ABS was first class and as a result
we have used the system on another contract in South
Wales. The system is of interest going forward as our
current piloting systems cannot deal with these hard
materials, including rock.”
Following the successful piloting in rock, B&W
Tunnelling’s 600 mm diameter Rock Head was used to
enlarger the bore. This was achieved by the Rock Head
being connected via a swivel to the final pilot rod. The
600 mm diameter Rock Head then followed the path of
the guided pilot rods as it was thrust into the ground.
Website: www.abs-trenchless.com
© 2014 NoDig Media Services
SPONSORS LINKS Click Name for website access
PIPE JACKING, MICROTUNNELLING, TUNNELLING & AUGER BORING
For General Information on Pipe Jacking, Microtunnelling & Auger Boring click here
Supplier of TBM, Microtunnel, Pipe Jacking and Tunnel
excavation Navigation &
Guidance systems & Services.
VMT GmbH
U MOLE
Supplier for hire or sale of: Vac Ex, Mole & Rammers,
Bursting, Coil Trailers, SBUs
and Accessories
TORO and
American Augers Directional Drills
Auger Boring Equipment
Tooling & Drill Rods
Drilling Fluids
Recycling & Mixing Systems
Moles & Bursters
Digital Location Equipment
T A Drilling
The CRBS unit set up and boring on one of
the Bristol drives.
The rock boring tri-cone bit holing out at the
reception pit.
TT-Group: A leading
manufacturer of Trenchless
Technologies: Moles, Pipe
Rammers, HDD, Pipe
Replacement and Auger boring
systems and NoDig-equipment
TT Group
XXL TBMS IN THE YANGTZE RIVER DELTA
I n 2013 four Herrenknecht tunnel boring
machines tunnelled under major Chinese
rivers and excelled with phenomenal speed,
top safety levels and extreme precision.
With gigantic diameters from 11.61 to 15.43
m they drove double track metro tunnels and
three-lane road tunnels. The structures
provide key infrastructure for efficient
transport systems in the Yangtze River
Delta.
The Yangtze River Delta developed
rapidly to become one of the largest urban
areas in the world. Accordingly, expansion
of the infrastructure is progressing quickly
too. In this connection numerous lakes and
rivers need to be crossed under and over. In
2013 four breakthroughs by Herrenknecht
tunnel boring machines (TBMs) marked milestones in large tunnel construction in the region. On
difficult crossings under rivers the high-tech machines demonstrated the efficiency and reliability of
Mixshield technology from Herrenknecht.
Phenomenal speed – Nanjing Metro Line 10. ‘The Flying Dragon’ became the nickname of the
S-668 in Nanjing after it had impressed the Metro Line 10 site crew with its speed. The
Herrenknecht Mixshield with a diameter of 11.61 m crossed below the Yangtze River at up to 240
m/week. On May 10, 2013, under the guidance of the site crew of the China Railway 14 th Bureau
Group, the machine successfully reached the target shaft.
The route ran along a length of 3.6 km and at a depth of up to 58 m below the water surface of the
Yangtze River. Earth and water pressure of up to 6.5 bar weighed down on tunnel and machine.
Herrenknecht engineers equipped the cutting wheel with special cutting wheel arms that are
accessible at atmospheric pressure from the rear area of the shield. The cutting tools in the cutting
wheel could thus be changed safely and economically while avoiding costly accessing in
compressed air.
The large diameter Mixshield S-668
was purchased in order to cross under the
Yangtze River for Line 10 with a double-
track tunnel instead of two single-track
tunnels. The project success in Nanjing
combined a number of superlatives in
metro tunnelling under rivers in China:
the longest tunnelling sector, the greatest
depth, the highest ground water pressure
as well as the largest diameter.
Top safety levels - Hangzhou Qiantang
River Tunnel. The annual, up to 9 m, high
tidal wave of the Qiantang River at its
mouth on the East China Sea is a tourist
attraction. A road bridge for the much-
needed link between the northern and
southern highways threatened to disrupt
the view of the national attraction. The
planners in Hangzhou therefore opted for
mechanised tunnelling with one of the
world’s two largest Mixshield tunnel
boring machines. Tunnelling precision
was required during boring, because dam
installations on the banks of the Qiantang
protect the city of Hangzhou from
flooding by the spring tide from the
ocean. The dams were not allowed to be
© 2014 NoDig Media Services
SPONSORS LINKS Click Name for website access
PIPE JACKING, MICROTUNNELLING, TUNNELLING & AUGER BORING
For General Information on Pipe Jacking, Microtunnelling & Auger Boring click here
Supplier of TBM, Microtunnel, Pipe Jacking and Tunnel
excavation Navigation &
Guidance systems & Services.
VMT GmbH
U MOLE
Supplier for hire or sale of: Vac Ex, Mole & Rammers,
Bursting, Coil Trailers, SBUs
and Accessories
TORO and
American Augers Directional Drills
Auger Boring Equipment
Tooling & Drill Rods
Drilling Fluids
Recycling & Mixing Systems
Moles & Bursters
Digital Location Equipment
T A Drilling
TT-Group: A leading
manufacturer of Trenchless
Technologies: Moles, Pipe
Rammers, HDD, Pipe
Replacement and Auger boring
systems and NoDig-equipment
TT Group
The Herrenknecht Mixshield S-668 at 11,610 mm
diameter on the occasion of its workshop
acceptance in Nansha, Guangzhou, China.
damaged under any circumstances. The
customer therefore relied on the safe Mixshield
technology from Herrenknecht.
After the start of tunnelling, the TBM crossed
under the Qiantang twice over a length of 3.25
km and at a depth of up to 27.6 m. With the
breakthrough on January 18, 2013 the
Mixshield S-593 with a diameter of 15.43 m
completed its work with optimum values: with a
maximum of 23.6 mm, all subsidence
measurements on the ground surface remained
well within the limits defined by the authorities.
The site crews of Shanghai Tunnel Engineering
Co. Ltd (STEC) achieved rates of up to
464 m/month.
Extreme precision – West Changjiang Road River Tunnel. Extreme precision was a priority during
the advance of the Mixshield S-569 in Shanghai for the construction of two three-lane road tunnels.
In the densely built up mega metropolis with 15 million inhabitant, it gets cramped underground as
well.
The Mixshield TBM with a diameter of 15.43
m bored its way forward with only 1 m leeway
between the foundations of urban
highway and railway line before it dived under
the Huangpu River. Bore specialists at STEC
used a system for precise real-time monitoring
of the shield position to handle the 40 m long
passage.
With the same precision and safety, passing
beneath 30 buildings was mastered as well as
the advance in the immediate vicinity of 20
underground supply lines. With the
breakthrough on June 19, 2013 the second of
the two largest Mixshield machines in the world
successfully completed its work in Shanghai.
Greatest depth – Shanghai Hong Mei Road.
Also in Shanghai, a few kilometres upstream
from the ‘West Changjiang Road River Tunnel’,
the Herrenknecht Mixshield S-666 is in
operation. With a diameter of 14.9 m, it is
creating the longest and deepest lying road
tunnel under the Huangpu River.
Over 3.4 km, the TBM is achieving advances
of up to 132 m/week at depths of up to 59 m
below the water surface. After the first
breakthrough on July 8, 2013 the STEC site
crew checked all machine components and
replaced necessary wear parts.
Since December 28, 2013 the tunnel builders
have been advancing the second tube in the
opposite direction.
Herrenknecht has the world’s highest density
of references in successful project completions
for large and very large tunnel cross sections.
Over 300 km of tunnels with diameters greater
than 11 m have already been successfully driven
with Herrenknecht technology. Website:
www.herrenknecht.com
© 2014 NoDig Media Services
SPONSORS LINKS Click Name for website access
PIPE JACKING, MICROTUNNELLING, TUNNELLING & AUGER BORING
For General Information on Pipe Jacking, Microtunnelling & Auger Boring click here
Supplier of TBM, Microtunnel, Pipe Jacking and Tunnel
excavation Navigation &
Guidance systems & Services.
VMT GmbH
U MOLE
Supplier for hire or sale of: Vac Ex, Mole & Rammers,
Bursting, Coil Trailers, SBUs
and Accessories
TORO and
American Augers Directional Drills
Auger Boring Equipment
Tooling & Drill Rods
Drilling Fluids
Recycling & Mixing Systems
Moles & Bursters
Digital Location Equipment
T A Drilling
TT-Group: A leading
manufacturer of Trenchless
Technologies: Moles, Pipe
Rammers, HDD, Pipe
Replacement and Auger boring
systems and NoDig-equipment
TT Group
Rear view of the world’s largest Mixshield
TBM S-593 under the Qiantang River.
Final breakthrough on June 19th, 2013: S-569
successfully completed West Changjiang Road
River Tunnel.
Mixshield S-666 at the Shanghai Hong Mei
Road Tunnel.
MULTIPLE SITE SUCCESS FOR ROBBINS TBMS
I n December 2013, a 4.3 m (14.1 ft) diameter
Robbins Double Shield TBM emerged triumphant
after boring a 9.3 km (5.8 mile) headrace tunnel in
Turkey’s Adana Province for the Yamanli II
Hydroelectric Project. The hard rock TBM broke
through on time, due to excellent advance rates and
minimal downtime for the duration of the project.
The machine, operated by contractor NTF
Construction Co., reached high monthly advance up to
782.8 m (2,568 ft), with an average monthly rate of
472.7 m (1,551 ft) over the course of the 14 month
project. Rates were achieved in ground conditions of
mainly limestone with some clay–filled fissures.
Average rock strength was 60 to 70 MPa, with a
maximum strength of 120 MPa. Despite the hard
ground, cutter expenses were kept extremely low as a
result of few replacements, proper cutter maintenance
and a well-trained crew. Mustafa Akgül, Tunnel Chief at NTF Construction provided one such
example saying: “The 28th gauge cutter ran more than 8 km throughout the bore in limestone up to
120 MPa without any change”.
The machine also passed through two fault zones with clay inflows; at machine launch, only one
fault zone was anticipated. Probing and pre-grouting allowed crews to prepare in advance for the
additional fault zone and other difficult ground conditions encountered along the way.
