36
UK PRODUCT GUIDE

UK PRODUCT GUIDEThis product guide is intended to give you an overview and outline specifications of the products we manufacture and sell. Full detailed specification sheets are

  • Upload
    others

  • View
    2

  • Download
    0

Embed Size (px)

Citation preview

Page 1: UK PRODUCT GUIDEThis product guide is intended to give you an overview and outline specifications of the products we manufacture and sell. Full detailed specification sheets are

UK PRODUCT GUIDE

Page 2: UK PRODUCT GUIDEThis product guide is intended to give you an overview and outline specifications of the products we manufacture and sell. Full detailed specification sheets are

2

This product guide is intended to give you an overview and outline specifications of the products we manufacture and sell. Full detailed specification sheets are available on our website, where you can also see video demonstrations of most of the machines.

All specifications are dependent on application, type of stock, temperature, RH and print engine used. E & OE.

Contents

Contents

About us - Morgana History: Page 3

Bookletmakers & Trimmers: Page 4 - 9

Creasers, Cutters & Slitters: Page 10 - 13

Feeders & Collators: Page 14 - 15

Folders: Page 16 - 17

Guillotines: Page 18 - 19

Joggers & Laminators: Page 20

Mail Inserting Systems: Page 21

Numbering Machines: Page 22

Paper Drilling: Page 23

Perfect Binders: Page 24 - 25

Punch & Wire Binding: Page 26

Stitchers: Page 27

Shredders: Page 28 - 29

Die Cutters: Page 30

Thermal Binding: Page 31

UV Coaters & Extractor: Page 32

X-Tractor: Page 33

Service: Page 34 - 35

Page 3: UK PRODUCT GUIDEThis product guide is intended to give you an overview and outline specifications of the products we manufacture and sell. Full detailed specification sheets are

3

Morgana - About us

Morgana - About us

In just over 35 years since its formation in 1978, Morgana Systems

has grown to become the UK’s leading manufacturer of off-line print

finishing systems and equipment. Morgana is now recognised as a

leading innovator in the develop ment of finishing systems designed

specifically to meet the needs of the rapidly growing digital print

market.

The UK headquarters, based in Milton Keynes, is a 50,000 sq. ft.

facility housing equipment design, manufacturing, electronics

assembly, spare parts distribution and the UK Sales and Service

organ isation. A purpose built showroom and training facility is used

on a daily basis by customers from all over the UK and Europe to

test and evaluate machines.

Over 80% of the products manufactured in Milton Keynes are

exported and sold through our global distribution network. Morgana

has developed a strong presence in all key markets throughout

Europe and Africa and continues to grow with its part ners and

through joint ventures in the USA and Australasia. Focus has now

increased on rapidly developing markets such as China, India and

South America.

Key products such as the Morgana AutoCreaser Pro and the DigiFold

Pro continue to set the industry standard in this sector. The Morgana

SmartScreen touchscreen control and speed, keep these models well

ahead of their competitors in terms of accuracy and productivity.

Morgana is a preferred finishing partner of all the leading

manufacturers of digital print engines both here in the UK and

around the world.

In February 2013 Morgana Systems was acquired by Plockmatic

International AB of Sweden, strengthening its position as an efficient

and flexible solution provider. Through this recent acquisition,

Morgana will be offering a much extended range of booklet making

systems in the future.

Plockmatic are a leading developer of in-line finishing solutions

for the major print engine manufacturers. The combined product

offering of both Companies give a unrivalled range of finishing

options to the digital print sector.

0800 1381 882

Page 4: UK PRODUCT GUIDEThis product guide is intended to give you an overview and outline specifications of the products we manufacture and sell. Full detailed specification sheets are

4

Bookletmakers

BM 60/61 BookletmakerThe BM60/61 Bookletmaker from Morgana is a compact and simple to use machine for booklets of up to 88 pages of 80gsm paper.

The machine comes in two configurations, the BM 60 is for hand feeding only, whilst the BM61 is equipped with a side jogging unit and can be connected to the C/AC 510 collator to give more auto-mation to the booklet making process.

These versatile machines are able to saddle staple and fold up to 22 sheets of paper and can also be used to side staple or corner staple documents. Booklets with loop staples can also be produced by simply changing the stapling head.

Various functions can be engaged or disengaged from the operator panel: manual mode, automatic mode, stapling off, or folding only, or folding off for stapling only. An additional beltstacker can be fitted to the delivery for longer runs of booklets.

Up to 1800 booklets per hour can be produced from this well proven and robust machine. The BM60/61 is a market leader with this entry level product.

• 1800 booklets per hour• Saddle staple and fold • Up to 88 page booklets on 80gsm stock• Side and corner staple• Media weight : 60gsm - 250gsm

Squarefold 104

The Morgana Squarefold 104 adds increased value to your booklets by giving them a professional, perfect bound look with the security of a stapled finish. This revolutionary device can be used as a hand fed unit, attached to the BM60/61 Bookletmaker or linked to a wide range of traditional and digital finishing devices.

Added advantages of square folded books are much less packaging capacity and the ability to print onto the spine of thicker booklets. Booklets from landscape A4 to A6 size can be produced on this ver-satile simple to use machine.

Key Product Features BM60/61

Capacity: 22 sheets of 80 gsm

Speed: Up to 1800 sets/hour

BM60: Sheet size: max 338 x 458 mm

BM60: Sheet size: min 138 x 210 mm

BM61: Sheet size: max 305 x 440 mm

BM61: Sheet size: min 200 x 270 mm

Paper weight: max 250 gsm

Paper weight: min 60 gsm

Stapler modes: Saddle, edge and corner stapling

Stapler heads: 2

Staples: 210 Chisel pointed

Error detection: Low staple and jam

BM 60 : Dimensions: H1230x W960 x D500 mm including base and belt stacker

BM 61 : Dimensions: H1280x W880 x D500 mm

including base and belt stacker

BM 60 : Weight: 55 kg

BM 61 : Weight: 58 kg

OptionsBase to BM 60/61Belt stacker to BM 60/61Delivery tray to BM 60/61Morgana Squarefold 104 Unit (as shown below)Stand for Morgana Squarefold 104

BM60 + Base cabinet + Belt Stacker BM60 + SQF104 Morgana Squarefold 104 BM61 + C510 + SQF104

Page 5: UK PRODUCT GUIDEThis product guide is intended to give you an overview and outline specifications of the products we manufacture and sell. Full detailed specification sheets are

5

Morgana System 200eThe System 200e is our mid-range automatic booklet making system which offers a flexible solution for digitally printed and litho printed stocks, or the combination of both. The system is fed by our ACF510 feeder, which can feed pre-collated sets from a digital engine and can also feed un-collated sections from a litho press. A common use for this machine is to merge black and white pre-collated insides with colour covers produced on another engine into one finished booklet. The System 200e is supplied with a patented two step fold roller system to give a sharp fold without marking and eliminates the risk of tearing. An optional Squarefold unit can be added to produce PerfectEdge booklets, giving a look of a perfect bound book. The user friendly operator interface activates and adjusts the additional FTR200e and the SQF200e if fitted.

• Air assist feeder unit• Large LCD programmable display• Up to 4000 sets per hour in collate mode• Feed pre-collated sets from digital devices• Conveniently loading stapling head• 30 x 80gsm sheets, booklets up to 120 pages• Up to 3000 books per hour• High quality front edge trimmer unit

System 200e Options• SQF2000 Squarefold unit for flat spine booklets

Key Product Features System 200e

Bookletmakers

Capacity: 30 sheets of 80 gsm

Speed: Up to 3000 books/hour

Sheet size: max 320 x 457 mm

Sheet size: min 206 x 275 mm

Paper weight ACF510: max 250 gsm

Paper weigh: min 64 gsm

Stapling modes: Saddle stapling

Stapler heads: 2

Staples: 2 x 5000 Cartridge

Job saving: Yes, 10 jobs

Weight: 130 kg

Dimensions: H1000 x W1420 x D670 mm including base and belt stacker

Automatic set up from one control panel

System 200e Bookletmaker - including optional SQF200e Squarefold

BM200e Bookletmaker - including optional SQF200e Squarefold

BM200eThe BM200e is a hand fed system where a lower volume of booklet production is required. Offering the same quality of booklet with the same options for trimming and Square folding as the System 200e, this versatile Bookletmaker can produce booklets of up to 120 pages. Pre-collated sets are simply hand fed into the receiving tray, they are then stapled and folded to the size selected on the LCD control panel. The booklets can be trimmed on the lead edge using the optional front edge trimming unit – and can be square folded to give a flat spine booklet. Additionally, this booklet making system can be upgraded as the production demands increase, with the addition of the 510ACF feeder / collator, to give automated booklet production of up to 3000 units per hour.

Page 6: UK PRODUCT GUIDEThis product guide is intended to give you an overview and outline specifications of the products we manufacture and sell. Full detailed specification sheets are

6

Bookletmakers

Morgana System 2000/2000S BookletmakersIn today’s demanding printing environment, a flexible solution to booklet production is a must for all printers. Often there is a need to produce booklets from both digital presses and litho machines, or where covers have been coated or laminated. The required print volume and quality will determine the appropriate printing method and in many cases the finished booklet has been printed on different print engines and thus needs to be merged. Also, prints from digital printers come pre-collated, whereas from an offset press they require sorting or collating. All this is a challenge for the finishing devices in order to keep a good workflow and maintain productivity.

• Air assist feeder unit• Large LCD programmable display• Up to 4000 sets per hour in collate mode• Feed pre-collated sets from digital devices• Convenient loading stapling head (2000)• 30 x 80gsm sheets, booklets up to 120 pages• Up to 3000 books per hour• High quality front edge trimmer unit

Options System 2000 and 2000S • CST2000 Creaser & side slitter unit• SQF2000 Squarefold unit for perfect edge booklets• Beltstacker 4000 unit for high volume production• Morgana STR 2000 Trimmer

Morgana System VF2000/VF2000S BookletmakerThe System VF2000 and System VF2000S is fed by the VF1008 feeder / collating unit and has the same range of booklet making configurations and options as the System 2000. For those most demanding of stocks or applications, the VF1008 with its unique air separation and suction belt will offer smooth and consistent production. Additional feeding towers can be added to the system, when collation of more than eight sections is part of the application, up to 24 bins.

• Vacuum feeder unit• Large LCD programmable display• Up to 3800 sets per hour in collate mode• Feed pre-collated sets from digital devices• Convenient loading stapling head (2000)• 30 x 80gsm sheets, booklets up to 120 pages• Up to 3000 books per hour• High quality front edge trimmer unit

Options System VF2000 and VF2000S• CST2000 Creaser & side slitter unit• SQF2000 Squarefold unit for flat spine booklets• Beltstacker 4000 unit for high volume production• Hohner 43/6 stitching head• Morgana STR 2000 Trimmer

System 2000S : with Squarefold + Beltstacker

System VF2000S : with Squarefold

BM 2000/2000S Booklet Maker

Capacity 30 sheets of 80 gsm

Speed Up to 3000 sets/hour

Sheet size max 320 x 470 mm

Sheet size min 120 x 210 mm

Paper weight max 300 gsm

Paper weight min 60 gsm

Stapling modes Saddle, edge and corner stapling

Stapling heads 2 (BM2000)

Stitching heads 2 (BM2000S)

Job saving Yes, 10 jobs

Dimensions H x W x D 1135 x 1520 x 680 mm incl. base and belt stacker

Weight 161 kg

Page 7: UK PRODUCT GUIDEThis product guide is intended to give you an overview and outline specifications of the products we manufacture and sell. Full detailed specification sheets are

7

Bookletmakers

Morgana System AF2000/AF2000S Bookletmaker The System AF2000S with its high capacity dual bin feeder offers a flexible solution for a wide range of booklet types and sizes. The system is fed by the AF602 air assisted feeder which has a loading capacity of up to 540mm, giving long uninterrupted production runs. Pre-collated sets can be placed into both bins for longer runs, or covers can be placed into one of the bins when they need to be merged with collated sets.

