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MASDAR International Consultants17th November 2003 2
UK Trade & Investment
UK TRADE & INVESTMENT
AGRO-PROCESSING SEMINAR
Miklin Hotel, Kumasi
17th November 2003
MASDAR International Consultants17th November 2003 3
UK Trade & Investment
Ghana Agro-Industry Study 2001
Phase 1 Review and
diagnosis
SWOT Analysis Identify
Investment Opportunities Public Sector Projects
Phase 2 Investment Appraisal Project design
Nationwide study over 12 months funded by African Development Bank
MASDAR International Consultants17th November 2003 4
UK Trade & Investment
Seminar Programme
Agro-Processing - where is Ghana today James Siggs Bsc. MBA
Marketing Processed Products Matthew Kofi Ocran BSc. MPhil.
Demand for Processed Foods Dr. Victor Nyanteng
Agro – Processing Opportunities Mr. Colin Watson BSc. MBA
MASDAR International Consultants17th November 2003 6
UK Trade & Investment
Ghana Agro-industries Where are we today?
James Siggs
MASDAR International Consultants17th November 2003 7
UK Trade & Investment
10
15
20
25
30
35
40
1991
1994
1997
2000
2003
2006
2009
2012
2015
2018
2021
Mill
ion
s
(3% annual growth rate)
Population Projection
MASDAR International Consultants17th November 2003 8
UK Trade & Investment
Agro-Industry Flow ChartBreedstocks Seeds Equipment Agrochemicals Other Supplies
Extension& Research
Transport
Farm
Produce
Transport
Agro-Industry
Products
Transport
Exporters DistributorsStorage Storage
Storage
Storage
Raw Materials
FinishedGoods
Inputs
Own use
Land & irrigation
Fin
an
ce
Hu
man
Re
sou
rce
s
MASDAR International Consultants17th November 2003 9
UK Trade & Investment
Main Features of Ghanaian Agriculture
Mostly rainfed Majority of producers are
smallholders Low levels of technology utilised Productivity is generally low and
costs of production are high Quality issues are not addressed
MASDAR International Consultants17th November 2003 10
UK Trade & Investment
Average Yields (mt/ha rainfed)Crop Actual Achievable
Cassava 11.8 28.0
Plantain 7.8 10.0
Yam 12.3 20.0
Cocoyam 7.0 8.0
Maize 1.5 5.0
Paddy rice 2.0 3.0
Cowpeas 0.8 2.0
Millet 0.9 2.0
Sorghum 1.1 2.0
MASDAR International Consultants17th November 2003 11
UK Trade & Investment
Agro-processing Industries?
What is an Agro-processing Industry?
Integral component in the processing chain to transform or stabilise crops/products and/or to provide added value.
What an Agro-processing Industry is not!
Disposal of periodic crop surpluses
Converting low quality raw material inputs into marketable finished products.
MASDAR International Consultants17th November 2003 12
UK Trade & Investment
Pre-requisites
Market Product Product specifications Demand potential Price Competitiveness
Raw Material Supply Quality control Security of supply Supply chain logistics Price Competitiveness
MASDAR International Consultants17th November 2003 13
UK Trade & Investment
Current Issues Issue
Under-utilisation of capacity
Competitiveness
Factors Raw material supply constraints Markets and market intelligence Access to credit Consumer purchasing power Competitiveness
Raw material costs Productivity Inappropriate technology Under-utilisation of capacity
MASDAR International Consultants17th November 2003 14
UK Trade & Investment
Finance Issues
Long term nature of sector High risks due to markets and weather Substantial equity investment required Availability of collateral High transaction costs Exchange rates/Inflation Track record
MASDAR International Consultants17th November 2003 15
UK Trade & Investment
Ghana Agro-Industry SWOT
StrengthsPolitical stabilityInternal securityLand bankAgro diversityLow labour costs
WeaknessesFragmentationNot quality consciousLack of raw materialsLow productivityPoor credit rating
OpportunitiesImport substitutionIncreasing urban populationDivestment of state assetsNon traditional exportsInflow of funds
ThreatsCheap importsExchange rate fluctuationEntry barriers in EU & USAAggressive competitorsEnvironmental degradation
MASDAR International Consultants17th November 2003 16
UK Trade & Investment
Issues & Constraints
Issues Quality Trade policy Land tenure Infrastructure Training Information Sustainability
Constraints Management International treaties Custom Budget Attitudes Dissemination Cash flow
MASDAR International Consultants17th November 2003 17
UK Trade & Investment
Immediate Priorities
Improved quantitative and qualitative raw material supply for existing facilities