In addition to challenging ground, the machine also experienced unexpected power cuts. This led
to delays resulting in long machine and PLC start-ups. Extended day and night shifts allowed the
machine to catch up. “The machine performed very well with minimal downtime and made up the
initial delays, finishing right on time.” said Dursun Yıldız, Machinery Manager of NTF
Construction.
Some modifications were required during machine operation, specifically the pea gravel conveyor
system, bridge-front supporting legs, and the surveying system. Akgül spoke about the adjustments,
saying: “Only three modifications were undertaken during [the bore], and Robbins Field Service
conducted them smoothly. Their cooperation with NTF personnel was strong and continuous”.
The project took place at a remote jobsite roughly 200 km (124 mile) from the city of Adana. The
mountainous region contains a valley, in which many civil works projects are currently taking place.
The Yamanli II project is the third hydroelectric project in the area. The completed tunnel will
source water from the Göksun River, with an annual generating capacity of 78 MW to power up to
78,000 homes.
Further to this, on January 21, 2014, a Robbins Main Beam TBM completed one of the longest
and deepest water supply tunnels in Asia, the Mumbai Water Tunnel. The 6.25 m (20.5 ft) diameter
machine displayed excellent performance throughout the 8.3 km (5.2 mi) bore, and achieved
impressive advance rates along the way.
Joint venture contractor Unity-IVRCL (UIJV) was pleased with the hard rock machine and the
continuous support provided by Robbins during the project. Mr. Pravin Titare of Unity spoke to this,
saying: “The Robbins TBM was good in hard rock, and we reached high rates of 870 m (2,855 ft)
per month and 58 m (188 ft) per day, both records for TBM tunnelling in India. We were able to
achieve this due to the good performance
of the machine and a conveyor system for
muck haulage in place of conventional
methods.”
Robbins provided both the TBM and
conveyor system for the project, as well
as Field Service personnel to monitor the
equipment and assist with daily upkeep
and inspection. “The Robbins crew
© 2014 NoDig Media Services
SPONSORS LINKS Click Name for website access
PIPE JACKING, MICROTUNNELLING, TUNNELLING & AUGER BORING
For General Information on Pipe Jacking, Microtunnelling & Auger Boring click here
Supplier of TBM, Microtunnel, Pipe Jacking and Tunnel
excavation Navigation &
Guidance systems & Services.
VMT GmbH
U MOLE
Supplier for hire or sale of: Vac Ex, Mole & Rammers,
Bursting, Coil Trailers, SBUs
and Accessories
TORO and
American Augers Directional Drills
Auger Boring Equipment
Tooling & Drill Rods
Drilling Fluids
Recycling & Mixing Systems
Moles & Bursters
Digital Location Equipment
T A Drilling
TT-Group: A leading
manufacturer of Trenchless
Technologies: Moles, Pipe
Rammers, HDD, Pipe
Replacement and Auger boring
systems and NoDig-equipment
TT Group
The Double Shield TBM breaks
through after passing through
limestone, clay, and two fault zones on
the 9.3 km (5.8 mile) Yamanli drive.
A celebration ensued among crew and
Robbins Field Service following the
6.25 m (20.5 ft) Mumbai TBM’s
breakthrough.
helped us commission and start boring on schedule, and the Robbins TBM operators did a great and
skilful job maintaining tunnel alignment. Because of this, UIJV received a good reputation towards
our client Municipal Corporation of Greater Mumbai (MCGM).” said Titare.
Although the machine was ultimately a success, it did experience its fair share of challenges
during the 21 month bore. Difficult ground, including basalt rock, fractured ground, and water
inflows, was encountered throughout the tunnel. Mr. Bipin Arey of IVRCL spoke about overcoming
such challenges, saying: “The geology was particularly bad at times. Our team took all
precautionary measures and advanced slowly. We maintained good ventilation throughout execution
and utilised a good dewatering system.”
Ground support also played a critical role, said Mr. Titare: “The TBM was very safe in the adverse
geological conditions. The rock support system and ring beam erector were helpful to reduce
downtime and allowed us more production time.” Challenging ground conditions, combined with
the sheer depth of the 109 m (357 ft) tunnel, made the machine’s excellent advance rates especially
notable.
Now completed, the water transfer tunnel will provide Mumbai’s approximately 20.5 million
residents with a consistent flow of clean drinking water, even during the seasonal monsoons that
formerly contaminated the city’s water resources.
In terms of new drives starting, on December 20, 2013, an 8.0 m (26.2 ft) diameter Robbins
Hybrid Single Shield/EPB TBM was launched to bore the Grosvenor Decline Tunnel for Australia’s
Anglo-American Coal Mine. The machine was built using Onsite First Time Assembly (OFTA) in
order to fit within a tight project schedule. Assembly at the remote jobsite near Moranbah, Australia
took about 4½ months, and then the machine was walked down into a launch tunnel.
Two decline tunnels, at grades of 1:6 and 1:8, will be used for mine access to new coal seams. The
hybrid machine is tackling mixed ground conditions ranging from sand and clay to varying types of
sedimentary hard rock up to 120 MPa UCS, as well as coal seams. Methane gas is expected to be
present throughout the tunnel, so the machine has been designed as Explosion Proof Compliant to
ERZ-1. “Grosvenor is the first underground coal mine in Queensland to use a TBM for drift
construction.” said Glenn Tonkin, Grosvenor Project Director. “We are proud to be pioneering this
technology.”
Only about 300 m (984 ft) of ground in each decline tunnel are expected to require EPB mode,
while the rest of the tunnel will be bored in hard rock mode. Thus, the design was optimised towards
hard rock excavation.
In EPB mode, the machine utilises a two-stage, centre-mounted screw to deal with watery muck.
One screw conveyor will run faster than the other, creating a muck plug that will push water out of
the screw conveyor. The machine’s mixed ground cutterhead is fitted with interchangeable knife bits
and disc cutters. In addition, the cutterhead is clad with extensive wear plates for abrasion
protection. The mixing chamber can be filled with water, foam and other additives to keep it spark-
safe in the presence of methane.
“The machine essentially uses its EPB technology to deal with methane gas safely.” said Doug
Harding, Robbins Vice President. If any methane leakage is detected, an evacuation system called a
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PIPE JACKING, MICROTUNNELLING, TUNNELLING & AUGER BORING
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excavation Navigation &
Guidance systems & Services.
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It took just over four months for the 8.0 m (26.2 ft) diameter Robbins TBM to be built using
Onsite First Time Assembly (OFTA).
‘snuffing box’
w i l l d r a w
methane out of
the end of the
screw conveyor
and directly into the ventilation system. “The TBM tunnelling
method will deliver advances in safety, higher quality drifts,
and faster project development.” said Tonkin.
To convert to hard rock mode, a hydraulically-operated
muck chute is deployed around the screw. The muck is
picked up by paddles in the muck chamber to load the screw.
Interchangeable EPB knife bits will be replaced with disc
cutters on the cutterhead, and the EPB scrapers on the
cutterhead must be replaced with hard rock bucket lips. A
skew ring offsets or reacts to the torque of the machine in
hard rock, allowing for more efficient single-direction
cutterhead excavation and muck pickup.
A final unique aspect of the project is a specially-designed
‘Quick Removal System’. As no ground in Australia can be left unsupported and the machine is
boring a blind tunnel, it will be able to retract in one piece from its shield, leaving the shield in
place. “The core of the machine is a bolted design that separates from the shield, in a process that
does not require a cutting torch.” said Harding.
The TBM core and back-up will then be walked up the decline tunnel on a set of custom transport
dollies and moved to the second decline tunnel, where another set of shields will be waiting for
machine assembly prior to launch.
“We commenced tunnelling last month and the machine has advanced more than 100 m (328 ft) so
far. We are on track to reach pit bottom in the next couple of months. The first few weeks were
largely spent commissioning the machine in compliance with the mine standards. We expect the
machine will perform well and we will achieve the planned cutting rates.” said Tonkin. The machine
is expected to complete the first decline tunnel in April 2014. Website: www.robbinstbm.com
© 2014 NoDig Media Services
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PIPE JACKING, MICROTUNNELLING, TUNNELLING & AUGER BORING
For General Information on Pipe Jacking, Microtunnelling & Auger Boring click here
Supplier of TBM, Microtunnel, Pipe Jacking and Tunnel
excavation Navigation &
Guidance systems & Services.
VMT GmbH
U MOLE
Supplier for hire or sale of: Vac Ex, Mole & Rammers,
Bursting, Coil Trailers, SBUs
and Accessories
TORO and
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Auger Boring Equipment
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Drilling Fluids
Recycling & Mixing Systems
Moles & Bursters
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TT-Group: A leading
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The Robbins hybrid machine was
assembled on location at the remote
jobsite in Moranbah, Australia for two
mine access tunnels to coal seams.
REFURBISHING AN HISTORIC BRISTOL AQUEDUCT
T he city of Bristol is said to be the 8th
largest city in the UK with a core
population of over 400,000. But it is a
city which serves in excess of 1 million
people in the greater urban zone around
the city. So, it is not surprising that
Bristol with its great international
trading history, cosmopolitan population
and a significant tourist, cultural and
engineering heritage has some of the
oldest and most interesting infrastructure
serving it.
Whilst many people know of Brunel’s
Great Western Railway and the famous
Clifton Suspension Bridge, it is not
a lways notor iety tha t makes
infrastructure important. The provision
of drinking water to Bristol has long been of great importance to the success of the city and this
requirement is the responsibility of Bristol Water, the independent private water companies
established in 1846 which serves some 1.2 million population in the Bristol area.
As part of this responsibility Bristol Water has to maintain the major and significant Mendip
aqueduct which, at almost 170 years old, is a Victorian aqueduct that is an excellent example of
large scale Victorian engineering. The aqueduct has been carrying untreated water from the source
of the River Chew at Chewton Mendip to the reservoirs and water treatment facility at Barrow
Gurney since it was constructed during the mid-1840s and was one of the first structures to supply
fresh drinking water to the city.
As might be expected of a structure of this age, it has reached a point where it is in need of some
refurbishment. In a project known as the ‘Line of Works Rehabilitation and Improvement Scheme’
Bristol Water, in association with the design engineering company Black & Veatch Ltd., developed
a rehabilitation programme designed to ensure that the historic aqueduct was able to continue
operating for the people of Bristol for the foreseeable future.
