24
ULTRA-THIN BODY SOI 22NM N-MOSFET (THE EFFECT TiN GATE THICKNESS) NOR JANNATI BINTI ABD HALIM A thesis submitted in partial fulfillment of the requirements for the award of the degree of Bachelor of Electronic Engineering (Computer Engineering) Faculty of Electronic and Computer Engineering Universiti Teknikal Malaysia Melaka JUNE 2015

ULTRA-THIN BODY SOI 22NM N-MOSFET (THE EFFECT TiN …eprints.utem.edu.my/16174/1/Ultra-Thin Body SOI 22nm N-MOSFET (The... · meningkatkan prestasi peranti semikonduktor. Dalam erti

Embed Size (px)

Citation preview

ULTRA-THIN BODY SOI 22NM N-MOSFET

(THE EFFECT TiN GATE THICKNESS)

NOR JANNATI BINTI ABD HALIM

A thesis submitted in partial fulfillment of the requirements for the award of the

degree of Bachelor of Electronic Engineering (Computer Engineering)

Faculty of Electronic and Computer Engineering

Universiti Teknikal Malaysia Melaka

JUNE 2015

ii

iii

iv

v

Special dedicated to my father, my beloved mother, brother, little sister and my

fiancée.

vi

ACKNOWLEDGEMENT

Firstly, ‘In the name of Allah, most gracious, most merciful’. Alhamdulillah, I

would like to extend my deep gratitude towards the almighty Allah S.W.T because of

His mercy and kindness, I was able to complete my Final Year Project and thesis in a

given time frame without having any difficult problems. I would like to express

profound gratitude to my Final Year Project Supervisor, Pn. Niza Binti Md. Idris for

her invaluable support, encouragement, supervision and useful knowledge throughout

this duration of my project. And also like to thank my father, Abd. Halim Bin Ismail,

my beloved mother, Sopiah Binti Taib, for their love and support me all time through

my life, give me the spirit and pray for my success in carrying out the task. Thank you

to my caring fiancée that always concern about me and give me motivation when I

need them. Last but not least, thanks to my brother and little sister who always supports

me. Thanks for their encouragement that they had given to me. Special thanks goes

to Dr. Anis Suhaila Binti Mohd Zain for sharing their knowledge regarding “Silvaco

software”. With their help, I able to finish my project on time. Nevertheless, my great

appreciation dedicated to my friend Fidzrie Hafiz Bin Razali, Nor Idayu Binti Che

Hussin and Rabiatul Adawieyah Binti Awang Ali, who had shared their opinion and

knowledge directly or indirectly with this project. Finally, I am also thankful to my

colleagues of Electronic and Computer Engineering and to all my friends in Universiti

Teknikal Malaysia Melaka for their assistance and understanding.

Thank you so much

Nor Jannati Abd Halim

vii

ABSTRACT

Currently, the demand of faster and smaller devices, need an attention to the

researchers and semiconductor manufacturers make them putting a lot effort to face

difficulties and challenges of improving on the performance of semiconductor devices.

In other words, performance of short channel effects (SCE) in device, decreases the

threshold voltage causes an, extra leakage current between the source and drain. The

UTB comes to adoption of high-k/metal gate stack to improve the concept evolve to

control the short channel effect with thin buried oxide (TBO). In addition, UTB SOI

is very subject to the floating body effect and resulting in stability characteristic of the

UTB SOI MOSFET. Technology Computer Aided Design (TCAD) tool from

Silvaco’s International® able to simulate the structure that has been designed in this

project. Silvaco’s DECKBUILD software used to design a structure of the MOSFET

according to the steps in MOSFET fabrication process. Hence, Silvaco’s ATLAS

software used to obtain its characteristics. The analysis of the characteristics and

results, such as transfer characteristics (Id-Vgs), sub-threshold curves (log Id-Vgs) and

output characteristics (Id-Vd) were obtained to compare the drive current, leakage

current, sub-threshold voltage and sub-threshold swing with titanium gate thickness

for 5nm, 10nm, 15nm, 20nm, and 25nm for 22nm gate length. The 22nm UTBSOI

carefully designed requirement of ITRS has been used as the reference. Results

analyzed, give better performance in lower leakage current, high drain current and

lower power consumption when the thickness of the titanium are increasing.