Continued improvement in the enabling environment to augment the operational efficiency of existing facilities
Develop and introduce products with immediate potential in the domestic market
Market and quality awareness training
MASDAR International Consultants17th November 2003 18
UK Trade & Investment
Marketing Processed Products
Matthew Kofi Ocran
MASDAR International Consultants17th November 2003 19
UK Trade & Investment
Order of Presentation
Performance of the NTE Sector
Market and Quality Issues
Processing, Packaging and Distribution
MASDAR International Consultants17th November 2003 20
UK Trade & Investment
PERFORMANCE OF NON-TRADITIONAL EXPORTS
MASDAR International Consultants17th November 2003 21
UK Trade & Investment
Growth in the NTE Sector
Exports of NTE brought in US$ 504 million in 2002
(Increase of 9.7% over 2001)
Number of exporters dropped from 3,117 to 2001 to 3,083 in 2002
Products number dropped from 260 in 2001 to 257 in 2002
Product number reduction occurred in semi-processed category whilst number of exporters reductions also occurred in the agricultural commodities
MASDAR International Consultants17th November 2003 22
UK Trade & Investment
Non-Traditional Exports
0
100
200
300
400
500
600
1995 1996 1997 1998 1999 2000 2001 2002
US$
Mill
ion
Non-Traditional ExportsAgricultural Non-Traditional Exports
MASDAR International Consultants17th November 2003 23
UK Trade & Investment
Performance of the Horticulture Sub-Sector
Over the past 5 years; Total exports of horticultural products have increased from
33,000 tones (1997) to 70,000 tones (2002) Value of exports has also increased from US$22.9m to
US$33.6m
Progress has been restricted to a few areas Sea freighted pineapples (from 15,000t to 40,000t) Sales to Europe of Asian vegetables (increasing unit value
of air freighted exports) Fresh produce processing (fresh-cut fruits and juicing) Fresh produce sales in local and regional market
MASDAR International Consultants17th November 2003 24
UK Trade & Investment
Agricultural Non-Traditional Exports – Sub Sectors
05
10152025303540
1995 1996 1997 1998 1999 2000 2001 2002
US$
Mill
ion
Horticultural Products Fish/Sea FoodsGame/Wildlife Other Ag. Pdts.
MASDAR International Consultants17th November 2003 25
UK Trade & Investment
MARKET AND QUALITY AWARENESS
MASDAR International Consultants17th November 2003 26
UK Trade & Investment
Quality Issues
It is important that every body in the supply chain appreciates the importance of quality in the EU Market!
(farmer-trucker-shipper)
Pesticide management
Pesticide Residue
Post-Harvest practices
Product norms and standards
MASDAR International Consultants17th November 2003 27
UK Trade & Investment
Market Opportunities
New opportunities in supermarket phenomena being brought in from South Africa; U Shoprite, Woolworth e.t.c as well as local supermarkets
Cereals, roots and tubers offer the best opportunity for processing because of their huge annual supplies that matches demand
MASDAR International Consultants17th November 2003 28
UK Trade & Investment
PROCESSING, PACKAGING AND DISTRIBUTION
MASDAR International Consultants17th November 2003 29
UK Trade & Investment
Processing and Packaging
Need for standards and measures
Processing and packaging adds value and leads to higher returns
Need for innovation eg. gari, palm oil, chicken, e.t.c
Benefits of processing Packaging offers incentive/premium prices for high quality farm
produce Increases shelf life Expand demand for product Stabilises farm/agribusiness income Reduce post-harvest losses
MASDAR International Consultants17th November 2003 30
UK Trade & Investment
Marketing Strategy Reduce cost of production
Improve quality: consistency and reliability Create local brands
Add value through processing
Introduce export quality assurance schemes Commodity Trade Associations
Take advantage of $1/kg freight cost advantage
Diversify product portfolio by entering into high value horticultural products (MD2 variety of pineapple)
Local and regional market development
MASDAR International Consultants17th November 2003 31
UK Trade & Investment
Role for Public Private Partnership
Infrastructure Development To help in infrastructure support
Eg. development cold chain infrastructure at the ports
Trade Associations to pull resources particularly in ensuring high quality standards
MASDAR International Consultants17th November 2003 33