Once the design was confirmed the contract to complete the works was awarded to main
contractor Kier May Gurney plc. As a significant part of the planned works was to utilise trenchless
lining techniques these works were subcontracted to rehabilitation specialist contractor Matt Durbin
Associates Limited.
In short, the project, which will ultimately cost a total of £8 million, will add a structural lining
within the aqueduct in order to strengthen it, extend its functional life and improve the flow of water
through the structure. The work is designed to be confined to small areas around the shafts that give
access to the aqueduct and is largely confined to private land through the Litton Area and in East
Harptree (located in Harptree Coombe) as well as West Harptree and Chew Stoke.
PHASED CONSTRUCTION
Whilst the majority of the 12 mile (19 km) long aqueduct runs underground at depths of up to 40 m
through predominantly sandstone and limestone strata, it does run on surface at Harptree Coombe,
crossing Watery Lane near Winford and finally as a backdrop to the Village of Winford itself.
The whole rehabilitation programme was
planned to be completed over three years in
2012, 2013 and a final stage in 2016.
The rehabilitation work involves using a
variety of techniques including:
The installation of GRP (glass
reinforced plastic) liners
Concrete spray lining
Grouting of the existing tunnel
In order to provide adequate access to the
aqueduct it was also necessary to construct
three new shafts onto the structure, in Litton,
PIPELINE REHABILITATION For General Information on Pipeline Rehabilitation click here
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McElroy Manufacturing is the leading manufacturer of
polyethylene pipe fusion
equipment and provider of customer-driven solutions to
PE engineers and contractors
worldwide.
McElroy
ONSITE/PERCO No-Dig contractors for: Sewer
installation, renovation &
maintenance including CIPP,
Structural, Infi ltration & Connection linings; Patch repairs;
CCTV pipe inspection and
assessment; pipe cleaning, flow
monitoring; Augerboring; HDD;
Microtunnelling; Shaft Sinking;
Headings; Lateral Cutting; Pipe
B u r s t i n g ; S l i p l i n i n g & Consultancy
Developing and marketing techniques for the repair,
replacement and
decommissioning of underground pipes, for over 30
years, including Pipe Coil
Trailers, Pipe Handlers and Pipe Crackers.
Steve Vick
International
ER TECHNICAL SERVICES
Providing
independent pipe
renovation services
including:
International
Training, Hire,
Consultancy and a
Global Skills
Network
A section of the overland aqueduct route.
Access shafts could be quite inaccessible.
TT-Group: A leading
manufacturer of Trenchless
Technologies: Moles, Pipe
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Replacement and Auger boring
systems and NoDig-equipment
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East Harptree and near Winford. These
were successfully completed in 2012.
In addition to the lining works, Bristol
Water is also taking the opportunity to
improve existing facilities on the Line of
Works system to help operate and maintain
the network more safely and efficiently.
The techniques listed above were
ul t imately chosen after careful
consideration of the rehabilitation available
on the market. The depths and access
restrict ions associated with the
refurbishment works prohibited cost
effective use of remote refurbishment
techniques and this led to the selection of
the specialist man-entry techniques
throughout the aqueduct.
Apart from the newly constructed shafts, access from the surface was generally restricted to the
use of existing shafts, which were typically 1,200 mm diameter, with many of the deep shafts only
being 900 mm in diameter.
WORKS IN 2012 AND 2013
The works undertaken in 2012 involved the installation and grouting into position of some 1,200 m
of GRP segmental lining. All preparatory works, such as cleaning and jetting, was carried out
manually. The grouting operation to complete the lining works around the liner segments was
completed with a Colmono CX410 high shear colloidal mixer. The GRP liner segments used for the
2012 works were provided by Stanton Bonna, with the grout product being procured from Tarmac
Pozament and Readers respectively. The 2012 works were completed over a 12 week contract
duration commencing 7 June.
The rehabilitation works carried out in 2013 initially involved the placement of HDPE invert
pieces into the aqueduct. This was followed by the installation of stainless steel mesh around the
crown of the tube onto which was sprayed a final surface treatment of 40 Newton micro-concrete.
Both wet/dry spray techniques were utilised depending on the surface condition prevailing at the
location of the installation. All of this was followed by interstitial/extrados grouting of the
refurbished structure. The HDPE invert units were supplied by Asset International, whilst the
Spraycrete 40 (wet) and Spraycrete 40 (dry) was supplied by Readers. The stainless steel mesh was
sourced from Dyers Metal and Mesh with the final grout being supplied by both Readers and
Tarmac Pozament. The 2013 works were completed over a 14 week contract duration commencing
2 July.
INSTALLATION OBSTACLES
Given the location of the various works and the access requirements there were a number of
logistical problems associated with the projects undertaken to date. These included: Dimensional
constraints within the Aqueduct with limited cross section dimension, combined with depth and
distance between surface access points, 620 metres being the longest, which restricted effective
pumping distances for the micro-concrete spraymix, particularly for the wet spray technique.
Although dry spray techniques overcame this specific difficulty with improved pumping
performance, the extremely confined access conditions within the Aqueduct substantially increased
non-productive operational time such as clearance of
excess material, surface finishing etc.
Further to this, all access shafts were located on
agricultural land and one section of work was to be
carried out within an SSSI at Harptree Coombe. This
meant that liaison with landowners and all other
interested parties had to be constantly maintained
and supported. With all but the final phase
completed there have been no incidents to report.
PIPELINE REHABILITATION For General Information on Pipeline Rehabilitation click here
© 2014 NoDig Media Services
SPONSORS LINKS Click Name for website access
McElroy Manufacturing is the leading manufacturer of
polyethylene pipe fusion
equipment and provider of customer-driven solutions to
PE engineers and contractors
worldwide.
McElroy
ONSITE/PERCO No-Dig contractors for: Sewer
installation, renovation &
maintenance including CIPP,
Structural, Infi ltration & Connection linings; Patch repairs;
CCTV pipe inspection and
assessment; pipe cleaning, flow
monitoring; Augerboring; HDD;
Microtunnelling; Shaft Sinking;
Headings; Lateral Cutting; Pipe
B u r s t i n g ; S l i p l i n i n g & Consultancy
Developing and marketing techniques for the repair,
replacement and
decommissioning of underground pipes, for over 30
years, including Pipe Coil
Trailers, Pipe Handlers and Pipe Crackers.
Steve Vick
International
ER TECHNICAL SERVICES
Providing
independent pipe
renovation services
including:
International
Training, Hire,
Consultancy and a
Global Skills
Network
GRP sectional liners are used in some parts of
aqueduct during 2012. Inset: the finished lining.
Different parts of the aqueduct show differing
dimensions.
TT-Group: A leading
manufacturer of Trenchless
Technologies: Moles, Pipe
Rammers, HDD, Pipe
Replacement and Auger boring
systems and NoDig-equipment
TT Group
Protective environmental measures were
required when working within Harptree Coombe
SSSI, where pollution control measures were
required of the very sensitive watercourse, as
well as protection of trees and their roots.
The main contractor Kier/MG provided the
work teams with access to each shaft by either
temporary road surface or designated routes that
were pre-agreed with landowners. Site vehicles
were fitted with low impact ground pressure
tyres to reduce surface damage, which was
essential in 2012 due to the very wet summer.
Deliveries were scheduled to be outside of peak
times to minimise any disruption to the local
residents.
Due to the location and critical nature of these hazardous works, the contractors worked in
collaboration to organise an emergency rescue scenario involving the specialist ‘USAR’ and HART
teams from the emergency services, this involved extraction of a casualty (from a depth of 14 m)
from 100 m within the aqueduct using specialist rope
access techniques. This created good communication
within all parties also providing the Emergency
Services an excellent chance to sharpen their skills
within a live situation. With Health and Safety being at
the forefront throughout, no accidents/incidents have
occurred throughout the project.
For main contractor Kier May Gurney plc, Mike
Barron commented: “MDA mobilised efficiently and
maintained resources throughout to finish both phases
of the contract on programme. Its workforce operated
consistently with a strong health and safety culture.
Engineering solutions were offered and implemented to
overcome the isolation and infiltration challenges that
arose on several of the sections. They were a very
professional team.”
Matt Durbin, managing director of Matt Durbin
Associates Ltd, the specialist lining contractor for the
project said: “I was extremely proud to be able to
complete this challenging and critical project within
budget and to the limited timescales on behalf of MG/
Kier, with all parties working in collaboration
throughout the project to enable successful completion
to the satisfaction of Bristol Water. It was also a great
privilege to be involved in renovation of a structure that
is testament to the highly skilled men that were involved in its original construction.”
Email: [email protected]
PIPELINE REHABILITATION For General Information on Pipeline Rehabilitation click here
© 2014 NoDig Media Services
SPONSORS LINKS Click Name for website access
McElroy Manufacturing is the leading manufacturer of
polyethylene pipe fusion
equipment and provider of customer-driven solutions to
PE engineers and contractors
worldwide.
McElroy
ONSITE/PERCO No-Dig contractors for: Sewer
installation, renovation &
maintenance including CIPP,
Structural, Infi ltration & Connection linings; Patch repairs;
CCTV pipe inspection and
assessment; pipe cleaning, flow
monitoring; Augerboring; HDD;
Microtunnelling; Shaft Sinking;
Headings; Lateral Cutting; Pipe
B u r s t i n g ; S l i p l i n i n g & Consultancy
Developing and marketing techniques for the repair,
replacement and
decommissioning of underground pipes, for over 30
years, including Pipe Coil
Trailers, Pipe Handlers and Pipe Crackers.
Steve Vick
International
ER TECHNICAL SERVICES
Providing
independent pipe
renovation services
including:
International
Training, Hire,
Consultancy and a
Global Skills
Network
Installing HDPE invert sections in 2013.
Left: The finished lining. Right: Spray lining the over the steel mesh.
Emergency services during a ‘Mock’
Rescue Exercise.