The booklet making section can be supplied with heavy duty stitching heads for up to 50,000 stitches from one wire spool, or with stapling heads which can be loaded with 5000 staple cassettes. A fore-edge trimmer comes as standard to give clean finish to the booklets.

An optional Morgana Squarefold can be added to the system to produce squared spine flat books which give the effect of a perfect bound finish.

For full bleed production, the Morgana CST crease and side trim unit can be added. Trim edges can be removed from the sheets mean-ing there is no need to trim the booklets prior to production in an offline guillotine.

Options System AF2000/AF2000S• CST2000 Creaser & side slitter unit• SQF2000 Squarefolder unit for flat spine booklets• Beltstacker 4000 unit for high volume production• Morgana STR 2000 Trimmer

Key Features

510 Feeder / collator

No. of bins 10

Bin capacity 28 mm

Sheet size, max min 120 x 210 / max 320 x 457 mm

Paper weight, max min 50 gsm / max 250 gsm

Collating speed Up to 4000 sets/hour

Feed speed Up to 10,000 sheets/hour (CF510/ACF510)

Receiving tray Offset / straight stacking

Dimensions incl. base H x W x D 1925 x 600 x 700 mm

Weight 108 kg

System AF2000S shown with optional CST2000 and Squrefold unit

FTR 2000 Trimmer

Capacity 30 sheets of 80 gsm (20lb. bond)

booklet length, min 120 mm / max 220 mm

booklet length, by pass min 105 mm / max 235 mm

Booklet width min 120 mm / max 320 mm

Speed Up to 2400 sets/hour

Trim length Up to 15 mm

Dimensions incl. base, H x W x D 1100 x 350 x 595 mm

Weight 83 kg

CST 2000 Creaser Side Trimmer

Bleed trim Max 30 mm, min 5 mm each side

Creaser tool fine < 120 gsm

Creaser tool coarse > 120 gsm

Sheet size min 120 x 210 / max 320 x 470 mm

Paper weight, max min 60 gsm / max 300 gsm

Dimensions H x W x D 1250 x 820 x 855 mm

Weight 210 kg

SQF 2000 Squarefolder

Capacity 30 sheets of 80 gsm

Booklet length, min105 / max 228 mm

Booklet width, max min 120 / max 320 mm

Speed Up to 1800 sets/hour

Dimensions incl. base, H x W x D 1100 x 350 x 595 mm

Weight 60 kg

AF602 Feeder

No. of bins 2

Bin capacity 2 x 270 mm

Sheet size, max min 120 x 210 / max 50 x 660 mm

Paper weight, max min 60 gsm / max 300 gsm

Feeding Speed Up to 15000 A4 sheets per hour

Dimensions incl. base H x W x D 1260 x 1017 x 700 mm

Weight 250 kg

Connectable devices BM2000/BM2000S, CST2000

VF1008

No. of standard bins 8 (24 max with two additional towers)

Bin capacity 40 mm

Sheet size, max min 120 x 210 / max 325 x 470 mm

Paper weight, max min 50 gsm / max 240 gsm

Collating speed Up to 3800 sets/hour

Dimensions incl. base H x W x D 1850 x 660 x 770 mm

Page 8: UK PRODUCT GUIDEThis product guide is intended to give you an overview and outline specifications of the products we manufacture and sell. Full detailed specification sheets are

8

Bookletmakers

DocuMaster Pro The original DocuMaster was produced as a result of a request by one of the Digital Engine Providers. They had just produced a machine that delivered pre-collated sets (including covers of heavier stock) and wanted Morgana to produce a Bookletmaker that could finish them without cracking the book’s spine or the highly visible centre page spread.

The DocuMaster Pro is the fourth generation DocuMaster and has all of the original design attributes. We have added the same SmartScreen module as used by the whole range of Morgana Pro machines and it also benefits from the new PosiFeed feeding system making an already impressive feeder, unbeatable.

Targeted specifically at digital printers, the DocuMaster is a complete finishing system combining feeding, creasing and high quality booklet making. It enables pre-collated booklets or brochures to be finished in one highly automated operation.

Use the DocuMaster Pro as a Bookletmaker, a creaser or a perforator to produce 4pp brochures on heavy card stock, or to give the perfect bound appearance to pre-produced booklets using the optional Square Back, it will happily do them all. Near-line or off-line finishing enables your print engine to operate at maximum speed. This is often not the case when on-line finishers are used.

Due to the high productivity of the DocuMaster, work from more than one print engine can be finished.

• 7” HD SmartScreen touch screen• Runs multi weight pre-collated stocks• JDF & variable data ready• Highly versatile and easy to use• Rule and matrix guaranteed for life• Unlimited alpha numeric memory• Sonic double detection system• Perforating as standard• Crease without cracking individual, cover, or cover and centre sheet

DocuMaster MFCWith multiple feed stations, the design allows for feeding of specialised covers and booklet inside pages from separate feed bins while still allowing for creasing of cover, centre or all pages of the book. The DocuMaster MFC incorporates the new ‘DYNATILT” creasing system which automatically registers each sheet and adjusts the mechanism to ensure an accurate crease position every time. Creasing of covers, centre spreads or indeed all sheets in the book if needed, is simply programmed into the high definition touch screen control unit. Simplicity of operation is key to finishing digitally printed work. Today’s “on demand” culture means run lengths are smaller and turnaround times are becoming shorter and shorter.

Key Product Features - DocuMaster Pro

Speed: 1560 books per hour - books

Speed: 5000 sheets per hour - crease

Dimensions: L 2700mm x W 720mm x H 1185mm

Electrical: 240v 50/60hz

Sheet size: 460mm x 320mm - when booklet making

Sheet size: 630mm x 330mm - when creasing

Sheet Weight: Up to 0.4mm (approx 400gsm) including laminated material

Key Product Features - DocuMaster MFC

Speed: 7200 sheets per hour - friction bin

Speed: 5000 sheets per hour - suction bin

Dimensions: L 1730mm x W 710mm x H 2115mm

Electrical: 240v 50/60hz

Max sheet size: 450mm x 320mm

Sheet weight: Up to 0.4mm (approx 400gsm) including laminated material

Page 9: UK PRODUCT GUIDEThis product guide is intended to give you an overview and outline specifications of the products we manufacture and sell. Full detailed specification sheets are

9

Bookletmakers

Foldnak M2 Ideal for inplants or low volume on demand applications. An entry level model that will produce finished booklets from A6 to SRA3. Can be supplied as a bench-top or free-standing unit. Can take flat staples and loop staples.

• Wide range of booklet sizes: A4, A5, A6• Sheet size can be set within seconds• High-quality loop staples are a standard feature (no accessories required)• Professional, very durable stapling heads• Expanded function: integrated edge stapling stop• Up to 4 stapling heads can be used (2 heads are included)

Foldnak 40This highly popular mid-range machine produces 100 page booklets of 80 gsm paper. Can take flat staples and loop staples.

• Wide range of formats from SRA 3 to CD booklets• Makes booklets of up to 100 pages / 80 gsm• Ring loops as standard feature, no resetting required• Uses up to 4 professional, durable stapling heads

Foldnak CompactThis machine is unique in its class combining a Bookletmaker with an integrated Trimmer. With an unrivalled wide range of formats (from 105mm x 210mm up to A3+), it is well suited for small, medi-um and frequently changing run lengths in digital or offset printing.

• A4 Landscape booklet production - unique in its class• Wide range of formats from SRA3 down to 105 x 210mm• Makes booklets of up to 100 pages / 80 gsm• Patented Foldnak folding-stapling ensures accurate spine stapling• Up to 4 stapling heads can be mounted at 6 possible locations• Mobile clenchers press staples flat against the paper• Standard use of loop staples without resetting the machine

Foldnak 8The Foldnak 8 is the flagship of the range, offering stapling positions at 80, 180 and 240mm centres and featuring ‘Power Clenching’ for a truly professional finish. Shown here bottom right working on-line with a Foldnak trimmer, which trims the fore-edge of the document as well as pressing the spine for an extra sharp fold. It will also operate on-line with bench-top collators. The trimmer can be pur-chased separately and added to the Foldnak 40 or Foldnak 8.

• Wide range of formats from SRA3 down to 105 x 210mm• Makes booklets of up to 100 pages / 80 gsm• The patented Foldnak folding-stapling principle ensures accurate spine stapling• Up to 4 stapling heads can be mounted at 6 possible locations• Standard use of loop staples without resetting the machine• Integrated on-line edge and corner stapling• Adjustable delivery conveyor

Foldnak TrimmerThe Trimmer can be linked to the Foldnak 8, Foldnak 40 and SP Plus Online. It can also be integrated into an existing booklet making line.

The NAGEL TRIMMER with pressing station.The run-on of the transport belt can be adjusted to ensure that the front trim will be exactly parallel to the fold of the booklet. The booklets are pressed before trimming to make them lie flat and give them a sharp fold.

Key Product Features - Foldnak M2

Speed: 500 booklets per hour

Dimensions: L 490mm x W 510mm x H 290mm

Electrical: 240v 50/60hz

Min size: 148mm x 210mm

Max size: 330mm x 448mm

Max thickness: 1.5mm (approx 15 sheets x 80gsm)

Staples: 26/6, Ri 26/6 (Loop)

Key Product Features - Foldnak Compact

Speed: 2000 booklets per hour

Dimensions: L 1050mm x W 710mm x H 860mm

Electrical: 240v 50/60hz

Min size: 105mm x 210mm

Max size: 325mm x 604mm

Max thickness: 2.5mm (approx 25 sheets x 80gsm)

Staples: 26/6, 26/8 S, Ri 26/6 (Loop)

Key Product Features - Foldnak 40 Speed: 1500 booklets per hour

Dimensions: L 1020mm x W 600mm x H 880mm

Electrical: 240v 50/60hz

Min size: 120mm x 210mm

Max size: 325mm x 450mm

Max thickness: 2.5mm (approx 25 sheets x 80gsm)

Staples: 26/6, 26/8 S, Ri 26/6 (Loop)

Key Product Features - Foldnak 8 Speed: 2000 booklets per hour

Dimensions: L 1270mm x W 610mm x H 870mm

Electrical: 240v 50/60hz

MIn Size: 105mm x 210mm

Max Size: 325mm x 450mm

Max Thickness: 2.5mm (approx 25 sheets x 80gsm)

Staples: 26/6, 26/8 S, Ri 26/6 (Loop)

Foldnak 8 & TrimmerFoldnak Compact

Page 10: UK PRODUCT GUIDEThis product guide is intended to give you an overview and outline specifications of the products we manufacture and sell. Full detailed specification sheets are

10

Creasers

ElectroCreaser 36/52Quality blade and matrix creasing, with a price and performance geared to the needs of the smaller printer or inplant.