viii

ABSTRAK

Pada masa ini, permintaan yang lebih cepat dan alat-alat yang lebih kecil,

memerlukan perhatian para penyelidik dan pengeluar semikonduktor membuatkan

mereka meletakkan usaha yang banyak untuk menghadapi masalah dan cabaran bagi

meningkatkan prestasi peranti semikonduktor. Dalam erti kata lain, prestasi short

channel effects (SCE) dalam peranti, mengurangkan threshold voltage menyebabkan,

arus bocor bertambah di antara source dan drain. Kemunculan UTB datang bagi

penggunaan high-k / metal gate stack untuk meningkatkan konsep evolusi bagi

mengawal short channel effects dengan Thin Body Oxide (TBO). Di samping itu, UTB

SOI adalah sangat bergantung kepada kesan floating body dan menyebabkan ciri-ciri

kestabilan UTB SOI MOSFET. Technology Computer Aided Design (TCAD)

perkakas daripada International® Silvaco yang dapat mensimulasikan struktur yang

direkabentuk dalam projek ini. Perisian DECKBUILD Silvaco yang digunakan untuk

merekabentuk struktur MOSFET mengikut langkah-langkah dalam proses fabrikasi

MOSFET. Oleh itu, perisian ATLAS Silvaco yang digunakan untuk mendapatkan ciri-

ciri MOSFET. Analisis ciri-ciri dan keputusan, seperti ciri-ciri pemindahan (Id-VGS)

sub-threshold curve (log Id-VGS) dan ciri-ciri keluaran (Id-VD) telah diperolehi untuk

membandingkan drive current, leakage current, sub-threshold voltan dan sub-treshold

swing dengan ketebalan gate titanium bagi nilai 5nm, 10nm, 15nm, 20nm, dan 25nm

untuk panjang gate 22nm. UTBSOI 22nm direka khas secara terperinci mengikut

kehendak ITRS telah digunakan sebagai rujukan. Keputusan dianalisis, memberikan

prestasi yang lebih baik dengan arus bocor lebih rendah, drain current yang tinggi

serta penggunaan kuasa semasa yang rendah apabila ketebalan titanium semakin

meningkat.