TT-Group: A leading
manufacturer of Trenchless
Technologies: Moles, Pipe
Rammers, HDD, Pipe
Replacement and Auger boring
systems and NoDig-equipment
TT Group
REFURBISHING AND STRENGTHENING AN AGEING
HIGHWAY CULVERT WITH UV LINING
T he latest name in UV cured CIPP
pipe lining is iLine (part of the
i-Group of companies), which offers a
management and contracting team
that can draw on a wealth of
experience in the CIPP pipe lining
industry. This team brings with it a
fresh ‘can do’ attitude and an in-depth
new approach that offers clients a
level of confidence which is claimed
to be previously unseen in the
industry. Working in virtually all
pipeline sectors, the company utilises
the latest GRP UV (Glass Reinforced
Plastic Ultra Violet) cured pipe lining
system that offers liners that are some
40% thinner whilst being over
3 (three) times stronger than conventional felt liners.
One area in which the GRP UV liners show significant advantages is that of culvert rehabilitation.
Ageing culverts beneath highways can be problematic if they are not replaced or refurbished in a
timely manner. To ensure continued operation of its trunk routes the UK’s Highways Agency is
undertaking an on-going programme of work to ensure that culverts running beneath its roadways
continue to operate effectively and efficiently.
A recent project completed as part of this programme was the lining of an old ARMCO culvert
running beneath the main A30 trunk route to the north of Bodmin in Cornwall, close to Bodmin
Racecourse, which was undertaken to strengthen it for future operations and to ensure that it
continued to be able to handle the increasing traffic flows on this major tourist route into the far
Southwest.
The lining project, initiated on behalf of the Highways Agency by the main contractor, was
awarded to iLine Technologies which was required to design a suitable lining to meet the needs of
the culvert refurbishment whilst minimising disruption to the road operation.
With project consulting engineer Kate
Sutton, and given the ground investigation
results and traffic loading information
procured, iLine proposed to utilise a CIPP
lining technique with UV (Ultra Violet) curing
for the 58 m long lining run in the 1,000 mm
diameter culvert. The design called for a liner
wall thickness of 9.3 mm.
As well as offering a quick, low foot-print
site operation, as compared to other CIPP
options, including hot water cure and steam
cure, the UV option was also deemed to be far
more environmentally friendly with less
potential for pollution down-stream of the site
due to the absence of run-off wastewater
subsequent to the cured liner being opened at
the culvert ends post-curing. This design was
ultimately accepted by the Main Contractor
which then gave the go-ahead for the works to
begin.
The UV equipment used for the installation
was an REE2000 curing unit supplied by
Reline Europe, which on this occasion utilised
a UV light source comprising of six (6), 2,000
PIPELINE REHABILITATION For General Information on Pipeline Rehabilitation click here
© 2014 NoDig Media Services
SPONSORS LINKS Click Name for website access
McElroy Manufacturing is the leading manufacturer of
polyethylene pipe fusion
equipment and provider of customer-driven solutions to
PE engineers and contractors
worldwide.
McElroy
ONSITE/PERCO No-Dig contractors for: Sewer
installation, renovation &
maintenance including CIPP,
Structural, Infi ltration & Connection linings; Patch repairs;
CCTV pipe inspection and
assessment; pipe cleaning, flow
monitoring; Augerboring; HDD;
Microtunnelling; Shaft Sinking;
Headings; Lateral Cutting; Pipe
B u r s t i n g ; S l i p l i n i n g & Consultancy
Developing and marketing techniques for the repair,
replacement and
decommissioning of underground pipes, for over 30
years, including Pipe Coil
Trailers, Pipe Handlers and Pipe Crackers.
Steve Vick
International
ER TECHNICAL SERVICES
Providing
independent pipe
renovation services
including:
International
Training, Hire,
Consultancy and a
Global Skills
Network
The Bodmin A30 trunk route work site.
Preparing the UV cured liner for insertion.
TT-Group: A leading
manufacturer of Trenchless
Technologies: Moles, Pipe
Rammers, HDD, Pipe
Replacement and Auger boring
systems and NoDig-equipment
TT Group
watt UV bulbs. The liner
itself was also provided by
Reline Europe and was
precisely manufactured and
factory impregnated with
the UV sensitive resin to fit
the lining run.
LINING WORKS
The lining project started
on Monday 9 September
2013 and was completed
with the iLine crew off the
site by Thursday 12.
The beauty of the UV
system in situations such as
this is its speed of
operation.
On the Monday the crew
mobilised to the project and
set up the necessary equipment and work site. On the Tuesday civils works to remove the old head
wall on the culvert were completed. On the Wednesday, subsequent to inspecting the culvert to
ensure it was clear to line, the UV liner was installed in just 8 hours, including the curing process.
On the day of lining, work started at 8 a.m. The liner was inverted into the culvert using
compressed air. The UV light train was then inserted, the liner re-inflated and the curing run started.
On average the cure was completed at a speed of some 6 m every 10 minutes or a complete cure in
under 2 hours.
On the final day, Thursday, the head wall was reinstated and the crew demobbed from the site and
the culvert was available and open for operation.
The only aspect of the project that involved outside agencies was that a land agent had to be
contacted because the downstream section of the culvert ended in a farmer’s field with the farmer
having to be informed of the works. The upstream section of the culvert lay within the boundary of
the highway so did not cause a problem.
Commenting on the project for the client, a representative of Enterprise Mouchel said: “Our
thanks go to iLine and its crew which undertook and completed a very tidy job. We are very pleased
with the outcome of the project, in particular the lack of disruption to the public, traffic flows above
the culvert and especially the elimination of the potential for pollution that can arise using other
CIPP systems. Overall it was a quality job completed to a high standard by an experienced,
well-managed crew. We will be passing on our comments to our managers and QS team.”
According to John Beech, Business Development Manager for iLine: “Some of the biggest
advantages of using the UV method utilised here were the speed of the installation, with the whole
project being completed in just under four (4) days and the fact that the use of the UV also meant
that, given the proximity to farm land, the potential for pollution was eliminated from the site
because no liquid run-off is generated using the UV system.”
John went on to say: “UV
lining is a technique that is
currently not the most widely
available in the UK as there are
only a few installers using the
system. We at iLine pride
ourselves that we have crews
that are some of the most
experienced in the field in the
UK today with numerous
successful projects under their
b e l t s . ” W e b s i t e :
www.i-group.uk.com
PIPELINE REHABILITATION For General Information on Pipeline Rehabilitation click here
© 2014 NoDig Media Services
SPONSORS LINKS Click Name for website access
McElroy Manufacturing is the leading manufacturer of
polyethylene pipe fusion
equipment and provider of customer-driven solutions to
PE engineers and contractors
worldwide.
McElroy
ONSITE/PERCO No-Dig contractors for: Sewer
installation, renovation &
maintenance including CIPP,
Structural, Infi ltration & Connection linings; Patch repairs;
CCTV pipe inspection and
assessment; pipe cleaning, flow
monitoring; Augerboring; HDD;
Microtunnelling; Shaft Sinking;
Headings; Lateral Cutting; Pipe
B u r s t i n g ; S l i p l i n i n g & Consultancy
Developing and marketing techniques for the repair,
replacement and
decommissioning of underground pipes, for over 30
years, including Pipe Coil
Trailers, Pipe Handlers and Pipe Crackers.
Steve Vick
International
ER TECHNICAL SERVICES
Providing
independent pipe
renovation services
including:
International
Training, Hire,
Consultancy and a
Global Skills
Network
A view through the completed
liner.
The liner end-stop through which the UV light train is controlled
and the liner inflated for curing.
TT-Group: A leading
manufacturer of Trenchless
Technologies: Moles, Pipe
Rammers, HDD, Pipe
Replacement and Auger boring
systems and NoDig-equipment
TT Group
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© 2014 NoDig Media Services
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REPLACING A CAST IRON PIPE WITH A
100 MM DIAMETER UPSIZE
O n a project on behalf of Dutch client DUNEA
DUin & Water utility, contractor BAM Nelis de
Ruiter of Rijswijk, South Netherlands, replaced a
defective 100 mm diameter cast iron pipe with a PE-
HD pipe of 160 mm diameter over a length of 532 m.
This was achieved by utilising the static pipe bursting
method. The unit used for the pipe bursting operation
was a GRUNDOBURST 400G3 from Tracto-
Technik of Germany. To be able to directly pull in
the new larger diameter PE-HD pipe an
upsizing bursting head of 200 mm diameter was
used.
For control of
the maximum
p e r m i s s i b l e
tensile load on the PE-HD during the pull-in process (in this
case a maximum load of 6.7 t), Tracto-Technik’s
GRUNDOLOG III 40T tensile load measuring device was
mounted inside of the new pipe. The measurements taken
during the pull-in proved that an average value of 5.25 t was
not exceeded at any time during the process. Overall, and
including site and equipment set up and bursting works, the
pipe replacement job was complete in just 3 days between 3
and 5 February 2104. Website: www.tracto-technik.com
ONLINE PIPE REPLACEMENT For General Information on Bursting, Reaming, Cracking, Eating and Pulling click here
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Supplier for hire or sale of: Vac Ex, Mole & Rammers,
Bursting, Coil Trailers, SBUs
and Accessories
McElroy Manufacturing is the leading manufacturer of
polyethylene pipe fusion
equipment and provider of customer-driven solutions to
PE engineers and contractors
worldwide.
McElroy
Hammerhead Hammerhead piercing, bursting
& ramming products are used by
contractors worldwide to install
or replace fibre, communication,
water, sewer and gas lines with
minimal disruption to landscapes, structures and traffic flow.
TORO and
American Augers Directional Drills
Auger Boring Equipment
Tooling & Drill Rods
Drilling Fluids
Recycling & Mixing Systems
Moles & Bursters
Digital Location Equipment
T A Drilling
TT-Group: A leading
manufacturer of Trenchless
Technologies: Moles, Pipe
Rammers, HDD, Pipe
Replacement and Auger boring
systems and NoDig-equipment
TT Group
The Tracto-Technik Grundoburst 400G3
set up in the launch pit.
Preparing the new PE-HD pipe for pull-in, Inset: The
bursting head arrives at the launch pit completing the
bursting and replacement run.
NEW CCTV REPORTING SOFTWARE TO MEET
GROWING INDUSTRY DEMAND
V iewline Reporting is pleased to
announce the launch of the
company’s latest CCTV pipeline
inspection reporting software.