The semi-automatic ElectroCreaser is the ideal unit for the smaller printer or inplant who need something faster than a manual creaser, such as the Morgana DocuCrease - but cannot justify the cost of a fully automated machine like the AutoCreaser.

It provides 2 creasing widths as standard, - 1.6mm and 1.2mm - with the ability to change from one to another in seconds. It also has a special ‘Super Speed’ stop system, which greatly simplifies jobs that call for multiple creases.

The creasing matrix is electronically activated by a foot switch for increased accuracy and productivity.

We recognise that as companies grow they may need to upgrade their Morgana equipment to more sophisticated or productive machines from within our portfolio. Our guaranteed upgrade path enables them to do this with the minimum of financial commit-ment and with guaranteed buy backs.

Key Product Features

Speed: n/a

Dimensions: 36 - L 700mm x W 480mm x H 210mm

Dimensions: 52 - L 780mm x W 640mm x H 220mm

Electrical: 240v 50/60hz

Sheet size: 36 - 435mm x 365mm

Sheet size: 52 - 520mm x 520mm

Sheet weight: Up to 0.4mm (approx 400gsm) including laminated material

DocuCreaser 35/5235cm and 52cm hand creaser designed for small volume applica-tions, the Morgana DocuCrease is a hand operated machine, which has adjustable stops for multi creasing down the sheet.

Like the fully automated Morgana AutoCreaser, the DocuCrease has been designed to overcome the cracking problems encoun-tered when trying to fold material from digital or litho based print engines. The new digital machines often use toner, which will crack on the material, particularly if the grain is running in the wrong direction. The Morgana DocuCrease is the perfect low-cost solution to these problems.

Key Product Features

Dimensions: 35 - L 600mm x W 385mm x H 120mm

Dimensions: 52 - L 750mm x W 555mm x H 120mm

Electrical: n/a

Sheet size: 35 - 360mm x 350mm

Sheet size: 52 - 520mm x 520mm

Sheet weight: Up to 0.4mm (approx 400gsm)

including laminated material

DigiCreaserFully automatic after feeding, the Morgana DigiCreaser is a fast, versatile creaser that can be supplied as a bench-top model or with an optional base unit.

Easy to use, with a head-up display to prompt the operator, the DigiCreaser uses blade and matrix creasing for optimum quality and has counting and perfing as standard features. It can store nine programmes for repeat work.

Key Product Features

Speed: 4000 sheets per hour

Dimensions: L 870mm x W 570mm x H 570/1070mm

Electrical: 240v 50/60hz

Sheet size: 630mm x 330mm

Sheet weight: Up to 0.4mm (approx 400gsm) including laminated material

Page 11: UK PRODUCT GUIDEThis product guide is intended to give you an overview and outline specifications of the products we manufacture and sell. Full detailed specification sheets are

11

Creasers

AutoCreaser Pro33/50The AutoCreaser Pro 33 & 50 are the latest fully automatic models, with the intuitive Morgana SmartScreen touch screen control. Using the screen is simplicity itself – simply key in the sheet length (pop-ular sizes are pre-set), touch the fold type for the finished product (letter, gate etc.) and press the start button. The AutoCreaser Pro will au tomatically calculate where the creases need to be and set them accordingly.

• 7” HD SmartScreen touch screen• Accurate to 0.1mm• Fully automatic• Up to 16 creases per sheet• Takes stock up to 0.4mm (approx 400 gsm)*• Rule and matrix guaranteed for life• 8500 sheets per hour• Adjustable crease depth & square• Perforating as standard• Optional side / stop perforating• Crease without cracking

Key Product Features

Speed: 8500 sheets per hour

Dimensions Pro33: L 1450mm x W 522mm x H 1224mm

Dimensions Pro50: L 1500mm x W 682mm x H 1224mm

Sheet size Pro33: max 330 x 700mm (900mm with optional extension table)

Sheet size Pro50: max 500 x 700mm (900mm with

optional extension table)

Electrical: 240v 50/60hz

Sheet weight: Up to 0.35mm (approx 300gsm) including laminated material

Single Fold DoubleParallel Fold

EngineeringFold

Gate Fold Closed GateFold

Letter Fold ConcertinaFold

Flying Knife technology

Folding and creasing options

DigiFold ProThe DigiFold Pro is an automatic creasing / folding machine designed specifically for the professional digital or litho printer who has a need to crease and fold digitally printed, heavy weight or cross grained stock. This most versatile machine can be used to crease and fold, as a creaser only when folding is not required and as a perforating machine when needed. Using our proven patented ‘flying knife’ technology we can ensure that there will be no scuffing or marking on digital stocks that are caused by using conventional folding methods. Additionally, our Dy naCrease mechanism will give the same high quality crease that our customers have come to expect, but without stopping the sheet and therefore significantly improving productivity.

• 7” HD SmartScreen touch screen operation• 6000 sheets per hour• Takes stock up to 0.4mm (approx 400 gsm)*• Alpha-numeric memory• PosiFeed feed system• Highly versatile• 900mm x 385mm with optional extension• Crease & fold without cracking

Key Product Features

Speed: 6000 sheets per hour

Dimensions: L 1980mm x W 655mm x H 1265mm

Electrical: 240v 50/60hz

Sheet size: max 900mm x 385mm*

Sheet weight: Up to 0.4mm (approx 400gsm) including laminated material * Needs optional extension table

Page 12: UK PRODUCT GUIDEThis product guide is intended to give you an overview and outline specifications of the products we manufacture and sell. Full detailed specification sheets are

12

Cutters/Creasers/Slitters

CardXtraThe CardXtra is a highly accurate, low cost, easy to use multi- functional finishing device. It can feed sheets up to SRA3 in size and can trim and cut in multiple positions. The accuracy of the CardXtra is the best available in the market with an accuracy of +/- 0.1mm. The unique registration mark allows the machine to track the image as opposed to the sheet edge, making it perfect for the digital environment. The versatile CardXtra has the ability to take many different size sheets and cut multiple sizes, utilising optional cutters which are easy for the operator to change.

• 140 business cards per minute• Highly accurate • Takes stock up to 0.4mm (approx 400 gsm)* • Fully programmable• Million cut guarantee• Many cutting options available • Choice of optional plug-in cutters• Image tracking registration mark

Key Product Features

Speed: 140 business cards per minute

Dimensions: L 1032mm x W 615mm x H 917mm

Electrical: 240v 50/60hz

Sheet size: 450mm x 320mm

Sheet weight: 105gsm - 375gsm

CardXtra PlusThe CardXtra Plus combines all the features of the CardXtra with the addition of a Morgana rule & matrix creasing unit. This allows the production of a much wider range of jobs that need to be folded at some later point. The addition of the creasing blade allows production of a range of applications including folded business cards, tent cards, greetings cards, A4 4pp brochures and much more. The machine is supplied as standard with three of the most common cutting units to allow production of a wide range of jobs, with additional cutting modules available. The CardXtra Plus has the same image tracking system as the CardXtra and is also accurate to 0.1mm. The machine is supplied with a wide range of jobs preprogrammed with templates for these jobs available to download from our website. Other bespoke jobs can be saved into the memory for recall and repeat jobs.

The CardXtra Plus comes with 3 cutters as standard.

• Highly accurate• Cut & crease in one pass• Rule and matrix guaranteed for life• Takes stock up to 0.4mm (approx 400 gsm)* • Fully programmable • Million cut guarantee• 3 cutters as standard • Choice of additional cutters• Image tracking registration mark

Key Product Features

Speed: 7 sheets per minute

Dimensions: L 1300mm x W 600mm x H 950mm

Electrical: 240v 50/60hz

Sheet size: 450mm x 320mm

Sheet weight: 105gsm - 375gsm

Page 13: UK PRODUCT GUIDEThis product guide is intended to give you an overview and outline specifications of the products we manufacture and sell. Full detailed specification sheets are

13

Cutters/Creasers/Slitters

AeroCut QuatroThe AeroCut Quatro is the latest in Morgana’s range of multifunction finishing devices, designed to automate the key finishing processes in one simple to operate, compact machine.

The machine is a highly accurate slitter, cutter and creasing device, that can take your oversized prints from a digital or litho press and deliver a wide range of finished documents.

• Slit, cut & crease in one pass• 263 pre-programmed templates for minimum setup• Additional 90 memory locations to program bespoke jobs• Rule & Matrix creasing mechanism• Perforation unit as standard• Accurate to 0.1mm• Image tracking to ensure accurate cutting• Vacuum belt top feeder with 100mm stack• Maximum paper size 365mm x 520mm (365mm x 999mm in Flex mode)• Unique double sheet detector with feed retry• Stock range 120 – 350+gsm

The AeroCut Quatro is pre-programmed with over 200 templates, which can be selected from the colour touch screen, for the most common sheet sizes and typical jobs. Thereafter an additional 90 program locations are available for bespoke jobs which can be saved in the alpha numeric memory.

Paper is passed into the machine using a vacuum top belt feeding system. Various adjustments to tray height, length of separation blow and paper work time ensure consistent accurate feeding of a wide range of stocks. The double sheet detection system has a unique retry function whereby if a double sheet is detected; the machine will try to separate the sheets three times before stopping.

The AeroCut Quatro is equipped with an image tracking sensor and can read the image position on the sheet as opposed to working to the sheet edge. This system will overcome slight image drift, and de-liver consistently cut and creased jobs. A straightforward and simple paper path ensures accurate trouble free paper movement through the machine with reliable removal of the waste and edge strips.

The machine comes as standard with a perforation tool and two perforating wheels which can be accurately set using a highly visible scale and micro-adjustment. In addition to this lengthwise perfora-tor, an optional side stop perforating attachment can be fitted for applications such as tickets and vouchers.

A huge range of different types of job can be completed in one pass including 4pp brochures, business cards, tent cards, folded business cards CD & DVD jackets and booklets with the quickest of set-ups and minimum wastage.

Key Product Features

Operation: 5 inch colour touch panel

Job memories: 263 preset Jobs, 60 + 30 memories

Feeding system: Air blow + Upper belt suction feed,

In-feed paper size: W 210x365 mm, L 210x520 mm,

in flex mode 365x660 mm

Finished size: min W x 55 mm, L x 50mm

Paper weight : 120-350 gsm

FeedingSide SlitCentral SlitsCutCreasePerforationOptional Side Perforation

Speeds: A4 perf only 46 spm; A4 2 cuts, 1 crease 20 spm; SRA3 21 up business cards 8 spm; SRA3 8 postcards 12 spm; SRA3 4 x

Dimensions: W x 910 mm, D x 800mm, H x 1090 mm

Footprint: W x 1740 mm, D x 800mm, H x 540 mm

Net weight: 205 kg

Power supply: 200-240 VAC 50/60Hz, 2.0 -1.7A 400W

Sheet weight: Up to 0.4mm (approx 400gsm) including laminated material

Page 14: UK PRODUCT GUIDEThis product guide is intended to give you an overview and outline specifications of the products we manufacture and sell. Full detailed specification sheets are

14

Feeders and Collators

VF1008 Feeder/CollatorNewly enhanced with dual fans for media handling. A completely new concept in vacuum feeding/collating that offers a unique combination of advanced feeding applications and traditional collating. It can be used as a smart feeder for pre-sorted printer outputs or as a traditional collator for normal collating/sorting jobs. Combine the two and you get a truly flexible and versatile system. Merge colour prints from your offset/digital press with pre-sorted b/w and colour outputs from your printers.

