UNI-FOOD TECHNIC€¦ · UNI-FOOD TECHNIC A/S MEAT AND FISH PROCESSING SYSTEMS SCRAPING MACHINE BONE SCRAPER, MODEL SP 60J The SP 60J is designed to scrape off the salmon back bones

UNI-FOOD TECHNIC QUALITY FOOD PROCESSING EQUIPMENT

UNI-FOOD TECHNIC A/S MEAT AND FISH PROCESSING SYSTEMS

DE-SCALING MACHINES

MECHANICAL DE-SCALER, MODEL TRI.1.4.CXX This automatic high speed fish de-scaler has been designed to remove scales on most species of fresh and salt water fish, cleanly and efficiently. There are various models availa-ble for fish from 2 to 9 kg; also for flounder types up to 30.5 cm (12”) wide. The machine is equipped with all necessary components for immediate operation. The operator unloads a box of fish onto the in-feed table or takes the fish directly from a trolley depending on the operational setup. After scale removal the fish drops out of the exit chute scale-free. Water lines keep the fish wet and wash the scales into the scales catcher below the de-scaling mechanism. The opera-tion is carried out with such precision that there is little or no damage to the fish. TECHNICAL DATA Operators: 1 person Fish size: 2-9 kg Capacity: Up to 24 fish/min

Weight: 340 kg Power supply: 3 x 400 V + PE, 50 Hz Dimensions: L 1920 cm/W 1120 cm/H 1450 cm

WATER DE-SCALER, MODEL 800 SDS & 800 DDS With no recirculated water, this machine is an effective scale and bacteria remover. This model is produced in our hygiene design, which makes the machine easy to clean. Achieve a fish processing line that reaches up to 99% less listeria on the surface of the fish. Achieve a cleaner fish without compromising on your aver-age through put time. Achieve a clean production area and satisfy your customers with a fillet free from scale and bacteria. TECHNICAL DATA 800 SDS (Single De-scaling Section) Operators: 1 person Capacity: 14-16 fish/min Fish size: All sizes Power supply: 3 x 400 V/230 V + PE, Ib = 42 A Water consumption: 42 l/min at 3 bar Water connection: 1 1/4”, 3 bar 800 DDS (Double De-scaling Section)

Operators: 1 person Capacity: 22-25 fish/min Fish size: All sizes Power supply: 3 x 400 V/230 V + PE, Ib = 61 A Water consumption: 84 l/min at 3 bar Water connection: 1 1/4”, 3 bar


FILLETING MACHINE SALMON FILLETING MACHINE, MODEL FR-9000 The patented FR-9000 salmon filleting machine is a state of the art filleting unit that utilizes a high speed programmable logic controller to individually measure the length of each fish as it enters the machine. Using this measurement the FR-9000 can adjust its cutting parameters according to a pre-selected cut value and hereby obtain a maximum yield for each fish. TECHNICAL DATA Operators: 1 person Capacity: Up to 25 fish/min Belt speed: Variable Air consumption: 14 l/min at 6-7 bar Water consumption: 0-10 l/min Power connection: 3 x 400 V/230 V + PE, 50 Hz; 25 A Power consumption: 6.0 kW Net weight: Approx. 450 kg Weight export: Approx. 630 kg Dimensions: L 233 cm/W 105 cm/H 130 cm


PIN-BONE REMOVERS

PIN-BONE REMOVER, MODEL 400 SINGLE

The pin-bone remover Model 400 Single is our basic machine. It is

smaller than other pin-bone removers, it has a more simple construc-

tion, and it is very suitable for smaller processing plants.

TECHNICAL DATA

Operators: 1 person

Capacity: 10-20 fillets/min

Power: 220 V/230 V + PE

Weight: 200 kg

Length: 1518 mm

Width: 915 mm

Height: 1470 mm

PIN-BONE REMOVER , MODEL 350 DOUBLE

The pin-bone remover Model 350 Double is a double lane pin-bone

machine.

TECHNICAL DATA

Operators: 0-1 person


Water connection: 1 x 3/8”

Water consumption: 1 x 0-21 l/min

Power connection: 3 x 400 V/230 V + PE

Power consumption: 1.0 kW

Weight: 582 kg

Length: 1790 mm

Width: 1185 mm Height: 1900 mm

PIN-BONE REMOVER, MODEL 350 QUADRO

The pin-bone remover Model 350 Quadro is a four lane pin-bone

machine.

TECHNICAL DATA


Capacity: Up to 44 fillets/min





Weight: 990 kg

Length: 1790 mm

Width: 2126 mm Height: 1900 mm


PIN-BONE REMOVER, MODEL 350-NK SINGLE

The pin-bone remover Model 350-NK Single is a single lane pin-bone

machine. This model comes with extra neck-bone rollers for removal

of neck-bones on salmon fillets.