ix

TABLE OF CONTENT

CHAPTER TITLE PAGE

PROJECT TITLE

REPORT STATUS VERIFICATION FORM

DECLARATION

SUPERVISOR DECLARATION

DEDICATION

ACKNOWLEDGEMENT

ABSTRACT

ABSTRAK

TABLE OF CONTENTS

LIST OF TABLE

LIST OF FIGURE

LIST OF ABBREVIATIONS

LIST OF APPENDIX

i

ii

iii

iv

v

vi

vii

viii

ix

xii

xiii

xvi

xvii

1 INTRODUCTION

1.1 Introduction of Silicon On Insulator (SOI)

1.2 Objectives

1.3 Scope

1.4 Problem Statement

1.5 Thesis Guideline

1.6 Conclusion

1

3

3

3

4

5

x

2 LITERATURE REVIEW

2.1 Introduction

2.2 Bulk MOSFET/ Conventional MOSFET

2.3 Ultra-Thin Body Soi (UTB)

2.4 Fully Depletion

2.5 I-V Characteristic

2.6 Leakage Current

2.7 Drive Current

2.8 Sub-Treshold Slope

2.9 Threshold Voltage

2.10 Scaling MOSFET

2.11 Short Channel Effect

6

7

9

9

10

11

11

12

12

14

16

3 METHODOLOGY

3.1 Introduction

3.2 Overall Flow Chart

3.3 TCAD Process Structure Framework

3.3.1 Athena-Process Simulation Framework

3.3.2 Atlas-Process Simulation Framework

3.3.3 Deckbuild Process Structure Framework

3.4 22nm UTB SOI Design

3.5 Process to Design Structure Device

3.5.1 Athena

3.5.2 Atlas

3.6 Device Characteristic Using Atlas and Athena

Simulation

17

18

19

19

19

20

20

20

20

38

38

xi

4 RESULT AND DISCUSSION

4.1 Introduction

4.2 Device Description

4.3 Result after simulation

4.4 Comparison of 5nm, 10nm, 15nm, 20nm, and 25nm

Titanium Thickness for 22nm Gate Length

4.4.1 Drain Voltage 0.87V for 5nm titanium thickness

4.4.2 Drain Voltage 0.87V for 10nm titanium thickness

4.4.3 Drain Voltage 0.87V for 15nm titanium thickness

4.4.4 Drain Voltage 0.87V for 20nm titanium thickness

4.4.5 Drain Voltage 0.87V for 25nm titanium thickness

4.4.6 Drain Voltage 0.05V for 5nm titanium thickness

4.4.7 Drain Voltage 0.05V for 10nm titanium thickness

4.4.8 Drain Voltage 0.05V for 15nm titanium thickness

4.4.9 Drain Voltage 0.05V for 20nm titanium thickness

4.4.10 Drain Voltage 0.05V for 25nm titanium thickness

4.5 Summary of the result for comparisons 5nm,10nm,

15nm, 20nm, and 25nm titanium gate

thickness for 22nm gate length

39

39

45

51

51

53

55

57

59

61

63

65

67

69

71

5 CONCLUSION AND RECOMMENDATIONS

5.1 Conclusion

5.2 Recommendations

75

76

REFERENCE

APPENDIX

77

79

xii

LIST OF TABLE

NO. TITLE PAGE

2.1 Parameter of High Standby Power Technology (2011) 15

4.1

4.3

4.4

Parameter scale of gate length, Lg = 22nm titanium

Result for 0.87V voltage supply

Result for 0.05V voltage supply

40

71

72

xiii

LIST OF FIGURE

NO. TITLE PAGE

1.1 The physical structure of UTB SOI 2

2.1

2.2

2.3

2.4

2.5

2.6

2.7

2.8

2.9

2.10

N- channel Mosfet (NMOS) Structure

The P MOSFET structure

The depletion type of n-channel MOSFET

Ultra-Thin Body Soi Structure

Front-channel characteristics of a fully-depleted n-channel

SOI MOSFET

I-V Characteristics of N-MOSFET

Common- source circuit driven by a constant current source

used for the determination of the pinch-off and the slope

factor as functions of VG

Graph threshold voltage for n- channel and p- channel

MOSFET Scaling

Scaling of switches

6

7

8

9

10

11

12

13

14

15

3.1

3.2

3.3

3.4

3.5

3.6

3.7

3.8

3.9

3.10

3.11

3.12

3.13

3.14

Overall Flow Chart of this project

View Grid Window

Selecting Display The material Silicon from TONYPLOT

Process deposition oxide

Process deposition Silicon

Process to grow gate oxide layer

Process to remove unwanted oxide layers

Structure before process implant

Structure after process implant

Process to remove all oxide layers

Process to define EOT

Process to add the gate layer

Process to remove titanium to get the gate length

Structure After Spacer Oxide Deposition.

18

21

22

23

24

25

26

27

27

28

29

30

31

32

xiv

3.15

3.16

3.17

3.18

3.19

3.20

Sidewall Spacer Oxide Formation after Dry Etching.

Process Etch the oxide layer to deposit the aluminum layer

Aluminum Deposition on the Half NMOS structure

Etching Aluminum on the Half NMOS structure.