UK Trade & Investment
Demand for Processed Foods
Dr. Victor Nyanteng
MASDAR International Consultants17th November 2003 34
UK Trade & Investment
Content Role of Food Processing Processed Food Commodities for the
Domestic Market
Use of Processed Food Commodities in the Preparation of Household Meals Demand for Processed Food Commodities
Prospects for Increased Demand
MASDAR International Consultants17th November 2003 35
UK Trade & Investment
Role of Food Processing
Adds value to low value fresh commodities Increases shelf life of the perishable fresh
commodities Improves intra-year availability of seasonal
food crops production Reduces wide fluctuations in intra year food
prices Enhances producer prices and incentives for
increased production
MASDAR International Consultants17th November 2003 36
UK Trade & Investment
Role of Food Processing
Substitutes for imported processed food commodities
Opens avenues in export markets Enhances food security Improves nutritional quality of fresh food
commodities Adds unique taste to meals
MASDAR International Consultants17th November 2003 37
UK Trade & InvestmentProcessed Food Commodities on the
Domestic Market Some food commodities enter marketing
channels and remain fresh throughout. Others are transformed prior to entering or
while in the marketing channels. Many imported and locally processed food
commodities on domestic markets including: Frozen Meats, Poultry & Fish Canned Meats Vegetables And Fish, Edible Oils
MASDAR International Consultants17th November 2003 38
UK Trade & Investment
Levels of Food Processing
Food processed for use in household preparation of meals is at 3 levels:-
Primary Processing Secondary Processing Household Processing
MASDAR International Consultants17th November 2003 39
UK Trade & Investment
Primary Food Processing
Minimum transformation required in marketing channels
Carried out by initial producer (farmer), using poor technology
MASDAR International Consultants17th November 2003 40
UK Trade & Investment
Secondary Food Processing
Further transformation of output of primary processing or from raw food commodity where primary processing not required in marketing channels
Carried out by entrepreneurs in marketing systems
Some involve combining two different food commodities (eg dawadawa seed and groundnut).
MASDAR International Consultants17th November 2003 41
UK Trade & Investment
Household Processing
Transformation of raw food commodity in household before preparation of meals e.g.
Palm fruits to puree Groundnuts to paste
MASDAR International Consultants17th November 2003 42
UK Trade & Investment
Processing of Cereals
Commodity Primary Secondary Household
Maize Shell Dough/Grits/Flour
Nil
Rice Thresh/Mill Grits/Flour Nil
Millet Shell Nil Flour
Sorghum Shell Nil Flour
MASDAR International Consultants17th November 2003 43
UK Trade & Investment
Processing of Roots/ Tuber / Plantain
Commodity Primary Secondary Household
Cassava Nil / Chips Dough/Gari/ Flour/Starch
Nil
Yam Nil Nil Nil
Cocoyam Nil Flour Nil
Plantain Nil Flour / Fried Chips
Nil
MASDAR International Consultants17th November 2003 44
UK Trade & Investment
Processing of Vegetables
Commodity Primary Secondary Household
Tomatoes Nil Dry Slices/Powder Puree
Pepper Nil / Dry Puree / Powder Puree
Garden Eggs
Nil Nil Puree
Okro Nil /Dry Powder Grated
Onion Nil Dry/Flake Nil
MASDAR International Consultants17th November 2003 45
UK Trade & Investment
Processing of Beans/Nuts
Commodity Primary Secondary Household
Groundnut Shell Paste/Oil Paste
Soybean Shell Paste Nil
Dawadawa Nil Paste + GroundnutPaste + Soybean
Nil
Coconut Copra Edible oil Nil
MASDAR International Consultants17th November 2003 46
UK Trade & Investment
Processing of Fruits and Other Tree Crops
Commodity Primary Secondary Household
Oranges Nil Juice Nil
Pineapple Nil Juice / Canning / Fresh Chunks
Nil
Pawpaw Nil Nil / Drying Nil
Palm Fruits Nil Palm Oil/ Kernels /Kernel Oil
Puree
MASDAR International Consultants17th November 2003 47
UK Trade & Investment
Processing of Livestock and FishCommodity Primary Secondary Household
Livestock Nil Slaughter/ Feed Production/ Butcher/ Minced/ Sausage
Nil
Fish Nil Sun Dry/ Salted/ Smoked/ Frozen/ Can
Nil
Snail Nil/ Smoked/ Dry
Nil Nil
MASDAR International Consultants17th November 2003 48
UK Trade & InvestmentProcessed Food Commodities Not On
Domestic MarketCanned Fresh SnailCanned Palm Fruit PureeCanned Sliced PineappleFrozen Cocoyam Leaves