TECHNICAL DATA



Air connection: 1/2”

Air consumption: 15 l/min at 6 bar





Weight: 450 kg Length: 2484 mm

Width: 899 mm

Height: 1460 mm

PIN-BONE REMOVER , MODEL 350-NK DOUBLE

The pin-bone remover Model 350-NK Double is a double lane pin-

bone machine. This model comes with an extra set of neck-bone

rollers for removal of neck-bones on salmon fillets.

TECHNICAL DATA



Air connection: 1/2”

Air consumption: 15 l/min at 6 bar






Width: 1185 mm

Height: 1900 mm

PIN-BONE REMOVER, MODEL 350-NK QUADRO

The pin-bone remover Model 350-NK Quadro is a four lane pin-bone



TECHNICAL DATA


Capacity: Up to 44 fillets/min

Air connection: 2 x 1/2”

Air consumption: 2 x 15 l/min at 6 bar






Width: 2126 mm

Height: 1900 mm

PIN-BONE REMOVER, MODEL 350-NK SIX

The pin-bone remover Model 350-NK Six is a sextant lane pin-bone



TECHNICAL DATA



Air connection: 2 x 1/2”

Air consumption: 2 x 20 l/min at 6 bar



Power connection: 2 x (3 x 400 V/230 V + PE)

Power consumption: 2.7 kW Weight: 1320 kg

Length: 2675 mm

Width: 3000 mm

Height: 1900 mm


FRESH SLICER

PACKING TABLES

FRESH SLICER, MODEL DL 250 MAA & AAA The Uni-Food Technic Fresh Slicer DL 250 is a brand new, state of the art, patented double lane slicer that slices freshly smoked salmon according to customer requests; deli and bacon style cuts as well as portion cuts. The cutting angle can be pre-set from 8°-90° and the slice thickness can be pre-set from 2-100 mm. With a high focus on hygiene, easy operation, and maintenance, the Fresh Slicer DL 250 is designed and constructed in round stainless steel (AISI 304) pipes. This design is in itself innovative, as it helps to ensure a bacteria-free environment given the fact that the round pipes easily derive the water, hereby minimizing the bacteria from accumulating on top of the equipment. TECHNICAL DATA Capacity: Up to 250 slices/min Cutting angle: 8°-90° Cutting width: 2 x 240 mm Slice thickness: From 2-100 mm

Max product height: 45 mm Max product length: 1000 mm Power: 3 x 400 V/230 V +N+PE, 50 Hz

PACKING TABLE We make customized packing tables to our customers' individual needs. The packing table has an overlying conveyor that transports the finished weighed portions forward to the vacuum packing ma-chine. The packing table is designed in our new hygiene design with round pipes for easier cleaning and optimization on the working facilities.


SCRAPING MACHINE

BONE SCRAPER, MODEL SP 60J

The SP 60J is designed to scrape off the salmon back bones.

The machine makes it possible to save labour cost and still obtain an even higher yield in the salmon production. Due to the increased focus on maximizing yield in the salm-on industry, and upon customers requests, Uni-Food Technic has developed the SP 60J for scraping off salmon back bones. TECHNICAL DATA Operators: 1 person Capacity: 10-16 bones/min (*) Fish size: 2-7 kg (**) Pneumatic connection: 1/2” Pneumatic consumption: 14-22 l/min at 6 bar Water connection: 1/2” Water consumption: 0-10 l/min (***) Power connection: 1 x 400 V/230 V + PE - 6A Power consumption: 1 kW Weight: Approx. 320 kg * Capacity depends on how efficient the operator is. ** Yield depends on the operational setup, as well as the quality and nature of the fish. *** Water for the operator.

Before back bone scraping The yield wrapped up and ready for export

The back bone of a salmon after the fillets has been cut off


HYGIENE DESIGN To comply with the increasing hygiene standards, there is a need for investing in a design that meets the requirements. UNI-FOOD TECHNIC STANDARD DESIGN The Uni-Food Technic standard design means that all con-structions will be made using square profiles and steel plates (AISI 304). Motor and gear box will be mounted in a stain-less steel (AISI 304) box. In our standard design all operator working platforms are manually adjustable. Choosing this type of platform, the risk of spreading bacteria from the floor increases, e.g. if an op-erator chooses to adjust the platform while processing. In general, choosing this design will result in a process envi-ronment, where bacteria can grow and accumulate. This is due to the fact that the standard design is more diffi-cult to clean, and water as well as bacteria will not neces-sarily be drained from the construction during processing. UNI-FOOD TECHNIC HYGIENE DESIGN The Uni-Food Technic hygiene design is the perfect solution when focusing on high hygiene standards.

All conveyors, buffers, and platforms can be constructed in the Uni-Food Technic hygiene design. Besides the eye-catching design featuring the construction of these conveyors, significant improvements compared to con-ventional construction methods can be spotted. With a high focus on hygiene, easy operation, and mainte-nance, all conveyors will be designed and constructed in round stainless steel (AISI 304) pipes. This design is in itself innovative, as it helps to ensure a bacteria-free environment as the round pipes easy derive the water and hereby mini-

mizes the bacteria from accumulating on top of the equip-ment. The use of round pipes as well as inclined surfaces also con-tribute to an easier cleaning process, as product remains very easily can be washed off. This facilitates an easy clean-ing process that minimizes labor cost.

