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© ANSI/AWWA C800-12 (Revision of ANSI/AWWA C800-05) AWWA Standard Effective date: Jan. 1, 2013. First edition approved by AWWA Board of Directors Sept. 1, 1948. This edition approved June 10, 2012. Approved by American National Standards Institute Oct. 30, 2012. 6666 West Quincy Avenue Advocacy Denver, CO 80235-3098 Communications T 800.926.7337 Conferences www.awwa.org Education and Training Science and Technology Sections The Authoritative Resource on Safe Water® Underground Service Line Valves and Fittings SM Copyright © 2013 American Water Works Association. All Rights Reserved. Copyright American Water Works Association Provided by IHS under license with AWWA Licensee=Army Hdqrtrs/7838506107, User=nuoyan2, nuoyan Not for Resale, 12/31/2012 04:02:56 MST No reproduction or networking permitted without license from IHS --```,,,,``,,`,``,,,`````,```,``-`-`,,`,,`,`,,`---

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©ANSI/AWWA C800-12

(Revision of ANSI/AWWA C800-05)

AWWA Standard

Effective date: Jan. 1, 2013.First edition approved by AWWA Board of Directors Sept. 1, 1948.This edition approved June 10, 2012.Approved by American National Standards Institute Oct. 30, 2012.

6666 West Quincy Avenue Advocacy Denver, CO 80235-3098 Communications T 800.926.7337 Conferences www.awwa.org Education and Training Science and Technology Sections

The Authoritative Resource on Safe Water®

Underground Service Line Valves and Fittings

SM

Copyright © 2013 American Water Works Association. All Rights Reserved.Copyright American Water Works Association Provided by IHS under license with AWWA Licensee=Army Hdqrtrs/7838506107, User=nuoyan2, nuoyan

Not for Resale, 12/31/2012 04:02:56 MSTNo reproduction or networking permitted without license from IHS

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©ii

AWWA StandardThis document is an American Water Works Association (AWWA) standard. It is not a specification. AWWA standards describe minimum requirements and do not contain all of the engineering and administrative information normally contained in specifi-cations. The AWWA standards usually contain options that must be evaluated by the user of the standard. Until each optional feature is specified by the user, the product or service is not fully defined. AWWA publication of a standard does not constitute endorsement of any product or product type, nor does AWWA test, certify, or approve any product. The use of AWWA standards is entirely voluntary. This standard does not supersede or take precedence over or displace any applicable law, regulation, or codes of any governmental authority. AWWA standards are intended to represent a consensus of the water supply industry that the product described will provide satisfactory service. When AWWA revises or withdraws this standard, an official notice of action will be placed on the first page of the Official Notice section of Journal - American Water Works Association. The action becomes effective on the first day of the month following the month of Journal - American Water Works Association publication of the official notice.

American National StandardAn American National Standard implies a consensus of those substantially concerned with its scope and provisions. An American National Standard is intended as a guide to aid the manufacturer, the consumer, and the general public. The existence of an American National Standard does not in any respect preclude anyone, whether that person has approved the standard or not, from manufacturing, marketing, purchasing, or using products, processes, or procedures not conforming to the standard. Ameri-can National Standards are subject to periodic review, and users are cautioned to obtain the latest editions. Producers of goods made in conformity with an American National Standard are encouraged to state on their own responsibility in advertising and promotional materials or on tags or labels that the goods are produced in conformity with particular American National Standards.

CAUTION NOTICE: The American National Standards Institute (ANSI) approval date on the front cover of this standard indicates completion of the ANSI approval process. This American National Standard may be revised or withdrawn at any time. ANSI procedures require that action be taken to reaffirm, revise, or withdraw this standard no later than five years from the date of ANSI approval. Purchasers of American National Standards may receive current information on all standards by calling or writ-ing the American National Standards Institute, 25 West 43rd Street, Fourth Floor, New York, NY 10036; (212) 642-4900, or emailing [email protected].

ISBN-13, print: 978-1-58321-911-9 eISBN-13, electronic: 978-1-61300-206-3ISBN-10, print: 1-58321-911-0 eISBN-10, electronic: 1-61300-206-8

All rights reserved. No part of this publication may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopy, recording, or any information or retrieval system, except in the form of brief excerpts or

quotations for review purposes, without the written permission of the publisher.

Copyright © 2013 by American Water Works AssociationPrinted in USA

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©iii

Committee PersonnelThe AWWA Standards Committee on Water Service Line Fittings, which reviewed and approved this standard, had the following personnel at the time of approval:

Savas C. Danos, Chair

General Interest Members

T. Arnbrister, Nisqually Tribe, Rainier, Wash. (AWWA)L.E. Beck, Hawaii Department of Water Supply, Hilo, Hawaii (AWWA)L.R. Faulkner, Lakewood, Colo. (AWWA)R.L. Gardner,* Standards Council Liaison, Wannacomet Water Company,

Nantucket, Mass. (AWWA)J.W. Hellums, Booth Hellums and Associates LLC, Lake Charles, La. (AWWA)K.L. Mercer,* Standards Engineer Liaison, AWWA, Denver, Colo. (AWWA)R.A. Waggenspack, Owen & White Inc., Baton Rouge, La. (AWWA)

Producer Members

M. Anderson, Ford Meter Box Company Inc., Wabash, Ind. (AWWA)J.L. Daghe, A.Y. McDonald Manufacturing Company, Dubuque, Iowa (AWWA)L.W. Fleury, Mueller Group, Smithfield, R.I. (AWWA)D.W. Humes,† Mueller Company, Decatur, Ill. (AWWA)T.J. Moulton, Emco Corporation, Mississauga, Ont. (AWWA)C. Shanks, Ford Meter Box Company Inc., Wabash, Ind. (AWWA)S. Tefft,† A.Y. McDonald Manufacturing Company, Dubuque, Iowa (AWWA)

User Members

T.M. Bowen, Manchester Water Works, Manchester, N.H. (AWWA)S.C. Danos, Littleton Water Department, Littleton, Mass. (AWWA)R.J. Dudas, Orange County Utilities, Orlando, Fla. (AWWA)R.J. Krol, South Bend Water Works, South Bend, Ind. (AWWA)R.G. Sykes, East Bay Municipal Utility District, Oakland, Calif. (AWWA)A.S. Tong, East Bay Municipal Utility District, Oakland, Calif. (AWWA)

* Liaison, nonvoting† Alternate

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©This page intentionally blank.

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©v

ContentsAll AWWA standards follow the general format indicated subsequently. Some variations from this format may be found in a particular standard.