In feeder mode up to 60 different documents can be fed and a stack of 320 mm can be loaded in cascade mode. Continuous loading on the run. The VF1008 handles a wide variety of substrates and formats from oversize A3 down to CD.

Key Product Features

No. of bins: 8

Bin capacity: 40 mm

Sheet size: max 325 x 470 mm

Sheet size: min 120 x 210 mm

Paper weight: max 240 gsm

Paper weight: min 50 gsm

Speed: Up to 3800 sets/hour

Weight: 180 kgs

Dimensions incl. base: H1850 x W660 x D770 mm

510 Feeder/CollatorThe 510 series of feeders/collators are based on a standard 10 station, high capacity bin tower structure with centre registration. Four different models are available in the range, the C 510 Collator, the CF 510 Feeder/Collator, the AC 510 Collator with air separation and the ACF 510 Feeder/Collator with air separation.

The units equipped with feeder mode are ideally suited to custom-ers who have a range of digital and litho printed work, some of which may need collated and some which may come pre-collated from a digital engine. There may also be a need to feed digitally printed work from black and white devices, combining coloured pages or covers.

Unlike all other friction feed systems on the market, Morgana’s new 510 AC/ACF models offer a unique air separation system. Each bin has fans blowing air into the stack from two sides that radically improves the feeding of statically charged or normally hard to feed stock. The air separation in the 510 Series sets new standards in feeding, ideal for digitally printed media.

• Maximum sheet size: 320 x 457mm• Minimum Sheet size: 120 x 210mm• Up to 4000 sets per hour in collating mode• Unique air separation on AC/ACF units• Easy to program – memory function for repeat jobs• Compatible with the BM61/200e/2000S booklet making systems

Key Product Features

No. of bins: 10

Bin capacity: 28 mm

Sheet size: max 320 x 457 mm

Sheet size: min 120 x 210 mm

Paper weight: max 250 gsm

Paper weight: min 50 gsm

Collating speed: Up to 4000 sets/hour

Feed speed (CF510/ACF510): Up to 10,000 sheets/hour

Centre registration: Yes

Air separation: Yes, on AC and ACF models

Receiving tray: Offset / straight stacking

Dimensions incl. base: H1925 x W600 x D700 mm

Weight: 108 kg

VF1008 Feeder/Collator

ACF 510 with air separation

Page 15: UK PRODUCT GUIDEThis product guide is intended to give you an overview and outline specifications of the products we manufacture and sell. Full detailed specification sheets are

15

Feeders and Collators

Uchida Collators - UC-1100The Uchida UC1100 collator is compatible with most floor standing Bookletmakers, including the Foldnak range. The UC-1100 is a ten-station collator taking a sheet size in excess of SRA3 and running at speeds to 3600 sets per hour. Features criss-cross stacking, automatic bin linking, bin programming, miss & double detection and automatic cover inserting as standard.

A useful addition to the UC1100 is the Morgana Jogger, designed for users who need to collate and knock up SRA3+ carbonless paper.

Can be used with an optional SP-21 stapler/punch unit.

• 3600 sets per hour• Miss & double detection• Link to Bookletmakers• Delivers to the front or back• Total counter• Maximum sheet size 328 x 469mm• 10 bin collator

Key Product Features

Sheet Weight: 35gsm - 210gsm station 1 & 10

Sheet Weight: 35gsm - 160gsm station 2 to 9

Speed: Up to 3600 sets per hour A4

Dimensions: L 740mm x W 545mm x H 1056mm

Electrical: 240v 50/60hz

Min Size: 95mm x 150mm

Max Size: 328mm x 469mm

8000 FeederWithin the industry there has always been a need to feed material in a controlled fashion. Previously many jobs have had to be hand fed. Lamination, inserting machines, sealers to name but a few.

The 8000 Feeder is height adjustable and can be wheeled up and the height adjusted to suit the recipient device. Feeder setup is simplicity itself.

A fully adjustable air system enables a steady flow of the media to be released into your chosen device. You can continue to load on the run to increase productivity.

• Powerful suction feeder handles a wide range of paper weights & sizes• Compact footprint• Fully adjustable height• Side lay register system• Speed control• Proven feed technology• Fast make-ready• 5500+ sheets per hour

As the feeder is mobile it can be easily moved to enable other machines to benefit from the feed capabilities of the 8000 Feeder.

Key Product Features

Sheet size: max 640mm x 460mm

Sheet size: min 90mm x 100mm

Paper Weight: max 240gsm (varies according to material and grain direction)

Feed height: max 980mm

Feed height: min 810mm

Speed per hour (A4): max 5,500

Feed system: Suction/air feed

Dimensions: L 1445mm x W 625mm x H 1085mm

Weight: 133kgs

Power requirement: 240v 50/60hz

Options: Narrow sheet guide

Note: the production speed varies according to material size

Page 16: UK PRODUCT GUIDEThis product guide is intended to give you an overview and outline specifications of the products we manufacture and sell. Full detailed specification sheets are

16

Folders

Major FolderThe Morgana Major is a simple to operate suction feed folding machine designed and manufactured by Morgana to handle a wide range of paper weights and types of fold. Since its introduction, 1000s of Morgana Folders have been installed world-wide and these testify both to the older performance and value, and also the many features included as standard.

• Powerful suction feeder • Side lay alignment of the sheets, prior to folding • Fully enclosed fold plates with ‘dial-a-fold’• Plug in perforating and scoring attachment• Variable speed• Tray to catch work when perforating or scoring• Long delivery belt stacker• Counting & batching• Double sheet, anti jam detector

Key Product Features

Speed: Variable up to 27000 sheets per hour

Dimensions: L 1168mm x W 493mm x H 1280mm

Electrical: 240v 50/60hz

Sheet size: 648mm x 365mm

Sheet weight: 56gsm - 240gsm approx

TF MEGA-S up to A4The small TF MEGA-S can do the most popular fold types. The fold adjustment is done easily with a keystroke with symbols on the two fold plates. Additionally, a fine adjustment for the fold lengthand the fold parallelism is available.

The TF MEGA-S is extremely solid and designed for daily use. It can also handle a bigger number of documents. The feeding station and the conveyor stacker have a capacity of up to 200 sheets.

The TF MEGA-S, also suitable for recycled paper.

Key Product Features Paper sizes: - Max. 225 x 360 mm - Min. 85 x 150 mm

Single, Concertina, Gate, Double parallel

2 fold plates with quick and fine adjustment

Paper weight: 50-150gsm

Display with counter, precounter and status indication

Adjustable conveyor stacker for up to 200 sheets

Max speed up to 6,900 folds per hour

TF MEGA-M up to A3The TF MEGA-M is a durable table top folder for higher volumes of paper. Suitable for all folding-applications in offices, mailrooms or copyshops.

Both folding plates of the TF MEGA-M have a self-explaining scalefor 7 different fold types - incl. cross fold. Additionally each plate is equipped with a quick and fine-tune adjustment to achieve perfect folding results. Because of the adjustment device of the feeding pressure, the TF MEGA-M is ready for use for a wide range of different paper weights. The conveyor stacker guarantees an accurrate storage up to 300 sheets. It is extendable according to different paper sizesand folding types.

Key Product Features

Paper sizes from A6 to A3

Single, Concertina, Gate, Double-parallel, Irregular concertinaLetter, and Cross fold

2 folding plates with quick and fine-tune adjustment

Paper Weights: 50 - 150gsm

Display with 4-digit counter

Extendable conveyor stacker

Max. stacker capacity: 300 sheets

Max speed up to 7,200 folds per hour

TF MEGA-A up to A3The adjustment of the folding plates of the TF MEGA-A is done automatically by a keystroke. The folding machine is able to make 7 different fold types - incl. cross fold. Each plate is equipped with an automatic fine-tune adjustment to achieve perfect folding results, whether the application is a letter, flyer, brochure or billing statement. Because of the adjustment of the feeding pressure and paper separation, the TF MEGA-A is ready for use for a wide range of different paper weights.

The conveyor stacker - automatically adjustable - guarantees an accurrate storage of up to 300 sheets. It is extendable according to different paper sizes and folding types.

Key Product Features

Paper sizes from A6 to A3

Single, Concertina, Gate, Double-parallel, Irregular concertinaLetter, and Cross fold

Paper Weights: 50 - 150gsm

Display with 4-digit counter and pre-counter

Automatic conveyor stacker adjustment

Max. stacker capacity: 300 sheets

Max. speed up to 7,200 folds per hour

Page 17: UK PRODUCT GUIDEThis product guide is intended to give you an overview and outline specifications of the products we manufacture and sell. Full detailed specification sheets are

17

DigiFold ProDigitally printed, heavy or cross-grained stock will have a tendency for the toner or stock surface to crack when folded. The DigiFold Pro will eliminate this unsightly problem with a finished document. The machine also has large diameter rollers specially designed to reduce any marking on digital stock and to deliver flat laying documents to the motorised delivery conveyor. This most versatile of machine can be used for creasing only if folding is not required and comes standard with a perforating attachment.

• 7” HD SmartScreen touch screen operation• 6000 sheets per hour• Takes stock up to 0.4mm (approx 400 gsm)*• Alpha-numeric memory• PosiFeed feed system• 900mm x 385mm with optional extension• Crease & fold without cracking

Key Product Features

Speed: 6000 sheets per hour

Dimensions: L 1980mm x W 655mm x H 1265mm

Electrical: 240v 50/60hz

Sheet size: max 900mm x 385mm*

Sheet weight: Up to 0.4mm (approx 400gsm) including laminated material * Needs optional extension table

Folders

DocuFold ProThe Morgana DocuFold Pro is a brand new concept fully automat-ic paper folding machine. Equipped with the latest SmartScreen technology, it enables an operator with minimum training to carry out a variety of folds from an icon driven touch screen. An unlimited alpha numeric memory is available to store all standard and non standard jobs.

• Powerful suction feeder• 7” HD SmartScreen• Side lay alignment of the sheets, prior to folding • Fully enclosed fold plates. Fitted with anti-static brushes• Plug in perforating and scoring attachment• Variable speed up to 27,500 sph• Driven delivery belt stacker• Counting & batching• Double sheet, and jam detector

Key Product Features

Speed: Variable up to 27,500 sheets per hour

Dimensions: L 1240mm x W 555mm x H 1370mm

Electrical: 240v 50/60hz

Max sheet size: 674mm x 365mm

Sheet weight: 56gsm - 240gsm approx

AutoFold ProThe AutoFold Pro is an automatic folding machine designed specif-ically for the professional digital or litho printer. It is a versatile folding unit when linked to a creasing machine, designed for folding digital stocks using our patented flying knife technology, developed to prevent the scuffing and marking on digital stocks, caused by folding using conventional methods. The AutoFold Pro is simply wheeled up to ANY creaser and the height of its vacuum feed con-veyor is adjusted to the exit height of the creaser. Pre-creased sheets from the creaser are delivered directly onto the AutoFold Pro feed conveyor; here they are accurately registered to the side-lay before being folded as programmed and delivered onto a motor driven shingling delivery system, ensuring consistent, high quality stacking. The AutoFold Pro allows the user of ANY manufactur-er’s creaser to improve their productivity and quality immediately.

