34
RAIDER ASSEMBLY INSTRUCTIONS Model Year: 2015 Model Engine Size Category 2 Door 800cc/1000cc Off-road IMPORTANT INFORMATION The assembly instructions in this guide are for the Raider models only. Please make sure a PDI was performed on each unit before the assembly begins. ALSO •Do PDI with customer before unit leaves. •Fill out proper warranty registration completely with customer (explain to them in detail what cover- age they have.) •Submit to ODES within 5 days. •Go over maintenance charts with customer.

Uncrating/ Removing Parts - sc-worldwide.com€¦  · Web viewYou can then place the winch on top of the . bracket and wire the winch. Once the winch is in place you can secure

Embed Size (px)

Citation preview

RAIDERASSEMBLY INSTRUCTIONS

Model Year: 2015

Model Engine Size Category2 Door 800cc/1000cc Off-road

IMPORTANT INFORMATION

The assembly instructions in this guide are for the Raider models only. Please make sure a PDI was performed on each unit before the assembly begins.

ALSO• Do PDI with customer before unit leaves.

• Fill out proper warranty registration completely with customer (explain to them in detail what cover- age they have.)

• Submit to ODES within 5 days.

• Go over maintenance charts with customer.

Uncrating/ Removing Parts 1-1Carefully remove the tarp and plastic wrap covering the crate.

Pop off all of the tabs from the crate bars.

Once all tabs are removed the crate bars will fold open and you can begin removing them.

Uncrating/ Removing Parts 1-2Once you have fully uncrated your Raider, you can begin to remove all loose parts.

There are loose parts on the inside, frame and underneath the unit, please be sure to remove everything.

The fender flares will be zip tied to the rear fender area.

Bottom Plate RemovalLift the Raider slighty off the ground to begin unbolting the bottom plate of the crate.

Unbolt the brackets on all 4 hubs to de- tach the Raider from the bottom plate.

Once all hubs are unbolted, you can now lift the Raider higher and begin putting on the shocks.

Toolbox/ Bolt BagsThe bolt bag is located underneath the passenger side seat plate.

Remove the plate and toolbox cover. Once removed, you can begin removing the bolt bags from the toolbox.

Be sure all bags are accounted for, a bolt bag form should come with your UTV. If you cannot locate the bolt bag form, you can download it on our website www. odesutvs.com underneath SUPPORT > My Dealer Services.

Shocks 1-1Once your UTV is raised off the ground and all the nessacary bolts are accounted for, you can begin to put the front and rear shocks on.

When unboxing the shocks it is impor- tant that you immediately identify which shocks are the rear and front to pair them accordingly.

Once you have the shocks paired with their partner, we suggest laying the front shocks down by the front hubs and rear shocks down by the rear hubs.

Shocks 1-2Once all of your shocks are in place you can begin to place the shocks in the arms and bolt them down.

Remember to bolt both the top and bottom of the shocks into place.

Once you have bolted down all shocks be sure to tighten the bolts to eliminate any unwanted play.

TiresOnce the shocks are securely attached to the unit, you can now begin to put on the tires. Please make sure to inflate the tires to 15psi before bolting onto the unit.

Once you have all 4 tires bolted on, you will need to tighten all of the bolts with a torque wrench.

Battery BoxOnce the unit is back on the ground, you can begin attaching the battery box to the frame.

There are 4 bolts that connect the battery box to the frame. Two on the left side and two on the right side, be sure to bolt all 4 bolts down and tighten them.

Front Bumper 1-1Once the battery box is bolted down you can now attach the front bumper to the frame.

Make sure all holes and brackets align in their positions.

Bolt down the two bottom holes first to help keep the bumper in place.

Front Bumper 1-2From there, slowly work your way up the bumper applying bolts where nessacary.

Once you have placed all bolts in positon, drill all bolts into place to secure the front bumper down.

Auxilary Tank/ Radiator CapOnce the front bumper is in place, you can now attach the auxilary tank and radiator cap.

Simply line the auxilary tank up with with the brackets shown in the image and tighten the screws.

The same procedure applies for the radia- tor cap.

Radiator Guard/ ShieldsYou can now attach the front radiator guard, radiator shields and horn. Align the radiator with the holes on the frame.

Align the left and right shields with the holes on the radiator guard and bolt them down.

On the driver side shield, be sure to bolt down the horn on the driver side radiator shield. Once all bolts are in place tighten them and wire the horn.

Passenger HandlebarAlign the bar with the two holes on the dash as seen in the image.

Make sure you push the bar all the way through and align it with the bracket on the other side of the dash.

Once the bar is in place and aligned as shown in the image, you can begin bolt- ing down the bar on both the left and right side. Be sure to tighten all 4 bolts.

Hood 1-1You can now begin attaching the hood. First place all of the hood clips on the provided holes located on the top of the dashboard. The holes run across the en- tire UTV. Be sure to not miss or skip any of the hood clips, these clips help make the screw secure once the hood is in place.