Complete to design the full structure 22nm body soi n-

MOSFET

Full structure device with Contour Plot

33

34

35

36

37

37

4.1

4.2

4.3

4.4

4.5

4.6

4.7

4.8

4.9

4.10

4.11

4.12

4.13

4.14

4.15

4.16

4.17

4.18

4.19

4.20

4.21

4.22

4.23

4.24

4.25

4.26

UTB N-MOSFET design with 22nm gate length

Contour structure after doping

UTB N-MOSFET design with mesh

UTB N-MOSFET design with 5nm titanium thickness

UTB N-MOSFET design with 15nm titanium thickness

UTB N-MOSFET design with 20nm titanium thickness

UTB N-MOSFET design with 25nm titanium thickness

Show the linear graph for high voltage

Show the log graph for high voltage

Show the linear graph for low voltage

Show the log graph for low voltage

Show the linear graph for overlay UTB high and UTB low

Show the log graph for overlay UTB high and UTB low

Show the linear graph high voltage

Show the log graph for high voltage

Show the linear graph high voltage

Show the log graph for high voltage

Show the linear graph high voltage

Show the log graph for high voltage

Show the linear graph high voltage

Show the log graph for high voltage

Show the linear graph high voltage

Show the log graph for high voltage

Show the linear graph low voltage

Show the log graph for low voltage

Show the linear graph low voltage

41

42

42

43

43

44

45

46

47

48

49

50

50

51

52

53

54

55

56

57

58

59

60

61

62

63

xv

4.27

4.28

4.29

4.30

4.31

4.32

4.33

4.34

4.35

4.36

4.37

Show the log graph for low voltage

Show the linear graph low voltage

Show the log graph for low voltage

Show the linear graph low voltage

Show the log graph for low voltage

Show the linear graph low voltage

Show the log graph for low voltage

Comparison of ON current – High Voltage

Comparison of ON current – Low Voltage

Comparison of OFF current – High Voltage

Comparison of OFF current – Low Voltage

64

65

66

67

68

69

70

73

73

74

74

xvi

LIST OF ABBREVIATIONS

MOSFET - Metal oxide semiconductor field effect transistor

SCE – Short channel effect

UTB – Ultra thin body

SOI – Silicon on insulator

SS – Sub threshold slope/swing

TBO – Thin buried oxide

VG – Voltage gate

Lg – Length gate

Tsi – Silicon thickness

CMOS – Complementary metal oxide semiconductor

Vth – Voltage Threshold

Ion – Drive Current

Ioff – Leakage Current

Tbox – Buried Oxide Thickness

xvii

LIST OF APPENDIX

Name of Appendix Page

Appendix A 78

Appendix B 80

Appendix C 83

Appendix D 86

Appendix E 88

Appendix F 91

CHAPTER 1

INTRODUCTION

1.1 Introduction of Silicon On Insulator (SOI)

Silicon - On - Insulator (SOI) devices are a relatively new technology.

Although the technology has been around since the 1960‟s, SOI devices are only

recently becoming commercially viable, due to the expense associated with producing

the devices. SOI devices are an advancement of standard MOSFET technology. The

main difference between SOI and MOSFET technology is the inclusion of an

insulating layer.

SOI devices are created from a thin layer of silicon placed on top of a layer of

insulating. The purpose of this project is to design and analysis characteristic of

Silicon - On - Insulator (SOI) Metal - Oxide - Semiconductor Field Effect Transistor

(MOSFET) performance using semiconductor Technology Computer Aided Design

(TCAD) tools requirement of the ITRS.

Semiconductor TCAD tools are computer programs which allow for the creation,

fabrication, and simulation of semiconductor devices. These tools are used to design,

semiconductor devices for various applications. Silicon - On - Insulator (SOI) device

is a silicon-based device built upon an insulating substrate. Substrate materials can

range from unusual materials such as ruby, diamond and sapphire, to common

materials such as silicon dioxide. The SOI device design in this project was for an SOI

MOSFET, using Silicon Dioxide for the insulator.

2

The structure of the device is very similar to that of a standard MOSFET device, but

the presence of a thick layer of insulating material under the depletion region gives

some changes of the device characteristics. During the course of this project, these

programs were used to create simulations of the devices being worked on. These

simulations provided an opportunity to study the effect of different device parameters

on the overall device performance.

Throughout the year, the devices were simulated and gradually the performance of

each one was improved, until an optimal device configuration was created for the

particular applications. An SOI performance advantage over conventional bulk

CMOS is mainly from lower average threshold-voltage due to transient floating-body

(FB) operation and lower junction capacitance.

The partial depleted (PD) instead of fully depleted (FD) SOI has become the desirable

choice for mainstream digital applications, due to the ease of manufacturing, better

control of short channel effects, larger design window for the threshold voltage, and

lower self heating effect [1]. The figure 1.1 shows the physical structure device of

UTB SOI. Further study, to see the impact of different titanium gate thickness on the

UTB SOI performance.

Figure 1.1: The physical structure of UTB SOI

BOX

3

1.2 Objective

The objectives of this project are:

1. To design Ultra-Thin Body SOI of the 22nm N - MOSFET.

2. To investigate the performance of 22nm N-MOSFET Ultra-Thin Body

SOI including IV characteristic, leakage current, drive current, and

subthreshold slope.

3. To compare the thickness of titanium (Ti) metal gate from 5nm, 10nm,

15nm, 20nm and 25nm at 22nm gate length.

1.3 Scope

i. Focus on the ultra-thin body SOI for 22nm N-MOSFET.

ii. Simulation tools using SILVACO to get the result including IV

characteristic, leakage current, drive current, and the sub-threshold

slope.