Designed to enable d rainage
contractors to produce professional
CCTV survey reports to the standards
required by the latest Manual of Sewer
Condition Classification 5th edition, it
incorporates the very latest Header and
Observation codes from The Water
Research Centre (WRc) Manual of
Sewer Condition Classification 5th
Edition (MSCC5).
The company’s aim over the past
eight years has been to provide a
professional yet affordable alternative
to existing reporting programs that still
conforms to industry standard coding, determined by the WRc. The latest edition of Viewline does
exactly that, producing clear and concise industry standard reports. This home grown company
realises how important it is that the customer receives a report they can understand with clear
pictures of any observations. Nearly 30 years of experience in carrying out domestic and
commercial CCTV surveys has enabled an understanding of the importance of providing such a
report and include remedial recommendations for informed consideration.
HOW IT WORKS
The recent Viewline upgrade includes the latest codes and long hand definitions for Header input
information and Observation/Defect reporting. On completion of data input there are a number of
reporting options including a PDF pipe chart report (with long hand information and pictures) or
Standard report using Observation code format. Both options have a mail merge capability for easy
input of remedial recommendations where costs can also be included giving the contractor full
control over this aspect of their business in one handy document. The result is an industry standard
drain condition reporting program, producing quality reports that are easily understood by the
customer.
Features include:
Production of professional hard copy PDF reports with pictures.
Inclusion of contractors own logo prominently placed on each page.
Programmed with a full set of MSCC5 standard codes and observations.
Ease of use for the operator.
Compatible with any CCTV survey system.
Capture of live video footage while reporting.
Import of video files to each section header.
Capture of observation images.
Approved by the NADC.
Time saving ‘Mail Merge’ option – for easy remedial recommendations.
12 months comprehensive customer support included.
Operation is very straightforward, so the operator does not have to be a computer whizz kid. As
long as the operator can point, click and type all will be fine (although the operator should be tested
before deployment). Viewline will take direct input from the camera system, record it live whilst
surveying and capture images against Observations. Alternatively video files taken from a memory
card or SD card can be attached to each survey. In both cases video is attached to the survey header
and pictures are attached to each observation. All project information, (video, images and reports) is
automatically saved to a folder and subsequently saved to a destination and name of the operator’s
choice.
Once a new project has been created, header information is populated for each survey mainly
using drop down lists. As a minimum this will include location, start and finish details, diameter,
material and use but can also include much more with surveyor written comments. The majority of
© 2014 NoDig Media Services
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ASSET MANAGEMENT, MAPPING & SURVEY For General Information on Asset Management, Mapping & Survey click here
Supplier of TBM, Microtunnel, Pipe Jacking and Tunnel
excavation Navigation &
Guidance systems & Services.
VMT GmbH
ONSITE/PERCO No-Dig contractors for: Sewer
installation, renovation &
maintenance including CIPP,
Structural, Infi ltration & Connection linings; Patch repairs;
CCTV pipe inspection and
assessment; pipe cleaning, flow
monitoring; Augerboring; HDD;
Microtunnelling; Shaft Sinking;
Headings; Lateral Cutting; Pipe
B u r s t i n g ; S l i p l i n i n g & Consultancy
ER TECHNICAL SERVICES
Providing
independent pipe
renovation services
including:
International
Training, Hire,
Consultancy and a
Global Skills
Network
Working with the Viewline V.5 software on a laptop.
this information is transferred to
the next survey header to avoid
duplication. When the survey
begins, live video can be saved to
this header, alternatively video files
may be added on completion
depending entirely on user
preference, for example, if the wish
is to save video externally and just
capture relevant images. Flexibility
is something that is incorporated to
accommodate various contractor’s
tastes and methods.
As the survey progresses,
Observations and Defects will need
to be entered. Observation input is
as simple as adding the distance,
typing in the short description code,
or looking through the drop down
list for the appropriate observation. The parameters relevant to each observation will then be
available for completion. An example might be a circumferential crack located at 12.5 m, running
from 9 o’clock to 3 o’clock near a joint. This would be entered 12.5, CCJ, 09, 03. Then a simple
click of a button captures an image. The customer will see the long hand, easily read description
with an all-important picture in the final report.
Entering information is as easy as that. Drop down lists are used extensively, shorthand codes are
used for quick entry and pictures are attached with ease. The report creation process is fast and
simple and the final hard copy PDF report is created with the push of a button. Contractor details
(including logo and information) are attached to each page of the report which is entered on initial
ownership. It is efficient for the contractor whilst producing a professional and easy to understand
report for the customer.
Then there is mail merge. A lot of contractors have to produce a separate letter highlighting
potential problems and making recommendations. This, in effect, is duplicating a lot of the
information that is in the report but with Viewline there is an option to create a draft letter using the
report information. Selecting this option will merge the relevant CCTV survey information with
Microsoft Word to create a document that can be edited, sent to the customer and saved in the same
folder as the project information. This facility is unique to Viewline.
It is the ideal reporting package for just about any size company, reducing back office time,
improving efficiency and inevitably increasing revenue. Perception of a company is based on the
professionalism of the service provided and this software goes a long way in enhancing that at a
very competitive price.
Commenting on the development of the new Viewline software, Ray Smith, Managing Director of
Viewline said: “The latest version is most definitely the best we have produced to date. Ian
Cameron, development Director has really excelled this time. Given the increasing demand for
CCTV surveys, it makes a lot of sense to report using time saving software producing a clean, clear
and concise report. Armed with a half decent laptop, a good reporting package and a tidy report the
results are going to set you apart from the rest! Our reports will be fully understood by professional
bodies in the industry and also understood by the domestic client.”
Correct classification and assessment has always been very important. This software incorporates
a recognised standard, allowing the user to do precisely that. Where repairs to assets are required, it
is of paramount importance to the owners to accurately determine not only their condition, but
precisely where each party’s liabilities begin and end.
In light of changing demands within the CCTV surveying industry, WRc along with the National
Association of Drainage Contractors (NADC) have devised a standard of training and certification
for drain surveyors producing reports on domestic and light commercial installations.
Recognising the need to regulate the quality and integrity of the domestic end of the industry, this
qualification will also be recognised by the Energy and Utility Skills Register and the Environment
Agency.
Commenting further Ray Smith said: “Recognition is due for what the NADC is doing with
training in the main aspects of the industry and supporting the need for this with a healthy regard to
safety and an assurance in the quality of services to domestic customers. Peter Stacey and Martin
© 2014 NoDig Media Services
SPONSORS LINKS
ASSET MANAGEMENT, MAPPING & SURVEY For General Information on Asset Management, Mapping & Survey click here
Supplier of TBM, Microtunnel, Pipe Jacking and Tunnel
excavation Navigation &
Guidance systems & Services.
VMT GmbH
ONSITE/PERCO No-Dig contractors for: Sewer
installation, renovation &
maintenance including CIPP,
Structural, Infi ltration & Connection linings; Patch repairs;
CCTV pipe inspection and
assessment; pipe cleaning, flow
monitoring; Augerboring; HDD;
Microtunnelling; Shaft Sinking;
Headings; Lateral Cutting; Pipe
B u r s t i n g ; S l i p l i n i n g & Consultancy
ER TECHNICAL SERVICES
Providing
independent pipe
renovation services
including:
International
Training, Hire,
Consultancy and a
Global Skills
Network
A typical operating screen from the Viewline CCTV
inspection reporting software.
Beattie have worked tirelessly to help
secure the futures of smaller bona fide
contractors and still continue to fight for
sustained business at this level.
Training centres are opening for everyone
around the country and we at Viewline are
proud to announce our involvement in
delivering the CCTV training aspect and our
coverage of the South West and South
Wales regions.
Our software is offered at a realistic price
with a one-off license fee and includes free
support for the first year with no hidden
costs.
Discounts for multiple licences are also
offered, as is a 10% discount for NADC
members on their first licence such is our
support for their cause. While there are
instructions online, Viewline also offers in
house or classroom training for CCTV
operators.”
Viewline is also working very closely
with XTI Ltd which builds CCTV systems
in the UK. XTI are supplying a small and
inexpensive ‘look-see’ CCTV unit which is
aimed at new and existing contractors
working in the field. There is an option to
include a laptop with Viewline software installed as a competitively priced package.
Closing, Ray said: “We strive to keep up with the constant evolution in the software and
computing industry as well as incorporating changes within the drainage industry. We are in it for
the long haul and fully intend to evolve with both aspects of our business well into the future. While
our website will tell you all you need to know, you can make an enquiry online today and we will be
only too happy to help.” Website: http://viewline.tv/ also a video of how the new Viewline software
works can be found at: http://www.youtube.com/watch?v=2iyOFby_Dhg
© 2014 NoDig Media Services
SPONSORS LINKS
ASSET MANAGEMENT, MAPPING & SURVEY For General Information on Asset Management, Mapping & Survey click here
Supplier of TBM, Microtunnel, Pipe Jacking and Tunnel
excavation Navigation &
Guidance systems & Services.
VMT GmbH
ONSITE/PERCO No-Dig contractors for: Sewer
installation, renovation &
maintenance including CIPP,
Structural, Infi ltration & Connection linings; Patch repairs;
CCTV pipe inspection and
assessment; pipe cleaning, flow
monitoring; Augerboring; HDD;
Microtunnelling; Shaft Sinking;
Headings; Lateral Cutting; Pipe
B u r s t i n g ; S l i p l i n i n g & Consultancy
ER TECHNICAL SERVICES
Providing
independent pipe
renovation services
including:
International
Training, Hire,
Consultancy and a
Global Skills
Network
A typical Viewline V.5 pipe report output page.
ROBOTS NOW COMPATIBLE WITH CCTV
INSPECTION CAMERAS
L MK Technologies recently
announced that the self-driven
Schwalm Robotic pipe renovation
system is now compatible with Sewer
Pipeline Inspection Camera Systems
resulting in increased pipe renovation
capabilities at a reduced cost to
contractors and utility owners
throughout North America.
The German engineered Schwalm
robots significantly save contractors time when compared to traditional winch-in-place robotic
cutter systems. The Schwalm large and small robots are not only faster and more efficient, but the
capability of these robots has advanced the pipe renovation industry in North America to a level that
offers truly trenchless options that, until now, were simply unavailable.