• 7” HD SmartScreen touch screen operation• 6240 sph • Takes stock up to 0.4mm (approx 400 gsm)* • Alpha-numeric memory• Wheel up to any manufacturer’s creasing machine• Highly versatile • Long conveyor for longer sheets

Key Product Features

Speed: 6240 sheets per hour

Dimensions: L 1700mm x W 680mm x H 1220mm

Electrical: 240v 50/60hz

Sheet size: 630mm x 385mm*

Sheet weight: Up to 0.4mm (approx 400gsm) including laminated material

*Max sheet size depends on fold type

Please see page 11 for more

information on the DigiFold Pro

Page 18: UK PRODUCT GUIDEThis product guide is intended to give you an overview and outline specifications of the products we manufacture and sell. Full detailed specification sheets are

18

Product Cutting Length, mm Cutting Height, mm Narrow Cut, mm Table Depth, mm Blade Drive Clamping System Backgauge

Office Guillotines - Manual or Electric

430 20 36 340 Manual‘Fast Flick’

action clampManual

430 40 34 435 Manual‘Fast Flick’

action clampManual

475 70 30 455 Manual Spindle clamp Manual

430 40 35 435Electro-

mechanical‘Fast Flick’

action clampManual

430 40 35 435Electro-

mechanicalAutomatic

clampManual

Electro-mechanical guillotines with transparent safety gaurd

475 80 30 485Electro-

mechanicalSpidle clamp Manual

475 80 30 458Electro-

mechanicalAutomatic

clampManual

EBA 4300

EBA 4315

EBA Paper Cutters and Power Guillotines

EBA 4305

EBA 4705

EBA 4350

EBA 4815

EBA 4850

EBA GuillotinesEBA has established a global reputation as a leader in the design and manufacture of innovative small format guillotines and paper cutters. Designed and manufactured in Germany, these machines are built to highest European CE specification and are available in cutting widths from 430mm to 720mm. Safety is paramount in the design with all models fully equipped with either safety covers or the latest in IR safety guard technology.

Page 19: UK PRODUCT GUIDEThis product guide is intended to give you an overview and outline specifications of the products we manufacture and sell. Full detailed specification sheets are

19

EBA 4855

EBA 5255

EBA 6655

EBA 4860

EBA 6660

EBA 7260

EBA 5560

EBA 5560 LT with side tables

Product Cutting Length, mm Cutting Height, mm Narrow Cut, mm Table Depth, mm Blade Drive Clamping System Backgauge

Electro-mechanical guillotines with transparent safety guard cont.

475 80 35 450Electro-

mechanicalAutomatic

clampElectric

520 80 35 520Electro-

mechanicalAutomatic

clampElectric

650 80 25 610Electro-

mechanicalAutomatic

clampElectric

Electro-mechanical or hydraulic guillotines with IR light beam safety curtain

475 80 35 450Electro-

mechanicalAutomatic

clampElectric

650 80 25 610Electro-

mechanicalAutomatic

clampElectric

55095/92 with false clamp

32/60 with false clamp

570 HydraulicHydraulic

clampElectric

55095/92 with false clamp

32/60 with false clamp

570 HydraulicHydraulic

clampElectric

72080/78 with false clamp

20/90 with false clamp

720Electrome-

chanicalHydraulic

clampElectric

EBA Paper Cutters and Power Guillotines

Page 20: UK PRODUCT GUIDEThis product guide is intended to give you an overview and outline specifications of the products we manufacture and sell. Full detailed specification sheets are

20

Joggers : Laminators

System 90 JoggerThe Morgana Jogger is an essential piece of equipment for print-ers who need to ‘knock up’ paper or carbonless sets in sizes up to SRA2. It combines well with the AutoCreaser Pro range, Morgana rotary numberer’s, DigiCoater or Uchida collators, depending on the application.

The height of the Jogger can be adjusted as can the angle.

• 700mm x 520mm sheet size• Multi-adjustable• Full speed control• Adjustable rotation

Key Product Features

Dimensions: L 700mm x W 500mm x H 900mm

Electrical: 240v 50/60hz

Sheet Size: 700mm x 520mm

Mobile for use with any machine

Uchida AJ-700 JoggerThe AJ-700 air jogger is perfect for knocking up misaligned materials either before or after they have been printed. It is also very effec-tive for removing static or spray powder from printed sheets prior to them going into a finishing process. The volume of air and jogging strength can be adjusted independently. • Variable air jet speed to suit different stocks• Foot pedal or continuous operation• Adjustable jogging angle• Height adjustable

Key Product Features

Dimensions: L 550mm x W 430mm x H 1270mm

Electrical: 240v 50/60hz

Sheet Size: 500mm x 350mm

Pile Size: 85mm

Matrix Laminator 370The Matrix 370 is the ideal complement to any print environment where there is a need to laminate short to medium run length of high quality print. With a maximum roll width of 340mm, this machine is ideal for all your SRA3 applications giving a smooth matt or gloss finish on digital and litho printed stocks.

• Quick warm up time• Semi-automatic feeder with overlap• Preset anti-curl settings

Key Product Features

Dimensions: W 800mm x D 1800mm x H 1400mm

Electrical: 220/240 AC (V) 13amp

Speed: max 10 metres per minute

Roll width: max 340mm

Sheet width: max 420mm

Gross Machine Weight: 190kg

Matrix Laminator 530Productivity of the 530 model can be further enhanced with the addition of an automatic feeder. The feeder can take a stack of up to 80mm with a stock thickness of 160-350gsm.

• Quick warm up time• Semi-automatic feeder with overlap• Preset anti-curl settings

Key Product Features

Dimensions: W 900mm x D 2050mm x H1400mm

Electrical: 220/240 AC (V) 13amp

Speed: max 10 metres per minute

Roll width: max 500mm

Sheet width: max 550mm

Gross Machine Weight: 220kg

Page 21: UK PRODUCT GUIDEThis product guide is intended to give you an overview and outline specifications of the products we manufacture and sell. Full detailed specification sheets are

21

Mail Inserting System - PL4000 The 4000 System is a modular mail inserting system, offering maximum flexibility to meet your direct mail demands. The main element of the system is the Plockmatic DMI 4000 Inserter, able to fill up to 12 mm of inserts into envelope sizes from B4 down to DL type. The DMI 4000 has a unique capability of handling both long edge and short edge flap envelopes. The Plockmatic 4000 System is extremely versatile and offers 2 different ways to operate. Depending on your preferences and the type of jobs you plan to do, the system can offer you a solution that is truly flexible and able to meet your mailing needs, not only today but also in the future.

Manual feedingFor smaller jobs or where you already have pre-sorted documents, the option is there to feed your material by hand onto the doc-ument deck. This also opens up the possibility to include odd sized material or give-aways into your mailing.

Self-containedThe standard configuration where you bring your documents to the feeders. All types of jobs can be processed from a straightforward non-personalized mass mailing up to a highly dedicated mail shot to your target customers. Various feeding options are available for the PL 4000 depending on your insert types. The base unit for all feeding options is the MF 4000 module. This module allows you to add the TF4000, a 6 bin tower feeder and / or the BF4000 if you have a need to feed booklets or very heavy inserts into your envelopes. The combination of both will allow you to feed single or multiple sheets, as well as a booklet or insert up to 8mm thick. Both the booklet feeder and the tower feeder can be loaded on the run giving continuous production for longer jobs. The system can be further enhanced with the addition of the MFF 4000 multifunction folder. The MFF 4000 is a robust folder able to produce half-fold, letter-fold, Z-fold and double parallel folds of single or multi page documents. The MFF 4000 is equipped with an accumulator and alignment station for accurate folding of multi-plied sheets. With the fully automated mul ti-function folder you can easily mix folded material with non- folded material like thick booklets into the same envelope. The three fold pockets give you a versatile folder that accommodates the address carrier to be print-ed either face up or face down. The System is controlled by the DMI 4000s intuitive user interface. Up to 3600 inserts per hour can be achieved, with the system built to handle volumes in excess of 200,000 pieces per month.

System Options

SF 4000The SF 4000 Sheet feeder is an extremely flexible high capacity feeder with OMR, barcode or 2D reading options. It turns the 4000 system into a powerful inserting system for invoices, statements and other documents requiring tracking and insertion verification. It feeds document sizes up to A4 (8.5x11”) in both short edge first (SEF) or Long Edge First (LEF) into the 4000 system. Unique to this class, the 4000 system can insert these documents into either pock et or wallet style envelopes and securely seal them. The SF 4000 runs up to 21,000 sheets per hour and the integrated loader module holds up to 4,000 sheets, which can also be loaded during the run. BST 4000 BeltstackerA high capacity stacker capable of stacking all the various inserting jobs the system can process. Stacks up to 2500 envelopes. Can be positioned inline, left or right angled. Adjustable sensor for setting the envelope separation for easy unloading. High Capacity Bin(s)The high capacity bin gives you a loading capacity of 700 sheets. The bin is upgradeable on the TF 4000 and you can add from one up to maximum three bins and it can be done on an existing system. It has the same functionalities as the 6 station Tower Feeder, it works as a collator or a feeder and you can programme it to work in cascade mode. • Additional TF 4000 Tower feeder• Additional TF 4000 Tower feeder units can be added if more

than 6 sheets need to be inserted or folded.

Mail Inserter Systems

Page 22: UK PRODUCT GUIDEThis product guide is intended to give you an overview and outline specifications of the products we manufacture and sell. Full detailed specification sheets are

22

Numbering Machines

FRN5 RotaryThe rotary action FRN5 numbering machine is the ideal unit for lower volume applications and shares many of the same features as the FSN, including the ability to feed SRA3 landscape or portrait. The ergonomic design allows both the feed and delivery tables to be stored when the machine is not in use.

• Fast, simple make-ready• Imprinting capability• Micro-porous ink roll system• Perforates & numbers anywhere on the sheet in one pass• Adjustable platen pressure• Two perforators and one scorer as standard• Electronic sheet spacing• Continuous operation • Fully mobile• Feeds carbonless sets with open & closed edge leading

Key Product Features

Speed: 5500 sheets per hour

Dimensions: L 900mm x W 780mm x H 1110mm

Electrical: 240v 50/60hz

Sheet Size: 460mm x 460mm

Sheet Weight: Takes 6-part carbonless sets

Collars Max: 4

FSN RotaryThe FSN is a heavy duty, high volume, suction feed numbering ma-chine featuring electronic pulsing and feeding from the bottom of the stack so that loading can be done ‘on the run.’ Positive control of paper from feed to delivery ensures consistent register through-out every run. The FSN takes up to 8 parallel or convex numbering heads.