SEC. PAGE SEC. PAGE

ForewordI Introduction .................................... vii

I.A History ............................................ vii

I.B Acceptance ..................................... viii

II Special Issues. ................................... ix

II.A Lead Fittings .................................... ix

III Use of This Standard ........................ ix

III.A Products Intended for Waterworks Applications ............................... ix

III.B Purchaser Options and Alternatives. ............................... ix

III.C Modification to Standard .................. x

IV Major Revisions ................................. x

V Comments ........................................ x

Standard

1 General

1.1 Scope ................................................ 1

1.2 Purpose ............................................. 2

1.3 Application ........................................ 2

2 References ........................................ 2

3 Definitions ....................................... 2

4 Requirements

4.1 Materials ........................................... 4

4.2 General Design ................................. 4

4.3 Detailed Design ................................ 5

4.4 End Connections .............................. 8

4.5 Fabrication ...................................... 15

4.6 Permeation ...................................... 15

5 Verification

5.1 Inspection ....................................... 15

5.2 Testing ............................................ 16

5.3 Basis for Rejection ........................... 16

6 Delivery

6.1 Marking .......................................... 16

6.2 Packing and Shipping ...................... 16

6.3 Affidavit of Compliance .................. 16

AppendixesA Collected Standards for Service

Line Materials ........................... 17

B Field Testing .................................... 23

C Installation ...................................... 25

Figures1 Curb Valve Heads ................................. 7

2 Standard AWWA Corporation Stop Inlet Thread .............................. 10

3 Coupling Nut for Use With Flared Copper Service Tube, Types K and L ......................................... 11

4 Outlet End of Corporation Stop Showing Increased-size NPT External Threads and Internal Driving Threads ........................ 11

5 Flared Fitting End Showing Threads for Use With Flared Copper Service Tube .............................. 12

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©vi

6 Outlet End of Corporation Stop Showing Special-Purpose Coupling Threads and Internal Driving Threads ........................ 12

7 Meter Coupling Nut ........................... 13

8 Meter Flange ....................................... 15

Tables1 Maximum Drill Sizes for Installation

of Corporation Stops in Service Clamps or Saddles With a Drilling Machine ........................ 5

2 Maximum Overall Body Dimensions for Corporation Stops for Use With Tapping Machine ............... 6

3 Curb Valve Head Dimensions ........... 7

4 Fitting Thread for Use With Flared Copper Service Tube ................... 9

5 Coupling Nut for Use With Flared Copper Service Tube ................... 9

6 Corporation Stop Outlet Special-Purpose Coupling Threads .......... 9

7 Standard AWWA Corporation Stop Inlet Threads and Corresponding Internal Threads for Saddles ...... 10

8 Tapered External Iron Pipe (NPT) Threads for Outlet End of Corporation Stops ..................... 12

9 Internal Driving Thread for Corporation Stops ..................... 13

10 Meter Coupling Nut ....................... 13

11 Meter Flanges .................................. 14

A.1 Dimensions, Weights, and Tolerances in Diameter and Wall Thickness for Nominal or Standard Copper Water Tube Sizes ....................... 18

A.2 Dimensions, Weights, and Tolerances for Standard Sizes of Seamless Red Brass Pipe ........................... 19

A.3 Standard Weights and Dimensions of Welded and Seamless Steel Pipe ................................... 20

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ForewordThis foreword is for information only and is not a part of ANSI*/AWWA C800.

I. Introduction.

I.A. History. In 1929, the development of a standard for threads for underground service fittings was undertaken by the American Standards Association (ASA). In 1932, the subcommittee that had been appointed for the task asked to be discharged after it had submitted its proposed standards in the form of two drawings. No action was taken by ASA on these proposed standards.

The American Water Works Association (AWWA) recognized the need for stan-dardization of these threads and appointed a committee in 1940 to prepare a standard. The New England Water Works Association (NEWWA) also appointed a committee to prepare a standard for these threads. The AWWA and NEWWA committees coop-erated closely in developing a tentative standard in 1947. This was approved as a stan-dard by AWWA on Sept. 1, 1948, and by NEWWA on Sept. 14, 1948. Revisions to the standard were made effective Jan. 17, 1955. In July 1963, a committee was formed to revise C800-55 regarding the evaluation of types K and L copper tubing for water services. In the revision, published in 1966, threads representing current practice were established for those fittings generally used in the water utility field. Sizes ⁄ in. and ⁄ in. were added for inlet and outlet threads for fittings and couplings for use with flared copper service tubing. The 1966 revision introduced an appendix that was not part of the standard, but which listed standards for water service line materials. The appendix was provided for information only because the materials were covered by other standards. The appendix also contained specifications for copper water tubing, red brass pipe, cast-iron pipe, and steel pipe.

In 1974, a standing committee was formed to revise and update C800-66. The committee recognized the need to expand the scope of this standard beyond being a standard covering only threads for underground service fittings. Previous versions of C800 described only the threads for fittings that were in common use in water distribution systems. Subsequently, the scope of the standard was changed to include performance standards for underground service line fittings as well as for the threads. The 1984 revision to C800 was approved by the AWWA Board of Directors on

* American National Standards Institute, 25 West 43rd Street, Fourth Floor, New York, NY 10036.

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©viii

Jan. 29, 1984. Subsequent revisions were approved on Jan. 1, 1990; Jan. 21, 2001; and Jan. 16, 2005. This revision was approved on June 10, 2012.

I.B. Acceptance. In May 1985, the US Environmental Protection Agency (USEPA) entered into a cooperative agreement with a consortium led by NSF International* (NSF) to develop voluntary third-party consensus standards and a certification program for direct and indirect drinking water additives. Other members of the original consortium included the American Water Works Association Research Foundation (AwwaRF, now Water Research Foundation†) and the Conference of State Health and Environmental Managers (COSHEM). The American Water Works Association (AWWA) and the Association of State Drinking Water Administrators (ASDWA) joined later.

In the United States, authority to regulate products for use in, or in contact with, drinking water rests with individual states.‡ Local agencies may choose to impose requirements more stringent than those required by the state. To evaluate the health effects of products and drinking water additives from such products, state, provincial, and local agencies may use various references, including

1. An advisory program formerly administered by USEPA, Office of Drinking Water, discontinued on Apr. 7, 1990.

2. Specific policies of the state, provincial, or local agency.3. Two standards developed under the direction of NSF, NSF/ANSI 60,

Drinking Water Treatment Chemicals—Health Effects, and NSF/ANSI 61, Drinking Water System Components—Health Effects.

4. Other references, including AWWA standards, Food Chemicals Codex, Water Chemicals Codex,§ and other standards considered appropriate by the state, provincial, or local agency. Various certification organizations may be involved in certifying prod-ucts in accordance with NSF/ANSI 61. Individual states, provinces, or local agencies have authority to accept or accredit certification organizations within their jurisdiction. Accreditation of certification organizations may vary from jurisdiction to jurisdiction.

Annex A, “Toxicology Review and Evaluation Procedures,” to NSF/ANSI 61 does not stipulate a maximum allowable level (MAL) of a contaminant for substances not regulated by a USEPA final maximum contaminant level (MCL). The MALs of an

* NSF International, 789 N. Dixboro Rd., Ann Arbor, MI 48105.† Water Research Foundation, 6666 W. Quincy Avenue, Denver, CO 80235.‡ Persons outside the United States should contact the appropriate authority having jurisdiction.§ Both publications available from National Academy of Sciences, 500 Fifth St., N.W., Washington,

DC 20001.

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unspecified list of “unregulated contaminants” are based on toxicity testing guidelines (noncarcinogens) and risk characterization methodology (carcinogens). Use of Annex A procedures may not always be identical, depending on the certifier.