1.4 Problem Statement

The low switching energy of silicon on insulator technology still occur which

degrades the performance. Meanwhile, the conventional fully depleted SOI

MOSFETs have worse short-channel effect than bulk MOSFET and partially depleted

SOI MOSFET. In words, short channel effects (SCE) decrease the threshold voltage,

having extra leakage current between the source and drain degrade the performance of

the device. The UTB utilizes metal gate may improve the performance ability to

control the short channel effect with thin buried oxide (TBO).

The UTB SOI has many advantages which are it can improve transistor sub-threshold

swing due to greatly improved the gate control, improve the channel mobility due to

the reduced transverse electric field, reduce parasitic capacitance from the absence of

depletion capacitance, leading to improve the speed; and reduce the power

consumption.

4

The advantage used the SOI technology is reducing the SCE and improve

performance. In ultra-thin body SOI (UTB SOI) with the adoption of high-k/metal

technique are also being developed that acts on performance on of limitation of

mobility. The usage UTB SOI can suppress SCE, scale gate length and also can reduce

sub-threshold gate leakage current. In addition, UTB transistor does not rely on body

doping to provide a potential barrier between the source and drain.

1.5 Thesis Guideline

In this thesis contains five chapters, Chapter 1- introduction of the research

study, Chapter 2- literature review, Chapter 3- methodology, Chapter 4- result and

discussion, and Chapter 5- Conclusion.

Chapter 1, the introduction of this project include the objective, scope, background of

this project, and a problem statement.

Chapter 2, is presented the literature review consist of introducing to the scaling

MOSFET theories using the ITRS demand, performance of the I-V characteristic,

leakage current, short channel effect between source and drain, drive current and actual

graph of sub-threshold slope.

Chapter 3 will be elaborate the design process simulation using SILVACO software

whereby, Athena is used for writing the coding to build the structure of MOSFET and

Atlas used for displaying the graph.

Chapter 4, discussion and analysis of the result, finding including an explanation of

the problem occur when during the simulation. Investigate the result have been done

in detail to optimize the performance the MOSFET.

Chapter 5 is the last chapter conclude the introduction, literature review, methodology,

result, and discussion. It also contains part of my recommendation and ideas for the

further research in related fields.

5

1.6 Conclusion

This chapter, present the background of this project to help the reader easily understand

it. The problem statement discusses in this chapter can emphasis on the importance of

this project. In addition, the objective, scope, and methodology already presented in

easy to understand.

CHAPTER 2

LITERATURE REVIEW

2.1 Introduction

Figure 2.1: N- channel Mosfet (NMOS) Structure [2]

A MOSFET shows at figure 2.1 consists of an n- (p-) doped silicon substrate

with two, highly p-(n-) doped contacts, source and drain. The channel region in

between is covered by an insulator layer, the gate-oxide, which is in contact with the

gate electrode. Without applying a voltage at the gate electrode, no current can flow

from source to drain as the pn-junctions between each contact and the substrate act as

two opposite diodes. [2]

When applying a positive (negative) voltage at the gate electrode, the channel region

close to the gate oxide is ‘inverted’ from n-(p-) to p-(n-) doped and current can flow

between source and drain. [2]

7

In addition, the central to the functionality is the thin insulating layer, the gate oxide.

The gate oxide acts as the dielectric of a capacitor which attracts charge carriers into

the channel region. Up to now, silicon dioxide (SIO2) has been used as a gate oxide.

Two so far unparalleled electrical and structural properties of silicon’s native oxide are

commonly known as window glass are said to be one of the main reasons that silicon

is today’s semiconductor of choice. [2]

2.2 Bulk MOSFET/ Conventional MOSFET

The Metal-Oxide-Semiconductor has four terminal device which are drain (D),

gate (G), source (S); and body (B) terminals. In addition, the channel region from

drain and source, whereby they are connected to the inversion layer. The channel

length (L) place between the source and drain channel, while the channel width (W)

from in the direction normal to the channel length [3]. Below is the illustration of

MOSFET structure.

Figure 2.2: The P MOSFET structure [3]

In the depletion mode of MOSFET, to construct of n-channel mosfet there is two

highly doped n regions are diffused into a p-type substrate and represent the source

and drain [4].

N Type N Type

P Type

L