To improve cleaning as well as changing belt on a daily ba-sis, the hygiene design includes a quick-release system, which - as an option - can be delivered as a pneumatic con-trol for long conveyors with heavy belts or be manually op-erated for short and light conveyors.

An example of a small hygiene conveyor with sidebars, sidebar tip system, belt elevating system, and quick release for easy removal of the belt

Our bulk feeder is designed in a way that enables easy cleaning due to the elevating system. This ensures that the cleaning personnel easily can clean the entire bulk feeder


Likewise, the conveyors can be supplied with a manually controlled elevating system for the belts, if the belts need to stay on the conveyor during cleaning. This controlled elevat-ing system enables the cleaners to easily get access to all parts of the conveyor, and thereby improve the cleaning process. As an option, the conveyors can be delivered with underlying dripping trays for collecting process and cleaning water. This helps to avoid wet and slippery floors in the production area. The conveyors can be equipped with tipping sidebars made from stainless steel (AISI 304) or POM. The conveyors can further be equipped with an automatic water hose system for continuous cleaning of the belt during daily process. All equipment using belts will be supplied with suitable types of belts according to the specific tasks (serrated, granulated, smooth or modular belts.) All materials used for the hygiene design will be FDA ap-proved materials.

To obtain an even more hygienic process environment we recommend the Uni-Food Technic ergonomic hygiene work-ing platform. The latest version of the platform is made in close collabora-tion with Grieg Seafood Rogaland AS, and has resulted in a platform that is ergonomic due to a new design that makes the platform softer. The platform can furthermore be adjusted in height by a foot pedal. This enables job rotation without worrying about transmitting bacteria from the floor to the products and does not pose a security and health issue to the operator. This platform will be delivered as a stand-alone platform.

Ergonomic hygiene platform for easy adjustment during pro-cess without worrying about transmitting bacteria from the

floor to the production environment

Handle for manual quick-release. Dripping tray with drain

Manually controlled elevating system for the belt ensures easy access and easy cleaning.

Dripping tray underneath the belt

Details of the sidebar with the tipping system as well as a fence in front of the water hose.

This dripping tray is designed to transfer the process water to another conveyor

Tel.: +45 9677 4100 Fax.: +45 9677 4101

UNI-FOOD TECHNIC A/S Landholmvej 9 DK-9280 Storvorde

E-mail: [email protected] Web: www.uni-food.dk

UNI-FOOD TECHNIC A/S

PRODUCTS

Salmon Slaughterhouse: Anaesthetic tub, gill cutting tables, bleeding tanks, salmon gutting units, cooling tanks, grading/packing systems, box dispenser systems, ice-dozers and ice-storages with a capacity of 10-80 tonnes etc.

Salmon Filleting: De-heading machines, de-sliming

machines, de-scaling machines, trimming lines with yield control (several versions), skinning machines, pin-bone removers and packing systems etc.

Salmon Smoking: Salt injectors, dry salting

arrangements, unloading system for smoke trolleys, smoke grates and smoke trolleys, salmon fresh slicers etc.

White Fish: Complete filleting lines with yield control systems, packing systems etc.

Herring/Mackerel: Filleting lines, batch weighing/

packing systems, strip cutting machines etc.

Other Products: Freezing tunnels, custom made handling

equipment, low-pressure cleaning systems for cleaning of factories.

Uni-Food Technic was established in 1985 by Bjarne Nor-mann Jensen.

During the first five years the company focused on trading, and from 1990 the company expanded with the addition of production facilities producing and developing technological equipment for the food industry in particular. In 1998 a new factory was built and the company expanded. Today it em-ploys a staff of 28 employees.

The main activity is designing and developing innovative production lines for salmon, white fish, mackerel and her-ring.

Uni-Food Technic produces intelligent, fully automatic ma-chineries that reduce the need for labour costs, which ena-bles our customers to be compatible on parameters where efficiency is the key to success.

Uni-Food Technic also produces machinery that requires manual operation. However, all products from Uni-Food Technic are always made in order to accommodate the de-mand from the end customers.

Uni-Food Technic is considered a competent business part-ner who goes to great lengths to accommodate the custom-er’s needs and create custom made lines as well as individu-al machines to fit into existing facilities.

The main production is produced for the fish processing in-dustry and approx. 90% of the production is exported to Norway, Chile, New Zealand, Australia, Scotland and Cana-da.

The company undergoes continuous product development to ensure high-tech machinery, hygiene safety and opera-tion convenience.

Documents

UNI-FOOD TECHNIC€¦ · UNI-FOOD TECHNIC A/S MEAT AND FISH PROCESSING SYSTEMS SCRAPING MACHINE BONE SCRAPER, MODEL SP 60J The SP 60J is designed to scrape off the salmon back bones