MASDAR International Consultants17th November 2003 49
UK Trade & Investment
Processed Food Commodities in Household Meals Preparation (1)Processed Form Use in Meal Preparation
Maize Dough Porridge/Kenkey/Banku
(+ cassava dough) Grits Porridge Flour Akple (+ cassava flour)/Tuo Zafi Roasted Maize Flour Porridge/aprapransaRice Grits Porridge Flour Porridge
MASDAR International Consultants17th November 2003 50
UK Trade & Investment
Processed Food Commodities in Household Meals Preparation (2) Processed Form Use in Meal PreparationCassava Dough Banku (+Maize dough) Flour Akple (+Maize
Flour)/Kokonte/PastriesCocoyam Flour FufuPlantain Flour FufuTomatoes Paste/Puree Soup/Stew Dry Slice Soup/StewPepper Paste/Puree Soup/Stew Powder Soup/Stew
MASDAR International Consultants17th November 2003 51
UK Trade & Investment
Processed Food Commodities in Household Meals Preparation (3)Processed Form Use in Meal PreparationOkro Powder StewPalm Fruit Palm Oil StewFish Sun Dried Soup Salted Stew Smoked Soup/Stew Powder Soup/StewShrimps Smoked Dry Soup Powder Soup Cube Soup/Stew
MASDAR International Consultants17th November 2003 52
UK Trade & Investment
Demand for Processed Food Commodities
Two sources
i). Household and
ii). Export
MASDAR International Consultants17th November 2003 53
UK Trade & Investment
Household Demand
Two sets of factors
i). Positive (promoting) factors and
ii). Negative (discouraging) factors
MASDAR International Consultants17th November 2003 54
UK Trade & Investment
Positive Factors
Some processes not easy at home (cassava dough, gari, edible oils
Reduction in cooking time Convenient and easy in cooking Convenient for spouses working out of home
and cooking evening meals Convenient and easy to store at home Providing colour to meals (tomato puree) Unique taste (processed fish / shrimps)
MASDAR International Consultants17th November 2003 55
UK Trade & Investment
Negative Factors
Availability of fresh forms High prices compared to fresh forms Traditionalism in household meals
preparation eg, fufu Adulteration of processed food commodities
(groundnut paste/ pepper puree, roasted maize flour, etc)
Unsanitary processing environment (fish processing, drying pepper, cassava chips, etc.)
MASDAR International Consultants17th November 2003 56
UK Trade & Investment
Negative Factors Contd.
Inappropriate and unhygienic packaging Suspicion of mixing poor quality/rotten raw
material in the process (pepper, tomatoes, maize, etc)
Poor packaging that make it difficult to sell in supermarkets, corner shops, etc.
Poor quality meals (fufu, discoloured cassava meal {kokonte})
MASDAR International Consultants17th November 2003 57
UK Trade & Investment
Export Demand Positive Factors
Large cross-border market (cassava dough /maize dough in Togo, Smoked fish in Togo / Benin
Large population of West Africans in Europe and America
Negative Factors Phyto sanitary restrictions Poor / unattractive packaging Poor result of prepared meals Intense competition from established suppliers Limiting infrastructure
MASDAR International Consultants17th November 2003 58
UK Trade & Investment
Domestic Demand Prospects
Strengthening positive factors and Effective removal of negative factors Positively correlated with rate of spouses
working out of home, and high socio-economic costs of maids
Poverty reduction strategy raising incomes and therefore affordability
MASDAR International Consultants17th November 2003 59
UK Trade & Investment
Domestic Demand Prospects (Contd.) Effective monitoring of quality to remove
suspicion of adulteration and inconsistent quality (Food and Drugs Board / Ghana Standards Board)
Education to improve unhygienic processing environment
Improvement in packaging to enhance distribution outlets and acceptability
Research to improve quality of prepared meals from processed food commodities (Food Research Institute of CSIR)
MASDAR International Consultants17th November 2003 60
UK Trade & Investment
Export Demand Prospects
Substantial overseas niche markets for West African specialities
Developing regional markets
MASDAR International Consultants17th November 2003 61
UK Trade & Investment
Summary
Increasing demand for processed foods in Ghana
Increasing demand for West African specialities in US and EU
Today much processed foods do not mach the standards required by domestic and export markets
The prospects for high quality processors using modern methods are enormous