What this means for those contractors that renovate sewer pipelines in North America:
The Schwalm robots have been enabled to plug and play with mainline CCTV
systems.
The CCTV cable drum, which has 300 m (1,000 ft) or more of cable, connects directly
to the Schwalm robot with a custom-made adapter from LMK.
The Schwalm robots are equipped with an interchangeable digital zoom camera with
functions so precise that a butt-fused pipe seam can be internally ground flush without
touching the pipe wall.
The large robot can reach 300 mm (12 in) up into a service connection to remove resin
slugs.
The robots can cut and drive through a failed CIPP installation, which prevents costly
excavations.
The Schwalm robot can reinstate service connections post CIPP lining very quickly
Additionally, the Schwalm system is capable of installing:
compression plugs used to close abandoned service connections
cured in-place spot repairs
cured in-place lateral connection liners
SUPPORT EQUIPMENT, ACCESSORIES
& SERVICES For General Information on Support Equipment & Accessories click here
© 2014 NoDig Media Services
SPONSORS LINKS Click Name for website access
Supplier of TBM, Microtunnel, Pipe Jacking and Tunnel
excavation Navigation &
Guidance systems & Services.
VMT GmbH
U MOLE
Supplier for hire or sale of: Vac Ex, Mole & Rammers,
Bursting, Coil Trailers, SBUs
and Accessories
Hammerhead Hammerhead piercing, bursting
& ramming products are used by
contractors worldwide to install
or replace fibre, communication,
water, sewer and gas lines with
minimal disruption to landscapes, structures and traffic flow.
ER TECHNICAL SERVICES
Providing
independent pipe
renovation services
including:
International
Training, Hire,
Consultancy and a
Global Skills
Network
TORO and
American Augers Directional Drills
Auger Boring Equipment
Tooling & Drill Rods
Drilling Fluids
Recycling & Mixing Systems
Moles & Bursters
Digital Location Equipment
T A Drilling
The self-driven Schwalm Robotic pipe
renovation system.
TT-Group: A leading
manufacturer of Trenchless
Technologies: Moles, Pipe
Rammers, HDD, Pipe
Replacement and Auger boring
systems and NoDig-equipment
TT Group
It is claimed that the Schwalm Robot system cuts faster and more efficiently than any other cutter
in the market. A Schwalm robot can access the pipe and make renovations from a single manhole
access point because it is self-driven. The robot cuts, grinds, and chisels the full circumference of a
pipe and operates in pipe diameters from 140 to 610 mm (5½ to 24 in) diameter. A unique feature
includes the ability to remotely disconnect the lining equipment, allowing the robot to be used to
install another liner while the first liner is curing, which significantly increases production.
According to Larry Kiest, Jr., President and Founder of LMK Technologies: “LMK is excited to
offer this advanced robotic technology to the trenchless industry by providing world-class robots for
top of the line camera inspection systems.”
LMK Technologies, a world leader specialising in trenchless methods to renew lateral sewer
infrastructure, has over one hundred U.S. and foreign issued patents for its advancements in
trenchless technology. Headquartered in Ottawa, Illinois, USA since 1993, LMK serves the
municipal, commercial, and residential markets through a network of licensed contractors and
municipal maintenance departments. Website: www.lmktechnologies.com
VIKING CUTTER TRAILER
T he use of No-Dig Technology in
domestic drains has been around in the
UK for over 20 years. A common problem
faced by lining contractors is Lateral
connections in relined pipes. Many
contractors installing liners on a regular basis
do not have access to a cutter to open up
lateral connections, which can be an
extremely expensive item of equipment. It is
not always cost effective to have one as
standard equipment.
Superjet and Jetchem systems are now
helping to alleviate this problem, with the
availability of the Viking Cutter Trailer,
which can be hired as a complete package,
and which is available throughout the UK.
The Viking Cutter has been on the market
for over 15 years and is a household name in Scandinavia, featuring many benefits over other cutters
on the market, from its ease of use to the built in camera, which has been packaged with a
compressor and all the standard equipment and accessories needed, all in an easy-tow compact
trailer.
Re-Tec Technical director Erik Tidhult said: “We are pleased to bring the technology to the UK, I
am sure that contractors who use the cutter will benefit from the easy-to-operate robot, it is tried and
tested in the market and hopefully it will be as huge a success here as it has been in Scandinavia”.
Superjet and Jetchem systems have brought the cutter to the UK market, since becoming the
exclusive dealer for the Re-Tec brand earlier this year. The Viking cutter is available to hire on a
daily or weekly basis from any of our trade counter depots located across the country.
In many cases a full length liner is an over-engineered and costly way to repair pipe. Where there
is a single displaced joint or crack in the pipe and excavation is it not an option, a patch repair can
provide a cheaper solution. Although the technology has been around for some time, there are still
many contractors that could benefit from this ‘low cost’ solution.
Having a towable, all-in-one, and, most importantly, affordable solution to the problem of dealing
with lateral connections in relined pipes has been the goal from the start. Making the cutter available
to the everyday contractor in a format that is easy to use and worry free is a breath of fresh air in
today’s industry. Superjet and Jetchem have therefore eliminated any initial costs for the end user,
with having to purchase and maintain the equipment required by simply arranging a hire, from one
day to longer terms, collect the unit, complete the job and then returning the trailer.
Superjet and Jetchem Systems Sales Manager, Tony Schofield said: “Training courses are
available across the country at any of our six trade counter depots, which all stock a full range of
Re-Tec Patch kits, packers and all other tools required to make a small local repair. The Viking
Cutter Trailer is our latest addition to compliment our lining products range”. Patch lining has
become more popular in recent times and there is no doubt that this is due to the current economic
climate, where there is a need for a low cost solution. Website: www.jetchem.com
SUPPORT EQUIPMENT, ACCESSORIES
& SERVICES For General Information on Support Equipment & Accessories click here
© 2014 NoDig Media Services
SPONSORS LINKS Click Name for website access
ONSITE/PERCO No-Dig contractors for: Sewer
installation, renovation &
maintenance including CIPP,
Structural, Infi ltration & Connection linings; Patch repairs;
CCTV pipe inspection and
assessment; pipe cleaning, flow
monitoring; Augerboring; HDD;
Microtunnelling; Shaft Sinking;
Headings; Lateral Cutting; Pipe
B u r s t i n g ; S l i p l i n i n g & Consultancy
McElroy Manufacturing is the leading manufacturer of
polyethylene pipe fusion
equipment and provider of
customer-driven solutions to
PE engineers and contractors
worldwide.
McElroy
Developing and marketing techniques for the repair,
replacement and
decommissioning of underground pipes, for over 30
years, including Pipe Coil
Trailers, Pipe Handlers and Pipe Crackers.
Steve Vick
International
The new Viking Cutter Trailer. Inset the Trailer
contents.
UKSTT NEWS Getting to know our new Corporate Member ……
Water and Pipeline Services Ltd
WPS Ltd install, repair, upgrade and maintain underground pipes & cables for Water, Gas, Electric and
Telecoms. Using technology including Directional Drilling gives clients safe, efficient services delivering
quality at a competitive price to assist clients reduce financial and environmental costs. Website:
www.waterandpipelineservices.co.uk
UKSTT 20th Annual Dinner & Awards Ceremony – DON’T DELAY …. SUBMIT YOUR ENTRIES TODAY
Come along and help the UKSTT celebrate 20 years of trenchless technology in style
on Friday 16th May 2014.
The Awards Ceremony will not be the same without your input. Could your project
be a winner? UKSTT is now accepting entries into the Awards which are open to any
project, large or small, that was carried out between 1 January 2013 and 31 December
2013. The deadline for submitting your entries is Friday 14th March 2014. There has
been a slight change to the Awards Categories this year with a split between an
Innovative Product and an Innovative Scheme, where an existing product is used in an
innovative way. For further details on entering please contact Lynn Maclachlan on
01926 330935 or [email protected] or visit our website www.ukstt.org.uk
Already confirmed as sponsors are H5O, O’Connor Utilities Ltd, U Mole, a division of Vp plc, Severn Trent Water, Wessex
Water, UKDN Waterflow, Lanes Group, Trelleborg, Pipe Equipment Specialists, Fluvius, Hammerhead Tools, Sembcorp
Bournemouth Water & Utility Innovations Solutions. If you would like to join them in sponsoring these prestigious awards then
please contact Lynn Maclachlan as above. Any tickets booked and paid for before 31 March 2014 will receive a discount. The
ticket prices are:
Early Bird Rate Standard Rate
Table(s) for 10 £702 + VAT £752 + VAT
Tables(s) for 12 £842.40 + VAT £902.40 + VAT
Individual(s) £70.20 + VAT each £75.20 + VAT each
After Dinner entertainment will be provided by Paul Tonkinson, a Yorkshireman, occasional marathon runner and sometime
radio presenter as well as an established star of the stand-up circuit. Tickets to these prestigious awards can be purchased by
contacting Lynn Maclachlan as above.
UKSTT EVENTS NO-DIG Roadshow Programme 2014
The UKSTT are holding 2 No-Dig Roadshows in 2014. These are taking place at Warrington
on Tuesday 18 March and Belfast on Tuesday 8 April.
The first of the NO-DIG ROAD SHOWs, held at Warrington, is supported by United Utilities’
Innovation Team who will invite their own personnel as well as contractors and consultants
looking to be updated on the latest products and services available in trenchless technology.
The following event will be in Belfast, a location featured biennially for a number of years and
one that has enjoyed excellent support from NI Water as well as from contractors, consultants and
local authorities. At least one keynote speaker is to be invited from the South in order to attract
visitors from Dublin and other authorities in that region. Website: www.westrade.co.uk
No Dig Live 2014
The 12th NO-DIG LIVE will be taking place on 16-18 September 2014 at Peterborough Arena
at the East of England Showground. The event offers a state of the art indoor exhibition hall with
adjacent demonstration grounds and first class seminar accommodation.
The 2014 programme will continue with the popular early morning ‘Business Briefing’
programme held daily from 0800 until the opening of the exhibition at 1000. Visitors are invited
to sign up free of charge and join the debate on the changing daily topic.