ANSI/AWWA C800 does not address additives requirements. Users of this stan-dard should consult the appropriate state, provincial, or local agency having jurisdic-tion in order to

1. Determine additives requirements, including applicable standards.2. Determine the status of certifications by parties offering to certify products

for contact with, or treatment of, drinking water.3. Determine current information on product certification.

II. Special Issues.

II.A. Lead Fittings. References to lead fittings have been removed from ANSI/AWWA C800 and the attached appendixes. The AWWA Standards Department has available to users of ANSI/AWWA C800 copies of ANSI/AWWA C800-84 information that contains references to lead fittings.

III. Use of This Standard. It is the responsibility of the user of an AWWA standard to determine that the products described in that standard are suitable for use in the particular application being considered.

III.A. Products Intended for Waterworks Applications. A variety of valves, fittings, and other water conveyance devices are available on the market for water service. For the user, it is important to distinguish between products designated plumbing style versus waterworks service style and to ensure the proper product is selected for the specific application. Waterworks products are designed and constructed for belowground installation. This helps ensure long-term performance under a variety of installation and service conditions. The specific materials established in AWWA C800 were selected to provide long-term performance and corrosion resistance from both internal and external sources. The user is cautioned that underground service line valves and fittings not compliant with AWWA C800 may result in unsatisfactory performance or failure of the product. When in doubt concerning product suitability, contact a waterworks manufacturer for assistance.

III.B. Purchaser Options and Alternatives.The following information should be provided by the purchaser:1. Standard used—that is, ANSI/AWWA C800, Standard for Underground

Service Line Valves and Fittings, of latest revision.2. The purchaser should state whether compliance with NSF/ANSI 61,

Drinking Water System Components—Health Effects, is to be required.

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3. The size and type of fitting or valve.4. Quantity required.5. Details of other federal, state or provincial, and local requirements.6. Working pressures under which the valve or fitting will be operated after

installation—normal or high pressure (Sec. 4.2).7. Minimum inside diameter of waterway through corporation stops

(Sec. 4.3.1.1).8. If meter setter spacing is other than shown to accommodate meter lengths

listed in Table 10 or 11 (Sec. 4.3.14).9. Type of inlet thread (Sec. 4.4).10. Size and type of outlet thread (Sec. 4.4).11. If meter flanges other than oval are required (Sec. 4.4.12).12. Whether records of factory tests are to be provided (Sec. 5.2.1).13. Description of special castings or patterns, if required. Special casting mark-

ings, if required, should be stated, including location of these markings (Sec. 6.1).14. Whether an affidavit of compliance is to be provided (Sec. 6.3).

III.C. Modification to Standard. Any modification of the provisions, definitions, or terminology in this standard must be provided by the purchaser.

IV. Major Revisions. Major revisions made to the standard in this edition include the following:

1. Addition of Foreword, Section III.A, Products Intended for Waterworks Applications.

2. Revision of Sec. 5.3, Basis for Rejection.3. Revision of Sec. 6.3, Affidavit of Compliance.

V. Comments. If you have any comments or questions about this standard, please call AWWA Engineering and Technical Services at 303.794.7711, FAX at 303.795.7603, write to the department at 6666 West Quincy Avenue, Denver, CO 80235-3098, or email at [email protected].

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©AWWA Standard

1

ANSI/AWWA C800-12 (Revision of ANSI/AWWA C800-05)

The Authoritative Resource on Safe Water®

Underground Service Line Valves and Fittings

SECTION 1: GENERAL

Sec. 1.1 ScopeThis standard covers valves, fittings, service saddles, and meter setters for use

in service line from the main through the meter valve or meter-setting appur-tenance. Valves, fittings, and meter setters described in this standard include ⁄ in. (12.5 mm) through 2 in. (50.8 mm). Service saddles described have outlet sizes ⁄ in. (12.5 mm) through 2 in. (50.8 mm) and fit mains of 2 in. (50.8 mm) through 12 in. (304.8 mm). Valves include corporation stops and curb stops. Fit-tings include various types of couplings and adapters. Service saddles include vari-ous types of devices circumferentially attached to the main. Meter setters include various configurations of copper tubing, valves, and fittings for the holding of ⁄-in. (15.875-mm) through 2-in. (50.8-mm) meters.

1.1.1 Installation. The performance of products depends on proper instal-lation. The purchaser must follow instructions supplied by or available from the manufacturer. If these instructions are not available, good installation practices shall be followed.

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©2 AWWA C800-12

Sec. 1.2 PurposeThe purpose of this standard is to provide the minimum requirements for

underground service line valves and fittings, including materials, design, inspec-tion, and delivery.

Sec. 1.3 ApplicationThis standard or sections of this standard can be referenced in specifications

for purchasing and receiving underground service line valves and fittings. The stip-ulations apply when this document has been referenced and then only to under-ground service line valves and fittings.

SECTION 2: REFERENCES

This standard references the following documents. In their latest editions, they form a part of this standard to the extent specified within this standard. In any case of conflict, the requirements of this standard shall prevail.

ASME* B1.1—Unified Inch Screw Threads, UN and UNR Thread Form.ASME B1.20.1—Pipe Threads, Inch, General Purpose.ASME B1.20.3—Dryseal Pipe Threads, Inch.ASME B16.18—Cast Copper Alloy Solder Joint Pressure Fittings.ASTM† A536—Standard Specification for Ductile-Iron Castings.ASTM A703—Standard Specifications for Steel Castings, General Require-

ments, for Pressure Coating Parts.ASTM B88—Standard Specification for Seamless Copper Water Tube.ASTM B88M—Standard Specification for Seamless Copper Water Tube

(Metric).ASTM B584—Standard Specification for Copper Alloy Sand Castings for

General Applications.

SECTION 3: DEFINITIONS

The following definitions shall apply in this standard:1. Adapter: A fitting used to connect pipe, tubing, or other fittings with

differing characteristics, such as sizes, diameters, or material type.

* American Society of Mechanical Engineers, Three Park Avenue, New York, NY 10016.† ASTM International, 100 Barr Harbor Dr., West Conshohocken, PA 19428.

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©UNDERGROUND SERVICE LINE VALVES AND FITTINGS 3

2. Boss: The outlet protrusion of a service saddle that contains internal threads for the attachment of a valve, fitting, or a pipe.

3. Chamfer: A bevel made on the end of a thread to facilitate thread engagement.

4. Corporation stop (corporation valves): A valve attached to the water main to start a service connection that is used to interrupt flow during installation or maintenance of the service line. This valve is frequently installed while the main is under pressure.

5. Coupling: A fitting for connecting two pipe or tubing sections together.6. Curb stop (curb valves): A valve installed in the water service line and

accessible for operation from the surface of the ground for routinely interrupting flow through the service line.

7. Driving thread: A thread installed on the outlet end of corporation stops and used to hold the valve during installation.

8. Dryseal: A type of pipe thread described in ASME B1.20.3. Dryseal pipe threads are based on the USA (American) pipe thread; however, they differ from the USA (American) pipe thread in that they are designed to seal pressure-tight joints without the need for sealing compounds.