• Precision-feeding and sheet control• Up to 8 parallel or convex heads• High power vacuum and air pump• Fast, simple make-ready• Micro-porous ink roll system• Perforates & numbers anywhere on the sheet in one pass• Adjustable platen pressure• 2 perforators & a scorer as standard• Electronic sheet spacing• Continuous operation• Feeds carbonless sets with open & closed edge leading• Optional SRA2 unit

Key Product Features

Speed: 9000 sheets per hour

Dimensions: L 1168mm x W 457mm x H 990mm

Electrical: 240v 50/60hz

Sheet Size: 460mm x 460mm

Sheet Weight: Takes 7-part carbonless sets

Collars Max: 8

Page 23: UK PRODUCT GUIDEThis product guide is intended to give you an overview and outline specifications of the products we manufacture and sell. Full detailed specification sheets are

23

Paper Drilling

Citoborma 111The Nagel electric drill easily and safely handles stacks of paper up to 50 mm thick and has preset hole patterns. Drilling takes place with no effort, efficiently and quickly.

• Variable, self-centering stops• Stops for processing A3 size• Elegant solution for drilling waste (drawer)

Key Product Features

Stops: Fully adjustable and self-centering

Dimensions: L 470mm x W 470mm x H 480mm

Drill diameter: 2mm - 9mm

Heads: 1

Electrical: 240v 50/60hz

Sheet Size: 350mm x 250mm

Thickness: max 50mm

Citoborma 90 series (Citoborma 190 shown here)The Citoborma 90 Series, adds greater diversity to the range with features such as the unique FlexoDrill sliding table and the ability to set up pre-programmed drilling patterns in seconds. All models in the 90 series take a 60mm pile height and can be supplied for either bench top or treadle operation. This single spindle model is ideal for the smaller printer and represents outstanding value for money. The Citoborma flexible sliding table provides automatic release after each stroke and takes paper widths up to 470mm.

It provides adjustable throat depth and centring of the paper stack.It can be fixed in any required position and has a retractable left side stop for smooth and fast access.

The individually programmed tabulator bars are interchangeable.

• Quick release sliding table• 6 pre-programmed hole patterns• Paper width up to 470mm• Throat depth up to 105mm• Can be treadle mounted (Optional extra)

Key Product Features

Stops: Fully adjustable and self-centering

Dimensions: L 640mm x W 600mm x H 700mm

Drill diameter: 2mm - 20mm

Heads: 1

Electrical: 240v 50/60hz

Paper width: 470mm

Thickness: max 60mm

The standard version of the Citoborma 190 and 290 comes as a table top model.

Citoborma 490This powerful, heavy-duty drill takes from 2 to 6 drilling heads. It features 2-speed drilling and the ability to make paper position adjustments in seconds. Options include air-cooling for drill bits and the ability to fit multi-spindle heads for work where the distance between centres is too close for adjacent heads. 3 phase power requirement.

• 2–6 drill heads, for drill bit diameters from 2-35 mm• Throat depth of up to 270 mm permits drilling of two A4 sheets (one A3 sheet) in a single pass• Easy drill head and drill bit replacement to reduce set-up time• Optimum safety due to two-hand operation and safety cover• Heavy duty• Twin speed

Key Product Features

Stops: Fully adjustable and self-centering

Dimensions: L 710mm x W 770mm x H 1390mm

Drill diameter: 2mm - 35mm

Heads: 2-6

Electrical: 3 Phase+E+N 400v 50hz 16amp

Paper width: 470mm x 270mm

Max Thickness: 60mm

Page 24: UK PRODUCT GUIDEThis product guide is intended to give you an overview and outline specifications of the products we manufacture and sell. Full detailed specification sheets are

24

KB2000S Perfect Binder (Hot Melt)The KB 2000S is the ideal perfect binder for short to medium run lengths and it can be made ready in seconds and without any wast-age. Building on the proven features of its predecessor the KB 2000S includes a more powerful slitting device for better spine preparation and increased glue penetration.

The KB 2000S can successfully bind all types of print and stocks due to the increased spine preparation and the much improved 3 roller glue system. Pneumatics control the nipping and clamping of the book and side gluing is achieved during the gluing and clamping process. Documents from 4 sheets up to a maximum of 60mm can be bound. Unusually in a machine of this size the KB 2000S can bind A4 landscape books.

• Book or block binding• Adjustable press station• LCD -Display• Batch counter• Air pump • Fume exhauster• Dust exhauster• Spine preparation slit (on/off)• Programmable press time• Up to 240 books per hour• Cabinet

Key Product Features

Glue Type: Hot Melt Adhesive

Speed: 320 books per hour

Dimensions: L 1350mm x W 500mm x H 1285mm

Electrical: 240v 50/60hz 30amp

Spine Length: 60mm - 310mm

Book size: min 165mm (spine) - 115mm

Book size min 310mm (spine) - 320mm

Spine size: 3 sheets - 60mm

Power requirement: 220v, 13 amp

Perfect Binding - Hot Melt & PUR

DigiBook 150 (PUR)PUR is the strongest, most flexible binding adhesive available and offers several additional advantages over other binding adhesives. When inks, coatings or digital print toners are present in the spine area these can compromise the strength of typical hotmelt perfect binding. PUR is resistant to this and will form a super-strong bond with all weights and finishes of paper stocks. In addition PUR works well with synthetic and recycled-content stock.

The DigiBook 150 is an entry level PUR binder and is ideally suited to traditional and digital printers who require short runs of PUR perfect bound books to a professional standard. The DigiBook 150 is equipped with a patented closed gluing system where the spine and side gluing is applied by a slot applicator for the utmost binding quality and accuracy.

• Touch screen operation• Manual opening and closing of clamp• Binding length (spine) from 110mm up to 320mm• Spine thickness from 1 to 50 mm• Spine preparation by sophisticated milling and notching device• Paper chip extractor• Patented hermetically sealed PUR application system for spine and side gluing with automatic glue cut-off

Key Product Features

Cycles per hour: Up to 150

Number of clamps: 1

Touch screen: Yes

Book size: max 380mm x 320mm

Book size: min 120mm x 110mm

Milling width: 3mm

Block/spine thickness: 1 – 50mm

Cover dimension: max 700mm x 380mm

Cover dimension: min 222mm x 120mm

Cover weight: max 400 gsm

Dimensions: L 1670mm x W 1070mm x H 1560mm

PUR glue tank capacity: Up to 3kg

Machine weight: 400kg (gross) - 250kg (net)

Power requirement: 220v, 13 amp

Page 25: UK PRODUCT GUIDEThis product guide is intended to give you an overview and outline specifications of the products we manufacture and sell. Full detailed specification sheets are

25

Perfect Binding - PUR

DigiBook 300 (PUR)The DigiBook 300 is ideally suited to traditional and digital printers who require short runs of PUR perfect bound books to a professional standard. These innovative machines are equipped with a patented closed gluing system where the spine and side gluing is applied by a slot applicator for the utmost binding quality and accuracy.

There are a thousand alphanumeric memories available, which en-able repeat jobs to be saved for later recall, thus providing totally automatic setup in a few seconds.

• Up to 300 books per hour• Touch screen operation complete with automatic format change• 100 alphanumeric memories available• Pneumatic opening and closing of clamp• Spine preparation by sophisticated milling device• Paper chip extractor• Patented hermetically sealed PUR application system for spine and side gluing with automatic glue cut-off• Angled work surface keeps books in a vertical position

OptionsAdditional hot melt glue tankAutomatic thickness measurement and set-upGauze attachment for book block productionNote: the production speed varies according to material size Compressed air required: minimum 7 bar/maximum 9 bar

Key Product Features

Books per hour: Up to 300

Number of clamps: 1

Touch screen: Yes

Book size: max 450mm x 100mm

Book size: min 320mm x 120mm

Milling width: 3mm

Block/spine thickness: 2 – 50mm

Cover dimension: max 710mm x 460mm

Cover dimension: min 242mm x 120mm

Cover weight: max 500 gsm

Dimensions: L 2470mm x W 1270mm x H 1660mm

PUR glue tank capacity: Up to 3kg

Machine weight: 750kg (gross) - 525kg (net)

Power requirement: 16amp 3phase + E + N 400v 50/60hz

DigiBook 450 (PUR)The DigiBook 450 is ideally suited to litho and digital printers who require medium to long runs of PUR perfect bound books to a professional standard. This innovative machine is equipped with a patented closed gluing system where the spine and side gluing is applied by a slot applicator for the utmost bringing quality and accuracy.

• Up to 450 books per hour• Touch screen operation complete with automatic format change• Binding length (spine) from 110mm up to 450mm• Spine thickness from 1 to 50 mm• Spine preparation by sophisticated notching device• Paper chip extractor• Patented hermetically sealed PUR application system for spine and side gluing with automatic glue cut-off• Automatic cleaning and sealing of the glue head

Key Product Features

Books per hour: Up to 450

Number of clamps: 1

Touch screen: Yes

Book size: max 450mm x 100mm

Book size: min 320mm x 120mm

Milling width: 3mm

Block/spine thickness: 1 – 50mm

Cover dimension: max 710mm x 460mm

Cover dimension: min 242mm x 120mm

Cover weight: max 500 gsm

Dimensions: L 2870mm x W 1670mm x H 1660mm

PUR glue tank capacity: Up to 3kg

Machine weight: 1150kg (gross) - 850kg (net)

Power requirement: 16amp 3phase + E + N 400v 50/60hz

Page 26: UK PRODUCT GUIDEThis product guide is intended to give you an overview and outline specifications of the products we manufacture and sell. Full detailed specification sheets are

26

Punch & Wire Binding

Rhin-O-Tuff ApesThe APES automatic paper ejector and stacker can increase the productivity of heavy duty Rhin-O-Tuff punches by as much as 50%.

The APES-14, (Automatic Punching & Ejection System) enables paper that has been punched on the popular Rhin-O-Tuff HD range of punches to be automatically ejected and stacked in one pass. This cuts down hugely on manual paper handling and enables the user to increase output for a minimal capital outlay.

Existing Rhin-O-Tuff users will also benefit as the new unit is easily fitted to their machines. The new stacker ejector will take up to 1,000 sheets of paper in sizes in excess of A4 and complements the wire inserting and binding products recently introduced by Morgana.

• Ejects and stacks in one operation.• Extends the useful life of your existing equipment.• Increases punching output without a large capital outlay.• Increases productivity up to 50% without hiring additional help.• Handles paper sizes from 140mm to 356mm• Handles Cover Stock and Tabs with Ease.• Can be used in Standard Mode for odd Jobs while still attached.• Easily installed on Existing Equipment.• APES-14 attaches to the HD6500 or HD7000.

Onyx HD7700 UltimaThe HD7700 Ultima is the top of the range heavy duty durable table top punch. Combining the Rhin-O-Tuff patented Quick Change Die System with the following exciting new features:

• Extremely durable all metal construction.• Patented auto reverse feature. Our new overload detection feature triggers an auto reversing function to reduce jamming in the punch.• Punch up to 5 plastic Mylar sheets regardless of hole pattern (depending on Mylar mil thickness).• Patented “QCDS”, Quick Change Die System.