Live demonstrations of equipment showing a variety of trenchless techniques are carried out
throughout the day, many of which are on request, while others are included in a timetable in
order that visitors can plan their day accordingly. Come and see the UKSTT on Stand 88 and
make use of our “Meet & Greet” area.
Companies interested in registering their interest in exhibiting are invited to contact Paul Harwood, Sales Director of Westrade
Group Ltd Email: [email protected]
© 2014 NoDig Media Services
UKSTT NEWSLETTER
Brought to UKSTT Members by:
UKSTT MEMBER NEWS Steel Pipes for Trenchless Technology
FT Pipeline Systems has supplied a number of schemes in recent years for
Trenchless Technology purposes. Steel pipes are suitable for a variety of
trenchless applications:
Pipe Bursting. FTPS was asked to supply 450 mm diameter steel pipe using
a socket weld joint as part of the Swaythling to Bitterne pipe bursting scheme
near Southampton. The steel pipes were supplied with a 6.3 mm wall
thickness in L235 grade of steel for a total run of c.1800 m and pulled through
an existing PE main. The new steel pipes were welded into sections then
pulled through using guide rails. The pipes were coated with three layer
polyethylene according to DIN 30670 to protect the steel pipe. This provided
good abrasion and impact resistance whilst the bursting operation was in
progress. The field joints were coated post welding with Canusa Thrust Bore
Kits – a three layer heat shrink sleeve system – to provide suitable protection and maintain the external coating integrity.
(www.ftpipelinesystems.co.uk/pipe-uses/pipe-bursting/)
Auger tunnels. FTPS has supplied a number of schemes where auger pipes
have been jacked through with a carrier pipe inserted with spacers or spiders
used to support the pipe. For these schemes pipes are lowered into reception
pits and then welded together before being pushed through the jacked pipe.
The process is then repeated with Canusa Heat Shrink Sleeves being applied
to the welded field joints in order that the mainline coating is maintained.
Horizontal Directional Drill. On several schemes, clients have procured
pipes for HDD applications. Recent works include Chesterfield and
Gloucester Security of Supply (SoS) with Wessex Water’s Grid Mains set to
be the next requirement. There are a range of coatings available to suit
different conditions with the reinforced three layer polyethylene or
polypropylene being the most cost effective option. Other options include
using a specially manufactured T-Rib system which utilises an additional
extruded PE coating and optional cement mortar casing. The mortar option
provides for both mechanical protection and anti-buoyancy. The Gloucester
SoS went for the latter option to allow the client complete confidence that the finished pipeline would be installed without
compromise to the coating.
TT-UK/RSP and Hitachi together help National Grid minimise roadside repair times
Six 12 tonne Mercedes trucks join National Grid on an eight year
contract.
Innovative vehicle combines the capability of two trucks into one to
reduce roadside repair times with keyhole repair technology
On jobs where the technology can be used staff no longer need to enter
trenches to carry out repairs, so are now personally safer using keyhole
technology
The public benefit from fewer large open excavations by the roadside
CV Hitachi Capital Commercial Vehicle Solutions specialist
instrumental in combining coring and suction technology
TT-UK/RSP has worked with Hitachi Capital Commercial Vehicle Solutions and
National Grid to introduce six 12 tonne Mercedes vehicles that combine coring and
suction excavation technologies into their fleet.
Combining the technology of two vehicles - a TT coring unit and an RSP
suction excavator into one, the new vehicle can significantly improve gas repair
times. Where keyhole technology is suitable, it can cut roadside gas repair times
from five days to as little as four to five hours. This will help to reduce traffic
delays, congestion and inconvenience to the public.
The six vehicles are now active in the National Grid fleet and will be used
across their area of operation; from north of the River Thames all the way to the
Scottish borders to carry out faster and safer road side repairs benefiting both the
public and its workforce.
The Coring Unit produces a ‘keyhole’ access pit measuring from 450 to 610
mm (18 to 24 in) diameter in road surfaces and footpaths made of asphalt or
concrete. Using a special clamping device the core is removed from the surface
© 2014 NoDig Media Services
UKSTT NEWSLETTER
Brought to UKSTT Members by:
in one circular piece and high powered suction
excavation technology is used to remove the remaining
spoil to expose the pipes. Repairs can then be
completed using special long handled tools which are
able to reach down to the damaged section of the gas
mains.
When the repairs are completed, the stored excavated
spoil is used to refill the hole and a Soil Compaction
Supervisor (SCS) pad is placed at the base of the
excavation pit. This pad provides accurate readings to
a hand held device on the surface, which manages and
documents performance of the compaction activity; ensuring construction regulation standards for compaction are met. The
original cored road surface is then replaced perfectly into the keyhole bore and sealed using a special cement grouting sealant.
With the combined coring and suction excavation technology, less material now needs to be removed from the excavation and
the original cored road surface can be used in the final reinstatement process. In addition, as the bored hole is circular rather than
square, the hole is less likely to develop stress fractures, meaning the surface will remain intact for years to come.
Andy Martin, Operations and Maintenance Contracts Manager, National Grid said: “These specialist vehicles provide a solution
to a number of challenges faced by any company when digging up the road to access utility services. By combining two vehicles,
they not only speed up the repair process, but also improve safety and provide cost savings. The development process was very
complex and Hitachi Capital was the perfect partner to manage the collaboration between ourselves, TT-UK and RSP in
Germany.
Richard Dyke, Hitachi Capital Commercial Vehicle Solutions Key Accounts Manager said: “After developing the first
generation of specialist suction excavator vehicles seven years ago, Hitachi Capital and its specialist vehicle suppliers, TT-UK
and RSP have worked together in close collaboration with National Grid for 18 months, which has resulted in the design and
delivery of this ground breaking vehicle.”
ISTT AFFILIATED SOCIETY NEWS China Municipal Engineering Association and Guangdong Society of Trenchless Technology
Organisers would like to welcome all to the 4th China Int’l Trenchless Technology & Tunnel and Underground
Space Equipment Exhibition (TTUS 2014) at Guangzhou Pazhou China Import and Export Fair Complex
between 1and 3, March, 2014. Website: www.china-mete.com/sd/
China Hong Kong Society for Trenchless Technology
The China Hong Kong Society for Trenchless Technology (CHKSTT) and Hong Kong Polytechnic
University (POLYU) will be hosting the ‘2014 International Conference and Exhibition –
Innovations in Trenchless Technology’ to be held between 6 and 7 March 2014. Website:
www.chkstt.org
Polish Foundation for Trenchless Technology
Polish Foundation for Trenchless Technology (PFTT), with the support of ISTT, is organising the VI
Conference and Exhibition NO-DIG Poland 2014 at Kielce-Cedzyna. The event will be held between 8 and
10 April 2014. Website: www.nodigpoland.tu.kielce.pl
North American Society for Trenchless Technology
NASTT’s No-Dig Show is the largest trenchless technology conference in North America, where professionals
attend to learn new techniques that will save money and improve infrastructure is being held in Orlando, Florida,
between April 13 and 17, 2014. Website: www.nodigshow.com
Trenchless Asia 2014
TRENCHLESS ASIA 2014 is the seventh event in this series and for the second time, our trenchless
pavilion will be held within Singapore International Water Week (SIWW) in Singapore.
TRENCHLESS ASIA has a reputation for attracting top quality audiences to this highly focused
Exhibition. The event was first held in Singapore in 1995 and has subsequently been held in Hong Kong
and Shanghai. The industry returned to Singapore for the ISTT’s International No-Dig Exhibition in
2010 and after a very successful event in 2012, the trenchless pavilion returns to Singapore in 2014.
The TRENCHLESS PAVILION will once again be held within the sixth annual Singapore
International Water Week (SIWW) which attracted some 19,000 visitors from 104 countries in 2012, bringing together global
leaders from the public and private sectors. SIWW is an all embracing water industry event and its audience will doubtless have a
keen interest in attending the TRENCHLESS PAVILION specialist area to expand their knowledge and view the latest
© 2014 NoDig Media Services
UKSTT NEWSLETTER
Brought to UKSTT Members by:
technology and products available. At the inaugural TRENCHLESS event in 1995, Mohammed Alami Musa, Senior Engineer at
the Ministry of Environment said that Singapore’s intention to plug into the latest developments in trenchless technology was part
of its overall plan to be a model city serving as a regional centre for environmental engineering. He evidently had an acute vision
of the future.
South African Society for Trenchless Technology
NO-DIG SOUTH AFRICA returns to the CSIR Convention Centre in Pretoria for the second international
Conference and Exhibition between 29 and 30 July 2014. Hosted by the South African Society for Trenchless
Technology (SASTT), the exhibition is a unique opportunity for suppliers to showcase products and services at the
only event in the African continent to focus on trenchless technology. Website: www.nodigsouthafrica.com
Turkish Society for Infrastructure & Trenchless Technology
The Turkish Society for Infrastructure & Trenchless Technology is organising 2 events. These are:
No-Dig Turkey 2014 - Underground Infrastructure & Trenchless Technology Conference &
Trade Fair will be held in Istanbul Expo Center on 28-31 August 2014. Website:
www.nodigturkey.com
No-Dig Istanbul - Turkish Society for Infrastructure Trenchless Technology, with the support of ISTT, is organising
No-Dig Istanbul 2015 taking place on 28-30 Sept-15 at WOW Istanbul Convention Centre. Website:
www.nodigistanbul.com
Iberian Society for Trenchless Technology
The ISTT’s 32nd Annual International No-Dig Conference and Exhibition will be hosted by the Iberian Society
for Trenchless Technology (IbSTT) and is to be held between 13 and 15 October 2014 at the IFEMA Convention
Centre in Madrid, Spain. The ISTT International No-Dig Conference and Exhibition is a major forum which brings
together engineers from all over the world. The programme provides a mix of technical sessions, a lively and
informative exhibition of the very latest technology and products and is a unique event where the industry comes
together to network with like-minded people.