9. Fitting: A part used to connect piping or tubing.10. Inlet: The opening in a valve or fitting through which flow from the

water main enters the valve or fitting.11. Manufacturer: The party that manufactures, fabricates, or produces

materials or products.12. Meter setter: A configuration of tubing, valves, and fittings that pro-

vide for the retention of a water meter. Tail pieces are not included.13. Multipurpose or dual purpose: A connecting design that combines flared

and female iron pipe into one fitting.14. NPS: Nominal Pipe Size, the designation of a pipe based on the

approximate size of its inside diameter.15. NPT: National Pipe Thread, as specified in ASME B1.20.1.16. Outlet: The opening in a valve or fitting through which flow from the

water main leaves the valve or fitting.17. Purchaser: The person, company, or organization that purchases any

materials or work to be performed.18. Service line check valve: A check valve used to minimize backflow and

reduce the potential for contamination of water in the main line if pressure in the main is reduced or customer pressure is increased.

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©4 AWWA C800-12

19. Service saddle: A fitting that attaches circumferentially to a pipe to pro-vide for attachment of a corporation stop (valve), service fitting, or service line pipe.

20. Supplier: The party that supplies materials or services. A supplier may or may not be the manufacturer.

SECTION 4: REQUIREMENTS

Sec. 4.1 Materials4.1.1 General. Materials shall comply with the requirements of the Safe

Drinking Water Act or other federal regulations as applicable.4.1.2 Castings. Materials in contact with potable water shall be specified

by the purchaser and be made from copper alloy CDA* No. C83600 or copper alloy CDA No. C89520, in accordance with the chemical and mechanical require-ments of ASTM B584; or copper alloy CDA No. C89833.

Service saddle cast materials can include ductile iron, in accordance with ASTM A395 or ASTM A536, alloy 65-45-12 or 60-40-18; and stainless steel, in accordance with ASTM A703, Casting Designation CF8 (18-8).

4.1.3 Component parts. Component parts such as fasteners, seals, and packing may be of other materials selected for adequate endurance, corrosion resis-tance, and strength.

4.1.4 Fabrications. Stainless-steel 18-8 type (304, 304L, or 316) and mild steel with a minimum of 25,000 psi yield strength shall be used for construction of fabricated service saddles.

Sec. 4.2 General DesignValves, fittings, service saddles, and meter setters described in this standard

shall be adequate for the purpose intended and shall be convenient to install, use, and operate. Valves, fittings, service saddles, meter setters, and parts thereof shall be machined to the sizes and tolerances defined in the appropriate standards. End connections may be threaded, brazed, compression, or flared, as appropriate, in conformance with Sec. 4.4.

4.2.1 Pressure class. The purchaser may specify high-pressure or normal-pressure valves and fittings. Use of valves and fittings above rated pressure must

* Copper Development Association Inc., 260 Madison Ave., New York, NY 10016.

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©UNDERGROUND SERVICE LINE VALVES AND FITTINGS 5

be at the risk of the user and authorized specifically by the manufacturer. Service saddles, fittings, and meter setters shall be for high-pressure, as defined in Sec. 4.2.3.

4.2.2 Normal pressure. Normal-pressure service line valves and fittings shall be suitable for use with water at 100°F (38°C) and 100 psig (700 kPa) for 1-in. (25.4-mm) and smaller sizes, and 80 psig (560 kPa) for 1⁄-in. (31.8-mm) through 2-in. (50.8-mm) sizes.

4.2.3 High pressure. High-pressure service line valves, fittings, service saddles, and meter setters shall be suitable for use with water at 100°F (38°C) and 150 psig (1,050 kPa).

Sec. 4.3 Detailed Design4.3.1 Dimensions of corporation stops. Because corporation stops are fre-

quently used or installed with drilling or tapping machines, certain internal and external size limitations are required for their proper use.

4.3.1.1 Minimum inside diameter. The minimum inside diameter of the waterway through a corporation stop shall be large enough to accommodate the drill sizes shown in Table 1.

4.3.1.2 Overall body dimensions. For corporation stop to be installed by a tapping machine, overall body dimensions shall conform with the dimensions listed in Table 2.

4.3.2 Curb stops. Curb stops may be of an angle design or straight-through design and shall provide a drip-tight shutoff in the closed position. The stop head shall be of the tee design or flat design.

Table 1 Maximum drill sizes for installation of corporation stops in service clamps or saddles with a drilling machine

Maximum Drill Size (in.)

Corporation Stop Size (in.)

Corporation Stop With AWWA Thread Inlet

Corporation Stop With NPT Thread Inlet

⁄ ⁄ ⁄⁄ ⁄ —⁄ ⁄ ⁄

1 ⁄ ⁄1⁄ 1⁄ 1⁄1⁄ 1⁄ 1⁄2 1⁄ 1⁄

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©6 AWWA C800-12

4.3.3 Curb valve operating heads. Buried curb valves are normally pro-vided with a curb box positioned above the valve. This box provides access for engagement of a shutoff rod to the head of the valve or to the end of a stationary rod. The shutoff rod opening must be compatible with the end of the stationary rod or valve head. Dimensional requirements for the head of valves to be compat-ible with shutoff rods or stationary rod attachment shall comply with Figure 1 and Table 3.

4.3.4 Service saddles. The service saddle shall have a body with a threaded outlet, seal, and suitable means for attachment to the main. The body shall be made to conform to the outside configuration of the main. The service saddle shall be designed to provide a drip-tight connection when used as a service connection to the main.*

4.3.5 Minimum inside diameter. The flow passage through the service saddle outlet shall be large enough to accommodate the drill size shown in Table 1.

4.3.6 Overall outlet boss height. Minimum distance from the outside main surface to the end of the threaded outlet boss on the service saddle shall be as shown in Table 7 and shall not exceed 2 in. (50.8 mm). The minimum distance is from the outer end of the outlet boss to the water main.

4.3.7 Main size versus outlet size. Service saddles with a 2-in. (50.8-mm) outlet shall not be used on a 2-in. (50.8-mm) main.

* The materials used to produce service saddles are not limited to the alloys listed in Sec. 4.1.

Table 2 Maximum overall body dimensions for corporation stops for use with tapping machine

Corporation Stop Size (in.)

Maximum Radius (in.)

Maximum Length (less nut) (in.)

⁄ 1⁄ 4⁄⁄ 1⁄ 4⁄⁄ 1⁄ 4⁄

1 1⁄ 4⁄1⁄ 2⁄ 9⁄1⁄ 2⁄ 9⁄2 2⁄ 9⁄

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©UNDERGROUND SERVICE LINE VALVES AND FITTINGS 7

4.3.8 Pipe materials. Service saddles are designed for use on a variety of pipe materials. Purchasers should consult the pipe and saddle manufacturers’ guidelines for recommendations on service saddles that are to be used on specific pipe materials.*

4.3.9 Component parts. Component parts of service saddles shall be designed to minimize galvanic corrosion. The purchaser must specify materials that are properly suited to perform well in local soil conditions.

4.3.10 Straps. Straps for service saddles shall be designed so that the width and material is compatible with the pipe application.

4.3.11 Seals. The seals used with service saddles shall be attached to the outlet portion prior to shipment in a ready-to-use condition. Seal materials shall be

* This is especially true for plastic pipe.