• “Accu-Set” paper adjustment knob for fine adjustments on odd paper sizes.• Smooth, quiet, power on demand operation.• Standard foot pedal and palm switch, optional versa switch.• The HD7700 has more than 20 interchangeable dies available with 12 standard hole patterns. (Each die is priced separately). Comb : Wire Loop : Plastic Coil : Velo Bind™ GBC : 3 Hole Loose Leaf

Onyx HD 8370 Closing UnitThe HD 8370 Insert-A bind wire inserter/closer closes 3:1 pitch double loop wire in one easy step, eliminating manual insertion of wire into documents. The HD8370 is easily adjustable for varying sizes from 6mm-14mm. The HD8370 can be stand-alone or mounted to any vertical Rhin-O-Tuff OD or HD punch (optional mounting kit available).

• Inserts & closes in 1 easy step. Eliminates manual insertion of wire into documents.• Module design attachable to both OD and HD series punches (optional mounting kit available).

• Closes 3-1: Double-Loop Binding Wire* 8370 Closes 3-1 Pitch 6 mm-14 mm.• 356 mm binding edge. • Easily adjustable for wire size.• All metal construction.• Lightweight and portable.

Pics-A-LiftThis time saving device works alongside the HD-7700 punch and automatically extracts the optimum number of sheets to be fed to the punch.

• Maximises speed of punching operation• Adjustable according to paper weight or thickness

Page 27: UK PRODUCT GUIDEThis product guide is intended to give you an overview and outline specifications of the products we manufacture and sell. Full detailed specification sheets are

27

Key Product Features

Heads: 2

Dimensions: L 750mm x W 600mm x H 1280mm

Electrical: n/a

Staple length: 6mm - 18mm (A heads)

Staple length: 6mm - 30mm (B heads)

Max size: 325mm x 450mm

Thickness: 2 sheets - 270 sheets 80gsm

Staples: 24, 26, 30 + Loop (50, B50 B heads)

Key Product Features

Heads: 2

Dimensions: L 750mm x W 600mm x H 1100mm

Electrical: 240v 50/60hz

Staple length: 6mm - 18mm (A heads)

Staple length: 6mm - 30mm (B heads)

Max size: 325mm x 450mm

Thickness: 2 sheets - 270 sheets 80gsm

Staples: 24, 26, 30 + Loop (50, B50 B heads)

Stitchers

Multinak FSThe Multinak FS is a twin-headed stapler that staples booklets and pads up to 27 mm. The machine is particularly efficient when it is used for frequently changing run lengths. The change from flat to saddle stapling is done by simply flicking over the table. The precision stapling heads ensure high reliability. Mobile clenchers press the staple ends flat against the paper to ensure strong, per-fectly formed stitches. The distance between centres is adjustable between 80 and 155 mm. The Multinak FS can process 5 different staple gauges, including loop staples. Alternative stapling heads are available for pads between 15 and 27 mm.

The Multinak FS is treadle operated and will handle the same docu-ment thickness as the powered version.

• Power clenching system• Staple up to 270 sheets 80gsm• Loop or flat staples

Multinak SThe Multinak S is a twin-headed stapler with an electric drive that staples booklets and pads up to 27 mm. The changeover from flat to saddle stapling is made by simply flicking over the table.

The robust design of the machine and the integrated powerful and silent special gear motor make it perfect for high-volume applications. The precision stapling heads ensure high reliability. The Multinak S can process staples of 5 different wire thickness, including loop staples. Alternative stapling heads are available for pads between 15 and 27 mm. Mobile clenchers press the staple ends flat against the paper. The distance between centres is adjustable between 80 and 155 mm.

• Power clenching system• Staple up to 270 sheets 80gsm• Electric operation with foot switch

Page 28: UK PRODUCT GUIDEThis product guide is intended to give you an overview and outline specifications of the products we manufacture and sell. Full detailed specification sheets are

28

EBA 5141Equipped with an efficient, high security cutting mechanism, this is a powerful office shredder that takes up to 55 A4 sheets at a time. It is fitted with a large, 225 litre capacity shred bin.

• Large feed opening• Auto stop start• Powerful motor• Safety system• 165 litre waste bin

Key Product Features

Insertion width: 405mm

Cutting width: 6mm

Sheet capacity: A4 sheets, 70 g/m2 50-55

Sheet capacity: A4 sheets, 80 g/m2 42-47

DIN security level: 2

Motor capacity: 1600 watts

Power connection: 230/50 volts/Hz

Dimensions: W 640mm x D590mm x H1010mm

Bag volume in litres: 225

Weight: 115 kgs

Shredders

EBA 5146The EBA 5146 series provides feeding for both flat sheets and crumpled paper; the latter via a hopper. Users can choose between straight and cross-cut shredding up to security level 4. Total front access allows the unit to fit into a surprisingly small space and it has a 230 litre capacity bin.

• Hopper collection bin• Auto stop start• Powerful 3 phase motor• Safety system• 230 litre waste bin• High capacity feed

Key Product Features

Insertion width: 460mm

Cutting width: 8.8 - 5.8mm

Sheet capacity: A4 sheets, 70 g/m2 120-130 - 90-100

DIN security level: 1 - 2

Motor capacity: 2200 watts

Power connection: 400/50/3~ volts/Hz

Dimensions: W 740mm x D765mm x H1700mm

Bag volume in litres: 230

Weight: 256 kgs

EBA 6040SThese heavy-duty shredders feature conveyor belt feeding for both flat and crumpled paper. Models are available to take anything from 80 to 160 A4 sheets and the robust cutting mechanism is unaffected by soft metal objects such as ring binders. Features include very high shredding speeds and a design that allows the side tables to be removed when not in use.

• Conveyor belt feed• Safe to shred CD’s• Powerful 3 phase motor• Automatic cut-off• 300 litre waste bin• Heavy duty

Key Product Features

Insertion width: 410mm

Cutting width: 8.8 - 5.8mm

Sheet capacity: A4 sheets, 70 g/m2 125 -145 - 90-110

DIN security level: 1 - 2

Motor capacity: 4000 watts

Power connection: 400/50/3~ volts/Hz

Dimensions: W 1240mm x D1700mm x H1440mm

Bag volume in litres: 300

Weight: 250 kgs

Page 29: UK PRODUCT GUIDEThis product guide is intended to give you an overview and outline specifications of the products we manufacture and sell. Full detailed specification sheets are

29

Shredders

EBA 7050This innovative heavy-duty shredder with conveyor belt provides an impressive shred capacity of up to 700 sheets at a time (EBA 7050-2 C).

Complete lever-arch files can be destroyed within seconds. Automatic reverse and re-feeding in case of paper jam. Automatic stop when shred bag is full and in case of a paper jam. Shred trolley on swivel castors with holding frame for disposable plastic bag (300 litres capacity).

Insertion width: 500 mm “2-SPEED” - automatic adaption of the shred speed to the paper quantity fed

Key Product Features

Insertion width: 500 mm

Cutting width: 8 x 40-80mm

Sheet capacity: A4 sheets, 70 g/m2 600 -700

DIN security level: 2

Motor capacity: 9000 watts

Power connection: 400/50/3~ volts/Hz

Dimensions: W 1036mm x D2170mm x H1714mm

Bag volume in litres: 300

Weight: 1130kgs

EBA PaperboxThe mobile collecting box is an intermediate storage container for unwanted files and documents. It is one element of an in-house solution for efficient document security when used in conjunction with centralised high-capacity shredders.

• Office-friendly design• Lockable lid with removable key• Slot for safe disposal of documents• High storage volume of 125 litres• Practical handle for easy transportation• Smooth running, lockable wheels• Storage space for outdated files or full waste paper baskets

Page 30: UK PRODUCT GUIDEThis product guide is intended to give you an overview and outline specifications of the products we manufacture and sell. Full detailed specification sheets are

30

Die Cutters

Digital Flexo CutDie cutting can be a complex operation that requires a very stable machine construction to give accurate results and ensure longevity of the cutting dies. The DFC is based on technology used in high speed rotary presses, brought into a sheet fed machine ideally suited to digital and short run die cutting applications. The unique innovation offers various applications such as: Die-cutting, perforat-ing, creasing, embossing & kiss-cutting. All the above functions can be processed on the same flexible die. The principle of the machine is based on a high quality magnetic cylinder, a solid anvil cylinder and a flexible die-cutting form. Mate-rial such as paper, cardboard and some PE-materials up to 450 gsm can be run on the DFC with a maximum speed of 2,000 SRA3 sheets per hour. The flexible die-cutting forms are supplied from a range of compa-nies working from a simple PDF template or graphic file. An easy to setup feeder and intuitive touch screen greatly reduce the set-up time. The DFC is particularly suited for small, medium and frequent-ly changing running lengths in digital oroffset printing. The machine is supplied as standard with a simple catching try, however can be supplied with either a jogging catch try or with the advanced reception wheel delivery option, for more demanding stock delivery.

• Touch screen display• Menu navigation for easy operation• Quick setup time• Adjustable feed, belt and die-cutting speed• Accuracy to +/- 0.2mm• Cross register adjustment +/- 5mm• Total count / batch count• Optional reception wheel delivery

Key Product Features

Speed: 2300 sheets per hour

Dimensions: L 3000mm x W 1100mm x H 800mm

Electrical: 3 Phase+E+N 400v 50hz 16amp

Min size: 90mm x 160mm

Max size: 350mm x 500mm

Thickness: 35gsm - 450gsm

Cutting plate: 0.80mm

DFC shown with optional reception wheel delivery

Page 31: UK PRODUCT GUIDEThis product guide is intended to give you an overview and outline specifications of the products we manufacture and sell. Full detailed specification sheets are

31

Thermal Binding

Bindomatic® 7000 Presentation Binding SystemThe Bindomatic® 7000 was the world’s first automated, desktop thermal binder when launched, and is still the undisputed champi-on of its class. The capacity remains unrivaled with 20 documents bound per minute. Thanks to its intuitive simplicity and ease of use, the Bindomatic® 7000 is the ideal binding solution for office/corporate walk-up print stations, as well as volume demanding CRD or commercial print environments. It will always deliver a profes-sional impression in the blink of an eye, without the need of trained operators.

Available with a large range of covers, including hardback and special orders.

Key Product Features

Document format: A4 - portrait

Document spine widths: 1.5mm – 15mm

Capacity: From 1 to 150 sheets of 80gsm paper

Electrical requirements: 230V, 50/60Hz

Dimensions: L 511 x W 475 x H 360mm

Product Weight: 28 kg

Bindomatic® 9000The introduction of Bindomatic® 9000 sets a completely new market standard for document binding! The capacity to process and bind a document every two seconds is astonishing, but what truly sets it apart from all others is it’s superior work flow efficiency. Up to 60 documents can be loaded into the machine at one time, allowing you to work in parallel while simultaneously binding your documents, bind up to 30 documents per minute (depending on spine width).

Thanks to its intuitive simplicity, ease of use and unrivaled binding speed, the new Bindomatic® 9000 is the ideal binding solution for volume-demanding print room environments as well as larger office/corporate walk-up print stations.

Key Product Features

Document format: A4 — portrait

Document spine width: From 1.5 to 15 mm

Capacity: From 1 to 150 sheets of 80gsm paper.