Once all clips are inserted you can now place the hood on the unit. Make sure all holes line up.

Hood 1-2Once the hood is aligned start off by se- curing the driver and passenger sides of the hood.

Once the driver and passenger sides are secure you can begin making your way across the entire hood. Be sure to not ac- cidently miss or skip over any holes.

Once the top of the hood is secure you will also need to secure the area in which the hood cover will lay. Refer to the image for location.

Front Fender FlaresPlace the clips in the area in which the front fender flares will go.

Once all 4 clips are in place, you can begin to secure the fender flare onto the unit.

It is easy to forget the front screw under- neath the fender flare, please be secure to double check and secure this one as well.

Front Winch 1-1Place the winch bracket on the front bum- per and align it with the holes provided.You can then place the winch on top of the bracket and wire the winch.

Once the winch is in place you can secure the bracket down.

Once the winch is secure, you can now at- tach the front winch plate.

Front Winch 1-2Clip the hook onto the winch wire as shown in the image.

Tighten all bolts completely securing the winch in place.

Attach the stopper to the winch wire, test whether your winch is operational or not and pull the wire back in.

Rear HitchPush the hitch into the hitch bracket pro- vided in the rear.

Make sure the holes on the hitch are aligned with the holes on the hitch bracket

Secure the hitch with the clip.

Front Bumper GuardAlign the bumper guard on the front bum- per.

Secure the bumper guard down with 4 screws.

Tighten the 4 screws to hold the front bumper in place.

Taillights/ Rear Fenders 1-1Insert the clips on the tailight panel.

Align the tailight panel with the unit.

Once the tailight panel is in place you can begin to secure it with screws going all across the top, sides and middle.

Taillights/ Rear Fenders 1-2Do not forget to secure the rear driver and passenger sides of the taillight panel as shown in the image.

Place the clips for the rear fender flare.

Align the rear fender flare underneath the tailight panel and cargo bed and secure it with the nessacary screws.

Taillights/ Rear Fenders 1-3Secure the middle of the taillight panel with 2 screws.

The middle of the tailight panel should be the last section needing to be secured.Please go back and check that you have all areas secured and both passenger and driver side rear fender flares installed.

Once the tailight panel and rear fender flares are installed you can then connect the taillight lights.

Rollcage Assembly 1-1Unbolt the cross member attached to the frame.

Assemble the rollcage by sliding the two pieces together and aligning the holes.

Don’t forget to attach the lightbar brackets before bolting everything together.

Rollcage Assembly 1-2Place the rollcage onto the unit, make sure to leave it a little loose so you can push the bolts through the holes.

Once everything is aligned and in place you can begin tightening all of the bolts.

Don’t forget to also tighten the lightbar brackets.

SeatbeltsUnclip the zip tie holding the seatbelt to- gether.

Pull the seatbelt down and align it with the bracket at the bottom of the driver/ pas- senger side seat.

Bolt the seatbelt down and tighten the bolt. Please make sure all bolts are prop- erly tightened to ensure no play in the seatbelts.

WindshieldPlace the windshield on the hood of the unit laying against the rollcage.

Assemble the brackets on both the pas- senger and driver side of the windshield.

There will be 6 brackets total on the wind- shield, 3 on the passenger side and 3 on the driver side. Make sure you tighten all bracket bolts.

RoofOnce the windshield is installed you can now attach the roof.

Slide the roof on the top of the rollcage and make sure it is properly aligned.

Secure the roof with the 5 roof brackets provided. Be sure to tighten all bolts on the brackets to ensure no roof rattle.

LED LightbarAttach the brackets to both sides of the lightbar and ensure all nuts and bolts are tightened.

Align the bracket on the roof and make sure the lighbar is centered. From there, you can begin to secure the lightbar down from the inside of the roof. Make sure to tighten all led lightbar brackets down.

Once the lightbar is completely secure, you can begin running the wire through the roof and down the passenger side of the rollcage. Be sure to zip tie or secure your wire in someway so it is not hanging while riding.

Battery BoxMake sure the battery is fully secure by tightening all the surrounding bolts.

Once all bolts are tightened you can begin covering the terminals with the waterproof covers and placing the battery box cover over the battery box.

Battery Box CoverYou can now install the batery box hood cover.

Make sure to properly align the cover with the ridges in the hood before tightening the hood down.

Tighten both passenger and driver sides of the hood cover.

SeatsYou can now place the storage box cover over the storage box on the passenger side.

Attach the bottom seat panels to both pas- senger and driver side seats. Make sure you tighten all bolts holding the panel and seat together.

Clip the seats into place.

Steering WheelSplin the steering wheel into the proper position by making sure the wheels and the steering wheel are straight/aligned.

Bolt down the middle of the steering wheel.

Once the steering wheel is bolted down you can screw on the steering wheel cover.