A

B

E

A

B

D

C Diameter

B Measured atthe Base of the Cap

(1)For Stationary Rod

Attachment and Operation

(2)For Shutoff Rod

Operation

F

Figure 1 Curb valve heads

Table 3 Curb valve head dimensions

Valve Size (in.) A B C D E F

⁄ to 1 2.14 max. 0.54 max. 0.22/0.33 0.22/0.38 0.205 min. 0.52 min.1⁄ to 2 3.32 max. 0.64 max. 0.23/0.35 0.24/0.55 0.265 min. 0.52 min.

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©8 AWWA C800-12

suitable for the intended purpose and water supply service with pH ranging from 5.5 to 10.

4.3.12 Service line fittings. The fittings used in service lines shall be designed for connection to the service line by threads, brazing, compression, or flaring. Small waterways and abrupt corners causing water turbulence and pressure drop should be minimized.

4.3.13 Service line check valves. Check valves may be of an angle design or straight-through design, with good fluid-flow characteristics. The spring shall be strong enough to resist opening with a 1-psi pressure in the direction of flow. The check valve shall be field repairable without removing the valve body from the service line.

4.3.14 Meter setters. Meter setters can be of various designs. They nor-mally include copper tubing soldered to a machined brass casting. The tubing is bent to various configurations to accommodate the described height and position of the meter it is to hold. The machined brass casting shall have its inlet machined to attach to the service line by compression, flare, multipurpose, or iron pipe thread connections. A similar selection of connections shall be provided on the outlet of the machined brass casting. The connection to the meter is provided by meter nuts, meter flanges, meter valves, or check valves attached to the copper tube portion of the meter setter. The meter setter shall have a spacing provided to accommodate the meter lengths listed in Table 10 or 11.

Sec. 4.4 End ConnectionsThis section describes the threads and other details of the threaded connec-

tions used on products described in this standard.4.4.1 Straight threads. Straight threads for flared copper connections

shall be in accordance with ASME B1.1 and as shown in Tables 4, 5, and 6.4.4.2 Flared copper connection ends. The combined length of the rounded

nose and the external threads on fittings with male ends for connections shall be sufficient to accommodate the copper flare nuts dimensioned in Table 5.

4.4.3 Tapered threads. Tapered threads other than the inlet thread of cor-poration stops shall conform to ASME B1.20.1.

4.4.4 Special thread consideration.4.4.4.1 Standard AWWA corporation valve inlet and service saddle threads

shall conform to dimensions given in Table 7. Also see Figure 2.

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©UNDERGROUND SERVICE LINE VALVES AND FITTINGS 9

Table 4 Fitting thread for use with flared copper service tube*

Nominal Size (in.)

Threads per Inch

Major Pitch Minor Diameter

(max.) (in.)

Length L (min.) (in.)

Diameter (in.)

Tolerance (in.)

Diameter (in.)

Tolerance (in.)

⁄ 14 1.004 –0.010 0.958 –0.006 0.911 ⁄⁄ 14 1.160 –0.010 1.114 –0.006 1.067 ⁄⁄ 14 1.259 –0.010 1.213 –0.006 1.171 ⁄

1 11⁄ 1.593 –0.015 1.536 –0.008 1.486 ⁄1⁄ 11⁄ 2.055 –0.015 1.998 –0.008 1.948 11⁄ 11⁄ 2.465 –0.015 2.408 –0.008 2.358 1⁄2 11⁄ 3.185 –0.015 3.128 –0.008 3.078 1⁄

*See ASTM B88, B88M, and Sec. A.2 of appendix A attached to this standard.

Table 5 Coupling nut for use with flared copper service tube*

Nominal Size (in.)

Threads per Inch

Major Diameter

(min.) (in.)

PitchMinor Diameter

(max.) Length L2†

Diameter (in.)

Tolerance (in.)

Diameter (in.)

Tolerance (in.)

(min.) (in.)

(max.) (in.)

⁄ 14 1.016 0.970 +0.006 0.933 +0.008 ⁄ ⁄⁄ 14 1.173 1.127 +0.006 1.089 +0.008 ⁄ ⁄⁄ 14 1.266 1.220 +0.006 1.189 +0.008 ⁄ ⁄

1 11⁄ 1.603 1.546 +0.008 1.509 +0.010 ⁄ ⁄1⁄ 11⁄ 2.065 2.008 +0.008 1.971 +0.010 ⁄ 11⁄ 11⁄ 2.475 2.418 +0.008 2.381 +0.010 1 1⁄2 11⁄ 3.195 3.138 +0.008 3.101 +0.010 1⁄ 1⁄

*See ASTM B88, B88M, and Sec. A.2 of appendix A attached to this standard.†This thread is also for all internal threads in fittings used with external threads as shown in Figure 3.

Table 6 Corporation stop outlet special-purpose coupling threads*

Corporation Stop Outlet External ThreadsLength

L6 (min.) (in.)

Internal Threads of Connecting Coupling†

Nominal Size (in.)

Threads per Inch

Major Diameter

(in.)

Pitch Diameter (in.) Minor

Diameter (in.)

Pitch Diameter (in.)

(max.) (min.) (max.) (min.)

⁄ 14 ⁄ 0.913 0.907 ⁄ ⁄ 0.926 0.920⁄ 14 1⁄ 1.053 1.049 ⁄ 1 1.066 1.060⁄ 14 1⁄ 1.213 1.207 ⁄ 1⁄ 1.226 1.220

1 12 1⁄ 1.456 1.450 ⁄ 1⁄ 1.467 1.461

*This thread is shown in Figure 6. †The depth of internal threads on connecting coupling shall be sufficient to accommodate length L6.

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©10 AWWA C800-12

4.4.4.2 When specified as NPT, the thread form for the inlet end of a corporation stop shall be the same as that used on American National taper pipe threads specified in ASME B1.20.1.

4.4.4.3 If the purchaser specifies NPT threads for the inlet end of corpo-ration stops, extra threads shall be added at the large end of the corporation stop inlet.

Table 7 Standard AWWA corporation stop inlet threads and corresponding internal threads for saddles

Corporation Stop External Threads

Nominal Size (in.)

Threads Per Inch

Taper/Ft (Measured

Across Diameter)

(in.)

Diameter at Small End

Length L1 (min.) (in.)

Internal Threads

Min. Full Thread Length

(in.)Major (in.)

Pitch (in.)

Minor (in.)

Pitch Diameter at Large

End (in.)

Available Length for Corp. Stop Insertion (min.)*

⁄ 14 1⁄ 0.819 0.762 0.705 1⁄ 0.848 1⁄ 0.44⁄ 14 1⁄ 1.016 0.959 0.902 1⁄ 1.055 1⁄ 0.44⁄ 14 1⁄ 1.104 1.047 0.990 1⁄ 1.145 1⁄ 0.50

1 12 1⁄ 1.332 1.263 1.198 1⁄ 1.360 1⁄ 0.501⁄ 11⁄ 1 1.728 1.658 1.588 1⁄ 1.717 1⁄ 0.631⁄ 11⁄ 1 2.004 1.934 1.864 1⁄ 2.004 1⁄ 0.632 11⁄ 1 2.577 2.507 2.437 1⁄ 2.580 1⁄ 0.75

*On saddles, this is the minimum distance from the outer end of the thread to the water main. This distance shall not be greater than 2 in. so as not to exceed the available travel of drilling machines.

Figure 2 Standard AWWA corporation stop inlet thread

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©UNDERGROUND SERVICE LINE VALVES AND FITTINGS 11

4.4.4.4 In gauging standard AWWA and NPT thread for corporation stop inlet threads or service saddle outlet threads, the thread is within tolerances when the gauge is within one full turn in either direction of the extreme end or face of the inlet of the stop or service saddle, except as provided in Sec. 4.4.4.6.

4.4.4.5 Starting threads for the inlet end of a corporation stop shall be chamfered.

4.4.4.6 Any plain extension beyond the chamfer on the inlet end of a cor-poration stop shall be in addition to the thread length L1, shown in Figure 2 and dimensioned in Table 7.

4.4.5 Internal threads for connection.4.4.5.1 Internal threads for connecting the corporation stop inlet threads

to the pipe or service saddle shall be either AWWA standard threads or NPT threads, as specified by the purchaser.

4.4.5.2 Couplings having internal threads for connection to corporation stops having flared copper connection threads shall conform to the applicable dimensions in Table 5 and Figure 3.

4.4.6 Outlet external threads.4.4.6.1 Corporation-stop-outlet external threads shall conform to ASME

B1.20.1 and be sized in accordance with Table 8. Also see Figure 4.4.4.6.2 Corporation-stop-outlet external threads for use with flared copper

tubing shall conform to Table 4 and Figure 5.

Figure 3 Coupling nut for use with flared copper service tube, types K and L

Figure 4 Outlet end of corporation stop showing increased-size NPT external threads and internal driving threads

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©12 AWWA C800-12

Figure 5 Flared fitting end showing threads for use with flared copper service tube (Mini-mum length L is from Table 4)

Figure 6 Outlet end of corporation stop showing special-purpose coupling threads and internal driving threads

Table 8 Tapered external iron pipe (NPT) threads for outlet end of corporation stops

NPT Thread Size (in.)

Corporation Stop Size (in.)

NPT Threads Same Size as

Corporation StopIncreased-Size NPT Threads*

Available Length Corporation Stop Insertion (min.)†

Min. Thread Length (in.)‡

⁄ ⁄ ⁄ 1⁄ 0.53⁄ — ⁄ — —⁄ ⁄ 1 1⁄ 0.56

1 1 1⁄ 1⁄ 0.651⁄ 1⁄ 1⁄ 1⁄ 0.681⁄ 1⁄ 2 1⁄ 0.682 2 2⁄ 1⁄ 0.70

*This corporation stop shall have internal driving threads conforming to Table 9 and Figure 4.†On saddles, this is the minimum distance from the outer end of the thread to the water main outside diameter. This distance shall not be greater than 2 in. so as not to exceed the available travel of drilling machines.

‡Length is from ASME B1.20.1 and is L1 + L3 = hand-tight thread makeup and L3 = wrench thread makeup rounded to the nearest two decimal number.

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©UNDERGROUND SERVICE LINE VALVES AND FITTINGS 13

Table 9 Internal driving thread for corporation stops*

Nominal Size (in.)

Pitch Minor

Length L3 (min.) (in.)

Threads per Inch

Major Diameter

(in.)Diameter

(in.)Tolerance

(in.)Diameter

(in.)Tolerance

(in.)

⁄ 12 0.604 0.550 +0.006 0.511 +0.009 ⁄⁄ 12 0.735 0.681 +0.006 0.635 +0.009 ⁄⁄ 12 0.855 0.801 +0.006 0.765 +0.009 ⁄

1 12 1.089 1.035 +0.006 0.999 +0.009 ⁄1⁄ 10 1.374 1.305 +0.010 1.266 +0.011 ⁄1⁄ 8 1.666 1.585 +0.010 1.531 +0.014 12 8 2.165 2.084 +0.010 2.030 +0.014 1⁄

*This internal driving thread is commonly used on several different types of corporation stop. See Figures 4 and 6.

NominalThread Size

Figure 7 Meter coupling nut

Table 10 Meter coupling nut

Meter Size (in.)

Meter Length (in.)

Coupling Nuts Pitch Diameter

Min. (in.)

Max. (in.)

⁄ 7⁄ 0.9889 0.9958⁄ × ⁄ 7⁄ 1.2386 1.2462

⁄ 9 1.2386 1.24621 10⁄ 1.5834 1.5912

⁄ SR 7⁄ 1.2386 1.2462

⁄ × 1 9 1.5834 1.5912

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©14 AWWA C800-12

4.4.6.3 Corporation-stop-outlet external special-purpose coupling threads shall conform to Table 6. Also see Figure 6.

4.4.7 Coupling nuts. Fittings connecting to special-purpose coupling threads shall have internal threads conforming to the dimensions in Table 6.

4.4.8 Driving threads. When specified by the purchaser or when standard with the manufacturer, the corporation stop shall have outlet ends provided with internal driving threads in accordance with Table 9. Also see Figures 4 and 6. These threads attach to tools used during corporation-stop installation.

4.4.9 Other connections. Compression connections, copper tube flare connections, and swivel connections shall be designed to provide a seal and retain water service pipe or the tube without slippage at a working pressure of 150 psig (1,050 kPa).

4.4.10 Solder ends for copper tube. Solder ends shall conform to ASME B16.18.

4.4.11 Meter coupling nut. The nut on the meter connecting ends of meter setters, meter valves, or meter fittings, which has an inside thread that engages the outside thread on the end of the meter, is specified in Table 10. Also see Figure 7.

4.4.12 Meter flanges. Connections for 1⁄-in. (38.1-mm) and 2-in. (50.8-mm) NPS meters shall be oval flanged on both ends unless otherwise spec-ified. Flanges shall be faced and drilled. The drilling shall be on the horizontal axis; the number of bolt holes and the diameters of the bolt holes and bolt circle shall be as listed for oval companion flanges in Table 11. Also see Figure 8.

Table 11 Meter flanges

Minimum Flange Thickness at Bolt Hole

(in.)

Nominal Meter Size (in. NPS)

Meter Length

(in.)Bolt Hole Circle Diameter (in.)*

Number of Bolt Holes

Bolt Hole Diameter

(in.)

For Flange on Meter

Valves

For Flange With Female

Threads

1⁄ oval flange 13 4 2 ⁄ 0.50 0.561⁄ (screw) — — — — — —2 oval flange 17 4⁄ 2 ⁄ 0.53 0.682 round flange 17 4⁄ 4 ⁄ 0.53 0.682 (screw) — — — — — —

*Oval holes are acceptable on 2-in. flanges.

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©UNDERGROUND SERVICE LINE VALVES AND FITTINGS 15

Sec. 4.5 Fabrication4.5.1 Workmanship. Valves, fittings, service saddles, and meter setters

shall be free of metal chips and filings in the waterway. Lubricated valves shall be free of excess lubricants in the waterway. Castings shall be clean and sound and without defects that could impair their service.

Sec. 4.6 PermeationThe selection of materials is critical for potable water, wastewater, and

reclaimed water service and distribution piping in locations where there is likeli-hood the pipe will be exposed to significant concentrations of pollutants composed of low-molecular-weight petroleum products or organic solvents or their vapors. Documented research has shown that pipe materials (such as polyethylene and polyvinyl chloride) and elastomers, such as those used in jointing gaskets and pack-ing glands, are subject to permeation by low-molecular-weight organic solvents or petroleum products. If a potable water, wastewater, or reclaimed water pipe must pass through such a contaminated area or an area subject to contamination, con-sult with the manufacturer regarding permeation of pipe walls, jointing material, and so on, before selecting materials for use in that area.

SECTION 5: VERIFICATION

Sec. 5.1 InspectionAll work according to this standard is subject to inspection and approval by

the purchaser.

Figure 8 Meter flange

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©16 AWWA C800-12

Sec. 5.2 TestingA purchaser who intends to use or test service line valves, fittings, service

saddles, and meter setters at pressures in excess of those stated in this standard should consult the manufacturer in advance.

5.2.1 Factory tests. The manufacturer shall factory-test valves, fittings, service saddles, and meter setters to meet the pressure requirements as outlined in Sec. 4.2.2 and Sec. 4.2.3. Service saddles are tested for casting integrity between seal and outlet surface. The purchaser may request copies of factory tests.

Sec. 5.3 Basis for RejectionMaterial not complying with the requirements of this standard and the pur-

chaser’s documents may be rejected. Repairs, replacements, and retesting shall be accomplished in accordance with the purchaser’s documents.

SECTION 6: DELIVERY

Sec. 6.1 MarkingThe manufacturer’s name or trademark shall appear on the body of valves

and fittings. When appropriate and possible, it is recommended that markings on valves also include size, pressure rating, and direction of flow. The pressure rating shall be marked on high-pressure service valves as defined in this standard. Service saddles shall have the manufacturer’s name or trademark and outside diameter range or pipe designation marked on them. The type of outlet size and thread on service saddles shall be identified.

Sec. 6.2 Packing and ShippingValves, fittings, service saddles, and meter setters shall be complete and ready

to install when shipped. The manufacturer shall use care in preparing them for shipment to avoid damage during handling or transit.

Sec. 6.3 Affidavit of ComplianceThe purchaser may require an affidavit from the manufacturer or supplier

stating that the material provided complies with all applicable requirements of this standard.

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©17

APPENDIX A

Collected Standards for Service Line Materials

This appendix is for information only and is not a part of ANSI/AWWA C800.

The following standards for various types of service line materials are included for reference. The suitability of the materials referenced for any particular applica-tion must be determined by the user.

SECTION A.1: MATERIALS COVERED

References included in this appendix describe the following materials:Copper water tube (Sec. A.2)Red brass pipe (Sec. A.3)Steel pipe (Sec. A.4)Plastic pipe and tube (Sec. A.5)

SECTION A.2: COPPER WATER TUBE

Sec. A.2.1 ScopeThis reference describes seamless copper tubing suitable for underground

water services. Tube is designated as type K and type L.

Sec. A.2.2 Standard SpecificationsThis material shall be supplied in conformance with ASTM* B88—Stan-

dard Specification for Seamless Copper Water Tube, type K or type L; or ASTM B88M—Standard Specification for Seamless Copper Water Tube (Metric), type A or type B, as designated.

Sec. A.2.3 DimensionsFor reference, Table A.1 lists the dimensions derived from ASTM B88 and

ASTM B88M.

* ASTM International, 100 Barr Harbor Dr., West Conshohocken, PA 19428.

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©18 AWWA C800-12

SECTION A.3: RED BRASS PIPE

Sec. A.3.1 ScopeThis reference describes seamless red brass pipe suitable for use in water ser-

vice lines and plumbing.

Sec. A.3.2 Standard SpecificationsThe pipe shall be supplied in conformance with ASTM B43—Standard

Specification for Seamless Red Brass Pipe, Standard Sizes.

Sec. A.3.3 DimensionsFor reference, Table A.2 lists the dimensions derived from ASTM B43.

Table A.1 Dimensions, weights, and tolerances in diameter and wall thickness for nominal or standard copper water tube sizes

Nominal or

Standard Size (in.)

Outside Diameter

(in.)

Average Outside Diameter* Tolerance

(in.)

Nominal Wall Thickness and Tolerances (in.)

Type K (A) Type L (B)Theoretical

Weight (lb/ft)

Annealed DrawnWall

Thickness Tolerance†Wall

Thickness ToleranceType K

(A)Type L

(B)

⁄ 0.375 0.0020 0.0010 0.035 0.0040 0.030 0.0035 0.145 0.126⁄ 0.500 0.0025 0.0010 0.049 0.0040 0.035 0.0035 0.269 0.198⁄ 0.625 0.0025 0.0010 0.049 0.0040 0.040 0.0035 0.344 0.285⁄ 0.750 0.0025 0.0010 0.049 0.0040 0.042 0.0035 0.418 0.362⁄ 0.875 0.0030 0.0010 0.065 0.0045 0.045 0.0040 0.641 0.455

1 1.125 0.0035 0.0015 0.065 0.0045 0.050 0.0040 0.839 0.6551⁄ 1.375 0.0040 0.0015 0.065 0.0045 0.055 0.0045 1.040 0.8841⁄ 1.625 0.0045 0.0020 0.072 0.0050 0.060 0.0045 1.360 1.1402 2.125 0.0050 0.0020 0.083 0.0070 0.070 0.0060 2.060 1.750

Source: Extracted from Table 4 ASTM/ANSI B88—Standard Specification for Seamless Copper Water Tube; and Table 4.See ASTM/ANSI B88M—Standard Specification for Seamless Copper Water Tube (Metric) for metric dimensions, weights, and tolerances.NOTE: Tolerances are plus and minus except as otherwise indicated.*The average outside diameter of a tube is the average of the maximum and minimum outside diameter, as determined at any one cross section of the tube.†Maximum deviation at any one point.

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©UNDERGROUND SERVICE LINE VALVES AND FITTINGS 19

SECTION A.4: STEEL PIPE

Sec. A.4.1 ScopeThese specifications describe the supplying of steel pipe, either plain or galva-

nized, for use in underground water service lines.

Table A.2 Dimensions, weights, and tolerances for standard sizes of seamless red brass pipe

Standard Pipe-Size (in.)

Nominal Outside

Diameter (in.)

Average Outside Diameter Tolerances*

(All Minus) (in.)

Nominal Wall Thickness

(in.)Tolerance†

(in.)

Theoretical Weight (lb/ft)

Regular

⁄ 0.405 0.004 0.062 0.004 0.253⁄ 0.540 0.004 0.082 0.005 0.447⁄ 0.675 0.005 0.090 0.005 0.627⁄ 0.840 0.005 0.107 0.006 0.934⁄ 1.050 0.006 0.114 0.006 1.270

1 1.315 0.006 0.126 0.007 1.7801⁄ 1.660 0.006 0.146 0.008 2.6301⁄ 1.900 0.006 0.150 0.008 3.1302 2.375 0.008 0.156 0.009 4.120

Extra Strong

⁄ 0.405 0.004 0.100 0.006 0.363⁄ 0.540 0.004 0.123 0.007 0.611⁄ 0.675 0.005 0.127 0.007 0.829⁄ 0.840 0.005 0.149 0.008 1.230⁄ 1.050 0.006 0.157 0.009 1.670

1 1.315 0.006 0.182 0.010 2.4601⁄ 1.660 0.006 0.194 0.010 3.3901⁄ 1.900 0.006 0.203 0.011 4.1002 2.375 0.008 0.221 0.012 5.670

Source: Extracted from Table 1, ASTM/ANSI B43—Specification for Seamless Red Brass Pipe, Standard Sizes.NOTE: Tolerances are plus and minus except as otherwise indicated.*The average outside diameter of a tube is the average of the maximum and minimum outside diameters as determined at any one cross section of the tube.†Maximum deviation at any one point.

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©20 AWWA C800-12

Sec. A.4.2 Standard SpecificationsThis material shall be supplied in conformance with ASTM A53/A53M—

Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated Welded and Seamless.

Sec. A.4.3 DimensionsFor reference, Table A.3 lists the dimensions derived from ASTM A53/A53M.

SECTION A.5: PLASTIC PIPE AND TUBE

Sec. A.5.1 ScopeThe following documents describe plastic pipe and tubing commonly used

for underground water service lines.

Sec. A.5.2 Standard SpecificationsThe following standards specifically describe this type of pipe and tubing:ANSI/AWWA C901—Polyethylene (PE) Pressure Pipe and Tubing, ⁄ In.

(13 mm) Through 3 In. (76 mm), for Water Service.

Table A.3 Standard weights and dimensions of welded and seamless steel pipe

NPS Designator

Outside Diameter

(in.)Threads per Inch

Schedule 40 Standard-Weight Pipe

Schedule 80 Extra-Strong Pipe

Double-Extra-Strong Pipe

Wall Thickness

(in.)

Nominal Weight in lb/ft

Wall Thickness

(in.)

Nominal

Weight per Foot Plain End (lb)

Wall Thickness

(in.)

Nominal Weight per Foot Plain

End (lb)

Plain End Threaded

⁄ 0.840 14 0.109 0.85 0.85 0.147 1.09 0.294 1.71

⁄ 1.050 14 0.113 1.13 1.13 0.154 1.47 0.308 2.44

1 1.315 11⁄ 0.133 1.68 1.68 0.179 2.17 0.358 3.66

1⁄ 1.660 11⁄ 0.140 2.27 2.28 0.191 3.00 0.382 5.21

1⁄ 1.900 11⁄ 0.145 2.72 2.73 0.200 3.63 0.400 6.41

2 2.375 11⁄ 0.154 3.65 3.68 0.218 5.02 0.436 9.03

Source: Extracted from Tables X2.2, X2.3, and X3.1 of ASTM A53, Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and Seamless.

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©UNDERGROUND SERVICE LINE VALVES AND FITTINGS 21

ANSI/AWWA C903—Polyethylene-Aluminum-Polyethylene and Cross-linked Polyethylene-Aluminum-Cross-linked Polyethylene Composite Pressure Pipes, ½ In. (12 mm) Through 2 In. (50 mm), for Water Service.

ANSI/AWWA C904—Cross-Linked Polyethylene (PEX) Pressure Pipes, ⁄ In. (12 mm) Through 3 In. (76 mm) for Water Service.

ASTM D1785—Standard Specification for Poly (Vinyl Chloride) (PVC) Plastic Pipe, Schedules 40, 80, and 120.

ASTM D2239—Standard Specification for Polyethylene (PE) Plastic Pipe (SIDR-PR) Based on Controlled Inside Diameter.

ASTM D2241—Standard Specification for Poly (Vinyl Chloride) (PVC) Pressure-Rated Pipe (SDR Series).

ASTM D2447—Standard Specification for Polyethylene (PE) Plastic Pipe, Schedules 40 and 80 Based on Outside Diameter.

ASTM D2466—Standard Specification for Poly (Vinyl Chloride) (PVC) Plastic Pipe Fittings, Schedule 40.

ASTM D2467—Standard Specification for Poly (Vinyl Chloride) (PVC) Plastic Pipe Fittings, Schedule 80.

ASTM D2609—Standard Specification for Plastic Insert Fittings for Poly-ethylene (PE) Plastic Pipe.

ASTM D2683—Standard Specification for Socket-Type Polyethylene Fit-tings for Outside Diameter-Controlled Polyethylene Pipe and Tubing (Rev. A).

ASTM D2737—Standard Specification for Polyethylene (PE) Plastic Tubing.ASTM D3035—Standard Specification for Polyethylene (PE) Plastic Pipe

(SDR-PR) Based on Controlled Outside Diameter.ASTM D3261—Standard Specification for Butt Heat Fusion Polyethylene

(PE) Plastic Fittings for Polyethylene (PE) Plastic Pipe and Tubing.ASTM F876—Standard Specification for Crosslinked Polyethylene (PEX)

Tubing.

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©23

APPENDIX B

Field Testing

This appendix is for information only and is not a part of ANSI/AWWA C800.

Should purchasers choose to conduct field tests, the following recommenda-tions are available for general information.

SECTION B.1: FIELD TESTS

Field tests by the purchaser shall be in accordance with the pressures speci-fied in Sec. 4.2.2, as appropriate. External leakage through the valve body is not allowed. During testing of ground key stops, the outlet may be capped to eliminate leakage through the stop’s closed port opening.

Test pressures shall not exceed 150 percent of the maximum working pres-sure specified in Sec. 4.2.2 and Sec. 4.2.3. It is recommended that stop outlets be capped and tested in the open position.

When testing a water main, if capping the corporation stop is impractical, the recommended alternative is to test to the curb stop with the corporation stop in the open position.

Test pressures on service saddles for attachment to plastic pipe should be limited to 150 percent of the lower-rated component.

Service line pressure testing should be performed prior to backfilling to facil-itate leak detection and repair.

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©25

APPENDIX C

Installation

This appendix is for information only and is not a part of ANSI/AWWA C800.

Should purchasers choose to conduct field tests, the following recommenda-tions are available for general information.

SECTION C.1: INSTALLATION REQUIREMENTS

For installing corporation and curb stops, the following recommendations are available for general information. The manufacturer’s installation instructions should be followed for best performance.

Use a smooth-jawed adjustable wrench that fully and evenly engages the stop wrenching flats. Loose-fitting wrenches and pipe wrenches may distort the stop and result in leakage. Place the wrench only on the stop body wrench flats. Do not use the rounded areas of the stop body for tightening into the main or saddle. Wrenching on other areas of the body may distort the valve and result in leakage.

When connecting the outlet service line, always use two wrenches to make the connection. Use one wrench to support the corporation stop and/or curb stop and the other wrench to tighten the service connection. Service line pressure test-ing should be performed prior to backfilling to facilitate leak detection and repair.

Backfill and compact soil carefully around the corporation stop, curb stop, and service line to prevent ground settling and damage to the valve or service line.

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