Electrical requirements: 240v 50/60hz

Dimensions: L 746 x W 645 x H 435 mm

Product weight: 48kg

Bindomatic® 5000The Bindomatic® 5000 is a powerful, manually operated binder de-signed to meet any document format demand with spine lengths up to 370mm. Bind documents up to 54mm thick (up to 540 sheets of 80 gsm paper, load up to 10 documents per binding cycle (~60 sec) depending on the width of the spine). With soft or hard covers, this binder will bind them all and do it stronger and more effectively than any comparable manual binding system on the market. If you need to remove, replace or add sheets, simply re-heat the binding.

With the wide range of Bindomatic® covers, your business pres-entations, reports, proposals, statements, manuals etc, will always look and feel as professional as the content and message of your document.

Key Product Features

Document format: A5 to A3 landscape

Document spine Width: 1.5 to 54mm

Capacity: Up to 540 sheets of 80gsm paper.

Electrical requirements: 230V, 50/60Hz, 700W, 3.2 A (max)

Product weight: 5.5kgs

Dimensions: L 446 x W 264 x H 132mm

Page 32: UK PRODUCT GUIDEThis product guide is intended to give you an overview and outline specifications of the products we manufacture and sell. Full detailed specification sheets are

32

UV Coaters

DigiCoater 33The DigiCoater 33 comes with 3 tanks and 1 coating roller and can be used for UV coating OR priming (HP Indigo stocks) but not for doing both at the same time. The tanks are fully enclosed within the body of the machine. Full control over coating thickness and stock thick-ness is controlled by calibrated levers on either side of the coater.

A choice of suction feeders is available depending on the work being produced. A top feeder would be specified for large quantities while a bottom fed device would be preferable for smaller quantities and continuous running. The DigiCoater 33 has an integral catch tray but can also be ordered with a fully featured jogger.

• Automatic touch screen operation• Multiple coating options• Can be used to prime printing stock• Variable coating thickness• Multiple supply tanks with semi auto wash• Sheet weight 400gsm+• Filtered recirculation system• Variable speed to 30 metres per minute• Enclosed System For Dust Free Prints• Compact footprint• Choice of air feeders and joggers

Key Product Features

Maximum speed (mtrs per min.) 30

Maximum coating width: 330

Maximum coating length: 762

Maximum paper weight: 400gsm+

Coating thickness: 6-14 microns

Coating technology: 100% UV curable

Coating capacity: 3 x 1 litre

Cleaning: Semi automatic

Dimensions: L 1500mm x W 700mm x H 1045mm

Weight: 185kgs

Power requirement: 30 amp single phase 220/240v 50/60Hz

DigiCoater 50 (2 versions available, 4 or 6 tank)The first version is available with 4 tanks and 2 coating rollers and is ideal for customers who do not wish to use the machine for priming and wish to coat only.

The second version is available with 6 tanks and 3 coating rollers and is ideal for customers who want the flexibility to have coating and priming available from one machine. Switching between coating and priming is achieved via the touch screen control panel.

The DigiCoater 50 has a “turret system” containing 2 or 3 rollers. This is controlled by compressed air and switching between differ-ent varnishes, textures or priming couldn’t be easier. The different textured finishes can be seen in the downloadable brochure.

• Automatic touch screen operation• Multiple coating options• Can be used to prime printing stock (6 tank only)• Variable coating thickness• Multiple supply tanks with auto wash• Sheet weight 400gsm+• Filtered recirculation system• Variable speed to 30 metres per minute• Enclosed System For Dust Free Prints• Compact footprint• Choice of air feeders and joggers• Internal IR lamp

Key Product Features

6 Tank 4 Tank

Maximum speed (metres per minute): 30 30

Maximum coating width: 500mm 500mm

Maximum coating length: 762mm 762mm

Maximum paper weight: 400gsm+ 400gsm+

Coating thickness: 6 - 14 microns 6 - 14 microns

Coating technology: 100% UV curable 100% UV curable

Coating capacity DigiCoater 50 Available finishes: 6 x 2 litre 4 x 2 litre

Cleaning: Fully automatic Semi automatic

Dimensions: L 1707mm x W 1000mm x H 1200 mm L 1990mm x W 870mm x H 1080 mm

Weight: 440kgs 180kgs

Power requirement: 30 amp 220/240v 50/60Hz 30 amp 220/240v 50/60Hz

Optional extras: Digi-IR, X-tractor Digi-IR, X-tractor

Page 33: UK PRODUCT GUIDEThis product guide is intended to give you an overview and outline specifications of the products we manufacture and sell. Full detailed specification sheets are

33

Coaters and X-tractor

Digi-IR 33 & 50There is an optional Digi-IR unit available for coating wax based toners. This unit is placed in front of the coater and heats the toner prior to coating to ensure complete adhesion of the UV varnish to the toner.

There is no loss of quality during this procedure which is available for both 33 and 50 sizes.

• Fully mobile• Small footprint• Allows coating of wax based toners• Available in 33 and 50 sizes

Key Product Features

Power requirement: 240v 50/60hz

Dimensions Digi-IR 33: L 300mm x W 480mm x H 900mm

Dimensions Digi-IR 50: L 300mm x W 700mm x H 900mm

X-TractorThe UV lamps used in the DigiCoater 33 & 50 produce ozone. It is there-fore STRONGLY RECOMMENDED that the unit is vented to the outside.

A 5m flexible pipe is included in the price of the DigiCoater 33 & 50. Should the distance to the outside be more than 5m an additional fan and piping will be required.

Morgana Systems do not supply these items or fit the supplied venting.

An alternative to outside venting is our ozone elimination unit called the X-Tractor. This is available as an option should outside venting not be possible or if the DigiCoater is required to be mobile.

• Blower with high airflow• Low cost replacement filters• Optional VOC gas sensors• Optional interface with stop/start, filter blocked and extractor failure signals

Key Product Features

Speed: 400m3/hr capacity

Dimensions: L 380mm x W 380mm x H 590mm

Weight: 40kgs

Power requirement: 240v 50/60hz

8000 FeederWithin the industry there has always been a need to feed material in a controlled fashion. Previously many jobs have had to be hand fed. Lamination, inserting machines, sealers to name but a few.

The 8000 Feeder is height adjustable and can be wheeled up and the height adjusted to suit the recipient device. Feeder setup is simplicity itself.

A fully adjustable air system and double detection system enables asteady flow of the media to be released into your chosen device. You can continue to load on the run to increase productivity.

• Powerful suction feeder handles a wide range of paper weights & sizes• Compact footprint• Fully adjustable height• Side lay register system• Speed control• Proven feed technology• Fast make-ready• 5500+ sheets per hour

Key Product Features

Sheet size: max 640mm x 460mm

Sheet size: min 90mm x 100mm

Paper Weight: max 240gsm (varies according to material and grain direction)

Feed height: max 980mm

Feed height: min 810mm

Speed per hour (A4): max 5,500

Feed system: Suction/air feed

Dimensions: L 1445mm x W 625mm x H 1085mm

Weight: 133kgs

Power requirement: 240v 50/60hz

Options: Narrow sheet guide

Note: the production speed varies according to material size The 8000 feeder is mobile and can be easily moved to enable other machines to benefit from the feed capabilities.

Page 34: UK PRODUCT GUIDEThis product guide is intended to give you an overview and outline specifications of the products we manufacture and sell. Full detailed specification sheets are

34

Morgana Service & Support

Morgana has always insisted on the very highest standards of

customer care.

Services such as free delivery, installation and initial operator

training, supported by on-site and workshop warranty provisions

ensure that your investment is taken care of right from the start.

Morgana consumables and parts supplies are all of the best quality,

with off-the-shelf delivery to keep your investment productive.

To care for your needs on maintenance, H&S inspections and

emergency visits, we offer flexible contract and payment options or

pay-as-you-go simplicity.

Cover is standard on all new machines. Morgana service engineers

are all highly trained professionals who are passionate about getting

it right, with vehicles carrying a wide array of parts, latest mobile

technology, route finding and service management software.

Morgana’s expertise is quickly at your disposal nationwide.

Service: 01908 444008 or email [email protected]

Service Contracts: 01908 444077 or email [email protected]

Global Parts & Consumables

Morgana has a comprehensive parts & consumables business. We

carry an extensive stock of parts and consumables for our range of

machines.

Most parts and consumables can be delivered next working day.

To place your spares or consumables order please contact our

spares/consumables department:

Global Parts & Consumables: 01908 444076 or email [email protected]

Installation, Logistics & Operator Training

Our installation team is dedicated to ensuring that your new

machine is delivered on time and effectively. Our uniformed staff

drive specialist vehicles to ensure your new equipment travels

safely. The vehicles are equipped with satellite navigation, tail lifts

and the latest in stair-climbing equipment.

They have vast experience of all types of sites and you can rest

assured your new purchase will be up and running in no time at all.

Comprehensive operator training will follow by our installation team

and backed up by our team of country wide dedicated engineers.

We offer a relocation service to ensure your valuable equipment is

moved safely with minimal disruption to your business. If you need

to relocate your equipment, please give us a call.

Logistics: 01908 444028 or email [email protected]

All parts, parts manuals and operator manuals can be downloaded from our website - www.morgana.co.uk

Service

Dedicated to great customer Care...

Page 35: UK PRODUCT GUIDEThis product guide is intended to give you an overview and outline specifications of the products we manufacture and sell. Full detailed specification sheets are

35

5 Star Cover

This is our fully inclusive contract which offers one or two

preventative maintenance visits per annum, depending on which

machine you have. In addition to the PM visits, all emergency calls

are included in the contract as are all parts (excludes consumable

items or any work required as a consequence of accidental damage

or negligence however caused.). You will also have access to our

Technical Support Hotline which offers technical assistance to

resolve problems from one of our highly skilled technicians.

3 Star Cover

This option gives you one or two preventative maintenance visits per

annum depending on which machine you have. All other emergency

calls will be charged at the current published labour rates, discounted

by 50%. Parts will also have a 50% discount from our published spare

parts price lists.

1 Star Cover

The One Star cover is a contract designed specifically to meet the

Health & Safety requirement of 2 safety inspections per annum on

Guillotines. Any work required as a result of the safety inspection and

any breakdown call will qualify for a 20% discount from our published

non-contract labour rates. Additionally any parts required will also

qualify for a 20% discount from our published parts price list.

Service

Warranty Period

All new Morgana machines are supplied with a 12 month parts and

labour warranty. In addition to this, we include our fully inclusive

Five Star Service contract for the first 12 months from date of

installation. This service cover will ensure your machine is in best

working order during its first year of operation.

Service Contract Options

At the end of the warranty period, customers may choose to

continue a preventative maintenance contract for the product. We

offer three levels of contract – Five Star, Three Star and a One Star

level of cover. Additionally customers may choose to have their

product serviced as and when required.

Service Cover

35

Page 36: UK PRODUCT GUIDEThis product guide is intended to give you an overview and outline specifications of the products we manufacture and sell. Full detailed specification sheets are

36

Morgana Systems Limited ▪ United Kingdom ▪ Telephone: +44 (0)1908 608888 ▪ www.morgana.co.uk ▪ email: [email protected]

www.morgana.co.uk

0800 1381 882

2014 Range Brochure V11.5

Printed on Novatech Digital 160gsm and 250gsm

Antalis Head Office ▪ Interlink Way West ▪ Coalville ▪ Leicestershire LE67 1LE

+44 (0)845 607 9014 www.antalis.co.uk