The Iberian region has a 20 year history of utilising trenchless technology, mainly in directional drilling and pipeline
rehabilitation. In the last decade there has been a substantial increase of new installation works in expanding conurbations. In
addition, as the utility organisations and Government are examining the need to upgrade and maintain the existing infrastructure
of water and wastewater, there are significant opportunities for the trenchless technology market to participate in the future
investment. No Dig Madrid has started accepting abstracts with a closing date 15th March 2014. Website: www.nodigmadrid.com
© 2014 NoDig Media Services
UKSTT NEWSLETTER
Brought to UKSTT Members by:
MASTERCLASS PROGRAMME ANNOUNCED FOR
NO-DIG SOUTH AFRICA
D etails of the NO-DIG SOUTH AFRICA 2014 (NDSA)
Conference programme have been announced and will feature a
number of Masterclass modules presented by the International
Society for Trenchless Technology (ISTT).
At the first event in 2011, ISTT presented an introductory
Masterclass, providing an overview of the various technologies,
whereas the 2014 programme will go into more detail and will also
include selection methods and design.
Day one of the conference will be on New Construction and
will be presented by Dr Sam Ariaratnam, immediate past chairman of
ISTT. The programme will include:
Geotechnical survey issues
HDD
Microtunnelling
Day two will be on Rehabilitation and is to be presented by Dr Dec
Downey, past chairman of ISTT. The programme will include:
Pipe inspection
Condition assessment
CIPP
Spiral Wound lining
close fit lining
spray linings
A number of case study presentations will also be included, to
complement and highlight the Masterclass presentations. The Call for
Papers deadline is 14 March 2014 and full details may be found on the event website:
www.nodigsouthafrica.com
Caroline Prescot, event director of organiser Westrade Group joined the SASTT Board meeting on
18 February and afterwards made a presentation to members at the Society’s AGM. The
announcement of the conference and Masterclass programme drew enthusiastic feedback from
members, recognising the high level of educational content. Southern African professionals will be
awarded CPD points.
“I was delighted to have the opportunity of meeting members at the SASTT’s AGM and would
like to thank the Society and its members for their warm welcome.” commented Caroline Prescot.
“During my visit, I also met with several senior government personnel in Pretoria who expressed a
keen interest in attending the conference and exhibition and have indicated their willingness to
promote the event to colleagues in South Africa’s other major cities. We are therefore looking
forward to a highly successful event.” The exhibition is already 50% sold and a full house is
expected with many active enquiries for space from local and international companies.
NO-DIG SOUTH AFRICA 2014 is organised on behalf of SASTT and ISTT by UK-based
Westrade Group Ltd which specialises in organising international trenchless technology events.
NEW SPONSORS ANNOUNCED FOR
INTERNATIONAL NO-DIG MADRID 2014
S upport for the ISTT’s INTERNATIONAL NO-DIG 2014 exhibition and
conference taking place in Madrid, between 13 and 15 October is
growing apace.
International players, Insituform and Vermeer have signed up as Platinum
sponsors and Grupo ABB have joined Hobas as Bronze sponsors.
“We are delighted to welcome these companies as sponsors of this year’s
event.” commented show director Paul Harwood. “Becoming a sponsor at
The ISTT INTERNATIONAL NO-DIG 2014 Madrid is an excellent
opportunity for companies to increase brand and product viability to the most influential decision
makers in the industry.”
Exhibition space sales are increasing daily. The host Society, the Iberian Society for Trenchless
Technology (IbSTT) has announced that it will construct a country pavilion to show the best of the
technologies from Spain and Portugal. Germany and China have also booked country pavilions and
EVENTS AND MEETINGS
© 2014 NoDig Media Services
SPONSORS LINKS Click Name for website access
Westrade
Westrade Group Ltd is an independent company
specialising in trade exhibition
and conference organisation. Events include the
'TRENCHLESS ' and
'NO-DIG' series across Europe, the Middle East, Asia and
Africa.
Sam Efrat, President of
SASTT welcomes
Caroline Prescot of
Westrade Group to the
AGM.
individual bookings have also been received from UK, USA, Russia, Australia, Italy and Denmark.
The International Conference, renowned for its high quality programme, is also drawing
international interest from potential authors offering papers which will be reviewed by the ISTT
technical committee after the closing date of 15 March. Website: www.nodigmadrid.com
NO-DIG LIVE 2014 - EXHIBITION OPEN DAY
T he 12th biennial NO-DIGI LIVE is to be held for the
first time at Peterborough Arena at the East of
England Showground, between 16 and 18 September,
2014.
As this is a new venue for the show, organiser Westrade
Group is planning an Open Day in early April, when
exhibitors and potential exhibitors will be invited to a
presentation on activities planned during the event,
followed by a tour around the venue. There will also be an
open forum question and answer session, as well as an
opportunity to discuss individual company’s participation.
Peterborough Arena offers everything that NO-DIG
LIVE needs to present a successful event - a purpose built exhibition hall, adjacent outdoor
demonstration facilities, seminar accommodation, ample free car parking and good public transport
links. In addition there is a range of hotel accommodation both at the site and nearby.
Demand for exhibition space is running high and the outdoor area is already filling up fast with
companies planning a range of demonstrations which are a highly popular feature of the event.
Such is the interest from visitors wishing to see equipment in a live working environment that
NO-DIG LIVE continues to attract a greater number of overseas visitors. In 2012, visitors attended
from 26 countries to see this major event dedicated to showcasing the very best of trenchless
technology. Exhibitors that have not yet booked their space should take note that the Early Bird
offer ends on 28 February.
Visitors to NO-DIG LIVE will once again be invited to sign up for the 2014 programme of
‘Business Briefing’ programmes held daily from 08.00 until the opening of the exhibition at 10.00.
Visitors are invited to sign up free of charge to join the debate on the changing daily topic and are
offered free breakfast refreshments. Website www.nodiglive.co.uk
FULL HOUSE AT TRENCHLESS ASIA 2014
T RENCHLESS ASIA 2014, to be held in conjunction
with the sixth annual Singapore International Water
Week (SIWW) between 2 and 4 June, is fully booked.
The TRENCHLESS ASIA pavilion will be located in a
highly prominent position within SIWW and is ideally placed
to attract the attention of global leaders from the public and
private sectors, looking to expand their knowledge and view
the latest trenchless technologies and products available.
Indications are that the attendance in 2014 will match if not
surpass that of last year when some 19,000 visitors from 104
countries attended.
TRENCHLESS ASIA will feature country Pavilions from
Germany and Singapore and they will be joined by individual companies from USA, UK, Russia,
China and India.
“We are delighted with the high level of industry support at our seventh TRENCHLESS ASIA”,
commented Paul Harwood, “The co-location with SIWW has proved to be a perfect platform for our
international exhibitors looking to expand their networks and to introduce a highly influential
audience to trenchless technologies which are key to providing solutions for environmentally
friendly engineering works”. Website: www.trenchlessasia.com
EVENTS AND MEETINGS
© 2014 NoDig Media Services
SPONSORS LINKS Click Name for website access
Westrade
Westrade Group Ltd is an independent company
specialising in trade exhibition
and conference organisation. Events include the
'TRENCHLESS ' and
'NO-DIG' series across Europe, the Middle East, Asia and
Africa.
EVENTS AND MEETINGS
© 2014 NoDig Media Services
SPONSORS LINKS Click Name for website access
Westrade
Westrade Group Ltd is an independent company
specialising in trade exhibition
and conference organisation. Events include the
'TRENCHLESS ' and
'NO-DIG' series across Europe, the Middle East, Asia and
Africa.
EVENTS AND MEETINGS
© 2014 NoDig Media Services
SPONSORS LINKS Click Name for website access
Westrade
Westrade Group Ltd is an independent company
specialising in trade exhibition
and conference organisation. Events include the
'TRENCHLESS ' and
'NO-DIG' series across Europe, the Middle East, Asia and
Africa.
EVENTS AND MEETINGS
© 2014 NoDig Media Services
SPONSORS LINKS Click Name for website access
Westrade
Westrade Group Ltd is an independent company
specialising in trade exhibition
and conference organisation. Events include the
'TRENCHLESS ' and
'NO-DIG' series across Europe, the Middle East, Asia and
Africa.
2014
March 1-3
China International Trenchless Technology &Tunnel and
Underground Space Equipment Exhibition (TTUS 2014) -
Guangzhou, China.
Details from: www.china-mete.com/sd
March 11-12
ISTT SUMMIT/MASTERCLASS – Ho Chi Minh City,
Vietnam.
Details from: www.istt-summits.com
March 16-19
Drainage and Sewerage Middle East 2014 - Venue to be
announced.
Details from: www.drainageandsewerageme.com
March 18
NO-DIG ROAD SHOW – Warrington, UK. (Supported by
United Utilities)
Details from: www.westrade.co.uk
April 8
NO-DIG ROAD SHOW – Belfast, UK.
Details from: www.westrade.co.uk
April 8-10
VI International Conference ‘Trenchless Technologies’
NO-DIG POLAND 2014 - Kielce-Cedzyna, Poland.
Details from: www.nodigpoland.tu.kielce.pl or for the show
brochure click here
June 2-4
Trenchless Asia 2014 - Singapore
Details from: www.trenchlessasia.com
June 3-6
International Trade Fair and Conference for Trenchless
Technologies NO-DIG Moscow - Moscow, Russia
Details from: www.nodig-moscow.ru
June 3-6
CityPipe 2014 - International Trade Fair ‘Piping Systems
for Municipal Infrastructure: Construction, Diagnostics,
Repair and Operation - Moscow, Russia
Details from: www.citypipe.ru
June 10-11
ISTT SUMMIT/MASTERCLASS – Soeul, Korea.
Details from: www.istt-summits.com
July 29-30
NO-DIG SOUTH AFRICA Conference and Exhibition -
Pretoria, South Africa.
Details from: www.westrade.co.uk
August 28-31
No-Dig Turkey 2014 - Istanbul, Turkey.
Details from: www.nodigturkey.com
September 16-18 NOTE NEW VENUE
No-Dig Live 2014 - Peterborough, UK
Details from: www.nodiglive.co.uk
EVENTS AND MEETINGS
© 2014 NoDig Media Services
October 13-15
International No-Dig 2014 - Madrid, Spain
Details from: www.nodigmadrid.com
2015 September 28-30
No-Dig Istanbul 2015 - Istanbul, Turkey.
Details from: www.nodigistanbul.com
If you have an event, course or meeting scheduled and would
like to add it to this listing please forward details to: